TWI268979B - Method of carving the grooves on the multilayer wood floors - Google Patents

Method of carving the grooves on the multilayer wood floors Download PDF

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Publication number
TWI268979B
TWI268979B TW94105343A TW94105343A TWI268979B TW I268979 B TWI268979 B TW I268979B TW 94105343 A TW94105343 A TW 94105343A TW 94105343 A TW94105343 A TW 94105343A TW I268979 B TWI268979 B TW I268979B
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Taiwan
Prior art keywords
wood
hot
template
die casting
plywood
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TW94105343A
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Chinese (zh)
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TW200630531A (en
Inventor
Hung-Jung Chiu
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Muh Yang Entpr Co Ltd
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Publication of TWI268979B publication Critical patent/TWI268979B/en

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Abstract

The present invention relates to a method of carving the grooves on the multilayer wood floors, which sticks the log flakes cut from the pieced and compressed logs on the plywood first, and puts the thermoforming mold plate on the surface of the log flakes to thermoform a groove vein thereof by using the protrusion of the thermoforming mold plate. As the result, the above-mentioned method simplifies the operating performance, saves time and achieves high success rate so that capital costs can be reduced and the competitive power of the products also can be increase sharply to reveal its practicability.

Description

1268979 - 【發明所屬之技術領域】 本發明係有關於一種刻溝銘木地板製造方法,尤 其是指一種能更為便利、更加迅速即在銘木地板的木 紋交界處形成溝紋,使得該銘木地板能更接進實木地 板之質感,提昇該銘木地板的美觀價值感,而能更增 " 其實用功效特性之刻溝銘木地板製造方法創新設計 、 者。 【先前技術】 # 按,常可於許多建築中發現利用各式木質地板做 為室内裝潢之一部份,而就各式之木質地板來說,原 本地板可說是其中質感最佳、最具美觀性之一,一般 常見之原木地板則如第六圖所示,其係由諸多片原木 板(3)所拚製組成;然,由於現今世界上原木數量大 減、原木價格普遍居高不下,使得由原木板所組成之 原木地板需花極高之成本,其並不符合經濟效益,而 無法被廣泛的使用。 % 於是,即有業者將由諸多原木塊拚湊壓縮成一定 大小後,再予以切削成薄片狀黏貼於一般合板上,形 成一種銘木地板,利用合板價格遠低於原木板,以求 能大幅降低木質地板於使用上所需花費之成本支出; 但,由於該銘木地板係由原木塊拚湊壓縮後再切削成 薄片狀黏貼在合板上,其於整體所能呈現出之美觀價 值感與原木地板相差極大,造成消費者接受度普遍^ 並不高,而不具有產業上之利用價值、不具產品競爭 1268979 也因此,即另有業者研發出一種刻溝銘木地板, 該刻溝銘木地板主要係如第七〜十圖所示,其係於合 板(41)上端面黏貼有由原木塊拼湊壓縮再予以切削之 原本薄片(42)後’利用NC切削刀具(43)於該原木薄片 (42)之木紋交界處切削有溝紋(421),以令該刻溝銘木 地板整體呈現出之質感更為接近原木地板者。 然而,請再參閱第十一圖所示,由於該NC切削刀 具(43)之運轉速度快,於操作上較為不易,使得當利 用該NC切削刀具(43)於原木薄片(42)上進行溝紋 (421)之切削時,常會導致原木薄片(42)破損或超出欲 切削之範圍····等情況發生,加上一旦所切削之潰紋 (421)與原木薄片(42)之木紋走向呈垂直時,更會於溝 紋(421)處產生有毛邊之現象,造成其於操作成型過程 中不僅較為耗時、費力,且失敗率亦極高,而導致成 本上之增加者。 【發明内容】 本發明之刻溝銘木地板製造方法,其主要係於合 板上黏貼有由原木塊拚湊壓縮再經切削形成之原木薄 片後,利用另行設置之熱壓鑄模板底端面所凸設的凸 條直接於原木薄片表面熱壓鑄成型有溝紋,使得其不 僅於操作實施上更為簡易、快速,且成功率極高,以 能降低成本支出、大幅提昇其產品競爭力,而更增其 實用功效特性者。 【實施方式】 首先,凊參閱第一圖所示,本發明主要係於合板 6 1268979 2)#上端面黏貼有原木薄片(11),且設有相對應之熱壓 ,模板(2),並於該熱壓鑄模板(2)底端面對應原木薄 片〇1)之木紋父界處凸設有凸條(21),該凸條(21)約 為1〜3mm高。 本發明於操作實施時,請一併參閱第二〜四圖所 不’其係於對該熱壓鑄模板(2)之凸條(21)加熱至一定 溫度後〔180°C〜30(TC〕,將該熱壓鑄模板(2)對應黏 貼在合板(1)上端面之原木薄片(11)予以下壓,以利用 熱壓鑄模板(2)加熱至一定溫度之凸條(21)直接於原 木薄片(11)表面木紋交界處熱壓鑄形成有溝紋(U) 〔如第五圖所示〕。 如此一來,即能令該合板(1)上端面黏貼之原木薄 片(11)於表面木紋交界處形成有溝紋(m)後,其整體 所呈現出之美觀感、質感能更為接近原木地板,以能 更增其實用功效特性者。 藉由以上所述’本發明之成型方法與習用相較之 下,由於本發明係利用對熱壓鑄模板凸條加熱後,再 直接於原木薄片表面木紋交界處熱壓鑄形成溝紋,使 其不僅於操作實施上較習用方式更為簡易、快速,更 能精準熱麈鑄成型,且亦能大幅提昇其成功機率,當 較習用方式更具有實用功效增進,而且能提高其產品 競爭力者。 綜上所述,本發明實施例確能達到所預期之使用 功效,又其戶斤揭路之具體構造,不僅未曾見諸於同類 產品中,亦未冒公開於申請前,誠已完全符合專利法 7 1268979 之規定與要求,爰依法提出發明專利之申請,懇請惠 予審查,並賜准專利,則實感德便。 1268979 【圖式簡單說明】 第一圖:本發明之結構示意圖 第二圖:本發明之成型方式示意圖(一) 第三圖:本發明之成型方式示意圖(二) 第四圖:本發明之成型方式示意圖(三) 第五圖:本發明之立體外觀圖 第六圖:習用之立體外觀圖 第七圖:另一習用之結構示意圖 第八圖:另一習用之成型方式示意圖(一) 第九圖:另一習用之成型方式示意圖(二) 第十圖:另一習用之成型方式示意圖(三) 第十一圖:另一習用之成型缺失示意圖 【主要元件符號說明】 (1) 合板 (11) 原木薄片 (111) 溝紋 (2) 熱壓鑄模板 (21) 凸條 (3) 原木板 (41) 合板 (42) 原木薄片 (421) 溝紋 (43) NC切削刀具1268979 - Technical Field of the Invention The present invention relates to a method for manufacturing a grooved wood floor, and more particularly to a groove which can be formed more conveniently and quickly at the wood grain boundary of the wood floor, so that the wood floor It can further improve the texture of the solid wood floor, enhance the aesthetic value of the Mingmu floor, and can increase the "novative design" of the manufacturing method of the grooved wood floor. [Prior Art] # Press, often found in many buildings using a variety of wooden flooring as part of the interior decoration, and for all kinds of wooden flooring, the original floor can be said to be the best, the most One of the aesthetics, the common common wood flooring is shown in the sixth figure, which is composed of many pieces of original wood (3); however, due to the large number of logs in the world today, the price of logs is generally high. Therefore, the raw wood flooring composed of the original wooden boards requires a very high cost, which is not economical and cannot be widely used. % Therefore, the manufacturer will piece together a number of logs to compress them into a certain size, and then cut them into thin sheets and stick them on the general plywood to form a Ming wood floor. The price of the plywood is much lower than that of the original wood, so that the wood can be greatly reduced. The cost of the floor is spent on the use; however, since the Ming wood floor is pieced and compressed by the original wood block and then cut into a thin sheet and adhered to the plywood, the overall aesthetic value can be different from that of the original wooden floor. Great, resulting in widespread consumer acceptance ^ is not high, and does not have industrial use value, no product competition 1268979. Therefore, another industry has developed a kind of grooved Ming wood flooring, the groove ditch wood floor is mainly 7 to 10, which is attached to the upper end surface of the plywood (41) with the original sheet (42) which is cut and compressed by the log block and then cut by the NC cutting tool (43) on the wood chip (42). At the junction of the grain, the groove is cut (421), so that the overall texture of the grooved wood flooring is closer to the wood floor. However, please refer to the eleventh figure again, because the NC cutting tool (43) operates at a high speed and is not easy to operate, so that the groove is drilled on the log sheet (42) by using the NC cutting tool (43). When cutting (421), it often causes the log (42) to be damaged or beyond the range to be cut, etc., plus the grain of the broken (421) and the log (42) once cut. When the direction is vertical, there is a phenomenon of burrs at the groove (421), which makes it not only time-consuming and laborious in the operation molding process, but also the failure rate is extremely high, resulting in an increase in cost. SUMMARY OF THE INVENTION The method for manufacturing the grooved Mingmu floor of the present invention is mainly characterized in that after the log sheet formed by the piece of wood being compacted and then cut by cutting is adhered to the plywood, the bottom end surface of the hot-pressed template is separately provided. The ribs are directly die-casted on the surface of the log sheet, so that it is not only simpler and faster to implement, but also has a high success rate, so as to reduce cost and greatly enhance the competitiveness of the product. Practical efficacy characteristics. [First Embodiment] First, as shown in the first figure, the present invention is mainly applied to a plywood 6 1268979 2) # upper end surface is adhered with a log sheet (11), and is provided with a corresponding hot pressing, a template (2), and A rib (21) is protruded from the bottom edge of the hot die cast stencil (2) corresponding to the wood grain 〇 1), and the rib (21) is about 1 to 3 mm high. When the operation of the present invention is carried out, please refer to the second to fourth figures as follows: after heating the ridge (21) of the hot die casting template (2) to a certain temperature [180 ° C to 30 (TC) The hot die-casting template (2) is pressed against the log sheet (11) adhered to the upper end surface of the plywood (1), and is heated to a certain temperature by the hot-pressing template (2) (21) directly to the log sheet. (11) The surface of the wood grain joint is hot-casted to form a groove (U) [as shown in the fifth figure]. In this way, the wood chip (11) which can be adhered to the upper end surface of the plate (1) is on the surface wood. After the groove (m) is formed at the intersection of the grain, the overall appearance and the texture can be closer to the original wood floor, so as to further enhance the practical efficacy characteristics. In contrast, since the present invention utilizes hot-casting of the embossing of the hot-pressed stencil, it is formed by hot die-casting directly at the wood grain boundary of the surface of the slab, so that it is not only easier to operate than the conventional method. Fast, more accurate and hot casting, and can also be greatly improved The success rate is more practical, and it can improve the competitiveness of its products. In summary, the embodiments of the present invention can achieve the expected use efficiency, and the specific structure of the households Not only has it not been seen in similar products, but has not been disclosed before the application. Cheng has fully complied with the requirements and requirements of Patent Law 7 1268979, and has filed an application for invention patents in accordance with the law. 1268979 [Simple description of the drawings] First: Schematic diagram of the structure of the present invention Second diagram: Schematic diagram of the molding method of the present invention (I) Third: Schematic diagram of the molding method of the present invention (2) Fourth: Schematic diagram of the molding method of the present invention (3) Fifth drawing: The three-dimensional appearance drawing of the present invention is the sixth drawing: the three-dimensional external drawing of the conventional drawing. The seventh drawing of another conventional structure: The eighth drawing: another conventional molding method ( a) Figure 9: Schematic diagram of another conventional molding method (2) Figure 10: Schematic diagram of another conventional molding method (3) Figure 11: Another study Schematic diagram of molding missing [Key component symbol description] (1) Plywood (11) Log sheet (111) Groove (2) Hot die casting template (21) Rib (3) Original board (41) Plywood (42) Log sheet (421) Groove (43) NC cutting tool

Claims (1)

1268979 九、申請專利範圍: 1. 一種刻溝銘木地板製造方法,其主要係於合板上端 面黏貼有原木薄片,對應該原木薄片設有熱壓鑄模 板,且於熱壓鑄模板底端面對應原木薄片木紋交界 處凸設有凸條,以於對該熱壓鑄模板之凸條加熱 後,將該熱壓鑄模板準確壓鑄於原木薄片上,以利 用凸條於原木薄片木紋交界處熱壓鑄溝紋; 藉此,以更增其實施成型時之簡易、便利性者。 2. 如申請專利範圍第1項所述刻溝銘木地板製造方 法,其中,該熱壓模板之凸條為1〜3匪高。 3. 如申請專利範圍第1項所述刻溝銘木地板製造方 法,其中,該熱壓模板之凸條加熱至180°C〜30(TC。1268979 IX. Scope of application for patents: 1. A method for manufacturing a carved wooden floor, which is mainly characterized in that a veneer is adhered to the end surface of the plywood, and a hot die casting template is arranged corresponding to the veneer, and the bottom end of the hot die casting template corresponds to the wood veneer wood. a ridge is formed at the intersection of the grain to heat the embossing strip of the hot die casting template, and the hot die casting stencil is accurately die-casted on the slab to heat-cast the groove at the junction of the wood grain of the slab; In this way, it is more convenient and convenient to carry out the molding. 2. The method for manufacturing a sloping wood floor according to the first aspect of the patent application, wherein the embossing strip of the hot pressing template is 1 to 3 inches high. 3. The method for manufacturing a sloping wood floor according to the first aspect of the patent application, wherein the embossing strip of the hot pressing template is heated to 180 ° C to 30 (TC.
TW94105343A 2005-02-23 2005-02-23 Method of carving the grooves on the multilayer wood floors TWI268979B (en)

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Application Number Priority Date Filing Date Title
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TWI268979B true TWI268979B (en) 2006-12-21

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