TWI241235B - Extrusion molding machine - Google Patents

Extrusion molding machine Download PDF

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Publication number
TWI241235B
TWI241235B TW092128351A TW92128351A TWI241235B TW I241235 B TWI241235 B TW I241235B TW 092128351 A TW092128351 A TW 092128351A TW 92128351 A TW92128351 A TW 92128351A TW I241235 B TWI241235 B TW I241235B
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Taiwan
Prior art keywords
cylinder
temperature
mold
foam
item
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TW092128351A
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Chinese (zh)
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TW200513372A (en
Inventor
Masayuki Kamite
Haruhiko Abiko
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Misawa Homes Co
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Publication of TWI241235B publication Critical patent/TWI241235B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/86Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the nozzle zone
    • B29C48/865Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/875Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling for achieving a non-uniform temperature distribution, e.g. using barrels having both cooling and heating zones

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)

Abstract

The present invention is to provide an extrusion molding machine comprising a cylinder for conveying material, a silo, a screw installed in the silo, a fluid tank and a heater, so as to produce foam. More particularly, the present invention relates to an extrusion molding machine which can improve production efficiency by preventing the backflow of a fluid for foaming, wherein: the extrusion molding machine has a silo to which an expandable material is supplied, a cylinder and a screw for conveying the material supplied to the silo while kneading the material, a tank which is connected to the supply route between the silo and the screw and houses water, a die connected to the tip of the cylinder, and a heater which melts the material and heats the material from an initial temperature lower than the vaporization temperature of water to a final temperature for completely vaporizing water in six steps from the silo side base end toward the die side tip of the cylinder.

Description

1241235 玖、發明說明: 【發明所屬之技術領域】 涉及-種押出成形機,尤指可防止發泡用流體發生逆流 且可提尚製造效率的押出成形機。 【先前技術】 *㈣,為了保護容易受到損害或損傷的電子機器、電子零件等精 讀态及水果類等物品避免受到外部衝擊,在包裝輸送時,都會蔣包 裝用的緩衝材與這些機器或水果等_起放人紙箱内和1包裝: 成令㈣綠或水果類等物品因此受到保護和可以承受外部的衝擊。 15 20 而這種驗包裝輸送的緩衝材,係由含聚丙烯等樹脂成分的發泡 ,料,經過發泡成型而製成,是—種在内部結構組織上形成有細微空 隙⑹⑴的舍泡體’因此,這種發泡體的用途包括可作為緩衝材等等 而且,讀發泡體的製造方式,_般都是採用押出成形機來製造。 亦即使用押出成形機來製造這種發泡體的過程,係將發泡材料 餘喂入押出成形機的汽缸韻内部時,同時將水或油等發泡用流體 同供給喂入押出成形機的汽紅蒼内部,此際,同步啟動加熱器和啟 動汽缸勧部_桿裝置,令喂人汽缸糾部的發泡材料及發泡用流 '被力,、、、之際’同步利用雙螺桿對發泡材料及發泡用流體進行力口壓糾 纏混鍊。這個時候,發泡材料經攙雜人發、流體後,在汽_内部 的祕加熱狀態下,私斩被混鍊形成凝聚狀態的混鍊物料,而且均勻 刀政在這個混鍊物料内部的發泡用流體,因為有一部分的發泡用流體 被加熱而汽化’所以呈水蒸驗態與液體狀態交互混合共存的狀態。 接著’這個完成糾纏混鍊的混鍊物料,逐次被汽缸釜内部的螺桿裝置 推擠向成形模具的押出出口方向輸送;當這個混鍊物料被擠壓經過成 形板具和被擠壓出來的時候,因為壓力瞬間被急遽減壓關係,此際, 25 1241235 原本停滯凝聚在混鍊物之中的發泡用流體,因發生發泡關係而爆發消 失’使得混鍊物料的樹脂成分内部因此形成有空隙(cell),進而製成 在内部結構纟且織具有細微空隙的發泡體。 但疋,上述對於汽缸釜内部的發泡材料及發泡用流體的加熱方式 5及加熱私度,係採行對汽缸爸一次加熱達到足以令發泡用流體氣化且 發生發泡的程度,而這種—次加熱到高溫的加熱方式,對於喂入汽缸 爸内部的發泡用流體,會造成因為急激氣化膨脹的作用關係,而導致 Μ反入汽缸荃内的發泡用流體卻反而發生逆流現象,會從汽红荃的 内部倒流回去到流體儲放槽内。所以,這種將汽缸蒼一次加熱到氣化鲁 1〇溫度以上的習知技術的缺點,就是會造成發泡用流體的供給量既不均 社不足夠,使得發泡材料_部結構組織,沒有職均勻分散的細 =工隙而魅丨所製成的發泡體製品有發泡不完全及形狀品質不穩, 定的問題,以及有製造效率不佳的問題。 " 【發明内容】 η 20 25 因此’本發明的主要目的,即在提供一種押出成形機,具有可以 防止發泡狀體發生逆流現象的優點,且可以提高押城形機的製造 效率。 —本發明所示的押出成形機,其特徵係包括:具有圓桶供料裝置、 从蚤及設置在這個汽缸轴部的螺健置,其卜義供料裝置用 來供給構成發泡體的發泡材料原料,且將發泡材料原料喂人汽缸爸的 内部’而汽缸娜陶桿裝置,_來對Μ供料裝置所供給喂入 故除此導本細增出成形機的 t 几 。又有成形拉具、流體儲放槽及加熱裝置,直令, 成形模具找在汽缸⑽前端,從汽缸⑽經過混練 來 麵,在觸綱㈣,崎㈣細條 7 12412351241235 发明 Description of the invention: [Technical field to which the invention belongs] It relates to an extrusion molding machine, especially an extrusion molding machine which can prevent the back flow of the foaming fluid and can improve the manufacturing efficiency. [Previous technology] * ㈣, in order to protect the intensive reading of electronic equipment, electronic parts, etc. and fruits and other items that are vulnerable to damage or damage from external impacts, the packaging materials and packaging machines and fruits are used for packaging and transportation. Waiting_ put in the carton and 1 package: Cheng Ling green or fruit and other items are therefore protected and can withstand external impact. 15 20 And this kind of buffer material for packaging inspection is made of foamed material containing resin components such as polypropylene, which is made by foaming. It is a kind of foam with fine voids formed in the internal structure and structure. Therefore, the use of this foam includes use as a cushioning material, etc. Moreover, the manufacturing method of the foam is generally manufactured by using an extrusion molding machine. That is, the process of manufacturing such foam by using an extruder molding machine is to feed the foaming material surplus into the cylinder rhyme of the extruder molding machine, and simultaneously feed the foaming fluid such as water or oil into the extruder molding machine. Inside the steam red Cang Cang, at this time, the heater and the cylinder head _ rod device are started simultaneously, so that the foaming material and the foaming flow that feed the cylinder correction section are forced, and simultaneously The screw entangles the foamed material and fluid for entanglement with the chain. At this time, after the foamed material is mixed with human hair and fluid, it is privately chopped by the mixed chain to form a condensed mixed-chain material under the secret heating state of the steam, and the foam is evenly mixed within the mixed-chain material. With a fluid, a part of the foaming fluid is heated and vaporized, so it is in a state where the water vapor state and the liquid state are mixed and coexist. Then 'the mixed chain material that has completed the entanglement of the mixed chain is successively pushed by the screw device inside the cylinder kettle to the extrusion exit direction of the forming die; when this mixed chain material is extruded through the forming plate and extruded, Because the pressure was suddenly decompressed, at this moment, 25 1241235, the foaming fluid that had originally stagnated and accumulated in the chain, broke out due to the foaming relationship, so that the resin component of the chain material was formed inside. Cells are further produced into a foam having an internal structure and having fine voids. However, the above-mentioned heating method 5 and the degree of heating of the foaming material and foaming fluid inside the cylinder kettle are performed by heating the cylinder father once to a degree sufficient to vaporize the foaming fluid and foaming, And this kind of heating method of secondary heating to high temperature, for the foaming fluid fed into the cylinder father, will cause the effect of rapid gasification and expansion, which will cause M to enter the cylinder fluid instead of the foaming fluid. If a counter-current phenomenon occurs, it will flow back from the interior of Qi Hongquan to the fluid storage tank. Therefore, the disadvantage of this conventional technique of heating the cylinder once to a temperature above 10 ° C is that it will cause the supply of foaming fluid to be uneven and insufficient, which will cause the foaming material to have a structural structure. Foam products made with uniformly dispersed fine = work gaps have problems such as incomplete foaming, unstable shape and quality, fixed problems, and poor manufacturing efficiency. [Summary of the Invention] η 20 25 Therefore, the main object of the present invention is to provide an extrusion molding machine which has the advantages of preventing the backflow phenomenon of the foamed body and can improve the manufacturing efficiency of the extrusion machine. -The extruder forming machine according to the present invention is characterized by having a barrel feeding device, a flea and a screw set provided on the shaft portion of the cylinder, and its feeding device is used to supply the foam forming body. The foaming material is fed to the inside of the cylinder, and the cylinder Nato rod device is used to feed the material supplied by the M feeding device. Therefore, the number of t in the forming machine is increased. In addition, there are forming pullers, fluid storage tanks and heating devices. Directly, the forming mold is located at the front end of the cylinder ,, and after mixing from the cylinder 触, the rugged strip 7 1241235

f體«㈣狄細存放令發泡㈣触㈣秘 體且係與則述圓桶供料裝置與螺桿裝置之間的供 /;,L 加熱裝置則用來對汽岭的本體進行分區階二依 從罪近圓桶供料裝—側般有成《具的另-側㈣=不^ 飾Γ至賊城溫度,溫度,^ ,直加、、㈣俜:it部—直維持呈舰狀態外,且較低的初期溫度 /、力·耘度係足夠令發泡用流體因受熱而開始氣化 、 度,其加溫程度狀齡發泡用流體可以完全氣化。㈣、取、’冬’皿 10 15 對苯别:,的發泡材料’得選用例如聚乙烯(PE)、聚酿胺(PA)、聚 對本^乙二S旨㈣)等—般性轉、《合乳轉未裂化塑膠。 、目的係基於為遏止發雜料不會吸㈣和附著到不希望的物質 且為遏止發捕料孳生細g及黴料,在這些轉中,可採行添加 入定量的紙及《雜加物,來構摘使㈣發泡㈣顧。而且, b包材料可以加入的添加物,除了包括可採用紙及殿粉外,例如,粉 碎的木粉、活性炭、來源取自植物的茶葉渣以及木質材料的纖維涪等 ,都可以使用。 而雨面所謂的分區階段加熱,更具體來說,係在汽缸爸的較低初鲁 期溫度和較高最終溫狀間,區分成幾段不同加熱溫度的加溫階段, 例如,將汽缸莶的本體區分成幾段區域,對於汽域的不同區域,可 '刀另J改艾不同的力口熱设疋溫度,如此,就可以調整和控制汽虹爸在 ,们不同區域的溫度上昇梯度。還有,汽缸錢較低初期溫度和較高 取終服度’雖然係屬特定溫度,但落在此較低初期溫度和此較高最終 /皿度之間的叹疋溫度’倒是不需要被限定成特定溫度,所以,汽缸釜 ^較低袖溫度和較高最終溫度之間的設定溫度,可以設定成溫度節、 25節上昇提尚,也可以設定成在中途溫度一度下降。 1241235 =示的押出成形機’可用來製成發泡體的製造 2. 、、&體力孰力置對起供給喂入汽紅签内部的發泡材料及發泡用 ::熱,,,由螺桿裝置以轉動方式對發泡材料及發泡用 ,=仃加壓混鍊和混鍊均勻。這個時候,汽缸㈣部的發泡材料 缸=熱衣置的分區階段加熱,在最終溫度階段仍纽融狀 =細附,顧體,曝歸谢繼加熱,由較 :擺度的加無綱錢化,加_較高最終溫度的加孰階段 二=:因此’發朗流體呈現水蒸氣狀態與液體狀態纽混合 /、存的停城縮狀態,均勻分散於形_雜態的秋材料中。 15 20 2過加_鍊完成的混鍊姆,由於螺桿肢的雙螺桿同向 軚動擠I,會被推擠朝向成形模具的出口方向移動。 3·而被推擠朝向成形模具移動的混鍊物料,又進一步受到螺桿裝置的 雙螺桿轉動擠壓,-邊經過成形模具的模“被擠壓成預定形狀,( -邊經由成形模具的模穴而被擠壓出來到外面。‘然而,就在此混鍊 物料被擠壓出來到外面的時候,均勻分散在混鍊物料之中且呈产 凝縮狀態的發泡麟體,因為加壓狀_間解除,而成急遽減壓= 關係,會發生發泡氣化而爆發消失,而且,發泡材料又因為急遽冷 部而硬化,故發泡材料的内部結構組織上就形成有細微空隙,The f body «㈣ di fine storage makes the foaming ㈣ contact the mysterious body and is connected with the supply device between the barrel feeding device and the screw device / ;, the L heating device is used to partition the body of the steam ridge Follow the guilt near the barrel to supply the material-the side is generally "with the other-side ㈣ = not ^ decorated Γ to the temperature of the thief city, temperature, ^, directly add ,, ㈣ 俜: it Department-straight to maintain the state outside the ship Moreover, the lower initial temperature / force and viability are sufficient for the foaming fluid to begin to vaporize due to heat, and its heating degree can fully vaporize the foaming fluid. ㈣, take, 'winter' dish 10 15 p-phenylene :, the foaming material ', you can choose, for example, polyethylene (PE), polyamine (PA), poly (benzyl succinate)), etc.-general conversion , "He milk into uncracked plastic. The purpose is based on the purpose of preventing fine materials from absorbing and adhering to undesired materials and preventing fine materials and mold from growing. In these transfers, a certain amount of paper and Objects, to make the blistering contemplation. In addition, the additives that can be added to the b package material include paper and rice flour, for example, crushed wood flour, activated carbon, tea residue derived from plants, and fiber tincture of wood materials. The so-called zone-stage heating of the rain surface, more specifically, is divided between the lower initial temperature of the cylinder and the higher final temperature, which is divided into several heating stages with different heating temperatures. For example, the cylinder 莶The body is divided into several sections. For different areas of the steam area, you can change the temperature setting of different heat ports, so that you can adjust and control the temperature gradient of the steam rainbow in different areas. . Also, the lower initial temperature of the cylinder and the higher final service degree 'Although they belong to a specific temperature, the sigh temperature falling between this lower initial temperature and this higher final temperature is not necessarily limited. It can be set to a specific temperature, so the set temperature between the lower sleeve temperature and the higher final temperature of the cylinder kettle can be set to temperature knots, 25 knots to rise, and it can also be set to drop once in the middle of the temperature. 1241235 = The extruder molding machine shown can be used to make foam. 2. ,, & physical strength is opposite to the foam material and foam used to feed the inside of the steam red label :: heat ,,,, The screw device is used to rotate the foaming material and foaming in a rotating manner. At this time, the foaming material cylinder at the crotch of the cylinder is heated at the sub-stage stage of the hot clothes, and it is still melted at the final temperature stage = thinly attached, caring, and exposed to Xie Ji heating. Qianhua, plus _ higher final temperature plus stage two =: Therefore, 'Fallon fluid presents a mixture of water vapor and liquid state, and a state of stagnation, and is evenly dispersed in the autumn material of the shape _ mixed state . 15 20 2 The mixed chain completed by the over-addition chain will be pushed toward the exit of the forming die because the twin screw of the screw limb is squeezed in the same direction. 3. The mixed-chain material that is pushed toward the forming mold is further squeezed by the twin-screw rotation of the screw device,-the mold passing through the forming mold is "extruded into a predetermined shape, (-the mold is passing through the forming mold It is squeezed out to the outside. 'However, just as the mixed-chain material was extruded to the outside, it was evenly dispersed in the mixed-chain material and was in a condensed state. _ Is released, it becomes a sudden pressure reduction = relationship, foaming and gasification will occur and the explosion disappears, and the foaming material will be hardened due to the rapid cooling of the cold part, so there are fine voids in the internal structure of the foaming material.

此製成一種發泡體。 W 4.之後,經職切錢當長度,就可製搞品化的發泡體產品。 據此’本發明所示的押出成形機,其所供給喂入汽缸签:部的發 25 1241235 泡用流體,經攙雜混鍊入混練物料中,以及在伴隨著混練物 過程中,將因為汽缸爸被採取分區階段加熱,不會受到發泡肝= 遽膨脹變化等影響,故與f知將汽__次力姻足以氣= 泡的加·式相峨,本發明所示的押城形機,棚: 5體倒流回去到流體儲放槽。 心/E用μ 士而且,所使用的發泡用流體的供給喂入方式,係經由與圓桶 ι置與螺桿裝置之間的供給通路係構成相通的管路,而喂 内部,因為不是直接經由汽缸蚤内部的螺桿裝置喂入,所以= 防a發泡用流體倒流回去到存放發泡用流體的流體儲放槽。月匕 0 明所示的押出成形機,可以防止發泡用流_流回去到 机體儲放槽,所以,能夠製成品質既安定且效率又佳的發泡辭口。 及效=所述的優點,就是本發騎補押出成形機所能達成的目的 =發明所示的押域形機方面,係翻水作 崎觸加歸置,其_溫度係奴侧t:曹c,= Γ溫度則設定在16『d,,將汽_的本_分成六個: 同&域,對不同區域各別進行設定加熱溫度,即對、 ^ 20 的_二;:::::=:=:_ 在水 域進行不同設_溫度的六階段加熱,且,二二 J6〇t〜240t之η 、〜士 奴阿取終概度設定在 汽叙义食⑼/ 候,被加熱的水,經過—次氣化之後,在 在高===、的级内,Γ,在輪送的過射,均處 了π凝鈿的亂化狀m,和均勻混鍊分散在發泡材、 10 25 1241235 料中丸當發泡㈣經由成形模具擠壓成型而被播壓出來到外面的時候 ’因為加壓狀恶瞬間解除% I、盧、士 、 ,合發生料、w 本呈凝_氣化水氣 錄二:ΐ 暴發消失,因此可以製成内部形成有空隙的- =泡體。而水作為發泡麟體使㈣目的,係出於水既可容易 :π_階段加熱時,又有防止水倒流回去到流體儲放槽的 效果,因此,採用水作為發泡職體,能夠製成品質既安定、效率又 佳且價格低廉的發泡體製品。 狀,出成形機,所選用的發泡材料,得預先製成粉粒 振動機構。 丨刀的》如又有可產生間歇振動的 叙粒狀的备泡材料,其形狀除了預先製成粉粒狀外 狀物、顆粒狀、彈丸狀東西,及粉碎物等。 衣成私 15 20 2於本發剩示_成形機的振動機構,係_由馬達和被馬 驅動的凸輪所組成。而且,這個振動機構,係將凸輪直接設置在馬 士的轉軸上’ 4達轉動時,凸輪就被馬達驅動而產生旋轉動作,同 2 =個凸輪的前端部’會不斷地間歇性敲打圓桶供料裝置 L令議供職歸生軸,減,賴成了本發·概 4 ==。Γ本發明亦可採用與前述振動機構具相同振動功能 簧和電磁鐵等=。了_根據電麵振動力量而產生鶴的板狀彈 士田伞刀粒狀的《泡材料,因結塊而黏附在圓桶供料裝置的本體上面 因t設置在圓桶供料裝置料的振動機構,不斷的間歇性敲打圓 二/、料衣置的側邊部分,使得因結塊而有黏附現象的發泡材料,合因 文到敲打和受職動轉_著,並糊供給喂人汽缸麵内部。曰 用於本發明所補押出成形機的成形模具,係、開設有複數個用於 11 25 1241235 吏用的換八’且这些複數個模穴’以三個緊鄰的模穴構成預定的 UK且Μ彼此之間的位置並構餘互等距齡散配置的設 叶,為本發明的具體實施例之一。 口為被衣成的發泡體’若發生未發泡或有發泡不足的部份,或發 5生㈣過度而鼓起時,即表示發泡材料在經過成形模具而被擠押出^ 的時候,因為發泡材料仍處於雜融狀態,所以會發生擁播現象,而 發泡材料-旦發生贿而不能通過成賴具賴穴時,將造成被 製成的發泡體,在形狀等品質方面會有不安定的情況。但是,本發明 二使用的成輪具,因為以簡單的構造來形成複數個模穴的位置,且⑩ 拉八彼此之間驗置,賴餘互等轉分散配置的模穴位置,所以 ,發泡材料能夠穩定且順暢通過成形模具的複數個模穴,使得被製成 的發泡體,在形狀等品質方面既簡單又穩定。 ' /而用於本發明所示的押出成形機的成形模具,係將複數健穴的 形狀’開設形成圓形狀的複數個模穴,且圓形狀模穴的直徑以 15 1,8刪〜2. 2刪為條件,構成本發明較佳的具體實施例之—。因為,當 圓形狀模穴的直徑在1.8喊下時,所製成的發泡體,就會有發泡: 分不足的部份;同理,當圓形狀模穴的直徑在2 2麵以上時,所製成鲁 的發泡體,同樣會有發泡十分不足的部份。基於這個原因,當圓形狀 模穴的直徑為1.8刪〜2. 2刪時,發泡體的發泡品質十分優良,可以更 20確實製成優良品質的發泡體。 用於本發明所示的押出成形機的成形模具,其模具溫度(簡稱為 工作模溫)’係設定和調整在·c〜22(rc之間,並構成本發明的具體 實施例之一。 因為,成形模具的工作模溫,雖然經由調溫裝置加熱和設定,但 25若被設定成低於16〇°C時’所製成的發泡體的内部組織,會發生收縮 12 1241235 的現象和有發泡十分从的部份,若被設定成超過挪 呈Γ因過度加熱而發生熱惡化烤焦現象。基於這個顧 口口貝十刀k良’可以更碟實製成優良品質的發泡體。 此外,用於本發騎示的押出成形機的上述成形料,可採 定速旋轉刀轉的切斷機構來取代之,即,將成形模具拆解後,、 再_述的切斷機構組裝在汽缸韻本體側壁外面 __練雄,㈣錢鳩作,雌細轴部衡= 來的發泡材料,就可切斷成固定長度的發泡材料。 例如’在2蒼的本體側壁上’級裝上由金屬材質製成的金屬 4 口作為田ru虹蒼内部的混鍊物料被擠壓出來時的排泄出口,因 ,,在汽缸本翻壁外面,再設置上具蚊速旋轉的刀刃部的切 嘯舞後^由金屬排出口輯放_混雜料,就可被切斷機構 裁切成固定長度且經過發泡的發泡體。 15 而且’所述的切斷機構,只要調整改變刀刃部的轉動速度, ,調整混鍊物料被擠壓排放出來的擠出_,例如,調整螺桿裝 螺桿轉動速度’就可簡單製成任意長度的發泡體。 【實施方式】 20 〔第1種實施例〕 以下,配合圖式來說明本發明賴種押出成形細)實施例。 押出成形機(ιυ的結構,如第一圖所示,係用來製造内部形有細 微空隙的發·的機械,可將含有聚丙_熱可塑性樹脂的發泡材料 ⑴加#^成溶融狀態物質,且在經過押出成形機⑻的成型模具 %成預定形狀的發泡體之際,可以達成令炫融的發泡材料⑴内部顯 13 1241235 有、田u工隙❿衣成内部結構組織形成有細微空隙的一種發泡體。該 押出成形機(11)具備有:存放和供給發泡材料⑴的原料儲放槽⑽ 、圓桶供料裝置(30)、流體儲放槽⑽、汽缸細),加熱裝置⑽) 、配置在八缸金(50)内部的螺桿襄置⑽、成形模具㈣、皮帶輪送 5機(90)及可膽叹定溫度在16()。(:〜22叱範圍的調温裝置(刪)。 所使用的發泡材料⑴,含有成為主要成分的主劑⑵、以及添加 入主劑(2)的添加劑⑶。對主劑⑵加入添加劑⑶的目的,就是利用 添加劑(3)的成分來調整主劑⑵經發泡後的内部組織形成有均勻的細 微空隙。 謂 1〇 所使用的主劑⑵,含有粉體狀聚丙烯(2Α)樹脂成分40重量%,及 物狀玉H粉(2Β)非樹脂成分β〇重。其_,聚丙稀(2Α)的熔點為 160 C。而且’聚丙稀(2Α)的形狀,除了粉體狀外,亦可製成粉粒狀 、顆粒狀、彈丸狀東西,及粉碎物等。 添加劑(3)的主要成分係使用滑石(3Α),且根據主劑(2)的1〇〇重 15量%為基準,而添加入一定重量比的添加劑(3)。 逛有,本發明所使用的名詞,包括··樹脂成分、非樹脂成分及添 加劑等,其涵義係依據以下的定義來解釋: _ 所謂樹脂成分:係指不能將之視為一般性垃圾物來處理的東西。 所謂非樹脂成分:係指得將之視為一般性垃圾物來處理的東西, 20其範圍包括:金屬、紙、玻璃,將可再生利用的成分已經去除掉的塑 膠廢品,和依據日本國容器廢棄物再生利用法之規定,不屬於需要再 生利用的那些廢棄物品等。 所謂添加劑:係指發泡材料在發泡之際,經加入這種發泡調整劑 後’可調整發泡材料經發泡後的内部組織形成有均勻的細微空隙。 25 如第一圖所示,本實施例所示的押出成形機(11)的原料儲放槽 14 1241235 (20) ’包括第1儲放槽(21)和第2儲放槽(22),拥來收容和存放構成 發泡材料(1)的原料。其中,第丨儲放槽(21)的用途,係用來收容和存 放聚丙稀(2A);而f 2儲放槽(22)的用途,係用來共同收容和一起存 放玉米澱粉(2B)及滑石(3A)。 5 本實施例所示的押出成形機(11)的圓桶供料裝置(30),包括第i 供料桶(31)和第2供料桶(32),均用來暫時收容和存方欠由原料儲放槽 (20)所供給喂入的聚丙烯(2A)、玉米澱粉(2幻及滑石(3A)等原料,同 時,以定量供給原料的方式,對汽缸蒼⑽自動供給經預設且定量的 聚丙烯(2A)原料、和玉米澱粉⑽及滑石(3A)等原料。而且,圓桶供 10料裝置(30)的第1供料桶(31),係經由所設置的管線(30B)與第1儲放 槽(21)相連接,圓桶供料桶(3〇)的第2供料桶(32),係經由所設置的 管線(30A)與第2儲放槽(22)相連接。 亦即,第1供料桶(31)的用途,係用來暫時收容和存放聚丙婦 (2A)原料,且供給定量的聚丙烯(2〇原料進入汽缸爸(5〇)内部。第^ 15供料桶(31)的本體(33),係構成圓銶形狀,所以,具有圓錐狀的側邊 部分(33A)。在第1供料桶(31)的側邊部分(33A)的旁側,並設有一振 動機構(34),可間歇性地敲打第1供料桶(Μ)的側邊部分(抑a)。但, 基於聚丙晞(2A)原料的流動性比較高,在第m料桶⑼的旁側,可 以省略設置振動機構(34)。 2〇 第2供料桶(32)的用途,係用來暫時收容和存放玉米澱粉⑽)及 滑石(3A)等原料,且定量供給這些原料進人汽缸|(5{))内部。而且, 這個第2供料桶(32)的構造,與前述第!供料桶(31)的結構設計成相同 ,所以,第2供料桶(32)的本體(33),亦構成圓鉢形狀,且在這個本 體(33)的側邊部分(33A)的旁側,亦設有一振動機構(34)。 25 本發明所使用的振動機構(34),均由馬達(341)和被馬達(341)驅 1241235 動的凸輪(342)所組成。馬達⑽)啟動時,凸輪(342)就被馬達⑽) 驅動產生旋轉動作,而且,這個凸輪(342)的前端部(遞),就會周 期性或間歇性敲打所屬的第m料桶⑻或第2供料桶⑽的本體⑽ 的側邊部分(33A),令第丨供料桶(31)或第2供_⑽的側邊部分 5 (33A)產生振動。因此,縱使聚丙稀(2A)原料會黏附在第说料桶⑶) 的本體⑽上面,或玉米殿粉⑽及滑石㈤等原料會黏附在第祕 料桶(32)的本體(33)上面,仍然會因為本體(33)的側邊部分(33a)受 到敲打和振動而解除附著,並且,會沿著本體(33)的圓錐狀斜面掉落 下來,且朝進入汽缸釜(50)内部的方向移動。 痛 1〇 流體儲放槽⑽係用收容和儲存水(41),即,用來收容和存放本 發明所使用的發泡用流體。而且,前述圓桶供料裝置(3〇)與螺桿裝置 (70)之間的供給通路或路線,因與流雜放槽⑽)所配置的管線 (40A)相接和相通,所以,流體儲放槽(4〇)所存放的水⑷),可以定 量供給喂人汽缸|(5〇)的内部,而且不是直接經由螺桿裝置(7〇)。 15 汽缸蒼(5〇)具有一本體⑸),且本體(51)的内部構造,係構成具 有中空的内腔’更具體而言,本體⑸)的内腔呈現箱形内腔形狀,所 以,得可用來容納由圓桶供料裝置㈣供給喂入的發泡材料⑴,和籲 谷納由流體儲放槽(4〇)供給喂入的水(μ)。 而且,如第一圖及第二圖所示,在這個汽缸釜(5〇)的本體(Η)左 2〇側’係設有楕圓狀開口部⑸A),且在這個楕圓狀開口部⑸A)的上下 兩側,各設有二個螺絲孔(51B),即,汽缸釜(5〇)的本體(51)在楕圓 狀開口部(51A)的上下兩側,合計共設有四個螺絲孔⑸B);同時,一 件開設有嵌合孔(52A)的排料組件(52),係裝配在這個汽缸釜(5〇)的 本體(51)左側上面,而且,所裝配的位置,係使得這個本體(51)左側 25所開設的楕圓狀開口部⑸八)及四個螺絲孔⑸B),除了不會被排料組 16 1241235 件(52)的嵌合孔(52A)遮蔽到外,而且經由排料組件(52)的嵌合孔 (52A)所鏤空區域而裸露出來;而成形模具(8〇)的一部分,即嵌合在 排料組件(52)的嵌合孔(52A)内,並利用螺栓(86)鎖合在汽缸蒼(50) 的本體(51)的螺絲孔(51B)上,將排料組件(52)及成形模具(80)—同 5鎖固在汽缸釜(50)的本體(51)上。 因此,如第一圖及第二圖所示,當發泡材料(1)和水(41)經過加 壓糾纏混鍊形成一種混鍊物料A後,隨後會經由汽缸釜(5〇)的本體 (51)左側的楕圓狀開口部(51A),而被推擠排放出來,並且進入成形 模具(80)。 1〇 請參考第一圖,加熱裝置(60)設置有六支不相同加熱器(61)及一 溫度控制單元(62),即,加熱裝置(60)設置有第一圖所示之加熱器 (61A)至加熱器(61F)及一溫度控制單元(62),分別裝設在汽缸釜(5〇) 的本體(51)的六個不同區域外面,即,分別裝設在汽缸釜(5〇)的本體 (51)的區域(50A)至區域(50F)的外面,且由溫度控制單元(62)各別控 15制加溫,和各自對汽缸釜(50)的本體(51)的六個不同區域各自獨立加 熱0 具體來說,汽缸釜(50)的本體(51)的區域(50A)至區域(50F),由 加熱裝置(60)的溫度控制單元(62)控制加溫至設定溫度,但會根據所 使用的原料種類、原料本身的含水量程度、以及不同氣候條件,而設 20成不相同的設定溫度。參照第一圖所示由右至左的順序,汽缸蒼(5〇) 的本體(51)的區域(50A)至區域(50F)的設定溫度,分別為: 1·汽缸釜(50)的本體(51)的第1區域(50A),設定溫度為8(TC(初期溫 度); 2·汽缸釜(50)的本體(51)的第2區域(50B),設定溫度為145。(3 ; 25 3.汽缸釜(50)的本體(51)的第3區域(50C),設定溫度為185°C ; 17 1241235 4·汽缸釜(50)的本體(51)的第4區域(50D),設定溫度為175t ; 5·汽缸爸(50)的本體(51)的第5區域(50E),設定溫度為17(TC ; 6.汽缸簽(50)的本體(51)的第6區域(50F),設定溫度為230°C(最後溫 度)。 5 此外’加熱裝置(60)的加熱器(61A)至加熱器(61F)所設定的設定 溫度,就是表示在汽缸釜(5〇)的本體(51)的區域(50A)至區域(50F)所 測量的實際溫度。 螺桿裝置(70)係用來對一起喂入汽缸釜(5〇)内腔的發泡材料(!) 和水(41)進行加壓混鍊,同時,將經過加壓糾纏混鍊完成的混鍊物料 ίο A,推擠送往汽缸釜(5〇)的本體(51)的楕圓狀開口部(51A),且經過 固定在汽紅蒼(50)的本體(51)左側壁上的排料組件⑽,而被排放到 外面。 螺才干衣置(70)包括一組共同組成雙軸螺桿的螺桿(71)及螺桿(π) 以及驅動單元(73)。這對構成雙軸螺桿的螺桿(η)及螺桿(π), 係平订设置在汽缸邦〇)的内部’且經由驅鮮元⑽轉而產生相 15 20 同方向轉動。if桿(71)的桿身上顧彡有螺、旋部⑺A),螺桿⑺)的; 身上亦成形有職部⑽),且辦⑻所成形的_部(71A)的螺; 方向丄與螺桿(72)所成形的螺旋部⑽)的螺旋方向礙目同一致。) 以,當驅動單元⑽被啟動,螺桿⑻的螺旋部(71a)與螺桿⑽, 螺旋部(72A)就相互構成近距離靠近的同向轉動,由於近距離同如 動之故,螺桿⑻的螺旋部⑽)與螺桿(72)的螺旋部⑽)就共, -起喂=仏細)内部的發泡觀⑴和權)達成加壓混軸 果同才k過加壓混鍊完成的混鍊物料八,就會順著螺桿裝置 =軸螺桿的___前進方向,_擠送往汽缸細 的本體⑸Μ楕·開口部⑽,且經定在汽缸卿㈣ 18 25 1241235 (51) 左側壁上的排料組件(52),而被排放到外面。 成形模具(80)的局部部分,係嵌合在排料組件(52)的嵌合孔 (52A)内,因此,被推擠排放出來的混鍊物料a,在經過排料組件This makes a foam. W 4. After that, after cutting money for the length of the job, you can make refined foam products. According to this, the extruder forming machine shown in the present invention, the feed fluid supplied to the cylinder label: part of the hair 25 1241235 foaming fluid, mixed into the kneading material through the dope, and in the process accompanied by the kneading material, will be due to the cylinder Dad is heated in a partitioned phase and will not be affected by changes in foaming liver = swelling, etc., so it is similar to the addition of the steam __ 次 力 姻 气 = bubble plus, the shape of the city shown in the present invention Machine, shed: 5 bodies back to the fluid storage tank. The core / E is used for μ person. Moreover, the feeding and feeding method of the foaming fluid used is to form a pipeline through the supply path between the barrel and the screw device, and the inside is not directly fed. It is fed through the screw device inside the cylinder flea, so = to prevent a foaming fluid from flowing back to the fluid storage tank storing the foaming fluid. The extruder molding machine shown in the moon dagger 0 can prevent the foaming flow from flowing back to the body storage tank, so it can be made into a stable and efficient foaming mouth. Effectiveness = The advantage described is the purpose that this hair riding supplementary extrusion molding machine can achieve = In the aspect of the invention, the press-type shape machine is turned over, and its temperature is the slave side t:曹 c, = Γ The temperature is set at 16 『d, which divides the steam_base_ into six: the same & domain, set the heating temperature for different areas, that is, ^ 20 of the two; :: ::: =: =: _ Six-stage heating with different set temperatures in the water area, and the final η of 220 ~ 240t and ~ Snuah are set at Qixuyi food ⑼ / 候, The heated water, after one-time gasification, in the stage of high ===, Γ, in the overshoot of the rotation, all π condensed confusion m, and the uniform mixed chain dispersed in Foamed material, 10 25 1241235 When pellets are extruded outside through the extrusion molding of a forming mold, the instantaneous release due to the pressure-like evils% I, Lu, Shi, Fusion, w Was condensed _ gasified water gas recorded two: ΐ The outbreak disappeared, so it can be made into a cavity with internal voids = = bubble. The use of water as a foaming body makes water easy: when heating in the π_ stage, it has the effect of preventing water from flowing back to the fluid storage tank. Therefore, using water as a foaming body can Made into foam products with stable quality, high efficiency and low price. Shape, out of the molding machine, the selected foam material can be made into powder vibration mechanism in advance. If there is a granular preparation material that can produce intermittent vibration, the shape of the knife is not only made into powder, granular, pellets, pellets, and crushed materials.衣 成 私 15 20 2 In this post, the vibration mechanism of the forming machine is shown, consisting of a motor and a cam driven by a horse. In addition, this vibration mechanism sets the cam directly on the shaft of Ma's. When it reaches 4 rotations, the cam will be driven by the motor to produce a rotating action. The same as 2 = the front end of the cam will continuously hit the drum intermittently. The feeding device L makes it possible to reduce the service and return axis, which is the basis of this issue. Γ In the present invention, springs and electromagnets having the same vibration function as the aforementioned vibration mechanism can also be used. _The plate-shaped bomber field umbrella blade of the crane produced by the vibration force of the electric surface is granular. The "bubble material, sticks to the body of the drum feeding device due to agglomeration, because t is set on the drum feeding device. Vibration mechanism, continuous intermittent tapping on the side part of the circle / material, making the foaming material with sticking phenomenon due to agglomeration, combined with the beaten and beaten by the job, and paste the feed People inside the cylinder surface. The forming mold used for the supplementary extrusion molding machine of the present invention is provided and provided with a plurality of replacement molds for 11 25 1241235, and these plurality of mold cavities constitute a predetermined UK with three adjacent mold cavities, and The positions of the positions of each other and the configuration of the equidistant age-distance dispersal configuration are one of the specific embodiments of the present invention. The mouth is a foam made of clothing. 'If there is no foaming or insufficient foaming, or if the foaming is excessive, it means that the foaming material is squeezed out through the forming mold. At this time, because the foamed material is still in a mixed state, the phenomenon of crowding will occur. When the foamed material-once a bribe cannot pass through the relying point, it will cause the foam to be made. There will be instability in quality. However, the wheel forming tool used in the second aspect of the present invention has a simple structure to form the positions of a plurality of mold cavities, and the pull holes are checked against each other. The foam material can stably and smoothly pass through the plurality of cavities of the forming mold, so that the finished foam body is simple and stable in terms of quality such as shape. '/ The molding die used in the extruder molding machine shown in the present invention has the shape of a plurality of healthy cavities', and a plurality of cavities are formed in a circular shape, and the diameter of the circular cavities is deleted from 15 1, 8 to 2 2 is deleted as a condition, which constitutes one of the preferred embodiments of the present invention. Because, when the diameter of the circular mold cavity is 1.8, the foamed body will have foaming: the part is insufficient; Similarly, when the diameter of the circular mold cavity is 22 or more, At the same time, the foamed body made of Lu also has insufficient foaming. For this reason, when the diameter of the circular cavity is 1.8 to 2.2, the foaming quality of the foam is very good, and it can be made into a foam of excellent quality. The mold temperature (referred to as the working mold temperature) of the forming mold used in the extrusion molding machine shown in the present invention is set and adjusted between · c ~ 22 (rc), and constitutes one of the specific embodiments of the present invention. Because the working mold temperature of the forming mold is heated and set by the temperature adjustment device, if 25 is set to less than 16 ° C, the internal structure of the produced foam will shrink 12 1241235. If there is a part that is very foamy, if it is set to exceed the temperature, it will cause thermal deterioration due to overheating. Based on this gukou shell ten knives, it can be made into a dish with excellent quality. In addition, the above-mentioned molding material used in the extruder molding machine of the present invention can be replaced by a cutting mechanism with a fixed-speed rotary knife rotation, that is, after disassembling the molding die, The breaking mechanism is assembled outside the side wall of the body of the cylinder rhyme __ Lianxiong, Qian Qianjiu, female foam axis = foam material from the source, can be cut into a fixed length foam material. For example, 'The body of 2 Cang On the side wall, a metal mouth made of metal material is used as a mouthpiece. ru The discharge outlet when the mixed-chain material inside Hong Cang is squeezed out, because, after the cylinder wall is turned over, a mosquito-speed rotating blade is set up after the shouting dance ^ is collected by the metal discharge port_ Miscellaneous materials can be cut into a fixed length and foamed foam by a cutting mechanism. 15 Moreover, as long as the cutting mechanism is adjusted to change the rotation speed of the blade, the mixed chain material is squeezed The discharged extrusion can be easily made into a foam of any length by, for example, adjusting the rotation speed of the screw-loading screw. [Embodiment] 20 [First Example] Hereinafter, the present invention will be described with reference to the drawings. This kind of extrusion molding is fine) embodiment. The structure of the extrusion molding machine (ιυ, as shown in the first figure) is a machine for making hair with a fine void inside. It can add a foam material containing polypropylene_thermoplastic resin into a molten state. In addition, when the molding mold of the extrusion molding machine⑻ is formed into a foam of a predetermined shape, it can be achieved to make the foaming material dazzling. The internal display is 13 1241235. The field structure is formed into an internal structure. A foamed body with fine voids. The extruder forming machine (11) is provided with a raw material storage tank 存放 for storing and supplying foamed material ⑴, a drum feeding device (30), a fluid storage tank ⑽, and a cylinder) , Heating device ⑽), screw arranging ⑽, forming die ㈣, belt conveyor 5 machine (90) and 8 (c) which are arranged inside the eight-cylinder gold (50). (: ~ 22 叱 temperature control device (deleted). The foaming material ⑴ used contains the main agent 成为 which is the main component and the additive ⑶ added to the main agent (2). Add additives to the main agent ⑶ The purpose is to use the ingredients of the additive (3) to adjust the main agent (i.e., the internal structure after foaming) to form uniform fine voids. The main agent (10) used contains powdery polypropylene (2A) resin. The composition is 40% by weight, and the non-resin component β of the jade H powder (2B) is heavy. The melting point of polypropylene (2A) is 160 C. And the shape of the polypropylene (2AA) is not powder. , Can also be made into powder, granular, pellet-like things, crushed materials, etc. The main component of the additive (3) is talc (3A), and 15% by weight based on 100 weight of the main agent (2) As a reference, add a certain weight ratio of additives (3). The terms used in the present invention include resin components, non-resin components, and additives, etc., and their meanings are explained according to the following definitions: _ The so-called Resin composition: means it cannot be treated as general garbage The so-called non-resin component: refers to something that can be treated as general garbage, 20 its scope includes: metal, paper, glass, plastic waste products from which renewable components have been removed, and basis The provisions of the Japan Container Waste Recycling Law do not belong to those waste products that need to be recycled, etc. The so-called additives: refers to the foaming materials that can be adjusted to foam after adding such foaming regulators. The internal structure of the material after foaming has formed uniform fine voids. 25 As shown in the first figure, the raw material storage tank 14 of the extruder (11) shown in this embodiment 14 1241235 (20) 'including the first storage The storage tank (21) and the second storage tank (22) hold and store the raw materials constituting the foamed material (1). The purpose of the storage tank (21) is to contain and store polypropylene. (2A); and the purpose of f 2 storage tank (22) is to jointly store and store corn starch (2B) and talc (3A) together. 5 The extruder forming machine (11) shown in this embodiment Barrel feeding device (30), including the i-th feeding barrel (31) and the second feeding The barrels (32) are used for temporary storage and storage of raw materials such as polypropylene (2A), corn starch (2magnesium and talc (3A)) that are owed from the raw material storage tank (20). The method of supplying raw materials is to automatically supply preset and quantitative raw materials of polypropylene (2A), cornstarch, and talc (3A) to the cylinder. Also, the drum supplies the first material of the 10 material device (30). The supply tank (31) is connected to the first storage tank (21) through the provided pipeline (30B), and the second supply tank (32) of the round barrel supply tank (30) is connected via the The provided pipeline (30A) is connected to the second storage tank (22). That is, the purpose of the first supply tank (31) is to temporarily contain and store the polypropylene (2A) raw materials, and to supply a fixed amount of Polypropylene (20 raw material enters the cylinder dad (50)). The body (33) of the ^ 15th supply bucket (31) is formed in a round shape, and therefore has a conical side portion (33A). A vibration mechanism (34) is provided on the side of the side portion (33A) of the first supply bucket (31), and the side portion of the first supply bucket (M) can be intermittently hit (a). . However, polypropylene (2A) -based raw materials have relatively high fluidity, and the vibration mechanism (34) may be omitted beside the m-th bucket ⑼. 20 The purpose of the second supply bucket (32) is to temporarily store and store raw materials such as corn starch (⑽) and talc (3A), and to supply these raw materials into the cylinder | (5 {)). Moreover, the structure of the second supply tank (32) is the same as that of the aforementioned first! The structure of the supply barrel (31) is designed to be the same. Therefore, the body (33) of the second supply barrel (32) also forms a round bowl shape, and is beside the side portion (33A) of the body (33). On the side, a vibration mechanism (34) is also provided. 25 The vibration mechanism (34) used in the present invention is composed of a motor (341) and a cam (342) driven by the motor (341) to drive 1241235. When the motor ⑽) is started, the cam (342) is driven to rotate by the motor ⑽), and the front end of the cam (342) (periodically) will periodically or intermittently hit the mth bucket ⑻ or The side portion (33A) of the main body ⑽ of the second supply bucket ⑽ causes the side portion 5 (33A) of the first supply bucket (31) or the second supply ⑽ to vibrate. Therefore, even if the raw materials of polypropylene (2A) are stuck on the body ⑽ of the first bucket (3), or raw materials such as corn flour powder and talcum ㈤ are stuck on the body (33) of the first secret bucket (32), It will still be unattached because the side portion (33a) of the body (33) is hit and vibrated, and it will fall down along the conical slope of the body (33), and will go into the interior of the cylinder kettle (50). mobile. Pain 10. The fluid storage tank is used to contain and store water (41), that is, to contain and store the foaming fluid used in the present invention. In addition, since the supply path or route between the barrel feeding device (30) and the screw device (70) is connected and communicated with the pipeline (40A) arranged in the fluid discharge tank ⑽, the fluid storage The leeches stored in the chute (40) can be quantitatively supplied to the inside of the feeding cylinder | (50), and not directly through the screw device (70). 15 Cylinder Cang (50) has a body ⑸), and the internal structure of the body (51) constitutes a hollow cavity 'more specifically, the body ⑸) has a box-shaped cavity shape, so, DEK is used to accommodate the foamed material ㈣ fed from the drum feeder ㈣ and the water (μ) fed to the tank from the fluid storage tank (40). Moreover, as shown in the first and second figures, a round opening ⑸A 'is provided on the left side 20 of the body (Η) of the cylinder kettle (50), and the round opening ⑸A) is provided with two screw holes (51B) on the upper and lower sides, that is, the body (51) of the cylinder kettle (50) is provided on the upper and lower sides of the round opening (51A), a total of four Screw holes ⑸B); At the same time, a discharge assembly (52) provided with a fitting hole (52A) is assembled on the left side of the body (51) of the cylinder kettle (50), and the assembled position , So that the 楕 round opening ⑸8) and four screw holes ⑸B) opened on the left side 25 of this body (51), except that they will not be covered by the fitting holes (52A) of the discharge group 16 1241235 pieces (52) To the outside, and exposed through the hollowed-out area of the fitting hole (52A) of the discharge component (52); and a part of the forming mold (80), that is, the fitting hole (fitted in the discharge component (52)) 52A), and bolts (86) to the screw holes (51B) of the body (51) of the cylinder (50), the discharge assembly (52) and the forming die (80) are locked together with 5 cylinder The body (51) of the kettle (50). Therefore, as shown in the first and second figures, when the foamed material (1) and water (41) are entangled with the mixed chain under pressure to form a mixed chain material A, it will then pass through the body of the cylinder kettle (50). (51) The round opening (51A) on the left side is pushed and discharged, and enters the forming die (80). 10 Please refer to the first figure, the heating device (60) is provided with six different heaters (61) and a temperature control unit (62), that is, the heating device (60) is provided with the heater shown in the first figure (61A) to the heater (61F) and a temperature control unit (62) are respectively installed outside the six different areas of the body (51) of the cylinder kettle (50), that is, separately installed in the cylinder kettle (5) 〇) The area (50A) of the body (51) to the outside of the area (50F), and each of them is controlled by a temperature control unit (62) for 15 heating, and each of the body (51) of the cylinder kettle (50) Each of the six different areas is heated independently. Specifically, the area (50A) to area (50F) of the body (51) of the cylinder kettle (50) is controlled by the temperature control unit (62) of the heating device (60). The setting temperature is set to 20 different setting temperatures depending on the type of raw materials used, the water content of the raw materials themselves, and different climatic conditions. Referring to the sequence from right to left as shown in the first figure, the set temperatures from the area (50A) to the area (50F) of the body (51) of the cylinder (50) are: 1. The body of the cylinder kettle (50) (51) The first region (50A), the set temperature is 8 (TC (initial temperature); 2. The second region (50B) of the body (51) of the cylinder kettle (50), the set temperature is 145. (3; 25 3. The third area (50C) of the body (51) of the cylinder kettle (50), the set temperature is 185 ° C; 17 1241235 4 · The fourth area (50D) of the body (51) of the cylinder kettle (50), The set temperature is 175t; 5. The fifth area (50E) of the body (51) of the cylinder dad (50), the set temperature is 17 (TC; 6.) The sixth area (50F) of the body (51) of the cylinder sign (50) ), The set temperature is 230 ° C (last temperature). 5 In addition, the set temperature of the heater (61A) to the heater (61F) of the heating device (60) is indicated in the body of the cylinder kettle (50). (51) The actual temperature measured from the area (50A) to the area (50F). The screw device (70) is used to feed the foaming material (!) And water (41) fed into the inner cavity of the cylinder kettle (50) together. ) Carry out pressurized chain mixing, and at the same time, press the entangled mixed chain料 οο, push the round opening (51A) sent to the body (51) of the cylinder kettle (50) and pass through the discharge on the left side wall of the body (51) of the steam red (50) The assembly is ⑽ and is discharged to the outside. The screw cap set (70) includes a set of screws (71) and screws (π) and a drive unit (73) which collectively constitute a twin-axis screw. This pair of screws (73 η) and screw (π) are set inside the cylinder state 0) 'and are rotated in the same direction through the drive element. The rotation of the phase 15 20 is in the same direction. The shaft of the if lever (71) has a screw and a screw. Department ⑺A), screw ⑺); The body is also formed with the Ministry ⑽), and the _ Department (71A) of the screw formed by the office; the direction 螺旋 and the spiral portion 螺杆 of the screw (72) are unsightly. The same. ) Therefore, when the drive unit ⑽ is activated, the screw part (71a) of the screw ⑻ and the screw ⑽, the screw part (72A) form a close and close rotation in the same direction with each other. The spiral part ⑽) and the screw part ⑽) of the screw (72) are in common,-from the feed = 仏 thin) the internal foaming view and the right) to achieve a pressurized mixing shaft. The chain material eight will follow the forward direction of the screw device = shaft screw, and will be squeezed and sent to the thin body of the cylinder ⑸M 楕 · opening⑽, and it will be fixed on the left side of the cylinder. 18 25 1241235 (51) On the discharge assembly (52), while being discharged to the outside. A part of the forming die (80) is fitted into the fitting hole (52A) of the discharge assembly (52). Therefore, the mixed chain material a pushed out and discharged passes through the discharge assembly

(52) 和進入成形模具(8〇)的時候,因為壓力急遽被減壓,造成停滯凝 5聚在混鍊質物人内部的水(41),因發泡而蒸發消失,使得混鍊物料A 的内部結構組織因此形成有空隙(ceH),和構成本發明的發泡體B。 成形模具(8〇)為金屬所製成的模具,包括由四件模塊共同構成的 苐1擠押模(81) ’以及設置在第1擠押模(幻)出口側的第2擠押模(83) 。鈾面所述的被推擠排放出來的混鍊物料A,在經過排料組件(52)之 1〇後,就進入第1擠押模(81),並在通過第1擠押模(81)之後,會因壓力 驟減而進行發泡成型成内部具有細微空隙(cell)的一種發泡體β。 凊麥考第二圖所示,第1擠製模(81)係設有一嵌合凸部(8η)及一 長方體狀的模體(812),其中,第1擠製模(81)的嵌合凸部an),正 好可肷合入排料組件(52)的嵌合孔(52Α)内,而第1擠製模(81)的長方 15體狀的模體(812),在沒有形成嵌合凸部(811)的那一側的側面上,開 設有若干_狀模穴⑽A),且每侧雜模穴(82Α)的孔徑大小,都 構成相同,為直徑2. 0mm的圓形狀模穴(82Α)。 請參考第三圖所示之第丨擠製模(81)的模體(812)正面圖,這些相 同孔徑的®形狀模穴(82A),在第1擠製模⑻)的模體(8⑵沒有形成 2〇嵌合凸部(811)的那-側的側面上,係設計成每三個緊鄰的模穴(82A) 可構成預定的二角形面積及其形狀,且形成相互等距離的分散配置; 亦即,該第1擠製模(81)的模體⑻2)在設有若干圓形狀模穴(82A)的 側面上’假没沿著與押出方向呈垂直的水平方向上,設有在水平方向 的周邊呈寬幅形狀的默長方形部⑽A)的時候,親些相同孔徑的 25圓形狀模穴(82A),有的就是配置在這個長方形部⑻2A)的四個頂點 19 1241235 (S)位置上,有的就是配置在這個長方形部(812A)的上下二平行長邊 經過等分成數段區間的等分分割位置(τ)上,以及,將前面所述的四 個頂點(S)位置及所有等分分割位置(τ),以四個相互相鄰的位置共同 組成一個方形〇〇後,這些圓形狀模穴(82Α),有的就是配置在每個方 5形00的二條對角線的交叉點位置(U)上,因此,每三個緊鄰的模穴 (82Α)可構成預定的三角形面積及其形狀,且形成相互等距離的分散 配置。據此,前面所述的被推擠排放出來的混鍊物料A,當再經過第 1擠製模(81)的模體(812)的這些圓形狀模六(82A)而被擠押出來的時 候,將分成複數條細長狀的混鍊物料A,但其整體的成型形狀,乃對< 1〇應到前面所述的這個預定長方形部(812A)的形狀。 此外,如第三圖所示,第1擠製模(81)的模體(812),在前面所述 的這個預定長方形部(812A)的上側及下側,各設有二個螺栓穿過孔 (812B),合計共設有四個螺栓穿過孔(SUB),且這四個螺栓穿過孔 (812B)的位置,係與汽缸釜(5〇)的本體(51)在楕圓狀開口部(51A)的 15 上下兩側所開設的四個螺絲孔(51B)的位置相對應。 如第二圖所示,經過第1擠製模(81)的模體(812)而被擠壓分成複 數條細長狀的混鍊物料A,接著,進入到第2擠製模(83)的中空内腔馨 内’經進行發泡成型而形成預定斷面形狀的發泡體B。 苐2擠製模(83)設有一板狀基台板(831)及一具適度長度的箱形成 20形部(832)。第2擠製模(83)使用所屬的板狀基台板(831)而靠合和固 定在第1擠製模(81)的外側,而且,這個板狀基台板(831)設有開口部 分(831A) ’其用途就是構成發泡成型的模道進口,所以,這個板狀基 台板(831)的開口部分(831A)所設置的位置,係使得第1擠製模(81)的 模體(812)所開設的所有圓形狀模穴(82A),不會被板狀基台板(831)、 25的開口部分(831A)遮蔽到,換言之,這個板狀基台板(831)的開口部_ 20 1241235 分(831A)的位置,係與前面所述的第1擠製模(81)的模體(812)的預定 長方形部(812A)相對應。 如第三圖所示,第2擠製模(83)的板狀基台板(831),在其開口部 分(831A)的上側及下側,各設有二個具有缺口的缺口螺栓穿過孔 5 (83B),合計共設有四個缺口螺栓穿過孔(8犯),且這四個缺口螺栓穿 過孔(83B)的位置,係與第1擠製模(81)的模體(812)在預定長方形部 (812A)的上下兩側所開設的四個螺栓穿過孔(812幻的位置相對應。 而相形成幵>部(832)在靠近板狀基台板(831)的侧面上,設有與前 面所述的開口部分(831A)相對應的供給側開口部(832A)。同時,在箱 1〇形成形部(832)的另-側的側面上,設有與該供給側開口部(832八)相 同形狀的射出側開口部(832B)。而且,箱形成形部(832)的上表面, 設成可自由取下或可向上掀起的活動蓋(832Z),當活動蓋(832Z)自由 取下或向上掀起後,箱形成形部(832)的内部就可以裸露出來,故能 夠簡單清掃箱形成形部(832)的内部。 15 20 25 以上所述的成形模具(8〇),以四支公螺絲(86),通過第2擠押模 (83)的缺口螺栓穿過孔(83B)及第押模⑽的螺检穿過孔(卿)後 ,再螺合鎖固於汽缸l(5Q)的本體⑸)的四個螺絲孔(51B)内部,並 將成形模具⑽)_和綠在汽缸|⑽)的本體⑸)上面。 月多考第圖,皮v輸送機(90)設置在成形模具(8〇)的第2擠製 ' )方側肖來運送經由第2擠製模⑻)的射出側開口部⑺娜)擠 押f來的發泡體B,同時,將這個呈預定斷面形狀的發泡體B輸送到 切剔機進彳了粗略裁切。在皮帶輸賴⑽)的·路線上,另設有蘿拉 ㈣㈣(圖姆),用來調整發泡體B產品的厚度,同時,亦另設有 切口域(圖未緣)’可對經過調整厚度的發泡體b產品進行粗略裁切。 而發泡體B由切割機裁城發泡體產品時的長度大小,可經由調 21 1241235 整皮帶輸送機(90)的皮帶速度,以調整發泡體8喂入切割機的進料速 度來達成。所述的切割機,設有冷卻風扇(fan)和剪裁裝置,令發泡 體B先經冷卻風扇(fan)冷卻,再經過剪裁裝置粗略裁切成適當長度 的發泡體B產品。最後,將所製成的最終發泡體B產品包裝和裝箱保 5管,以便出貨和提供使用者使用。 (發泡體的製造順序及製法) 以下,係對發泡體B的製造順序及製造方法提出詳細說明·· 1·首先,各個振動機構(34)以馬達(341)驅動凸輪(342)轉動,令凸輪 (342)的前端部(342A),對圓桶供料裝置(30)的各個本體⑽的側_ 10邊部分(33A),進行周期性或間歇性的敲打,同時,圓桶供料裝置 (30)的第1供料桶(31),以定量供給原料的方式,對汽缸荃⑽供 給喂入疋s的聚丙烯(2A)原料;而圓桶供料裝置⑽)的第2供料桶 (32),亦同步以定量供給顧的方式,職_(5_步供給喂入 定量的玉米殺粉(2B)和滑石(3A);另一方面,由圓桶供料裝置(3〇) 15與螺桿裝置(70)之間的供給通路,從流體儲放槽⑽喂入定量的水 (41),作為發泡用流體使用。 .2,將-起供給喂入汽缸爸⑽内部的聚丙稀(2A)原料、玉米殿粉⑽φ 、滑石(3A)和水⑹,經由螺桿裝置⑽的成對雙軸螺桿,以同向 旋轉進行加壓顺混鍊,且在鄉健⑽完成將顧混鍊成混鍊 扣物料A ’並將之欲推擠送往成形模具⑽之際,由於加熱裝置⑽ 的六支加熱器’對於汽缸爸⑽的本體⑸)的六個不同區域,持續 進行各自獨立的設定溫度加熱,因此,當混鍊物料A經過汽缸蒼 (50)的本體⑸)的加熱溫度設定為超過16叱的區域時,即,開始 經過汽缸細)的本體⑸)的跑域㈣時,因為加熱溫度超過 聚丙烯(2A)原料的炫點,使得混鍊物料A所含的聚丙烯㈤原料, 22 1241235 立即呈熔化狀態,且在經過汽缸釜(5〇)的本體(51)的第3區域(5〇c) 至第6區域(50F)的過程,都保持在完全被熔化狀態。因此,呈熔化 狀悲的聚丙烯(2A)原料,與玉米澱粉(2B)和滑石(3A)相互混合時, 可以達到均勻混合的程度。 5 另一方面’因為汽缸蚤(50)的本體(51)的第1區域(50A),經由加 熱裝置(60)控制和設定溫度加熱,溫度保持在設定溫度,所以 ,從流體儲放槽(40)喂入定量的水(41),在汽缸爸(5〇)的本體(51) 的這個第1區域(50A)位置内,不會全部被氣化,大部分的水(41)仍 售是液體狀態。之後,由於汽缸釜(5〇)的本體(51)從第2區域(5〇B) ίο 開始和以下的區域的加熱溫度,都超過水(41)被氣化成水蒸氣的氣 化溫度,所以,水(41)在經過汽缸釜(50)的本體(51)的第2區域 (50B)至第6區域(50F)的過程中間,以及繼續至成形模具(8〇)的過 程中,都會持續被熱氣化成水蒸氣,亦即,完成糾纏混鍊的混鍊物 料A,從汽缸荃(5〇)的本體⑸)從第2區域(5〇B)開始,都在有加壓 15 氣體存在下,繼續反應和凝聚,所以,混鍊物料A含有水蒸氣狀態 和液體狀態相互混合共存的水份。 3·混鍊物料a經由螺桿裝置(7〇)的成對雙轴螺桿以同向旋轉推擠前進 ,並從汽缸釜(50)的本體(51)的楕圓狀開口部(51A)被排放出來, 且在經過固定在汽缸釜(5〇)的本體(51)左側壁上的排料組件(52)的 20 時候,一方面以調温裝置(1〇〇)再對混鍊物料A調溫至設定溫度, 一方面這個經過調溫的混鍊物料A,又繼續經過第1擠製模(81)的 模體(812)的複數個圓形狀模穴(82A),而被擠壓分成複數條細長狀 的混鍊物料A。 4·且,被擦壓分成複數條細長狀的混鍊物料a,就在通過第1擠製模 25、 (81)的模體(812)的複數個圓形狀模穴(82A)的時候,因為壓力急遽 23 1241235 減壓的關係,會發生爆發性發泡,和對應幻掩製模⑽的複數個 圓形狀模穴(82A),而形成複數條細長狀的發泡_,而且,如前 面所边’因為第1擠製模(81)的複數個圓形狀模穴(82八)係構成相互 等距_的刀政配置關係,使得這些複數條細長狀的發泡體B,可互 5相構成>又有間隙的緊密結合,而形成一體化結構的發泡體b。 而使用調温裝置(_再對混鍊物料A調溫至設定溫度的目的, 係因為··作為發泡用流體使用的水⑹,除了在氣化的時候,其氣 化的體積會膨脹變化到·倍之外,再加上目的係為了令混鍊物料 A月b夠產生均勻發泡而添加入的添加齊卜因為其中所含的親水成分 10產生鱗的原®,都會造成混鍊物料A有充分的水蒸氣發生爆發( 务泡)的現象,使得混鍊物料A必然會含有過剩的水(μ)。一方面 ,一旦發生了添加過剩的水(41)時,蒸氣併同發泡體B在經由成形 模具(80)而被押擠出來的時候,蒸氣會帶走發泡體b的融解熱,而 這個時候被蒸氣所掠奪帶走的能量(energy),大概約2 26MJ/竑(或 15 經換异約為539kcal/kS),所以,原本凝聚在發泡體B的發泡組織 内部的水条氣,會恢復回到液體狀態的水(41),而發泡體b因為有 這些液化水(41)的存在,就會造成發泡體b的發泡體積因此減少和 發泡組織因此收縮,結果就得不到發泡組織充分發泡的發泡體。因 此’為了確保因為蒸氣會掠奪帶走的能源(energy)部分,就採用調 20 温裝置(100)連續對成形模具(80)加熱,以促進水(41)保持汽化的 水蒸氣狀態,以遏止發泡體B的發泡組織會發生收縮現象。 而且,混鍊物料A在有發泡用流體的水(41)的情況下,成形模具 (80)的押出壓力,必須搭配成形模具(8〇)的設定溫度,按照以下所 記載的對應壓力而保持著必要的押出壓力。而成形模具(8〇)的押出 疋力與a又疋溫度的對照表,經整理後,其結果如表1所示。 1241235 成形模具(80)的溫度設定為16〇C時,押出壓力為〇. 6i8MPa(或經 換算為6· 3kgf/cm2)以上。 成形模具(80)的溫度设疋為170C時,押出壓力為Q.yggMPa(或經 換算為8· lkgf/cm2)以上。 成形模具(80)的溫度设定為180 C時,押出壓力為1.⑼⑽pa(或經 換算為10· 2kgf/cm2)以上。 成形模具(80)的溫度设疋為190C時,押出壓力為u55MPa(或經 換算為12.8kgf/cm2)以上。 表1 調温裝置的溫度(°c) 壓力(MPa) 160 0.618 170 0. 795 180 1.000 190 1.255 10 此外,混鍊物料A在沒有發泡用流體的水(41)的情況下,成形模 具(80)的押出壓力,必須保持在L28MPa(或經換算為13kgf/cm2) 以上。 5· —體化結構的發泡體b,係經過第2擠製模(83)的板狀基台板(831) 的開口部分(831A)及箱形成形部(832)的供給側開口部(832A)後, 15 才被供給進入第2擠製模(83)的箱形成形部(832)内部。 6·被供給進入第2擠製模(83)的箱形成形部(832)内部的發泡體B,在 向箱形成形部(832)的射出側開口部(832B)搬運的期間,會發泡成 型成如第四圖所示的斷面呈矩形狀的板狀發泡體B,並經由箱形成 形部(832)的射出側開口部⑻2β),向外側擠押出來成型的板狀發 25 1241235 泡體B。 7·經由相形成形部(832)的射出側開口部(832B)連續被擠押出來的板 狀發泡體B ’財帶輸送機⑽)運送丨來,且送酬賴進行粗略 裁切,裁切成預定長度及形狀的板狀發泡體Β。 5 社,即本實麵製造發泡體Β的製造轉及製造方法。 而且’本貫施例可達成的效果,包括以下各項所述的效果: 1)所供給喂人汽缸爸⑽内部的水⑹,在經由螺桿裝置(7〇)混練 和伴隨著混練材料的輪送過程中,因為汽缸爸(5〇)被加熱裝置 (60)採取分區階段加熱,與習知係將汽缸爸一次加熱到氣化溫度 !〇以上的加熱方式相比較,水(41)就不會受到急遽膨脹變化等影響 所以’以愤止作為發朗流體的水⑷)倒流回去到流體儲放 才曰(40)而且所使用的發泡用流體的水(41),係經由與圓桶供 料裝置⑽)與螺桿裝置⑽之關供給通路或路線,而供給喂入 汽缸爸(50)的内部,由於水⑷)不是直接供給喂入汽缸爸(5〇)内 15部的螺桿裝置(70),所以供給喂入在汽缸爸(50)内部的水(41), 就不會受到_膨脹變鱗縛,更加能防止作為發泡用流體的 水(41)倒流回去職體儲放槽⑽。由於本實施例所示的押出成 ’可以防止作為發泡用流體的水⑷)倒流回去到流體儲放槽 (50),所以,能夠製成品質既安定且效率又佳的發泡體β製品。 20 2)作為發泡用流體的水⑷)既容易取得,且又採行分區階段加熱, 能夠有效防止水(41)倒流回去到流體儲放槽(4〇),因此,採用水 作為發泡用流體使用,能夠製成品質既安定、效率又佳且價格低 廉的發泡體B製品。 ' 一 3)根據振動機構(34)間歇性敲打第〗供料桶(31)及第2供料桶(32) !5的側邊部分(33A)的結果,第H共料桶⑶)及第1供料桶的侧邊部 26 1241235 刀⑽)因為文到間歇性振動,使得存放在第j供料桶⑶)内的聚 丙烯(2A)原料’及存放第2供料桶⑶)内的玉米驗⑽)及滑石 (3A) ’可叫到振狀而解除結塊和附著,因此,呈粉粒狀的聚丙 烯㈤、、玉米殺粉⑽及滑石(3A)等原料,就可順暢地被供給喂 气釜(50)的内口卜而且,本實施例使用的二組振動機構(⑷ τ、凸輪(342)直接没置馬達(341)的轉軸上,當馬達(如)轉動 凸輪(342)就被馬達(341)驅動而產生旋轉動作時,同時,每细 振動機構(34)的凸輪(342)的前端部,就會各別間歇性敲打第i供 料桶(31)及第2供料桶(32)賴邊部分(33A),如此,構成了本實 10 施例結構比較簡單的振動機構。 、 4) 加熱,置(60)具有一溫度控制單元⑽及六支不同加熱器,即, 加熱為(61A)至加熱器(6ΐρ),能夠由溫度控制單元㈣分別調整 和控制加熱器(61A)至加熱器⑽)且同時對汽缸荃⑽的本體 15⑸)的六個不同區域各自進行獨立加熱。由於加熱裝置⑽)對於 5汽缸,⑽可以進行六個階段的調溫,所以,可根據製造時的情 况i 兄i卞件,、交更適宜的加溫設定溫度,因此可製作出更高品 質的發泡體B。 5) 成形模具(80)的第1擠製模⑻)設有若干模穴(82a),苴中,每三 力個緊鄰的模穴⑽)構成預定的三角形類型配置,且模穴(82am -〇此之間的位置,都構成相互等距離分散配置的模穴位置,所以, 此夠製成在形狀等品質方峨簡單又穩定的發泡體B。尤其,模 穴(82A)的孔徑為直徑2·〇刪時,更能製成形狀品質既簡單謂定 的發泡體B。 >5 6)以調温裝置⑽)將成形模具⑽)的工作模溫,調整設定在16〇。匸 _5〜’可以確實遏止發泡體B的發驗織不致發生不必要 27 I241235 的收縮現象,所以,可製成形狀品質既優良又穩定的發泡體B。 7) 第1擠製模(81)設有一嵌合凸部(811),可嵌合入裝設在汽缸釜 (50)上的排料組件(52)的嵌合孔(52A)内,因此,可以防止第^齊 製模(81)與排料組件(52)發生脫落或者偏離位置。尤其,受到高 5 壓蒸氣作用時,具有防止第1擠製模(81)會發生脫落的優點。 8) 第2擠製模(83)設有箱形成形部(832),且箱形成形部(832)沿著 押出方向所伸展出的距離程度,能夠令發泡體B在箱形成形部 (832)内部充分發泡成型。 9) 第2擠製模(83)的箱形成形部(832)的表面,設有可自由取下或可 10 向上掀起的活動蓋(832Z),發泡體B製造之後,能夠簡單清掃箱 形成形部(832)的内部。 W螺桿裝置(70)係由螺桿(71)及螺桿(72)共同構成成對的雙軸螺 桿’與由單支螺桿所構成的螺桿裝置(7〇)相比較,雙軸螺桿能夠 將發泡材料(1)和水(41)更充分混鍊均勻,所以,能夠謀求經押出 15 成形後的發泡體B具有安定的品質。 11)發泡體B的主要成分,因為係採用非樹脂成分之故,依據曰本 國容器廢棄物再生利用法之規定,既不是屬於需要再生利用的成 分對象,就可視為一般性垃圾處理。因此,選擇使用發泡體B時 ,不需要籌備廢棄物再生利用的設備或措施,又不必進行再生利 20 用,以一般性垃圾的方式就可簡單處理發泡體B,故能削減成本 開支。此外,與一般發泡體相比較,發泡體B的樹脂成分含有量 报少,在焚化燃燒掉的時候,因為發熱量較小不會發生黑煙等, 且能保護環境。因此,發泡體B能夠被製成實際產品,且充分利 用時又能配合保護環境的要求。 25 12)本實施例所製成的發泡體B,因為内部組織結構形成有細微空 28 1241235 ==ΓΓ柔軟性’可以用來保護容易受到損壞的精 ㈣U水果物品4,故相當合適作為緩衝材使用。此外,發泡 5 15 13)=熱因為比較两’所以,亦相當合適作為隔熱材料使用。 缝包材枓⑴卿旨成分係選咖職),而聚丙職)樹脂 =他繼成分械較,聚丙職)樹脂在加工性及機械適合性 =;確實較其他樹脂成分優越,因此,選用聚丙職)為發 ⑷材科(1)的樹脂成分’具有能簡單製成發泡體⑻的優勢。 4)發泡㈣⑴所採關玉米縣⑽顧,是既容綠得且廉價 ^物性材料,所以,發編的製造成本_丨減,且製造方 式也因此能達成容易化。 15)矛=發泡體B作成板狀時,可以確保和增加發泡體B使用之時的 木=和·。例如’翻於作為個職财果和 板材等,細於作雜熱材料制。而且,發泡體 ^ f雜外,料水又«贿性,軌,斜分適躲作 為捆包緩衝材使用。 ⑩ 〔第2種實施例〕 以下,配合圖絲制本發明的第2_出成形機⑽實施例。 20 有關本發騎示的第2種押出成形機⑽構造,除了具有切斷 機細_分’係與本發騎示的第】種押_機⑼所搭配 使用的成純具⑽)部份有差異不同外,其餘有關押出成形機 的構造,均與前面所述的第1種押出成形機⑴)結構相同。亦即, 將第1種押出成形機⑴)的成形模具_拆解取下後,而另以切斷 機構(隐狀、,即構成本發_示的第2細成形刪結構 據此町的„兄明’僅針對使用於押出成形機⑽上的切斷機構 29 25 1241235 (200)提供詳細說明。 :為了省略重複說明’在第2種押出成形機⑽所示的的構成 ^凡件中’凡與第1種押出成形機⑻所示者係屬相同或質每 相同時,都仍承襲和沿用第!種押出成形機⑼所使用的元件符^ 5 ,且職與表示相同的意義。 、 —凊麥考第五圖所示之第2種押域形機⑽結構示意圖,其中, 所不的切斷機構(),係-翻來切斷發泡體B成目定長度的裝置 亦即,從汽缸荃(50)被擠壓出來的混鍊物料a,經發泡而構成發 泡體B時,隨即就被切斷機構(_切斷成固定長度的發泡材料。^ 1〇個切斷機構⑽)具有一接合部(2⑻及-本體座(;而且,這個 切斷機構(200)係利用接合部(21〇)組裝在汽缸蒼⑽的本體⑸)側 壁上,而固定在汽缸釜(50)的本體(51)上。 請參考第六圖解之崎機構⑽)立體社目,這個切斷麟 1 (200)的接合部(210) ’係由-箱形基板(211)及設置在這個箱形基板 15 (211)押出側的側面上的板狀補助板⑵2)所構成。其中,所述的這 個鈿形基板(211)的内部,係形成中空狀内腔,而且,在箱形基板 (211)面對汽缸釜(5〇)的那一面側面上,設有呈矩形狀的嵌合凸部( 圖未繪),所以,切斷機構(2〇〇)得利用接合部(21〇)的箱形基板 (211)的嵌合凸部,而嵌合入汽缸釜(5〇)的排料組件(52)的嵌合孔 2〇 (52A)内,使得切斷機構(200)被固定在汽缸釜(50)的本體(51)上。 所以’切斷機構(2〇〇)的箱形基板(211)的機能,除了可以嵌設 在排料組件(52)的上面外,並具有第1種押出成形機(11)所使用的成 形模具(80)的部分機能,因此,從汽缸釜(5〇)被擠壓出來的混鍊物 料A ’經過且通過這個箱形基板(211)的中空内腔之後,會因急驟減 25壓而發泡成型成一種發泡體B。 30 1241235 而前面所述的板狀補助板(212)的板面,則設有如第六圖所示的 模穴(212A),並與前面所述的箱形基板(211)的中空内腔形成相通。 同時,前面所述的箱形基板(211)在押出側的側壁上,即,設有 板狀補助板(212)的那一面側壁上,以對應板狀補助板(212)所開設 5的模八(2丨2八)的位置,同樣設有對應模穴(212A)但孔徑卻比模穴 (212A)孔徑大的通孔(圖未繪)。 因此,從汽缸釜(50)被擠壓出來的混鍊物料A,得通過這個箱 形基板(211)的中空内腔,再經由其押出側的通孔,❿由板狀補助板 (212)的模穴(212A)被擠送出來。而且,就在混鍊物料a由板狀補助 1〇板(212)的;^穴(212A)被擠壓出來的時候,因為急驟減壓_係,混鍊 物料A會發泡形成發泡體b。 請簽考第六圖,這個切斷機構(2〇〇)的本體座(22〇),具有一軸 部(221)以及用來支持這個軸部(221)的支持板(225)。切斷機構 (200)的接合部⑽),就是糊這個本體座⑽)來支持和固定,並 15共同組裝成一組切斷機構(2〇〇),同時,由切斷機構(200)的接合部 (210)所擠壓出來的發泡_,切斷機構⑽)就是這個本體座 (220) 而將之切成固定長度的發泡材料。 而這個本體座(220)的軸部(221),就是將擠壓出來的發泡體b 切Wf成固疋長度的機構,設有一軸桿(222)以及在這個軸桿(222)的 2〇 前端裝設有刀刃部(223)。 這個本體座(220)的軸部(221)的軸桿(222),係連接在馬達等驅 動枝構(圖未紿)上,所以驅動機構啟動時,本體座(mo)的軸部 (221) 會產生定速旋轉。而且,驅動機構係選用轉速可控制的類型時 ,就可以控制和調整該軸部(221)的轉動速度。 更具體來說,切斷機構⑽)的本體座⑽)的支持板(225)用途 31 25 1241235 ’就是固定切斷機構(200)的轴桿(222)、馬達等驅動機構及接合部 (210)的構件。 裝設在這個軸部(221)的軸桿(222)前端的刀刃部(223),所設立 的位置係與軸桿(222)的軸向形成垂直,具有二片相互平行但又設在 5同一條直線上的刀刃(223A)及刀刃(223B)。而這二片刀刃(223A)及 刀刃(223B)的刀峰(224)部位,係設在刀刃(223A)及刀刃(223B)的側 面’但轉動時’各自的刀岭(224)的轉動方向,就形同與第六圖所標 不的箭頭C的旋轉方向一致。因此,例如第六圖所標示的箭頭◦旋 轉一圈時,刀刃(223A)及刀刃(223B)的刀峰(224),各經過板狀補助 10板(212)所開設的模穴(212A)上方一次,亦即,就板狀補助板(212) 所開設的模穴(212A)而言,當本體座(220)的軸部(221)的轴桿(222) 每旋轉一圈時,就有二次刀刃部(223)的刀峰(224)會經過這個模穴 (212A)的上方。 根據以上所述,從汽缸釜(5〇)被擠壓出來的混鍊物料a,在本 15發明所示的第2種押出成形機(12)中,接著會通過切斷機構(2〇〇)的 箱形基板(211)的中空内腔,再經過箱形基板(211)押出側的通孔, 而由板狀補助板(212)的模穴(212A)被擠送出來。同時,混鍊物料a 在由板狀補助板(212)的模穴(212A)被擠壓出來的時候,因為急驟減 壓關係,混鍊物料A會發泡形成發泡體B,續由定速旋轉的軸桿 20 (222)以刀刃(223A)及刀刃(223B)切斷持續擠送出來的發泡體B,又 因刀刃(223A)及刀刃(223B)乃定速旋轉的關係,所以,發泡體6可 被切成如第七圖所示之固定長度的發泡體B。例如,由板狀補助板 (212)的模穴(212A)擠送出來的發泡體b,經過調整該軸桿(222)的 定速旋轉速度後’就可得到長度固定10〇11的圓筒狀發泡體B。 第2種押出成形機可達成的效果,除了具有上述第}種押出成形 32 25 1241235 機在前面所提到的共15項效果外,即具有前面列舉的第i)〜15)項效 果外,又進一步包括以下各項的效果: 16)只要調整軸桿(222)的旋轉速度,就能簡單製成任意長度的發泡 體B。 Π)只要變更板狀補助板(212)的模穴(212A)形狀和大小,就能簡單 製成任意斷面形狀的發泡體B。 18)因為發泡體B係體積較小的圓筒狀發泡體,用途作為精密機器 等的包裝用緩衝材使用時,能夠充實填滿間隙令精密機器等的包 裝形成沒有間隙產生,故可以確實保護包裝在内部的精密機器。 (實施例的變形) 本發明的應用範圍,不是僅限定在前面所述的各個實施例而已 ’舉凡與本發明的發明目的與所能達成的效果係構成所謂等效或均 等者,或屬本發明的變形或改良,但為熟習該項技術者運用本發明 的内容魏㈣完成者,均應屬本伽得涵蓋的範圍,並為本發明 得主張權利的範圍。 20 知乐徠用聚丙烯(2Α)為樹脂成分,但並不是 示僅限定採㈣_㈤樹脂,找實施本判,採用其他熱^ 性樹脂,同樣可以實施本發明。同理,發珊料⑴軸有添加入: 米殿粉⑽及滑石(爾,蝴_(1)沒有添加人 Β 及滑石(3Α)等,或者添加入其它種 ^(2Β 加物,同财以實施本夸 =例如,縣加的秘(木_維)和活性炭,或茶餘等纖㈣ ,除了知心面所述的混合比率之外,只要所添 · 能夠令發泡賴υ發揮抑制孳生細 ^材科 不同的固妓人比_的^,亦可採用其它 口比羊或添加入不同種類的添加物。總之,前面所 33 25 1241235 述的發泡材料⑴,並沒#制蚊要添加那—麵的添加物種類, 或固定採用那一種混合比率。 、六丽面所述的各個實施例,並沒有限定只選用水(41)作為發泡用 *體’例如’亦可採用油鱗其他流體,來作為發朗流體使用。 5、W面所述的各個實_,雖然汽缸爸⑽的較低初期溫度設定 為8〇 C,但並不是表示初期溫度需設定為80°C,例如,即使初期溫 度。又疋為50 C ’同樣可以實施本發明。此外,汽紅签(5〇)的初期溫 度’應根據使用原料的不同而變更設定,但需設定在原料 度社,令雜钱後錢發錢化縣。 孤 10、拍所相各個實補,軸汽缸I⑽的較高最後溫度設定 為230 C ’但亚不是表示最後溫度需設定為23(rc,例如,即使最後 /皿度叹疋為150 C ’同樣可以實施本發明。總之,汽缸签⑽)的最後 溫度,應設定足以令發泡用流體可以完全氣化且發泡材料可以呈溶 化狀態的溫度就可。 15 — #面所述的各個實施例,雖然以加熱裝置⑽對汽缸爸(⑻進 订六階段加熱或調溫’但並不表示必須對汽缸爸⑽進行六階段加 熱f周溫,例如,對汽缸細)進行的三階段加減調溫,同樣可 以貫施本發明。總之,只要設成汽缸爸⑽可進行分區階段加熱或 调溫即可。 2〇 #面所述的各個實施例,_使㈣先製成的脉狀原料,但 使用粗糙粉碎的原料,同樣可以實施本發明。 前面所述的各個實施例,雖然係採用凸輪可被馬達驅動產生旋 轉動作的鶴機構⑽,但並不表示只能使料種機構的振動機構 (34) ’例如,採用與前述振動機構(34)具相同振動功能的電磁振動 25機構,同樣能實現有效率供給原料的優點。 34 1241235 前面所述的各個實施例,雖然在二 台 :動機構(34),但只要供料桶能夠達成有效率二用了一 不使用振動機構(34)亦無妨,例如,存放 一原枓的目的, 可省略或不妓振動機構㈤。 原料的供料桶,就 前面所述的各個實施例,雖然所使用的螺 的雙螺桿構成,但並不表示螺桿技⑽只能使 糸^對 使用料螺桿的轉裝置⑽,囉可碎施本發明。4 ’例如’ 前面所述的第2_出卿機,雖綠設細峨構( 桿(222)前端的刀刃部(223),係使用具2個刀刀的刀刀部( 這個刀刃部(223)的刀刃數量並沒有必要限制,使用則個刀刃的: 刃部(223) ’同樣可以實施本發明所示的第2種押出成形機。 〔實施例〕 〔貫施例1至貫施例3〕 第1種押出成形機所使用的成形模具(80)的模穴(82A)孔徑,分 I5別使用不同直徑大小的模穴⑽)孔徑來製成發泡體B,f施例㈤ 模穴(82A)孔徑為1· 8mm、實施例2的模穴(82A)孔徑為2· 〇mm、及實施 例3的模穴(82A)孔徑為2.2mm,經各別觀察所製成的發泡體B的發泡 狀態後’結果如表2所示。 〔比較例1至比較例2〕 20 使用與實施例1至實施例3不同直徑大小的模穴(82A),來製成發 泡體B ’並成為實施例1至實施例3的比較例,比較例1的模穴(gw) 孔徑為1· 5mm、而比較例2的模穴(82A)孔徑為2· 4mm,經各別觀察所 製成的發泡體B的發泡狀態後,其比較結果如表2所示。 表2 35 1241235 直徑(mm) 發泡體的情況 實施例1 1.8 良好 實施例2 2.0 良好 實施例3 2.2 良好 比較例1 1.5 有發泡不完全部份 比較例2 2.4 有發泡不完全部份 由表2所示之結果,顯示模穴(82A)孔徑為1.8腿的實施例1、 模穴(82A)孔徑為2.0mm的實施例2及模穴(82A)孔徑為2.2mm的實 施例3,都可以製成發泡情況良好的發泡體B。 而模穴(82A)孔徑為1.5mm的比較例1、及模穴(82A)孔徑為 5 2· 4mm的比較例2,因為發泡情況不好,所製成的發泡體B含有發泡 不完全的部份。 〔實施例4至實施例7〕 使用於第1種押出成形機中的成形模具(80),分別以調溫裝罝 (100)設定成不同的工作模溫來製成發泡體B,實施例4的模溫設定 ίο為160°C、實施例5的模溫設定為18(TC、實施例6的模溫設定為200°C 、及實施例7的模溫設定為22〇°C,經各別觀察所製成的發泡體B的 發泡狀悲後’結果如表3所示。 〔比較例3至比較例4〕 以調溫裝罝(100)將成形模具(80)的工作模溫,設定成與實施例 15 4至實施例7不相同的模溫來製成發泡體B,並成為實施例4至實施例 7的比杈例’比較例3的模溫設定為室溫、而比較例4的模溫設定為 240°C ’經各別觀察所製成的發泡體b的發泡狀態後,其比較結果如 表3所示。 36 1241235 表3 調温裝置的溫度(°c) 發泡體的情況 實施例4 160 良好 ~~ 實施例5 180 良好 ~' 實施例6 200 良好 ~ 實施例7 220 良好 比較例3 室溫 有發泡不完全部份 比較例4 240 —------- 發生熱惡化現象部份烤焦 --—— 由表3所示之結果,顯示以調溫裝罝(100)將成形模具(80)的工 作模溫,設定為16〇°c的實施例4、設定為180°C的實施例5、設定為 200°C的實施例6及設定為220°C的實施例7,都可以製成發泡情況良 5 好且形狀良好的發泡體B。 而將成形模具(80)的工作模溫,設定為室溫的比較例3,因為發 泡情況不好,所製成的發泡體B含有沒有形成良好形狀的部份;而 設定為24(TC的比較例4,因為混鍊材料A受到加熱過度的原因,所以 ,發生了熱惡化現象,有部份發生烤焦。 10 產業上的利用可能性 15 本發明所示的㈣成形機,由於可用來製成晴結構_ 二隙的以體,所Μ也能夠用來製成包裝㈣缓衝材 成圓筒狀發、泡體,體積較小 H斤衣 ,故可儲來舖m,,„ . 衣成沒有間隙產生 故可使用來保護容易受到損害或損 傷的電子機器、電子零件等 密機器及水果纖品等,物_钱受到外部衝 精 擊 37 1241235 【圖式簡單說明】 第-圖係本發明所示的糾種押丨成频結構示意圖。 第二圖的圖示内容’係包括設置在汽缸*⑽的本體(51)左側的 排料組件⑼局部構造圖,以及嵌設錢侧料組件⑽上面的成 形松具(80)的零件分解圖。 意圖 f三圖係第二圖所示的成形模具⑽)的第!擠製模⑼的正面圖。 Γ圖係由第—騎示的第1種押出成形機所製成的板紐泡體示 第五圖係本發明所示的第? 體 第六圖絲五圖卿^2=岭賴輯示意圖。 放大圖 第七圖係由第五圖所示的第2 不意圖 女_。 曱出成形機所使用的切斷機構之立 種押出成形機所製成的圓筒狀發泡體(52) When entering the forming mold (80), the pressure was reduced sharply, which caused the water (41) stagnated and condensed in the mixed-chain substance to evaporate and disappear due to foaming, so that the mixed-chain material A The internal structure of the crystalline structure is thus formed with voids (ceH), and constitutes the foam B of the present invention. The forming die (80) is a die made of metal, and includes a 苐 1 extrusion die (81) 'composed of four modules and a second extrusion die provided on the exit side of the first extrusion die (magic). (83). The mixed-chain material A discharged by being pushed out as described in the uranium surface enters the first extrusion die (81) after passing through 10 of the discharge assembly (52), and passes through the first extrusion die (81). ) After that, foaming molding is performed into a foam β having fine cells inside due to a sudden decrease in pressure. As shown in the second picture of McCaw, the first extrusion die (81) is provided with a fitting convex portion (8η) and a rectangular parallelepiped die body (812), of which the insert of the first extrusion die (81) The convex part an) fits into the fitting hole (52A) of the discharge assembly (52), and the rectangular 15-body mold body (812) of the first extrusion mold (81) does not have The 0mm circle Shape cavity (82A). Please refer to the front view of the mold body (812) of the first extrusion die (81) shown in the third figure. These ®-shaped mold cavities (82A) with the same aperture are in the mold body (8⑵ of the first extrusion die ⑻). On the side of the side where the 20-fitting projection (811) is not formed, each of the three adjacent cavities (82A) is designed to form a predetermined area and shape of the polygon, and to form an equidistant dispersion. Arrangement; that is, the mold body ⑻2) of the first extrusion die (81) is provided on the side provided with a plurality of round mold cavities (82A), and is provided in a horizontal direction perpendicular to the extrusion direction. When the horizontally-shaped perimeter section of the rectangular section ⑽A) is wide, close to the 25 round mold cavities (82A) of the same aperture, and some are arranged at the four vertices of this rectangular section ⑻2A) 19 1241235 (S ), Some are arranged at the equally divided position (τ) where the upper and lower parallel long sides of the rectangular part (812A) are divided into several sections, and the four vertices (S) described above Position and all equally divided positions (τ), which form a square with four adjacent positions together. These, Some circular mold cavities (82A) are arranged at the intersection (U) of two diagonal lines of each square 5 shape 00. Therefore, every three adjacent mold cavities (82A) can form a predetermined triangle. Area and shape, and they are dispersedly arranged at equal distances. According to this, the mixed-chain material A discharged by the above-mentioned extrusion is extruded when passing through the round-shaped molds 6 (82A) of the mold body (812) of the first extrusion mold (81). At this time, it will be divided into a plurality of elongated mixed chain materials A, but the overall shape of the < 10 should follow the shape of the predetermined rectangular portion (812A) described above. In addition, as shown in the third figure, the die body (812) of the first extrusion die (81) is provided with two bolts on the upper side and the lower side of the predetermined rectangular portion (812A) described above. The hole (812B) is provided with a total of four bolts passing through the hole (SUB), and the positions of the four bolts passing through the hole (812B) are in a round shape with the body (51) of the cylinder kettle (50). The positions of the four screw holes (51B) on the upper and lower sides of the opening (51A) are corresponding. As shown in the second figure, after passing through the die body (812) of the first extrusion die (81), it is extruded into a plurality of elongated mixed chain materials A, and then enters the second extrusion die (83). The hollow cavity Xinxin 'is subjected to foam molding to form a foam B having a predetermined cross-sectional shape.苐 2 The extrusion die (83) is provided with a plate-shaped abutment plate (831) and a box with a suitable length to form a 20-shaped portion (832). The second extrusion die (83) is closed and fixed to the outside of the first extrusion die (81) by using the associated plate-shaped abutment plate (831), and the plate-shaped abutment plate (831) is provided with an opening. Part (831A) 'The purpose is to form the mold path inlet for foam molding. Therefore, the position of the opening (831A) of this plate-shaped abutment plate (831) is set so that the first extrusion die (81) All round mold cavities (82A) opened by the phantom (812) will not be covered by the plate-shaped abutment plate (831), 25 (831A), in other words, this plate-shaped abutment plate (831) The position of the opening_ 20 1241235 minutes (831A) corresponds to the predetermined rectangular portion (812A) of the mold body (812) of the first extrusion die (81) described above. As shown in the third figure, the plate-shaped abutment plate (831) of the second extrusion die (83) is provided with two notched bolts with notches on the upper and lower sides of the opening portion (831A) of the plate-shaped abutment plate (831). Hole 5 (83B) is provided with a total of four notched bolts passing through the holes (8 offenses), and the positions of the four notched bolts passing through the holes (83B) are connected to the mold body of the first extrusion die (81). (812) Four bolt insertion holes (812) corresponding to the positions of the upper and lower sides of the predetermined rectangular portion (812A) correspond to each other. The forming portion (832) is near the plate-shaped abutment plate (831). ) Is provided with a supply-side opening (832A) corresponding to the opening portion (831A) described above. At the same time, on the other side of the box 10 forming portion (832), An injection-side opening (832B) having the same shape as the supply-side opening (832b). The upper surface of the box-shaped portion (832) is provided with a movable cover (832Z) that can be removed or lifted upward. After the movable cover (832Z) is freely removed or lifted upward, the inside of the box-forming portion (832) can be exposed, so the inside of the box-forming portion (832) can be simply cleaned. 15 20 25 The above-mentioned forming die (80) uses four male screws (86) to pass through the notch bolts of the second extrusion die (83) through the holes (83B) and the screws of the first die ⑽. After passing through the holes, screw them into the four screw holes (51B) of the cylinder 1 (5Q) and screw them into the body 并将) of the cylinder ⑽) Above. According to the figure of the month, the leather v conveyor (90) is installed on the second extrusion side of the forming die (80).) The side side is to be transported through the injection side opening of the second extrusion die (⑻). Press the foam B from f, and at the same time, this foam B having a predetermined cross-sectional shape is conveyed to a cutting machine for rough cutting. On the route of the belt, Lailao (Tum) is also provided to adjust the thickness of the foam B product. At the same time, there is also a cut-out area (not shown in the figure). The foamed product b whose thickness is adjusted is roughly cut. The length of foam B when cutting the foam product by the cutting machine can be adjusted by adjusting the belt speed of 21 1241235 whole belt conveyor (90) to adjust the feeding speed of foam 8 fed to the cutting machine. Reached. The cutting machine is provided with a cooling fan (fan) and a cutting device, so that the foamed body B is first cooled by the cooling fan (fan), and then roughly cut into a foamed body B product of an appropriate length by the cutting device. Finally, the finished final foam B product is packed and packed in 5 tubes for shipment and user use. (Manufacturing sequence and manufacturing method of foam body) Hereinafter, the manufacturing sequence and manufacturing method of foam body B will be described in detail. 1. First, each vibration mechanism (34) is driven by a motor (341) to drive a cam (342) to rotate. The front end portion (342A) of the cam (342) is used to periodically or intermittently strike the side _ 10 side portion (33A) of each body ⑽ of the barrel feeding device (30), and at the same time, the barrel supply The first supply bucket (31) of the feeding device (30) supplies the polypropylene (2A) raw material fed into the cylinder ⑽s to the cylinder ⑽ 定量 in a manner of quantitative supply of raw materials; The supply bucket (32) also synchronously supplies the quantitative corn killing powder (2B) and talc (3A) in the manner of quantitative supply to Gu. On the other hand, the barrel feeding device ( 30) The supply path between 15 and the screw device (70) feeds a certain amount of water (41) from the fluid storage tank ⑽ and is used as a foaming fluid. 2. Feed-from the polypropylene (2A) raw material, corn powder ⑽, talc (3A) and water 喂 fed into the cylinder, through the pair of twin-screws of the screw device ,, and add in the same direction. Press down the mixed chain, and when Xiang Jian⑽ completed the Gu mixed chain into the mixed chain link material A 'and pushed it to the forming mold ⑽, the six heaters of the heating device 对于 for the cylinder father ⑽ The six different areas of the body ⑸) are continuously heated at independent set temperatures. Therefore, when the mixed material A passes through the body ⑸) of the cylinder Cang (50), the heating temperature is set to an area exceeding 16 °, that is, When starting to pass through the body of the cylinder)), because the heating temperature exceeds the dazzling point of the polypropylene (2A) raw material, the polypropylene ㈤ raw material contained in the mixed chain material A, 22 1241235 immediately melts, and During the process of passing from the third region (50c) to the sixth region (50F) of the body (51) of the cylinder kettle (50), the molten state is maintained. Therefore, when the melted polypropylene (2A) raw material is mixed with corn starch (2B) and talc (3A), it can achieve a degree of uniform mixing. 5 On the other hand, 'Because the first area (50A) of the body (51) of the cylinder flea (50) is controlled and heated by the heating device (60) and the temperature is maintained at the set temperature, the fluid storage tank ( 40) A certain amount of water (41) is fed. In the position of the first area (50A) of the cylinder body (51) of the cylinder (50), not all of it will be vaporized, and most of the water (41) is still sold. It is liquid. After that, since the heating temperature of the body (51) of the cylinder kettle (50) from the second area (50B) and the following areas are higher than the vaporization temperature at which the water (41) is vaporized into water vapor, The water (41) continues in the process of passing through the second region (50B) to the sixth region (50F) of the body (51) of the cylinder kettle (50), and continuing to the forming mold (80). Heated gasification into water vapor, that is, the mixed chain material A that completes the entangled mixed chain, starting from the cylinder 荃 (50) body 5) from the second zone (50B), in the presence of pressurized 15 gas , Continue to react and condense, so the mixed chain material A contains water in a water vapor state and a liquid state that coexist with each other. 3. The mixed-chain material a is pushed forward in the same direction through a pair of twin-screw screws of the screw device (70), and is discharged from the round opening (51A) of the body (51) of the cylinder kettle (50). Out, and after passing through the discharge assembly (52) fixed on the left side wall of the body (51) of the cylinder kettle (50), on the one hand, the mixed chain material A was adjusted by the temperature adjustment device (100). The temperature reaches the set temperature. On the one hand, the temperature-controlled mixed-chain material A continues to pass through a plurality of round-shaped cavities (82A) of the mold body (812) of the first extrusion mold (81), and is extruded into Plural elongated mixed chain materials A. 4. Also, when the rubbing and pressing are divided into a plurality of elongated mixed chain materials a, when they pass through the plurality of circular mold cavities (82A) of the mold body (812) of the first extrusion mold 25, (81), Due to the pressure of pressure 23 1241235 decompression, explosive foaming will occur, and a plurality of round shaped cavities (82A) corresponding to the magic masking mold will form a plurality of elongated foams. And, as before The edge is because the plurality of round mold cavities (82) of the first extrusion die (81) constitute a mutually equidistant blade arrangement relationship, so that the plurality of elongated foams B can be mutually Phase composition> Closely bonded with gaps to form an integrated structure foam b. The purpose of using a temperature adjustment device (_ and then adjusting the temperature of the mixed chain material A to a set temperature is because ... as the foam used as a foaming fluid, except for gasification, its gasified volume will expand and change. Beyond · times, plus the addition of the purpose is to make the mixed chain material A month b can produce uniform foaming, because the hydrophilic component 10 contained in the raw material ® will cause the mixed chain material A has sufficient water vapor to explode (bubble), so that the mixed-chain material A will inevitably contain excess water (μ). On the one hand, once the excess water (41) is added, the steam will be foamed together. When the body B is squeezed out through the forming die (80), the vapor will take away the heat of melting of the foam b, and the energy taken away by the steam at this time is about 2 26MJ / 竑(Or 15 after the change is about 539kcal / kS), so the water stripe gas originally condensed inside the foamed tissue of the foam B will return to the liquid state of the water (41), and the foam b because The presence of these liquefied water (41) will reduce the foam volume of the foam b As a result, the foamed structure shrinks, and as a result, a foamed body that is not sufficiently foamed is obtained. Therefore, in order to ensure that the energy part that is taken away by the steam will plunder, a temperature control device (100) is used to continuously The molding die (80) is heated to promote the water (41) to maintain the vaporized water vapor state, so as to prevent the foaming structure of the foam B from shrinking. In addition, the mixed-chain material A is in the presence of water for the foaming fluid ( In the case of 41), the extrusion pressure of the forming die (80) must be matched with the set temperature of the forming die (80), and the necessary extrusion pressure must be maintained in accordance with the corresponding pressure described below. The comparison table of the extruded pressure and the temperature of a and extruded, after finishing, the results are shown in Table 1. When the temperature of the 1241235 forming mold (80) was set to 16 ° C, the extrusion pressure was 0.  6i8MPa (or converted to 6.3kgf / cm2) or more. When the temperature of the forming die (80) is set to 170C, the extrusion pressure is Q. yggMPa (or 8 · lkgf / cm2). When the temperature of the forming die (80) is set to 180 C, the extrusion pressure is 1. ⑼⑽pa (or 10 · 2kgf / cm2). When the temperature of the forming die (80) is set to 190C, the extrusion pressure is u55MPa (or converted to 12. 8kgf / cm2) or more. Table 1 Temperature (° c) Pressure (MPa) 160 0. 618 170 0.  795 180 1. 000 190 1. 255 10 In addition, in the case where the mixed chain material A does not have water (41) for the foaming fluid, the extrusion pressure of the forming mold (80) must be maintained at L28 MPa (or 13 kgf / cm2 after conversion). 5 · —The foamed body b having a body structure is an opening portion (831A) of a plate-shaped abutment plate (831) passing through a second extrusion die (83) and a supply-side opening portion of a box-shaped portion (832). (832A), 15 is then fed into the box forming section (832) of the second extrusion die (83). 6. The foam B supplied into the box-shaped portion (832) of the second extrusion die (83) is transported to the injection-side opening (832B) of the box-shaped portion (832). It is foam-molded into a plate-shaped foam B having a rectangular cross-section as shown in the fourth figure, and extruded to the outside through the box-shaped portion (832) (the injection-side opening ⑻2β) of the box-shaped portion (832). Hair 25 1241235 Body B. 7. The plate-shaped foam B (belt conveyor B) which is continuously squeezed out through the injection-side opening (832B) of the phase forming section (832) is conveyed, and the payment depends on rough cutting, The plate-like foam B cut into a predetermined length and shape is cut. No. 5 company, that is, the manufacturing process and manufacturing method of the foamed body B of this real surface. Moreover, the effects that can be achieved in this embodiment include the effects described below: 1) The water puppets inside the feeding cylinders are kneaded via the screw device (70) and the wheel accompanied by the kneaded materials During the delivery process, because the cylinder father (50) is heated by the heating device (60) in a divided stage, compared with the conventional heating method of heating the cylinder father to the gasification temperature at one time! 0, the water (41) does not It will be affected by rapid expansion and changes. Therefore, the water used for hydrating fluid is backflowed to the fluid storage (40), and the water (41) used for the foaming fluid is passed through the barrel. The feeding device ⑽) and the screw device ⑽ are connected to the supply path or route, and the inside of the feed cylinder (50) is fed, because the water supply) is not directly supplied to the 15 screw devices (50) in the feed cylinder (50). 70), so the water (41) fed into the cylinder (50) is not affected by the expansion and scaling, and it is possible to prevent the water (41) as a foaming fluid from flowing back to the working body storage tank. Alas. Since the extruded composition shown in this embodiment can prevent the water as a foaming fluid from flowing back to the fluid storage tank (50), it is possible to produce a foamed β product that is stable and efficient. . 20 2) Water as a fluid for foaming) It is easy to obtain, and it also adopts zone-stage heating, which can effectively prevent water (41) from flowing back to the fluid storage tank (40). Therefore, water is used as foaming. It can be made into foam B product with stable quality, high efficiency and low price by using fluid. ′ 3) According to the results of intermittent vibration of the vibration mechanism (34) on the side portion (33A) of the first supply bucket (31) and the second supply bucket (32)! 5, the Hth total bucket (3) and The side part 26 of the first supply bucket 26 1241235 Knife ⑽) Because of intermittent vibration, the polypropylene (2A) raw material 'stored in the jth supply bucket (3) and the second supply bucket (3) The corn test) and talc (3A) can be called vibrating to release the agglomeration and adhesion. Therefore, the raw materials such as the powdered polypropylene mash, corn mash powder and talc (3A) can be smoothed. The ground is supplied to the inner mouth of the feeding kettle (50). Moreover, the two sets of vibration mechanisms (⑷τ, cam (342) used in this embodiment are not directly placed on the shaft of the motor (341). When the motor (such as) rotates the cam (342) When the motor (341) is driven to rotate, at the same time, the front end of the cam (342) of the fine vibration mechanism (34) will intermittently strike the i-th supply bucket (31) and The second supply barrel (32) is formed on the edge portion (33A), and thus constitutes a relatively simple structure of the vibration mechanism of the tenth embodiment of this embodiment. 4) The heating device (60) has a temperature control unit ⑽ and six branches. The heater, that is, the heating from (61A) to the heater (6ΐρ), can be adjusted and controlled by the temperature control unit ㈣ (61A) to the heater ㈣) respectively and at the same time, the body of the cylinder (⑽) is 15⑸). Each area is heated independently. Since the heating device ⑽) can adjust the temperature in six stages for 5 cylinders, it can be delivered with a more suitable heating set temperature according to the conditions at the time of manufacture. Therefore, higher quality can be produced. Foam B. 5) The first extrusion die ⑻ of the forming die (80) is provided with a plurality of die cavities (82a), in which three adjacent die cavities ⑽) form a predetermined triangle type configuration, and the die cavities (82am- 〇The positions between them form the cavities that are dispersedly arranged at equal distances from each other. Therefore, this is enough to make foam B that is simple and stable in shape and quality. In particular, the hole diameter of the cavities (82A) is When the diameter is 2.0, the shape and quality of the foamed body B can be more easily determined. ≫ 5 6) The working mold temperature of the forming mold ⑽) is adjusted with a temperature adjustment device ⑽) to 160. 5 _5 ~ ’can prevent foam B from undergoing unnecessary weaving without shrinking, so I241235 can be made into foam B with excellent shape and quality. 7) The first extrusion die (81) is provided with a fitting projection (811), which can be fitted into the fitting hole (52A) of the discharge assembly (52) installed on the cylinder kettle (50). , Can prevent the ^ th mold (81) and the discharge assembly (52) from falling off or out of position. In particular, when subjected to high-pressure steam, it has the advantage of preventing the first extrusion die (81) from falling off. 8) The second extrusion die (83) is provided with a box forming portion (832), and the distance of the box forming portion (832) extending along the extrusion direction can make the foam B in the box forming portion (832) The inside is sufficiently foamed. 9) The surface of the box forming part (832) of the second extrusion die (83) is provided with a removable cover (832Z) that can be removed or lifted upwards. After the foam B is manufactured, the box can be easily cleaned The inside of the shaped portion (832) is formed. The W-screw device (70) is a pair of twin-screw screws consisting of a screw (71) and a screw (72). Compared with a single-screw screw device (70), a twin-screw screw can foam. The material (1) and water (41) are more fully mixed and uniform, so that the foamed body B formed after being extruded 15 can have stable quality. 11) The main components of Foam B are non-resin components. According to the provisions of the National Container Waste Recycling Law, they are not classified as components that need to be recycled and can be treated as general waste. Therefore, when choosing to use Foam B, it is not necessary to prepare the equipment or measures for waste recycling, and it is not necessary to use recycling. The foam B can be simply treated as a general garbage, which can reduce costs. . In addition, compared with general foams, the content of the resin component of foam B is less. When incinerated and burned, because of the small amount of heat generated, black smoke will not occur, and it can protect the environment. Therefore, the foam B can be made into an actual product, and when fully utilized, it can also meet the requirements for environmental protection. 25 12) The foam B made in this example has a microstructure formed in the internal structure 28 1241235 == ΓΓ The flexibility can be used to protect the delicate U fruit article 4 which is easily damaged, so it is quite suitable as a buffer材 用。 Wood use. In addition, the foam 5 15 13) = heat is quite suitable for use as a heat-insulating material because it compares two's. The material of the sewing packaging material is selected by the Ministry of Commerce, and the polypropylene) resin = other components, mechanical processing, and the resin) processability and mechanical suitability =; indeed superior to other resin components, so the use of polypropylene The resin component (1) of the hair extension material section (1) has an advantage that it can be easily made into a foam body. 4) Foam slabs collected in Guanmaixian County are both green and cheap, so the manufacturing cost of hair knitting is reduced, and the manufacturing method can be easily achieved. 15) When spear = foam B is made into a plate shape, it is possible to ensure and increase the wood = and · when foam B is used. For example, 'Fu Yu' is used as a personal wealth and plate, and it is finer than that for making miscellaneous heat. In addition, the foam is not only mixed, but the material water is also brittle, and the rails and oblique points are suitable for use as packing buffer materials. ⑩ [Second Embodiment] Hereinafter, the second embodiment of the second-forming machine 制 of the present invention will be manufactured in accordance with silk. 20 The second type of extruding molding machine 有关 structure related to this hair riding instruction, except that it has a cutting machine fine _ minute 'is a pure tool 搭配 used with the first] type of pressing _ machine⑼ of this hair riding instruction) Except for the differences, the structure of the other extruder molding machines is the same as that of the first type of extruder molding machine (i) described above. That is, after removing the forming mold _ of the first type of extrusion molding machine ⑴), the cutting mechanism (hidden shape, that is, the second fine forming structure constituting the present invention) is disassembled and removed. "Brother Ming" provides a detailed description of only the cutting mechanism 29 25 1241235 (200) used in the extruder molding machine ⑽.: To omit repetitive descriptions, the structure shown in the second type of extruder ⑽ 'Everything that is the same as or shown in the first type of extruding molding machine ⑻ is inherited and inherited from the first type of extruding molding machine ^ 5 and has the same meaning. ——The structure diagram of the second type of pressed field machine shown in the fifth figure of McCaw. Among them, the cutting mechanism (), which is not used, is a device that cuts the foam B to a predetermined length. That is, when the mixed-chain material a extruded from the cylinder (50) is foamed to form the foam B, it is immediately cut by a cutting mechanism (_ cut into a fixed-length foam material. ^ 1〇 Each cutting mechanism ⑽) has a joint portion (2⑻ and-body seat (; and this cutting mechanism (200) is assembled on the joint portion (21〇) The main body ⑸ of the cylinder Cang ⑽) is fixed on the side wall of the cylinder kettle (50). Please refer to the sixth illustration of the Nozaki mechanism ⑽) three-dimensional society. This cuts off the joint of Lin 1 (200) (210) 'is composed of a box-shaped substrate (211) and a plate-shaped auxiliary plate ⑵2) provided on the side of the box-shaped substrate 15 (211) on the side of the extrusion. Among them, the 钿 -shaped substrate (211) ), A hollow inner cavity is formed, and a rectangular convex projection (not shown) is provided on the side of the side of the box-shaped substrate (211) facing the cylinder kettle (50). Therefore, the cutting mechanism (200) can use the fitting convex part of the box-shaped substrate (211) of the joint part (21), and fit the fitting of the discharge assembly (52) of the cylinder kettle (50). The closing hole 20 (52A) allows the cutting mechanism (200) to be fixed to the body (51) of the cylinder kettle (50). Therefore, the function of the box-shaped substrate (211) of the cutting mechanism (200) In addition to being embedded on the discharge assembly (52), it has part of the function of the forming die (80) used in the first type of extruding forming machine (11). Therefore, it is removed from the cylinder kettle (50). The extruded mixed-chain material A 'passes through and passes through the hollow cavity of the box-shaped substrate (211), and is then foamed into a foamed body B due to a sudden decrease in pressure of 25. 30 1241235 The aforementioned plate shape The plate surface of the auxiliary plate (212) is provided with a cavity (212A) as shown in the sixth figure, and communicates with the hollow cavity of the box-shaped base plate (211) described above. Meanwhile, the box described above The shape base plate (211) is on the side wall of the extrusion side, that is, the side wall provided with the plate-shaped auxiliary plate (212), and the mold eight (2 丨 28) corresponding to the plate-shaped auxiliary plate (212) is 5 At the same position, there is a through hole (not shown) corresponding to the cavity (212A) but having a larger diameter than the cavity (212A). Therefore, the mixed-chain material A extruded from the cylinder kettle (50) must pass through the hollow inner cavity of this box-shaped substrate (211), and then pass through the through-holes on the extrusion side thereof, and then the plate-shaped auxiliary plate (212) The die cavity (212A) was squeezed out. In addition, when the mixed-chain material a is supplemented by a plate-shaped auxiliary plate 10 (212); when the cavity (212A) is squeezed out, because of the rapid decompression, the mixed-chain material A will foam to form a foam. b. Please sign for the sixth drawing. The body seat (22) of the cutting mechanism (200) has a shaft portion (221) and a supporting plate (225) for supporting the shaft portion (221). The joint ⑽) of the cutting mechanism (200) is supported and fixed by the body seat ⑽), and 15 are assembled together into a group of cutting mechanisms (200). At the same time, the cutting mechanism (200) is joined The foaming_ (cutting mechanism ⑽) extruded from the part (210) is the body seat (220) and cut it into a fixed length foaming material. The shaft portion (221) of the main body seat (220) is a mechanism for cutting the extruded foam b into a fixed length. It is provided with a shaft (222) and two (2) of the shaft (222). 〇A blade portion (223) is attached to the front end. The shaft (222) of the shaft portion (221) of the body seat (220) is connected to a driving branch (not shown in the figure) such as a motor. Therefore, when the drive mechanism starts, the shaft portion (221) of the body seat (mo) ) Will produce constant speed rotation. Moreover, when the drive mechanism is of a type with controllable rotational speed, the rotation speed of the shaft portion (221) can be controlled and adjusted. More specifically, the support plate (225) of the main body seat ⑽) of the cutting mechanism ⑽) uses 31 25 1241235 'is a driving mechanism such as a shaft (222) that fixes the cutting mechanism (200), a motor, and a joint (210) ). The cutting edge portion (223) mounted on the front end of the shaft (222) of the shaft (221) is set to be perpendicular to the axial direction of the shaft (222), and has two pieces parallel to each other but arranged at 5 Blade (223A) and blade (223B) on the same straight line. The positions of the peaks (224) of the two blades (223A) and the blades (223B) are provided on the sides of the blades (223A) and the blades (223B), but when the blades are turned, the directions of rotation of the blades (224) , The shape is the same as the rotation direction of the arrow C not shown in the sixth figure. Therefore, for example, when the arrow is marked in the sixth figure, the blade edge (224A) of the blade edge (223A) and the blade edge (223B) each pass through the mold cavity (212A) opened by the plate-shaped supplementary 10 plate (212) during one rotation. Once, that is, for the cavity (212A) opened by the plate-shaped auxiliary plate (212), when the shaft (222) of the shaft portion (221) of the main body seat (220) rotates once, A blade peak (224) having a secondary blade portion (223) passes above this cavity (212A). According to the above, the mixed-chain material a extruded from the cylinder kettle (50) is passed through the cutting mechanism (200) in the second extrusion molding machine (12) shown in the present invention. ) The hollow cavity of the box-shaped substrate (211) passes through the through hole on the side of the box-shaped substrate (211), and the cavity (212A) of the plate-shaped auxiliary plate (212) is squeezed out. At the same time, when the mixed material a is extruded from the die cavity (212A) of the plate-shaped auxiliary plate (212), because of the rapid decompression, the mixed material A will foam to form a foam B. The fast-rotating shaft 20 (222) cuts the foam B continuously extruded by the blade (223A) and the blade (223B), and because the blade (223A) and the blade (223B) rotate at a constant speed, so The foam 6 can be cut into a fixed-length foam B as shown in the seventh figure. For example, a foam body b extruded from a cavity (212A) of a plate-shaped auxiliary plate (212) can be adjusted to obtain a circle with a fixed length of 1011 after adjusting the constant speed rotation speed of the shaft (222). Cylindrical foam B. The second type of extruding molding machine can achieve the effects, in addition to the above-mentioned type of extruding forming 32 25 1241235 machine in the above mentioned a total of 15 effects, that is, the above listed effects i) ~ 15), It further includes the following effects: 16) As long as the rotation speed of the shaft (222) is adjusted, the foamed body B of any length can be simply manufactured. Π) By changing the shape and size of the cavity (212A) of the plate-shaped auxiliary plate (212), the foamed body B having an arbitrary cross-sectional shape can be simply manufactured. 18) Foam B is a cylindrical foam with a small volume. When it is used as a cushioning material for packaging of precision equipment, it can fill the gap so that there is no gap in the packaging of precision equipment. It does protect the precision machinery packaged inside. (Modifications of the embodiments) The scope of application of the present invention is not limited to the above-mentioned embodiments, but it is the case that what constitutes the so-called equivalent or equal effect of the object of the present invention and the effect that can be achieved, or belongs to the present invention. Variations or improvements of the invention, but those who are familiar with the technology and use the content of the present invention by Wei Wei, should belong to the scope covered by this Gadda, and the scope of claims for the invention. 20 Zhi Le Lai uses polypropylene (2A) as the resin component, but it is not meant to limit the use of ㈣ 找 ㈤ resin, and find the implementation of this judgment, the use of other thermal resins can also implement the present invention. In the same way, there are additions to the hairpin material: Mi Dian Fan Xi and Talc (Here, butterfly_ (1) does not add human beta and talc (3Α), etc., or other species ^ (2Β additive, same wealth) For example, in addition to the blending ratios described in the Zhixin noodles, for example, Xianjia's mystery (wood_dimensional) and activated carbon, or tea fiber, etc., as long as it is added, it can suppress foaming The different prostitutes ratios in the material family, ^, can also use other mouth ratio sheep or add different types of additives. In short, the foaming material ⑴ described in 33 25 1241235 mentioned above, does not have # 制 狐 要Add the type of additives on the surface, or use the mixing ratio fixedly. The various embodiments described in Liuli noodles are not limited to use only water (41) as the foaming body. For example, oil can also be used. Other fluids are used as falang fluids. 5. Although the lower initial temperature of the cylinders is set to 80 ° C, it does not mean that the initial temperature needs to be set to 80 ° C. For example, the present invention can be implemented even at an initial temperature of 50 ° C. In addition, steam red The initial temperature of the signature (50) should be changed according to the different materials used, but it needs to be set in the raw materials company, so that the money will be sent to the county after the miscellaneous money. The higher final temperature is set to 230 C ', but Asia does not mean that the final temperature needs to be set to 23 (rc, for example, even if the final / plate degree sigh is 150 C' the same can be implemented in the invention. In short, the cylinder sign The temperature should be set to a temperature sufficient for the foaming fluid to be fully vaporized and the foaming material to be in a molten state. In each of the embodiments described above, although the heating device 'Six-stage heating or temperature adjustment' does not mean that the six-stage heating f week temperature must be performed on the cylinder parents, for example, the three-stage temperature increase and decrease adjustment of the cylinder is also applicable to the invention. In short, as long as it is set to The cylinder cylinder can be heated or adjusted in the zone stage. In each of the embodiments described above, the vein-shaped raw material made by the cylinder can be used, but the present invention can also be implemented using rough and pulverized raw materials. Said In this embodiment, although the crane mechanism 凸轮 which can be driven by a motor to generate a rotary motion is used, it does not mean that the vibration mechanism (34) of the material mechanism can only be used. The functional electromagnetic vibration mechanism 25 can also achieve the advantage of efficient supply of raw materials. 34 1241235 Although the foregoing embodiments are in two units: the moving mechanism (34), as long as the supply barrel can achieve efficient dual-use It does not matter if the vibration mechanism (34) is not used, for example, for the purpose of storing an original 枓, the vibration mechanism ㈤ may be omitted or not used. The raw material supply barrel is as described in the previous embodiments, although the screw used The twin-screw structure does not mean that the screw technology can only be used to rotate the device using a material screw, and the invention can be broken. 4 'For example' Although the second 2nd Chu Qing machine mentioned above, although the green blade structure (the blade portion (223) at the front end of the rod (222) is green), the blade portion (the blade portion ( 223) There is no need to limit the number of blades, and the number of blades used is: Edge (223) 'The second type of extrusion molding machine shown in the present invention can also be implemented. [Embodiments] [Embodiment 1 to Embodiment 3] The diameter of the cavity (82A) of the forming die (80) used in the first extrusion molding machine is divided into I5. Do not use the cavity of different diameters ⑽) to make the foam B, f Example ㈤ The hole diameter of the cavity (82A) is 1.8 mm, the hole diameter of the cavity (82A) of Example 2 is 2.0 mm, and the hole diameter of the cavity (82A) of Example 3 is 2. The results are shown in Table 2 after the foamed state of the produced foam B was 2 mm. [Comparative Example 1 to Comparative Example 2] 20 A mold cavity (82A) having a diameter different from that of Example 1 to Example 3 was used to prepare foam B ', and it became a comparative example of Examples 1 to 3. The hole diameter of the cavity (gw) of Comparative Example 1 was 1.5 mm, and the hole diameter of the cavity (82A) of Comparative Example 2 was 2.4 mm. After the foamed state of the produced foam B was observed separately, The comparison results are shown in Table 2. Table 2 35 1241235 Case of diameter (mm) foam Example 1 1. 8 Good Example 2 2. 0 Good Example 3 2. 2 Good Comparative Example 1 1. 5 Incomplete foaming part Comparative Example 2 2. 4 There is incomplete foaming. The results shown in Table 2 show that the hole diameter of the mold cavity (82A) is 1. Example 8 with 8 legs, the diameter of the cavity (82A) is 2. The 0mm Example 2 and the cavity (82A) have a hole diameter of 2. In Example 3 with a thickness of 2 mm, a foam B having a good foaming condition can be obtained. The mold cavity (82A) has an aperture of 1. Comparative Example 1 with 5 mm and Comparative Example 2 with a cavity (82A) having a pore diameter of 5 2 · 4 mm, because the foaming was not good, the resulting foam B contained an incomplete foaming portion. [Examples 4 to 7] The forming molds (80) used in the first type of extrusion molding machine were respectively set to different working mold temperatures with the temperature adjustment device (100) to prepare foam B, and implemented The mold temperature setting of Example 4 is 160 ° C, the mold temperature of Example 5 is set to 18 (TC, the mold temperature of Example 6 is set to 200 ° C, and the mold temperature of Example 7 is set to 22 ° C. The results of the foamed state of the foamed body B produced by individual observation are shown in Table 3. [Comparative Example 3 to Comparative Example 4] The temperature of the molding die (80) The working mold temperature was set to a mold temperature different from that of Examples 15 to 7 to make the foam B, and it became a comparative example of Examples 4 to 7. The mold temperature of Comparative Example 3 was set as The mold temperature of room temperature and Comparative Example 4 was set to 240 ° C. The foamed state of the produced foam b was observed separately, and the comparison results are shown in Table 3. 36 1241235 Table 3 Temperature control device Temperature (° c) of the foam Example 4 160 Good ~~ Example 5 180 Good ~ 'Example 6 200 Good ~ Example 7 220 Good Comparative Example 3 Incomplete foaming at room temperature Comparative Example 4 240 ----------- Thermal deterioration occurred Partial burnt --- The results shown in Table 3 show that the working mold of the forming mold (80) was adjusted by the temperature adjustment device (100). Temperature, Example 4 set to 160 ° C, Example 5 set to 180 ° C, Example 6 set to 200 ° C, and Example 7 set to 220 ° C can be made into a foaming case. Good 5 Good and well-formed foam B. In contrast, the working mold temperature of the forming mold (80) was set to room temperature of Comparative Example 3. Because the foaming was not good, the foam B produced contained no A good-shaped portion was formed. In Comparative Example 4, which was set to 24 ° C, the mixed-chain material A was overheated. Therefore, thermal deterioration occurred, and some of it was burnt. 10 Industrial application possibilities Characteristic 15 Since the cymbal forming machine shown in the present invention can be used to make a clear structure _ two gaps, it can also be used to make packaging cymbal buffer material into cylindrical hair and foam, with a small volume. H pound clothes, so can be stored to shop m ,, ...  There is no gap in the garment, so it can be used to protect electronic equipment, electronic components and other dense equipment and fruit fiber products that are vulnerable to damage or damage. Objects and money are subject to external shocks 37 1241235 [Schematic description] Figure-System The schematic diagram of the frequency-correcting structure of the seed correcting system shown in the present invention. The illustration content of the second figure is a partial structure drawing of the discharge assembly ⑼ provided on the left side of the body (51) of the cylinder * ⑽, and an exploded view of the forming loosening (80) on the top of the side feed assembly ⑽. . The intent f3 is the first part of the forming mold ⑽) shown in the second image! Front view of an extrusion die. Figure Γ shows the plate button foam made by the first type of extruding molding machine shown in Figure 1. The fifth figure shows the first? Body Sixth Figure Five Five Figures ^ 2 = Ling Lai Series Schematic. Enlarged image The seventh image is the second unintentional female_ shown in the fifth image. Cylindrical foam made of extruder molding machine

15 元件符號說明 (1)發泡材料 (3)添加劑 (2)主劑 (28)玉米殺粉 (2A)聚丙烯 (11)押出成形機 (3A)滑石 2〇 (21)第1儲放槽 (20)原料儲放槽 (30)圓桶供料裝置 (22)第2儲放槽 (30B)管線 (30A)管線 (32)弟2供料桶 (31)第1供料桶 (33A)側邊部分 (33)本體 25 (341)馬達 (34)振動機構 (342)凸輪 38 1241235 (342A)前端部 (40)流體儲放槽 (40A)管線 (41)水 (50)汽红釜 (50A)〜(50F)區域 (51)本體 (51A)楕圓狀開口部 5 (51B)螺絲孔 (52)排料組件 (52A)嵌合孔 (60)加熱裝置 (61A)〜(61F)加熱器 (62)溫度控制單元 (70)螺桿裝置 (71)、(72)螺桿 (71A)、(72A)螺旋部 (73)驅動單元 10 (80)成形模具 (81)第1擠製模 (811)嵌合凸部 (812)模體 (812A)長方形部 (82A)圓形狀模穴 (S)頂點 (T)分割位置 00方形 (U)交叉點位置 15 (812B)螺栓穿過孔 (83)第2擠製模 (831)板狀基台板 (832)箱形成形部 (831A)開口部分 (83B)缺口螺栓穿過孔 (832A)供給側開口部 (832B)射出側開口部 (832Z)活動蓋 (90)皮帶輪送機 20 (100)調溫裝置 (200)切斷機構 (210)接合部 (211)箱形基板 (212)板狀補助板 (212A)模穴 (220)本體座 (221)轴部 (225)支持板 (222)軸桿 25 (223)刀刃部 (223A)、(223B)刀刃15 Description of component symbols (1) Foaming material (3) Additives (2) Main agent (28) Corn killing powder (2A) Polypropylene (11) Extrusion molding machine (3A) Talc 20 (21) First storage tank (20) Raw material storage tank (30) Barrel feeding device (22) Second storage tank (30B) Pipeline (30A) Pipeline (32) Brother 2 feed bucket (31) First feed bucket (33A) Side part (33) Body 25 (341) Motor (34) Vibration mechanism (342) Cam 38 1241235 (342A) Front end (40) Fluid storage tank (40A) Pipeline (41) Water (50) Steam red kettle ( 50A) to (50F) area (51) body (51A) 楕 round opening 5 (51B) screw hole (52) discharge assembly (52A) fitting hole (60) heating device (61A) to (61F) heating (62) temperature control unit (70) screw device (71), (72) screw (71A), (72A) screw (73) drive unit 10 (80) forming die (81) first extrusion die (811) ) Fitting convex part (812) phantom (812A) rectangular part (82A) round shape cavity (S) vertex (T) split position 00 square (U) intersection point position 15 (812B) bolt through hole (83) 2nd extrusion die (831) plate-shaped abutment plate (832) box-forming portion (831A) opening portion (83B) notched bolt insertion hole (832A) Supply-side opening (832B) Injection-side opening (832Z) Movable cover (90) Pulley conveyor 20 (100) Temperature control device (200) Cutting mechanism (210) Joint (211) Box-shaped substrate ( 212) Plate-shaped auxiliary plate (212A) Cavity (220) Body seat (221) Shaft portion (225) Support plate (222) Shaft 25 (223) Blade portion (223A), (223B) Blade

39 1241235 (224)刀峰 (A)混鍊物料 (B)發泡體 (C)箭頭 10 15 20 40 2539 1241235 (224) Knife peak (A) Mixed chain material (B) Foam (C) Arrow 10 15 20 40 25

Claims (1)

1241235 拾、申請專利範圍: 1. 補充 94年4月補充修正替換頁 5 10 15 20 的螺桿裝桶供料裝f、:缸蚤、設置在汽缸蚤内部 ㈢、及加熱裝置等共同組成用來進行製造發 的二:斗出成形機’其中,該圓桶供料裝置係用來供給構成發泡體 邮二斗J'將發泡材料喂入汽缸蚤的内部,而設置在汽缸爸内 二的螺桿it置’則用來對圓桶供·置所供給喂人的發泡材料進行 、=敗且將㉞過鱗完成㈣泡材簡壓闕裝設在汽缸爸 膝jr端的成形模具;其特徵在於:該流體儲放槽係用來收容令 PW Μ/&机仙越’且鱗述瞧供職置與螺桿裝置之 二供給通路形成相通;而且,該加絲置侧來航缸爸的本體 ΓΓ近圓桶供料裝置的—側到設有成職制另—側進行分區階段 所設定的加熱溫度,除了令發泡材料在汽缸舶部一直維持 二外,錄低的初期溫度,其加溫程度係足夠令發泡用流 二::而開始氧化’而較高的最終溫度’其加溫程度係足夠令發 泡用流體可以完全氣化。 2. ^物咖_嫩_频,其巾,财作為發泡用 =二加熱裝置騎汽缸爸内部的發泡材料和發泡麟體進行六 =加熱,初期溫度細。C〜Wc之間,最終溫。c舊c 之間。 3. = 細娜1項或第2項所述之押出成形機,其中,所使用的 ==賴獅狀’與對_撕副邊部分產生 間歇振動的振動機構。 4. =利範圍第3項所述之押出成形機,其中,鎌動機構係由 馬達和被馬達驅動的凸輪所組成,馬達啟動時,凸輪就陳性敲打 25 1241235 圓桶供料裝置賴邊部分,使彳_供料祕正替換頁 5.如申請專利範圍第i項或第2項所述 設在汽缸|的本體—端㈣m 杨機,其概在於:裝 ,且每設有用於押出使用的複數模穴 母二個緊_核穴’係構成預定的三 間的位置’並構成相互等距離的分散配置。"之 6_如申凊專利範_項所述之押出成_ 缸=:端的成形模具,設有用於押出二 ΐ ΙΓΓ/係構成狱的三㈣形狀,而模穴彼此之間的位 置並構成相互專距離的分散配置。 7·=請專利範圍第4項所述之押出成形機,其特徵在於:裝設在汽 缸^體-w賴具,蝴_軸嫩模穴,且每 :個緊_模穴々,係構成預定的三角形形狀,而模穴彼此之間的位 罝,並構成相互等距離的分散配置。 15 20 8. 如帽專利範圍第5項所述之押出成形機,其中,該成形模具的複 數杈八,係設成直徑為1· 8刪〜2. 2刪的圓形狀模穴。 9. 如!請專利範圍第6項所述之押出成形機,其中,該成形模具的複 數杈穴’係設成直徑為丨.8mm〜2· 2__彡狀模穴。 瓜如1請專利範圍第7項所述之押出成形機,其中,該成賴具的 複數核穴,係設成直徑為18_〜2·2_圓形狀模穴。 U·如申請專利範圍第1項或第2項所述之押出成形機,其特徵在於: 成形模具的工作模溫,以調溫裝置調整奴在⑽。〇〜22()。〇之間。 12·如申明專利範圍第3項所述之押出成形機,其特徵在於:成形模 具的工作模溫,以調溫裝置調整設定在16〇〇c〜22〇t:之間。 13·如申請專利範圍第4項所述之押出成形機,其特徵在於:成形模 具的工作模溫,糊溫裝置鮮設定在·。c〜2耽之間。 25 1241235 ”的工作核溫’ _溫裝置設定在wet:之間。 15旦2^!樓圍第6項所述之押域形機,其龍在於:成形模 作杈酿,以調溫裝置調整設定在16(TC〜220t之門 16且γγγ範圍第7項所述之押出成形機,其特徵在0於:成形模 作极溫,以調溫裝置調整設定在16(TC〜2耽之門 、 17具料_’韻‘成形模 18 溫裝置調整設定在16叱〜22(rC之間。 範„9顧述之㈣成形機,其特徵在於:成 、的作I 溫裝置調整設定在勝c曹 且如申請專利範圍第10項所述之押出成形機,直特徵在於.成开T /的工作模溫,以調溫她滕設卿。c〜於 15 20 成形模具轉解取顶H貞f之㈣成频,其職在於: 設具有定速旋轉刀刀部的切7機的汽缸爸的本體側壁上,裝 體進行裁切成固定長度。、冓且對從汽缸爸押擠出來的發泡 21. 如申明專利範圍第3項所述之 具經拆解取下後,在押出成形機的汽缸太^特徵在於:成形模 定速旋轉刀刀部的切斷機構, &、體側壁上,裝設具有 裁切成固定長度。 /飞缸釜押擠出來的發泡體進行 22. 如申請專利範圍第4項所述之 具經拆解取下後,在押出成屬’其特徵在於··成形模 定速旋轉刀刀部的_機構的本體側壁上,裝設具有 裁切成固定長度。 缸釜押擠出來的發泡體進行 23. 如申請專利範圍第5項所述之押出成形機,其特徵在於:成形模 25 1241235 具經拆解取下後,在押出成形機的汽==補上充 定^旋轉刀刃部的切斷機構 i土上衣δ又具有 裁切成固定長度。 押猶來的發泡體進行 24·如申請專利範圍第6項 具經拆解取下後,在押出成形二=機’ 於:成形模 定速旋轉刀刃部的切斷機構,二^的本肢側壁上,裝设具有 裁切成固定長度。 ^虹奎押播出來的發泡體進行 25旦項所述之押出成形機,其特徵在於· 押出成形機的汽岭的本體側壁上,裝設具有 裁切成固定長度。 對幻认奎押擠出來的發泡體進行 二^ _成__的本體侧壁上,裝設具有 15 20 裁切成固定長度。 且淑战荃押擠出來的發泡體進行 27且=#細邮9__出她,纖在於:成形模 二75取下後’在押出成形機的汽岭的本體側壁上,裝設具有 轉㈣部的切斷機構,且對從汽岭押擠出來的發泡 裁切成固定長度。 沉”請專利細_項所述之押出成形機,其特徵在於:成形模 ”斥解取下後’在押出成形機的汽缸爸的本體側壁上,裝設具有 f旋轉刀轉的切斷機構,且對從汽缸餘猶來的發泡體進行 裁切成固定長度。 29·如申明專利犯圍第u項所述之押出成形機,其特徵在於:成形模 ’、拆解取下後’在押出成形機的汽紅蚤的本體側壁上,裝設具有 25 1241235 定速旋轉刀刀部的切_棋 94年4月補充修正替換頁 裁切成固定長度。—,且對從汽缸爸押擠出來的發泡體行 30具:二3=圍第12項所述之押出成形機,其特徵在於:成形模 定速<細4成職的細麵本體繼上,裝設具有 的切斷機構,且— 10 15 20 妓=取下後,在押出成形機的汽岭的本體側壁上,裝設具有 裁切二==切斷機構,且對從汽缸爸押播出來的發泡體進行 定速旋轉刀刃1 ^出成形機的汽紅爸的本體側壁上,裝設具有 裁切成固定長=的切_構,且對從汽虹签押播出來的發泡體進行 定速H <押出成形機的汽岭的本體側壁上,裝設具有 裁==_姊職紅細__體進行 定速旋轉刀刃部的切本體側壁上’裝設具有 裁切成固定長度。 押擠出來的發泡體進行 35 具=:::=:機一^ 定速旋轉制__娜 ^她· ’裝设具有 苒對H岭押掩出來的發泡體進行 25 1241235 裁切成固定長度。 94年4月補充修正替換頁 36·如申請專利範圍第18頊 呈㈣舰U 成形機,其特徵在於:成形模 ㈣成频的私制本體繼上,裝設具有 疋速旋轉刀刃部的切斷機構, 百 裁切成固定長度。 對幻说爸押播出來的發泡體進行 且糾申:專利耗圍第19項所述之押出成形機’其特徵在於:成形模 二轉取下後,在押出成形機的汽缸麵本體側壁上 ’裝設具有 。卩的靖機構,且對從汽岭押触來的發泡體進行 裁切成固定長度。 461241235 Pick up and apply for patent scope: 1. Supplement the April 1994 supplementary amendments to replace the 5 5 15 15 20 screw barrel feeding and loading f :: cylinder flea, ㈢ installed inside the cylinder flea, and heating devices, etc. The second part of the manufacturing process: the bucket-out forming machine 'wherein, the barrel feeding device is used to supply the foaming post 2nd bucket J' to feed the foaming material into the inside of the cylinder flea, and is arranged in the cylinder father 2 The screw it 'is used to shape and feed the foaming material supplied to the drum. It is a forming mold that is installed on the jr end of the cylinder of the cylinder. It is characterized in that the fluid storage tank is used for accommodating PW M / & Ji Xianyue ', and the service position is connected with the second supply path of the screw device; The heating temperature set on the side of the body ΓΓ near the barrel feeding device is set to the other side of the employment system. The heating temperature set in the zone stage is recorded in addition to keeping the foaming material in the cylinder port section 2 at a low initial temperature. The temperature is sufficient to make the flow for foaming 2: and start oxygen 'While a higher final temperature' heating system enough to make the degree of foaming can be completely vaporized fluid. 2. ^ Material coffee _ tender _ frequency, its towels, as a foaming = two heating devices riding on the foaming material inside the cylinder dad and foaming celestial body six = heating, the initial temperature is fine. Between C ~ Wc, the final temperature. c old c. 3. = The extruder forming machine according to item 1 or item 2, wherein == a lion-like shape and a vibrating mechanism that generates intermittent vibrations on the secondary edge portion. 4. = Extruder forming machine as described in item 3 of the profit range, wherein the sickle mechanism is composed of a motor and a cam driven by the motor. When the motor starts, the cam will beat 25 1241235 the drum feeding device. Part, make 彳 供 料 料 正 正 Replace page 5. The main body of the cylinder | end ㈣m Yang machine as described in item i or item 2 of the scope of the patent application, which is mainly equipped with: The used complex mold cavity mother two tight_nucleus points constitute a predetermined position of three rooms and constitute a distributed arrangement with equal distance from each other. " 之 6_Extruded as described in the item of the patent of Shenyang_ Cylinder =: The forming mold at the end is provided with a three-shaped shape for extruding two ΐΓΓΓ, and the positions of the cavities between each other are It forms a distributed arrangement with a specific distance from each other. 7 · = The extrusion molding machine described in item 4 of the patent scope, which is characterized in that: it is installed in the cylinder body-w gear, butterfly_shaft mold cavity, and each: tight_mold cavity A predetermined triangular shape and the positions of the mold cavities are formed in a distributed arrangement with equal distances from each other. 15 20 8. The extruding forming machine as described in item 5 of the scope of the patent of the cap, wherein the plurality of branches of the forming die are set to have a circular shape die cavity having a diameter of 1.8 to 2.2. 9. As described in the item 6 of the patent scope, the plurality of branch cavities' of the forming mold are provided with a diameter of 丨 .8mm ~ 2 · _ 彡 彡 -shaped mold cavities. The extrusion molding machine as described in item 7 of the patent scope of claim 1, wherein the plurality of core cavities are provided as circular mold cavities with a diameter of 18_ ~ 2 · 2_. U. The extrusion molding machine described in item 1 or 2 of the scope of patent application, characterized in that: the working mold temperature of the forming mold is adjusted by a temperature adjusting device. 〇 ~ 22 (). 〇between. 12. The extruding forming machine as described in Item 3 of the declared patent scope, characterized in that the working mold temperature of the forming mold is adjusted and set between 160 ° C and 22 ° t by a temperature adjustment device. 13. The extrusion molding machine described in item 4 of the scope of patent application, characterized in that the working mold temperature of the forming mold and the paste temperature device are set at ·. c ~ 2 delay. 25 1241235 "Working nuclear temperature '_ The temperature device is set between wet: 15 Dan 2 ^! Lou Wai, as described in item 6, the dragon is: the forming mold is used as a branch to adjust the temperature adjustment device The extrusion molding machine set at 16 (TC ~ 220t gate 16 and γγγ range item 7) is characterized by 0: the molding die is extremely temperature, and the temperature adjustment device is adjusted to 16 (TC ~ 2 delay gate, 17 pieces of material _'yun 'forming mold 18 temperature device adjustment set between 16 叱 ~ 22 (rC. Fan „9 Gu Shuzhi's forming machine, characterized by: the production of I, the temperature device adjustment is set to win c The extruding molding machine described in item 10 of the scope of patent application by Cao Qi is characterized by a working mold temperature of T / T to adjust the temperature of her Teng Sheqing. C ~ 15 15 The forming mold is turned to extract the top of the mold. ㈣Cheng frequency, his duties are: set the body of the cylinder of the 7-cylinder cutting machine with a fixed-speed rotating knife section, the body is cut to a fixed length., And the foam extruded from the cylinder 21. As stated in item 3 of the stated patent scope, after dismantling and removing, the cylinder of the forming machine is extruded. The characteristics are: The cutting mechanism of the fixed-speed rotating knife section of the die, &, the side wall of the body is provided with a cut to a fixed length. After the tool is disassembled and removed, it is installed on the main body side wall of the mechanism of the fixed-speed rotating knife section of the forming die, which is cut to a fixed length. The extruded foam is subjected to 23. The extrusion molding machine described in item 5 of the scope of patent application, which is characterized in that the mold 25 1241235 is disassembled and removed, and the steam in the extrusion molding machine == fill up the filling ^ The cutting mechanism of the rotating blade part i the soil jacket δ has been cut to a fixed length. The foam of Yulai is subjected to 24. If the patent application scope item 6 is disassembled and removed, it is extruded and formed. The machine is used to: the cutting mechanism of the cutting blade of the forming die rotates at a fixed speed, and the side wall of the limb is provided with a cut to a fixed length. ^ The foamed body broadcasted by Hongkui is subjected to 25 deniers. The extruder molding machine is characterized by: · The main body side of the steam ridge of the extruder molding machine On the wall, the installation is cut to a fixed length. On the main body side wall of the foamed body extruded from Kuibo, the installation has a cutting length of 15 20 to a fixed length. The extruded foam body is subjected to 27 and = # 细 邮 9__ 出 她, the fiber lies in: After the second mold 75 is removed, 'on the side wall of the main body of the steam ridge of the extruder molding machine, the The cutting mechanism cuts the foam extruded from Qiling Extruder into a fixed length. Shen's extruding molding machine as described in the patent item _ is characterized in that the forming die is rejected before being removed and is' extruded. On the side wall of the cylinder body of the molding machine, a cutting mechanism having a f-rotating blade rotation is installed, and the foam from the cylinder is cut to a fixed length. 29. The extruded forming machine as described in Item u of the Patent Declaration, characterized in that: the forming die is 'disassembled and removed' and is installed on the side wall of the steam flea body of the extruded forming machine. The cutting of the fast-rotating knife _ Chess April 1994 Added correction to replace the replacement page to a fixed length. -And 30 sets of foam extruded from the cylinder press: 2 3 = extruding molding machine described in item 12, characterized in that: the molding die fixed speed < thin 4 Cheng position fine noodle body Following the above, a cutting mechanism is installed, and — 10 15 20 after the prostitute is removed, a cutting mechanism == a cutting mechanism is installed on the side wall of the main body of the steam ridge of the extrusion molding machine, and the slave cylinder is installed. The foamed body broadcasted by Dad is rotated at a constant speed. The main body side wall of the steam red dad that is formed by the forming machine is provided with a cutting structure that is cut into a fixed length =, and is broadcasted from the Qihong sign. The fixed foam H < extrusion molding machine's side wall of the main body of the steam ridge is provided with a cutting body == _ ister duty red fine__ Cut to a fixed length. Extruded extruded foam for 35 tools = ::: =: machine one ^ fixed speed rotation system __na ^ her · 'equipment with 苒 25 25 4141235 cut out of H Ling extruded foam Fixed length. April 1994 Supplementary amendments Replacement page 36 · If the patent application scope is 18th, the Chenghuang U-shaped forming machine is characterized in that a private body with a forming die is formed in succession, and a cutting device with a high-speed rotating blade is installed. The cutting mechanism is cut into a fixed length. The foaming body extruded from the imaginary dad is submitted and applied for: the extruding molding machine described in item 19 of the patent consumption feature is characterized in that after the second turning of the forming die, the cylinder body of the extruding molding machine 'Installed on the side wall. The Jingjing mechanism cuts the foam from the Qiling Extruder to a fixed length. 46
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