TWI298759B - A molding device for manufacturing plastic tiles - Google Patents

A molding device for manufacturing plastic tiles Download PDF

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Publication number
TWI298759B
TWI298759B TW95118049A TW95118049A TWI298759B TW I298759 B TWI298759 B TW I298759B TW 95118049 A TW95118049 A TW 95118049A TW 95118049 A TW95118049 A TW 95118049A TW I298759 B TWI298759 B TW I298759B
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Taiwan
Prior art keywords
plastic
raw material
feeding barrel
molding device
conveying pipe
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TW95118049A
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Chinese (zh)
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TW200743706A (en
Inventor
Shun Ren Chen
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Win Ton Plastics Industry Co Ltd
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Priority to TW95118049A priority Critical patent/TWI298759B/en
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Publication of TWI298759B publication Critical patent/TWI298759B/en

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Description

1298759 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種塑膠地磚之成型裝置,尤指一種 利用於輸送官上增设加熱單元,而可預防塑膠原料降溫之 成型裝置,同時該成型裝置配合於入料桶中設置有錐形螺 桿來增加導料速度,進而提高產量者。 【先前技術】 按,現有的塑膠地磚製程(如第一圖所示),係先將 • 製作底板的各種塑膠顆粒、粉末進行計量後,再置入攪拌 桶作混合,混合後經塑化機來加溫塑化形成一原料團,該 塑化後之原料團須經由粉碎機研磨後才能輸送進入入料 桶,研磨粉碎之原料係需經由輸送管的導送而進入入料 •桶’爾後,再藉由入料桶内之螺桿將粉碎原料推送經由押 出機構上所環設有加熱器之射料管的加熱溶化,同時擠壓 , 經押出機構而成型底板,接著,將底板以貼合機貼設印花 膠膜,經冷卻單元而成一塑膠地磚半成品,最後,再以修 • 邊沖切機構將塑膠地碑半成品裁斷成一塊一塊之塑膠地 碑者。 而由上述之製作流程即成型一塑膠地磚,但上述現有 之製作過程中存在幾點缺失,詳述如下: 1·因現有製程中由塑化機經加溫塑化製程之後,需藉由粉 碎機將塑化之原料團粉碎,再由輸送管將粉碎之^料^ 送至入料桶,如此,塑膠原料在塑化製程中的加熱、 度,早已冷卻所以原料團具有硬度而無法直接進“、、酿 桶,以至於須於入料桶之前設有粉碎機來粉碎原料^料 而當粉碎原料進入入料桶後,需藉由射料管上乓斡一= 5 、 1298759 :的:=3:加熱,才能令原料流動導入押出機 2.如同上述,a敕結構中原料保持溫度的導送並不理想。 機·戈槿伴:正體製程所需之機構過多’如虛設有粉碎 3婷之hV、之成本上係需花費較多費用。 :在射料管持原料呈熔融狀態,所 产有阳3 外周圍,所以深入加熱保溫之深 深= 際實施it的繁於上述塑膠地碑製程於實 求好之精神及理念“:=、改良’同時本著 量產方創設出本發明,以提供-種具 升塑膠地碑製程的產業競爭力。成以置,猎此係扼 【發明内容】 膠原料12有膠地蹲之成型襄置,其係將塑 料桶中、、,夢痒再經輸送管導送至押出機構之人 切機構而:型=;i:=广單元_ 元保溫塑料,⑽配人入4/、中輪运管上設有加熱單 桿的推送人t桶内設有對應之嚷合之錐形螺 , 、7塑化後之原料在輸送管保持炫e ® |έ =的進料擠壓,而達成增進送料速度:能= 1298759 【實施方式】 而為令本發明之技術手段能夠更完整且清楚的揭露, 茲請一併參閱所附圖式及圖號,並詳細說明如下: 首先,請參閱第二〜四圖所示,係本發明之塑膠地磚 之成型裝置之流程示意圖,該塑膠地磚主要係以塑膠原料 經塑化機(11)融合原料,再經由輸送管(12)導送至押出機 構(13)上之入料桶(130)中,藉以押出機構(13)押出底 板,再經貼合機構(14)貼黏底板及膠膜、再經冷卻單元(15) ⑩及修邊沖切機構(16)而成型塑膠地磚者,其中: 於輸送官(12)上設有加熱單元(121),加熱單元(κι) 可針對塑化機(11)加熱塑化後之原料作加熱保溫,令塑化 原料以熔融狀態導入押出機構(13)之入料桶(13〇)内,於 入料桶(130)内設有二支以上對應嚅合之錐形螺桿 ·_ U31),該錐形螺桿(131)藉由動力源(132)傳動產生具切 ,削、快速推送導料於押出機構(13)者。 請繼續參閱第二、三、四圖所示,於塑膠地磚製作時, 春係先將製作底板的各種塑膠顆粒、粉末進行計量攪拌後, 經由塑化機(11)作混合加熱的塑化製程,爾後,再將塑化 後的混合原料團經由具加熱單元(121)之輸送管(12)導 ,,而該加熱單元(121)可為環型電加熱片,利用該輸送 管(12)具有加熱保溫功能,能使塑化原料團保持熔融柔軟 狀悲’續將熔融柔軟狀態之混合原料輸送至押出機構(13) 之入料桶(130) ’由入料桶(13〇)内之兩相對應之錐形螺桿 (131)將熔融柔軟狀態的混合原料切削、快速推送,而經 由押出機構(13)擠壓而成型底板,接著,將底板經貼合機 構(14)貼設印花膠膜及進行冷卻單元(15)的冷卻,即成一 1298759 塑膠地磚半成品,最後,再⑽邊 磚半成品裁斷成—塊―塊之歸㈣者機構⑽將塑膠地 本發明之組成與使用實施說明可知。 膠地碑之成型裝置,具有下列幾項優點’,=們可以知道塑 1. 本發明之塑膠地磚之成魏置,藉由 = 熱單兀,而可預防塑化後之塑膠 1上增设加 效果者。 皿,達到保溫的 2. 本發明之塑膠地碑之成型|置,藉由 熱單兀,而可減少粉碎機之設 冒汉加 設置之成本效益者。 建到即名製程及機台 3·本發明之塑膠地碑之成型类署,絲丄 、置藉由於該成型梦 出機構上的入料桶中設置有 μ衣置之押 桿,係利用相對應設置之錐妒螺、^合的錐形螺 料動作。 开八以干來作切削及快速的導 4.本發明之塑膠地磚之成型裳置,藉由 熱單元配合=機構上的人料桶中設置有I支相曰= «合的㈣糾’可以牙深較大之螺桿相互對應來推送 達到容易導料之外’同時可增加及快速的 導料量,達成加快生產迷度、增加產能者。 綜上所述纟發明實施例確能達到所預期之使用功 效’又其所揭露之具體」冓造’不僅未曾見諸於同類產品 中,亦未曾公開於申請前’誠已完全符合專利法之規定與 要求’爰依法提出發明專利之巾請,懇請惠予審查,並賜 准專利,則實感德便。 8 1298759 【圖式簡單說明】 第一圖··現有塑膠地磚之製程流程圖 第二圖:本發明塑膠地磚之製程流程圖 第三圖:本發明侧視示意圖 第四圖·本發明之局部俯視不意圖 【元件符號簡單說明】 (11) 塑化機 (12) 輸送管 (121) 加熱單元 (13) 押出機構 (130) 入料桶 (131) 錐形螺桿 (132) 動力源 (14) 貼合機構 (15) 冷卻單元 (16) 修邊沖切機構1298759 IX. Description of the Invention: [Technical Field] The present invention relates to a molding device for a plastic floor tile, and more particularly to a molding device for adding a heating unit to a conveying officer, which can prevent the plastic material from cooling down, and at the same time, the molding device The device is equipped with a conical screw in the feeding barrel to increase the guiding speed, thereby increasing the yield. [Prior Art] According to the existing plastic floor tile process (as shown in the first figure), the various plastic granules and powders of the bottom plate are first measured, then placed in a mixing tank for mixing, and then mixed and plasticized. To plasticize and form a raw material mass, the plasticized raw material group must be ground through the pulverizer before being transported into the feeding barrel. The raw materials of the grinding and pulverizing need to be conveyed through the conveying pipe to enter the feeding and barrels. Then, the pulverized raw material is pushed by the screw in the feeding barrel to be melted and heated by the injection tube provided with the heater on the extruding mechanism, and simultaneously extruded, and the bottom plate is formed by the pressing mechanism, and then the bottom plate is fitted. The machine is equipped with a printing film, which is made into a semi-finished plastic floor tile through the cooling unit. Finally, the plastic floor monument is cut into pieces of plastic floor monument by the repairing and side punching mechanism. However, a plastic floor tile is formed by the above-mentioned production process, but there are some missing in the above-mentioned existing manufacturing process, as detailed below: 1. After the plasticizing process of the plasticizing machine by the plasticizing machine in the existing process, it is required to be crushed. The machine pulverizes the plasticized raw material, and then the pulverized material is sent to the feeding barrel by the conveying pipe. Thus, the heating and degree of the plastic raw material in the plasticizing process are already cooled, so the raw material group has hardness and cannot directly enter. ",, brewing barrels, so that there must be a pulverizer to crush the raw materials before the feeding barrel. When the pulverizing raw materials enter the feeding barrel, it is necessary to use the shooting tube to poke a = 5, 1298759: =3: Heating, in order to let the raw material flow into the extruder 2. As mentioned above, the feeding of the raw material in the a敕 structure is not ideal. Machine·Ge槿 companion: too many mechanisms required for the positive system process Ting's hV, the cost of the system is costly. : In the material of the injection tube, the raw material is in a molten state, and the outer circumference of the yang 3 is produced, so the deep heating and deep insulation is deep. The craftsmanship of the monument ": =, Modified 'side while in the creation of the production of the present invention to provide a - L species with the plastic industry competitiveness tablet manufacturing process. Chengzhi, hunting this system [invention content] The rubber material 12 has a plastic sputum forming device, which is a plastic barrel, and the itch is transferred to the extrusion mechanism by the delivery mechanism: Type =; i: = wide unit _ yuan insulation plastic, (10) with a person into the 4 /, the middle wheel transport tube with a heating single rod pusher t barrel with a corresponding matching cone screw, 7 plastic After the chemical raw material is kept in the conveying pipe to maintain the feed extrusion speed, and the feeding speed is increased: can be = 1298759. [Embodiment] In order to make the technical means of the present invention more complete and clear, Please refer to the drawings and drawing numbers together, and explain in detail as follows: First, please refer to the second to fourth figures, which is a schematic flow chart of the molding device of the plastic floor tile of the present invention, which is mainly made of plastic materials. The plasticizer (11) fuses the raw material, and then is conveyed to the feeding barrel (130) on the extruding mechanism (13) via the conveying pipe (12), so that the extruding mechanism (13) pushes out the bottom plate, and then passes through the bonding mechanism ( 14) Adhesive bottom plate and film, and then through cooling unit (15) 10 and trimming punching mechanism (16) Plastic floor tiles, among which: a heating unit (121) is arranged on the conveying officer (12), and the heating unit (κι) can heat and heat the plasticized material of the plasticating machine (11) to melt the plasticized raw material. The state is introduced into the feeding barrel (13〇) of the extruding mechanism (13), and two or more corresponding conical screwes _ U31) are provided in the feeding barrel (130), and the conical screw (131) is borrowed The power source (132) is driven to generate a cutting, cutting, and quick pushing guide to the extruding mechanism (13). Please continue to refer to the second, third and fourth figures. In the production of plastic floor tiles, the spring system firstly mixes various plastic granules and powders of the bottom plate, and then plasticizes the mixture through the plasticizer (11). Then, the plasticized mixed raw material mass is guided through a conveying pipe (12) having a heating unit (121), and the heating unit (121) may be a ring-shaped electric heating piece, and the conveying pipe (12) is utilized. It has the function of heating and heat preservation, which can keep the plasticized raw material group to be molten and soft. The continuous feeding of the mixed raw material in the molten soft state to the feeding barrel (130) of the extruding mechanism (13) is carried out by the feeding barrel (13〇). The corresponding conical screw (131) cuts and rapidly pushes the mixed raw material in a molten soft state, and presses the extruding mechanism (13) to form the bottom plate, and then applies the printing adhesive to the bottom plate through the bonding mechanism (14). The film and the cooling unit (15) are cooled, that is, a semi-finished product of 1298759 plastic floor tile, and finally, the (10) side brick semi-finished product is cut into a block-block (4) body mechanism (10). The composition and use description of the present invention can be known. The molding device of Jiaodibei has the following advantages. <============================================================================================= Effect. The dish is insulated. 2. The molding of the plastic monument of the present invention can reduce the cost-effectiveness of setting up the crusher by using a single heat. Established to the instant name process and machine table 3. The molding department of the plastic floor tablet of the present invention, the wire rod, the borrowing is set in the feeding bucket of the forming dreaming mechanism, and the beating rod is provided in the feeding barrel. Corresponding to the setting of the cone snail, the combination of the tapered screw action. Open eight to dry for cutting and quick guide 4. The plastic floor tile of the present invention is formed by the thermal unit cooperation = the human barrel on the mechanism is provided with one phase 曰 = «合(四)纠' Screws with deeper teeth correspond to each other to push them out of the easy-to-guide material. At the same time, they can increase and quickly guide the amount of material, and achieve the speed of production and increase productivity. In summary, the embodiment of the invention can achieve the expected use efficiency and the specificity of the invention is not only not seen in the same product, but also not disclosed before the application. Regulations and requirements '爰Please submit a patent for the invention according to law. Please ask for a review and grant a patent. 8 1298759 [Simple description of the drawings] First figure · Process flow chart of existing plastic floor tiles Second picture: Process flow chart of plastic floor tiles of the present invention Third figure: Side view of the present invention Fourth figure · Partial view of the present invention Not intended [Complete description of component symbols] (11) Plasticizer (12) Transfer tube (121) Heating unit (13) Extrusion mechanism (130) Feeding tank (131) Conical screw (132) Power source (14) Mechanism (15) Cooling unit (16) Trimming punching mechanism

Claims (1)

1298759 十、申請專利範園: 1 · 一種塑膠地蹲之成型裝置,該塑膠地碍主要係以塑膠原 料經塑化機融合原料,再經輸送管導送至押出機構上之 入料桶内,藉以由入料桶將原料推送經由押出機構、貼 合機構、冷卻單元及修邊沖切機構而成型塑膠地蹲者, 其中: 於輸送管上設有加熱單元,加熱單元可針對塑化後 之原料作加熱保溫,同時於塑化原料導入之入料桶内設 有二支以上對應屬合之錐形螺桿,該錐形螺桿藉由動力 源傳動旋轉產生具切削、快速推送導料者。 m利範㈣1項所狀轉料之成型裝置,盆 3.如申請專利軸1項所述之塑膠地磚之者。 中,該動力源可為馬達者。 成生裝置,其1298759 X. Applying for a patent garden: 1 · A molding device for a plastic mantle, which is mainly made of plastic raw materials that are fused by a plasticizing machine and then conveyed to a feeding barrel on the extruding mechanism via a conveying pipe. The plastic mantle is formed by pushing the raw material by the feeding barrel through the extruding mechanism, the laminating mechanism, the cooling unit and the trimming punching mechanism, wherein: the heating unit is provided on the conveying pipe, and the heating unit can be used for plasticizing The raw material is heated and insulated, and at the same time, two or more corresponding conical screws are arranged in the feeding barrel for introducing the plasticized raw material, and the conical screw is rotated by the power source to generate a cutting and quick pushing guide. M Lifan (4) Forming device for the transfer of 1 item, basin 3. For example, the plastic floor tile mentioned in the patent shaft 1 item. In the middle, the power source can be a motor. Living device, its 1010
TW95118049A 2006-05-22 2006-05-22 A molding device for manufacturing plastic tiles TWI298759B (en)

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TW95118049A TWI298759B (en) 2006-05-22 2006-05-22 A molding device for manufacturing plastic tiles

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TWI298759B true TWI298759B (en) 2008-07-11

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