TWI250907B - Fully-automatic method for making saw blades - Google Patents

Fully-automatic method for making saw blades Download PDF

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Publication number
TWI250907B
TWI250907B TW93118289A TW93118289A TWI250907B TW I250907 B TWI250907 B TW I250907B TW 93118289 A TW93118289 A TW 93118289A TW 93118289 A TW93118289 A TW 93118289A TW I250907 B TWI250907 B TW I250907B
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Taiwan
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unit
workpiece
tool
saw blade
manufacturing
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TW93118289A
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Chinese (zh)
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TW200600241A (en
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Sung-Guang Huang
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Fu Zin Agriculture Supply Inc
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Priority to TW93118289A priority Critical patent/TWI250907B/en
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Publication of TWI250907B publication Critical patent/TWI250907B/en

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Abstract

A fully-automatic method for making saw blades, for automatically machining a workpiece to form a saw blade, including the steps of: (a) introducing the workpiece to a jig unit so as to be clamped in position; (b) causing the jig unit to move along a circulating path, the circulating path being provided with plural cutting tool units at fixed positions alongside; (c) causing the jig unit to sequentially pause at plural predetermined pausing positions while moving the jig unit, the pausing positions neighboring and corresponding to one of the cutting tool units; (d) causing the cutting tool unit next to the pausing position that the cutting tool unit pause to start operation, so as to machine the workpiece on the jig unit thereby completing one machining process; (e) repeating steps (b) to (d) until the workpiece on the jig unit has been subject to plural machining processes prior to the end of the entire circulation; and (f) removing the workpiece form the jib unit.

Description

1250907 玖、發明說明: 【發明所屬之技術領域】 本發明是有關於一種鋸片製造方法,特別是指一種全 自動鋸片製造方法。 5 【先前技術】 10 15 鑛片是一種用於割鋸物體的工具,在使用上會由於形 狀的不同,而大致區分為線鋸、圓鋸,及長鋸…···等。就 長鋸而言,大體上為一長板片體,且其沿著一長向刃邊設 有複數尖銳的鋸齒,.而有關鋸齒之形狀及排列設計,目前 業界已發展出相當多種類型,以下乃簡要說明一般長鋸之 銀齒構造及其製造方法。 如圖1及圖2所示,一第一種習知長雜工,沿著一位 =下側之長向刃邊,前後地設有複數排列在左側且相互間 ^的左銀齒1卜及複數排列在右側且分別對應形成在相鄰 之左鑛齒U間的右鑛齒12。左、右錯齒u、η分別為一 :朝下方尖突的三角錐塊,乃形成為縱向切刃,且每一鋸 ^ 11、12之一内側具有-由中央朝前方相鄰之鋸齒12、 傾斜的前斜面111、121、一由中本鉑 1:>> 1 田f央朝後方相鄰之鋸齒 、U傾斜的後斜面112、122,及一 總m 汉彳員斜形成在一下側尖 而的玟削面113、123。每一鋸齒u 座义+ 之别斜面111、121, ,、月11相鄰之鋸齒12、11的後斜面m 且每一故本, 相互千仃, 鋸μ 11、12之後斜面ι12、122 鋸齒, 122亦與後方相鄰之 I2' U的前斜面121、111相互平彳 12之小以 相互千仃。左、右鋸齒11、 次削面113、123的傾斜方向不同。 20 1250907 配合圖3所示,圖中僅顯示該第—種習知長们 向刃邊的成形變化’而未圖示出用來失持該長鑛i㈣ 具,=用來㈣該長向刃邊的刀具。該第―種習知長鑛 1之製造方法是依照下述步驟進行: (a)製備具有長向刃邊之工件13。 ⑻將該卫件13手送到—第-央具上夾^位,並藉 -第-刀具沿著長向刃4,以—第—傾斜方向逐步車削出曰 複數相間隔的第一切槽131’用以形成左鋸齒^之前斜面 Π1與前方相鄰之右鋸齒12的後斜面ι22。 ίο 15 ⑷將工件13拆離該第一夾具,並手送到一第二夾具 上夹固定位,再藉一第二刀具沿著長向刃邊,以一第二傾 斜方向逐步車削出複數相間隔的第二切槽132,用以形成 左鋸齒11之後斜面112與後方相鄰之右鋸齒12的前斜面 121,並相對成型出左、右鋸齒u、12。 (d) 由第二夾具上拆離工件13,並手送到一第三夾具上 夾固定位,再藉-第三刀具以-第三傾斜方向,在左鋸齒 11之下側尖端車削形成尖削面113。 (e) 由第三夾具上拆離工件13,並手送到一第四夾具上 夾固定位,再藉一第四刀具以一第四傾斜方向,在右鋸齒 12之下側尖端車削形成尖削面123,以完成長鋸1之鋸齒 加工。 上述製造方法雖然能成型出左右參差排列且彼此交 錯對應的鋸齒11、12,然而在製造時,卻由於每一次當刀 具車削完成之後,即需要以人工將工件13取出夾具外, 20 !25〇9〇7 並換裝至另一夾具中,以便另一呈 〜再=人地對工件13力口 工,因此,必須逐步手動地車 工件彳……山 判加工,亚須多次繁靖地將 件3㈣、取出、移位及鎖固,如此—來,較會耗費 =工時’導致加'"製程缓慢,而且在換料較不易精確 對位,往往容易失去準頭產生偏差,造成加工品質不^ ι〇 15 2〇 二4所示’―第二種習知長鑛2同樣設有複數鑛 -,惟其依鋸齒之齒距與齒深的不同,由前向後包含有一 位在—前段的中鑛齒部21、—位在—中段絲齒較大於中 鑛齒部21的大«部22,及—位在_後段且鑛齒較小於 中鋸齒部21的小鋸齒部23。由該第二種習知長鋸2之構 造可知’其在製造上必須以更多不同尺寸的刀具來加工, 因此需要經過更多甚至3倍於第—種習知長鑛的製造流 程,加工較不容易。 女圖5所示第二種習知長鑛3包含複數相間隔, 且分別相同於第一種長鋸之鋸齒的鋸齒部31,及複數分別 形成在相鄰之鋸齒部31之間的曲齒部32。在製造上,該 第三種長鋸3除了需要經過第一種長鋸之製造流程以外,籲 更需要增加曲齒部32的製造加工,所以加工製程較多。 如圖6所示為一第四種習知長鋸.4,亦即曰本ARS鋸 片’包含一複數相間隔且分別具有複數縱向切刃鋸齒的鑛 齒部41、複數分別形成在相鄰之鋸齒部41之間且向上凹 - 陷以形成橫向刨刀的缺槽42,及複數分別形成在缺槽42 · 河方的斜齒43。在製造上,該第四種長鋸4之加工製程亦、 較第一種長鋸繁雜。 6 1250907 如圖7所示,一第五種習 白知長鋸5,該長鋸5之構造 大致與第一種長鋸相同,同樣包 匕各设數鋸齒51,不同之處 在於:該長鋸5之鋸齒51的齒尘八 J w太分別向左右兩側彎撇。 所以在製造上,更須再加上兩今 5 10 15 内_人衝打敲擊的彎撓加工製 程,加工流程較多。 由以上可知該等長鋸1、2、3、4 c ^ ^ ^ J、4、5在製造時,工件 需要多次繁複地換農在不同的夾具上,因而造成加工製程 的延君緩慢,並以在換料偏失準頭,導致加工不精確 的後果,因此,上述該等製造方法皆不佳。 【發明内容】 口此本&明之目的,即在提供-種能快速、精準地 加工之全自動鋸片製造方法。 ,於是,本發明全_片製造方法,係將一工件自動 切削成型為-鋸片,主要依照下列步驟進行··⑷將該工件 =]夾具單兀上,令該工件被夾固於該夾具單元上。⑦) ^亥夾具單元沿著—循環路徑移動,該循環路徑旁邊定點 設有數刀具單元,該夾具料被移動時,會依序經過該等 刀具=元。⑷令該夾具單元在該循環路徑上依序暫停在數 個預疋的料停駐位置,該暫時停駐位置乃鄰近而對應其 中—刀具單元。(d)令有夹具單元停駐於其旁的該刀具單元 口運作f子夾具|元上的工件進行加工,卩完成一道加 、,(e)繼績(b)到⑷的㈣,直到該央具單元一次循環結 束則,該工件上完成所需的多道加工步驟。(f)將該工件取 離該夾具單元。 20 1250907 本發明之功效在於,工件從開始到結束 夾具單元固定夾持,且藉由册& 疋破冋— 精由工件被帶動而相對於刀呈 轉移的關係’令該等刀具單元自動按照工作次序力 以可利用數個刀具單元來同時進行各工件不同部:的:: 工,所以具有加工快速、精準等功效。 、 【實施方式】 有關本發明之前述及其他技術内容、特點與功改 以下配合參考圖式之二較佳實施例的詳細說明中,將可Ϊ 楚的明白。 Υ將可清 ίο 15 20 在較佳實施例被描述以前,要注意的是,在以 明内容中’類似之元件是以相同的編號來表示。、 如圖8、圖9及圖1 〇所干,士八人丄 所不,本發明全自動鋸片製造方 法之苐-較佳實施例’是利用一切削裝置6將—長片开/ 件71自動加工成型為-鑛片72,本實施例是以製造曰: ARS鑛片來作說明,該切削裝置6具有一機台61、 於該機台61圓形循環路徑間歇旋轉-角度的工作么 …複數間隔地裝設在該機台61上且分別定點位在二 作台6”卜圍的刀具單元63、複數依該圓形循環路徑被 角距地間隔固設於該工作台62上的夾具單元64、一將尚 ^加工之m夾送職具單元64上的送料單元65,及 一將加工完成之鑛片72夾離該夹具單元64的出料單元 %。在設計上亦能省略機台61的設置,而將該等刀 元63 I设在一地面上。 該等刀具單元63分別具有不同形式的加工製程,能 8 5 10 15 20 Ι25〇9〇γ 進行切削深淺程度不同的加工動 之間互隔相同之等角距 且各刀具單元63 始對該工件71進行加工,且 I始刀具單元如是開 之後方製程的分別第 接、賓在起始刀具單元糾 元633、第 4二刀具單元㈣、一第三刀具單 “33 —弟四刀具單元㈣ 分別對該工件71的、 刀具早兀035,能 單元635與起妒刀且份進行加工,而位在第五刀具. 636,則曰對^ 早兀631之間的為—結束刀具單元 I右、 工件71進行最後的加工。每一刀具單元63 具有一可調整角戶廿 … 帶動而沿著乂軸前後或沿㈣ 左右移動的旋轉刀呈637, 運動式裳置來、 要疋利用滾珠螺桿630直線 之舌 T動,由於刀具單元63之構造並非本發明 重點’所以在此不再詳細說明。 環路:Μ S凡Μ會被工作台62帶動而沿著該圓形循 心^夕動’並在該循環路徑上依序暫停在數個預定的暫 πα _了辱位置’母—暫時停駐位置乃鄰近而對應其中-刀具 —63各個暫時停駐位置之間亦互隔相同之等角距,使 Γ —暫時停駐位置即為各個夹具單元64的裝設位置, :工作台62間歇轉動且暫停時,每—夾具單元料即會被 一力到下I時停駐位置定位,亦即停駐在相鄰之炎具單 ^ 64尚未離開前的本來位置。每-夾具單元64具有複數 用於失持工件71的夾具641。 而°亥王自動鋸片製造方法是依照下列步驟進行··1250907 玖, DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a saw blade manufacturing method, and more particularly to a full automatic saw blade manufacturing method. 5 [Prior Art] 10 15 The ore piece is a tool used for sawing objects. It is roughly divided into a wire saw, a circular saw, and a long saw... by design, depending on the shape. In the case of a long saw, it is generally a long plate body, and it is provided with a plurality of sharp serrations along a long edge, and the shape and arrangement design of the saw teeth have been developed in various types. The following is a brief description of the silver-tooth structure of a general long saw and its manufacturing method. As shown in Fig. 1 and Fig. 2, a first type of conventional handyman, along the long edge of one bit = the lower side, is provided with a plurality of left silver teeth 1 arranged on the left side and between each other. The plural numbers are arranged on the right side and correspond to the right ore teeth 12 formed between adjacent left ore teeth U, respectively. The left and right misaligned teeth u and η are respectively one: the triangular taper which is pointed downward is formed as a longitudinal cutting edge, and one of the inner sides of each of the saws 11 and 12 has a sawtooth 12 adjacent to the front from the center. The inclined front bevels 111, 121, a zigzag from the center of the center, and the U-slanted rear bevels 112, 122, and a total m The side-to-point beveled faces 113, 123. Each sawtooth u-seat + different bevels 111, 121, , , and the back bevel m of the adjacent sawtooth 12, 11 of the month 11 and each of the originals, mutual mutual, saw μ 11, 12 after the bevel ι12, 122 sawtooth The front bevels 121, 111 of the I2' U, which is also adjacent to the rear side, are flush with each other by 12 to be mutually different. The left and right saw teeth 11 and the secondary cut surfaces 113 and 123 have different inclination directions. 20 1250907, as shown in Fig. 3, only the shape change of the first known length to the edge is shown in the figure, but not shown to be used to lose the long mine i (four), = (4) the long edge Side cutter. The manufacturing method of the first type of conventional long mine 1 is carried out in accordance with the following steps: (a) A workpiece 13 having a long-edge edge is prepared. (8) The hand 13 is sent to the clamper of the first-central device, and the first cutter is gradually turned by the first-cut tool along the long-edge blade 4 in the -first oblique direction. The 131' is used to form the left sawtooth ^ the front bevel 1 and the rear bevel 12 of the right adjacent serration 12 of the front. Ίο 15 (4) The workpiece 13 is detached from the first clamp, and hand-carryed to a second clamp to clamp the fixed position, and then a second cutter is used to gradually turn the complex phase in a second oblique direction along the long-edge edge. The second slits 132 are spaced apart to form the front bevel surface 121 of the right sawtooth 12 adjacent to the inclined surface 112 and the rear left tooth 12, and to form the left and right saw teeth u, 12 oppositely. (d) The workpiece 13 is detached from the second jig and hand-carryed to a third jig to clamp the fixed position, and then the third tool is turned to the tip at the lower side of the left serration 11 in a third oblique direction. Noodles 113. (e) detaching the workpiece 13 from the third jig and handing it to a fourth jig to fix the position, and then borrowing a fourth tool in a fourth oblique direction to form a tip on the lower side of the right serration 12 The face 123 is cut to complete the sawtooth processing of the long saw 1. Although the above manufacturing method can form the serrations 11 and 12 which are arranged in a staggered manner and which are staggered with each other, in the manufacturing process, each time the tool turning is completed, the workpiece 13 needs to be manually taken out of the jig, 20! 25〇 9〇7 and change to another fixture, so that the other one is ~ again = human ground to the workpiece 13 force, therefore, the workpiece must be manually step by step 山 ... mountain judgment processing, Asian whiskers many times The piece 3 (four), take out, shift and lock, so - will cost more = work time 'causes the addition '" slow process, and it is not easy to accurately match the refueling, it is easy to lose the deviation of the head, resulting in processing The quality is not ^ ι〇15 2〇二4''--the second kind of long mine 2 also has a plurality of mines, but the tooth pitch and the tooth depth are different from the front to the back, including one in the front The middle-toothed tooth portion 21, the middle-to-middle wire tooth is larger than the large portion 22 of the middle-toothed tooth portion 21, and the ----the rear portion is smaller than the small serration portion 23 of the middle serration portion 21. It can be seen from the construction of the second conventional long saw 2 that it must be processed by more differently sized tools, so that it requires more or even three times the manufacturing process of the first known long mine. Less easy. The second conventional long mine 3 shown in FIG. 5 includes a plurality of serrations 31 which are spaced apart from each other and which are respectively identical to the serrations of the first long saw, and a plurality of curved teeth respectively formed between the adjacent serrations 31. Part 32. In terms of manufacturing, in addition to the manufacturing process of the first long saw, the third long saw 3 calls for an increase in the manufacturing process of the curved tooth portion 32, so that the machining process is more. As shown in FIG. 6, a fourth conventional long saw 4. 4, that is, the ARS saw blade 'includes a plurality of orthodontic portions 41 spaced apart and having a plurality of longitudinal cutting edges, respectively, and a plurality of adjacent teeth are formed adjacent to each other. The serrations 41 are recessed and recessed to form a notch 42 of the transverse planer, and a plurality of helical teeth 43 respectively formed in the notch 42. In terms of manufacturing, the processing process of the fourth long saw 4 is also more complicated than the first long saw. 6 1250907 As shown in FIG. 7, a fifth type of long saw 5 is substantially the same as the first type of long saw, and also includes a plurality of saw teeth 51, except that: The tooth dust of the saw tooth 51 of the saw 5 is too bent to the left and right sides. Therefore, in terms of manufacturing, it is necessary to add a bending process to the rushing and knocking of the two people within 5 10 15 , and the processing flow is more. It can be seen from the above that the long saws 1, 2, 3, 4 c ^ ^ ^ J, 4, 5 are manufactured at the time of manufacture, and the workpiece needs to be frequently replaced on different fixtures, thereby causing a slow delay in the processing process. In addition, the result of inaccurate processing is caused by the misalignment of the refueling, and therefore, the above-mentioned manufacturing methods are not good. SUMMARY OF THE INVENTION The purpose of this & Ming is to provide a fully automatic saw blade manufacturing method capable of processing quickly and accurately. Therefore, the full-sheet manufacturing method of the present invention automatically molds a workpiece into a saw blade, and mainly performs the following steps: (4) the workpiece = the fixture is smashed, so that the workpiece is clamped to the fixture On the unit. 7) ^Hail fixture unit moves along the -circulation path. There are several cutter units fixed at the fixed point next to the loop path. When the fixture material is moved, it will pass through the cutters=yuan in sequence. (4) The jig unit is sequentially suspended on the circulation path in a plurality of pre-filled material parking positions, the temporary parking position being adjacent to the corresponding tool unit. (d) Having the tool unit port with the clamp unit parked next to it operate the workpiece on the sub-clamp|element, and then complete the addition, (e) the succession (b) to (4) (4) until At the end of one cycle of the centering unit, the required multiple processing steps are completed on the workpiece. (f) The workpiece is removed from the fixture unit. 20 1250907 The effect of the invention is that the workpiece is fixedly clamped from the beginning to the end of the gripper unit, and the cutter unit is automatically driven according to the relationship between the workpiece and the workpiece being driven by the workpiece & The work order force can use several tool units to simultaneously perform different parts of each workpiece:: work, so it has the advantages of fast processing and precision. The above and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments of the accompanying drawings. It will be noted that, before the description of the preferred embodiments, it is noted that the same elements are denoted by the same reference numerals. As shown in Fig. 8, Fig. 9, and Fig. 1, the eight-person method of the automatic saw blade of the present invention is preferably a long piece open/piece using a cutting device 6. 71 is automatically formed into a --slab 72. This embodiment is described by the manufacture of a 曰: ARS ore piece. The cutting device 6 has a machine table 61, and the circular rotation path of the machine table 61 is intermittently rotated-angled. And a plurality of tool units 63 respectively disposed on the machine table 61 and fixed at a position of the two sides of the table 61. The plurality of tool units 63 are fixed to the table 62 at an angular interval according to the circular circulation path. The clamping unit 64, the feeding unit 65 on the tooling unit 64, and the discharging unit of the finished unit 72 are separated from the discharging unit % of the clamping unit 64. The arrangement of the machine table 61 is omitted, and the cutter elements 63 I are disposed on the ground. The cutter units 63 have different types of machining processes, and the degree of cutting depth can be different by 8 5 10 15 20 Ι25〇9〇γ. The machining movements are separated by the same equidistant distance and each tool unit 63 starts processing the workpiece 71 And the first tool unit is opened, the first process is connected, the first in the starting tool unit correction unit 633, the fourth two tool unit (four), a third tool list "33 - the fourth four tool unit (four) respectively, the workpiece 71 The tool is earlier than 035, the energy unit 635 is processed with the boring tool and is placed in the fifth tool. 636, then 曰 is between ^ 兀 631 is the end - the tool unit I is right, the workpiece 71 is finally Processing. Each cutter unit 63 has an adjustable angle 廿... The rotary knife that moves along the front and rear of the yoke axis or moves along the left and right (4) is 637, and the movable type is slid, and the tongue is moved by the ball screw 630. The configuration of the cutter unit 63 is not the focus of the present invention' and therefore will not be described in detail herein. Loop: Μ S will be driven by the workbench 62 along the circle and will be paused in the loop path in a number of predetermined temporary πα _ humiliation position 'mother - temporarily stopped The locating position is adjacent and corresponding to the equal angular distance between the temporary parking positions of the knives-63, so that the 停-temporary parking position is the installation position of each clamp unit 64: the table 62 is intermittent When rotating and suspending, each fixture unit material will be positioned by a force to the next I stop position, that is, parked in the original position before the adjacent fixtures are not left. Each of the gripper units 64 has a plurality of jigs 641 for holding the workpiece 71 off. The method of manufacturing the Haiwang automatic saw blade is carried out according to the following steps:

()藉由送料單元65將尚未加工之工件71,移送到對 應起始77 S 一早凡631之夾具單元64上,並藉由該夾具單 9 1250907 兀64將该工件71夾固定位,將起 具由電腦數值控制設定在-第-傾斜口方;^元631上的刀 5 10 15 20 川,逐步對該工件71以^ 1件71之長向刀邊 方向微距移位,以車削力山 退刀,並沿χ軸 W丨且从旱削加工出 仆、%% Α 士 數相間隔的第一切槽712〇 )而後,持續間歇地驅動 單亓^ 動°亥工作台62,以帶動該夹具 早兀64 者該循環路徑移 ^ 1仅斤轉移至下一相鄰之 曰守停駐位置,以分別對應 , 训外I I刀具早兀632、633、 4、635時,即令工作台62 兮斬, 轉動而使該夾具單元在 忒曰%停駐位置定點固定動, _ 卜勒7刀具早兀632、633、 634、635對停駐於其旁之夹 入,、早70 64上的工件開始運作 :工’以完成-道加工。進—步說明的是,該第二刀具單 το 632會以一第二傾斜方向逐步在工件7 咖隔的第二切㈣,讓長向刃邊711形成= =錯對應的鋸齒714、7丨5。該第三刀具單元633會以一第 三傾斜方向’在其中之一排鋸齒714之下側尖財削形成 禝數尖削Φ 716。該第四刀具單元634會以—第四傾斜方 向’在其中之另一排鑛齒715之下側尖端車削形成複數尖 削面717’乃使該等鋸齒714、715形成為縱向切刀。該第 五刀具單元635會間隔地車削形成複數向上凹陷的缺槽 718,以形成橫向刨刃。 曰 (c)最後,驅動該工作台62帶動該夾具單元64轉移至 對應結束刀具單元736,並經由結束刀具單元736在缺槽 42前方分別切削以形成一斜齒719,使得工件71被力工 10 !25〇9〇7 成為—具有複數預設形狀之鋸齒的鋸片72,之後,再令該 失具單几64鬆放該鋸片72,並藉由出料單元“將加工完 成之銀片72移離該爽具單元64。 ίο 15 20 由上述製造方法可知,該工件71是被同一夾具單元 6二夾持’且隨著該工作台62的間歇轉動,能依序移至該 :刀具單元731、732、733、734、735、736處被各別加 工’加工完成後再一次取出工件7卜不需要換裝夾具單元 、4所以各刀具單元之加工流程能自動連續,加工製程較 ^快速亦較精確。此外,當夾具單元64隨著工作台62轉 移時,該送料單元65亦能配合製程間歇地將下一片尚未 加工之工件71,移送到對應起始刀具單元631之夾具單元 64上,使得各刀具單元能同時對所對應之工件71進行不 同口IM刀的加工,亚藉出料單元66間歇地將加工完成之錐 片72移離該夾具單元64,可讓製程更為持續流暢地大量 加工因此,本發明具有全自動快速製造的優點。 如圖11所示,是本發明全自動鋸片製造方法之第二較 佳實施例’本實施例同樣是利用一切削裝置6將一長片形 工件自動加工成型為一鋸片,只是本實施例之工件η 呈曾弧狀,其長向刃邊711朝向内侧,所以該切削裝置6 是讓該等刀具單元63分別位在夾具單以4的内側,以便 分別對應工件71之長向刃邊711加工。 而在製ie呀,在上述(b)及(c)步驟中,當工作台μ間 歇地將該夹具單元64依序轉移到所對應之刀具單元63 後’即會令該夾具單元64在該暫時停駐位置間歇式地微 11 1250907 距移動,以讓各刀具單元Μ分s丨丨料分 , ^ 刀別對该工件?!定點式地進 ΓΤ且在進刀加工時,每—刀具單元63會沿著該長 向刀邊711,並配合工作台6 62的彳政距移動,對該工 反覆進行進刀及退刀之加工製程。 另外,本發明更可視所須 且辑肩加工之製程,來增減該等刀 早/0 63的數量,而與刀星i — 63對應之夾具單元64 的數置亦會一同增減,當然, H壯Λ、# 丨切刀具早兀63亦可將刀 ”換衣成其他工具,例如用 -,^ 衝打妓擊的工具,將鋸齒打 1成如習知第五種鋸片之齒 ίο 15 20 卜《的形狀,即俗稱的「打 片」。所以本發明確能自動製造出各種不祕齒形狀之鑛 由工上說明可知,本發明之全自動㈣製造方法,藉 2作Ρ帶動夾具單元64間歇旋轉,使得夾具單元64 呈Ϊ771’會依序對應圍繞红作台62周圍之該等刀 一早兀73,並被該等刀且 齿 /、早70 73分別加工而逐漸形成鋸(), by the feeding unit 65, the workpiece 71 that has not been processed is transferred to the fixture unit 64 corresponding to the initial 77S one morning 631, and the workpiece 71 is clamped by the fixture sheet 9 1250907 兀 64, and will be lifted. It is set by the computer numerical control on the -th-tilt mouth; the knife 5 10 15 20 on the ^ 631, and the workpiece 71 is gradually displaced by the length of the workpiece 71 to the knife edge direction to turn the mountain Retracting the tool and traversing the boring axis W丨 and machining from the dry cutting, the first slot 712〇 spaced from the %% 而), and then continuously driving the single 亓The jig is earlier than 64. The cycle path shifts ^1 and only the jins are transferred to the next adjacent squatting position to correspond respectively. When the external tool II is earlier than 632, 633, 4, 635, the workbench 62 is used.兮斩, Rotate to make the fixture unit fixed at the fixed position of the 忒曰% parking position, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The workpiece starts to work: the work 'to complete - the road processing. Further, the second tool list το 632 is gradually stepped on the second cut (4) of the workpiece 7 in a second tilt direction, so that the long edge 711 forms a == wrong corresponding sawtooth 714, 7丨5. The third cutter unit 633 is formed in a third oblique direction θ at the lower side of one of the rows of serrations 714 to form a number of tapers 716. The fourth cutter unit 634 is turned into a plurality of tapered faces 717' in a fourth inclined direction of the lower row of the other rows of the ore teeth 715 to form the serrations 714, 715 into longitudinal cutters. The fifth cutter unit 635 is alternately turned to form a plurality of upwardly recessed slots 718 to form a transverse planer. Finally, the table (c) is driven to drive the clamp unit 64 to the corresponding end cutter unit 736, and is cut in front of the notch 42 via the end cutter unit 736 to form a helical tooth 719, so that the workpiece 71 is machined. 10 !25〇9〇7 becomes a saw blade 72 having a plurality of preset shapes of serrations, and then the missing piece 64 is released from the saw blade 72, and the silver is processed by the discharge unit The sheet 72 is moved away from the squeezing unit 64. ίο 15 20 According to the above manufacturing method, the workpiece 71 is held by the same gripper unit 6 and can be sequentially moved to the following with the intermittent rotation of the table 62: The cutter units 731, 732, 733, 734, 735, and 736 are processed separately. After the machining is completed, the workpiece 7 is removed again. It is not necessary to change the fixture unit, so the machining process of each cutter unit can be automatically continuous, and the machining process is more advanced. ^Fast and more accurate. In addition, when the gripper unit 64 is transferred with the table 62, the feed unit 65 can also intermittently transfer the next unprocessed workpiece 71 to the gripper unit corresponding to the start cutter unit 631 in cooperation with the process. 64, making each knife The unit can simultaneously process the different mouth IM knives for the corresponding workpiece 71, and the sub-carrying unit 66 intermittently moves the processed cone 72 away from the clamp unit 64, so that the process can be processed more continuously and smoothly. Therefore, the present invention has the advantages of fully automatic and rapid manufacturing. As shown in Fig. 11, it is a second preferred embodiment of the method for manufacturing a fully automatic saw blade of the present invention. This embodiment also uses a cutting device 6 to form a long piece. The workpiece is automatically formed into a saw blade, except that the workpiece η of the embodiment has a curved shape, and the long-edge edge 711 faces the inner side. Therefore, the cutting device 6 allows the cutter units 63 to be respectively positioned in the fixture. The inner side is respectively corresponding to the long edge 711 of the workpiece 71. In the above steps (b) and (c), when the table μ intermittently shifts the gripper unit 64 to the corresponding one. After the cutter unit 63, the clamp unit 64 is intermittently moved at the temporary parking position by a distance of 11 1250907, so that each tool unit divides the s, and the tool is fixed to the workpiece. Into the process and in the process of feeding Each of the cutter units 63 moves along the long-edge edge 711 and cooperates with the enthalpy of the table 6 62 to perform the process of feeding and retracting the workpiece. In addition, the present invention is more visible. And the process of shoulder processing, to increase or decrease the number of these knife early / 0 63, and the number of fixture units 64 corresponding to the knife star i - 63 will also increase or decrease, of course, H Zhuang, #丨切The tool can also be changed into other tools, such as with -, ^ punching the sniper tool, and the sawtooth is made into the shape of the fifth saw blade tooth ίο 15 20 卜. This is commonly known as "filming." Therefore, the present invention can automatically produce a variety of non-secret shape mines. It is known from the above description that the fully automatic (four) manufacturing method of the present invention drives the clamp unit 64 intermittently by means of 2, so that the clamp unit 64 is Ϊ771' The sequence corresponds to the knives around the red table 62, and is processed by the knives and the teeth 70 and 70 73 respectively to form a saw.

使传各加工製程可自 I 固在同一夾呈單元64連貝’且該工件71始終被夾 所以可、=Γ 能m準更為方便且精確, m Π:Ι1快速及精準等功效,因此,本發明不僅是 則所未有之創新,更可供產業上利用。 疋 r以述者’僅為本發明之較佳實施例而已,當不 實施之範圍,即大凡依本發明申帽 庫仍屬朴=書内容所作之簡單的等效變化與修飾,皆 應仍屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 12 1250907 圖1是習知第一種鋸月之一側視示意圖; 圖2是該第一種鋸片之一部份立體示意圖,· 圖3是该第一種鋸片之一製造流程仰視示意圖; 圖4是習知第二種鋸片之一側視示意圖; , 5 圖5是習知第三種鋸月之一部份側視示意圖; 圖6是習知第四種鋸片之一部份側視示意圖; 圖7是習知第五種鋸片之一部份剖視示意圖; 圖8是本發明之全自動鋸片製造方法的一第一較佳實 施例所採用之一切削裝置的一俯視示意圖; 春 10 圖9是該第一較佳實施例的一製造流程仰視示意圖; 圖10是該第一較佳實施例所製出之鋸片的一部份立 體;及 圖11是本發明之全自動鋸片製造方法的一第二較佳 實施例所採用之一切削裝置的一俯視示意。 15 13 1250907 【圖式之主要元件代表符號說明】 6 切削裝置 65 送料單元 61 機台 66 出料單元 62 工作台 71 工件 63 刀具單元 711 長向刃邊 630 滾珠螺桿 712 第一切槽 631 起始刀具單元 713 第二切槽 632 第二刀具單元 714 鋸齒 633 第三刀具單元 715 鋸齒 634 第四刀具單元 716 尖削面 635 第五刀具單元 717 尖削面 636 結束刀具單元 718 缺槽 637 旋轉刀具 719 斜齒 64 夾具單元 72 鋸片 14It is possible to make the various processing processes self-fixing in the same clip-forming unit 64's and the workpiece 71 is always clamped so that it can be more convenient and accurate, m Π: Ι1 fast and accurate, so The invention is not only an unprecedented innovation, but also an industrial use.以r以述' is only a preferred embodiment of the present invention, and when it is not implemented, that is, the simple equivalent change and modification made by the present invention according to the present invention is still It is within the scope of the patent of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side elevational view of one of the first sawing months; FIG. 2 is a partial perspective view of one of the first saw blades, and FIG. 3 is the first saw blade. FIG. 4 is a side elevational view of one of the conventional second saw blades; FIG. 5 is a side view of one of the conventional third sawing months; FIG. 6 is a fourth view of the prior art; Figure 7 is a partial cross-sectional view of a fifth saw blade of the prior art; Figure 8 is a first preferred embodiment of the method for manufacturing a fully automatic saw blade of the present invention. A top view of a sawing device; FIG. 9 is a bottom view of a manufacturing process of the first preferred embodiment; FIG. 10 is a partial perspective view of the saw blade of the first preferred embodiment. And FIG. 11 is a top plan view of a cutting device used in a second preferred embodiment of the method for manufacturing a fully automatic saw blade of the present invention. 15 13 1250907 [Description of main components and symbols] 6 Cutting device 65 Feeding unit 61 Machine 66 Discharging unit 62 Table 71 Workpiece 63 Tool unit 711 Long-edge edge 630 Ball screw 712 First groove 631 Start Tool unit 713 Second slot 632 Second tool unit 714 Serrated 633 Third tool unit 715 Serrated 634 Fourth tool unit 716 Sharpened surface 635 Fifth tool unit 717 Sharpened surface 636 End tool unit 718 Missing slot 637 Rotary tool 719 Helical tooth 64 clamp unit 72 saw blade 14

Claims (1)

1250907 拾、申請專利範圍: 1. 一種全自動鋸片製造方法,係將一工件自動切削成型為一 鋸片,主要依照下列步驟進行: (a) 將该工件送到一夾具單元上,令該工件被夾固於 該夾具單元上; (b) 令該夾具單元沿著一循環路徑移動,該循環路徑 旁邊定點設有數刀具單元,該夾具單元被移動時,會依序 經過該等刀具單元; (c) 令該夾具單元在該循環路徑上依序暫停在數個預 定的暫時停駐位置,該暫時停駐位置乃鄰近而對應其中一' 刀具單元; (d) 令有夾具單元停駐於其旁的該刀具單元開始運 作,對夾具單元上的工件進行加工,以完成一道加工; (e) 繼續(b)到(d)的步驟,直到該夾具單元一次循環結 束前,該工件上完成所需的多道加工步驟;及 (f) 將該工件取離該夾具單元。 2·依據申請專利範圍帛1項所述之全自動鑛片製造方法,其 中"亥循環路從乃一圓形循環路徑,而令該夾具單元被固 置於依该圓形循環路徑旋轉的工作台上移動,令複數個 夾具單疋依該圓形循環路徑被等角距地間隔固設於工作 口上而在上述步驟(b)及(d)中,該夾具單元的各個暫時 知駐位置之間’及其對應之各刀具單元之間亦互隔相同之 等角距。 3 ·依據申凊專利範圍第丨項所述之全自動鋸片製造方法,其 15 1250907 中,在上述步驟(C)〜(d)中,八呤虫a Da — r 7遣夾具早兀在該暫時停駐位 置定點固定不動,而該刀1罝士、儿益 , 、 〃、早兀,口者工件侧間歇地移動及 進刀以進行加工。 4·依據申請專利範圍第^ 貝所迷之全自動鋸片製造方法,其 中’在上述步驟(C)〜(d)中,八兮水1叩一 7忒文具早凡在該暫時停駐位 置間歇式地微距移動,而兮刀I留一 I亥刀具早兀乃對工件侧定點式地 進刀以進行加工。 5·依據申請專利範圍第1項 貝所述之全自動鋸片製造方法,其 中,在上述步驟(e)中,各個 / 加工。 A早兀乃進行不同形式的 6·依據申請專利範圍第3或 法,直中,為卜、十-半_ 貝Μ之王自動鑛片製造方 U在上述步驟⑷中 只 淺程度不同的加工動作。 -早儿乃進行切削深 入依據申請專利範圍第i項所述之全 中,在上述牛驟γη、i + 鋸片製造方法,其 在上逑步驟⑷中亦可進行衝打敲擊之加工。1250907 Picking up, patent application scope: 1. A fully automatic saw blade manufacturing method, which is to automatically cut a workpiece into a saw blade, mainly according to the following steps: (a) sending the workpiece to a fixture unit, so that The workpiece is clamped to the clamp unit; (b) the clamp unit is moved along a circulation path, and a plurality of cutter units are disposed at a fixed point beside the circulation path, and when the clamp unit is moved, the cutter units are sequentially passed; (c) causing the gripper unit to sequentially suspend a plurality of predetermined temporary parking positions on the circulation path, the temporary parking position being adjacent to one of the 'tool units; (d) having the gripper unit parked The tool unit next to it starts to work, and the workpiece on the clamp unit is machined to complete a machining process; (e) Continue the steps (b) to (d) until the workpiece unit finishes at the end of one cycle. Multiple processing steps required; and (f) removing the workpiece from the fixture unit. 2. The automatic ore-making method according to claim 1, wherein the "Hai cycle path is from a circular circulation path, and the clamp unit is fixed to rotate according to the circular circulation path Moving on the table, the plurality of jigs are fixed at equal intervals to the working port according to the circular circulation path, and in the above steps (b) and (d), each temporary position of the jig unit The same equidistant distance between each other and its corresponding tool unit. 3. According to the method for manufacturing a fully automatic saw blade according to the scope of the patent application scope, in 15 1250907, in the above steps (C) to (d), the eight locust a Da-r 7 The temporary parking position is fixed at a fixed point, and the knife 1 gentleman, child benefit, 〃, early 兀, the workpiece side intermittently moves and feeds for processing. 4. According to the method for manufacturing a fully automatic saw blade according to the patent application scope, in the above steps (C) to (d), the water of the Bagua water 1叩7忒 stationery is in the temporary parking position. Intermittent macro movement, while the boring tool I left an I-Hui tool early, the workpiece side fixed-point feeding for processing. 5. The method for manufacturing a fully automatic saw blade according to the first aspect of the patent application, wherein in the above step (e), each is processed. A early 兀 is carried out in different forms. 6. According to the scope of application for patents No. 3 or the law, straight, for the Bu, ten-and-a- _ Μ Μ 自动 automatic automatic piece manufacturing U in the above step (4) only slightly different processing action. - Early cutting is performed in accordance with the entire range described in the item i of the patent application. In the above method of manufacturing the bovine γη, i + saw blade, the punching and tapping processing can also be performed in the upper step (4). 1616
TW93118289A 2004-06-24 2004-06-24 Fully-automatic method for making saw blades TWI250907B (en)

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