TWI241317B - Aluminosilicate stabilized halogenated polymers - Google Patents
Aluminosilicate stabilized halogenated polymers Download PDFInfo
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相關專利申請案之交互參照 本發明係主張1999年κ 平7月29日建檔之序號09/363,337號美 國專利申請案的優先權,Η Λ、、 % 且馬孩案之邵份接續申請案。 發明背景 本發明係關於多塞宅仆夕a ^ .〜化化聚合物並關於一種用於其穩 化作用的改良方法,争姓 ^ 更特別的是,本發明係關於通常在 /皿度下被加工處理爲成形物件之_化聚合物樹脂的熱 .=化作用尤其疋,本發明係關於利用某種合成晶體鋁 石夕故鹽’或爲本用途 … 行I之沸石分子師,對此種樹脂所 進行的熱穩定化作用。 含自素聚合物,諸如聚氣乙晞(pvc)、氯化聚氣乙烯 (CPVC) ’以及其他在高於15(rc之溫度下所製成的含氯、氣 或溴聚合物’除非加以穩定,否則即使只維持在這些溫度 下持續加工處理所需之極短期間,也都還是易於降解及褪 色曰此種狀,兄發生時,聚合物不是無法使用就是會造成 一極高之已產出物品的退貨率,且從製程中回收再利用廢 棄物的能力也將嚴重受損。 後續加工處理此種樹脂,由此種卣化聚合物所製造之物 口口,除非加以穩定並適當染色,否則品質也易於惡化,隨 著延長《於陽光或紫料下的時間,而變成I碎且易裂 或碎片,並因此就每原定用途而言變成無用。 當材料被塑形成一完工物件時,這些樹脂在其未經穩定 之形態下也易於在加工處理設備,例如鑄模、球磨或砑光 輥上打成薄板,這肇因於由此種樹脂所製成之物件中的瑕 -4- 本紙張尺度適用中國國家標準(CNS) a4規格(21〇><297公釐) 1241317 五、發明説明( 碑,並傾向於需要頻繁清理用 設備,也導致生產工作的缺 =;;材:的加工處理 度下,未經穩定之Pvc的加工::1而言,在升高溫 .^ ^ ' 處理將迅速導致降解,並手 統會褪色、排出氯化氫、 ^ 平卿糸 表面。 、"逆地黏著到加工處理設備 =這些不穩定性的所有機制都還不確 或許是南化聚合物;特別β取产 …、啤卿/、 _pvr., ,疋來乳乙烯(PVC)或氣化聚氣乙烯 睪、二不物的其他象徵形式,已然顯示在氯化氫的 " 减虱會進—步催化降解作用之事實已廣爲人知 。此種降解作用的防止需要將氯化氫保持在極低濃度下, 和/或在加工處理期間將其中和掉。 穩定諸如PVC之類的_化聚合物的傳統方法,已集中致 力於各種不同〈無機性、有機金屬性與有機性穩定劑的應 用。已被採用之無機穩定劑包括例如二鹼基、三鹼基、四 鹼基硫酸鉛;二鹼墓亞磷酸鉛;以及白鉛等。普通所採用 (有機金屬穩^劑包括諸如鋇、鎘、錯、錫、鎂、鋒、和/ 或鋅之類的重金屬的有機衍生物,經常與其他共穩定劑及 其他傳統添加劑形成混合物。已被採用之有機穩定劑包括 例如,鈣肥包、各種不同之脂肪酸的多元酯類、亞磷酸鹽 、硫酯類、β-二酮類等等,單獨或與諸如供這些樹脂所用 的穩足劑之類的有機金屬穩定劑组合使用。 銘石夕酸鹽或沸石分子篩也已被建議做爲Pvc的穩定劑之 用’舉例而言,第3;245,946號美國專利案披露了活化沸石a 做爲一PVC之穩定劑的應用,而第4,000,100號美國專利案 -5- 1241317 A7 B7 五、發明説明( 披路了未活化,弗石3A、4A、或5八分子篩,與一傳統有機金 屬性或有機性穩定劑混合物的組合應用。纟已知利用一複 雜之一級與二級穩定劑系統,包括做爲穩定系統的-種詛 伤 政J式、晶體狀、合成含水鋁矽酸鹽具有一介於13 到25%結晶水之範圍内的水含量,如第*,别,如號美國專 利案中所披露者。 在利料石或料酸鹽做爲PVC樹脂之穩定系統之部份 的先前技藝中’其焦點被集中在諸如結晶水含量、和/或銘 石夕酸鹽之孔隙尺寸之類的因素上,而較佳μ石顆粒尺寸 範圍也有記載,假定某些尺寸範圍會賦予最佳之分散作用 ’以及增強之物理性質,諸如張力強度和模數等,如以諸 如碳酸鈣之類的其他固體聚合物添加劑所得知者。 然而,我們並未察覺到a前技藝之發明建立或提出顆 粒尺寸減少與熱穩定性增進 间的直接關係,我們也未 察覺到先前技藝之發明與關於本發明所作成之顆粒尺寸 和晶體尺寸間之區‘別的明顯關聯。傳統滞石係由小立方 或斜方晶體和/或其他幾何形態,諸如菱形、十二面_开〈 :小球形、八面體形等’及其組合與其交互生成體:組 成,Έ:們會凝聚成顆粒。其凝聚和六 — 及人互生成 < 程度決 疋了顆粒尺寸的分佈,此種分佈血刑 & + # ” 土上係利用一光線散 射或其他光譜技術來進行測定:然而晶體尺寸實際上虫 =寸無關,且典型上係利用掃描電子顯微鏡影像技 _行測定。做爲此種區別的1實例,目前供貨在 市%上的〉弗石4A和faujasite型ί弗石1女 , 具有一 1·〇到5.0微米的 本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐) -6、 1241317Cross-Reference to Related Patent Applications The present invention claims the priority of US Patent Application No. 09 / 363,337 filed on July 29, 1999 and filed on July 29, 1999. Η Λ,,%, and Continued Applications in the Ma Child Case . BACKGROUND OF THE INVENTION The present invention relates to a chemical polymer and a modified method for stabilizing it. More specifically, the present invention relates to The heat of chemical polymer resins that are processed into shaped objects. The chemical action is particularly rampant. The present invention relates to the use of a synthetic crystal bauxite salt, or for this purpose ... The thermal stabilization effect of this resin. Self-containing polymers, such as poly (vinyl chloride), chlorinated poly (ethylene chloride) (CPVC), and other chlorine-, gas-, or bromine-containing polymers made at temperatures higher than 15 (rc) unless added Stable, otherwise it is easy to degrade and fade even if it is only maintained for the short period of time required for continuous processing at these temperatures. When this happens, the polymer will either be unusable or cause a very high yield. The rate of return of goods and the ability to recover and reuse waste from the process will also be severely impaired. Subsequent processing of this resin and the products made from this polymer will not be stable unless properly dyed Otherwise, the quality is also easy to deteriorate. As the time under the sun or purple material is prolonged, it will become broken and fragile or fragmented, and therefore useless for every original purpose. When the material is molded into a finished object At the same time, these resins are also easy to form thin sheets on processing equipment, such as casting molds, ball mills or calender rolls, in their unstabilized form. This is due to the defect -4 in objects made from this resin. -This paper Applicable to China National Standard (CNS) a4 specifications (21〇 < 297 mm) 1241317 V. Description of the invention (steel, and tends to require frequent cleaning equipment, but also leads to lack of production work =; material: Under the degree of processing, the processing of unstabilized PVC: 1: In terms of high temperature. ^ ^ 'Processing will quickly lead to degradation, and the system will fade, hydrogen chloride will be emitted, and the surface will be flat. Adhesion to processing equipment = All the mechanisms of these instabilities are still uncertain and may be Nanhua polymers; especially beta production ..., beer qing /, _pvr.,, Lailai ethylene (PVC) or gasification polymer The other symbolic forms of ethene, dioxin have already been shown in hydrogen chloride. The fact that lice reduction will further promote catalytic degradation is well known. To prevent such degradation, hydrogen chloride must be kept at a very low concentration. , And / or neutralize it during processing. Traditional methods for stabilizing polymers such as PVC have focused on the application of various <inorganic, organometallic, and organic stabilizers. Adopted Stabilizers include, for example, dibasic, tribasic, and tetrabasic lead sulfates; dibasic lead phosphite; and white lead. Commonly used (organometallic stabilizers include, for example, barium, cadmium, tin, tin, magnesium Organic derivatives of heavy metals such as zinc, zinc, and / or zinc often form mixtures with other co-stabilizers and other traditional additives. Organic stabilizers that have been used include, for example, calcium fertilizer packages, various esters of various fatty acids Compounds, phosphites, thioesters, β-diketones, etc., either alone or in combination with organometallic stabilizers such as foot stabilizers for these resins. Oncite salts or zeolite molecular sieves have also been used. Proposed as a stabilizer for PVC 'For example, US Patent No. 3; 245,946 discloses the use of activated zeolite a as a stabilizer for PVC, and US Patent No. 4,000,100-5- 1241317 A7 B7 V. Description of the invention (combined application of unactivated, fusi 3A, 4A, or 5 molecular sieve, and a traditional organometallic or organic stabilizer mixture.纟 It is known to use a complex primary and secondary stabilizer system, including as a stabilization system-a type of curse J-type, crystalline, synthetic hydrous aluminosilicate with a range of 13 to 25% crystal water The water content, such as No. *, does not, as disclosed in the US patent case. In previous techniques in which stone or salt was used as part of the stabilization system of PVC resins, 'the focus was focused on factors such as the crystal water content, and / or the pore size of the onyxate, The preferred μ stone particle size range is also documented, assuming that certain size ranges will give the best dispersion, and enhanced physical properties, such as tensile strength and modulus, such as other solid polymers such as calcium carbonate Known additives. However, we did not perceive the direct relationship between the invention of the prior art to establish or propose the reduction of particle size and the improvement of thermal stability, nor did we perceive the relationship between the invention of the prior art and the particle size and crystal size of the invention. The area's other distinct connections. The traditional stagnant stone system consists of small cubic or orthorhombic crystals and / or other geometric forms, such as rhombus, twelve-sided_open <: small spheres, octahedrons, etc. 'and their combinations and their interactions: composition, Έ: we will Condensed into particles. The degree of agglomeration and the six-and-human interaction < determines the distribution of particle size. This distribution of blood punishment & + # '' the soil system uses a light scattering or other spectroscopic techniques to determine: however the crystal size is actually Insects are not relevant, and are typically measured using scanning electron microscopy imaging technology. As an example of this difference, currently available in the market%> Fu Shi 4A and faujasite 1 Fu Shi 1 female, with -This paper size from 1.0 to 5.0 microns applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -6, 1241317
曰日把尺寸,且具有一约3 0到1〇 〇或更多微米的平均顆粒 尺寸尤有甚者,儘管先前技藝已察覺到減少顆粒尺寸 勺方法淮其並未論及製備如本專利申請案中所申請專 利之小晶體沸石的製備程序。 t &旖如複雖的穩定化作用系統與沸石的活化作用之類 的因素之應用,已導致鋁矽酸鹽穩定PVC樹脂之能力的實 貝改良,惟仍需進一步之改良,特別是在pvc、CPVC及其 他ί化聚合物之熱穩定化作用的程度方面。 準此,本發明之主要目的係在提供_化聚合物模造樹脂 ,諸如PVC、CPVC、及其他用來在升高溫度下製成物品之 鹵化聚合物之熱穩定性的改良。 發明搞述 目岫已發現根據本發明,藉由利用鋁矽酸鹽做爲此種鹵 化聚合物的一種穩定組份,而獲得了 _化聚合物樹脂之穩 疋性的些或其他方面的改良,該鋁矽酸鹽之個別晶體具 有一介於約0.01微米到約10微米範圍内的微細晶體尺寸。 令人驚訝的是,目前已發現儘管顆粒尺寸在維持_化聚合 物系統之物理性質-面是重要的,惟具有微細晶體尺寸之 鋁矽酸鹽的利用,對於獲致這些聚合物之熱穩定化作用的 進一步改良而言是很關鍵的。此種微細晶體顆粒尺寸穩定 劑通常將與傳統無機性、有機金屬性、或有機性共穩定劑 組合使用。 此外,也已發現,例如,在cpvc和相對於軟性pvc塗敷 物而T需要較高之鋁矽酸鹽濃度的堅硬pvc調配物中,以 1241317 A7 B7 五、發明説明( 一介於約0.5到約3微米範圍内的顆粒尺寸爲較佳;更且, 維持一極低程度的鋁矽酸鹽水合作用對防止水泡的產生而 言是很重要的。銘矽酸鹽之蒸汽炙灼脱水至含水量低於鋁 矽酸鹽重量之8%的脱水作用,防止了㈣酸鹽再水合至高 於10%的水含量,當其被使用在含極高沸石濃度的調配物中 時,此種蒸汽炙灼的脱水滞石尤其適用於防止水泡或使水 泡減到最少。 發明説明 一般而呂’本發明包含一么丘籍令、上 ^ 〇 、.工%疋之_化聚合物組成物 ,它含有-種商化聚合物樹脂與―足以穩定化之份量的 合晶體铭珍酸鹽,•該珍酸鹽具有一介於約〇〇1微米到約 1.0微米範圍内的微細平均晶體尺寸,且較好是—介於約 0.2到約i微米範圍内,而最好是介於約〇2到約〇·85微米 範圍内的平均晶體尺寸。儘管晶體尺寸對本發明而女是 重要的’惟顆粒尺寸一般仍可在一寬廣範圍内變動,但 較好是採用具有-介於約(Μ到約5.G微米,且更好是,尤 其對於CPVC和堅硬PVC調配物而言,約〇1到約3微米範 圍内的平均顆粒尺寸。此外,還包括於本發明内者爲一 種精由混合_化聚合物及前述單獨或與傳駐機性、有 機金屬性、和/或有機性共㈣劑組合之㈣酸鹽,來穩 足此種化合物的方法。 =於:發明的聚合物樹脂“化聚合物樹脂,包括但 1(N 1乙埽(PVC)'氣化聚氣乙缔(CPVC)、聚氣丁 -晞(Ne0prene)'—種丙埽腈_氣乙埽共聚合物⑴㈣、一It is especially small, with an average particle size of about 30 to 100 or more micrometers, although the prior art has discovered that the particle size reduction method is not discussed in terms of preparation as in this patent application Procedure for preparing small crystal zeolite for patent application in the case. The application of factors such as the stabilization system and the activation of zeolites has led to a substantial improvement in the ability of aluminosilicates to stabilize PVC resins, but further improvements are needed, especially in In terms of the degree of thermal stabilization of PVC, CPVC and other polymers. Accordingly, the main object of the present invention is to provide an improvement in the thermal stability of polymer molding resins such as PVC, CPVC, and other halogenated polymers used to make articles at elevated temperatures. SUMMARY OF THE INVENTION It has been found that according to the present invention, by using aluminosilicate as a stabilizing component of this halogenated polymer, some or other improvements in the stability of the polymerized resin are obtained. The individual crystals of the aluminosilicate have a fine crystal size ranging from about 0.01 micrometers to about 10 micrometers. Surprisingly, it has been found that although the particle size is important to maintain the physical properties of the polymer system, the use of aluminosilicates with fine crystal sizes is responsible for the thermal stabilization of these polymers. Further improvement of the role is critical. Such fine crystal particle size stabilizers are usually used in combination with conventional inorganic, organometallic, or organic co-stabilizers. In addition, it has also been found that, for example, in CPVC and hard PVC formulations where T requires a higher aluminosilicate concentration relative to soft PVC coatings, 1241317 A7 B7 V. Description of the invention (a range from about 0.5 to about The particle size in the range of 3 microns is better; moreover, maintaining a very low degree of aluminosilicate hydration is important to prevent the generation of blisters. The steam of the silicate is dehydrated to The dehydration effect of water content less than 8% by weight of aluminosilicate prevents the rehydration of gallate to a water content of more than 10%. When used in formulations containing extremely high zeolite concentrations, this steam is The burnt dehydrated stagnant stone is particularly suitable for preventing or minimizing blisters. DESCRIPTION OF THE INVENTION Generally, the present invention includes a molybdenum decree, ^ 〇,.% Working polymer, which contains -A commercial polymer resin and ―synthetic crystal salt of an amount sufficient for stabilization, the crystal salt has a fine average crystal size in the range of about 0.01 micrometer to about 1.0 micrometer, and is better Yes-in the range of about 0.2 to about i microns And preferably an average crystal size in the range of about 02 to about 0.85 microns. Although the crystal size is important to the present invention, the particle size can generally be varied over a wide range, but it is better It is used with an average particle size in the range of about 0.1 to about 3 microns, and more preferably, for CPVC and rigid PVC formulations, and more preferably, for CPVC and rigid PVC formulations. Within the present invention is a method for stabilizing such compounds by mixing a polymer with the foregoing phosphonates alone or in combination with a host, organometallic, and / or organic co-elixir. == Yu: Invented polymer resins "chemical polymer resins, including but not limited to 1 (N 1 ethyl acetate (PVC) 'gasified poly (ethylene chloride) (CPVC), polytrimethylene-neodymium (Ne0prene)'-a kind of propionate Nitrile_gas acetic copolymer ⑴㈣ 、 一
1241317 A7 B7 五、發明説明(6 ) 種聚氣乙晞-醋酸乙晞酯共聚合物、聚氣亞乙烯、一種聚四 氟乙晞-氣乙晞共聚合物、或一種聚氟'氯乙烯聚合物,最佳 者爲一自化乙烯聚合物樹脂,聚氣乙烯和氣化聚氯乙烯爲 特佳之應用於本發明中之樹脂。本發明可應用於堅硬和軟 性PVC調配物兩者中,如本文中所使用者,一「堅硬」調 配物係定義爲具有一塑化劑或塑化劑們之組合,和/或濃度 爲零到小於每百份樹脂(phr)約5份的彈性體;一「軟性」調 配物典型上具有從大於約5到多達約丨5〇 ph的塑化劑。 CPVC調配物典型上只有堅硬調配物。 使用於本發明中的PVC可爲幾種類型中的一種,其性質 會改變,視聚合反應之方法和聚合反應之溫度而定,聚合 反應之溫度愈鬲,所產生之PVC的分子量就愈低。典型pvc 樹脂具有一介於約20,000到約1 〇〇,〇〇〇之範圍内的平均分子 里’以及一範圍從約4 1到約98的Fikentscher K値。對特定 應用而言,某些分子量的PVC樹脂顯示出最佳的物理性質 及製程功能。一般而言,懸浮PVC樹脂比利用團塊或乳液 聚合反應所製成的PVC樹脂更爲熱穩定。視聚合反應之方 法和製造條件而定,p V C可變化其樹脂顆粒尺寸及孔隙度 ,且相同之調配物可有不同之表現。 使用於本發明中的鋁矽酸鹽爲合成晶體鋁矽酸鹽,普通 稱爲「沸石」,沸石乃是具有容許小务子擴散進出其晶體 結構之獨立管道及空隙的材質,這些材質的功用即在於其 容許到達大量内部表面區域並增加吸附及離子交換容量的 微觀結構。 -9 - 本紙張尺度適用中s Η家標準(CNS) △视格㈣X297公釐) '' " -1241317 A7 B7 V. Description of the invention (6) Polyethylene acetamidine-acetic acid acetate copolymer, polyvinylidene chloride, a polytetrafluoroacetamidine-air acetamidine copolymer, or a polyfluorovinyl chloride The polymer is preferably a self-chemical ethylene polymer resin. Polyethylene and gasified polyvinyl chloride are particularly preferred resins used in the present invention. The present invention can be applied to both hard and flexible PVC formulations. As used herein, a "hard" formulation is defined as having a plasticizer or a combination of plasticizers, and / or a concentration of zero. To less than about 5 parts of elastomer per hundred parts of resin (phr); a "soft" formulation typically has a plasticizer from greater than about 5 up to about 50 ph. CPVC formulations typically only have hard formulations. The PVC used in the present invention can be one of several types, and its properties will change. Depending on the polymerization method and the temperature of the polymerization reaction, the higher the temperature of the polymerization reaction, the lower the molecular weight of the PVC produced. . A typical PVC resin has an average molecular weight 'in the range of about 20,000 to about 100,000, and a Fikentscher K 値 ranging from about 41 to about 98. For specific applications, certain molecular weight PVC resins exhibit the best physical properties and process capabilities. In general, suspended PVC resins are more thermally stable than PVC resins made using agglomerates or emulsion polymerization. Depending on the polymerization method and manufacturing conditions, p V C can change its resin particle size and porosity, and the same formulation can have different performances. The aluminosilicate used in the present invention is a synthetic crystalline aluminosilicate, commonly referred to as "zeolite". Zeolite is a material with independent pipes and voids that allow small particles to diffuse into and out of its crystal structure. The function of these materials That is, it is a microstructure that allows access to a large number of internal surface areas and increases the capacity for adsorption and ion exchange. -9-Applicable to Chinese Standard (CNS) △ Dimension X297mm) '' "-
裝 訂Binding
線 U41317Line U41317
本發明中有用的鋁矽酸鹽或一 M2/nO.Al203.ySi〇2.wH2〇所指定,並/一,又σ由化學式 子,I ,/、中Μ爲電荷平衡之陽離 Μ足饧數且馬1或 爲約u到約15,㈣每八子=二切⑽2)之莫耳數且 適當之在該化學式中由^所代W鹽的水合水莫耳數。 諸如鈉、钾、鋅、鎂2 荷平衡陽離子包括 銀、鎘、I目、翻、 烷基和/或芳基銨、鋰、銨、 離子','、:、姑、锶、鎳、鐵、及其混合物之類的陽 使’父佳(陽離子爲鹼金屬和/或鹼土金屬陽離子,且倘 含納及神和/或㈣金屬或驗土金屬的混 M ' d較佳足鉀和/或鈣含量爲低於總鹼金屬或鹼土金 屬含量的約3 5重量%。 • $在化子式中由7所代表之每分子鋁矽酸鹽的二氧化矽 ,〇2)旲耳數,可介於約18或更高的範圍内,但其仍適合 馬,1·85到約15,更適合爲約1.85到約10,較好是介於約2 U 5的|巳圍内’ Α才目關於下述某些具體實施例而*,係介 於約1.8到約3.5的範圍内。 化予式中由w所代表之沸石中做爲水合水的水莫耳數, 適β大於約0.1,更適合介於約ο. 1到約1 〇的範圍内。 沸石框架係由藉共用氧原子所連結的Si04四面體所構成 鋁取代矽產生一電荷上之不平衡,需要一非框架陽離子 來平衡其電荷,這些被包含在這些材質之管道和空隙内部 的陽離子’可被賦予離子交換性質的其他陽離子所取代 。儘管框架會發生、某些扭曲變形,但這些材質中的水典 型上可被可逆地移除而使主結構保持原狀。此外,這些 -10 - 本纸張尺度適用中國國家標準T5^i^(210X297·— 1241317 A7 B7 五、發明説明( X ------:-- V 8 ’ 型上爲鹼性,低二氧化矽/氧化銘(Si〇2/Al2〇3)比例 盥:此水中之懸浮液通常會給予-大於9的仲値。高鹼度 Μ些化合物之多孔結構的組合,據信擔負起這些潍石 ,由中和加工處理期間所釋放之酸,並產生惰性鹽類和/ 或掠奪過量陽離子金屬的方式,來穩定自化聚合物之能 力的大部份責任。 滞石通常以其晶體單元囊室結構來進行分類(參見 W.M.Meier,D.H.Olyn,及 Ch.Baerlocher所著,Elsevier 出版 社1996年出版之「沸石結構型態圖解集」第四版),那些適 合用做本發明中之穩定劑者包括特徵如沸石A、沸石p、滞 石X、和沸石γ之類的化合物,儘管其他沸石也可被用於本 發明中,但較佳之鋁矽酸鹽仍爲沸石A。 車义好疋’採用一種冗全無水的彿石,也就是説,一種紹 石夕酸鹽’其中許多水合水已在添加到i化聚合物之調配物 前藉由脱水作用而被移除,此種產物經常被熟諳此藝者稱 爲M活化沸石,,。在手發明中尤爲有用之適當活化沸石,乃 是那些已被脱水到其水含量介於約佔鋁矽酸鹽重量的0. 到約20%之範圍内,有利的是介於約0.5%到約18%之範圍内 ,而最合宜的是介於約1 %和約1 5%之間的程度者。在一如 下所述之較佳具體實施例中,沸石被蒸汽炙灼到一低於約 8%沸石重量的水含量。 吾人還想要的是鋁矽酸鹽具有一介於約0,1到約10微米之 範圍内的平均顆粒尺寸,合宜的是其中至少約90%之顆粒小 於約50微米,有利的是小於約25微米,而最合宜的是小於 -11 - 本紙張尺度適财® S家標準(CNS) A4规格_ x 297公爱) 1241317 A7 B7 五 發明説明( 約10微米;吾人還想要的是鋁矽酸鹽具有一介於約2.8到約 8埃(A)之範圍内的乎均微孔隙直徑,和/或一介於約3到約 300平方公尺/克之範圍内的外表面積。 如前所示,上述確認之銘矽酸鹽可與_化聚合物以及與 一傳統上使用於PVC樹脂之穩定化作用的共穩定劑適當地 進行調配,適當之穩定劑包括諸如鎂、銻、鎘、鋇、錫、 轉、鋅和/或鉛之類的有機金屬性錯合物,諸如各種不同 脂肪酸的多元酯類、β-二酮類、有機亞磷酸鹽類、阻滞 胺類、有機硫醇類、環氧化油類、環氧化合物和/或酚類 足類的有機性錯合物,諸如二鹼基、三鹼基和/或四驗基 硫酸鉛、二鹼基亞磷酸鉛、和/或白鉛之類的無機性錯: 物,和/或此種有機金屬性、有機性及無機性錯合物的各 種不同組合。 匕提供了一種穩定一卣化聚 根據本發明之方法的 合物樹脂的方法,包含將該樹脂與一含有化學式爲 M2/n〇Al2〇3.ySi〇2.wH2〇之合成晶體鋁矽酸鹽的穩定劑化2 其中Μ、Π、y*w定義如上.,其中該鋁矽酸鹽具有一介於 約0.01微米到約丨微米之範圍内的平均晶體尺寸。在執^本 發明之製程觀點時,該鋁矽酸鹽可藉由在聚合反應之^、 期間或之後.,將鋁矽酸鹽與樹脂單體混合的方式,而2 造期間與聚合物混合。如本發明之組成的觀點,也以 酸鹽具有_介於約以到約職米之範圍内的平均顆粒: 爲較佳。 上\寸 以 及調 沸石之添加量視塗敷作用、所採用之樹脂種類 '12- 1241317 A7 B7 五、發明説明(1〇 ) 配物而足’舉例而言,在大部份具有極大量之塑化劑的軟 性PVC調配物中,沸石之有效量典型上可介於約丨phr或更 低的範圍内,但如有必要時可使用較多份量;在只有少量 或沒有塑化劑存在岛堅硬PVC以及CPVC調配物中,沸石之 有效量典型上介於從約0_05到約10 phr的範圍内。如上所註 ’當/弗石量增加時,因其對塑膠之物理性質的潛在影響, 使得沸石顆粒尺寸變得更爲重要。舉例而言,較大顆粒尺 寸足滞石對抗衝擊性和張力與彎曲強度等都有負面影響, 因此,吾人想要的是在堅硬PVC與在CPVC塗敷中,使用易 於刀政在聚合物調配物中的較小顆粒沸石。因爲吾人想要 的疋減少顆粒尺寸而無虞破損沸石晶體結構,可接受之顆 粒尺寸下限受晶體夂寸的限制,因此,當較小顆粒尺寸沸 石爲σ人所想要者時,也以使用具有極小晶體尺寸的沸石 爲較佳。 儘官水合作用之程度、可交換陽離子之性質、共穩定 d (們)之選擇、以及孔隙直徑等,已知在鋁矽酸鹽賦予鹵 化聚合物以熱穩定性之能力上係重要之考量,惟大致已發 現在鋁矽酸鹽賦予進一步熱穩定性之能力的進一步改良上 丄=體尺寸乃最關鍵之因素。然而,如上所註,在使用增 南濃度之沸石的塗敖中,顆粒尺寸也變得很關鍵;尤有甚 者在此種塗敷中水合作用的程度也變得更爲關鍵,舉例 而。,在擠出成型操作中,濃度大於約1 ·2 的沸石被發 現會在擠出成型液中釋放水泡。 、可藉由泎夕方法對沸石進行脱水以降低水合作用的 (CNS) A4規格(210X297公 -13- 1241317 五、發明説明(The aluminosilicate or a M2 / nO.Al203.ySi〇2.wH2O useful in the present invention is designated by and / a, and σ is represented by the chemical formula, I, /, where M is the positive ion of the charge balance. The number of horses and horses 1 may be about u to about 15, and the number of moles per eight children = two cuts 2) and the number of hydrated water moles of the W salt substituted by ^ in the chemical formula is appropriate. Charge balance cations such as sodium, potassium, zinc, and magnesium include silver, cadmium, sodium, potassium, alkyl and / or aryl ammonium, lithium, ammonium, ions, ',',:, strontium, nickel, iron, And their mixtures, such as cations, (the cations are alkali metal and / or alkaline earth metal cations, and if the mixture contains sodium and / or tritium metal or earth metal, M'd is preferably potassium and / or The calcium content is less than about 35% by weight of the total alkali metal or alkaline earth metal content. • The silicon dioxide per molecule of the aluminosilicate represented by 7 in the chemical formula, 2) the number of ears, may It is in the range of about 18 or higher, but it is still suitable for horses, 1.85 to about 15, more preferably about 1.85 to about 10, and preferably between about 2 U 5 || For certain specific embodiments described below, * is in the range of about 1.8 to about 3.5. The mole number of water in the zeolite represented by w as the hydration water in the formula is suitable β is greater than about 0.1, more preferably in the range of about ο. 1 to about 10. The zeolite framework is composed of Si04 tetrahedron connected by a common oxygen atom. Instead of silicon, a charge imbalance is generated. A non-frame cation is needed to balance the charge. These cations are contained in the pipes and voids of these materials. 'Can be replaced by other cations that impart ion exchange properties. Although the frame can undergo some distortion, the water in these materials can be removed reversibly and the main structure remains intact. In addition, these -10-this paper size applies the Chinese national standard T5 ^ i ^ (210X297 · — 1241317 A7 B7 V. Description of the invention (X ------:-V 8 'type is alkaline, low Silicon dioxide / oxidation ratio (Si〇2 / Al203) ratio: The suspension in this water will usually give-値 greater than 9. The combination of porous structures of these compounds with high alkalinity is believed to be responsible for these Weishi, by neutralizing the acids released during processing and producing inert salts and / or plundering excess cationic metals, is responsible for most of the ability to stabilize the self-polymerizing polymer. Stagnation is usually based on its crystal units Plenum structure to classify (see WMMeier, DHOlyn, and Ch. Baerlocher, Elsevier Press, 1996 "Illustration Collection of Zeolite Structure Types" Fourth Edition), those suitable for use in the present invention for stability Agents include compounds with characteristics such as zeolite A, zeolite p, zeolite X, and zeolite γ. Although other zeolites can also be used in the present invention, the preferred aluminosilicate is still zeolite A. Che Yihao疋 'use a completely anhydrous Buddha stone, that is, a kind of Many of the hydrated hydrate salts have been removed by dehydration before being added to the formulation of the polymer. This product is often known by the artist as M-activated zeolite. Suitable activated zeolites that are particularly useful in the invention are those that have been dehydrated to a water content between about 0. to about 20% by weight of the aluminosilicate, and advantageously between about 0.5% to about 18%, and most suitably between about 1% and about 15%. In a preferred embodiment described below, the zeolite is burned by steam to a temperature below about Water content of 8% by weight of zeolite. What I also want is that the aluminosilicate has an average particle size in the range of about 0.1 to about 10 microns, and desirably at least about 90% of the particles are less than about 50 Micron, advantageously less than about 25 microns, and most suitably less than -11-this paper size is suitable for financial ® S Family Standard (CNS) A4 specifications _ x 297 public love) 1241317 A7 B7 five invention description (about 10 microns; What I also want is that the aluminosilicate has an almost uniform pore in the range of about 2.8 to about 8 Angstroms (A) Diameter, and / or an external surface area in the range of from about 3 to about 300 square meters per gram. As indicated previously, the above identified silicates can be used with polymers and with traditionally used PVC resins. The stabilizing co-stabilizers are suitably formulated. Suitable stabilizers include organometallic complexes such as magnesium, antimony, cadmium, barium, tin, zinc, and / or lead, such as various fatty acids. Organic complexes of polyesters, β-diketones, organic phosphites, blocking amines, organic thiols, epoxidized oils, epoxy compounds, and / or phenolic feet, such as Inorganic faults such as dibasic, tribasic and / or tetrabasic lead sulfate, dibasic lead phosphite, and / or white lead: substances, and / or such organometallic, organic, and inorganic Various combinations of sexual complexes. The present invention provides a method for stabilizing a polymer resin according to the method of the present invention, which comprises combining the resin with a synthetic crystalline aluminosilicic acid containing a chemical formula of M2 / n〇Al2〇3.ySi〇2.wH2〇 Salt stabilizer 2 where M, Π, y * w are as defined above, wherein the aluminosilicate has an average crystal size in the range of about 0.01 micrometers to about 1 micrometer. In carrying out the process viewpoint of the present invention, the aluminosilicate can be mixed with the polymer during the polymerization process, during or after the aluminosilicate, and mixed with the polymer during the manufacturing process. . From the viewpoint of the composition of the present invention, it is also preferable that the acid salt has an average particle in the range of from about to about 10,000 m: It is preferable. The amount of added zeolite and zeolite depends on the coating effect and the type of resin used. '12 -1241317 A7 B7 V. Description of the invention (1) The compound is sufficient 'For example, most of them have extremely large amounts. In soft PVC formulations with plasticizers, the effective amount of zeolite can typically be in the range of about phr or lower, but larger amounts can be used if necessary; in the presence of little or no plasticizer In hard PVC and CPVC formulations, the effective amount of zeolite typically ranges from about 0_05 to about 10 phr. As noted above, when the amount of zeolite is increased, the zeolite particle size becomes more important due to its potential impact on the physical properties of the plastic. For example, the larger particle size stagnation stone has a negative impact on impact resistance and tensile and flexural strength. Therefore, what I want is for hard PVC and CPVC coating. Smaller particles of zeolite. Because we want to reduce the particle size without damaging the zeolite crystal structure, the lower limit of acceptable particle size is limited by the crystal size. Therefore, when the smaller particle size zeolite is what σ wants, it is also used. Zeolites with extremely small crystal sizes are preferred. The extent of hydration, the nature of exchangeable cations, the choice of co-stability, and the pore diameter are known to be important considerations in the ability of aluminosilicates to impart thermal stability to halogenated polymers. However, it has been roughly found that the further improvement of the aluminosilicate's ability to confer further thermal stability is that the body size is the most critical factor. However, as noted above, particle size also becomes critical in coatings that use zeolites with increasing south concentration; in particular, the degree of hydration in such coatings becomes even more critical. . In the extrusion molding operation, zeolites with a concentration greater than about 1.2 were found to release blisters in the extrusion molding solution. (CNS) A4 specification (210X297) -13-1241317, which can dehydrate zeolite by the method of hydration,
程度,“,我們已發現, 炙灼爲較佳,在i條件下所進行的蒸汽 之後將完全不會再 丢耆此種脫水作用 中已眾所周知係 飞…、私度在本技藝 也已知足夠熾列m二溫度、蒸汽含量、和壓力; 結構。另-方面,炎灼作用將摧料石的晶體 的蒸汽炙灼條件容m結構 士但仍維持沛石結晶度,但也留下了 〇 我們已發現令低矽對鋁比例之沸石接受適产 歹件,會使“晶體結構的破壞程度減到最低 、疋、種不會明顯再水合的脱水滞石,此種經蒸 灼過的脱水;弗石/ 、、" 币石,對於做馬ή化聚合物的共穩定劑 很理想的。一倭周一 > # τ^ ^ ^ 洛/Ια百为率爲約2 0 %到約1 〇 〇 %的蒸、、气 ,持續-時間並維持一壓力,以足夠將滞石脱水到一:佔 Ή量的8%或更低之含水量,❼另一方面維持至少約 弗石〜曰曰度之約4〇〇到約7〇〇。〇的炙灼溫度,已被發現可 防止脱水滞石再水合到一高於約1〇%滞石重量的水含量。舉 例而言,以50%之65(rc的蒸汽在大氣壓力下持續炙们小時 已被邊實馬有效,此外還嘗試以100%之400Ό的蒸汽持續炙 灼1到5小時;或相反地以2〇%到8〇%之7〇(rc的蒸汽持續炙 灼15分鐘到丨小時可能是有效的。 令人驚砑的是,僅僅將較大顆粒尺寸材質單獨研磨成較 細顆粒尺寸,不會對熱穩定性的改良產生顯著貢獻,反而 是晶體本身的尺寸,與晶體之凝集顆粒相反,爲獲致穩定 性的這些改良必須被減低到上述範圍内。儘管在對穩定 -14 - 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1241317Degree, "We have found that it is better to scorch, and the steam under i conditions will not be lost at all. This dehydration is well-known in the dehydration ..., the degree of privacy is also known to be sufficient in the art. Structure, temperature, steam content, and pressure; In addition, on the other hand, the scorching effect will destroy the steam burning conditions of the crystals of the stone, but it still maintains the crystallinity of the pebble, but also leaves behind. We have found that accepting low-silica-to-aluminum zeolites with suitable yields will result in "minimum damage to the crystal structure. Fu Shi / ,, " Coin stone, is ideal for co-stabilizing polymers. Once a Monday ># τ ^ ^ ^ Luo / Ια is 100% steamed, steamed, and gaseous at a rate of about 20% to about 1000% for a period of time and maintains a pressure sufficient to dehydrate the sludge to one: It contains 8% or less of water content, and on the other hand, it maintains at least about 400 to about 700 degrees. The scorch temperature of 0 has been found to prevent rehydration of dehydrated stagnation to a water content above about 10% by weight of stagnation. For example, it has been effective to use the steam at 50% of 65 (rc steam at atmospheric pressure for hours, but also try to burn for 1 to 5 hours with 100% of steam at 400 Torr; or vice versa 20% to 80% of 70 ° C steam can be effective for 15 minutes to 丨 hours. Surprisingly, only the larger particle size material is ground to a finer particle size alone, without It will make a significant contribution to the improvement of thermal stability, but rather the size of the crystal itself, as opposed to the agglomerated particles of the crystal, in order to obtain stability these improvements must be reduced to the above range. Although the stability to -14-this paper size Applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1241317
未典型上較低的軟性pvc 寸就是很騎的m _ 石晶體尺 需要較$ # € %疋性較爲重要的塗敷,諸如 述,了席,的堅™和c崎敷而言,如上所 。因此,對於相料”又艮口生“所員獻 體尺寸兩者都很…石濃度而言’顆粒尺寸和晶 小社 ,而將較大顆粒尺寸材質研磨成與 性^^目關的較細顆粒尺寸,提供了吾人所要的改良 ,&我們想要的是小心謹愼地執行顆粒尺寸縮 甘二驟’以防止根據本發明所得之微細晶體的破損或使 /、減到最少。 、° ί曰由在銘石夕酸鹽製造期間,利用—含控制晶體生長之 核的落液(溶液Α)而在銘碎酸鹽製程中達成晶體尺寸的縮減 ,如下述詳細製備實例中所示。 實例1 溶液Α之合成 和4藥級氫氧化鈉丸(3 16.3克)添加到去離子水(3 16.3克) 中並加以攪拌直到溶液澄清爲止,然後將此溶液加熱直到 沸騰,並緩緩將三水合鋁(63·1克)添加到經攪拌之溶液中直 至其溶解爲止,然後將溶液冷卻到低於100°C並添加去離子 水(1090.4克)。將一2.0比例之矽酸鈉(ι,237.5克,二氧化矽/ 氧化鈉=2.0,56重量%的水)溶液緩緩添加到經攪拌之鋁酸 鹽中,並在使用前使其持續老化至少12小時。 :細微晶體4Α沸石之合成-實例1Β 將試藥級氫氧化鈉丸(203.5克)添加到去離子水(203.5克) -15- 本紙張尺度適用中國國家標準(CNS) Α4規格(210 X 297公釐) 1241317 A7 ------------B7 __ 五、·發明説明(”) I 〇 中並加以攪拌直到溶液澄清爲止,然後將此溶液加熱直到 滞騰’並緩緩將三水合鋁(i 62 0克)添加到經攪拌之加熱溶 液中直至其溶解爲止,然後將溶液冷卻到低於10(rc,以去 離子水(180克)進行稀釋,並進一步冷卻到6〇°C。 各別地,以去離子水(1,615克)對一 2·〇比例之矽酸鈉(395 克’二氧化矽/氧化鈉=2·0,56重量%的水)溶液進行稀釋, 並加以攪拌直到均相爲止,在丨5分鐘内,利用低度攪拌將 由前段文字所得之鋁酸鹽溶液添加到本溶液中,然後將上 述溶液Α(3 8.7克)攪拌成溶液,將該混合物置入一水浴中, 加熱到94°C,並在該溫度下持續攪拌約一小時。 將所形成之泥漿液過濾並於室溫去離子水中再泡成泥漿 (1·〇公升,利用氫氧化鈉將pH値調整爲10.5)並加以過濾, 再次重覆此種洗滌程序並在l〇〇°C下令粉末乾燥約12小時。 實例1B與利用相同程序,但代之以如表1中所示之試藥份 量所製備的附加樣品(實例1A及1C) 一起摘要於下表1中。 表1.小晶體4 A;弗石之合成 成份 2.0>?夕酸鹽(克) 實例1A 382 實例1B 354 實例1C 271 水-碎酸鹽(克) 1,565 1,550 1,550 1^化鈉(50重量%)(克) 400 388 352 ATH(克) 162 162 162 溶液A(克) 77.4 155 387 水-铭酸鹽(克) 220 225 200 總重量(克) 平均晶體尺寸(微米) 2,806.4 0.6 2,834 0.4 2,922 0.3 下述實例2A,2B及3係根據第4章第260-274頁Zeolite Molecular Sieves,D· Break,Krieger Publishing Company, -16- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 1241317 A7 B7Generally, the lower soft PVC inch is very comfortable. The stone crystal ruler requires more important coatings than $ # €%. For example, as described above, the kimono ™ and cakiki are as above. By. Therefore, the size of the donor's body for both the "material" and the "growth" is very much ... in terms of stone concentration, 'particle size and crystal small society, and the larger particle size material is ground to a finer size related to sex. The particle size provides the improvement we want. &Amp; What we want is to perform the particle size shrinking step carefully to prevent the breakage of the fine crystals obtained according to the invention or to minimize. , ° 曰 Said that during the production of Mingshi Xiate, the use of-the liquid containing the core to control the growth of crystals (solution A) to achieve crystal size reduction in Mingzhuang acid process, as shown in the following detailed preparation examples Show. Example 1 Synthesis of solution A and 4 pharmaceutical grade sodium hydroxide pellets (3 16.3 g) were added to deionized water (3 16.3 g) and stirred until the solution was clear, then the solution was heated until boiling, and slowly Aluminum trihydrate (63 · 1 g) was added to the stirred solution until it dissolved, then the solution was cooled to below 100 ° C and deionized water (1090.4 g) was added. Slowly add a 2.0% solution of sodium silicate (ι, 237.5 g, silica / sodium oxide = 2.0, 56% by weight of water) to the agitated aluminate and allow it to age before use. At least 12 hours. : Synthesis of fine crystalline 4A zeolite-Example 1B Adding reagent-grade sodium hydroxide pellets (203.5 g) to deionized water (203.5 g) -15- This paper size applies Chinese National Standard (CNS) Α4 size (210 X 297 Mm) 1241317 A7 ------------ B7 __ V. Description of the invention (") I 〇 and stir until the solution is clear, then heat this solution until stagnation 'and slowly Add aluminum trihydrate (i 62 0 g) to the stirred heated solution until it dissolves, then cool the solution to less than 10 (rc, dilute with deionized water (180 g), and further cool to 6 〇 ° C. Separately, a solution of deionized water (1,615 g) to a 2 · 0 ratio of sodium silicate (395 g of 'silicon dioxide / sodium oxide = 2.0, 56% by weight of water) solution Dilute and stir until homogeneous. Within 5 minutes, add the aluminate solution obtained from the previous paragraph to this solution by low-level stirring, and then stir the above solution A (3 8.7 g) into a solution. The mixture was placed in a water bath, heated to 94 ° C, and continuously stirred at this temperature for about The formed slurry was filtered and re-soaked into a slurry in room temperature deionized water (1.0 liter, the pH was adjusted to 10.5 with sodium hydroxide) and filtered. This washing procedure was repeated again and The powder was ordered to dry for about 12 hours at 100 ° C. Example 1B is summarized in Table 1 together with additional samples (Examples 1A and 1C) prepared using the same procedure, but replaced with the test doses shown in Table 1. Table 1. Small crystals 4 A; Synthetic composition of ephedrine 2.0> oxalate (g) Example 1A 382 Example 1B 354 Example 1C 271 Water-crushed acid salt (g) 1,565 1,550 1,550 50% by weight) (g) 400 388 352 ATH (g) 162 162 162 Solution A (g) 77.4 155 387 Water-ming salt (g) 220 225 200 Total weight (g) Average crystal size (microns) 2,806.4 0.6 2,834 0.4 2,922 0.3 The following examples 2A, 2B and 3 are based on Zeolite Molecular Sieves, D. Break, Krieger Publishing Company, -16, Chapter 4, pages 260-274. This paper size is in accordance with China National Standard (CNS) A4 (210X297) Mm) 1241317 A7 B7
五、發明説明(14V. Description of the invention (14
Malabar,Florida,所修正 而得。 之步驟以實驗室製_方法所製備 實例2A 4A沸反主金 將試藥級氫氧化鈉丸(207克)添加到去離子水(207克)中並 加以攪拌直到溶液澄清爲止,然後將此溶液加熱直到沸騰 ,並緩緩將三水合鋁(1 62.0克)添加到經攪拌之溶液中直至 其溶解爲止,然後令溶液冷卻到低於100 C ’添加去離子水 (240克),並令其冷卻到60°C。 以去離子水(1,130克)對一2.0比例之矽酸鈉(408克,二氧 化矽/氧化鈉=2.0,56重量%的水)溶液進行稀釋,並加以攪 拌直到均相爲止,在1 5分鐘内,利用低度攪拌將此溶液 添加到鋁酸鹽中,然後將該混合物置入一水浴中,加熱 到94°C,並在該溫度下持續攪拌約一小時。 將所形成之泥漿液過濾並於室溫去離子水中再泡成泥漿 (1.0公升,利用氫氧化鈉將pH値調整爲1〇·5)並加以過遽, 再次重覆此種洗滌程序並在100Ό下令粉末乾燥約12小時。 所形成之沸石晶體具有一 3.0微米的平均晶體尺寸與一 6 · 5 3微米的平均顆粒尺寸。Malabar, Florida. The steps are as follows: Example 2A 4A boiling anti-primary gold prepared by a laboratory method. Add reagent-grade sodium hydroxide pellets (207 g) to deionized water (207 g) and stir until the solution is clear. Heat the solution until it boils, and slowly add aluminum trihydrate (162.0 g) to the stirred solution until it dissolves. Then let the solution cool to below 100 C. Add deionized water (240 g) and let It is cooled to 60 ° C. A deionized water (1,130 g) was used to dilute a 2.0 ratio solution of sodium silicate (408 g, silica / sodium oxide = 2.0, 56% by weight of water) and stir until homogeneous. Within 15 minutes, add this solution to the aluminate with low stirring, then place the mixture in a water bath, heat to 94 ° C, and continue stirring at this temperature for about an hour. The formed slurry was filtered and re-soaked into a slurry in room temperature deionized water (1.0 liter, pH 値 was adjusted to 10.5 with sodium hydroxide) and passed through a 遽. Repeat this washing procedure again and 100Ό ordered the powder to dry for about 12 hours. The zeolite crystals formed had an average crystal size of 3.0 microns and an average particle size of 6 · 53 microns.
實例2B 4A沸石之会成 知4藥級氫氧化鈉丸(207克)添加到去離子水(2〇7克)中並 加以擾掉直到溶液澄清爲止,然後將此溶液加熱直到沸騰 ’並、將三水合鋁(162.0克)添加到經攪拌之溶液中直至 -17- 1241317Example 2B 4A zeolite will become known 4 pharmaceutical grade sodium hydroxide pellets (207 g) were added to deionized water (207 g) and disturbed until the solution was clear, and then the solution was heated until boiling 'and, Add aluminum trihydrate (162.0 g) to the stirred solution until -17-1241317
其洛解爲止,然後令溶液冷卻到低於丨0(rc,添加去離子水 (240克),並令其冷卻到6〇°C。 以去離子水(1,130克)對一 2.〇比例之矽酸鈉(4〇8克,二氧 化矽/氧化鈉二2.0,56重量%的水)溶液進行稀釋,並加以攪 拌直到均相爲止,在1 5分鐘内,利用低度攪拌將鋁酸鹽 添加到此溶液中,然後將該混合物置入一水浴中,加熱 到94°C,並在該溫度下持續攪拌約一小時。 將所形成之泥漿液過濾並於室溫去離子水中再泡成泥漿 (1 ·〇公升’利用氫氧化鈉將pH値調整爲ι〇·5)並加以過滤, 再次重覆此種洗條程序並在loot下令粉末乾燥約12小時。 所开> 成之產物具有一 1.25微米的平均晶體尺寸與一 3 微 米的平均顆粒尺寸。 表2 · 4 Α〉弗石之合成 成份 實例2A 實例2B 添加指令 2.0矽酸鹽(克) 408 408 水-矽酸鹽(克) 1,130 1 V-/ U 1 130 氫氧化鈉(50重量%)(克) 414 _ A 5 X U 414 ATH(克), 162* 16? 水-鋁酸鹽(克) 240」 240 總重量(克) 平均晶體尺寸(微米) 2,354 3.0 ------ 2,354 一_____L25 實例3 小晶體13 X沸石之合成 將一 50重量%的氫氧化納溶液(141克)加熱直到滞騰,並 緩緩將三水合鋁(81克)添加到經攪拌之溶液中直至其溶解爲 止,然後令溶液冷卻到低於100°c,添加去離子水(55克), -18- 1241317 A7 ______B7 五、發明説明(16 ) 並令其冷卻到室溫。 以去離子水(901克)對一 3.2比例之矽酸鈉(194克,二氧化 矽/氧化鈉=3.2,62重量%的水)溶液進行稀釋,並加以攪拌 直到均相爲止,在15分鐘内,利用低度攪拌將鋁酸鹽添加 到此溶液中’然後將上述之溶液A(387.5克)添加到該溶液中 ’將該混合物置入一水浴中,加熱到94°C,並維持在該溫 度下持續約六小時。 將所形成之泥漿液過濾並於室溫去離子水中再泡成泥聚 (2.0公升,利用氫氧化鈉將pH値調整爲ι〇·5)並加以過遽, 再次重覆此種洗滌程序並在100°C下令粉末乾燥約12小時, 此爲下述之實例3D。 利用一伴隨改變溶液A之份量的類似程序來製備附加實例 ,3A至3C,晶體尺寸摘要於表3中。 表3 ·小晶體13 X滞石之合成 成份 實例3 A 實例3B 實例3 C 實例3D 平均晶體尺寸(微米) 0.4 0.3 0.2 0.2 實例4 不同晶體尺寸的4A沸石樣品被化合成如表4中所示之塑化 PVC調配物每一組試驗之調配物均從一共通主批次中製 備,並添加所示份量之沸石,主批次製備如下:將一 Henschel高強度實驗室混合器預熱到約77。(:,然後裝填p vc 樹脂(1,200克)及環氧化黃豆油(ESO),並以每分鐘3〇〇〇轉 (RPM)之轉速授掉该混合物’當挽混物達到7〇〇c時,緩緩 -19- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) - 1241317 A7 B7 五、發明説明(17 添加酞酸二辛酯(DOP)塑化劑,在75。(:下,添加硬脂酸鋅 及氧化聚乙烯蠟且在80°C下,冷卻該攙混物並將攪拌作 用降低到約每分鐘1900轉(RPM),當溫度低於45°C時將混 合器清空。 然後將沸石添加到每一調配物中如下:將PVC主批次 (300克)和沸石(〇·59克)添加到一食物加工處理混合器中,對 粉末狀攙混物混合1 5分鐘。 利用動態熱穩定性(DTS)試驗(ASTM測試法D2538-95)來 進行粉末狀PVC化合物的熱穩定性試驗,在下列實例中dts 被定義爲在平衡轉矩已建立後,達到20%轉矩增加所需之時 間,DTS試驗係在下列條件下利用一 Haake轉矩電流計來進 行:190°C、100 RPM、及 63 克樣品。 (表4·調配物及性質) 成份 調配物(phr*) 1 2 3 4 5** PVC樹脂(Oxy 23(l·,Κ= 68) 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 硬脂 鋅(Aldrich) 0.3 0.3 0.3 0.3 0.3 環氧化黃豆油D-81 (Henkel) 2 2 2 2 2 氧化聚乙烯蠟 AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 實例1C 0.3 實例IB 0.3 實例2B 0.3 實例2A 0.3 D T S (分鐘) 19 19 14 8 3.6 沸石性質 平均晶體尺寸(微米) 0.3 0.4 1.25 3.0 - -20- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 1241317 A7 B7 五、發明説明( 18 冷凍之多點氮氣 BET表面積(平方公疋/克) 18 8 3 ---—- 1 平均顆粒尺寸(微米) 2.94 ----- 98 4.49 Too 3.07 6.53 相對結晶度(%) ~ 每百份樹脂之份數 “不含沸石之控制組 如從表4中之數據所觀察到者,當晶體尺寸從3縮減到〇 4 微米時,做爲一穩定劑之4A沸石的性能有顯著之改良,^ 體尺寸的進一步縮減增加了外表面積,但並未良其做爲— 穩定劑之性能’無法觀祭到與顆粒尺寸的直接關係。 實例5 本實例利用大及小晶體4 A·沸石,證明了顆粒尺寸縮減對 其做爲一 PVC穩定劑之性能的相對影響,利用一 micronizer™噴射研磨機,以每平方英吋12〇磅(psi)的壓力對 實例2中所述之4 A沸石進行研磨以縮減其顆粒尺寸。然後如 貫例4將沸石化合成塑化PVC調配物並於相同條件下進行試 驗,實例5之調配物及試驗結果顯示於下表5中。It is allowed to dissolve, and then the solution is cooled to less than 0 (rc, deionized water (240 g) is added, and allowed to cool to 60 ° C. Deionized water (1,130 g) is used to a 2. 〇 Proportion of sodium silicate (408 g, silicon dioxide / sodium oxide 2.0, 56% by weight of water) solution was diluted and stirred until homogeneous. Within 15 minutes, the Aluminate was added to this solution, then the mixture was placed in a water bath, heated to 94 ° C, and kept stirring at this temperature for about an hour. The resulting slurry was filtered and deionized water at room temperature Refoam into a slurry (1.0 litre 'adjust the pH to ι0.5 with sodium hydroxide) and filter, repeat this strip washing procedure again and let the powder dry for about 12 hours under a loot. Opened > The resulting product has an average crystal size of 1.25 micrometers and an average particle size of 3 micrometers. Table 2 · 4 Α> Synthetic composition of fusistone Example 2A Example 2B Addition instruction 2.0 silicate (g) 408 408 Water-silicic acid Salt (g) 1,130 1 V- / U 1 130 Sodium hydroxide (50% by weight) (g) 414 _ A 5 XU 414 ATH (g), 162 * 16? Water-aluminate (g) 240 ″ 240 Total weight (g) Average crystal size (micron) 2,354 3.0 ------ 2,354 A _____L25 Example 3 Synthesis of small crystal 13 X zeolite A 50% by weight sodium hydroxide solution (141 g) was heated until stagnation, and aluminum trihydrate (81 g) was slowly added to the stirred solution until it was dissolved, and then Allow the solution to cool below 100 ° C, add deionized water (55 g), -18-1241317 A7 ______B7 V. Description of the invention (16) and let it cool to room temperature. Deionized water (901 g) A 3.2 ratio solution of sodium silicate (194 g, silica / sodium oxide = 3.2, 62% by weight of water) was diluted and stirred until homogeneous. Within 15 minutes, the aluminate was stirred with low intensity Add to this solution 'then add solution A (387.5 g) to the solution' and place the mixture in a water bath, heat to 94 ° C, and maintain at this temperature for about six hours. The formed slurry was filtered and re-soaked into sludge (2.0 cm) in deionized water at room temperature. The pH was adjusted to ι0.5 · 5 with sodium hydroxide, and the pH was adjusted again. This washing procedure was repeated again and the powder was dried at 100 ° C for about 12 hours. This is the following example 3D. Additional examples were prepared with a similar procedure to change the amount of solution A, 3A to 3C, and the crystal sizes are summarized in Table 3. Table 3 · Small crystals 13 Synthetic composition of X hesitite Example 3 A Example 3B Example 3 C Example 3D Average crystal Size (micron) 0.4 0.3 0.2 0.2 Example 4 4A zeolite samples with different crystal sizes were synthesized into plasticized PVC formulations as shown in Table 4 The formulations for each set of tests were prepared from a common main batch, and The indicated amounts of zeolite were added and the main batch was prepared as follows: A Henschel high strength laboratory mixer was preheated to about 77. (: Then pvc resin (1,200 g) and epoxidized soybean oil (ESO) were charged and the mixture was taught at a speed of 3,000 revolutions per minute (RPM) 'when the blend reached 700. c, slowly-19- This paper size applies Chinese National Standard (CNS) A4 (210 X 297 mm)-1241317 A7 B7 V. Description of the invention (17 Adding dioctyl phthalate (DOP) plasticizer, At 75 ° C, add zinc stearate and oxidized polyethylene wax and cool the mixture at 80 ° C and reduce the stirring to about 1900 revolutions per minute (RPM) when the temperature is below 45 ° The mixer was emptied at C. Then zeolite was added to each formulation as follows: The main PVC batch (300 g) and zeolite (0.59 g) were added to a food processing mixer. The mixture is mixed for 15 minutes. The dynamic thermal stability (DTS) test (ASTM test method D2538-95) is used to perform the thermal stability test of the powdered PVC compound. In the following examples, dts is defined as the equilibrium torque has been established After reaching the 20% torque increase time, the DTS test uses a Haake torque current under the following conditions To perform: 190 ° C, 100 RPM, and 63 grams of samples. (Table 4 · Compounds and properties) Ingredients (phr *) 1 2 3 4 5 ** PVC resin (Oxy 23 (l ·, K = 68) ) 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 50 Aldrich 0.3 0.3 0.3 0.3 0.3 Epoxidized soybean oil D-81 (Henkel) 2 2 2 2 2 Oxidized polyethylene wax AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 Example 1C 0.3 Example IB 0.3 Example 2B 0.3 Example 2A 0.3 DTS (minutes) 19 19 14 8 3.6 Zeolite properties Average crystal size (microns) 0.3 0.4 1.25 3.0--20- This paper size applies to Chinese national standards ( CNS) A4 size (210X297 mm) 1241317 A7 B7 V. Description of the invention (18 Frozen multi-point nitrogen BET surface area (cm² / g) 18 8 3 ----- 1 Average particle size (micron) 2.94- --- 98 4.49 Too 3.07 6.53 Relative crystallinity (%) ~ parts per hundred resin "Control group without zeolite as observed from the data in Table 4, when the crystal size is reduced from 3 to 0 At the micron, the performance of 4A zeolite as a stabilizer is significant The improvement, the further reduction of the body size increases the external surface area, but it is not good as it-the performance of the stabilizer 'cannot be directly related to the particle size. Example 5 This example uses large and small crystals of 4 A · zeolite to demonstrate the relative impact of particle size reduction on its performance as a PVC stabilizer. A micronizer ™ jet mill was used at 120 pounds per square inch ( The 4 A zeolite described in Example 2 was milled at a pressure of psi) to reduce its particle size. The zeolite was then synthesized into a plasticized PVC formulation as in Example 4 and tested under the same conditions. The formulation of Example 5 and the test results are shown in Table 5 below.
裝 訂Binding
(表5.調配物及性質) 成份< 調配物(phr) 1 2 3 4 5 PVC樹脂(Oxy 230) 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 硬脂酸鋅(Aldrich) 0.3 0.3 —0.3 0.3 0.3 環氧化黃豆油(ESO) D-81 (Henkel) 2 2 2 2 2 氧化聚乙烯蠟 AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 Advera™ 40 1P* 0.3 AdveraTM401P(—. — &) 0.3 實例IB 0.3 -21 - 線 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 1241317 A7 B7 五、發明説明(19 實例1B(研磨一次) 0.3 實例1B(研磨一次) 0.3 DTS(分鐘) 10.4 9.6 20.0 19.1 18.2 沸石平均顆粒尺寸(微米) 2.91 2.34 4.78 2.30 1.75 沸石平均晶體尺寸(微米) 1.2 1.2 0.4 0.4 0.4 *爲供比較之用,採用Advera™ 401P,一種商品化之4A 鋁矽酸鹽沸石,Advera™係PQ公司之註册商標。 如從表5中之數據所觀察到者,無論對小或大晶體而言 ,顆粒尺寸的縮減均未改良4A沸石做爲一種PVC穩定劑的 性能;然而,應注意的是,本實例係處理一種其中已使用 極低沸石濃度的軟性PVC調配物,如下文關於實例12之敘 述,減少之顆粒尺寸改良了較高沸石負荷之CPVC和堅硬 PVC調配物的性能。 實例6 實例6證明了縮減faujasite結構沸石13X之晶體尺寸對其 做爲一 PVC穩定劑之性能的影響,如實例4將X沸石化合成 一軟性PVC調配物並進行試驗,利用Metrastat™烤箱,根據 DIN 53 8 1F及AFNOR T5 1-224之方法,在190°C下持續2小時 進行Metrastat™靜態熱穩定性試驗,利用一Haake™雙螺旋 擠出成型器,在1 75°C之原料溫度下將調配物擠出成型,以 製造1 X 0.04英吋的條狀物供試驗之用。下列實例之 Metrastat™早期顏色被定義爲可觀察之顏色變化的時間;而 Metrastat™穩定度則被定義爲當顏色改變成暗褐色或黑色時 觀察到完全降解作用所需時間。表6顯示調配物及試驗結 果。 (表6.調配物及性質) -22- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1241317 A7 B7 五、·發明説明( 成份 調配物(phr) 1 2 3 4 5 6 PVC 樹脂(Oxy 230) 100 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 50 硬脂酸鋅(Aldrich) 0.3 0.3 0.3 0.3 0.3 0.3 環氧化黃豆油 (ESO) D-81(Henkel> 2 2 2 2 2 2 氧化聚乙烯蠟 AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 0.2 實例IB 0.3 實例 Advera™ 201* 0.3 實例3A 0.3 實例3B 0.3 實例3C 0.3 實例3D 0.3 DTS(分鐘) 182 6.6 9.2 11 10.6 1 1.2 Metrastat™早期顏色保持 (分鐘) 73 60.5 65.8 66.8 69.8 - Metrastat™穩定度(分鐘) 95.3 61.8 67 71.5 78 猶 沸石平均顆粒尺寸(微米) 4.7 5.64 12.2 10.5 15.8 8.4 沸石平均晶體尺寸(微米) 0.4 3.0 0.4 0.3 0.2 0.2(Table 5. Preparations and properties) Ingredients < Preparations (phr) 1 2 3 4 5 PVC resin (Oxy 230) 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 Zinc stearate (Aldrich) 0.3 0.3 —0.3 0.3 0.3 Epoxidized soybean oil (ESO) D-81 (Henkel) 2 2 2 2 2 Oxidized polyethylene wax AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 Advera ™ 40 1P * 0.3 AdveraTM401P (—. — &Amp; ) 0.3 Example IB 0.3 -21-The size of the thread paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 1241317 A7 B7 V. Description of the invention (19 Example 1B (milled once) 0.3 Example 1B (milled once) 0.3 DTS (Minutes) 10.4 9.6 20.0 19.1 18.2 Average particle size of zeolite (micron) 2.91 2.34 4.78 2.30 1.75 Average crystal size of zeolite (micron) 1.2 1.2 0.4 0.4 0.4 * For comparison, Advera ™ 401P, a commercial 4A aluminum Silicate zeolite, Advera ™ is a registered trademark of PQ Corporation. As observed from the data in Table 5, particle size reduction is not improved for small or large crystals. 4A zeolite is used as a PVC stabilizer of Yes; however, it should be noted that this example deals with a soft PVC formulation in which very low zeolite concentrations have been used, as described below with respect to Example 12, and the reduced particle size improves CPVC and hard PVC with higher zeolite loads. Example 6 Example 6 demonstrates the effect of reducing the crystal size of faujasite structure zeolite 13X on its performance as a PVC stabilizer, as in Example 4, zeolite X is synthesized into a soft PVC formulation and tested. Metrastat ™ oven, according to DIN 53 8 1F and AFNOR T5 1-224, for 2 hours at 190 ° C for a static thermal stability test using a Haake ™ twin-screw extruder at 1 75 ° The formulation was extruded at a raw material temperature of C to make a 1 X 0.04 inch strip for testing. The early colors of Metrastat ™ in the following examples are defined as the observable color change time; and Metrastat ™ is stable Degree is defined as the time required to observe complete degradation when the color changes to dark brown or black. Table 6 shows the formulations and test results. (Table 6. Preparations and properties) -22- This paper size applies Chinese National Standard (CNS) A4 specifications (210 X 297 mm) 1241317 A7 B7 V. Description of the invention (Ingredients, preparations (phr) 1 2 3 4 5 6 PVC resin (Oxy 230) 100 100 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 50 50 Aldrich 0.3 0.3 0.3 0.3 0.3 0.3 Epoxidized soybean oil (ESO) D-81 (Henkel > 2 2 2 2 2 2 Oxidized polyethylene wax AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 0.2 Example IB 0.3 Example Advera ™ 201 * 0.3 Example 3A 0.3 Example 3B 0.3 Example 3C 0.3 Example 3D 0.3 DTS (minutes) 182 6.6 9.2 11 10.6 1 1.2 Metrastat ™ early color retention (minutes) 73 60.5 65.8 66.8 69.8-Metrastat ™ stability (minutes) 95.3 61.8 67 71.5 78 Average particle size of zeolite (micron) 4.7 5.64 12.2 10.5 15.8 8.4 Average crystal size of zeolite (micron) 0.4 3.0 0.4 0.3 0.2 0.2
爲供比較之用,採用Advera™ 201,一種商品化之13X 铭石夕酸鹽沸石,Advera™係PQ公司之註册商標。 由表6之結果分析證明X滞石晶體尺寸的縮減改良了它做 爲一 PVC穩定劑的性能;然而,無法觀察到與顆粒尺寸的 直接關係;然而’此處還應注意的是’在一較高之滞石負 荷下,顆粒尺寸可能是一項因素。 實例7 實例7顯示了在較高穩定劑負荷下之小晶體沸石八和πχ 的性能,在如實例4所示之條件下製備並試驗塑化p v c化 合物,陳述於下者爲表7,它列示了所製備的調配物及其 -23- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) ' --- 1241317 A7 ___ B7 五、發明説明(w ) 性質。 (表7·調配物及性質) •成份 調配物(phr) 1 2 3 4 5 6 PVC樹脂(〇xy 230) 100 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 50 硬脂酸鋅(Aldrich) 0.3 0.3 0.3 0.3 0.3 0.3 環氧化黃豆油 (ESO) D«81 (Henkel) 2 2 2 2 2 2 氧化?是乙烯蠟 AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 0.2 實例IB 0.3 045 實例3B 0.3 0.45 實例3C 0.3 0.45 DTS(分鐘) 16.4 25 11.9 16.4 11.3 14.7 如表7中所示,增加沸石A和X的含量改良了 pvc調配物 的D T S ;然而,以滞石A爲幸交佳。 實例8 實例8比較了其他佛石做爲PVC穩定劑的性能,如實例4中 所述製備PVC調配物並進行試驗,其評價如下表8中所述。 (表8.調配物及性質) 成份 產物説 誰 配物(phr) 明 1 2 3 4 5 6 PVC樹脂(〇xy 230) 100 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 5〇 硬月曰故鋅(Aldrich) 0.3 0.3 0.3 0.3 0.3 0.3 %氧化黃豆油 (ESO) D-81 (Henkel) 2 2 2 2 2 2 氧化聚乙烯蠟 AC629A (Allied Sienal) 0.2 0.2 0.2 0.2 0.2 0.2 實例1B ” 0.3 0.45 *Zeolyst CP 500C-11 絲光;弗 石(矽鋁 酸鈉) 0.3 0.5 -24- 本紙張尺度適用中國國家標準&NS) A4規格(210X 297公釐) 1241317 A7 B7 五、發明説明(22 )For comparison purposes, Advera ™ 201, a commercial 13X onyxate zeolite, is a registered trademark of PQ Corporation. The analysis of the results in Table 6 proves that the reduction in the crystal size of X hematite improves its performance as a PVC stabilizer; however, a direct relationship with particle size cannot be observed; however, 'it should also be noted here that' At higher sludge loadings, particle size may be a factor. Example 7 Example 7 shows the performance of small crystal zeolites VIII and πχ under higher stabilizer load. The plasticized PVC compounds were prepared and tested under the conditions shown in Example 4, which are listed in Table 7, which is listed below. Shows the preparation and its preparation. -23- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) '--- 1241317 A7 ___ B7 V. Description of the invention (w). (Table 7 · Compounds and properties) • Ingredients (phr) 1 2 3 4 5 6 PVC resin (〇xy 230) 100 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 50 Zinc stearate ( Aldrich) 0.3 0.3 0.3 0.3 0.3 0.3 Epoxidized soybean oil (ESO) D «81 (Henkel) 2 2 2 2 2 2 Oxidation? Yes ethylene wax AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 0.2 Example IB 0.3 045 Example 3B 0.3 0.45 Example 3C 0.3 0.45 DTS (minutes) 16.4 25 11.9 16.4 11.3 14.7 As shown in Table 7, increasing the content of zeolites A and X improved the DTS of the PVC formulation; however, stagnation A was the best. Example 8 Example 8 compares the performance of other fossils as PVC stabilizers. A PVC formulation was prepared and tested as described in Example 4, and its evaluation is described in Table 8 below. (Table 8. Formulations and properties) Who is the component product? (Phr) 1 2 3 4 5 6 PVC resin (〇xy 230) 100 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 50 Alzrich 0.3 0.3 0.3 0.3 0.3 0.3% Oxidized Soybean Oil (ESO) D-81 (Henkel) 2 2 2 2 2 2 Oxidized Polyethylene Wax AC629A (Allied Sienal) 0.2 0.2 0.2 0.2 0.2 0.2 Example 1B ” 0.3 0.45 * Zeolyst CP 500C-11 Mercerizing; Fu Shi (Sodium Aluminosilicate) 0.3 0.5 -24- This paper size is applicable to Chinese National Standards & NS) A4 specifications (210X 297 mm) 1241317 A7 B7 V. Description of the invention ( twenty two )
Sodalite 0.3 MAP 低 SiO,/Al 2〇3 P沸石 0.3 DTS(分鐘) 13.3 22.5 4.6 4.7 6.7 5.6 *ZeolystTMS Zeolyst國際公司之註册商標 表8中之結果證明了並非所有沸石做爲Pvc穩定劑都能有 一樣的表現,以沸石A爲較佳之沸石。 1 實例9 實例9證明了熱活化沸石4 A的效果,該沸石,具有1 · 5及 0.4微米的晶體尺寸’在下列所示溫度下被加熱四小時,利 用在1000 C下的點火損失(LOI)來測試滞石a樣品中的水氣 含量,如實例4中所述製備PVC調配物並進行試驗,表9列 示PVC調配物及其性質。 (表9.調配物及性質) 成份 調配物(phr) 1 2 3 4 5 6 7 8 9 10 PVC樹脂(Oxy230) 100. 100 100 100 100 100 100 100 100 10 DOP (Akcros) 50 50 50 50 50 50 50 50 50 50 硬脂酸鋅(Aldrich) 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 環氧化黃豆油 (ESO) D-81 (Henkel) 2 2 2 2 2 2 2 2 2 2 氧化聚乙烯蠟 AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Advera™ 40IP* 0.3 Advera™ 401P- 100°C 0.3 Advera™ 401P-200°C 0.3 Advera™ 401P-300〇C 0.3 Advera™ 40IP - 500°C 0.3 實例IB 0.3 實例 IB - 100°C 0.3 實例 1B-200°C 0.3 實例 1B- 300°C 0.3 -25- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 1241317 A7 B7 五、發明説明(23 實例 1B- 500°C --- 0.3 DTS(分鐘) 8.4 10.6 12.4 12.3 13.0 20.5 21.0 22.3 21.7 16.7 沸石LOI(重量%) 21.0 15.1 5.4 4.2 1.8 21.5 15.1 5.0 4.0 1.9 *爲供比較之用,採用Advera™ 401P,一種品化之4叙石夕酸 鹽沸石,Advera™係PQ公司之註册商標。 表9中之結果證明了 4A沸石的水合程度影響其做爲一 pVC 穩定劑的性能,最佳之範圍係從約4%到22% ;然而,應注 意的是,本實例係關於一種具有極低沸石負荷的軟性pvc 調配物。 實例10 實例10證明了實例1B之性能,其中一部份可交換鈉陽離 子被钾所取代,樣品係利用傳統離子交換法所製備(D.Breck 著,由佛羅里達州Malabar市之Krieger出版公司所出版的” 沸石分子篩”第7章,頁537至549),如實例4,將被钟交換 之A沸石化合成軟性PVC調配物並進行試驗且於表1 〇中顯示 如下。 (表10.調配物及性質) 成份 . 钾交換程 度(莫耳%) 調配物| :phr) 1 2 3 4 5 PVC樹脂(Oxy 230) 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 硬脂酸鋅(Aldrich) 0.3 0.3 0.3 0.3 0.3 環氧化黃豆油 (ESO) D-81 (Henkel) 2 2 2 2 2 氧化聚乙晞虫鼠 AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 * Advera™ 40 IP 0.3 實例IB 3.9 0.3 實例IB 9.2 0.3 實例IB 39.3 0.3 -26- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 24 1241317 A7 B7 五、發明説明( 實例1B_ DTS(分 76.2 0.3 16.3^ 丄6·9 _12.0 8.8 65.1 64.8 66.5 63.6 64.3 二议心用,休州Advera™ 401 P,一種商品化之4八鋁 矽酸鹽滞石,Advera™係pQ公司之註册商標。 實例11 實例11證明了 Advera 401 p及實例1B之性能,其中一部 份可X換鈉陽離子被鈣所取代,樣品係利用傳統離子交換 法所製備(D.Breck著,”沸石分子篩,,第7章,頁537至549), 如貝例4 ’將被辦文換之a沸石化合成軟性ρν。調配物並進 行試驗且於表11中顯示如下。 (表Π.調配物及性質) 成份 鈣交 換程 度' (莫耳 %) 調配物(phr) 1 2 3 4 5 6 7 8 9 PVC樹脂(Oxy230) 100 100 100 100 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 50 50 50 50 硬脂酸鋅(Aldrich) 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 ES0 D-81 (Henkel) 2 2 2 2 2 2 2 2 2 氧化聚乙烯蠟 AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Advera™ 401P* 0 0.3 Advera™ 40IP 3.5 0.3 Advera™ 40 IP 7.1 0.3 Advera™ 40IP 34.0 0.3 Advera™ 40IP 76.3 0.3 實例IB 3.5 0.3 實例IB 7.2 0.3 實例IB 35.9 0.3 實例IB 68.4 0.3 DTS(分鐘) 9.6 10.0 8.9 5.8 4.3 14.6 16.5 8.6 6.2 -27- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)Sodalite 0.3 MAP Low SiO, / Al 2 03 P Zeolite 0.3 DTS (minutes) 13.3 22.5 4.6 4.7 6.7 5.6 * ZeolystTMS Zeolyst International Registered Trademarks The results in Table 8 prove that not all zeolites can be used as PVC stabilizers. The same performance, zeolite A is the better zeolite. 1 Example 9 Example 9 demonstrates the effect of heat-activated zeolite 4 A, which has a crystal size of 1.5 and 0.4 micrometers' was heated at the temperature shown below for four hours, using an ignition loss (LOI at 1000 C) ) To test the moisture content in the sample of stagnant stone a, prepare and test the PVC formulations as described in Example 4, and Table 9 lists the PVC formulations and their properties. (Table 9. Preparations and properties) Ingredients (phr) 1 2 3 4 5 6 7 8 9 10 PVC resin (Oxy230) 100. 100 100 100 100 100 100 100 100 10 DOP (Akcros) 50 50 50 50 50 50 50 50 50 50 Zinc stearate (Aldrich) 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 Epoxidized soybean oil (ESO) D-81 (Henkel) 2 2 2 2 2 2 2 2 2 2 2 Oxidized polyethylene wax AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Advera ™ 40IP * 0.3 Advera ™ 401P- 100 ° C 0.3 Advera ™ 401P-200 ° C 0.3 Advera ™ 401P-300〇C 0.3 Advera ™ 40IP-500 ° C 0.3 Example IB 0.3 Example IB-100 ° C 0.3 Example 1B-200 ° C 0.3 Example 1B- 300 ° C 0.3 -25- This paper size applies to China National Standard (CNS) A4 (210X 297 mm) 1241317 A7 B7 5 Description of the invention (23 Example 1B- 500 ° C --- 0.3 DTS (minutes) 8.4 10.6 12.4 12.3 13.0 20.5 21.0 22.3 21.7 16.7 Zeolite LOI (% by weight) 21.0 15.1 5.4 4.2 1.8 21.5 15.1 5.0 4.0 1.9 * For comparison With Advera ™ 40 1P, a refined 4 oxalate zeolite, Advera ™ is a registered trademark of PQ Company. The results in Table 9 prove that the degree of hydration of 4A zeolite affects its performance as a pVC stabilizer, the best range Range from about 4% to 22%; however, it should be noted that this example is about a soft PVC formulation with extremely low zeolite load. Example 10 Example 10 demonstrates the properties of Example 1B, a portion of which is exchangeable for sodium The cations were replaced by potassium, and the samples were prepared using traditional ion exchange methods ("zeolite molecular sieves", Chapter 7, pages 537 to 549, by D. Breck, Krieger Publishing Company, Malabar, Florida), as in Example 4 The A-zeolite exchanged by bell was synthesized into a flexible PVC formulation and tested and shown in Table 10 below. (Table 10. Preparations and properties) Ingredients. Degree of potassium exchange (mol%) Preparations |: phr) 1 2 3 4 5 PVC resin (Oxy 230) 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 Zinc Stearate (Aldrich) 0.3 0.3 0.3 0.3 0.3 Epoxidized Soybean Oil (ESO) D-81 (Henkel) 2 2 2 2 2 Oxidized Polycarp AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 * Advera ™ 40 IP 0.3 Example IB 3.9 0.3 Example IB 9.2 0.3 Example IB 39.3 0.3 -26- This paper size applies to Chinese National Standard (CNS) A4 specifications (210X297 mm) 24 1241317 A7 B7 V. Description of the invention (Example 1B_ DTS (point 76.2 0.3 16.3 ^ 丄 6 · 9 _12.0 8.8 65.1 64.8 66.5 63.6 64.3 Secondly, Xinzhou Advera ™ 401 P, a commercial type of aluminosilicate sludge, Advera ™ is a registered trademark of pQ Company. Example 11 Example 11 demonstrates the properties of Advera 401 p and Example 1B. Some of the X-exchangeable sodium cations were replaced with calcium. The samples were prepared using traditional ion exchange methods (by D. Breck, "zeolite molecular sieve," 7 Chapter, pp. 537 to 549), as in Example 4 'will be changed a Zeolite-synthesized soft ρν. The formulations were tested and shown in Table 11 below. (Table Π. Formulations and properties) Degree of component calcium exchange '(mol%) Formulation (phr) 1 2 3 4 5 6 7 8 9 PVC resin (Oxy230) 100 100 100 100 100 100 100 100 100 100 DOP (Akcros) 50 50 50 50 50 50 50 50 50 50 Aldrich 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 ES0 D-81 (Henkel) 2 2 2 2 2 2 2 2 2 2 Oxidized polyethylene wax AC629A (Allied Signal) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Advera ™ 401P * 0 0.3 Advera ™ 40IP 3.5 0.3 Advera ™ 40 IP 7.1 0.3 Advera ™ 40IP 34.0 0.3 Advera ™ 40IP 76.3 0.3 Example IB 3.5 0.3 Example IB 7.2 0.3 Example IB 35.9 0.3 Example IB 68.4 0.3 DTS (minutes) 9.6 10.0 8.9 5.8 4.3 14.6 16.5 8.6 6.2 -27- This paper standard applies to China National Standard (CNS) A4 Specifications (210 X 297 mm)
裝 訂Binding
1241317 A7 _ B7 五、發明説明( *爲供比較之用,採用AdveraTM 401 P,一種商品化之4 A鋁 矽酸鹽沸石,Advera™係PQ公司之註册商標〇 實例12 下述實例顯示了縮減沸石晶體尺寸和沸石顆粒尺寸兩者 對於在CPVC管調配物中之動態熱穩性的正面影響。 (表12·調配物及性質) 成份 ·/弗石 顆粒 尺寸 (μ) 沸石 LOI ㈤ 沸石 平均 晶體 足寸 (μ) 結 晶 度 (%)b 調配物(phr) 1 2 3 4 5 6 7 8 9 TempRite® 3114c 100 100 100 100 100 100 100 100 100 Advera 40 IP 4.4 2.3 1.2 94 1.72 實例12A 3.7 2.0 0.4, 2.5a 94 1.72 實例12B 1.2 2.3 0.4, 2.0a 84 1.72 實例12C 5.5 1.9 0.5 124 1.72 實例12D 2.8 4.0 0.5 100 1.72 實例12E 1.8 2.7 0.5 100 1.72 實例12F 1.6 2.0 0.9 107 1.72 實例12G 1.6 2.2 0.6 106 1.72 Haake DTS(分鐘) 24.6 30.0 34.5 33.0 35.5 36.8 34.4 30.8d 20.6 具有一 80/20之大對小晶體比例的雙態方佈 利用X -射線繞射所測得之相對於起始結晶度的結晶度 c TempRite® 3114係由BF Goodrich公司所販售之粉末狀 CPVC管化合物 d不規則結果 實例12A係以與實例1B相同之比例所製備,實例12B係藉 由旋轉-噴射研磨實例12A之材質所製備。 實例12C之合i 藉由首先利用溶解試藥級氫氧化鈉丸(298 〇克)於去離子 水中,以製備一鋁酸鈉溶液的方式來製備實例12C,將此溶 -28- 本紙張尺度適用中@ a家標準(CNS) A4規格(21GX297公爱) !---- 12413171241317 A7 _ B7 V. Description of the invention (* For comparison purpose, AdveraTM 401 P, a commercial 4 A aluminosilicate zeolite, Advera ™ is a registered trademark of PQ Company. Example 12 The following example shows a reduction Both the zeolite crystal size and zeolite particle size have a positive effect on the dynamic thermal stability in CPVC pipe formulations. (Table 12 · Formulations and Properties) Composition · / Fruvite particle size (μ) Zeolite LOI ㈤ Zeolite average crystal Full Size (μ) Crystallinity (%) b Formulation (phr) 1 2 3 4 5 6 7 8 9 TempRite® 3114c 100 100 100 100 100 100 100 100 100 Advera 40 IP 4.4 2.3 1.2 94 1.72 Example 12A 3.7 2.0 0.4 , 2.5a 94 1.72 Example 12B 1.2 2.3 0.4, 2.0a 84 1.72 Example 12C 5.5 1.9 0.5 124 1.72 Example 12D 2.8 4.0 0.5 100 1.72 Example 12E 1.8 2.7 0.5 100 1.72 Example 12F 1.6 2.0 0.9 107 1.72 Example 12G 1.6 2.2 0.6 106 1.72 Haake DTS (minutes) 24.6 30.0 34.5 33.0 35.5 36.8 34.4 30.8d 20.6 A two-state square cloth with a large to small crystal ratio of 80/20 uses X -The degree of crystallinity with respect to the initial crystallinity measured by ray diffraction c TempRite® 3114 is a powdered CPVC pipe compound sold by BF Goodrich. D Irregular results. Example 12A is obtained at the same ratio as Example 1B. Preparation, Example 12B was prepared by spin-jet milling the material of Example 12A. The combination of Example 12C was prepared by first dissolving reagent-grade sodium hydroxide pellets (298 g) in deionized water to prepare monoaluminate acid. Sodium solution was used to prepare Example 12C, and this solution was used. -28- This paper size is applicable to @a 家 标准 (CNS) A4 specification (21GX297 public love)! ---- 1241317
,從加熱到10(TC並緩i添加三水合鋁(324克)同時加以攪拌直 土其落解爲止,然後將所形成之鋁酸鈉溶液冷卻到低於 75C,且再添加一額外(1212·5克)之去離子水,然後將此溶 液冷卻到室溫。以(1510.5克)去離子水稀釋一 15比例之矽 酸鈉落液(903.0克,二氧化矽/氧化鈉=15,57重量%),在 3 〇刀鐘之期間内伴&劇烈攪拌將鋁酸鈉溶液添加到本溶 液中,.然後再另外均相化15分鐘。令反應混合物在65rc下 持續老化1小時,然後再將此反應混合物加熱到93 rc持婧3 小時。然後將内容:物過濾,以去離子水加以清洗並進行 分析。如利用X-射線繞射所測得者,產物係由純沸石八所 組成,且具有一 1.0氧化鈉:丨氧化鋁:2.〇〇二氧化矽的化 學組成。 皇il l 2D之合成 藉由首先利用如上述實例12C中之程序,使用溶解試藥級 氫氧化鈉丸(307.6克)、三水合鋁(28〇〇克)於(129〇 〇克)去離 子水中並冷卻到室溫的方法,以製備一鋁酸鈉溶液的方式 來製備實例12D。以(1290.0克)去離子水稀釋一15比例之矽 酸鈉溶液(792.0克,二氧化矽/氧化鈉=15,57重量%),在 一 60分鐘之期間内伴隨劇烈攪拌將鋁酸鈉溶液添加到本溶 液中。然後,將溶液Α(3 1.2克)添加到反應混合物中並充分 混合15分鐘,然後再將此反應混合物加熱到93.3。〇持續i 5 小時。然後將内容物過濾,以去離子水加以清洗並進行 分析。如利用X-射線繞射所測得者,產物係由純滞石A所 -29- 本紙張尺度通用中國國家標準(CNS) A4規格(210 X 29_7公爱)_ ---—--一 27 1241317 五、發明説明( 組成 實例1 2E係以斑音仏1】0η』^、 ,、貝:例12D相同 < 比例所製備,且再 球磨製程加以機械性碾碎。 ~ 藉由首先以如上述實例12C中,使用溶解試藥級氣氧化納 丸克)' 二水合銘(324 G克)於⑴⑼〇幻去離子水 冷卻到室溫的方法’以製備一銘酸鈉溶液的方式來製備實 例心以⑴㈣幻去離子水稀釋—咖例切酸納溶^ (820.0克’二氧化矽/氧化鈉=3 2, 62重量%),然後,將溶 液A(2·4克)添加特酸鹽溶液中並充分混合15分鐘。在一3〇 分鐘之期間内伴隨劇烈攪拌將㈣鈉溶液添加到本溶液中 ,然後再將此反應混合物加熱到93·3χ:持績3 蚨 内容物過滤,以去離子水加以清洗,在跡c下乾㈣= 並進行分析。如利用χ-射線繞射所測得I,產物係由純滞 石Α所,且成,且具有〇氧化納:J氧化銘:2⑼二氧化石夕 的化學組成。 i^U2G^±j^ 實例12G製備如下。以如上述實例12(:中,使用溶解試藥 級氫氧化鋼丸(334.0克)、三水合銘(324 〇克)於⑴〇〇 〇克)去 離子水中然後再冷卻到室溫的方法,以製備一链酸鈉溶液 。以(1100.0克)去離子水稀釋一 32比例之矽酸鈉溶液(814〇 克,二氧化矽/氧化鈉二3.2,62重量%),然後,將溶液 Α(16·0克)添加到矽酸鹽溶液中並充分混合15分鐘。在一 3〇 本紙張尺度適用巾a s家標準(CNS) A#規格(21G_X 297公爱丁 30- 1241317 經濟部中央標隼局員工消費合作社印製, From heating to 10 ° C and slowly adding aluminum trihydrate (324g) while stirring until the soil dissolves, then the formed sodium aluminate solution is cooled to less than 75C, and an additional (1212 5 g) of deionized water, and then the solution was cooled to room temperature. Dilute 15% sodium silicate solution (903.0 g, silica / sodium oxide = 15,57 with (1510.5 g) deionized water) % By weight), the sodium aluminate solution was added to the solution with & vigorous stirring during 30 knife minutes, and then homogenized for another 15 minutes. The reaction mixture was aged at 65 rc for 1 hour, then The reaction mixture was heated to 93 rc for 3 hours. Then the content was filtered, washed with deionized water and analyzed. As measured by X-ray diffraction, the product was obtained from pure zeolite Hachi Composition, and has a 1.0 sodium oxide: 丨 alumina: 2. 00 silicon dioxide chemical composition. Huang il l 2D synthesis by first using the procedure as in Example 12C above, using dissolved reagent grade sodium hydroxide Pills (307.6 g), aluminum trihydrate (2800 g) (129 00 g) Deionized water and cooling to room temperature, Example 12D was prepared by preparing a sodium aluminate solution. Dilute a 15% sodium silicate solution (792.0) with (1290.0 g) deionized water. G, silica / sodium oxide = 15, 57% by weight), the sodium aluminate solution was added to the solution with vigorous stirring over a period of 60 minutes. Then, solution A (3 1.2 g) was added to the reaction The mixture was thoroughly mixed for 15 minutes, and then the reaction mixture was heated to 93.3 ° for 5 hours. The contents were then filtered, washed with deionized water and analyzed. As measured by X-ray diffraction The product is made of pure stagnation stone A-29. This paper size is common Chinese national standard (CNS) A4 specification (210 X 29_7 public love) _ --- ----27 1241317 V. Description of the invention (composition example 1 2E is prepared by the speckle 仏 1] 0η ′ ^, ,, and shell: the same proportion as in Example 12D, and then mechanically crushed in the ball milling process. ~ By first using the dissolution reagent in Example 12C above Grade Gas Oxidation Sodium Pills) 'Ming Dihydrate (324 Gg) 〇〇 Method of cooling deionized water to room temperature 'To prepare a solution of sodium monoammonium acid Example Dilution with deionized water—Californic acid sodium ^ (820.0 g' silica / oxidation Sodium = 3 2, 62% by weight), then, solution A (2.4 g) was added to the special acid salt solution and mixed well for 15 minutes. The sodium sulfonate solution was added to the solution with vigorous stirring over a period of 30 minutes. In this solution, the reaction mixture was then heated to 93.3 ×: Result 3 蚨 The contents were filtered, washed with deionized water, dried under trace c, and analyzed. As measured by X-ray diffraction, the product is made of pure hysteresis A, and has a chemical composition of sodium oxide: J oxide name: 2⑼stone dioxide. i ^ U2G ^ ± j ^ Example 12G was prepared as follows. Take the method of dissolving the reagent-grade steel hydroxide pellets (334.0 g), Ming trihydrate (324 g) in 1000 g) of deionized water as in Example 12 (: above, and then cooling to room temperature, To prepare a sodium chain solution. Dilute a 32% sodium silicate solution (8140 g, silicon dioxide / sodium oxide di 3.2, 62% by weight) with (1100.0 g) deionized water, and then add solution A (16.0 g) to the silicon. In the acid solution and mix thoroughly for 15 minutes. Printed on 30 paper standards (CNS) A # specifications (21G_X 297 male Eding 30-1241217) Printed by the Consumer Cooperatives of the Central Bureau of Standards, Ministry of Economic Affairs
A7 ----------B7 發明説明(28^^ 一'--- 炊Y "彳内泮卜逍劇烈攪拌將鋁酸鈉溶液添加刘本溶液中 '、後再另外均相化1 5分鐘。然後再將此反應混合物加敖 到 93.3°C持% 3…、 生' 、。然後將内容物過濾,以去離子水加以 、 在丨〇〇 C下乾燥1 2小時並進行分析。如利用χ_射線繞 、、/导者產物係由純沸石Α所組成,且具有一丨· 〇氧化 鈉· 1氧化銘:2.〇〇二氧化石夕的化學組成。 上述所有樣品均在4ϋ(Τ(:下炙灼4小時,如表【2中所示, s f把係由具有小顆粒尺寸與小晶體尺寸之組合的樣品 斤k彳于,不像興具有一極低沸石濃度且具有一極高塑化劑 展度,且其中沸石顆粒尺寸與穩定性沒有明顯關係之軟性 pvc #]配物有關的實例5 ,本實例係與一 cpvc調配物有關 。在本貫例(c PVC:調配物中,沸石添加量明顯較大且無塑 化劑。 實例1 3 下列實例顯示沸石量對一 PVC砑光調配物的影響。 (表1 3 A ·無沸石成份調配物) 成份 產物説明 調配物 (phr) PvC樹月旨(〇XY 334,,K= 57) 〇xy Vinyls 100 Blendex 590 奇異特用品公 司 0.8 Kane Ace® B-3 l K e n e k a 12 Thermolite® 890S AT〇化學公司 1.5 Loxiol® G 1 6 Henkel 0.9 Loxiol® G70S Henkel 0.6 氧化聚乙烯629A Allied 0.1 將表1 3 B中所示之沸石A的量添加到表1 3 A中所給定的調 -31 - 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X;297公釐) (請先閲讀背面之注意事項再填寫本頁) 1241317A7 ---------- B7 Description of the invention (28 ^^ 一 '--- Cook Y " 彳 内 泮 卜 小 vigorously add sodium aluminate solution to Liu Ben solution', and then all other It was phased for 15 minutes. Then the reaction mixture was heated to 93.3 ° C and held at 3 ° C. Then the contents were filtered, added with deionized water, dried at 1000 ° C for 12 hours and Analyze. For example, using χ-ray winding, the / lead product is composed of pure zeolite A, and has a chemical composition of sodium oxide · 1 oxidation inscription: 2. 00 chemical composition of stone oxide. All of the above The samples are all at 4 ° C (4 hours), as shown in Table [2, sf is composed of a sample having a combination of small particle size and small crystal size, unlike Xing, which has a very low Example 5 of a soft pvc #] compound with a zeolite concentration and a very high plasticizer spread, and in which the size of the zeolite particles has no significant relationship with stability, this example is related to a cpvc compound. In this example (C PVC: In the formulation, the amount of zeolite added is significantly larger and there is no plasticizer. Example 1 3 The following examples show that the amount of zeolite versus a PVC The effect of light formulations. (Table 1 3 A · Zeolite-free formulations) Component product description Formulations (phr) PvC tree month purpose (〇XY 334 ,, K = 57) 〇xy Vinyls 100 Blendex 590 Exotic special products company 0.8 Kane Ace® B-3 l K eneka 12 Thermolite® 890S AT〇 Chemical Company 1.5 Loxiol® G 1 6 Henkel 0.9 Loxiol® G70S Henkel 0.6 Oxidized polyethylene 629A Allied 0.1 The amount of zeolite A shown in Table 1 3 B Added to the adjustment given in Table 1 3 A -31-This paper size applies the Chinese National Standard (CNS) A4 specification (21〇X; 297 mm) (Please read the precautions on the back before filling this page) 1241317
配物中 3B.沸石調配物及性質) |份 —y^2Aa~^ )d Ο 13.6 _0^8 21.6 調配物(fhir) Γ" 一 1.2 23Τ 30.0 35.2 6 34.6b. 3在3 00°。下乾燥4小時到3.8% LOI b在較平衡狀態高出2 0 %轉矩時的預估分解時間 C在較平衡狀態高出25%轉矩時的預估分解時間 d利用Haake轉矩電流計在19〇1:及5〇 RpM下,使用6〇克樣品 所進行之DTS試驗 已發現必須乾料石,因爲若無此種乾燥,則當調配物 被擠出成型時,便會在丨.2 phr或更高的沸石濃度下,於 手Η出成型產物中觀,祭到從水份蒸發作用中所產生的水氣 泡泡。 實例14 本實例顯示氣化聚氣乙烯(CPVC)粉末化合物的動態熱 %疋性試驗,對每一試驗而言,將3.料克的沸石樣品添加 到200克的TempRite®3 114粉末狀CPVC管擠出成型化合 物中,並在一食品加工處理混合器中攙混15分鐘,如先 別男例所利用者’採用根據A STM方法中之D 2 5 3 8 -9 5動 悲熱穩定(DTS)試驗法進行粉末狀CPvc化合物的熱穩定 性試驗,其中DTS性能係定義爲達到一快速CPvc分解作 用點所需時間,以及在平衡轉矩已建立後之轉矩增加。 -32-Formulations 3B. Zeolite formulations and properties) | parts —y ^ 2Aa ~ ^) d 〇 13.6 _0 ^ 8 21.6 Formulations (fhir) Γ "-1.2 23T 30.0 35.2 6 34.6b. 3 at 3 00 °. Dry for 4 hours to 3.8% LOI b Estimated decomposition time when the torque is 20% higher than the equilibrium state C Estimated decomposition time when the torque is 25% higher than the balanced state d Use Haake torque galvanometer At 1901: and 50 RpM, a DTS test using 60 grams of sample has been found to require dry stone, because if there is no such drying, when the formulation is extruded, it will be in 丨. At a zeolite concentration of 2 phr or higher, the molded product is held in the hand, and the water bubbles generated from the evaporation of water are sacrificed. Example 14 This example shows a dynamic heat% resistance test for a gasified poly (vinyl chloride) (CPVC) powder compound. For each test, a 3. grams zeolite sample was added to 200 grams of TempRite® 3 114 powdered CPVC. The tube is extruded into the compound, and mixed in a food processing mixer for 15 minutes. As used by the male example, 'D 2 5 3 8 -9 5 in the A STM method is stable and hot ( DTS) test method is used to perform thermal stability test of powdered CPVC compounds. DTS performance is defined as the time required to reach a fast CPVC decomposition action point and the torque increase after the equilibrium torque has been established. -32-
1241317 A7 B7 五、發明説明(% ) 本實例之動態熱穩定性試驗係使用一 Haake電流計,在 195或2〇5C及35 RPM下,對70.5克的樣品,於預熱3分鐘 後所進行(1分鐘在1 0 RPM下,2分鐘在5 RPM下),重覆每 一試驗且對每一化合物之報導結果爲兩次或三次試驗之 平均値。 年14·調配物及性質 成份 M c 3 a in- * Bakrb LOI (%) 結 曰0 度 (%)c 1 2 3 4 5 6 TempRite® 3 1 14 100 100 100 100 100 100 實例1 2 A 1.99 94 1.72 實例1 2 F 25.50 4.2 107 1.72 實例1 2 G 25.80 4.6 106 1.72 實例12Fa 4.90 2.26 71 1.72 貫例1 2 Ga 3.90 2.03 73 1.72 2 0 ) ϋ時足 Haake DTS (分鐘) 13.9 20.0 27.3 27.9 18.9 18.5 1 9 5 C 時( Haake DTS (分鐘) 22.7 33.1 34.4 30.8d 31.0 3 1.2 3在650°(:下於50%蒸汽之大氣中炙灼丨小時 6在4·6托耳下之平衡水吸附作用 c利用X-射線繞射所測得之相對於起始結晶度的結晶度 d不規則結果1241317 A7 B7 V. Explanation of the invention (%) The dynamic thermal stability test of this example was performed using a Haake ammeter at 195 or 2OC and 35 RPM on a 70.5 g sample after 3 minutes of preheating (1 minute at 10 RPM, 2 minutes at 5 RPM), each test is repeated and the reported results for each compound are the average of two or three tests. Year 14 · Mixed ingredients and properties M c 3 a in- * Bakrb LOI (%) 0 degrees (%) c 1 2 3 4 5 6 TempRite® 3 1 14 100 100 100 100 100 100 Example 1 2 A 1.99 94 1.72 Example 1 2 F 25.50 4.2 107 1.72 Example 1 2 G 25.80 4.6 106 1.72 Example 12Fa 4.90 2.26 71 1.72 Example 1 2 Ga 3.90 2.03 73 1.72 2 0) Hourly foot Haake DTS (minutes) 13.9 20.0 27.3 27.9 18.9 18.5 1 9 5 C (Haake DTS (minutes) 22.7 33.1 34.4 30.8d 31.0 3 1.2 3 Scorch in 650 ° (: under 50% steam atmosphere) Hour 6 Equilibrium water adsorption at 4 · 6 Torr c Irregular results of crystallinity measured with X-ray diffraction relative to the initial crystallinity
McBain-Bakr試驗,在本技藝中已爲人所熟知,包含測量 ‘口σ在足壓力之文控络氣大氣下的平衡獲取重量,對 相關於本發明之試驗而言,㈣一4 6托耳的水蒸氣壓。 -33-The McBain-Bakr test, which is already well known in the art, involves measuring the weight of the mouth σ in a controlled atmosphere of foot pressure in a controlled atmosphere, and for the test related to the present invention, 44 6 Torr Ear water vapor pressure. -33-
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