1255148 九、發明說明: 【發明所屬之技術領域】 一種平面揚聲器之振動系統,尤其是指絲帶型平面揚聲器 (Ribbon Type Planar Speaker)的音膜及其製法。 【先前技術】 絲帶型平面揚聲器的使用與發展,已經有相當的歷史,例如 ^爵 4273968、4480155、6104825、4471173 以及 5021613 號 等專利,揭示絲帶型平面揚聲器之結構與相關内容。一般衅 帶型平面揚聲器的結樽如第i圖所示’金屬導體14直接 於絕緣薄臈15之上,形成具有電氣線路之音膜(Diaphragm), 當揚聲,被通以電流訊號,流經電氣線路之電流,與絲帶型 平面揚聲器上磁鐵11之磁場產生電磁作用力,使音膜產生振 動,經由音膜揭動推動空氣發忠聲音,因而將電能轉變為聲 能。 與一般動圈式揚聲器(Moving-Coil loudspeaker)不同的是, 絲帶型平南揚聲器的音膜本身上面的電氣線路,即具備音圈 的功能,能夠驅動音膜振動,两一般動圈式揚聲器音膜則須 要再接上音圈(VoiceCoil),利角音圈振動來驅動音膜發聲。 由於絲帶型平面揚聲器之音膜厚度薄且重量輕,其振動系統 的質量,要比一般動圖式揚聲器之振動系鍊更輕,因此絲帶 型平面揚聲器之靈歌度也較高。 絲帶型平面揚聲器的磁路系統,亦有採用如第2圖所揭示的 方式來設計,在音膜上下兩側或^側,配置平行於電氣線路 方向之條狀磁鐵21、22。音膜上下兩侧對稱配置條狀磁鐵21、 22 ’使音膜上下的磁場均勻對稱,因此有較大的線性動態範 圍及較高之靈敏度。 絲帶型平面揚聲器和動圈式揚聲器一樣,都可以利用活塞運 12551481255148 IX. Description of the Invention: [Technical Field of the Invention] A vibration system of a flat speaker, in particular, a sound film of a Ribbon Type Planar Speaker and a method of manufacturing the same. [Prior Art] The use and development of ribbon-type flat-panel speakers have been well-known, such as the patents of Jue 4273968, 4480155, 6104825, 4471173, and 5021613, revealing the structure and related content of the ribbon-type flat speaker. Generally, the crucible of the ribbon type flat speaker is as shown in Fig. i. The metal conductor 14 is directly on the insulating thin crucible 15 to form a sound film having an electric circuit. When the sound is emitted, the current signal is passed. The electric current through the electric circuit generates an electromagnetic force with the magnetic field of the magnet 11 on the ribbon type flat speaker, so that the sound film vibrates, and the sound is transmitted through the sound film to promote the sound of the air, thereby converting the electric energy into sound energy. Different from the general moving-coil loudspeaker, the electrical circuit on the sound film of the ribbon-type Pingnan speaker itself, that is, the function of the voice coil, can drive the vibration of the sound film, and the two general moving coil speakers The membrane needs to be connected to the voice coil (VoiceCoil), and the voice coil is vibrated to drive the sound of the sound film. Since the ribbon type flat speaker has a thin film and a light weight, the quality of the vibration system is lighter than that of the general moving picture speaker, so the ribbon type flat speaker has a higher spiritual singer. The magnetic circuit system of the ribbon type flat speaker is also designed in the manner as disclosed in Fig. 2, and the strip magnets 21, 22 which are parallel to the electric line direction are disposed on the upper and lower sides or the side of the sound film. The strip magnets 21, 22' are arranged symmetrically on the upper and lower sides of the sound film to make the magnetic field above and below the sound film uniform and symmetrical, so that there is a large linear dynamic range and high sensitivity. Ribbon-type flat speakers, like moving coil speakers, can be used with the piston 1255148
Hm〇n)的方式,配合無限障礙板(Infinite 的條件’來贿揚聲__統受電 m時’輸出之音頻特性。參* Lawrence E. Kinsier i^,^rentals〇of -t ^ ^ ^ ^ 方產生之遠場(Far Field)音塵與頻 革務聲器曰膜等效半徑及距離間之相對關係如下: 音壓 ρ = (,2 *ττ2 * p〇 * a2 * / r ί中^為圓醉,PQ為空氣密度,a為縣器音膜活塞運 J之’半徑,f為振動頻率,!:為音膜進行活塞達動之振 幅,r為測試點與揚聲器之距離 ,此,在相同的音膜面積下及相同的測試距離卞,音壓私頻 ^平方及振幅的-次方成正比。為了要產生相同的音壓, 在局頻,時,音膜只要極小的振幅,相對的,在低頻時,音膜 則要極大的振幅,才能產生相同的音壓。除非將音膜的面積 放大,否則絲帶型平面揚聲器的低頻響應(Lqw Frequency Response)不佳。 然而,習知之絲帶型平面揚聲器之音膜,其中一種係以鋁箔 與Mylar塑膠薄膜或是聚酿亞氨系薄膜(p〇iyifflide)之積層材 料丄經過蝕刻製程產生金屬電極線路而形成,音臈雖可以產 生高頻響應,但是卻無法產生低頻響應。此外,亦有將金屬 導線或是Mylar與鋁箔積層形成之音膜,貼合於預先成型之 平面塑鼓紙或是平面蜂巢結構板(Honeyc〇ne pia切)或是聚本 乙烯發泡板(Styrofoam)上,再貞i上懸邊形成複合音膜。或是, 將金屬導線或是Mylar與鋁箔積層形成之音膜,直接埋入聚 本乙烯發泡板申,並與懸邊一體成型。如此設計,雖可產生 低頻響應,但是重量太重,音壓低。 【發明内容】 本發明之目的,在於提供一種絲帶型平面揚聲器之音膜,得 1255148 ’達到良 使得絲帶型平面揚聲器,在低頻響應與靈敏度之 好的平衡。 本發明之另一目的,在於提供一種絲帶型平面揚聲器 ,法,使絲帶型平面揚聲ϋ除了能保有低頻響應之;時 為達到上述發明目的,本發明提供一種絲帶型平面揚聲器 音膜製法,包括下列步雜:其先提供—由金屬層與高分g絕 緣層構成之複合金屬薄膜,而後對該複合金屬薄膜中之該金 屬層進行蝕刻,使該金屬層形成導體線路,製成一絲帶g音 膜。另外,用一含浸纖維作為平面狀補強結構。再將該絲^ $曰膜置於該平面狀補強結構之一面,並以熱處結合,而製 得一具有j懸邊之複合音膜。 本發明由於平面狀補強結構,因設有懸邊能產生大振幅,而 得保有低頻響應之外,同時由於平面狀補強結構與懸邊一體 成型,製法更為簡便。 此外,本發明亦提供一種絲帶型平面揚聲器的複合音膜,包 括:一設為導體線路形狀之金屬層;一高分子絕緣層,與該 金屬層構成一複合金屬薄膜。此外,又包括一以含浸樹脂纖 維製成之^含有一懸邊之一體成型平面狀補強結構,以該一 體成型平面狀補強結構,與該複合金屬薄膜之高分子絕緣層 一面相結合,而組成絲帶型平面揚聲器的複合音膜。 由於本發明設有含有一懸邊之一體成型平面狀補強,而有良 好的低頻響應,此外,因為使用含浸樹脂纖維製成平面狀補 強結構’重量輕而靈敏度佳。 至於本發明之其他優點,以及進一步細節,以下用實施例作 進一步之說明。 【實施方式】 1255148 請參第3圖,其為本發明絲帶型平面揚聲器之一實施例剖面 圖。揚聲器的複合音膜31,包括上絲帶型音膜、平面狀之補 強結構37,以及下絲帶型音膜。上絲帶型音膜係由上絕緣層 31A及上絕緣層上侧<金屬電極線路3¾構成。,下絲帶型 音膜則由下絕緣層31B及下絕緣層下侧之金屬電極線路 構成。而平面狀之補強結構36,更具有一懸邊構造37。 其中,上絲帶型音膜友下絲帶型音膜,為金屬箔/高分子絕緣 層31A、31B之雙層複合金屬薄膜。其係先以厚23徼米之鋁 4層及厚度10微米之聚亞醯氨(P〇lyimide)絕緣層,兩者構 成之雙層(Two-layer)軟性印刷電路板為材料,在進行蝕刻 後,產生絲帶型音膜導邀線路33A、33B。 在^,雙層複合金屬薄膜的製造,係採用金屬箔先塗佈聚醯 亞氨酸樹脂(Polyamic Acid)溶液,再經烘烤乾燥製成。但是 也可在聚醯亞氨樹脂薄膜上,利用物理蒸鍍及化學電鍍的方 法產生金屬層。由於雙層複合金屬薄膜,並沒有接著劑層做 為緩衝層,因此金屬層及高分子絕緣層31A、31B的熱膨漲係 數必須儘量一致,以避免因熱膨漲係數差異造成複合金薄 膜捲曲及層間應力。 兩具有懸邊構造37之平面狀之補強結構36的製作,係以厚 度為0· 13毫米之Nomex耐溫纖維紙(杜邦公司產品,型號N〇mex 411),固含量為5-20重量百分比之環氧樹脂/爾⑽邮一 e_l ketone)溶液(台灣金η化工編號AS1(^單液型環氧樹 脂產品,在本貪施例係使用1〇重量百分比之環氧脂 溶^,在攝氏8◦度下,預烤1G分鐘,成為半熟化(B—stage) 之環氧樹脂預浸布。然後將上絲帶型音膜及下絲帶型音膜分 置於一體成型平板結構36上下,並使絲帶型音膜導體^ 33A、33RL卜,在熱麼成型模具t 中未示導)體= 氏180度熱壓成型一小時,使成為含有懸邊之複合音膜結構 31。 、 1255148 =,平面^之補強結構36係以N〇mex耐溫纖維紙(杜邦公 ,品P ”=沒411)為材料,但其也可以為-般之鼓紙 (Cone Paper)材料如一般棉麻紙漿抄製之鼓紙,或是 是合成纖_物如日本帝人公^之G卿、美雌邦公司之Hm〇n) way, with the infinite obstacle board (Infinite's condition 'bringing __ unified power m' output audio characteristics. * * Lawrence E. Kinsier i^, ^rentals〇of -t ^ ^ ^ ^ The relative relationship between the far field and the equivalent radius and distance of the Far Field sound dust and the frequency filter is as follows: Sound pressure ρ = (,2 *ττ2 * p〇* a2 * / r ί ^ For the drunk, PQ is the air density, a is the radius of the county sound film piston, and f is the vibration frequency, !: the amplitude of the piston for the sound film, r is the distance between the test point and the speaker. Under the same sound film area and the same test distance 卞, the sound pressure private frequency ^ square and the amplitude - the power of the square is proportional. In order to produce the same sound pressure, at the local frequency, the sound film requires only a small amplitude In contrast, at low frequencies, the sound film has a large amplitude to produce the same sound pressure. Unless the area of the sound film is enlarged, the low-frequency response (Lqw Frequency Response) of the ribbon-type flat speaker is not good. The sound film of the ribbon type flat speaker, one of which is made of aluminum foil and Mylar plastic Or a laminated material of a polyfluorene film (p〇iyifflide) formed by a metal electrode line through an etching process, although the sound can generate a high frequency response, but cannot generate a low frequency response. In addition, there is also a metal wire. Or a sound film formed by Mylar and aluminum foil laminated on a pre-formed flat plastic drum paper or a flat honeycomb structure board (Honeyc〇ne pia cut) or a polystyrene foam board (Styrofoam), and then 贞i The upper suspension forms a composite sound film. Alternatively, the metal wire or the sound film formed by laminating the aluminum film and the aluminum foil is directly embedded in the polystyrene foam board and integrally formed with the hanging edge. Responsive, but the weight is too heavy, the sound pressure is low. SUMMARY OF THE INVENTION The object of the present invention is to provide a ribbon type flat speaker sound film, which has a good balance of low frequency response and sensitivity. Another object of the present invention is to provide a ribbon type flat speaker, which can eliminate the low frequency response of the ribbon type flat speaker; SUMMARY OF THE INVENTION The present invention provides a method for manufacturing a ribbon type flat speaker sound film, comprising the following steps: first providing a composite metal film composed of a metal layer and a high-g insulating layer, and then the metal layer in the composite metal film Etching, the metal layer is formed into a conductor line to form a ribbon g sound film. In addition, an impregnated fiber is used as a planar reinforcing structure, and the wire is placed on one side of the planar reinforcing structure, and A composite sound film having a j-hanging edge is obtained by combining heat. The present invention has a large-amplitude structure due to the presence of a hanging edge, and has a low-frequency response, and a planar reinforcing structure. Formed integrally with the overhang, the method of manufacture is simpler. In addition, the present invention also provides a composite sound film of a ribbon type flat speaker, comprising: a metal layer formed in the shape of a conductor line; and a polymer insulating layer forming a composite metal film with the metal layer. In addition, a planar reinforcing structure formed by impregnating resin fibers and containing a suspension is formed, and the integrally formed planar reinforcing structure is combined with one side of the polymer insulating layer of the composite metal film to form a composite structure. Composite sound film for ribbon flat speakers. Since the present invention is provided with a planar reinforcing structure containing a suspension, it has a good low frequency response, and further, because of the use of impregnated resin fibers to form a planar reinforcing structure, the weight is light and the sensitivity is good. Further advantages of the invention, as well as further details, are further illustrated by the following examples. [Embodiment] 1255148 Please refer to Fig. 3, which is a cross-sectional view showing an embodiment of a ribbon type flat speaker of the present invention. The composite sound film 31 of the speaker includes an upper ribbon type sound film, a planar reinforcing structure 37, and a lower ribbon type sound film. The upper ribbon type sound film is composed of an upper insulating layer 31A and an upper upper insulating layer <metal electrode line 33a. The lower ribbon type sound film is composed of a lower insulating layer 31B and a metal electrode line on the lower side of the lower insulating layer. The planar reinforcing structure 36 further has a hanging edge structure 37. Among them, the upper ribbon type sound film is a double-layer composite metal film of the metal foil/polymer insulating layer 31A, 31B. It is made of a two-layer soft printed circuit board composed of two layers of aluminum having a thickness of 23 mm and a layer of polypyrene (P〇lyimide) having a thickness of 10 μm. Thereafter, ribbon-type sound film guide lines 33A, 33B are produced. In the production of a double-layered composite metal film, a metal foil is first coated with a solution of a polyamic acid (Polyamic Acid) and then baked and dried. However, it is also possible to produce a metal layer by a method of physical vapor deposition and electroless plating on a polyimide film. Since the double-layer composite metal film has no adhesive layer as a buffer layer, the thermal expansion coefficients of the metal layer and the polymer insulating layers 31A and 31B must be as uniform as possible to avoid curling of the composite gold film due to the difference in thermal expansion coefficient. And interlayer stress. Two planar reinforcing structures 36 having a hanging edge structure 37 are made of Nomex temperature-resistant fiber paper (DuPont products, model N〇mex 411) having a thickness of 0·13 mm, and a solid content of 5-20% by weight. Epoxy resin / er (10) post an e_l ketone) solution (Taiwan gold η chemical number AS1 (^ single-liquid epoxy resin product, in this greedy application system using 1 〇 weight percent of epoxy resin dissolved ^, in Celsius At 8 degrees, pre-bake for 1G minutes to become a semi-baked (B-stage) epoxy prepreg. Then, the upper ribbon type sound film and the lower ribbon type sound film are placed on the integrally formed flat plate structure 36, and The ribbon-type sound film conductors ^33A, 33RL are heat-formed at a temperature of 180 degrees in a hot-molding mold t for one hour to form a composite sound-membrane structure 31 containing a hanging edge. 1,255148 =, The reinforcing structure 36 of the plane ^ is made of N〇mex temperature-resistant fiber paper (DuPont, P P = 411), but it can also be a paper of Cone Paper such as ordinary cotton and linen pulp. Drum paper, or synthetic fiber _ things such as the Japanese Teijin Gong ^ G Qing, the United States female company
Kevlar、纖纖製成之人造紙或人造布,或是 之人造紙或人造布為材料。 取乍此、々表k 下絲ί型顿’亦可以為金料/接著劑層 ^同刀子之二層複合金屬薄模,其中金屬箱可為銘 ^、ϋ自、或,與其他金屬壓合之複合金屬飢⑽触 古:/,A〗D在35微米以下為宜。接著劑層可以為壓Kevlar, fiber-made paper or artificial cloth, or human paper or artificial cloth.乍 々 々 々 々 k k ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί Combined with metal hunger (10) touch the ancient: /, A〗 D is preferably below 35 microns. The layer of the agent can be pressed
氨系⑽蝴接著劑,接著劑層厚度在1〇微=醯J 高分子膜層可以為聚脂系塑膠薄膜如美國杜邦公司生產之麥 拉(Mylar)薄膜,聚醯亞氨樹脂薄膜如杜邦 薄膜,或是美國奇異㈣生產之PEI塑膠薄 邦公司生產之PEN塑勝薄膜,或是其他耐熱性的塑膠薄膜。 得出複合音膜31後’在其上方設置長條狀磁鐵34A,而長條 狀磁鐵34A的縱軸方向與圖面垂直,且與下 嬙 路33A上之電流方向平行。長條狀磁鐵34A上之N 代表其充磁方向與圖面平行。而且上方為s極,下方為N極 將該長條狀磁鐵34Α,固定於絲帶型平面揚聲器的上框架 32Α。複合音膜31之懸邊構造37之外侧,經由固定端38Α盥 固定端38Β,將複合音膜31固定於上框架32Α與下框架32β 之間。當複合音膜31振動時,聲音可以同時經由上框架32α 上之開孔32C及上框架32Β上之開孔32D同時傳出,或是封 閉下框架只經由上框架上之開孔32c傳出。 長條狀磁鐵34Α、34Β的數量、大小及放置位置,或是只在複 合音膜31上下之單一侧設置長條狀磁鐵,皆可以依照產生音 壓的需求作適當調整。在複合音膜31上下及絲帶型平面揚聲 1255148 器内部空間,可以依需要以各種羊毛、天然棉、玻璃纖维及 人造纖維等製造之吸音及制振材料填充,以減少不必要之聲 音反射及共振。懸邊構造37表面亦可以塗佈制振膠以增加懸 邊之阻尼(Damping),制振膠可以為廑克力系〈Acrylic Resin)、環氧樹脂系(Epoxy)、聚氨脂系(p〇iyurethane)、 矽膠系(Silicone)及其他軟質高分子黏著劑材料。 此外’具有懸邊構造37之平面批之補強結構36,亦可先行 硬化後,再與上絲帶型音膜及下絲帶型音膜結合。其可以厚 度為0· 13毫米之Nomex耐溫纖維紙(杜邦公司產品,型號N〇mex 411),含浸固含量為15重量百分比(固含量為5—2〇重量百 分比範圍内即可)之聚亞醯氨酸(Polyamic acid)/NMp(. Methyl Pyrolidone)溶液,先於攝氏loo度下抽真空乾燥三 十分鐘去除NMP溶劑,再將乾燥後之含浸樹脂纖維紙,^ 熱壓成型模真内,再以攝氏300度熱壓成型一小時成為含肴 懸邊之一體成型平面狀補強結構36。 同樣的’此平面狀之補強結構36係以Nome》耐溫纖維紙(杜 邦公司產品,型號Nomex 411)爲材料,但其也可以為二般之 鼓紙(Cone Paper)材料如严般棉麻紙漿抄製之鼓紙,每π梯Ammonia (10) butterfly adhesive, the thickness of the adhesive layer is 1 〇 micro = 醯 J. The polymer film layer can be a polyester plastic film such as Mylar film produced by DuPont, USA, and a polyimide film such as DuPont. The film, or the PEN plastic film produced by PEI Plastics, Inc., produced by the American singular (4), or other heat-resistant plastic film. After the composite sound film 31 is obtained, the elongated magnet 34A is placed thereon, and the longitudinal direction of the elongated magnet 34A is perpendicular to the plane of the drawing and parallel to the direction of the current on the lower winding path 33A. N on the elongated magnet 34A indicates that the magnetization direction is parallel to the plane of the drawing. Further, the upper side is the s pole and the lower side is the N pole. The elongated magnet 34 is folded and fixed to the upper frame 32 of the ribbon type flat speaker. On the outer side of the suspension structure 37 of the composite sound film 31, the composite sound film 31 is fixed between the upper frame 32Α and the lower frame 32β via the fixed end 38Α盥 of the fixed end 38Β. When the composite sound film 31 vibrates, the sound can be simultaneously transmitted through the opening 32C of the upper frame 32α and the opening 32D of the upper frame 32, or the closed lower frame can be transmitted only through the opening 32c of the upper frame. The number, size, and placement of the elongated magnets 34, 34, or the long magnets on only one side of the composite diaphragm 31 can be appropriately adjusted in accordance with the demand for sound pressure. The inner space of the composite sound film 31 and the ribbon type flat speaker 1255148 can be filled with various sound absorbing and vibration-damping materials made of wool, natural cotton, glass fiber and rayon as needed to reduce unnecessary sound reflection. And resonance. The surface of the overhang structure 37 can also be coated with a vibrating glue to increase the dampening of the suspension. The vibrating glue can be an Acrylic Resin, an Epoxy or a Polyurethane (p). 〇iyurethane), Silicone and other soft polymer adhesive materials. Further, the reinforcing structure 36 of the planar batch having the overhanging structure 37 may be first hardened and then combined with the upper ribbon type sound film and the lower ribbon type sound film. It can be Nomex temperature-resistant fiber paper (DuPont products, model N〇mex 411) with a thickness of 0·13 mm, and has a immersion content of 15% by weight (the solid content is in the range of 5.2% by weight). Polyamic acid/NMp (. Methyl Pyrolidone) solution, vacuum drying for 30 minutes before Celsius loo, remove NMP solvent, and then dry the impregnated resin fiber paper, ^ hot press forming mold Then, it is formed by hot pressing at 300 degrees Celsius for one hour to form a planar reinforcing structure 36 which is formed by one of the hanging edges. The same 'this planar reinforcing structure 36 is made of Nome's temperature-resistant fiber paper (DuPont's product, model Nomex 411), but it can also be the same as the Cone Paper material. Pulp paper made from pulp, every π ladder
Cenex > 司之Kevlar纖纖製成之人造紙或人造布,再經由含淨妹 熱壓成型,製得鉍懸邊構造37之平面狀二=構^6月。曰再 將一體成迨平面狀補強結構36兩面,以及音膜之高分子絕緣 層表面31A、31B,喷辇一層高溫型環氧樹脂接著劑(圖上未 不),先在攝氏80度下,乾燥並預烤該環氧樹脂接著劑,然 後將絲帶型音膜分置於該—體細平練補髓構3&上下了 構成上絲帶型音膜及下絲帶型音膜,在熱壓成型模具之中, 二:3則度熱壓成型一小時,使成為含有懸邊之複合音膜 而上穆合層邪A與下谬合層35B可以為酴搭系(pj^oHc 1255148Cenex > Kevlar fiber-made papermaking or artificial fabric, and then through the hot-press molding of the net sister, the planar structure of the 铋 suspension structure 37 = ^ June. The crucible will be integrated into two sides of the planar reinforcing structure 36, and the surface of the polymer insulating layer 31A, 31B of the sound film, and a high-temperature epoxy resin adhesive (not shown), first at 80 degrees Celsius. Drying and pre-baking the epoxy resin adhesive, and then placing the ribbon-type sound film in the body-like fine-toning and cultivating structure 3& forming the upper ribbon-type sound film and the lower-belt-type sound film in the hot press forming Among the molds, two: 3 degrees of hot press forming for one hour, so that the composite sound film containing the overhanging layer and the upper layer of the A and the lower layer of the 35B can be a 酴 系 (pj^oHc 1255148
Resin)、壓克力系(Acrylic Re$in)、環氧樹脂系(Ερ()χ^、 聚醯亞氨系(polyimide)或是其他接著劑,接著劑層厚度在 10微米以下。 又 請參第4圖’其為本發明絲帶型平面攝聲器之第二實施例之 剖面圖。揚聲器的複合音膜51,係由上絕緣層51Y及上絕緣 層上侧之金屬電極線路53Α構成之上絲帶型音膜,與下絕緣 層51Β及下絕緣層下侧之金屬電極線4 53Β構成之下絲帶型 音膜,與真有懸邊構造57之平面狀之補強結構56 , 由上 膠合層55Α與下膠合層55Β貼合成型。 "" 此具有懸邊構造57之平面狀之補強結構知,係先行硬化後, 再與上絲帶型章膜及下絲帶型音膜結合。其以厚度為〇 η毫 米之Nomex耐溫纖維紙(杜邦公司產品,型號411), 含浸固含量為15重量百分比(固含量為5—2〇重量百分比範 菌内即可)之聚亞酿氨酸(p〇lyamic acid)/NMp(N_MethylResin), Acrylic Re$in, epoxy resin (Ερ()χ, polyimide or other adhesive, the thickness of the adhesive layer is below 10 microns. Fig. 4 is a cross-sectional view showing a second embodiment of the ribbon type flat microphone of the present invention. The composite sound film 51 of the speaker is composed of an upper insulating layer 51Y and a metal electrode line 53 on the upper side of the upper insulating layer. The upper ribbon type sound film, the lower type insulating layer 51 and the metal electrode line 4 53 下 on the lower side of the lower insulating layer constitute a lower ribbon type sound film, and a planar reinforcing structure 56 having a true hanging structure 57 is formed by the upper bonding layer 55. It is laminated with the lower glue layer 55 &. "" This planar structure with a hanging structure 57 is known to be first hardened and then combined with the upper ribbon type film and the lower ribbon type sound film. It is a omeη mm Nomex temperature-resistant fiber paper (DuPont's product, model 411), and contains a polylactam containing 15% by weight (solid content is 5.2% by weight). 〇lyamic acid)/NMp(N_Methyl
Pyrolidone)溶液,先於攝氏loo度下抽真空乾燥三十分鐘去 除NMP溶劑,再將乾燥後之含浸樹脂纖維紙,移'孑熱二^型 模具内,再以攝氏300度熱壓成型一小時成為含有 體成型平面狀補強結構56。 . 同樣的,此平Φ狀之補強結構56係以N〇mex耐渴纖維紙(杜 邦公司產品,型號Nomex 411)為材料,但其也可以為」般之 鼓紙(Cone Paper)材料如一般棉麻紙漿抄製之鼓紙]或是 布或是合成_織物如日本帝人公司之CQnex、朗杜邦公 司之Kevlar纖纖製成之人造紙或人造布,再經由含 熱壓成型,製得具有騎構造57之平面狀之麵結構56。 將-體成型平硫補齡構56兩面,以及音狀高分子 !,面S1A、S1B,噴塗-層高溫型環氧樹脂接著舞“圖上未 =)’先在攝氏80度下,乾燥或預烤該環氧樹脂接著劑,然 f絲帶型音膜分置於該—體姻平面狀補強結構56上、,、、 構成上絲帶型音膜及下絲帶型音膜,在熱壓成型模具之中, 1255148 以攝氏180度舞壓成型一小時,使成為含有懸邊之複合音膜 結構51。 而上膠合層55A與下膠合層55B可以為酚醛系(Phenolic Resin)、壓克力系(Acrylic Resin)、環氧樹脂系(Epoxy)、 聚醯亞氨系(polyimide)或是其他接著劑,接著劑層厚度在 10微米以下。 請參第5圖,其為包含有懸邊構造57之平面狀之補強結構56 的正面示意圖。平面狀^補強結構56的中央部分61切除鏤 空,以減輕積層絲帶音膜結構重量,振高靈敏度。複合音膜 51之上方為長條狀磁鐵μα,長條狀磁鐵μα與54B的縱軸 方向與圖面垂直,而且與其下方之金屬電極線路53A與53β 上之電流方向平行。而長條狀磁鐵54A與54B上之N及S記 號代表其充磁方向。 上絕緣層51A、上絕緣層上侧之金屬電極線路53A,以及長條 狀磁鐵54A相對位置,如第6圖所示。長條狀磁鐵54A與54B 分別固定於絲帶型平面揚輋器的上框架52A與下框架52β上。 複合音膜51之懸邊構造57之外侧,經由固定端祖與固定 將複合音膜51固定於上框架—與下框架娜叉間。 :複。音膜51振動時’聲音經由上框架52Α上之開孔观傳 =上實施例可知’本發明複合音膜31或51,利 =強絲帶型:面揚聲器音膜,而非使用傳統平面蜂巢“冓 5Hr】rate)或是聚本乙烯發泡板伽她锄),ί 時時,具有一定的剛性,同 以型平面揚聲器低頻音壓特性,得 3薄Ξ為高分子絕緣層3ΐΑ、3ΐβ之雙層ΐ合 /、或疋金屬笛/接著騎/高分子膜層貼合之三層複 1255148 口 $屬薄膜,再結合一體成掣含有懸邊構造37、57之平面狀 2強,構36、56,同時兼顧剛性與柔軟性。與習知將金屬 f線或是Mylar與鋁箔積層形成之音膜,貼合於預先成型之 平Ϊ型鼓紙歧平輯驗構_⑽卿e Plate)或是聚本 巧ifiiStyn)fGam)上’再貼上_職複合音膜者,或 =’將金料線或是Mylar触細獅狀音麟,埋入 聚本乙烯發泡射,再與體成型㈣法減,本發明 ㈣平面揚聲難法,更频便,更能降低絲帶 1平面揚聲器的製作成本,而使其普及化。 ^本發明以上述的實酬作朗,但並不絲本發明之保 〒範圍,以上述之說明為限。對於習於此項技藝之人士而言, 當可作各雜改,例如,峨選擇之舰緣層 & 音膜的形狀i例如,將音膜改為圓形,'而可達 相 此等修改’應不脫本發明之精神,仍屬於本發明之 ,魏圍内。本發_保護範圍,仍應射請專利範圍所述 為主。 【圖式簡單說明】 第1圖為一習知絲帶型平面揚聲器示意圖; 第2圖為另一習知絲帶型平面揚聲器示意圖; 第莎圖為本發明第一實施例之榦帶型平面揚聲器 第4圖為本發明第二實施例之絲帶型平面揚聲器示; 屬電極線路與長條狀磁鐵相對位置之正面示意圖; 第5圖為本發明第二實施例中,複合音膜之部份正'而' 立 第6圖為本發明第二實施例之上|邑緣層及上絕夕 【主要元件符號說明】 10 : —習知技術之絲帶型平面揚聲器。 11 : ^^習知技術絲帶型平面揚聲器之磁鐵 1255148 12 13 14 15 20 21 22 23 24 25 26 一習知技術絲帶型平面揚聲器之上鐵片。 一習知技術鯀帶型平两揚聲器之下鐵片。 -習知技術絲帶型平_聲器麵上之金屬電極線路。 一習知技術絲帶型平面揚聲器音膜上之絕緣層。 另一習知技術之絲帶型平面揚聲器。 另一習知技術絲帶型平面揚聲器之上磁鐵。 另一習知技術絲帶型平面揚聲器之下磁鐵。 另一習知技術絲帶型平面揚聲器之外框架。 另一習知技術絲帶型平面揚聲器外框架上之開孔。 另一習知技術絲帶型平面揚聲器音膜上之絕緣層。 另-習知技術絲帶型平面揚聲ϋ音膜上之金屬電極線路。 27 :另-習知技術絲_平面揚聲器音膜相與外框架接合 之上固定端。 28 :另-習知技_帶型平面揚聲器音断倾外框架 之下固定端。 30 :本發明第一實施例之絲帶型平面接聲器。 31丄本發明第一實施例之絲帶型平面揚聲器之含有懸邊之複 合音膜結構。 31Α :本發明第_實補之絲帶型平面揚聲狀上層絲帶音膜 之絕緣層。 、 31Β :本發明第一實施例之絲帶型平面揚聲器之 之絕緣層。 ㈢丁冲曰贤 32Α :本發明第一實施例之絲帶型平面揚聲器之上框架。 32Β :本發明第一實施例之絲帶型平面揚聲器之下框架。 32C :本發明第一實施例之絲帶型平面揚聲器之上^架之開 孔。 32D :本發明第一實施例之絲帶型平面揚聲器之下框架之開 孔0 33Α: 本發明第一實施例之絲帶型平面揚聲器之上層絲帶音膜 1255148 之金屬電極線路。 :屬本電發二第路一* mrf ^實施例之_型平面揚聲器之上廣磁鐵。 μα :· 明ϊ 一實施例之絲帶型平面揚聲器之下層確鐵。 35B/本㈣第—實酬之絲帶型平面揚=之下H 之平面狀型平爾11之具有懸邊構造 =··本 第—實施例之絲帶型平面揚聲器之懸邊構造。 膜^補找帶鮮面縣11之贱之複合音 …構懸邊之外侧與上框架接合之固定端。 _實酬之絲帶型平面縣11之騎之複合音 膜、了構懸邊之外侧與下框雜合之固定端。 50 :本發明第二^實施例之絲帶型平面揚聲器。 Ϊ音第二實施例之絲帶型平面揚聲器之含有懸邊之複 =絕緣^1 翻第"實施例之絲帶型平面揚聲11之上層絲帶音膜 3 邑緣 ^ 發明第二實施‘之絲帶型平面揚聲器之下層絲帶音膜 52Β 孔。 53Α 52A :本發二實施例之絲帶型平面揚聲器之上框架。 本發明第二實施例之絲帶犁平面揚聲器“ 轉明第二實施例之絲帶型平面架之開 之金屬本電發At集之絲帶型平面揚聲器之上層絲帶音膜 ^金屬本電 =Γ。觸之鱗料_化層絲帶音膜 1255148 54B :本型平面揚聲器之上層磁鐵。 55A ··本發日月第-之絲帶型平面揚聲器之下層磁鐵。 本發平面揚聲器之上膠合t 56 :本發明第二實施例之平面f聲器之卞缪合層。 之平面狀之觀結構。、、’、31平面揚聲器之具有懸邊構造 :本發,實施例之絲帶聲之之:邊☆複 膜結構懸邊之外顺上框輪合之峡‘邊之複合音 58B ··本發明第三實施例之絲帶型平雜 立 膜結構懸邊之外侧與下框架接合之崮定端。恐透之複口曰 61 :本發明第二實施例之絲帶型平面揚聲器之具有懸邊構造 之平面狀之補強結構之鏤空部分。 71 :本發明第二實施例之絲帶型平面揚聲器之上層絲帶音膜 之一端電極。 、 72 :本發明第二實施例之絲帶型平面揚聲器之上層絲帶音膜 之另一端電極。 'Pyrolidone) solution, vacuum drying for 30 minutes before Celsius loo, remove NMP solvent, and then dry the impregnated resin fiber paper, transfer it into a 'hot-hot two-type mold, and then heat-press it at 300 degrees Celsius for one hour. The body-formed planar reinforcing structure 56 is formed. Similarly, the flat Φ-like reinforcing structure 56 is made of N〇mex thirsty-resistant fiber paper (DuPont's product, model Nomex 411), but it can also be a general-purpose drum paper (Cone Paper) material. Drum paper made of cotton and linen pulp] or cloth or synthetic _ fabric such as CQnex of Japan Teijin Co., Ltd., Kevlar fiber made by Lang Dubang, paper or artificial cloth, and then made by hot pressing, The planar face structure 56 of the structure 57 is constructed. The body-formed flat sulfur supplemental age 56 sides, as well as the sound polymer!, the surface S1A, S1B, spray-layer high temperature epoxy resin and then dance "not on the map" - first at 80 degrees Celsius, dry or The epoxy resin adhesive is pre-baked, and the f-belt type sound film is placed on the body-like planar reinforcing structure 56, and the upper ribbon type sound film and the lower ribbon type sound film are formed in the hot press forming mold. Among them, 1255148 is molded at 180 degrees Celsius for one hour to form a composite sound film structure 51 containing a hanging edge. The upper bonding layer 55A and the lower bonding layer 55B may be Phenolic Resin or Acrylic ( Acrylic Resin), epoxy resin (Epoxy), polyimide (polyimide) or other adhesive, the thickness of the adhesive layer is less than 10 microns. See Figure 5, which contains the hanging structure 57 The front view of the planar reinforcing structure 56. The central portion 61 of the planar ^ reinforcing structure 56 is cut out to reduce the weight of the laminated ribbon sound film structure, and the sensitivity is high. The upper part of the composite sound film 51 is a long magnet μα, long. The longitudinal axis direction of the strip magnets μα and 54B is perpendicular to the surface of the figure Straight, and parallel to the current direction on the metal electrode lines 53A and 53β below it, and the N and S marks on the elongated magnets 54A and 54B represent the magnetization direction. The upper insulating layer 51A, the metal on the upper side of the upper insulating layer The electrode line 53A and the relative position of the elongated magnet 54A are as shown in Fig. 6. The elongated magnets 54A and 54B are respectively fixed to the upper frame 52A and the lower frame 52β of the ribbon type planar filer. On the outer side of the suspension structure 57, the composite sound film 51 is fixed between the upper frame and the lower frame by the fixed end ancestor and the fixed. The sound film 51 is vibrated when the sound is opened through the upper frame 52. Passing the above example, it can be seen that 'the composite sound film 31 or 51 of the present invention, the strong = strong ribbon type: the face speaker sound film, instead of using the traditional planar honeycomb "冓5Hr] rate) or the polystyrene foam board ), ί hourly, with a certain rigidity, with the low-frequency sound pressure characteristics of the flat-type speaker, 3 thin Ξ is the polymer insulation layer 3ΐΑ, 3ΐβ double layer combination /, or 疋 metal flute / then ride / polymer The film layer is laminated with three layers of 1255148 ports, which are thin films, and then Combined integrally into a catch containing a suspension edge 37, 57 of the planar structure 2 is strong, structure 36, 56, taking into account the rigidity and softness. And the sound film formed by laminating metal f-line or Mylar and aluminum foil, which is attached to the pre-formed flat-type drum paper 平 辑 _ _ 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是 或是'Re-attach the _ job composite film, or = 'will be gold wire or Mylar touch lion-like sound, buried in the poly-ethylene foam shot, and then body molding (four) method reduction, the invention (four) plane Yang Sound hard method, more frequent, can reduce the production cost of the ribbon 1 flat speaker, and make it popular. The invention is based on the above-mentioned actual disclosure, but does not limit the scope of the invention, and is limited to the above description. For those skilled in the art, it is possible to make various modifications, for example, to select the shape of the ship's edge layer & the sound film i, for example, to change the sound film to a circular shape, and to reach this level. The modification 'should not depart from the spirit of the invention, still belongs to the invention, Weiwei. The scope of this issue _ protection should still be based on the patent scope. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a conventional ribbon type flat speaker; FIG. 2 is a schematic view of another conventional ribbon type flat speaker; FIG. 2 is a dry belt type flat speaker according to a first embodiment of the present invention. 4 is a front view of a ribbon type flat speaker according to a second embodiment of the present invention; a front view of a relative position of an electrode line and a long strip magnet; FIG. 5 is a partial view of a composite sound film in a second embodiment of the present invention And the sixth figure is the second embodiment of the present invention | the edge layer and the last eve [the main component symbol description] 10: - the conventional technology of the ribbon type flat speaker. 11 : ^^ Known technology ribbon type flat speaker magnet 1255148 12 13 14 15 20 21 22 23 24 25 26 A conventional technology ribbon type flat speaker on the iron piece. A conventional technique is to carry a flat piece of iron under the two speakers. - A conventional metal ribbon circuit on a ribbon-type flat surface. An insulating layer on a sound film of a conventional flat ribbon speaker. Another conventional type of ribbon type flat speaker. Another conventional technique is a magnet on a ribbon type flat speaker. Another conventional technique is a magnet under a ribbon type flat speaker. Another conventional technique is a frame outside the ribbon type flat speaker. Another conventional technique is an opening in the outer frame of a ribbon type flat speaker. Another conventional technique is an insulating layer on a ribbon type flat speaker sound film. Another-known technique is a metal electrode line on a ribbon type flat speaker. 27: Another-known technology wire _ flat speaker sound film phase and outer frame joint upper fixed end. 28: Another-Knowledge Technology _ belt type flat speaker sound breaks the outer frame below the fixed end. 30: A ribbon type planar sounder according to a first embodiment of the present invention. A composite sound structure having a hanging edge of a ribbon type flat speaker according to a first embodiment of the present invention. 31Α: The insulating layer of the ribbon-type planar sounding upper layer ribbon sound film of the first embodiment of the present invention. 31Β: an insulating layer of a ribbon type planar speaker according to the first embodiment of the present invention. (3) Ding Chong Yuxian 32Α: The upper frame of the ribbon type flat speaker of the first embodiment of the present invention. 32Β: The lower frame of the ribbon type flat speaker of the first embodiment of the present invention. 32C: The opening of the frame type flat speaker of the first embodiment of the present invention. 32D: opening of the lower frame of the ribbon type flat speaker according to the first embodiment of the present invention. Fig. 3 is a metal electrode line of the upper layer ribbon sound film 1255148 of the ribbon type flat speaker of the first embodiment of the present invention. : This is a large magnet on the _ type flat speaker of the electric hair. Αα :· 明ϊ An embodiment of the ribbon-type flat speaker has a lower layer of iron. 35B/本(四) - The ribbon-type plane of the actual pay = the flat type of the lower H-type Pall 11 has a hanging edge structure. The suspension structure of the ribbon type flat speaker of the first embodiment. The film ^ is used to find the composite sound with the noodle county 11 ... the fixed end of the outer side of the suspension side and the upper frame. _ The ribbon of the ribbon type flat county 11 is the composite sound of the film, and the fixed end of the outer side of the hanging side and the lower frame. 50: A ribbon type flat speaker according to a second embodiment of the present invention. The ribbon type flat speaker of the second embodiment of the present invention includes a suspension of the overhang = the insulation ^1 flipping the " ribbon type flat speaker 11 upper layer ribbon sound film 3 邑 edge ^ invention second implementation 'the ribbon The flat-panel speaker has a layer of ribbon sound film 52 Β holes. 53Α 52A: The upper frame of the ribbon type flat speaker of the second embodiment of the present invention. The ribbon plough plane speaker according to the second embodiment of the present invention "Transfers the ribbon-type plane frame of the second embodiment of the metal-type electric hair At-set ribbon-type flat speaker upper layer ribbon sound film ^ metal electric = Γ. The squama _ layered ribbon sound film 1255148 54B: the upper layer magnet of this type of flat speaker. 55A ··········································· The laminated layer of the plane f-phone of the second embodiment. The planar structure of the structure, the ', 31 plane speaker has a hanging edge structure: the hair of the present embodiment, the ribbon sound: side ☆ laminating In addition to the structural overhang, the composite sound 58B of the side of the frame wheel is the same as that of the lower side frame of the ribbon type flat hybrid film structure according to the third embodiment of the present invention.复 61: A hollow portion of a planar reinforcing structure having a hanging structure of a ribbon type planar speaker according to a second embodiment of the present invention. 71: a ribbon-type flat speaker having a ribbon-shaped flat speaker according to a second embodiment of the present invention One end electrode., 72: This hair The other end electrode of the upper ribbon sound film of the ribbon type flat speaker of the second embodiment is shown.