CN110539188A - A New Type of Lateral Positioning and Clamping Device - Google Patents
A New Type of Lateral Positioning and Clamping Device Download PDFInfo
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- CN110539188A CN110539188A CN201910890230.2A CN201910890230A CN110539188A CN 110539188 A CN110539188 A CN 110539188A CN 201910890230 A CN201910890230 A CN 201910890230A CN 110539188 A CN110539188 A CN 110539188A
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- 238000003754 machining Methods 0.000 description 6
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- 238000010586 diagram Methods 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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Abstract
本发明提供了一种新型侧向定位夹紧装置,配合安装在机床工作台的T型凹槽中,包括杠杆式夹紧块,杠杆式夹紧块的左右两端中部沿竖直方向分别设有锁紧螺孔和调节螺孔,左端上部外设有夹紧齿面,前后两侧底部对称设有旋转支撑块,锁紧螺孔和调节螺孔中分别螺纹连接有锁紧螺钉和压力调节螺钉。与现有技术相比,本发明的有益效果在于:可快速有效固定锁紧板类工件的侧面,不影响板类工件的表面加工,提高了板类工件加工工作效率和板类工件加工表面质量,减轻了劳动强度。
The invention provides a new type of lateral positioning clamping device, which is installed in the T-shaped groove of the machine tool workbench, and includes a lever-type clamping block. There are locking screw holes and adjusting screw holes, the upper part of the left end is provided with a clamping tooth surface, and the bottoms of the front and rear sides are symmetrically provided with rotating support blocks, and the locking screw holes and the adjusting screw holes are respectively threaded with locking screws and pressure adjustment screw. Compared with the prior art, the beneficial effect of the present invention is that it can quickly and effectively fix and lock the side of the plate workpiece without affecting the surface processing of the plate workpiece, and improves the processing efficiency of the plate workpiece and the surface quality of the plate workpiece , reducing the labor intensity.
Description
技术领域technical field
本发明涉及侧向定位夹紧技术领域,尤其涉及一种新型侧向定位夹紧装置。The invention relates to the technical field of lateral positioning clamping, in particular to a novel lateral positioning clamping device.
背景技术Background technique
在机械加工制造过程中,经常会使用到一些通用的机械加工设备,如:车床、铣床、磨床以及数控加工机床等。当需要进行零件加工时,会使用到一些通用的装夹工具和装夹方法来夹持零件。如:平口钳、卡盘、吸盘、磁盘、压紧块等,这些方法通常可以满足大部分零件的加工夹持需求。但是在对零件进行加工制造的时候,夹持方法也会对零件的加工过程造成干涉,同时会影响到机械切削加工的连续性。比如,在对一些比较大的、又不太厚的板类工件进行加工时,选择使用平口钳、卡盘、吸盘、磁盘等装夹方法又都不太合适时。就会选择使用压板将板类工件压紧固定在工作台上,然后对零件进行铣削加工。铣刀在进行平面加工过程中,铣刀又必须避开压板的位置,这样的话,压板位置下面的材料就不能进行铣削加工,就造成加工不连续、不连贯,需要在第一次加工完成后,换个位置使用压板,进行第二次装夹零件,然后把第一次加工时压板干涉部分的材料进行加工。而且每次用压板夹紧工件时,要用到T型螺拴、锁紧螺母、压板、垫块等零件的组合才能使压板压住工件。这样就产生许多问题:(1)、重复装夹增加了工作量,(2)、分次加工,对平面加工精度造成影响、平面加工没有连贯性,表面不美观。(3)、零件在多次装夹时,零件的位置会发生变化,影响装夹定位精度。In the machining and manufacturing process, some general-purpose machining equipment is often used, such as: lathes, milling machines, grinding machines, and CNC machining tools. When parts processing is required, some general clamping tools and clamping methods are used to clamp the parts. Such as: flat-nose pliers, chucks, suction cups, disks, compression blocks, etc. These methods can usually meet the processing and clamping requirements of most parts. However, when the parts are processed and manufactured, the clamping method will also interfere with the processing of the parts, and at the same time affect the continuity of mechanical cutting. For example, when processing some relatively large and not too thick plate workpieces, it is not appropriate to use vise, chuck, suction cup, magnetic disk and other clamping methods. It will choose to use the pressure plate to press and fix the plate workpiece on the workbench, and then mill the parts. During the plane machining process of the milling cutter, the milling cutter must avoid the position of the pressure plate. In this case, the material under the pressure plate cannot be milled, resulting in discontinuous and incoherent processing. , use the pressure plate in another position, perform the second clamping of the part, and then process the material of the interference part of the pressure plate during the first processing. And when clamping the workpiece with the pressing plate at every turn, the combination of parts such as T-bolts, lock nuts, pressing plates, pads and the like can be used to make the pressing plate press the workpiece. There are many problems like this: (1), repeated clamping increases the workload, (2), divided processing affects the precision of plane machining, the plane machining has no continuity, and the surface is not beautiful. (3) When the part is clamped multiple times, the position of the part will change, which will affect the positioning accuracy of the clamping.
发明内容Contents of the invention
为解决上述问题,本发明公开了一种新型侧向定位夹紧装置,可快速有效固定锁紧板类工件的侧面,不影响板类工件的表面加工,提高了板类工件加工工作效率和板类工件加工表面质量,减轻了劳动强度。In order to solve the above problems, the present invention discloses a new type of lateral positioning and clamping device, which can quickly and effectively fix and lock the sides of plate workpieces without affecting the surface processing of plate workpieces, and improves the processing efficiency and plate quality of plate workpieces. The surface quality of similar workpieces is improved, and the labor intensity is reduced.
为了达到以上目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种新型侧向定位夹紧装置,配合安装在机床工作台的T型凹槽中,其特征在于:包括杠杆式夹紧块,所述杠杆式夹紧块的左右两端中部沿竖直方向分别设有锁紧螺孔和调节螺孔,左端上部外设有夹紧齿面,前后两侧底部对称设有旋转支撑块,所述锁紧螺孔和调节螺孔中分别螺纹连接有锁紧螺钉和压力调节螺钉。A new type of lateral positioning clamping device, which is matched and installed in the T-shaped groove of the machine tool workbench. There are locking screw holes and adjusting screw holes respectively, the upper part of the left end is provided with clamping tooth surfaces, and the bottoms of the front and rear sides are symmetrically provided with rotating support blocks, and the locking screw holes and adjusting screw holes are threadedly connected with locking screw and pressure adjustment screw.
进一步的,所述旋转支撑块包括左右设置的长方形块和直角梯形块,所述长方形块的截面呈长方形,其长度大于锁紧螺孔的中轴线至杠杆式夹紧块的左侧距离,所述直角梯形块的截面为直角梯形,其下底长度与长方形块的高度相同,直角边朝下设置,斜边与长方形块的相交处构成支点。Further, the rotating support block includes a rectangular block and a right-angled trapezoidal block arranged on the left and right. The cross-section of the rectangular block is rectangular, and its length is greater than the distance from the central axis of the locking screw hole to the left side of the lever-type clamping block. The cross-section of the right-angled trapezoidal block is a right-angled trapezoid, the length of its bottom is the same as the height of the rectangular block, the right-angled side is set downwards, and the intersection of the hypotenuse and the rectangular block forms a fulcrum.
进一步的,所述支点至锁紧螺孔的中轴线的距离为A,支点至调节螺孔的中轴线的距离为B,且B为A的6倍。Further, the distance from the fulcrum to the central axis of the locking screw hole is A, the distance from the fulcrum to the central axis of the adjusting screw hole is B, and B is 6 times of A.
进一步的,所述支点处为圆弧面。Further, the fulcrum is an arc surface.
进一步的,所述锁紧螺钉和压力调节螺钉的端部均为球头状。Further, the ends of the locking screw and the pressure adjusting screw are ball-shaped.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
1、侧向定位夹紧装置可随被加工材料的长宽尺寸、形状的变化而改变在机床工作台T型槽中的位置,位置调整方便,结合了杠杆原理,设计巧妙,装夹简便稳定;1. The lateral positioning and clamping device can change its position in the T-slot of the machine tool workbench according to the length, width, and shape of the material to be processed. It is convenient to adjust the position, combined with the principle of leverage, the design is ingenious, and the clamping is simple and stable. ;
2、锁紧螺钉1和压力调节螺钉3的端部采用球头结构,使结构本身很容易发生转动,减少杠杆式夹紧块2转动调节阻力;2. The ends of the locking screw 1 and the pressure adjusting screw 3 adopt a ball head structure, which makes the structure itself easy to rotate and reduces the rotation adjustment resistance of the lever clamping block 2;
3、支点9采用圆弧曲面,可以使杠杆式夹紧块2旋转时绕圆弧平滑转动并保持锁紧力;3. The fulcrum 9 adopts a circular arc surface, which can make the lever clamping block 2 rotate smoothly around the circular arc and maintain the locking force when it rotates;
4、B部分尺寸是A部分的6倍,形成杠杆结构,在调节压力调节螺钉3时,杠杆式夹紧块2绕支点9旋转,在杠杆定理的作用下,便可轻松调整压力调节螺钉3;4. The size of part B is 6 times that of part A, forming a lever structure. When adjusting the pressure adjusting screw 3, the lever clamping block 2 rotates around the fulcrum 9. Under the action of the leverage theorem, the pressure adjusting screw 3 can be easily adjusted ;
5、杠杆式夹紧块2中夹紧齿面4的齿形结构设计增强了摩擦力,易把板类工件压紧并保持住。5. The tooth-shaped structure design of the clamping tooth surface 4 in the lever-type clamping block 2 enhances the friction force, and it is easy to press and hold the plate workpiece.
附图说明Description of drawings
图1为本发明一种新型侧向定位夹紧装置的示意图。Fig. 1 is a schematic diagram of a novel lateral positioning clamping device of the present invention.
图2为本发明一种新型侧向定位夹紧装置使用时的示意图。Fig. 2 is a schematic diagram of a novel lateral positioning clamping device of the present invention in use.
图3为本发明一种新型侧向定位夹紧装置使用时的截面示意图。Fig. 3 is a schematic cross-sectional view of a novel lateral positioning clamping device of the present invention when in use.
图4为本发明一种新型侧向定位夹紧装置的结构示意图。Fig. 4 is a structural schematic diagram of a novel lateral positioning clamping device of the present invention.
图5为图4的左视图。Fig. 5 is a left side view of Fig. 4 .
附图标记列表:List of reference signs:
1-锁紧螺钉,2-杠杆式夹紧块,3-压力调节螺钉,4-夹紧齿面,5-旋转支撑块,6-板类工件,7-机床工作台,8-T型凹槽,9-支点。1-Locking screw, 2-Lever type clamping block, 3-Pressure adjusting screw, 4-Clamping tooth surface, 5-Rotating support block, 6-Plate workpiece, 7-Machine workbench, 8-T-shaped concave Groove, 9-fulcrum.
具体实施方式Detailed ways
下面结合附图和具体实施方式,进一步阐明本发明,应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。需要说明的是,下面描述中使用的词语“前”、“后”、“左”和“右”分别指附图中朝右下方、左上方、左下方和右上方的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. It should be noted that the words "front", "rear", "left" and "right" used in the following description refer to the directions towards the lower right, upper left, lower left and upper right in the drawings respectively, and the word "inside" and "outward" refer to directions toward or away from, respectively, the geometric center of a particular component.
如图所示,一种新型侧向定位夹紧装置,配合安装在机床工作台7的T型凹槽8中,包括杠杆式夹紧块2,杠杆式夹紧块2的左右两端中部沿竖直方向分别设有锁紧螺孔和调节螺孔,左端上部外设有夹紧齿面4,前后两侧底部对称设有旋转支撑块5,锁紧螺孔和调节螺孔中分别螺纹连接有锁紧螺钉1和压力调节螺钉3。侧向定位夹紧装置可随被加工材料的长宽尺寸、形状的变化而改变在机床工作台T型槽8中的位置,位置调整方便,结合了杠杆原理,设计巧妙,装夹简便稳定。As shown in the figure, a new type of lateral positioning clamping device is installed in the T-shaped groove 8 of the machine tool table 7, including a lever clamping block 2, and the middle parts of the left and right ends of the lever clamping block 2 are along the There are locking screw holes and adjusting screw holes in the vertical direction, the upper part of the left end is provided with a clamping tooth surface 4, and the bottoms of the front and rear sides are symmetrically provided with rotating support blocks 5, and the locking screw holes and the adjusting screw holes are threaded respectively. There are locking screw 1 and pressure adjusting screw 3. The lateral positioning clamping device can change its position in the T-slot 8 of the machine tool workbench according to the length, width, and shape of the material to be processed. It is easy to adjust the position, combined with the principle of leverage, with ingenious design and simple and stable clamping.
在本实施例中,旋转支撑块5包括左右设置的长方形块和直角梯形块,长方形块的截面呈长方形,其长度大于锁紧螺孔的中轴线至杠杆式夹紧块2的左侧距离,直角梯形块的截面为直角梯形,其下底长度与长方形块的高度相同,直角边朝下设置,斜边与长方形块的相交处构成支点9,支点9至锁紧螺孔的中轴线的距离为A,支点9至调节螺孔的中轴线的距离为B,且B为A的6倍,即B部分尺寸是A部分的6倍,形成杠杆结构,在调节压力调节螺钉3时,杠杆式夹紧块2绕支点9旋转,在杠杆定理的作用下,便可轻松调整压力调节螺钉3。In this embodiment, the rotating support block 5 includes a rectangular block and a right-angled trapezoidal block arranged left and right. The cross section of the rectangular block is rectangular, and its length is greater than the distance from the central axis of the locking screw hole to the left side of the lever clamping block 2. The cross-section of the right-angled trapezoidal block is a right-angled trapezoid, the length of its bottom is the same as the height of the rectangular block, the right-angled side is set downwards, the intersection of the hypotenuse and the rectangular block forms a fulcrum 9, and the distance between the fulcrum 9 and the central axis of the locking screw hole A, the distance from the fulcrum 9 to the central axis of the adjusting screw hole is B, and B is 6 times that of A, that is, the size of part B is 6 times that of part A, forming a lever structure. When adjusting the pressure adjusting screw 3, the lever type The clamping block 2 rotates around the fulcrum 9, and under the action of the lever theorem, the pressure adjusting screw 3 can be easily adjusted.
在本实施例中,支点9采用圆弧曲面,可以使杠杆式夹紧块2旋转时绕圆弧曲面平滑转动并保持锁紧力。In this embodiment, the fulcrum 9 adopts an arc surface, which can make the lever type clamping block 2 rotate smoothly around the arc surface and maintain the locking force when rotating.
在本实施例中,锁紧螺钉1和压力调节螺钉3的端部均为球头状,表示锁紧螺钉1和压力调节螺钉3的端部采用球头结构,使结构本身很容易发生转动,减少杠杆式夹紧块2转动调节阻力。In this embodiment, the ends of the locking screw 1 and the pressure adjusting screw 3 are spherical, which means that the ends of the locking screw 1 and the pressure adjusting screw 3 adopt a spherical structure, so that the structure itself is easy to rotate. Reduce the rotation adjustment resistance of the lever type clamping block 2 .
本发明在使用时,首先将侧向定位夹紧装置的放入到机床工作台7的T型凹槽中8,然后推到板类工件6的侧面,调节锁紧螺钉1直至将杠杆式夹紧块2锁紧在机床工作台7的T型凹槽8中,当加工所需的多个侧向定位夹紧装置都到位并通过锁紧螺钉1固定锁紧后,再调整压力调节螺钉3,随着压力调节螺钉3的向下的运动,杠杆式夹紧块2受到压力,杠杆式夹紧块2就会绕支点9旋转,最终在压力的作用下夹紧齿面4紧紧的压在板类工件6的侧面上,起到压紧定位的作用,如此完成对板类工件6的固定。When the present invention is in use, first put the lateral positioning clamping device into the T-shaped groove 8 of the machine tool table 7, then push it to the side of the plate workpiece 6, adjust the locking screw 1 until the lever clamp The tight block 2 is locked in the T-shaped groove 8 of the machine tool table 7. When the multiple lateral positioning and clamping devices required for processing are in place and fixed and locked by the locking screw 1, adjust the pressure adjustment screw 3 , with the downward movement of the pressure adjusting screw 3, the lever clamping block 2 is under pressure, and the lever clamping block 2 will rotate around the fulcrum 9, and finally clamp the tooth surface 4 tightly under the action of pressure On the side of the board workpiece 6, it plays the role of pressing and positioning, so that the fixing of the board workpiece 6 is completed.
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The technical means disclosed in the solutions of the present invention are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications are also considered as the protection scope of the present invention.
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CN2105362U (en) * | 1991-11-13 | 1992-05-27 | 广东省机械研究所 | Automatic clamp graduator |
CN201304575Y (en) * | 2008-09-02 | 2009-09-09 | 芜湖恒升重型机床股份有限公司 | Clamping device |
CN102049690A (en) * | 2009-10-30 | 2011-05-11 | 汪焱 | Self-positioning fixture |
CN101829921A (en) * | 2010-06-12 | 2010-09-15 | 太原煤气化股份有限公司 | Table clamp |
JP2012245587A (en) * | 2011-05-27 | 2012-12-13 | Tec Yasuda:Kk | Workpiece vice |
CN103753287A (en) * | 2013-11-22 | 2014-04-30 | 重庆盾铭电磁阀有限公司 | Quick hold-down device disc |
CN203863559U (en) * | 2014-05-08 | 2014-10-08 | 宁波君灵模具技术有限公司 | Workpiece side surface pressing and fixing device |
CN204524836U (en) * | 2015-01-26 | 2015-08-05 | 伟本机电(上海)有限公司 | A kind of side direction pushing type clamp system |
CN109676408A (en) * | 2018-12-25 | 2019-04-26 | 陕西东方航空仪表有限责任公司 | Modular board class part processing clamp |
CN210524499U (en) * | 2019-09-20 | 2020-05-15 | 苏州市职业大学 | Novel lateral positioning and clamping device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115255990A (en) * | 2022-08-16 | 2022-11-01 | 山西平阳重工机械有限责任公司 | Milling fixture for thin plate part surface |
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