TWI248172B - Self-aligned trench DMOS transistor structure and its manufacturing methods - Google Patents
Self-aligned trench DMOS transistor structure and its manufacturing methods Download PDFInfo
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1248172 五、發明說明(1) 【發明所屬之技術領域】 本發明與一種凹槽式雙擴散金氧半(Trench DMOS)功 率電晶體及其製造方法有關,特別是與一種自動對準凹槽 式雙擴散金氧半功率電晶體結構及其製造方法有關。 【先前技術】 一個雙擴散(double-diffused)金氧半功率電晶體具 有很低的導通電阻已成為一種重要的半導體元件且大量運 用於電池保護、切換、線性調壓器、放大器、及功率管理 。基本上,雙擴散金氧半功率電晶體結構可以區分成兩大 類 :平面式(Planar)雙擴散金氧半電晶體結構及凹槽 式(trench)雙擴散金氧半電晶體結構。上述之平面式雙 擴散金氧半電晶體結構具有金氧半反向層通道形成於一個 平面上的半導體表面,通常比上述之凹槽式雙擴散金氧半 電晶體結構呈現一個較大的細胞元面積及一個較大的導通 電阻。因此,上述之凹槽式雙擴散金氧半電晶體結構已成 為製造一種雙擴散金氧半功率電晶體或一種絕緣閘雙載子 電晶體(IGBT)的一個主要發展的結構。 圖一 A顯示先前技術之一種凹槽式雙擴散金氧半電晶 體結構的一個簡要剖面圖,其中一個淺凹槽係藉由一個罩 幕光阻步驟形成於置於一個N矽基板1 2 0之上的一個N磊晶1248172 V. INSTRUCTION DESCRIPTION OF THE INVENTION (1) Technical Field The present invention relates to a recessed double diffused gold-oxygen semiconductor (Trench DMOS) power transistor and a method of manufacturing the same, and particularly to an automatic alignment groove type The double-diffused MOS half-power transistor structure and its manufacturing method are related. [Prior Art] A double-diffused gold-oxygen half-power transistor has a very low on-resistance and has become an important semiconductor component and is widely used in battery protection, switching, linear regulators, amplifiers, and power management. . Basically, the double-diffused MOS half-power transistor structure can be divided into two categories: a Planar double-diffused MOS semi-transistor structure and a trench double-diffused MOS semi-transistor structure. The above-mentioned planar double-diffused MOS semi-transistor structure has a semiconductor surface formed by a gold-oxygen semi-reverse layer channel formed on a plane, and generally presents a larger cell than the grooved double-diffused MOS structure described above. The area of the element and a large on-resistance. Therefore, the above-described recessed double-diffused MOS semi-transistor structure has become a major development of a double-diffused MOS/semi-power transistor or an insulated gate-bias transistor (IGBT). Figure 1A shows a schematic cross-sectional view of a prior art recessed double-diffused MOS transistor structure in which a shallow recess is formed by placing a mask photoresist step on an N-turn substrate 1 2 0 An N epitaxial crystal
1248172 五、發明說明(2) 石夕層1 2 5的一部份之内。上述之淺凹槽襯有一個熱氧化物 層1 1 2並接著填滿一個摻雜複晶矽層1丨4以作為一個導電閘 係用來隔離P-擴散區(或p_基)1 〇5。一個嚴謹罩幕光阻 步驟(未圖示)係用來選擇性地形成n +源擴散區丨3 〇。另 一個嚴謹(critical)罩幕光阻步驟(未圖示)係用來成 形一個氧化物層1 4 0於該淺凹槽區之上及鄰近n铄擴散區 1 3 0的一部份表面之上,然後一個自動對準離子佈植來形 成Ρ +擴散區1 3 2以作為ρ -基接觸。 很明顯地,位於該ρ擴散區1 3 2之内的摻雜質濃度必需 小於該η +源擴散區1 3 0之内的濃度。一個金屬層1 5 0係形成 於該η +源擴散區1 3 0的一部份表面及該ρ Μ廣散區1 3 2之上且 加予成形(pattern) 來形成一個源電極。這裡可以清楚 地看到,圖一 A需要兩個嚴謹罩幕光阻步驟來形成該η +源 擴散區1 3 0及該ρ擴散區1 3 2,因而造成該ρ-擴散區1 0 5的尺 寸無法加予微縮化。再者,以作為一個閘金屬層之該摻雜 複晶矽層11 4的雜散電阻對很多凹槽式雙擴散電晶體細胞 元的閘連線而言係相當大,進而造成較慢的切換速度。 圖一 Β顯示先前技術之另一種凹槽式雙擴散金氧半電 晶體結構的一個簡要剖面圖,其中在未形成該淺凹槽之前 ,一個較大的Ρ-擴散區2 0 4係形成於一個Ν妙芙 之上 的一個N磊晶層2 0 2之内;一個閘氧化層2〇 \ 凹槽之上並形成於矽表面的一個頂部;_彳/ I々成= 2 1 0係用來充滿該淺凹槽的一部份空隙·多雜複晶f曰 7工旧 ,Μ及一個敎氯化 物層2 1 5係形成於該摻雜複晶矽層2 1 〇的_個頂部之2 相1248172 V. Description of the invention (2) Within a part of the 1⁄5 5th layer. The shallow groove is lined with a thermal oxide layer 112 and then filled with a doped polysilicon layer 1丨4 as a conductive gate for isolating the P-diffusion region (or p_base) 1 〇 5. A rigorous mask photoresist step (not shown) is used to selectively form the n + source diffusion region 丨3 〇. Another critical mask photoresist step (not shown) is used to form an oxide layer 140 on top of the shallow recessed region and adjacent to a portion of the surface of the n铄 diffusion region 130. Above, then an auto-aligned ion implant is used to form the Ρ + diffusion region 133 as a ρ-based contact. Obviously, the doping concentration within the p-diffusion region 132 must be less than the concentration within the n+ source diffusion region 130. A metal layer 150 is formed on a portion of the surface of the η + source diffusion region 1300 and over the ρ Μ diffusion region 133 and is patterned to form a source electrode. It can be clearly seen here that Figure 1A requires two rigorous mask photoresist steps to form the η + source diffusion region 1 3 0 and the ρ diffusion region 132, thus causing the ρ-diffusion region 1 0 5 The size cannot be increased by miniaturization. Furthermore, the stray resistance of the doped polysilicon layer 11 as a gate metal layer is quite large for the gate connections of many recessed double-diffused transistor cell elements, resulting in slower switching. speed. Figure 1 shows a schematic cross-sectional view of another recessed double-diffused MOS structure in the prior art, in which a larger Ρ-diffusion region is formed before the shallow groove is formed. An N-layered epitaxial layer above a 0 0 2; a gate oxide layer 2〇\ groove and formed on top of the surface of the crucible; _彳/ I々成= 2 1 0 a part of the void filled with the shallow groove, a multi-hybrid polycrystal, and a tantalum chloride layer 2 15 are formed on the top of the doped polysilicon layer 2 1 〇 2 phase
1248172 五、發明說明(3) 似地,一個嚴謹罩幕光阻步驟(未圖示)係用來形成η +源 擴散區2 1 2而另一個嚴謹罩幕光阻步驟(未圖示)係用來 同時成形一個氧化物層2 1 4及該閘氧化物層 2 0 6 g。圖一 Β中 並沒有圖一 A中的p擴散區1 3 2來改進位於該p-擴散區2 0 4與 該源金屬層 2 1 6之間的接觸電阻。這裡可以清楚地看到, 圖一 B仍需兩個嚴謹罩幕光阻步驟來形成該η源擴散區2 1 2 及該源金屬層2 1 6的接觸。 比較圖一 Α及圖一 Β可以清楚地看到,圖一 Β中之位於 該η源擴散區2 1 2及該摻雜複晶矽層2 1 0之間的重疊區域較 小,因而降低閘與源極間的電容並且改進位於η +源擴散區 2 1 2及該摻雜複晶矽層 2 1 0之間的漏電。很明顯地,圖一 Β 所顯示的該凹槽式雙擴散金氧半電晶體結構由於需要兩個 嚴謹罩幕光阻步驟來定義該 η +源擴散區 2 1 2及該源金屬 接觸,因而相當困難來加予微縮化。 因此,本發明的一個主要目的係提供一種自動對準凹 槽式雙擴散金氧半電晶體結構且無需嚴謹罩幕光阻步驟來 製造。 本發明的另一個目的係提供一種自動對準凹槽式雙擴 散金氧半電晶體結構具有高摻雜源η +及ρ-基接觸擴散區來 改進元件的接觸電阻及耐受力(ruggedness)。 本發明的一個進一步目的係提供一種自動對準凹槽式 雙擴散金氧半電晶體結構具有各種不同的自動對準導電閘 結構來降低閘連線雜散電阻及電容。 本發明的另一個重要目的係提供一個高密度自動對準1248172 V. DESCRIPTION OF THE INVENTION (3) Similarly, a rigorous mask photoresist step (not shown) is used to form the η + source diffusion region 2 1 2 while another rigorous mask photoresist step (not shown) It is used to simultaneously form an oxide layer 2 14 and the gate oxide layer 2 0 6 g. The p-diffusion region 132 of Figure 1A is not shown in Figure 1 to improve the contact resistance between the p-diffusion region 220 and the source metal layer 2 16 . It can be clearly seen here that Figure 1 B still requires two rigorous mask photoresist steps to form the contact of the η source diffusion region 2 1 2 and the source metal layer 2 16 . Comparing the figure and the figure, it can be clearly seen that the overlapping area between the η source diffusion region 2 1 2 and the doped polysilicon layer 2 10 in FIG. 1 is small, thus reducing the gate The capacitance between the source and the source improves the leakage between the η + source diffusion region 2 1 2 and the doped polysilicon layer 2 10 . It is apparent that the recessed double-diffused MOS structure shown in Figure 由于 requires two rigorous mask photoresist steps to define the η + source diffusion region 2 1 2 and the source metal contact, thus It is quite difficult to add to the miniaturization. Accordingly, it is a primary object of the present invention to provide an auto-aligned recessed double diffused MOS semi-transistor structure that is fabricated without the need for a rigorous mask photoresist step. Another object of the present invention is to provide an auto-aligned recessed double-diffused MOS structure having high doping source η + and ρ-based contact diffusion regions to improve contact resistance and ruggedness of components. . It is a further object of the present invention to provide an auto-aligned recessed double diffused MOS semi-transistor structure having a variety of different self-aligned conductive gate structures to reduce gate line stray resistance and capacitance. Another important object of the present invention is to provide a high density automatic alignment
1248172 五、發明說明(4) 凹槽式雙擴散金氧半電晶體結構具有一個可微縮化P-基尺 寸。 【發明内容】 本發明揭示一種自動對準凹槽式雙擴散金氧半電晶體 結構及其製造方法。本發明所述之自動對準凹槽式雙擴散 金氧半電晶體結構至少包含一個自動對準源結構位於一個 源區之内及一個自動對準凹槽閘結構位於一個凹槽閘區之 内,其中上述之自動對準源結構至少包含一個p-基擴散區 、一個自動對準η +源擴散環、一個自動對準p接觸擴散區 、及一個自動對準源接觸窗口;上述之自動對準凹槽閘結 構至少包含一種自動對準矽化導電閘結構、一種自動對準 複晶矽化導電閘結構、或一種自動對準複晶矽化凹槽導電 閘結構。上述之自動對準η +源擴散環係藉由一個保護介電 層及一個自動對準離子佈植罩幕層之間的一個第二自動對 準離子佈植窗口來形成於該ρ-基擴散區的一個表面部份之 内,其中上述之自動對準離子佈植罩幕層係形成於由一個 犧牲介電塾層所包圍的一個空隙之内而該第二自動對準離 子佈植窗口係藉由去除該犧牲介電墊層來形成。上述之自 動對準Ρ +接觸擴散區係藉由該犧牲介電墊層所包圍的一個 第一自動對準離子佈植窗口來形成。上述之自動對準源接 觸窗口係藉由一個側邊牆介電墊層形成於該保護介電層的 一個側邊牆之上所包圍的一個自動對準接觸窗口來形成,1248172 V. INSTRUCTIONS (4) The grooved double-diffused MOS semi-transistor structure has a reducible P-base size. SUMMARY OF THE INVENTION The present invention discloses an auto-aligned recessed double-diffused MOS semi-transistor structure and a method of fabricating the same. The self-aligning groove type double-diffused MOS semi-transistor structure of the present invention comprises at least one self-aligned source structure located within one source region and an auto-aligned groove gate structure located within a recess gate region The self-aligned source structure described above includes at least one p-based diffusion region, an auto-aligned η+ source diffusion ring, an auto-aligned p-contact diffusion region, and an auto-alignment source contact window; The quasi-groove gate structure comprises at least one self-aligning deuterated conductive gate structure, an auto-aligned polysiliconized conductive gate structure, or an auto-aligned polysiliconized recessed conductive gate structure. The self-aligned η+ source diffusion ring described above is formed on the p-based diffusion by a second self-aligned ion implantation window between a protective dielectric layer and an auto-aligned ion implantation mask layer Within a surface portion of the region, wherein the self-aligned ion implant mask layer is formed within a void surrounded by a sacrificial dielectric layer and the second self-aligned ion implant window Formed by removing the sacrificial dielectric pad layer. The automatic alignment Ρ + contact diffusion region described above is formed by a first self-aligned ion implantation window surrounded by the sacrificial dielectric pad. The self-aligned source contact window described above is formed by a self-aligned contact window formed by a side wall dielectric pad formed over a side wall of the protective dielectric layer.
第10頁 1248172 五、發明說明(5) 其中該保護介電層係形成於位於該凹槽閘區之内的一個回 蝕覆蓋氧化物層及位於該源區之内的一個緩衝氧化物層之 上。上述之自動對準矽化導電閘結構至少包含一個閘氧化 物層襯於一個凹槽矽表面之上、一個回蝕高摻雜複晶矽層 形成於該閘氧化物層之上、以及一個自動對準耐高溫金屬 矽化物層形成於該回蝕高摻雜複晶矽層的一個頂部表面之 上,其中該回蝕高摻雜複晶矽層的一個頂部表面水平係比 該緩衝氧化物層的一個頂部表面高。上述之自動對準複晶 矽化導電閘結構至少包含一個閘氧化物層襯於一個凹槽矽 表面之上、一個回蝕高摻雜複晶矽層形成於該閘氧化物層 的一部份表面之上、一對覆蓋氧化物墊層形成於該回蝕高 摻雜複晶矽層的側邊表面部份之上以及一個回蝕覆蓋導電 層形成於該對覆蓋氧化物墊層之間的該回蝕高摻雜複晶矽 層之上,其中該回蝕高摻雜複晶矽層的一個頂部表面水平 係比該緩衝氧化物層的一個底部表面水平低。上述之複晶 矽化凹槽導電閘結構至少包含一個閘氧化物層襯於一個凹 槽矽表面之上、一個凹槽高摻雜複晶矽層形成於該閘氧化 物層的一部份表面之上、一對覆蓋氧化物墊層形成於該凹 槽高摻雜複晶矽層的側邊表面部份來成形該凹槽高掺雜複 晶矽層、及一個回蝕覆蓋導電層用來填滿由該凹槽高摻雜 複晶矽層所形成的一個凹槽及位於該對覆蓋氧化物墊層之 間的一部份空隙。上述之自動對準凹槽式雙擴散金氧半電 晶體結構係僅藉由一個罩幕光阻步驟來製造且與先前技術 作比較顯示具有下列優點及特色:該源區可以輕易地加予Page 10 1248172 V. Inventive Description (5) wherein the protective dielectric layer is formed in an etch back blanket oxide layer located within the recess gate region and a buffer oxide layer located within the source region on. The self-aligned deuterated conductive gate structure comprises at least one gate oxide layer overlying a trench surface, an etch back heavily doped polysilicon layer formed over the gate oxide layer, and an automatic pair a quasi-high temperature resistant metal telluride layer is formed on a top surface of the etch back highly doped polysilicon layer, wherein a top surface level of the etch back high doped germanium layer is higher than the buffer oxide layer A top surface is high. The self-aligned polysiliconized conductive gate structure comprises at least one gate oxide layer lining a surface of a recess, and an etch back high-doped polysilicon layer is formed on a portion of the surface of the gate oxide layer a pair of overlying oxide underlayers formed over the side surface portions of the etch back high doped germanium layer and an etch back overlying conductive layer formed between the pair of overlying oxide pads The high-doped polysilicon layer is etched back, wherein a top surface level of the etch back high-doped germanium layer is lower than a bottom surface level of the buffer oxide layer. The above-mentioned polycrystalline germanium recessed conductive gate structure comprises at least one gate oxide layer lining a surface of a recess, and a recessed highly doped polysilicon layer formed on a part of the surface of the gate oxide layer Forming a pair of overlying oxide pads formed on a side surface portion of the highly doped polysilicon layer of the recess to form the recessed highly doped polysilicon layer and an etch back overlying conductive layer for filling A recess formed by the highly doped polysilicon layer of the recess and a portion of the void between the pair of overlying oxide pads. The self-aligning groove type double-diffused MOS structure described above is manufactured by only one mask photoresist step and has the following advantages and features compared with the prior art: the source region can be easily added
1248172 五、發明說明(6) 微縮化來獲得一個最小的凹槽式雙擴散金氧半電晶體尺寸 ;該自動對準η +源擴散環及該自動對準p接觸擴散區係以 一種自動對準的方式來加予高濃度摻雜,以改進η +源及ρ-基擴散區的接觸電阻;該自動對準源接觸窗口係以一種自 動對準的方式來形成,以改進凹槽式雙擴散金氧半電晶體 的耐受力;以及一個高度導電複合閘層係用來作為一個凹 槽閘導電層,以改進閘連線雜散電阻且該凹槽寬度可以輕 易地來更進一步加予微縮化。 【實施方式】 現請參見圖二Α至圖二J,其中揭示製造本發明之一個 第一内涵的一種自動對準凹槽式雙擴散金氧半電晶體結構 之製程步驟及其簡要剖面圖。 圖二A顯示一個p-擴散區3 0 2係形成於具有一個[磊晶 矽層3 0 1形成於一個N +矽基板3 0 0之上;然後,一個緩衝氧 化物層3 0 3形成於該p-擴散區30 2之上;接著,一個罩幕介 電層3 0 4係形成於該緩衝氧化物層3 0 3之上。該罩幕介電層 3 0 4係由氮化矽所組成且利用低壓化學氣相堆積(LPCVD) 法來堆積。上述之緩衝氧化物層 3 0 3係一個熱二氧化石夕層 或藉由LPCVD法所堆積之一個二氧化矽層。這裡值得注意 的是,圖二A所顯示的掺雜型態係用來製造凹槽式η-通道 雙擴散金氧半電晶體。相似地,凹槽式Ρ-通道雙擴散金氧1248172 V. Description of the invention (6) miniaturization to obtain a minimum grooved double-diffused MOS semi-transistor size; the self-aligned η+ source diffusion ring and the self-aligned p-contact diffusion region are an automatic pair A high-level doping is added to improve the contact resistance of the η + source and the ρ-based diffusion region; the auto-aligned source contact window is formed in an automatic alignment manner to improve the grooved double The resistance of the diffused gold-oxide semi-transistor; and a highly conductive composite gate layer is used as a recessed gate conductive layer to improve the gate line stray resistance and the groove width can be easily added further Miniaturization. [Embodiment] Referring now to Figures 2A to 2J, a process step and a schematic cross-sectional view of an automatic alignment groove type double-diffused oxy-oxygen semiconductor structure for fabricating a first aspect of the present invention are disclosed. Figure 2A shows that a p-diffusion region 3 0 2 is formed having one [the epitaxial layer 3 0 1 formed over an N + germanium substrate 300; then, a buffer oxide layer 3 0 3 is formed in The p-diffusion region 30 2 is over; then, a mask dielectric layer 340 is formed over the buffer oxide layer 300. The mask dielectric layer 340 is composed of tantalum nitride and deposited by a low pressure chemical vapor deposition (LPCVD) method. The buffer oxide layer 303 described above is a layer of thermal dioxide or a layer of ruthenium dioxide deposited by LPCVD. It is worth noting here that the doping profile shown in Figure 2A is used to fabricate recessed η-channel double-diffused MOS transistors. Similarly, grooved Ρ-channel double diffused gold oxide
第12頁 1248172 五、發明說明(7) 半電晶體亦可利用不同的摻雜型態來製造。 圖二B顯示一個罩幕光阻(PR1)步驟(未圖示)係用 來定義一個凹槽閘區;然後,該罩幕介電層3 0 4、該緩衝 氧化物層3 0 3、該p-擴散區3 0 2、及該N -磊晶矽層3 0 1係循 序地利用非等向乾式蝕刻法來加予蝕刻,以形成一個淺凹 槽。這裡值得注意的是,複數p -基擴散區3 0 2 a係藉由該淺 凹檜來加予隔離,而該複數P-基擴散區3 0 2a的形狀可以是 正方形、六角形、長方形或圓形等等。上述之淺凹槽的深 度係比該p-基擴散區3 0 2a的接面深度較為深。 圖二C顯示一個閘氧化物層 3 0 6 a係形成於一個暴露的 凹槽矽表面之上,而一個回蝕導電層3 0 7 a係形成於該閘氧 化物層3 0 6 a之上。這裡值得注意的是,在未形成該閘氧化 物層 306a之前一個襯(liner)氧化物層(未圖示)係利 用傳統熱氧化製程來形成於該暴露凹槽矽表面之上,然後 利用稀釋氫氣酸的泡浸法來加予去除,以消除凹槽所產生 的瑕疫。該閘氧化物層3 0 6 a係利用乾氧的環境所成長的一 個熱二氧化矽層或一個熱二氧化矽層在一個笑氣的環境下 加予氮化。上述之回#導電層307 a係由摻雜複晶石夕所組成 且利用LPCVD法來堆積,係先堆積一個厚度約等於或稍微 大於該淺凹槽之一半寬度的一個摻雜複晶矽層 3 0 7 (未圖 示),然後利用非等向乾式蝕刻法加予回蝕所堆積之摻雜 複晶^夕層307的一個厚度。該回钱導電層307 a的一個頂部 表面水平係比該緩衝氧化物層3 0 3 a來得高。這裡值得強調 的是,該回蝕導電層3 0 7 a可以利用砷或磷離子加予高摻雜Page 12 1248172 V. INSTRUCTIONS (7) Semi-transistors can also be fabricated using different doping patterns. Figure 2B shows a mask photoresist (PR1) step (not shown) for defining a recess gate region; then, the mask dielectric layer 340, the buffer oxide layer 300, the The p-diffusion region 3 0 2 and the N − epitaxial layer 3 0 1 are sequentially etched by anisotropic dry etching to form a shallow groove. It is worth noting here that the complex p-based diffusion region 3 0 2 a is isolated by the shallow pits, and the shape of the complex P-based diffusion region 3 0 2a may be square, hexagonal, rectangular or Round and so on. The depth of the shallow groove described above is deeper than the depth of the junction of the p-based diffusion region 3 0 2a. Figure 2C shows that a gate oxide layer 3 0 6 a is formed over an exposed trench surface, and an etch back conductive layer 3 0 7 a is formed over the gate oxide layer 3 0 6 a. . It is worth noting here that a liner oxide layer (not shown) is formed on the surface of the exposed recess by a conventional thermal oxidation process before the gate oxide layer 306a is formed, and then diluted. The hydrogen acid is soaked to remove the plague caused by the grooves. The gate oxide layer 3 0 6 a is nitrided by a thermal ceria layer or a thermal ceria layer grown in a dry oxygen atmosphere in a laughing atmosphere. The above-mentioned back conductive layer 307a is composed of doped clonylite and is deposited by LPCVD method, and a doped polysilicon layer having a thickness equal to or slightly larger than one half of the width of the shallow groove is first deposited. 3 0 7 (not shown), then a thickness of the doped polysilicon layer 307 deposited by etch back is added by anisotropic dry etching. A top surface level of the return conductive layer 307a is higher than the buffer oxide layer 3 0 3 a. It is worth emphasizing that the etchback conductive layer 3 0 7 a can be highly doped with arsenic or phosphorus ions.
第13頁 1248172 五、發明說明(8) 離子佈植,且可以利用一種自動對準矽化製程在該回蝕導 電層307 a的頂部形成一個耐高温(refractory)金屬石夕化 物層(未圖示)。 圖二B顯示一個回蝕覆蓋氧化物層 3 0 8 a係用來填滿位 於該淺凹槽的一個空隙。上述之回蝕覆蓋氧化物層3 0 8 a係 由二氧化矽所組成且利用 LPCVD法來堆積,係先堆積厚度 約等於或稍大於該淺凹槽之一半寬度的二氧化矽層 3 0 8 ( 未圖示),然後利用非等向乾式蝕刻法回蝕所堆積之二氧 化矽層 3 0 8的一個厚度。 圖二E顯示位於該源區内的該成形罩幕介電層 3 0 4a係 藉由非等向乾式蝕刻法或熱磷酸來加予選擇性地去除。這 裡可以清楚地看到,該p -基擴散區3 0 2 a可以在此步驟中進 行離子佈植來加予形成,以取代圖二A所形成的該p-基擴 散區 3 0 2a。在圖二A中所形成的該p-基擴散區31 2a會比圖 二E中所形成的該p-基擴散區 3 02a受到較大的硼掺雜離析 (segregation)效應,因而造成該凹槽式雙擴散金氧半 電晶體具有較低的抵穿電壓。 圖二F顯示一個保護介電層3 0 9係形成於圖二E的一個 結構表面之上;然後,一個犧牲介電墊層(spacer) 310a 係形成於該源區的每一個之内的緣側邊牆之上;接著,以 自動對準的方式跨過該保護介電層 3 0 9及該緩衝氧化物層 3 0 3 a進行離子佈植,在該p-基擴散區3 0 2 a的一個表面部份 形成一個自動對準P+接觸擴散區3 1 1 a。上述之保護介電層 3 0 9係由氮化矽所組成且利用LPCVD法來堆積。上述之犧牲Page 13 1248172 V. INSTRUCTION DESCRIPTION (8) Ion implantation, and a refractory metal lithium layer can be formed on the top of the etch back conductive layer 307a by an automatic alignment process (not shown) ). Figure 2B shows an etch back blanket oxide layer 3 0 8 a for filling a void in the shallow recess. The etch-back blanket oxide layer is composed of cerium oxide and is deposited by LPCVD. The cerium oxide layer having a thickness equal to or slightly larger than one-half of the width of the shallow groove is first deposited. (not shown), then a thickness of the deposited ceria layer 308 is etched back by anisotropic dry etching. Figure 2E shows that the patterned mask dielectric layer 340a in the source region is selectively removed by non-isotropic dry etching or hot phosphoric acid. It can be clearly seen here that the p-based diffusion region 3 0 2 a can be formed by ion implantation in this step instead of the p-based diffusion region 3 0 2a formed in Fig. 2A. The p-based diffusion region 31 2a formed in FIG. 2A is subjected to a larger boron doping segregation effect than the p-based diffusion region 302a formed in FIG. 2E, thereby causing the concave The trench double-diffused MOS transistor has a lower breakdown voltage. Figure 2F shows a protective dielectric layer 309 formed over a surface of the structure of Figure 2E; then, a sacrificial dielectric spacer 310a is formed within each of the source regions. Above the side wall; then, ion implantation is performed across the protective dielectric layer 309 and the buffer oxide layer 3 0 3 a in an auto-aligned manner, in the p-based diffusion region 3 0 2 a A surface portion of the surface forms an auto-aligned P+ contact diffusion region 3 1 1 a. The above-mentioned protective dielectric layer 309 is composed of tantalum nitride and deposited by LPCVD. The sacrifice mentioned above
第14頁 1248172 五、發明說明(9) 介電墊層3 1 Oa係由二氧化矽所細士、 係先堆積一個二氧化石夕層3^所(組未^且利用LPCVD法來堆積 309之上,錢回蚀所堆積二(氣未/:)於該保護介電層 圖二G顯示一個自動對準ίίΐ匕二層310的一個厚度。 ^ t ,, 310a„ ^ Λ Λ ^ l12;: ^ ^ 離子佈植罩幕声3 1 2 b传由右她·^八° ° 5 '自動對準 ,孫:= 二4 ί有機南分子或複晶石夕材料所組成 堆積一個罩幕層3l2a(未圖示),然後回蝕所堆J m (層31 2a。上述之有機高分子材料係由光阻或亞醯硫 =(Polyimide)所組成。若複晶矽材料作為該自動對 佈植罩幕層3 1 2W,將該複晶矽層3 1 2a (未圖示)的 旱度約等於或稍大於由該犧牲介電墊層3丨〇a所包圍的一 f距堆積來填滿空隙,然後利用非等向乾式蝕刻法回蝕至 個所預疋的厚度。若有機高分子材料作為該自動對準離 子佈植罩幕層3 1 2 b時,該有機高分子層3 1 2係先旋轉塗敷 於晶片上,然後利用化學蝕刻或電漿蝕刻法回蝕至所需 一個厚度。 圖一 Η顯示该犧牲介電塾層3 1 0 a係利用緩衝氫敗酸來 加予選擇性地去除;接著,以自動對準的方式跨過該保護 電層3 0 9及該緩衝氧化物層3 0 3 a進行離子佈植並在該p · 基擴散區3 0 2 a的一個表面部份形成一個自動對準^源擴散 環 313a 〇 ’、 圖二J係顯示藉由循序地去除由一個側邊牆介電墊層 3 14a所包圍的該保護介電層3 0 9及該緩衝氧化物層3 0 3a來 形成一個自動對準接觸窗口 (未圖示)於該源區的每一個 1248172 五、發明說明(ίο) 之内;然後,進行一種自動對準矽化 (s i 1 i c i d a t i ο η)製 程,在該自動對準接觸窗口的每一個之内形成一個耐高溫 金屬矽化物層 3 1 5 a ;接著,一個金屬層3 1 6 (未圖示)形 成於一個所形成的結構之上且加予成形來連接該耐高溫金 屬石夕化物層 3 1 5 a 的每一猶。上述之耐高溫金屬石夕化物層 3 1 5a係由矽化鈦 (TiSi 2)、矽化鈷 (CoS i 0 或矽化鎳 (N i S i 2)等等所組成。該成形金屬層3 1 6 a至少包含一個鋁 合金層形成於一個障礙金屬 (barrier metal)層(未圖 示)之上,而該障礙金屬層係由氮化鈦 (T i N) 或氮化钽 (TaN) 所組成。這裡值得注意的是,圖二J中所示之該耐 高溫金屬矽化物層3 1 5 a可以加予刪除,而該鋁合金層可以 直接作為一個接觸金屬。 由圖二 J所示之本發明的該第一内涵可以清楚地看到 ,上述之自動對準凹槽式雙擴散金氧半電晶體結構與先前 技術作比較,顯示本發明具有下列優點及特色: (a) 與先前技術所需之一個嚴謹罩幕光阻步驟作比較, 上述之自動對準η +源擴散環及該自動對準p +接觸擴散區係 藉由一個自動對準離子佈植罩幕層來加予高濃度摻雜而無 需任何罩幕光阻步驟。 (b) 與先前技術所需之一個嚴謹罩幕光阻步驟作比較, 上述之自動對準源接觸窗口係無需利用任何罩幕光阻步驟 來形成。Page 14 1248172 V. Description of the invention (9) Dielectric mat layer 3 1 Oa is made up of a thin layer of cerium oxide, first deposited with a layer of cerium dioxide (the group is not formed and deposited by LPCVD method 309) Above, the money is etched back to the second (gas is not /:) in the protective dielectric layer. Figure 2G shows a thickness of a self-aligned ίίΐ匕 layer 310. ^ t ,, 310a„ ^ Λ Λ ^ l12; : ^ ^ Ion cloth planting cover sound 3 1 2 b passed by right her · ^ eight ° ° 5 'automatic alignment, Sun: = two 4 ί organic south molecule or polycrystalline stone material composed of a cover layer 3l2a (not shown), and then etch back the stack J m (layer 31 2a. The above organic polymer material is composed of photoresist or bismuth sulphur = (Polyimide). If the crystallization material is used as the automatic cloth The cover layer 3 1 2W, the dryness of the polysilicon layer 3 1 2a (not shown) is approximately equal to or slightly larger than a f-space stack surrounded by the sacrificial dielectric layer 3丨〇a Full of voids, and then etched back to a predetermined thickness by non-isotropic dry etching. If the organic polymer material is used as the self-aligned ion implantation mask layer 3 1 2 b, the organic polymer layer 3 The 1 2 system is first spin-coated on the wafer and then etched back to the desired thickness by chemical etching or plasma etching. Figure 1 shows that the sacrificial dielectric layer 3 1 0 a is buffered with hydrogen peroxide. Selectively removing; then, performing ion implantation across the protective electrical layer 309 and the buffer oxide layer 3 0 3 a in an auto-aligned manner and in the p · -based diffusion region 3 0 2 a One surface portion forms an automatic alignment source diffusion ring 313a 〇', and FIG. 2J shows the sequential removal of the protective dielectric layer 309 surrounded by a side wall dielectric pad 3 14a and The buffer oxide layer 3003a forms an auto-aligned contact window (not shown) in each of the source regions 1248172, in the description of the invention; then, an automatic alignment is performed (si 1 An icidati ο η) process, forming a refractory metal bismuth layer 3 1 5 a in each of the self-aligned contact windows; and then forming a metal layer 3 16 (not shown) formed in one Above the structure and added to form the high temperature resistant metal stone Each of the above-mentioned high-temperature resistant metal-lithium layer 3 1 5a is made of titanium telluride (TiSi 2 ), cobalt telluride (CoS i 0 or nickel telluride (N i S i 2), etc. The formed metal layer 3 1 6 a comprises at least one aluminum alloy layer formed on a barrier metal layer (not shown), and the barrier metal layer is made of titanium nitride (T i N) Or consisting of tantalum nitride (TaN). It is worth noting here that the high temperature resistant metal telluride layer 3 15 a shown in Figure 2J can be added and removed, and the aluminum alloy layer can be directly used as a contact metal. It can be clearly seen from the first connotation of the present invention shown in FIG. 2J that the above-described automatic alignment groove type double-diffused MOS semi-transistor structure is compared with the prior art, and the present invention has the following advantages and features. (a) Compared to a rigorous mask photoresist step required by the prior art, the above-described auto-aligned η + source diffusion ring and the self-aligned p + contact diffusion region are implanted by an auto-aligned ion The mask layer is applied with high concentration doping without any mask photoresist steps. (b) In contrast to a rigorous mask photoresist step required in the prior art, the automatic alignment source contact window described above need not be formed using any mask photoresist step.
第16頁 1248172 五、發明說明(11) (c) 由於該自動對準η擴散環及該自動對準p接觸擴散區 具有較低的源接觸電阻,因而上述之自動對準凹槽式雙擴 散金氧半電晶體結構可以很容易地進一步加予微縮化來提 供一個更小的細胞元尺寸。 (d) 上述之自動對準凹槽式雙擴散金氧半電晶體結構的 耐受力比藉由非自動對準方式之先前技術更好。 現請參見圖三A至圖三C,其中揭示製造本發明的一個 第二内涵之接續圖二C的簡化製程步驟及其剖面圖。 圖三A顯示圖二C内之該回蝕導電層3 0 7 a的一個頂部表 面水平係回蝕至等於或小於該緩衝氧化物層3 0 3 a的一個底 部表面;然後,一對(p a i r)覆蓋氧化物墊層3 1 7 a形成於 該成形罩幕介電層3 0 4 a的側邊牆之上且置於該回蝕導電層 3 0 7 b的側邊部份之上。 圖三B顯示一個回蝕覆蓋導電層 3 1 8 a係形成於該對覆 蓋氧化物墊層3 1 7a之間的該回蝕導電層3 0 7b之上;接著, 一個回蝕覆蓋氧化物層 3 1 9 a係填滿該對覆蓋氧化物墊層 3 1 7a之間的一個空隙且置於該回蝕覆蓋導電層3 1 8a之上。 上述之回蝕覆蓋導電層3 1 8a係由矽化鎢(WS i Ο或鎢(W) 所組成。 相似地,依照圖二E至圖二J所示的相同製程步驟,本 發明的該第二内涵如圖三C所示可以得到。根據圖三C可以Page 16 1248172 V. Description of the Invention (11) (c) Since the self-aligned η diffusion ring and the self-aligned p-contact diffusion region have a low source contact resistance, the above-described automatic alignment groove type double diffusion The gold-oxygen semi-transistor structure can be easily further miniaturized to provide a smaller cell size. (d) The self-aligning groove type double-diffused MOS semi-transistor structure described above is more tolerant than the prior art by non-automatic alignment. Referring now to Figures 3A through 3C, there is shown a simplified process step and a cross-sectional view of a second embodiment of the present invention. Figure 3A shows that a top surface level of the etch back conductive layer 3 0 7 a in FIG. 2C is etched back to a bottom surface equal to or less than the buffer oxide layer 3 0 3 a; then, a pair A blanket oxide layer 3 17a is formed over the side wall of the patterned mask dielectric layer 3 0 a and over the side portion of the etch back conductive layer 3 0 7 b. Figure 3B shows an etch back overlying conductive layer 3 1 8 a formed over the etch back conductive layer 3 0 7b between the pair of capping oxide underlayers 3 17a; then, an etch back blanket oxide layer 3 1 9 a fills a gap between the pair of overlying oxide pads 3 1 7a and is placed over the etch back over conductive layer 3 18a. The etch back cover conductive layer 3 18a is composed of tungsten germanium (WS i Ο or tungsten (W). Similarly, the second process of the present invention according to the same process steps as shown in FIG. 2E to FIG. The connotation can be obtained as shown in Figure 3C. According to Figure 3C
第17頁 1248172 五、發明說明(12) 清楚地看到,圖三C與圖二J之間的最主要區別是: (a) 圖三C所示之凹槽尖角係覆蓋有一對覆蓋氧化物墊層 317a,因而位於該自動對準η +源擴散環3 1 3 a與該回#導電 層3 0 7 b之間的漏電可以消除,而位於閘電極及源電極之間 的重疊電容亦可以減少。 (b) 圖三C所示之該回蝕導電層3 0 7 b係覆蓋有一個回蝕覆 蓋導電層3 1 8 a,因而閘連線的雜散電阻可以減少。 現請參見圖四A及圖四B,其中顯示製造本發明的一個 第三内涵之接續圖三A的簡化製程步驟及其剖面圖。 圖四A顯示位於該對覆蓋氧化物墊層 3 1 7a之間的該回 蝕導電層3 0 7b係利用非等向乾式蝕刻法加予回蝕來形成一 個凹槽導電層3 0 7c;然後,一個回蝕覆蓋導電層31 8b係用 來填滿位於該對覆蓋氧化物墊層3 1 7a之間的一個空隙;接 著,一個回蝕覆蓋氧化物層3 1 9 a係形成於該對覆蓋氧化物 墊層31 7a之間的該回蝕覆蓋導電層31 8b之上。 相似地,依照圖二E至圖二J所示的相同製程,本發明 的該第三内涵如圖四B所示可以很容易地得到。根據圖四B 可以清楚地看到,該凹槽導電層3 0 7c提供一個較大的體積 來形成該回蝕覆蓋導電層 318b,進而改善圖三C所示之閘 連線的雜散電阻。 這裡值得強調的是’圖二J、圖二C及圖四B所不的該Page 17 1248172 V. INSTRUCTIONS (12) It is clearly seen that the main difference between Figure 3C and Figure 2J is: (a) The tip of the groove shown in Figure 3C is covered with a pair of cover oxidation. The pad layer 317a, thus the leakage between the self-aligned η+ source diffusion ring 3 1 3 a and the back # conductive layer 3 0 7 b can be eliminated, and the overlapping capacitance between the gate electrode and the source electrode is also Can be reduced. (b) The etch back conductive layer 3 0 7 b shown in Fig. 3C is covered with an etch back cover conductive layer 3 18 a, so that the stray resistance of the gate line can be reduced. Referring now to Figures 4A and 4B, there is shown a simplified process step and a cross-sectional view of a third embodiment of the invention in connection with Figure 3A. Figure 4A shows that the etch back conductive layer 3 0 7b between the pair of capping oxide underlayers 3 1 7a is etched back by non-isotropic dry etching to form a recessed conductive layer 3 0 7c; An etch back cover conductive layer 31 8b is used to fill a gap between the pair of cover oxide pads 3 17 7; then, an etch back cover oxide layer 3 1 9 a is formed on the pair of covers This etch back between the oxide underlayers 31 7a covers the conductive layer 318b. Similarly, in accordance with the same process as shown in Figs. 2E to 2J, the third connotation of the present invention can be easily obtained as shown in Fig. 4B. As can be clearly seen from Figure 4B, the recessed conductive layer 3 0 7c provides a larger volume to form the etch back overlying conductive layer 318b, thereby improving the stray resistance of the gate shown in Figure 3C. It is worth emphasizing that this is not the case of Figure 2J, Figure 2C and Figure 4B.
第18頁 1248172 五、發明說明(13) 自動對準凹槽式η-通道雙擴散金氧半電晶體結構可以利用 相反的摻雜質型態於各種不同的半導體區域來製造自動對 準凹槽式Ρ-通道雙擴散金氧半電晶體結構。另外,前述之 該自動對準凹槽式雙擴散金氧半電晶體結構可以進一步加 予推廣來製造絕緣閘雙載子電晶體(I GBT)及金氧半控制 閘流體(MCT)。Page 18 1248172 V. INSTRUCTIONS (13) Automatically aligning the grooved η-channel double-diffused MOS semi-transistor structure can use the opposite doping type to fabricate the self-aligned grooves in various semiconductor regions Ρ-channel double diffused gold oxide semi-transistor structure. In addition, the above-described self-aligning groove type double-diffused MOS semi-transistor structure can be further promoted to manufacture an insulated gate bipolar transistor (I GBT) and a MOS semi-controlled thyristor fluid (MCT).
本發明雖特別以參考所附的例子或内涵來圖示及描述 ,但僅是代表陳述而非限制。再者,本發明不侷限於所列 之細節,對於熟知此種技術的人亦可瞭解,各種不同形狀 或細節的更動在不脫離本發明的真實精神和範疇下均可製 造,但亦屬本發明的範疇。The present invention has been illustrated and described with particular reference Furthermore, the invention is not limited to the details shown, and those skilled in the art will appreciate that various shapes or details can be made without departing from the true spirit and scope of the invention, but also The scope of the invention.
第19頁 1248172 圖式簡單說明 圖一 A及圖一 B顯示先前技術之凹槽式雙擴散金氧半電 晶體結構的簡要剖面圖。 圖二A至圖二J揭示製造本發明之一個第一内涵的一種 自動對準凹槽式雙擴散金氧半電晶體結構之製程步驟及其 剖面圖。 圖三A至圖三C揭示製造本發明之一個第二内涵的一種 自動對準凹槽式雙擴散金氧半電晶體結構之接續圖二B的 簡化製程步驟及其剖面圖。 圖四A至圖四B揭示製造本發明之一個第三内涵的一種 自動對準凹槽式雙擴散金氧半電晶體結構之接續圖三A的 簡化製程步驟及其剖面圖。 代表圖號說明: 3 0 0 N矽基板 3 0 2 ρ -擴散層 3 0 3 緩衝氧化物層 3 0 4 罩幕介電層 3 0 6 a閘氧化物層 3 0 7b回蝕複晶矽閘層 3 0 8 a回蝕覆蓋氧化物層 3 0 9 a成形保護介電層 3 1 1 a ρ接觸擴散區 3 1 3 a n t原擴散環 3 01 N爲晶石夕層 3 0 2a ρ-基擴散區 3 0 3a/ 3 0 3b成形緩衝氧化物層 3 0 4a成形罩幕介電層 3 0 7a矽化導電閘層 3 0 7c凹槽導電閘層 3 0 9 保護介電層 3 1 0 a犧牲氧化物墊層 312b自動對準離子佈植罩幕層 3 1 4 a側邊牆介電墊層Page 19 1248172 Brief Description of the Drawings Figure 1A and Figure 1B show a schematic cross-sectional view of a prior art grooved double diffused gold-oxygen semiconductor structure. Figures 2A through 2J illustrate the process steps and cross-sectional views of an auto-aligned recessed double diffused oxy-oxygen semiconductor structure for fabricating a first aspect of the present invention. 3A to 3C show a simplified process step and a cross-sectional view of a second embodiment of the present invention in which a self-aligning groove type double-diffused MOS transistor structure is continued. Figures 4A through 4B illustrate a simplified process step and a cross-sectional view of a third embodiment of a self-aligning recessed double diffused oxy-oxygen semiconductor structure in accordance with a third aspect of the present invention. Representative figure description: 3 0 0 N矽 substrate 3 0 2 ρ - diffusion layer 3 0 3 buffer oxide layer 3 0 4 mask dielectric layer 3 0 6 gate oxide layer 3 0 7b etch back polysilicon gate Layer 3 0 8 a etch back cover oxide layer 3 0 9 a shape protective dielectric layer 3 1 1 a ρ contact diffusion zone 3 1 3 ant original diffusion ring 3 01 N is a crystallographic layer 3 0 2a ρ-based diffusion Zone 3 0 3a/ 3 0 3b Forming Buffer Oxide Layer 3 0 4a Forming Mask Dielectric Layer 3 0 7a Deuterated Conductive Gate Layer 3 0 7c Groove Conductive Gate Layer 3 0 9 Protective Dielectric Layer 3 1 0 a Sacrificial Oxidation The mat layer 312b is automatically aligned with the ion implant mask layer 3 1 4 a side wall dielectric mat layer
第20頁 1248172Page 20 1248172
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