Ϊ265230 九、發明說明： 【發明所屬之技術領域】 ，本發明係、μ於一種門板’特別是針對金屬門板之成米 製造方法設計。 v 【先前技術】 現有金屬門板之製造方式，主要係先將金屬板材裁切 成預定之固定尺寸形狀之内門片原材及外門片原材，文以 預製有圖案之模具於該内門片原材或外門片原材上沖 形出預定形狀之浮凸狀圖案，再將該内、外門片原材彎折 :::成預定形狀之内、夕卜門片，接續令該内、外門片相對 开貼一起’再予以焊接固結，而製成-金屬門板。 =述金屬Η板之製法雖可提供—仙於生產製造I 有表面洋凸狀圖案之門板產品，'然而，該製法中係使用模 具來沖壓成形該浮凸狀圖案，其中因門板之尺寸大，益法 :::付模具單次沖厂堅而完<，對於相同連續狀圖案 般都係使用單一付模具分多 案，則須使用多付不同之模且二：對於不連續狀圖 且、… 1 门之模具依序沖壓成形，其中，因模 成形：加工條件限制’造成該金屬門板上之浮凸狀 圖案大都為簡單或較規則狀之圖案，無法 變化，或是透過金屬板的彎 夕，，之延伸 “ 的弓折加工而作多樣化之變化。 屬板=作St屬門板上之浮凸狀圖案係使用模具於金 屬板材上作較大面積之、;φ厭 應力、延展係數、反彈力、動件，並受金屬板之材料 wo u 每力以及沖壓機具等限制，該模且沖 ㈣之施作方式僅適用於薄片狀之金屬板材，上; 4 1265230 :在沖壓成形浮凸狀圖案後，該門片易產生㈣，故於門 =[成幵"予凸狀圖案後，尚須進行整平加工之步驟， 一此日以門片成形有浮凸狀立體圖案，對該整平加工： ::產生妨礙’目而不利於門板之平整性，以致於 考折成型加工時，不县t 板的 五金壓條等其他配件組桊豆、 l配 干、、衣八上，成為該金屬門板施工 之必要條件，如此不僅I彡塑 κ 響組立的時效’也讓該金屬門板受限於前述加工條件= 使其在尺寸無法因應市場的需求而作多樣性之變化。 【發明内容】 本：明之主要目的在於提供一種金屬門板之 ^ ^ 用解决先刖既有金屬門板之浮凸狀 立體圖案不具有易變化性之缺點。 為達成剞揭目的，太蘇明所祖 人符 钐所k出之技術方案主要俦今 金屬門板之成形製造方法包含有： 赘係7 ❿ ::切步驟，係將金屬板材裁切成預定尺寸形狀之内 門片原材及外門片原材； 一擠壓刻劃成形浮凸圖案之步驟，係自該内、外門片 原材中至少擇_，並透组 ^片 之擠壓作用裝i，以轉壓作用έ =化數位控制機具控制 ^ ^ ^ 八松£作用、、且件於所選門片原材上刻 剎拚壓成形出立體浮凸狀圖案； -鈑金彎折成形㈣，係將_ 折成預定形狀之内、外門片； 何刀另j弓 以及一焊接步驟，俦今該蠻 係”系弓折成形之内、外門片背面 5 Ϊ265230 相對併貼後，再^以焊接固結而製成―金属門板。 本發明：由前揭技術方案之設計，其特點在於： l具有多樣化之可變性：本發明利用該可程式化數位 控制機具供操作者任意設計圖案，以及控制該擠麼作用組 件於門片原材上刻劃擠壓成形出浮凸狀立體圖案之製法設 計’使該金屬門板之浮凸狀立體圖案於製作時，盔須使用 模具塵製成形，可節省模具成本，並使該浮凸狀立體圖案 易=依需要或設計作變更其花樣或圖案之深淺，且不受限 於模具’而具有可作多樣化圖案延伸變化之功效。 士2.本發明於門片原材上刻劃擠屢成形出浮凸狀立體圖 案t係利用可程式化數位控制機具控制該擠麼作用組件 於門片原材上刻劃擠壓成形出浮凸狀立體圖案’該擠壓作 用組件係以點狀施屡於琴^ 开”… 於°亥門片原材上，及移動刻劃擠壓成 H予凸狀立體圖案’故加工圖案之作用力量集中，進而 避免该門片原材於浮凸狀圖案成形後產生翹曲而須加以整 平之情事，提昇該金屬門板之產品品質，並使該金屬門板 於穹折成型加工時，提供設計上的易變化性。 3.本發明所設計的金屬門板成形製造方法中，因可使 用二片裁切成預定形狀之内外門片原材，續經浮凸狀立體 圖案成形’以及該内外門片原材進行彎折一體成型加工之 步驟後，即可單以該二彎折成形之内、外門片抵接一起， 即能直接且輕易地將其焊接固結一體，進而節省了外加五 金壓條配件等不必要的組裝步驟’縮短該金屬門板成形製 造的工作時間’使該金屬門板的製造晉升到多元多變化之 1265230 土兄界’而具有ϊ見有的金屬門板製造技術難以跟進之效益。 4·本發明所設計的金屬門板成形製造方法中，因可令 其門片原材於成形浮凸狀立體圖案後，並直接進行彎折一 體成型加工等步驟，並減少成形加工步驟上的諸多限制條 件故提供了違金屬門板折曲加工之設計上可為設計者作 更多樣化之變化和加工製造時的簡便性。 【實施方式】 • ㈣本發明金屬門板之成形製造方法，係包含有以下 步驟： -裁切步驟’係透過切割機具或沖切機具等將金屬板 材裁切成預定尺寸形狀之内門片原材（工〇 )及外門片原 材（2 0 )，該内門片原材（工〇 )及外門片原材（2 Ob )之形狀尺寸等’可由設計者依其創意、他人委乾或市 場需求等作任意形狀之變更設計，如第：圖A、Β所示， :亥内門片原材（i 〇 ”包含一預定尺寸之長方形内板面 :(1 1 ) ’以及四接合折邊部（工2 )分別鄰設於該内 反面部（1 1 )四周，該外門片原材（2 〇 )巾包含有一 :定尺寸之長方形外板面部（2丄）、四側板面部（2 2:分別鄰設於該外板面部（2丄）㈤周，以及四固接折 部（2 3 )分別位於該些側板面部（2 2 )外側長邊 ,，該内板面部（i i )與外板面部（丄2 )之形狀尺寸 呈相對應狀； -擠壓刻劃成形浮凸圖案之步驟，係自該内門片原 外門片原材中選擇其-或二（於本較佳實施例係選擇 7 1265230 外門片原材），並透過一組可程式化數位控制機具控制一 擠壓作用裝置，使該擠壓作用裝置之擠壓作用組件（3 〇:於該所選内、外門片原材（2 0 )之内板面部或外板 面°卩上刻劃擠壓成形出預設之浮凸狀立體圖案（2 4 )， 刖述中，该可程式化數位控制機具可使用轉塔式NCT數值 才工制機具、或其他具有類似功能之加工機具，又該可程式 化數位控制機具中内建有圖案設計程式以及驅動控制程 式’該圖案設計程式可供操作者任意設計輸入圖案資料， 該擠慶作用褒置包含一具有固定組件之平台、一驅動組件 以及—擠塵作用組件，該平台可供内門片原材或外門片原 ::對:立置放其上，並以該固定組件予以固定，該驅動組件 平D上，並叉控於該驅動控制程式，該擠壓作用袓 件包括有上擠壓件及下擠壓件分設於平台上下，並連接該 =組件’使其可於平台上受控作三度空間之移動，藉以 使擠㈣用組件（30)之上下擠廢件對置放於平台上之 門片原材（2 0 )予以上下十Λ 4> 下夾持並鞑以集中點狀之擠壓作Ϊ 265230 IX. Description of the invention: [Technical field to which the invention pertains] The present invention is designed for a door panel', particularly for a metal door panel. v [Prior Art] The existing metal door panel is manufactured by cutting the metal sheet into a predetermined fixed-size inner door piece and outer door piece. The prefabricated pattern is applied to the inner door. The original material or the outer door piece material is punched out to form a embossed pattern of a predetermined shape, and the inner and outer door piece raw materials are bent:: into a predetermined shape, an ‧ 门 片 片, continuation order The inner and outer panels are relatively open and attached together and then welded and consolidated to form a metal door panel. = Although the method of preparing the metal slab can provide - the production of a door panel product having a surface convex pattern, 'however, the method uses a mold to stamp and shape the embossed pattern, wherein the size of the door panel is large , Yifa::: paying the mold once and for all, the factory is firm and finished. For the same continuous pattern, if you use a single mold to divide the case, you must use more than one different mold and two: for the discontinuous pattern And,... The mold of the door is sequentially formed by stamping, in which the embossed pattern on the metal door panel is mostly simple or relatively regular, which cannot be changed, or through the metal plate, due to the molding: the processing conditions are limited. The bending of the eve, the extension of the "bending process for diversification changes. Dependent plate = embossed pattern on the St door panel is used to make a large area on the metal sheet; φ anesthesia, The elongation coefficient, the rebound force, the moving parts, and the material of the metal plate, the force per punch and the punching machine, etc., the mode of the die and the punching (4) are only applicable to the sheet metal sheet, on the upper; 4 1265230: in the stamping Formed embossed pattern After that, the door piece is easy to produce (4), so after the door = [成幵" to the convex pattern, the step of leveling processing is still required, and on this day, the door piece is formed with an embossed three-dimensional pattern, Flat processing: :: Produce obstruction 'the purpose is not conducive to the flatness of the door panel, so that when the test is formed, the metal beadings of the non-county t-plate and other accessories are made of cowpea, l-dry, and clothing. The necessary conditions for the construction of the metal door panel, so that the metal slab is limited by the aforementioned processing conditions, the metal door panel is limited to the above-mentioned processing conditions = the diversity of the size can not be adapted to the needs of the market. Ben: The main purpose of Ming is to provide a kind of metal door panel. It is used to solve the shortcomings of the embossed three-dimensional pattern of the existing metal door panel without variability. In order to achieve the purpose of revealing, the ancestors of Taisu Ming’s ancestors k out of the technical solutions mainly in the current metal door panel manufacturing method includes: 赘 7 ❿ :: cutting step, the metal sheet is cut into a predetermined size of the inner door piece and the outer door piece; Squeeze into The step of embossing the pattern is to select at least _ from the inner and outer door pieces, and to press the squeezing action of the group to perform the pressing action έ = the digital position control tool control ^ ^ ^ 八松 £ The function and the piece are pressed on the selected door piece to form a three-dimensional embossed pattern; - the sheet metal bending forming (4), which is _ folded into a predetermined shape of the inner and outer door pieces; The bow and a welding step, nowadays the "Blind" is formed inside the bow and formed on the back of the outer door piece 5 Ϊ 265230 and then attached, and then welded to form a metal door plate. The invention is characterized by: the design of the prior art, characterized in that: l has a variety of variability: the present invention utilizes the programmable digital control tool for the operator to arbitrarily design the pattern, and control the squeezing component to the door The embossed three-dimensional pattern of the original material is embossed to form a embossed three-dimensional pattern. When the embossed three-dimensional pattern of the metal door panel is made, the helmet must be formed by using the mold dust, which can save the mold cost and make the embossing The three-dimensional pattern is easy to change the shade of the pattern or pattern according to the need or design, and is not limited to the mold 'and has the effect of making a variety of pattern extension changes. 2. The invention is characterized in that the door piece is sculpted and extruded to form an embossed three-dimensional pattern. The system is controlled by a programmable digital control tool to sculpt and extrude the piece on the door piece. The convex three-dimensional pattern 'the extrusion action component is applied in a point shape repeatedly on the piano"... on the original material of the Haimen piece, and the moving and scoring is pressed into a convex pattern of the H-shaped pattern. Concentration of force, thereby avoiding the fact that the door piece material is warped after forming the embossed pattern and needs to be leveled, improving the product quality of the metal door panel, and providing the design of the metal door panel during the folding forming process. The variability of the above. 3. In the method for manufacturing a metal door panel according to the present invention, two inner and outer door pieces cut into a predetermined shape can be used, and the embossed three-dimensional pattern is formed and the inner and outer doors are formed. After the sheet material is bent and integrally formed, the inner and outer panels can be directly abutted together by the two bending forms, thereby directly and easily welding and consolidating, thereby saving the external hardware. Beading accessories, etc. are unnecessary The assembly step 'shortening the working time of the metal door panel manufacturing process' has promoted the manufacture of the metal door panel to the multi-variable 1265230 soil brother's and has the advantage that the metal door panel manufacturing technology is difficult to follow. In the design method for forming a metal door panel, the door sheet material can be directly formed into a embossed three-dimensional pattern, and the steps such as bending and integral molding processing can be directly performed, and various restrictions on the forming processing steps are reduced. The design of the metal door panel bending process can be more diversified for the designer and the simplicity of the manufacturing process. [Embodiment] (4) The method for manufacturing the metal door panel of the present invention comprises the following steps: - the cutting step is to cut the metal sheet into a predetermined size and shape of the inner door piece (worker) and the outer door piece (20) through a cutting machine or a punching machine, and the inner door piece is raw material (Working size) and the shape and size of the outer door piece (2 Ob) can be changed by the designer according to his creativity, other people's committee or market demand, such as the first: As shown in Fig. A and Β, the inner door piece (i 〇 ” includes a rectangular inner plate surface of a predetermined size: (1 1 ) ' and four joint hem portions (work 2) are respectively adjacent to the inner reverse side Around the part (1 1 ), the outer door piece raw material (2 〇) towel comprises: a rectangular outer plate surface (2 inches) and four side plate faces (2 2: respectively adjacent to the outer plate surface (2丄) (5) weeks, and the four-solid folding portions (23) are respectively located on the outer long sides of the side plate faces (2 2 ), and the inner plate surface portion (ii) and the outer plate surface portion (丄2) are in the shape and size Corresponding shape; - the step of extruding and forming the embossed pattern, selecting - or two from the original outer door piece of the inner door piece (in the preferred embodiment, selecting 7 1265230 outer door piece material) And controlling a pressing device through a set of programmable digital control tools to make the pressing component of the pressing device (3 〇: within the selected inner and outer door pieces (20) The surface of the plate or the outer surface of the plate is embossed and extruded to form a preset embossed three-dimensional pattern (2 4 ). In the above description, the programmable digital control device can be used. Turret-type NCT numerical engineering tools, or other processing tools with similar functions, and the programmable digital control tool has a design program and a drive control program built in. The design program allows the operator to design the input arbitrarily. According to the pattern information, the squeezing action device comprises a platform with a fixed component, a driving component and a dust absorbing component, and the platform can be used for the inner door piece or the outer door piece:: pair: standing on the vertical And being fixed by the fixing component, the driving component is flat D, and is forked to the driving control program, the pressing pressing member comprises an upper pressing member and a lower pressing member disposed on the upper and lower sides of the platform, and connected The = component 'allows it to be controlled to move in a three-dimensional space on the platform, so that the extruded (four) component (30) is pushed up and down against the door piece material (2 0 ) placed on the platform. Shiyan 4> under the clamping and squeezing in a concentrated point
用（如第三圖所示老）,4f /rfL ... 少 並依循所設定之圖案路徑移動而 d里彳成形預設之浮凸狀立體圖幸 ^ ^ ^ ^ , 般^莱（24)，前述之浮凸狀 立體圖案（24A) ( 2 4 R w ^ . )可為生狀（如第四圖所示 者）、複數呈矩陣排列之古括,，μ j之方塊（如第五圖所示者）、或可 為其他任意設計的圖案等，· 一鈑金彎折成形步驟，比如丄 ^ , 弟/、圖所不，係透過鈑金 折曲加工機具將該内門片为姑 r Ί ηΛ 月原材（1〇)四周之接合折邊部 (1 2 )同朝背面方向彎折，你 弓折使其正面保留内板面部（工 8 I265230 1 )，而成形一内門片（Ί η、 m 丄U A )，另將外門片原材（2 0)四周之固接折邊部q、 、乙d )同朝背面方向彎折，Use (as shown in the third figure), 4f / rfL ... less and follow the path of the set pattern to move and d 彳 预设 预设 预设 预设 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ The aforementioned embossed three-dimensional pattern (24A) ( 2 4 R w ^ . ) can be a living (as shown in the fourth figure), a complex matrix arrangement, and a μ j square (such as the fifth) The figure shown in the figure), or any other design pattern, etc., a sheet metal bending forming step, such as 丄^, 弟,,,,,,,,,,,,,,,,,,,,,, Ί Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ Ί η, m 丄 UA ), and the fixed edge part q, and b) around the outer door piece (20) are bent in the back direction.
向於該四側板面部（2 ρ〉 π I 2 )同朝背面方向彎折 ^ ^ Ί、 便其正面保留外板面部（ρ 丄），該四側板面部（9 9、 闰 ^ Ζ )值於該外板面部（2 1 )四 Α) 丄），而成形一外門片（2 〇The four side panel faces (2 ρ> π I 2 ) are bent toward the back side by ^^ Ί, and the front surface portion (ρ 丄) is retained on the front side, and the four side panel faces (9 9 , 闰 ^ Ζ ) are at The outer panel face (2 1 ) is four) 丄), and an outer door piece is formed (2 〇
以及一焊接步驟，係人㈤ y、7，折成形之内門片（1 〇 A ) 及外門片（2 0 A )之背而士 ) A、 月面相對併貼，使内門片（1 〇 A )之接合折邊部（ί 2 )加土 技仏、息 2 )抵彝於外門片（2 0 A )之固 人 '、邛（2 3 )上，接續即可以焊接機具輕易地將該揍 制：W ( 1 2 ) &固接折邊部（2 3 )焊接固結一體而 金屬門板，於本較佳實施例中，於内、外門片（i Α )( 2 ◦ A ) ¥接時，可使用點焊方式將該接合折邊 F ( 1 2 )、固接折邊立β广〇 d、 透°卩（2 3 )相抵接之側邊予以焊接 固定一體。 ί經由前述金屬門板之製法說明中可知，本發明主要係 J用忒可私式化數位控制機具供操作者設計圖案，以及控 J孩札壓作用組件於門片原材上刻劃擠壓成形出浮凸狀立 體圖案之製作方式設計，使該金屬門板之浮凸狀圖案於製 作犄，無須使用模具壓製成形，以節省模具成本，並使該 洋凸狀圖案易於依需要作變更其花樣或圖案之深淺，且不 文限於模具，而具有可作多樣化圖案延伸變化之功效。 再者’本發明於門片原材上刻劃擠壓成形出浮凸狀立 9 1265230 體圖案時，传免I ^ j 係利用可程式化數位控制機且 組件於門H4工制该擠壓作用 、片原材上刻劃擠壓成形出浮凸狀w安 用組件俜以駐t A ^ ο狀圖案，该擠壓作 形該浮凸狀图安 私動刻W擠壓成 免兮門“ 加工圖案之作用力量集中，進而避 整：之材於浮凸狀立體圖案成形後產生鍾曲而須加以 月事1時，亦可讓内外門片原材，於立體圖案成 一、可進仃折邊之步驟，再以該二内外門片相互抵靠 P可輕易將其焊接固結一體，而無須外加其他五金 配件進行組裝，使該金屬門板之成形裝造具有極佳 性。 【圖式簡單說明】 第一圖係本發明金屬門板製造方法之流程示意圖。 第圖A、B係本發明自金屬板材裁切成形之内門片 原材及外門片原材之平面示意圖。 第二圖係本發明利用可程式化數位控制機具控制之擠 φ &作用&置於門片原材上刻劃擠壓成形出浮凸狀圖案之平 面示意圖。 第四、五圖係本發明於門片原材刻劃擠壓成形另一種 浮凸狀圖案之平面示意圖。 第六圖係本發明於彎折成形之内、外門片平面示意 圖。 【主要元件符號說明】 (1 〇 )内門片原材 （1 0 A )内門片 (1 1 )内板面部 （1 2 )接合折邊部 10 1265230 (2 0 )外門片原材 （ (2 1 )外板面部 （ (2 3 )固接折邊部 （ (2 4 A )浮凸狀圖案 （ (3 0 )擠壓作用組件 2 0 A )外門片 2 2 )側板面部 2 4 )浮凸狀圖案 2 4 B )浮凸狀圖案And a welding step, the person (5) y, 7, folding the inner door piece (1 〇 A) and the outer door piece (20 A) back) A, the lunar surface is opposite and attached, so that the inner door piece ( 1 〇A ) The joint flange part ( ί 2 ) plus earth technique 息, interest 2 ) 彝 外 外 外 外 ( 2 2 2 2 2 2 2 2 2 2 2 2 2 外 外 外 外 外 外 外 外 外 外 外 外 外 外 外 外The enthalpy: W (1 2 ) & fixed hem portion (23) is welded and consolidated into a metal door panel. In the preferred embodiment, the inner and outer flaps (i Α ) (2 ◦ A ) ¥ When the joint is welded, the joint flange F ( 1 2 ), the fixed hem, the β 〇 、, and the 卩 (2 3 ) can be welded and fixed together. According to the description of the method for manufacturing the metal door panel, the present invention mainly uses a 数 忒 私 数 数 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私 私The embossed three-dimensional pattern is designed in such a manner that the embossed pattern of the metal door panel is made into a crucible, and it is not necessary to use a mold to press and form, so as to save the mold cost, and the convex pattern is easy to change its pattern or The depth of the pattern is not limited to the mold, but has the effect of making a variety of pattern extension changes. Furthermore, when the present invention scribes and embosses the embossed vertical 9 1265230 body pattern on the door piece, the transfer I ^ j system utilizes a programmable digital position control machine and the assembly manufactures the extrusion at the door H4. The action, the sheet material is sculpt and extruded to form a embossed w-use component 俜 in a pattern of t A ^ ο, the extrusion shape of the embossed figure is squeezing into a smash-free "The working force of the processing pattern is concentrated, and then avoiding the whole: the material is formed in the embossed three-dimensional pattern to produce a bell and it must be used for a month. The inner and outer door pieces can also be made into a three-dimensional pattern. The step of folding the edge, and then the two inner and outer door pieces abut each other to P can be easily welded and consolidated, without the need to add other hardware accessories for assembly, so that the metal door panel is formed and assembled with excellent performance. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a schematic flow chart of a method for manufacturing a metal door panel of the present invention. The drawings A and B are schematic plan views of the inner door piece material and the outer door piece raw material which are cut and formed from the metal sheet according to the present invention. The present invention utilizes a programmable digital control tool to control the extrusion φ &Action & A plan view of the embossed pattern formed by slashing and forming a embossed pattern on the door sheet. The fourth and fifth figures are the embossed pattern formed by the invention of the door sheet. The sixth figure is a schematic view of the inner and outer panels of the present invention in the form of bending. [Main component symbol description] (1 〇) inner door piece material (1 0 A) inner door piece (1 1 ) Inner plate surface (1 2 ) joined to the hem portion 10 1265230 (2 0 ) outer door piece material ( (2 1 ) outer plate surface ((2 3 ) fixed hem portion ((2 4 A) embossed pattern ( (3 0 ) extrusion action assembly 2 0 A ) outer door piece 2 2 ) side plate face 2 4 ) embossed pattern 2 4 B ) embossed pattern
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