TWI246994B - Antifogging element and method for forming the same - Google Patents

Antifogging element and method for forming the same Download PDF

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TWI246994B
TWI246994B TW90122988A TW90122988A TWI246994B TW I246994 B TWI246994 B TW I246994B TW 90122988 A TW90122988 A TW 90122988A TW 90122988 A TW90122988 A TW 90122988A TW I246994 B TWI246994 B TW I246994B
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Taiwan
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film
photocatalyst
porous
rti
titanium
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TW90122988A
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Chinese (zh)
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Masaki Kobayashi
Norihiko Kuzuya
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Murakami Corp
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Abstract

A coating agent including photocatalyst particles (11) dispersed in a titanium peroxide solution obtainable by causing titanium hydroxide (orthotitanic acid) gel to act with hydrogen peroxide being used as a material for the photocatalyst film (18) is used to a photocatalyst film having photocatalyst particles supported therein. By forming a porous hydrophilic substance film (12) on the photocatalyst film (18), the damages on the film caused by the wiping can be prevented. Also, a film formed by using the coating agent including photocatalyst particles dispersed in a titanium peroxide solution at a temperature of from normal room temperature to 200 DEG C is of high porosity in comparison with a film formed at a higher temperature and with a film not having a photocatalyst particles dispersed therein. Consequently, the photocatalyst film (18) and the hydrophilic substance film (12) have good adhesion property when use with each other.

Description

五、發明說明(1) 【技術領域】 本發明是有關於-種在基材表面形成光觸媒膜 膜孔質的親水性物質膜之防霧元件及 ,、形成方法,並係有關於一種可提高膜的耐損傷強 的密著性良好之防霧元件及其形成方法。 、 【習知技術】 在國際公開W096/29375中,係揭露了將且右 ,鈦礦(_tase)型Ti〇2粒子承載於二氧;;二先等性 於常溫〜150。〇的低溫下得到防霧元件的方法。更 /、體而0,係將含有銳鈦礦型T i 〇2 (二氧化鈦1 紅石Untile)型Ti〇 Γ二董备」、\乳化鈦)粒子或金 (S i 0 ) 4¾ ^ /λ « ^ 2 一乳化鈦)粒子及二氧化矽 氧=Γ;塗佈於基材之表面,而形成二氧化 口一乳化鈦所構成的光觸媒膜。 之,二氧_晶形二氧…== 度進行加熱讓合再;!,以上的溫 晶形二氧化矽中% 2、、 使侍一氧化鈦凝結於非 缺y甲而形成光觸媒膜。 藉由跟二氧化矽膜膜中銳鈦礦型叫微粒係僅 為擦拭就從膜表面 π者Λ承载,故T i 〇2微粒很容易因 導致的受損傷之問題洛,而產生所謂的因T1 〇2微粒脫落而 1246994 五、發明說明(2) 【發明揭示 〃在本^明中’係利用令光觸媒體粒子分〆 二於氫氧化鈦凝膠(鄰鈦酸)中作用所得 =乳化 液而組成的塗佈劑’來形成光觸:氧:鈦溶 膜之膜表面會因擦找而受損•。然後 夺::”媒 :上形成多孔質狀親水性物質膜,就可防 ^觸媒 利用令光觸媒體粒子分散在過氧化鈦溶液中^ ^此外, 劑於由常溫〜不滿20(TC的溫度下成膜之膜,比起,的,佈 下所成膜之膜或未分散有光觸媒體粒子之膜而〜更兩溫 更多孔質。因此,光觸媒膜及親水性物膜二丄乃具有 非常良好。 ◎膑之間的密著性 【圖式簡單說明】 第1圖係表示本發明之一實施例的部份剖面 苐2圖係表示膜之受損傷試驗的結果。 ° 第3圖係利用多孔質狀親水性物質膜之防霧 利用光觸媒膜之有機物等的分解作用之說明圖务。動作以及 第4圖及第5圖係表示本發明之其他眚#加 、貫施例的部 圖。 |切剖面 的各種用 途之實施 第6圖〜第1 4圖係表示本發明所適用 例的剖面圖。 【符號說明】5. Description of the Invention (1) [Technical Field] The present invention relates to an anti-fog element and a method for forming a hydrophilic substance film which forms a pore of a photocatalyst film on a surface of a substrate, and relates to a method for improving An anti-fog element having a good adhesion resistance to a film and a method for forming the same. [Prior Art] In International Publication W096/29375, it is disclosed that the right, titanium ore (_tase) type Ti〇2 particles are supported by dioxane; and the second is equal to normal temperature ~150. A method of obtaining an anti-fog element at a low temperature of ruthenium. More /, body and 0, will contain anatase type T i 〇 2 (titanium dioxide 1 red stone Untile) type Ti〇Γ 二董", \ emulsified titanium) particles or gold (S i 0 ) 43⁄4 ^ / λ « ^ 2 emulsified titanium) particles and cerium oxide oxygen = cerium; coated on the surface of the substrate to form a photocatalyst film composed of a dioxide-emulsion emulsified titanium. The dioxo-crystal form of dioxane...== degree is heated to make it again; , in the above-mentioned warm crystal form of cerium oxide 2, 2, so that the titanium oxide is condensed in the non-y-y-one to form a photocatalyst film. The anatase type in the membrane of the cerium oxide film is called 微粒 Λ from the surface of the membrane only by wiping, so the Ti 〇 2 particles are easily caused by the problem of damage, resulting in so-called causes. T1 〇2 particles detached and 1246994 V. Description of the invention (2) [Disclosed in the present invention] The use of light-touching media particles in the titanium hydroxide gel (ortho-titanic acid) is obtained = emulsion The composition of the coating agent 'to form a light touch: oxygen: the surface of the film of the titanium soluble film will be damaged by the rubbing. Then: "": The formation of a porous hydrophilic film on the medium, the anti-catalyst can be used to disperse the photo-contacting media particles in the titanium peroxide solution. ^ In addition, the agent is at a temperature from normal temperature to less than 20 (TC temperature The film formed by the film is formed by a film formed under the cloth or a film in which the photo-contacting medium particles are not dispersed, and is more porous and more porous. Therefore, the photocatalyst film and the hydrophilic film are both Very good. ◎ Adhesion between 膑 [Simplified description of the drawings] Fig. 1 is a partial cross-sectional view showing an embodiment of the present invention showing the results of the damage test of the film. The description of the decomposition action of the organic substance or the like of the photocatalyst film by the anti-fogging of the porous hydrophilic material film. The operation and the fourth and fifth drawings show the other parts of the present invention. [Embodiment of various uses of the cut section] Fig. 6 to Fig. 14 are sectional views showing an example of application of the present invention.

2190-4347-PF;Peterliou.ptd 第5頁 五、發明說明(3) 10〜基板、 1 8〜光觸媒膜、 32〜鏡本體、 3 6〜反射膜、 4 4〜電源、 54, 56〜夾合電極 1 2〜親水性物質膜、 3 0〜汽車用後視鏡、 3 4〜鏡配件、 4 2〜面板狀加熱器、 5 0〜透明電極膜、 【發明之最佳實施例】 於上述光 中,利用 膠(鄰鈦 劑來作為 :使過氧 所得到的 實質上是 子的塗佈 法、含浸 法等之塗 子的塗佈 晶形氧化 本發明,係為在基材表面形成光觸媒膜、再 觸媒膜上形成多孔質的親水性物質膜之防霧元件 令光觸媒體粒子分散在使過氧化氫於氫氧化鈦凝 酸)中作用所得到的過氧化鈦溶液而組成的塗 上述光觸媒膜之材料。 在此處,一般所謂的過氧化鈦溶液通常 化氫於凝膠狀的氫氧化鈦凝膠(鄰鈦酸)中作 非晶形鈦氧化物之溶膠溶液。過氧化鈦溶液由於 由鈦、氧、氫所構成,故純度高。 以利用於過氧化鈦溶液中分散有光觸媒體粒 劑來進行成膜之方法而t,可舉例如: ' 佑 喷霧塗佈法、㈣塗佈法及流動= 藉由將於過氧化鈦溶液中分散有光觸媒 劑施行成膜後乾燥而脫水聚縮合,就可】,巧 鈦膜中承載有光觸媒體粒子之光觸媒膜:成在非 1246994 -----_— 五、發明說明(4) utn熱處理之溫度,係以常溫〜不滿200 V較佳、常 不滿1 5 0 c更佳、赍、、四1 η η >丄丄# ,上 h〜 士士 ΛΛ2 昂皿〜100 C左右特佳。藉由常溫〜100。厂 多光ίΐΐΓ膜的孔質比高溫處理時更 媒膜跟親水性物質膜之結合在’= 可在塗佈劑之塗佈步驟"行,也可進;:熱;;里 同時在塗佈步驟中及塗佈後來進行。 丁,也可 發明中,光觸媒體粒子係指遇光就會行觸媒作用 =子ΓΓ二由過氧化鈦溶液所調製出的 Μ粒子最佳,然其並非用以限定本發明 、: :媒:用者皆可。例如,Ti〇2、Zn0、w〇3、、抓〇、 'Fe2〇3# 〇 , 持,,Λ陡及女全性專觀點來看,Ti〇2亦最適合。 Τι〇2的結晶構造有金紅石(rutile )型及 由於銳鈦礦型的光觸媒效果大,故以銳鈦礦型佳=,2190-4347-PF; Peterliou.ptd Page 5 V. Invention description (3) 10~ substrate, 1 8~ photocatalyst film, 32~ mirror body, 3 6~reflective film, 4 4~ power supply, 54, 56~ clip Electrode 1 2~ hydrophilic material film, 30 0 to automotive rear view mirror, 3 4 to mirror accessory, 4 2 to panel heater, 50 to transparent electrode film, [best embodiment of the invention] In the light, a colloidal (ortho-titanium agent) is used as a coating crystal form of a coating method such as a substantially sub-coating method or an impregnation method obtained by peroxidation. The present invention is to form a photocatalyst film on the surface of a substrate. The photocatalyst comprising the anti-fog element forming a porous hydrophilic substance film on the re-catalyst film and dispersing the photo-contacting medium particles in a titanium peroxide solution obtained by causing hydrogen peroxide to act on the titanium hydroxide coagulating acid) Membrane material. Here, in general, the so-called titanium peroxide solution is usually hydrogenated as a sol solution of amorphous titanium oxide in a gel-like titanium hydroxide gel (ortho-titania). Since the titanium peroxide solution is composed of titanium, oxygen, and hydrogen, the purity is high. The method of forming a film by dispersing photocatalyst granules in a titanium oxide solution, and t, for example, 'you spray coating method, (4) coating method, and flow = by a titanium oxide solution The photocatalyst dispersed in the film is dried and dehydrated and condensed, and the photocatalyst film carrying the photo-contacting media particles in the titanium film is formed in the non-1246994 -----_- five, invention description (4) The temperature of the utn heat treatment is preferably at room temperature ~ less than 200 V, often less than 150 ° c, better, 赍,, 4 1 η η > 丄丄 #, on h ~ 士士ΛΛ 2 ang dish ~ 100 C or so good. By room temperature ~100. The porphyrin membrane is more porous than the high-temperature treatment. The combination of the membrane and the hydrophilic membrane can be applied in the coating step of the coating agent. The cloth step and the coating are carried out later. In addition, in the invention, the photo-touch media particles refer to the photocatalyst action when the light is encountered. ΓΓ ΓΓ 由 由 由 由 由 由 由 由 由 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 过 过 过 过 过 过 过 过 过 过 过: Users can do it. For example, Ti〇2, Zn0, w〇3, 〇 〇, 'Fe2〇3# 〇, 持, Λ 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及. The crystal structure of Τι〇2 has a rutile type and an anatase type is good because of the large photocatalytic effect of the anatase type.

若照射對應於銳鈦礦型之T i 〇的鍵杜間' X 、夕的qcmnm认膝从Μ 硬、、口間隙(bond gap i之約39—的兔外線,就會在被激發的内部生成電子盥 電:。所生成的電子及電洞會跟存在於親水性物表面 的氧、水反應而生成過氧化物陰離子(萁、 (0H )。以上所生成的〇2_或· 0H係具有強4於七可八 解附著於親水性物質膜表面之有機物 乳化力,可刀 之降低。即使疋在使用其他光觸媒體粒子 ,口 利用對應於該光觸媒的鍵結間隙之波;要 亦可得到跟銳鈦礦型Ti〇2相同的效果。 木卞以 2190-4347-PF;Peter1iou.ptd 第7頁 1246994 五 發明說明(5) 在本發明巾’係藉由使用過氧化鈦溶液“ 二⑽以上來成膜而於常溫〜不滿2。 :膑厚.吏 觸:非晶形Tl〇2中承载有光觸媒體粒子之:處:膜就可 觸媒膜之膜厚,若由防止因干涉色 =媒膜。光 以在40〜20〇nm的範圍較佳。 觀點來看,係 在本發明+,親水性物質膜係以至少表 車4 :成膜。親水性物質膜係以親水性高的材料ί开4 ::佳。親水性物質m ’可使用含有親水性物質之 J :旋轉塗佈法、含浸塗佈法、喷霧塗佈法 :f 2動式塗佈法等之塗佈方法…變成多孔質 士膜。此外’亦可使用離子佈植法或濺鍍法、I空仏: =之PVD法,*將Si〇2等之親水性物質膜成膜為多 •另外,以親水性物質之材料而言,可使用例如:If the irradiation corresponds to the anatase type of T i 〇, the bond between the 'X', the qcmnm of the kiln, the hard, and the interstitial space (the bond gap i is about 39 - the outer line of the rabbit, it will be inside the excited Electron generation: The generated electrons and holes react with oxygen and water present on the surface of the hydrophilic substance to form a peroxide anion (萁, (0H). The above generated 〇2_ or · 0H system The emulsification power of the organic substance having a strong 4 to 7 can be attached to the surface of the hydrophilic substance film can be reduced by the knife. Even if other light-contacting medium particles are used, the port utilizes a wave corresponding to the bonding gap of the photocatalyst; The same effect as anatase type Ti〇2 is obtained. Hibiscus 2190-4347-PF; Peter1iou.ptd Page 7 12469994 5 invention description (5) In the invention, the towel is used by using a titanium oxide solution "two (10) The above film is formed at room temperature to less than 2. 膑 吏 吏 : : : : : : 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶 非晶= film. Light is preferably in the range of 40 to 20 〇 nm. From the viewpoint, it is in the present invention. +, the hydrophilic material film is formed by at least the watch car 4: the hydrophilic material film is made of a material having high hydrophilicity, and the hydrophilic substance m' can be used with a hydrophilic substance: Rotary coating Cloth method, impregnation coating method, spray coating method: coating method such as f 2 dynamic coating method... becomes porous film. In addition, 'Ion implantation method or sputtering method, I empty space can also be used. : = PVD method, * A film of a hydrophilic substance such as Si〇2 is formed into a film. In addition, as a material of a hydrophilic substance, for example,:

Si 〇2、A丨2〇3等之金屬氧化物。上述之金屬氧化物由於 面具有親水性之OH基,故一般來說會表現出親水性。— 據發明者等之實驗,則得到Si A具有最佳的親水性。右又 在本發明中,藉由令親水性物質膜在丨〇〇nm以下, 在光觸媒膜所生成的電子或電洞就可跟親水性物質膜表、 之氧、水充分地進行反應。親水性物質膜之膜厚,若面 止損傷之觀點來看,係以1 〇nm以上較佳;若由未照射防 線時之防霧效果維持性的觀點來看,係以1 〇〜丨〇 〇 nm的二外 較佳。 範圍 其次,以下就本發明的防霧元件之較佳實施例來進行 1246994 五、發明說明(6) 况明。 第1圖係表示使用已分散有 溶液於基材10’上形成光觸媒膜18觸媒體粒子的過氧化鈦 質膜12的防霧元件。當使用過氧敍形成親水性物 常溫〜不滿200 t:下進行處理時,彳θ二1來進行成膜而在 此處,藉由利用在過氧化鈦溶液中臈。在 J液來進行成膜、並於常溫〜不滿2〇〇;=粒子的 成膜得到於非晶形叫中承載有光觸媒二^f理」就可 以在常溫〜15(rc的低溫4 = :2觸媒體粒子。 言,有例如:利用已在四烷氧石夕产 ^二他防霧70件而 所謂的非晶形二氧化矽之先質溶:::聚矽氧烷等 微粒的溶液所成膜成的防霧元件:二’:鈦礦型T 1 02 本發明所成膜成的防霧元件之;損==件:利用 κ ^ ^ ^ 明场r生進仃比較。JL社婁 25〇n , 評鑑方法係將膜反覆擦拭500次、150^ 件否有傷痕。結果前者的防霧元 :觀察出有Μ,而利用本法來成膜者則未觀察出有傷疋 雖然上述結果的詳細原因不明,但推測是因 =元件中銳鈦礦型Ti〇2微粒僅藉由跟二氧化矽膜之:的 =載,故Ti〇2微粒很容易因為擦拭就從 而產生因Ti〇2微粒脫落而導致受損傷之問題。另一, ί : 5 ::本發明的防霧元件由於在表面被覆有以〇2膜’ 故推測非日曰形Ti〇2中之銳鈦礦型Ti〇2因此而不脫落,所以 第9頁 2190-4347-PF;Peterli〇u.ptd 五、發明說明(7) 具有高度耐損傷性。在未利用Si 跟前者之防霧元件-樣,於膜上可觀;=的广情況下,則 依據第1圖結構之防霧元件的話,'τ則如笫=一 由於表面的親水性物質膜12係形成為、^圖所不般, 細管現象表面的濕潤性就會提高而性狀,故藉由毛 的水滴擴散成薄膜狀而發揮防霧 親2 ’使得所附著 應用於汽車用後視鏡、浴室用鏡、汽若f上述者 等’水滴就不易成珠狀附著,辨識 二户:玻: 外,當在多孔質的開口20中跑入 θ交侍良好。此 或大氣中的有機物或Ν〇χ等之有機物等 二,:Λ使光觸媒膜18中之光== 子、:洞對。所生成的電子及電洞會透過親水性物質成上 而,存在於親水性物質膜12表面的氧、水 成過 化物陰離子(02-)或經基自由基(.0H)。 另外,多孔質狀親水性物質膜的多孔質開口,可令里 開口至光觸媒膜之表面’以使跑入多孔質開口内的有機物 或N〇x直接跟光觸媒膜接觸,而得到高的光觸媒反應。然 而,當親水性物質膜為Si〇2等之時,係如第3圖所示般, 即使多孔質的開口未到達光觸媒膜的表面(亦即停止在到 02-或.OH係具有強氧化力,當其跟開口2〇内所附著的有: 物等24反應,f尤可氧化分解有機物等“並將其去除。因 此,可防止親水性之降低,維持長時間的防霧性。 1246994 五、發明說明(8) 達光觸媒膜之表面的途中), 線巾〇2時主要是紫外線)會透=,觸,反應產生之光 物質膜,或光觸媒膜中所產生 ϋ的夕孔質狀親水性 水性物質膜足夠薄的情況 η洞在多孔質狀親 的開口之有機物或ΝΜ尤可藉由跑入附著於多孔質 第4圖係在基材10,表面及光^來分解去除。 膜1 5, 觸媒膜1 8之間形成中間 Μ 1 5之圖。就中間膜之例來說, 材料時之矽系薄膜。上述中η #舉例如.當基材為有機 觸媒作用::L t膜係為可藉由光觸媒膜之光 A浐;5 ;C谕拯以4 土材不文到損害的保護膜。另外當基材 slo二2並處於高溫處理步驟下之時,可舉例如以 S 1 〇2作為驗擴散防止膜。 川^圖/显在基材10’表面及光觸媒膜18之間形成由cr 或A1般的金屬反射膜所構成的中間膜15來構成防霧鏡之 圖。 第1〜5圖雖全部皆為成膜為單面之圖,然而直 以限定本發明。 、 # Θ 另外,若依據本發明,就可在常溫〜不滿2〇(rc的低^ 下製作防霧元件。因此即使是在基材使用鹼石灰玻璃時 <皿 也不需要鹼擴散防止膜。又,因為是低溫處理所以反射膜 不易氧化,不會損及反射率。更進一步,因為採低處理溫 度,故可節約能源、縮短作業而降低成本。 皿 又’若依據本發明的話,由於光觸媒膜及親水性物 膜兩者皆可於低溫下且利用濕式法來成膜,故製造容括 可降低成本。 仏谷易並A metal oxide such as Si 〇 2, A 丨 2 〇 3 or the like. The above metal oxide generally exhibits hydrophilicity because it has a hydrophilic OH group. - According to experiments by the inventors, etc., it is obtained that Si A has the best hydrophilicity. On the right, in the present invention, by making the hydrophilic material film 丨〇〇 nm or less, the electrons or holes generated in the photocatalyst film can sufficiently react with the hydrophilic material film, oxygen, and water. The film thickness of the hydrophilic material film is preferably 1 〇 nm or more from the viewpoint of surface damage, and 1 〇 丨〇 from the viewpoint of maintaining the antifogging effect when the line is not irradiated. The second of 〇nm is better. Scope Next, the following is a brief description of the preferred embodiment of the anti-fog element of the present invention. 1246994 V. Description of the Invention (6). Fig. 1 shows an anti-fog element using a titanium peroxide plasma film 12 in which a solution of a photocatalyst film 18 is formed on a substrate 10'. When a hydrophilic substance is formed by using oxygen peroxide, the film is formed under normal temperature to less than 200 t: 彳 θ 2 to form a film, and here, ruthenium is used in the titanium peroxide solution. Film formation in J liquid, and at room temperature ~ less than 2 〇〇; = film formation of the particles in the amorphous called photocatalyst two ^ f theory can be at room temperature ~ 15 (rc low temperature 4 = : 2 Touching the media particles. For example, it is made up of a solution of particles such as polyoxane which has been so-called amorphous cerium oxide in the form of so-called amorphous cerium oxide. Film-formed anti-fog element: two ': titanium ore type T 1 02 The anti-fog element formed by the invention; damage == piece: using κ ^ ^ ^ bright field r into the 仃 comparison. JL community 娄 25 〇n , the evaluation method is to wipe the film repeatedly for 500 times, 150^ pieces without scratches. The result of the former anti-fog element: observed flaws, and the use of this method to film the person did not observe the scar, although the above The detailed reason for the result is unknown, but it is presumed that because the anatase-type Ti〇2 particles in the element are only supported by the ruthenium dioxide film, the Ti〇2 particles are easily rubbed to cause Ti〇. 2 The particles fall off and cause damage. Another, ί : 5 :: The anti-fog element of the present invention is presumed to be non-fogging due to the surface of the anti-fog element The anatase type Ti〇2 in the shape of Ti曰2 does not fall off, so page 9 2190-4347-PF; Peterli〇u.ptd V. Invention description (7) Highly resistant to damage. The anti-fog element of Si and the former is appreciable on the film; in the case of a wide range of =, according to the anti-fog element of the structure of Fig. 1, 'τ is as 笫 = one due to the surface of the hydrophilic material film 12 system In the case of the image, the wettability of the surface of the thin tube phenomenon is improved and the trait is improved. Therefore, the water droplets are diffused into a film shape to play the antifogging pro 2', so that the adhesion is applied to automotive rearview mirrors and bathrooms. Mirror, steam if the above, etc. 'water droplets are not easy to bead-like adhesion, identify two households: glass: outside, when running into the porous opening 20, θ is well served. This or the organic matter in the atmosphere or Ν〇χ The organic matter, etc., is such that the light in the photocatalyst film 18 == sub: hole pair. The generated electrons and holes are formed by the hydrophilic substance, and the oxygen present on the surface of the hydrophilic substance film 12 is Aqueous peroxide anion (02-) or radical (.0H). In addition, porous hydrophilic substance The porous opening of the plasma membrane can be opened to the surface of the photocatalyst film to allow the organic substance or N〇x running into the porous opening to directly contact the photocatalyst film to obtain a high photocatalytic reaction. However, when the hydrophilic substance is When the film is Si〇2 or the like, as shown in Fig. 3, even if the porous opening does not reach the surface of the photocatalyst film (i.e., stops at a strong oxidizing power to the 02- or .OH system, when it is opened 2 附着 附着 附着 附着 附着 附着 附着 附着 附着 附着 附着 附着 附着 附着 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ) On the way to the surface of the photocatalyst film), the ray 〇 2 is mainly ultraviolet ray), and the light-emitting material film produced by the reaction, or the photocatalytic film produced by the photocatalyst film is sufficient. In the case of a thin η hole, the organic matter or yt of the opening of the porous parent can be decomposed and removed by running on the surface of the substrate 10 and the light adhering to the porous fourth image. A film 1-5 is formed between the film 15 and the catalyst film 18. In the case of an intermediate film, the material is a tantalum film. In the above, η # lifts, for example, when the substrate is an organic catalyst: the L t film is light that can be passed through the photocatalyst film A 浐; 5; C 谕 以 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Further, when the substrate slo 2 is in the high temperature treatment step, for example, S 1 〇 2 is used as the diffusion preventing film. An anti-fog mirror is formed by forming an intermediate film 15 made of a metal reflective film such as cr or A1 between the surface of the substrate 10' and the photocatalyst film 18. Although the first to fifth figures are all a single-sided film, the present invention is limited. Further, according to the present invention, an anti-fog element can be produced at a normal temperature to a temperature of less than 2 〇 (lower rc). Therefore, even when a soda lime glass is used for the substrate, the dish does not require an alkali diffusion preventing film. Moreover, since it is a low-temperature process, the reflective film is not easily oxidized, and the reflectance is not impaired. Further, since the processing temperature is lowered, energy can be saved, work can be shortened, and cost can be reduced. If the invention is based on the present invention, Both the photocatalyst film and the hydrophilic film can be formed at a low temperature and by a wet method, so that manufacturing can reduce the cost.

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實施例 (第6〜1 1 t明之各種實施例來進行說明。實施 略掉鏡本二ί適用於汽車用後視鏡之例(第G圖為省 、★車用窗戶回不),實施例6〜8 (第1】〜1 3圖)為適用於 杏^ i ^例(跟適用於建築物用窗玻璃的情形相同 )第14圖)為適用於浴室用鏡之例。 • =鼽例中之成膜條件係如以下所示。 基材·驗石灰玻璃 •光觸媒膜 τ.η •夕才股份有限公司製之ΤΑΚ (含有銳鈦礦型 Τ1 〇2被粒之過氧化鈦溶液) 成膜溫度:1 Q 〇 膜厚 :75毫微米(nm ) •親水性物質膜 、材料 :口儿塗佈股份有限公司製之N-103X (Si02 塗佈劑) 成膜溫度:2 5 °C 膜厚 :20毫微米 (1 )實施例1 (第6圖) 汽車用後視鏡30係作為門鏡(d〇〇r mirr〇:r)或擋板 鏡(fender mirror)來構成者。後視鏡3〇係在鏡本體32 内收納配置有鏡配件34。鏡配件34係在透明玻璃基板丨〇之 前面形成Ti〇2膜18、多孔質狀。〇2膜12,並在透明玻璃基 板10之背面形成Cr、A1等之反射膜36。車輛之後方影像係The embodiments (the sixth embodiment of the present invention are described in the sixth to the first embodiment). The embodiment is applied to the rearview mirror for an automobile (the G picture is the province, the window for the vehicle is not returned), and the embodiment 6 to 8 (1st to 1st 3) is applied to the apricot ^ i ^ example (the same as in the case of a window glass for buildings). Figure 14 is an example of a mirror for a bathroom. • The film formation conditions in the examples are as follows. Substrate · Lime-lime glass • Photocatalyst film τ.η • 夕 才 股份有限公司 ΤΑΚ ΤΑΚ (containing anatase type Τ1 〇 2 granules of titanium oxide solution) Film formation temperature: 1 Q 〇 film thickness: 75 毫Micron (nm) • Hydrophilic material film, material: N-103X (Si02 coating agent) manufactured by Kokusai Co., Ltd. Film formation temperature: 2 5 °C Film thickness: 20 nm (1) Example 1 (Fig. 6) The rearview mirror 30 for a vehicle is constructed as a door mirror (d〇〇r mirr〇: r) or a fender mirror. A mirror attachment 34 is housed in the mirror body 32 in the rear view mirror 3 . The mirror attachment 34 is formed of a Ti 2 film 18 and a porous shape in front of the transparent glass substrate. The film 12 is formed on the film 12, and a reflection film 36 of Cr, A1 or the like is formed on the back surface of the transparent glass substrate 10. Vehicle rear image system

2190-4347-PF;Peterliou.ptd 第12頁 1246994 五、發明說明(10) ' 透過Si〇2膜12、Ti〇2膜18、透明玻璃基板10而被反射膜36 所反射’並循著相反的路徑而進入駕駛者之視野。跑入附 者於S i 〇2膜1 2的多孔質開口之有機物等就可利用因τ i 膜 1 8之光觸媒反應所引發的氧化還原反應來分解之。 (2 )實施例2 (第7圖) Ά車用後視鏡3 8的鏡配件4 0係在透明玻璃基板1 〇之前 面形成Ti〇2膜18、多孔質狀3丨02膜12,並在透明玻璃基板 10之背面形成Cr、A1等之反射膜36。在反射膜36裏面的大 抵全區域,利用黏著劑、接著劑等貼附上作為發熱體的面 板狀加熱器4 2,並藉由電源4 4來通電。面板狀加熱器4 2若 為例如PTC (正特性熱敏電阻)面板狀加熱器的話,就可 利用汽車用電池電源直接驅動,而不需要溫度控制電路 等。PTC面板加熱器,係由已被賦予PTC特性的高分子面狀 發熱體(在導電性樹脂配設銀、銅等之電極,及以pE丁膜 所層壓而成者等)等所構成。在S i 02膜1 2被擴散成薄膜狀 的水滴,即可藉由面板狀加熱器4 2之加熱而有效地予以去 除(蒸發)。 (3 )實施例3 (第8圖) 汽車用後視鏡46的鏡配件48係在透明玻璃基板1 〇之前 面依序形成作為發熱體之I TO等透明電極膜50、Ti02膜 1 8、多孔質狀S i 02膜1 2,並在透明玻璃基板1 0之背面形成 Cr、A1等之反射膜36。在透明玻璃基板10與透明電極膜50 之層壓體的上邊及下邊係裝附有夾合(clip)電極 54, 56,藉由從電源44通電到透明電極膜50,就可使透明2190-4347-PF; Peterliou.ptd Page 12 1246994 V. INSTRUCTION DESCRIPTION (10) 'Reflected by the reflective film 36 through the Si〇2 film 12, the Ti〇2 film 18, and the transparent glass substrate 10' and follows the opposite The path into the driver's field of vision. The organic substance or the like which has entered the porous opening of the film of the Si 2 film 2 can be decomposed by the redox reaction initiated by the photocatalytic reaction of the τ i film 18. (2) Example 2 (Fig. 7) The mirror attachment 40 of the rearview mirror 38 of the vehicle is formed by forming a Ti〇2 film 18 and a porous 3丨02 film 12 on the front surface of the transparent glass substrate 1 A reflection film 36 of Cr, A1 or the like is formed on the back surface of the transparent glass substrate 10. The panel heater 4 2 as a heating element is attached to the entire area of the reflective film 36 by an adhesive, an adhesive, or the like, and is energized by the power source 44. If the panel heater 4 2 is, for example, a PTC (Positive Characteristic Thermistor) panel heater, it can be directly driven by the battery power of the automobile without requiring a temperature control circuit or the like. The PTC panel heater is composed of a polymer planar heat generating body to which PTC characteristics have been imparted (an electrode such as silver or copper is disposed on a conductive resin, and a pE film is laminated). The water droplets which are diffused into a film shape on the S i 02 film 12 can be effectively removed (evaporated) by the heating of the panel heater 42. (3) Example 3 (Fig. 8) The mirror attachment 48 of the automotive rearview mirror 46 is formed by sequentially forming a transparent electrode film 50 such as I TO or a TiO 2 film 18 as a heating element in front of the transparent glass substrate 1 . The porous S i 02 film 12 is formed on the back surface of the transparent glass substrate 10 to form a reflection film 36 such as Cr or A1. A clip electrode 54, 56 is attached to the upper and lower sides of the laminate of the transparent glass substrate 10 and the transparent electrode film 50, and is transparent by being supplied from the power source 44 to the transparent electrode film 50.

2190-4347-PF;Peterliou.ptd 第13頁 1246994 五、發明說明(11) 電極膜50加熱,而有效地去除在Si 02膜12表面擴散成薄膜 狀的水滴。 (4 )實施例4 (第9圖) 汽車用後視鏡5 6的鏡配件5 8係在透明玻璃基板1 〇之前 面形成T i 〇2膜1 8、多孔質狀s i 〇2膜1 2,並在透明玻璃基板 10之背面形成Cr、A1等之反射膜36。在鏡配件58的上邊及 下邊係裝附有夾合電極54, 56,藉由從電源44通電到反射 膜36 (兼發熱體),就可使反射膜36加熱,而有效地去除 在S i Ο?膜1 2表面擴散成薄膜狀的水滴。 (5 )實施例5 (第1 〇圖) 本汽車用後視鏡6 0係作為表面鏡(在基材構件之前面 侧形成有反射膜之鏡子)來構成者。鏡配件62係在玻璃基 板10’ (不一定要是透明的)之前面依序形成(:1«,41等之反 射膜36、Ti〇2膜18、多孔質狀Si 〇2膜12,並在玻璃基板1〇, 之背面貼附或接著面板狀加熱器4 2。面板狀加熱器4 2係利 用電源44來通電而加熱。亦可跟第9圖同樣般使用反射膜 36本身作為發熱體來取代面板狀加熱器42。 (6 )實施例6 (第11圖) Ά車用窗戶64係在構成窗戶玻璃本體的透明玻璃基板 1 0之一侧表面(車外側之面或車内侧之面)i 〇a形成T i A 膜1 8、多孔質狀S i 〇2膜1 2而整體呈透明(無色透明、有色 透明)來構成。T 1 〇2膜1 8、多孔質狀s丨〇2膜丨2若在車外側 的話則可得到雨滴等之去除效果,若在車内侧的話則可得 到結霧等之水滴去除效果。2190-4347-PF; Peterliou.ptd Page 13 1246994 V. Description of Invention (11) The electrode film 50 is heated to effectively remove water droplets which are diffused into a film form on the surface of the Si 02 film 12. (4) Example 4 (Fig. 9) The mirror attachment member 5 of the rearview mirror of the automobile is formed by forming a T i 〇 2 film 18 and a porous si 〇 2 film 1 2 in front of the transparent glass substrate 1 . A reflection film 36 of Cr, A1 or the like is formed on the back surface of the transparent glass substrate 10. The clamping electrodes 54, 56 are attached to the upper and lower sides of the mirror assembly 58. By energizing the power source 44 to the reflective film 36 (which also serves as a heating element), the reflective film 36 can be heated to be effectively removed at the S i The surface of the film 12 is diffused into a film-like water droplet. (5) Example 5 (Fig. 1) The rear view mirror 60 of the automobile is constructed as a surface mirror (mirror having a reflecting film formed on the front side of the base member). The mirror attachment 62 is formed in sequence on the front surface of the glass substrate 10' (not necessarily transparent) (: 1«, 41, etc., the reflective film 36, the Ti〇2 film 18, the porous Si 〇2 film 12, and The glass substrate 1A is attached to the back surface or the panel heater 42. The panel heater 42 is heated by the power source 44. The reflection film 36 itself can be used as the heating element in the same manner as in Fig. 9. In place of the panel heater 42. (6) Example 6 (Embodiment 11) The brake window 64 is a side surface (the surface on the outer side or the inner side of the vehicle) of the transparent glass substrate 10 constituting the window glass body. i 〇a is formed by forming a T i A film 18 and a porous S i 〇 2 film 12 and being transparent (colorless transparent, colored transparent). T 1 〇 2 film 18 , porous s 丨〇 2 When the membrane cartridge 2 is on the outside of the vehicle, the effect of removing raindrops or the like can be obtained, and if it is inside the vehicle, the effect of removing water droplets such as fogging can be obtained.

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(7 )實施例7 (第1 2圖) 汽車用窗戶66係在構成窗戶玻璃本體的透明玻璃美板 1〇^一側表面(車外側之面或車内側之面)i〇a依序形&成 ITO等之透明電極膜50、Ti〇2膜18及多孔質狀si〇2膜丨2,且 整體成透明狀來構成。在透明玻璃基板10與透明電極膜 之層壓體的上邊及下邊係裝附有夾合電極54,56,藉由從 電源44通電到透明電極膜50,就可使透明電極膜5〇加熱, 而有效地去除在Si 〇2膜12表面擴散成薄膜狀的水滴。 (8 )實施例8 (第13圖) 汽車用窗戶6 8係在透明玻璃基板1 〇之兩面形成τ丨〇2膜 1 8、多孔質狀s i ο?膜1 2,以使兩面皆具有防霧性。也可以 在透明玻璃基板1〇之表面跟了丨仏膜18之間配置1][〇等之透 明電極膜。 (9 )實施例9 (第1 4圖) 浴室用鏡70係在透明玻璃基板1〇之前面形成膜 18、多孔質狀Si〇2膜12,並在透明玻璃基板1〇之背面形成 Cr、A1專之反射膜36。也可以在反射膜36之背面配置發熱 體(P T C等之面板狀加熱器等)、在透明玻璃基板1 〇跟 T i 02膜1 8之間配置I T〇等之透明電極膜。 另外’在上述各實施例中基板構件雖係利用玻璃基板 來構成’然而亦可使用玻璃以外之基板(塑膠、金屬等) 來構成。(7) Embodiment 7 (Fig. 1 2) The window 66 for an automobile is formed on the surface of the side of the transparent glass plate constituting the window glass body (the surface on the outer side of the vehicle or the inner side of the vehicle) i〇a. & is formed into a transparent electrode film 50 such as ITO, a Ti 2 film 18, and a porous si 2 film 2, and is formed in a transparent shape as a whole. The sandwich electrodes 54 and 56 are attached to the upper and lower sides of the laminate of the transparent glass substrate 10 and the transparent electrode film, and the transparent electrode film 5 is heated by being energized from the power source 44 to the transparent electrode film 50. The water droplets which are diffused into a film form on the surface of the Si 〇 2 film 12 are effectively removed. (8) Example 8 (Fig. 13) The window 6.8 for automobiles is formed on both sides of a transparent glass substrate 1 to form a τ丨〇2 film 18 and a porous si ? film 1 2 so that both sides are protected. Mild. It is also possible to arrange a transparent electrode film of 1] [〇 etc.] between the surface of the transparent glass substrate 1 and the ruthenium film 18. (9) In the bathroom mirror 70, the film 18 and the porous Si〇2 film 12 are formed on the front surface of the transparent glass substrate 1 and Cr is formed on the back surface of the transparent glass substrate 1 A1 special reflective film 36. A heat generating body (a panel heater such as P T C or the like) may be disposed on the back surface of the reflective film 36, and a transparent electrode film such as ITO may be disposed between the transparent glass substrate 1 and the ITO film 18. Further, in the above embodiments, the substrate member is formed of a glass substrate. However, a substrate other than glass (plastic, metal, or the like) may be used.

2190-4347-PF;Peterli〇u.ptd 第15頁 1246994 五 發明說明(13) 螭 基板等之透2 70件,係藉由將基板構件 或建築物用窗:構件來構成而能用來二t 破 媒反應。另外螭等。&時’藉由太陽光用窗戶 線之作用,:二光觸媒體粒子(Ti〇2)因為丄:什到光觸 ,,,;:故亦可得到紫外線隔@ ^ $為具有吸收紫外 若形成在室内(車内)二舌可:到雨滴等之去除效果, 除效果。t可在則可得到結霧等之水滴去 了在内外兩面皆形成防霧臈。 μ去 卜’本發明之防霧元件,可在美拓姓μ 來構成汽車用德顏浐$么—址在基板構件形成反射膜 時,可藉由當作為汽車用後視鏡 室用鏡時觸媒反應1外,當作為浴 光觸媒反庫了猎由伙營光燈所照射出的紫外線等來得到2190-4347-PF; Peterli〇u.ptd Page 15 1246994 V. INSTRUCTIONS (13) 270 substrates, etc., can be used for the substrate member or building window: member. t Catalyst reaction. Also, etc. & when 'the role of the window line by sunlight: two light-touch media particles (Ti〇2) because 丄: even light touch,,,;: therefore can also get UV insulation @ ^ $ for absorption of ultraviolet Formed inside the room (in the car) two tongues: to the removal effect of raindrops, etc., in addition to the effect. t can be used to obtain water droplets such as fog and fog to form anti-fog on both sides. μ 去 ' 'The anti-fog element of the present invention can be used in the Mei Tuo surname μ to form a reflective film for the automobile. When the reflective member is formed on the substrate member, it can be used as a mirror for the rearview mirror room of an automobile. In the case of the catalyst reaction 1, when it is used as a bath photocatalyst, it is obtained by hunting ultraviolet light from a battalion light.

Claims (1)

124^94? —1 丨 I---H^t#^i8〇122988 ,羊 q 曰 &lt; 六…1 ~— 上述1 光觸材表面形成光觸媒膜,再於 、、形成夕孔貝的親水性物質膜,其中·· 理 S光觸媒膜係為在常溫〜不滿200。〇的溫度下 觸媒:,::非晶形氧化鈦膜中承載有光觸媒體粒子之2 氧化奇 =光觸媒膜係利用令光觸媒體粒子分散在使過 鈦溶i而:膠(鄰鈦酸)中作用所得到的過氧化 不滿200 t的、、西产下進劑///=塗佈劑經由在上述常温〜 塗佈法、穿=二進:丁:轉塗佈法、含浸塗佈法、嘴霧 而脫太取ΐ佈或動塗佈法處理,施行成膜後乾燥 來、、、s合’开》成在非晶形氧化鈦膜中承載有光觸媒髁 粒子之光觸媒膜, 跟 其中上述過氧化鈦溶液實質上係由鈦、氧、氫所構 成, 上述多孔質的親水性物質膜之成份係Si〇24Ai2〇3,以 及 上述光觸媒膜厚度為40〜20〇nm,上述多孔質的親水性 物質膜厚度為10〜100nm。 2 ·如申請專利範圍第1項所述之防霧元件,其中,在 上述基材表面及上述光觸媒膜之間係形成有中間膜,當基 材為有機材料時,使用矽系薄膳之中間膜。 3·如申請專利範圍第1項所述之防霧元件,其中上述 防務元件係以整體呈透明來構成汽車用窗戶。 4 ·如申請專利範圍第1項所述之防霧元件,其中上述 基材為透明基材構件,並在上述遂明基材構件之裏面形成 第17貢 2190-4347-PF2.ptc 1246994 案號90〗22988 申請專利範圍 反射膜來構成防霧鏡 六 」·如_請專利範園第]項所述之防霧元件,其中,在 上述基材表面形成反射膜,並在上述反射膜上形成呈光觸 媒反應之透明的光觸媒膜,再進而在上述光觸媒膜上形成 多孔質狀之透明的親水性物質膜,而構成表面呈親水性之 防霧鏡。 ' 6 ·如申請專利範圍第4項所述之防霧元件,其中上述 防霧元件係用以構成汽車用後視鏡。 7·如申請專利範圍第5項所述之防霧元件,其中上述 防霧元件係用以構成汽車用後視鏡。 8 · —種防霧元件之形成方法,係在基材表面形成光觸 媒膜’再於上述光觸媒膜上形成多孔質的親水性物質膜, 其中: 、 利用令光觸媒體粒子分散在使過氧化氫於氫氧化鈦凝 膠(鄰鈦酸)中作用所得到的過氧化鈦溶液而組成的塗佈 劑來作為上述光觸媒膜之材料;以及 、將上述塗佈劑經由在常溫〜不滿2〇〇。(:的溫度下進行旋 ^ ί ^ Ϊ、合浸塗佈法、喷霧塗佈法、滾筒塗佈法或流動 ί】:卜:ΐ φ ΐ行成膜後乾燥而脫水聚縮合,得到於非晶 欽溶液實質上係由欽、:ΐ所構成, 及上达夕孔貝的親水性物質膜之成份係si〇^Ai2〇3 ,以 該光觸媒膜厚度為40~ 2 0 0nm,該多孔質的親水性物質124^94?-1 丨I---H^t#^i8〇122988, sheep q 曰&lt;6...1 ~- The above photo-contacting film forms a photocatalyst film, and then forms a hydrophilic layer The material film, in which the S photocatalyst film is at room temperature ~ less than 200. The catalyst at the temperature of 〇:::: The amorphous titanium oxide film carries the photo-contacting media particles. 2 Oxidation = Photocatalyst film is used to disperse the photo-contacting media particles in the titanium-soluble one: in the gel (ortho-titanate) The effect of the obtained peroxidation less than 200 t, the western production agent / / / = coating agent through the above-mentioned room temperature ~ coating method, wear = double: D: transfer coating method, impregnation coating method, The mist of the mouth is taken off by the cloth or the dynamic coating method, and after the film is formed, it is dried, and the mixture is opened to form a photocatalyst film carrying the photocatalyst particles in the amorphous titanium oxide film. The titanium oxide solution is substantially composed of titanium, oxygen, and hydrogen, and the composition of the porous hydrophilic material film is Si〇24Ai2〇3, and the photocatalyst film has a thickness of 40 to 20 nm, and the hydrophilicity of the porous material is porous. The material film thickness is 10 to 100 nm. The anti-fog element according to claim 1, wherein an intermediate film is formed between the surface of the substrate and the photocatalyst film, and when the substrate is an organic material, the middle of the tanning system is used. membrane. 3. The anti-fog element according to claim 1, wherein the defense element is transparent as a whole to constitute a window for an automobile. 4. The anti-fog element according to claim 1, wherein the substrate is a transparent substrate member, and a 17th tribute 2190-4347-PF2.ptc 1246994 is filed on the inside of the clarified substrate member. </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; The transparent photocatalyst film reacted by the photocatalyst further forms a porous transparent hydrophilic substance film on the photocatalyst film to form an anti-fog mirror having a hydrophilic surface. The anti-fog element according to the fourth aspect of the invention, wherein the anti-fog element is used to constitute a rearview mirror for an automobile. 7. The anti-fog element according to claim 5, wherein the anti-fog element is used to constitute a rearview mirror for an automobile. 8) a method for forming an anti-fog element, wherein a photocatalyst film is formed on a surface of a substrate, and a porous hydrophilic material film is formed on the photocatalyst film, wherein: the photo-contacting medium particles are dispersed to make hydrogen peroxide A coating agent composed of a titanium peroxide solution obtained by applying a titanium oxide solution obtained by using a titanium hydroxide gel (orthotic acid) is used as a material of the photocatalyst film; and the coating agent is allowed to pass through a normal temperature to a temperature of less than 2 Å. (: at a temperature of φ ^ ί ^ Ϊ, dip coating method, spray coating method, roller coating method or flow ί): ΐ φ φ 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成 成The amorphous qing solution is essentially composed of chin and yttrium, and the composition of the hydrophilic material film of the sulphate is si〇^Ai2〇3, and the photocatalytic film has a thickness of 40 to 200 nm, and the porous Hydrophilic substance 第18頁 2190.4347-PF2.ptc 1246994 案號 90122988 曰 修正 六 申請專利範圍 膜厚度為10〜100nm。Page 18 2190.4347-PF2.ptc 1246994 Case No. 90122988 修正 Amendment 6 Patent application The film thickness is 10~100nm. 2190-4347-PF2.ptc 第19頁 1111·2190-4347-PF2.ptc Page 19 1111·
TW90122988A 2001-09-19 2001-09-19 Antifogging element and method for forming the same TWI246994B (en)

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