TWI265614B - Manufacturing method for electronic components used in signal transmission - Google Patents

Manufacturing method for electronic components used in signal transmission Download PDF

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Publication number
TWI265614B
TWI265614B TW94116786A TW94116786A TWI265614B TW I265614 B TWI265614 B TW I265614B TW 94116786 A TW94116786 A TW 94116786A TW 94116786 A TW94116786 A TW 94116786A TW I265614 B TWI265614 B TW I265614B
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Taiwan
Prior art keywords
package
signal transmission
manufacturing
inner terminal
terminal
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TW94116786A
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Chinese (zh)
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TW200642061A (en
Inventor
Kuen-Yun Lin
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Hycl Entpr Co Ltd
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Priority to TW94116786A priority Critical patent/TWI265614B/en
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Publication of TW200642061A publication Critical patent/TW200642061A/en

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  • Coils Or Transformers For Communication (AREA)

Abstract

A manufacturing method for electronic components used in signal transmission comprises the following steps: winding at least one wire of at least one transforming unit on at least one inner terminal of at least one lead of a packaging case; disposing the transforming unit beyond the inner terminal side of the packaging case to arrive at an opposite side thereof; turning over the inner terminal of the packaging case for permitting the winding portion of the inner terminal to face downwardly, and immersing the inner terminal of the packaging case into a solder material of a soldering container; and drawing the winding portion of the inner terminal out of the soldering container so that the winding portion of the inner terminal forms a connecting portion for electrically connecting the wire of the transforming unit.

Description

1265614 五、發明說明(1) 【發1所屬之技術領域】 別Ϊ:以=輸用電子元件之製造方*,特 個變壓元株 知枓熔池同步完成數個引腳之内端子與數 % 之引,的焊接動作,以加速製程之訊號傳輪用 電子兀件之製造方法。 f珣用 【先前技術】 習用區域網路〔LAN〕之數據機、電話機、集線器 u 〕、及轉接器〔adapter〕等網路裝置或訊號傳輪裝 I齡么Γ通#设有至少一連接器〔C〇nnect〇r〕,以便經由 时t、網路線形成完整之區域網路脈絡。習用訊號傳輸連接 : 如中華民國公告第4 0 8 8 9 2號「通訊網路接頭槽座構 造」新型專利所述,其通常在一接頭槽座之内部直接内建 ,數個變壓元件,以供調變網路輸入脈衝之電壓準位。但 是’^同一網路裝置設有數個相同連接器〔接頭〕時,業 界逐#發展至設計使各連接器所使用之數個變壓元件預^ 組成一變壓封裝元件,以便進一步簡化該連接器本身之構 造0 請參照第1圖所示,該變壓封裝元件係包含一封裝殼體 #〇、一封裝蓋體20及數個變壓元件30。該封裝殼體1〇^設有 一容室11,且其二側係排列有數個弓丨腳1 2,各引腳丨2具有 一内端子121及一外端子122。在傳統製程上,該變壓元件 30之一引線31係藉由人工使用焊搶90及焊料91的方式,加 以焊接結合在該引腳12之内端子121上。惟,當操作人員 逐一焊接該變壓元件30時,焊料容易意外沾黏在相鄰二内1265614 V. INSTRUCTIONS (1) [Technical field to be issued 1] Ϊ Ϊ 以 以 以 以 以 以 = 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输 输A number of leads, the welding action, to accelerate the manufacturing process of the signal transmission electronic components. f珣[Prior Art] A network device such as a data plane, a telephone, a hub, and an adapter for a local area network (LAN) or a signal transmission device is provided with at least one The connector [C〇nnect〇r] is used to form a complete regional network network via the t-network route. Conventional signal transmission connection: As described in the new patent of the "Communication Network Connector Slot Structure" of the Republic of China Announcement No. 4 0 8 8 9 2, it is usually built directly inside a joint housing, and several transformer components are used. The voltage level of the input pulse for the modulation network. However, when the same network device has several identical connectors (joints), the industry has evolved to design a plurality of transformer components used in each connector to form a transformer package component to further simplify the connection. The structure of the device itself is as shown in FIG. 1 . The transformer package component comprises a package housing #〇, a package cover 20 and a plurality of transformer elements 30. The package housing 1 is provided with a chamber 11 and a plurality of arches 12 are arranged on both sides thereof. Each of the pins 2 has an inner terminal 121 and an outer terminal 122. In the conventional process, one of the leads 31 of the transformer element 30 is soldered to the terminal 121 of the pin 12 by manual soldering and soldering. However, when the operator welds the transformer element 30 one by one, the solder easily accidentally sticks to the adjacent two.

1265614 發明說明(2) 端子121上,而形成不必要的電、 成焊接不足,而造成電性連 —通;或者,也可能造 降低生產良率,且其生產制1 良。上述操作問題皆導致 量生產。基於上述因素,二=9鮮顯得費時費力,不利大 號傳輸用電子元件之叙造方二=有必要進一步改良上述訊 有鑑於此,本發明改良上 數個引腳的内端子係分別 、點,其中一封裝殼體之 一引複。桩荽,i Μ丄 建接至少一變壓元件之至少 線接者,再猎由倒置該 山 子向下浸入一焊料熔池内 ^ f双體,使各引腳的内細 進-步提升製造ίί …對加速及簡化製程,並可 【發明内容】 本發明主要目的係 其中利用一焊 壓元件之引線 程、簡化製程,並可 根據本發明之訊號 步驟:將至少一變壓 至少一引腳的至少 殼體移向遠離該内端 子朝向下方,並將各1265614 Description of the invention (2) On the terminal 121, unnecessary electricity is formed, and insufficient soldering is caused, resulting in electrical connection, or it may also reduce production yield, and the production system is good. All of the above operational problems lead to mass production. Based on the above factors, it is time-consuming and labor-intensive for the second=9 fresh, and it is not suitable for the large-sized transmission electronic components. It is necessary to further improve the above-mentioned information. In view of this, the present invention improves the internal terminals of the plurality of pins respectively. One of the package housings is retracted. Pile 荽, i Μ丄 Μ丄 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少...the acceleration and simplification of the process, and [invention] The main object of the present invention is to utilize a lead-in component of a soldering component, to simplify the process, and to perform the signal step according to the present invention: at least one transformer is at least one pin At least the housing is moved away from the inner terminal toward the lower side, and each

提供一 同步完 的焊接動作, 進一步提升製 傳輸用電子元 元件之至少一 一内端子;將 子之一側;倒 内端子捲繞該 料熔池 傳輸用 成數個 使得本 造良率 件之製 引線捲 該變壓 置該封 引線的 電子元件之製造 引腳之内端子與 發明具有加速製 之功效。 造方法,其包含 繞於一封裝殼體 該封裝 元件相對 裝殼體使 部位同步 該内端 浸入一 焊料熔池内;及將該封裝殼體之内端子移出該焊料溶池, 如此該内端子形成一焊接部,以穩固電性連接該變壓元件 之引線。Providing a synchronized welding operation to further enhance at least one internal terminal of the electronic component for transmission; one side of the sub-side; the inner terminal of the inverted inner winding is used for transmission of a plurality of pieces to make the yield component The lead wire is embossed to provide an effect of the acceleration of the terminal in the manufacturing lead of the electronic component of the sealed lead. The method comprises the steps of: arranging the package component relative to the package housing to synchronize the inner end of the package component into a solder bath; and moving the inner terminal of the package housing out of the solder bath, such that the inner terminal is formed a soldering portion for stably electrically connecting the leads of the transformer element.

1265614 五、發明說明(3) 【實施方式】 為了讓本發明之上述及立他目 易懂,下文將特舉本發明較佳實二特徵、優點能更明顯 作詳細說明如下。…卜並配合所附圖式’ 清參照第2及3圖所示,本發明較件 電子元件膏皙白人# # Γ 貫施例之訊號傳輸用 二ii: 體10、一封裝蓋體2〇及至少, ,兀件30〔電子早元體〕’其利用-焊料炼池40同梦完 成所而之焊接動作’最後藉由一封裝膠體50進行包埋封 i":可=訊號傳輸用電子元件成品。依產品需求, ^變麼兀件30亦可置換成其他電子單元體,例如爐波元件 請再參照第2、3及4圖所示,本發明較佳實施例之訊號 傳輸用電子元件之製造方法的第一步驟係··將該變壓元件 子單元體〕之引線31捲繞於該封裴殼體1〇之引腳! 2 子1 2 1。更詳言之,本發明之封裝殼體丨〇係設有一 谷至11、數個a亥引腳12及一底開口 13。該容室η用以容置 該變壓元件3 0。該引腳1 2實質埋設於該封裝殼體丨〇之側壁 内’且该引腳1 2之一端分別裸露形成至少一該内端子1 2 1 至少一外端子1 22。該底開口 1 3提供一調整空間,以供 該變壓元件3 0進行上下移動。該變壓元件3 〇係纏繞有漆包 線之鐵心,且具有至少一該引線31。 請再參照第2及5圖所示,本發明較佳實施例之訊號傳輸 用電子元件之製造方法的第二步驟係:將該變壓元件3 0 〔電子單元體〕相對該封裝殼體10移向遠離該内端子121[Brief Description of the Invention] [Embodiment] The above features and advantages of the present invention will become more apparent in the following description. ...b and with the accompanying drawings 'clear reference to Figures 2 and 3, the present invention compares the electronic component paste white ## Γ The signal transmission for the application example ii: body 10, a package cover 2〇 And at least, the piece 30 [electron early body] 'the use of - the soldering pool 40 and the dream of the welding operation' is finally embedded by a package of colloid 50 i ": = signal transmission electronics Finished components. Depending on the product requirements, the electronic component 30 can also be replaced with other electronic unit. For example, the furnace wave component, please refer to the figures 2, 3 and 4, and the manufacture of the electronic component for signal transmission according to the preferred embodiment of the present invention. The first step of the method is to wind the lead 31 of the transformer element sub-unit body onto the pin of the sealing case 1〇! 2 sub 1 2 1. More specifically, the package housing of the present invention is provided with a valley to 11, a plurality of pins 12 and a bottom opening 13. The chamber η is for accommodating the transformer element 30. The pin 12 is substantially embedded in the sidewall of the package housing ’ and one end of the pin 12 is exposed to form at least one of the inner terminal 1 2 1 and at least one outer terminal 1 22 . The bottom opening 13 provides an adjustment space for the transforming element 30 to move up and down. The transformer element 3 is twisted with a core of an enamel wire and has at least one of the leads 31. Referring to FIGS. 2 and 5, the second step of the method for manufacturing the signal transmission electronic component according to the preferred embodiment of the present invention is: the transformer element 30 (electronic unit body) is opposed to the package housing 10 Moving away from the inner terminal 121

C:\Logo-5\Five Coatinents\PK9805.ptd 第9頁 1265614 五、發明說明(4) 之杜g之’本發明較佳係利用適用工具將該變壓 ==移至該封裝殼體10之底開口13之外側。此 时以交[το件3〇之引線31仍維持對應捲繞於該封裝殼體 1 0之各内端子1 21上。 明再參妝第2及6圖所示,本發明較佳實施例之訊號傳輸 用,子兀件之製造方法的第三步驟係:倒置該封裝殼體i 〇 使戎内端子121朝向下方,並將各内端子121捲繞該引線3 j 的部位同步浸入該焊料熔池4〇内。更詳言之,本發明之焊 料熔池40内具有已加熱熔融之焊料41,例如焊錫等。再 >者,必需控制該内端子121僅將捲繞該引線31的部位浸入 該焊料熔池4 0内,以避免過度浸入造成相鄰該内端子丨2 j 意外焊接形成不必要的電性連接。藉此,各内端子丨21捲 繞该引線31的部位將可同步完成焊接步驟,以加速及簡化C:\Logo-5\Five Coatinents\PK9805.ptd Page 9 1265614 V. DESCRIPTION OF THE INVENTION (4) The present invention preferably uses the applicable tool to move the transformation == to the package housing 10 The outer side of the bottom opening 13 is. At this time, the lead 31 of the ferrule 3 is maintained to be wound around the inner terminals 1 21 of the package case 10. The second step of the method for manufacturing the signal transmission according to the preferred embodiment of the present invention is to invert the package housing i such that the inner terminal 121 faces downward. The portions of the inner leads 121 around which the leads 3 j are wound are simultaneously immersed in the solder bath 4 。. More specifically, the solder bath 40 of the present invention has heated and melted solder 41, such as solder or the like. Further, it is necessary to control the inner terminal 121 to immerse only the portion around which the lead 31 is wound into the solder bath 40 to avoid excessive immersion, resulting in unnecessary electrical connection between adjacent inner terminals j2 j to form unnecessary electrical properties. connection. Thereby, the portions of the inner terminals 丨21 wound around the leads 31 can simultaneously complete the soldering step to accelerate and simplify

μ再參照第2及7圖所示,本發明較佳實施例之訊號傳輸 用電子元件之製造方法的第四步驟係:將該封裝殼體丨〇之 内端子1 2 1移出該焊料熔池4 〇,如此該内端子1 2 1形成一焊 接部4 2,以穩固電性連接該變壓元件3 〇〔電子單元體〕之 #丨 線3 1。更詳言之,本發明之内端子1 2 1移出該焊料熔池 40後,係經過適當冷卻處理,使沾黏在各内端子丨21上的 焊料固化成該焊接部42。藉此,各内端子121即可對應穩 固電性連接該變壓元件3 0之引線3 1。 请再參照第2及7圖所不,本發明較佳實施例之訊號傳輸 用電子元件之製造方法的第五及第六步驟係:測試各内端Referring again to FIGS. 2 and 7, the fourth step of the method for manufacturing the electronic component for signal transmission according to the preferred embodiment of the present invention is to remove the inner terminal 1 1 1 of the package housing from the solder bath. 4 〇, the inner terminal 1 2 1 forms a soldering portion 4 2 to firmly connect the #丨 line 3 1 of the transformer element 3 电子 [electronic unit body]. More specifically, after the inner terminal 112 of the present invention is removed from the solder bath 40, the solder adhered to each of the inner terminals 21 is solidified into the solder portion 42 by appropriate cooling treatment. Thereby, each of the inner terminals 121 can be correspondingly connected to the lead 3 1 of the transformer element 30 in a stable manner. Referring to FIGS. 2 and 7, the fifth and sixth steps of the method for manufacturing the electronic component for signal transmission according to the preferred embodiment of the present invention are: testing the inner ends.

C:\Logo-5\Fi ve Continents\PK9805. ptd 第10頁 1265614 五、發明說明(5) :121與=元件30〔電子單元體〕之引線31的電 ,率’用該封裝膠體5。進行包埋封裝固定 10内之變壓元件30〔電子單开妒 ΐ衣成肢 電子元件成品。更詳曰,以製得該訊號傳輸用 ^ - 1 Φ ^』 更平σ之本發明可藉由一檢測機台〔夫 、、:腳12之外端子122,以檢測上述焊接 疋否媒貝及疋否有過度焊接等問 封裝蓋體2°,二 ;etV) t ;713^^^^50 ? 曰〔epoxy〕專。猎此,即可製得一變壓封裝元 丨其他訊號傳輸連接器之相關電子元件成品。 如5 如上所述,相較於第丨圖之習用訊號 ,造方法單純利用人工進行焊接而導致降低良率子以費 點,第2圖之本發明藉由倒置該封裝殼 I使各引腳U的内端子121向下浸入一焊料溶池4〇 =’、使”腳12的内端子121同步完成焊接動作。藉此, =明確貫能相對加速及簡化製程,並可進一步提升製造 雖然本發明已利用前述較佳實施例詳細揭示,缺苴 c明’任何熟習此技藝者,在不脫離;發明: = ½當可作各種之更動與修改,因此本發明之 呆羞乾圍S視後附之申請專利範圍所界定者為準。 第11頁 .\Log〇-5\Five Continents\PK9805.ptd 1265614 圖式簡單說明 【圖式簡單說明】 第1圖:習用訊號傳輸用電子元件之製造方法之示意 圖。 第2圖:本發明較佳實施例之訊號傳輸用電子元件之製 造方法之流程方塊圖。 第3圖:本發明較佳實施例之訊號傳輸用電子元件之分 解立體圖。 第4圖:本發明較佳實施例之訊號傳輸用電子元件之製 造方法第一步驟之剖視示意圖。 I 第5圖:本發明較佳實施例之訊號傳輸用電子元件之製 造方法第二步驟之剖視示意圖。 第6圖:本發明較佳實施例之訊號傳輸用電子元件之製 造友法第三步驟之剖視示意圖。 圖:本發明較佳實施例之訊號傳輸用電子元件之製 造方法第 四 及 第五 步驟之剖 視 示 意圖 〇 【主要元 件 符 號說 明】 10 封 裝 殼 體 11 容 室 12 引 腳 1 121 内 端 子 122 外端 子 13 底 開口 20 封 裝 蓋 體 30 變 壓 元 件 31 引 線 40 焊 料 熔 池 41 焊 料 42 焊 接部 50 封 裝 膠 體 90 焊 搶 91 焊 料C:\Logo-5\Fi ve Continents\PK9805. ptd Page 10 1265614 V. Inventive Note (5): The electrical conductivity of the lead 31 of 121 and the element 30 (electronic unit body) is used. The transformer element 30 in the embedding and packaging fixing 10 [electronic single opening ΐ garment into the limb electronic component finished product. More specifically, in order to obtain the signal transmission ^ - 1 Φ ^ 』 more flat σ, the invention can be detected by a detecting machine [f,,: the outer terminal 12 of the foot 12 to detect the welding And if there is excessive soldering, etc., the package cover is 2°, 2; etV) t; 713^^^^50 ? 曰 [epoxy]. Hunting this, you can get a transformer package 丨 other electronic components of the signal transmission connector. For example, as described above, compared with the conventional signal of the first drawing, the manufacturing method simply uses manual welding to reduce the yield by a point, and the invention of FIG. 2 causes the pins by inverting the package I. The inner terminal 121 of the U is immersed downward in a solder bath 4 〇 = ', so that the inner terminal 121 of the foot 12 is synchronized to complete the welding operation. Thereby, the clear acceleration can be relatively accelerated and the process can be simplified, and the manufacturing process can be further improved. The invention has been disclosed in detail using the foregoing preferred embodiments, and it is not obvious that any person skilled in the art can not leave it; invention: = 1⁄2 when various changes and modifications can be made, so the invention is stunned by S The scope of the patent application is subject to change. Page 11 .\Log〇-5\Five Continents\PK9805.ptd 1265614 Simple description of the drawing [Simple description of the drawing] Figure 1: Manufacturing of electronic components for transmission of conventional signals BRIEF DESCRIPTION OF THE DRAWINGS Fig. 2 is a flow chart showing a method of manufacturing an electronic component for signal transmission according to a preferred embodiment of the present invention. Fig. 3 is an exploded perspective view of an electronic component for signal transmission according to a preferred embodiment of the present invention. Figure BRIEF DESCRIPTION OF THE DRAWINGS FIG. 5 is a cross-sectional view showing a second step of a method for manufacturing a signal transmission electronic component according to a preferred embodiment of the present invention. Figure 6 is a cross-sectional view showing the third step of the manufacturing method of the electronic component for signal transmission according to the preferred embodiment of the present invention. Figure 4 is a fourth embodiment of the method for manufacturing the electronic component for signal transmission according to a preferred embodiment of the present invention. Five-step schematic view 〇 [Main component symbol description] 10 Package housing 11 Housing 12 Pin 1 121 Inner terminal 122 External terminal 13 Bottom opening 20 Package cover 30 Transformer element 31 Lead 40 Solder bath 41 Solder 42 Soldering part 50 package colloid 90 soldering grab 91 solder

C:\Logo-5\Five Continents\PK9805. ptd 第12頁C:\Logo-5\Five Continents\PK9805. ptd第12页

Claims (1)

1265614 ,請專利範圍 種訊號傳輸用電子元件之製造方法,其包含步驟. 將至少一電子單元體之至少一引線捲繞於一壯’/ · 列衣喊It 之至少一引腳的至少一内端子; 將該電子單元體相對該封裝殼體移向遠離兮 一側; Μ 而子之 倒置該封裝殼體使該内端子朝向下方,並將各 ^ 捲繞該引線的部位同步浸入一焊料熔池内;及端子 將該封裝殼體之内端子移出該焊料熔池,如 子形成一焊接部,以穩固電性連接該電 j内端 線。 t卞早兀體之弓丨 、依申請專利範圍第1項之訊號傳輸用電子元 方法,其中在形成該焊接部後,另包含井职之製造 内端子與電子單元體之引線的電性連接^率·測試各 《:請:”圍第2項之訊號傳輸用電二件之 膠體 以製 方法,其中在測試後,另包含步驟: 1 ^ 進行包埋封裝固定該封裝殼體内之 子 得該訊號傳輸用電子元件成品。 卞早凡體 4、 依申請專利範圍第1項之訊號傳輪用 方法,其中該電子單元體係選自變壓7°件之製造 。 文& 70件、濾波元件 5、 依申請專利範圍第丨項之訊號傳輪用一 方法,其中該封裴殼體包含一容室,、兀件之製造 單元體。 以供置放該電子 、依申請專利範圍第5項之訊號傳輪用電子元件之製造1265614, the patent manufacturing method for manufacturing electronic components for signal transmission, comprising the steps of winding at least one lead of at least one electronic unit body in at least one of at least one pin of a strong '/ a terminal; the electronic unit body is moved away from the side of the package with respect to the package; Μ and the package is inverted to make the inner terminal face downward, and each part of the lead wound is immersed in a solder fusion And the terminal removes the inner terminal of the package housing from the solder bath, and forms a soldering portion to stably electrically connect the inner end line of the electric j.卞 卞 卞 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 丨 电子 电子 电子 电子 电子 电子^ Rate·Test each: "Please:" The second method of transmitting the power of the second component of the signal, in which the test includes another step: 1 ^ Embedding the package to fix the inside of the package The signal transmission electronic component is finished. 卞早凡体4, according to the signal transmission method of the first application patent scope, wherein the electronic unit system is selected from the manufacture of a transformer 7° piece. Text & 70 pieces, filter element 5 A method for transmitting a signal according to the scope of the patent application, wherein the casing comprises a chamber, a manufacturing unit of the element, for placing the electron, according to item 5 of the patent application scope. Manufacture of electronic components for signal transmission 1265614 六、申請專利範圍 方法,其中另包含一封裝蓋體,以封閉該封裝殼體之 容室。 7、 依申請專利範圍第1項之訊號傳輸用電子元件之製造 方法,其中該封裝殼體另包含一底開口,該底開口提 供一調整空間,以供該變壓元件進行上下移動。 8、 依申請專利範圍第1項之訊號傳輸用電子元件之製造 方法,其中該封裝殼體之引腳實質埋設於該封裝殼體 之側壁内,且該引腳之二端分別裸露形成至少一該内 端子及至少一外端子。 • 9、依申請專利範圍第1項乏訊號傳輸用電子元件之製造 方法,其中該焊料熔池之焊料係選自焊錫。1265614 6. Patent application The method further includes a package cover to close the chamber of the package housing. 7. The method of manufacturing an electronic component for signal transmission according to claim 1, wherein the package housing further comprises a bottom opening, the bottom opening providing an adjustment space for the transformer element to move up and down. The manufacturing method of the electronic component for signal transmission according to the first aspect of the patent application, wherein the pin of the package housing is substantially embedded in the sidewall of the package housing, and the two ends of the pin are respectively exposed to form at least one The inner terminal and the at least one outer terminal. • 9. The manufacturing method of the electronic component for lack signal transmission according to the first application of the patent scope, wherein the solder of the solder bath is selected from solder. C:\Logo-5\Five Continents\PK9805. ptd 第14頁C:\Logo-5\Five Continents\PK9805. ptd第14页
TW94116786A 2005-05-23 2005-05-23 Manufacturing method for electronic components used in signal transmission TWI265614B (en)

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