TWI230877B - Method of correcting optical proximity effects - Google Patents

Method of correcting optical proximity effects Download PDF

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TWI230877B
TWI230877B TW90132989A TW90132989A TWI230877B TW I230877 B TWI230877 B TW I230877B TW 90132989 A TW90132989 A TW 90132989A TW 90132989 A TW90132989 A TW 90132989A TW I230877 B TWI230877 B TW I230877B
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layout
module
pattern
predetermined area
original
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TW90132989A
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Chinese (zh)
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Chang-Jyh Hsieh
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United Microelectronics Corp
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Abstract

Pattern densities of an original designed layout of a workpiece, such as a wafer, are examined. According to the examined results, the original layout is then divided into at least a first region and a second region, a pattern density of the first region being different from a pattern density of the second region. By using an optical proximity correction (OPC) models to correct and modify the first region and the second region, a predetermined modified layout is formed on a photomask. The modified layout can be transfer to a wafer by a photolithography process so that the wafer produces a pattern the same as a pattern of the original layout.

Description

1230877 五、發明說明u) 發明之領域 本發明係提供一種光罩上佈局圖案的修正方法,尤指 種用於修正晶片上光學近似效應的方法。 背景說明 .為了在半導體晶片上形成一設計的積體電路 Cintegrated circuits)’晶圖廠必須先製作一光罩,並 在光罩上形成一設計的佈局(layout)圖案,再藉由微影 (Photo lithography)製程將光罩上的圖案以一定的比例轉 移到該半導體晶片表面的光阻層上,進而將積體電路的佈 局圖案順利地轉移到半導體晶片上。所以微影製程可說是 半導體製程中最重要的一個步驟。 由於在光罩上所能製作出的圖案的臨界尺寸 (critical dimension,CD)會受限於曝光機台(optical exposure tool)的解析度極限(res〇iuti〇I1 limit),因此 隨著積體電路圖案設計的越來越小,在對這些高密度排列 的光罩圖案進行曝光製程以形成電路圖案時,便很容易產 生光學接近效應(optical proximity effect),使得圖案 將因為過度曝光(overexp〇se)或是曝光不足 (underexpose),而導致解析度減損(res〇luti〇rl i〇ss), 造成該處圖形失真。目前解決的方法,是利用電腦輔助設1230877 V. Description of the Invention u) Field of the Invention The present invention provides a method for correcting a layout pattern on a photomask, particularly a method for correcting an optical approximation effect on a wafer. Background note. In order to form a designed integrated circuit on a semiconductor wafer, the crystal pattern factory must first make a photomask, and then form a designed layout pattern on the photomask, and then use lithography ( Photo lithography) process transfers the pattern on the photomask to the photoresist layer on the surface of the semiconductor wafer at a certain ratio, and then smoothly transfers the layout pattern of the integrated circuit to the semiconductor wafer. Therefore, the lithography process can be said to be the most important step in the semiconductor process. Since the critical dimension (CD) of the pattern that can be made on the reticle is limited by the resolution limit (res〇iuti〇I1 limit) of the optical exposure tool, it follows that The design of circuit patterns is getting smaller and smaller. When these high-density mask patterns are exposed to form a circuit pattern, it is easy to produce an optical proximity effect, which makes the pattern overexposed. se) or underexpose, resulting in loss of resolution (resolotisolrls), causing distortion of the graphics there. The current solution is to use computer-assisted design

第5頁 1230877 五、發明說明(2) 計(compu t e r a i ded de s i gn, C AD)的方式來對光罩圖案進 行一光學近似修正(optical proximity correction, 0 P C ),以消除光學接近效應,然後再依據修正過的圖案製 作成光罩。 請參考圖 圖 為先前技術中光學近似效應修正方 法之流程示意圖1 〇。首先,在進行此一修正前,會先利用 一測試光罩曝光於半導體晶片上,並量測出半導體晶片上 的曝光後線寬,之後藉由一連串實驗數據之整理,以求得 二測試光罩線寬與曝光後晶片上線寬之相對關係,建立一 光學近似效應修正模組(0PC m〇del)14。在成功地建立此 〇 P C模、、且之後再將根據電路設計所得之原始佈局i 2輸 =此一 0PC模組丨4,並經由0PC模組"的演算,產生一修正 ::圖:会並進行—驗證步驟16加以測試,若測試失敗則 仃一參數調整18’並回到op消組14中重新計算,萨 由此不斷的修正與再驗燈隹 曰 出20,办占卜一虫Z 進而得到一修正過後的佈局輸 後的^佈月H ^近似效應的修正。最後再以此修正過 j的輸出佈局圖案進行此光罩之設計* 體晶片上料光後圖案接近^始佈〗圖案。于在+導 由於傳統的光學近似效應 全藉由一個0PC模組來進行修正〃,並方/疋將整個電路佈局 部區域密度不均所造成的偏差,/又有^慮由佈局之局 都是單一性產品(如:單吨之s g B過去晶片的設計往往Page 5 1230877 V. Description of the invention (2) Compute terai ded de si gn (C AD) method to perform an optical proximity correction (0 PC) on the mask pattern to eliminate the optical proximity effect, A mask is then made according to the corrected pattern. Please refer to the figure for the flow diagram of the optical approximation correction method in the prior art. First, before making this correction, a test mask is first used to expose the semiconductor wafer, and the line width after exposure on the semiconductor wafer is measured, and then a series of experimental data is arranged to obtain two test lights. The relative relationship between the mask line width and the line width on the wafer after exposure creates an optical approximation correction module (0PC mOdel) 14. After successfully establishing this 〇PC module, and then after the original layout obtained according to the circuit design i 2 = this 0PC module 丨 4, and through the calculation of the 0PC module ", a correction is generated :: Figure: Will be carried out-verify step 16 to test, if the test fails, a parameter adjustment 18 'and return to the op group 14 to recalculate, Sa thus constantly amends and re-checks the lamp to say 20, do divination Z further obtains a correction of the approximate effect of the layout month H ^ after the correction of the layout loss. Finally, use this modified output layout pattern to design this mask. * The pattern on the body wafer is close to the original pattern after the material is lighted. Because of the traditional optical approximation effect, Yu Zai + uses a 0PC module to correct 〃, and / / the deviation caused by the uneven density of the entire circuit layout area, / ^ due to the layout of the situation Is a single product (such as: single ton of sg B chip design in the past often

早砘之邏輯晶片、SRAM晶片或DRAMEarly logic chip, SRAM chip or DRAM

1230877 五、發明說明(3) 晶片),因此同一塊晶片上的佈局密度差異並不大。但隨 著半導體元件的整合趨勢,許多晶片往往會同時兼具數個 不同的種類設計,所以同一個晶片也可能在電路佈局之局 部區域密度上有相當大的差異性。因此傳統的光學近似效 應修正方法開始發生問題,往往會對某些區域做出過度的 修正,而某些區域反而修正不足,所做之修正往往並不正 確,依然存在不少曝光過度或曝光不足的問題,嚴重影響 後續製程的可靠度。1230877 V. Description of the invention (3) Wafer), so there is not much difference in layout density on the same wafer. However, with the integration trend of semiconductor components, many chips often have several different types of designs at the same time, so the same chip may also have considerable differences in local area density in circuit layout. Therefore, the traditional optical approximation correction method begins to have problems. It often makes overcorrection in some areas, but in some areas it is undercorrected. The corrections made are often incorrect, and there are still many overexposed or underexposed. Problems that seriously affect the reliability of subsequent processes.

發明概述 本發明之主要目的在於提供一種可針對一工作部件上 之不同部位,予以不同演算方式的佈局圖案修正方法,以 達到修正光學近似效應的目的。 在本發明之最佳實施例中,係先提供一預定形成於一 系統整合晶片(system on chip, S0C)上之原始佈局圖 (original layout),接著檢測該原始佈局圖之圖案密 度,並依據該圖案密度將該原始佈局圖區分為至少兩個具 有不同圖案密度之第一預定區域以及第二預定區域,並建 立相對應之光學近似修正模組(OPC Models),分別為第一 模組與第二模組。隨後根據該第一模組與該第二模組分別 對該第一以及該第二預定區域進行修正及驗證,以形成一 預定形成於一光罩上的修正佈局圖(modified layout)。SUMMARY OF THE INVENTION The main object of the present invention is to provide a layout pattern correction method that can perform different calculation methods for different parts on a working part, so as to achieve the purpose of correcting the optical approximation effect. In the preferred embodiment of the present invention, an original layout that is intended to be formed on a system on chip (S0C) is first provided, and then the pattern density of the original layout is detected and based on The pattern density divides the original layout into at least two first predetermined areas and second predetermined areas with different pattern densities, and establishes corresponding optical approximate correction modules (OPC Models), which are the first module and the The second module. Subsequently, the first and the second predetermined areas are modified and verified according to the first module and the second module, so as to form a modified layout that is predetermined to be formed on a photomask.

第7頁 1230877 五、發明說明(4) 其中該修正佈局圖可經由一微影(photol i thographic:^ 程自該光罩轉移至該系統整合晶片上,並使該系統整合晶 片獲得的圖案與該原始佈局圖相同。 由於本發明之修正方法係先檢測原始佈局圖案’並依 照佈局圖案的局部密度分別以不同模組進行演算,因此可 獲得一最佳之修正後佈局圖案,進而能有效提昇產品之可 靠度。Page 7 1230877 V. Description of the invention (4) The revised layout can be transferred from the photomask to the system integration chip through a photolithography process, and the pattern obtained by the system integration chip and the The original layout is the same. Since the correction method of the present invention first detects the original layout pattern and calculates it with different modules according to the local density of the layout pattern, an optimal revised layout pattern can be obtained, which can effectively improve Product reliability.

發明之詳細說明 請參考圖二,圖二為本發明中光學近似效應修正方法 之流程圖3 0。首先,在一批光罩進行佈局圖案修正之前, 先進行測試光罩的曝光實驗,以求得光罩上之設計線寬與 曝光後光阻層上線寬之關係。此外,亦可利用電腦辅助設 計(computer aided design, CAD)來對光罩圖案進行一光 學接近修正(optical proximity correction,0PC),以 消除諸如轉角圓形化效應(corner rounding effect)及直 線末端緊縮效應(line end shortening effect)等之光學 接近效應(optic proximity effect)。 值得注意的是,本發明所得之佈局圖案修正演算方法 並不是將整個光罩的資料一起做最適化,而是會將此光罩 依佈局圖案密度或電路功能區塊來分成數個部分,而每一Detailed description of the invention Please refer to FIG. 2. FIG. 2 is a flowchart 30 of the method for correcting the optical approximation effect in the present invention. First, before a batch of photomasks is subjected to layout pattern correction, an exposure experiment of a test photomask is performed to determine the relationship between the design line width on the photomask and the line width on the photoresist layer after exposure. In addition, computer aided design (CAD) can be used to perform an optical proximity correction (0PC) on the reticle pattern to eliminate corner rounding effects and straight end shrinkage. Optical proximity effect such as line end shortening effect. It is worth noting that the layout pattern correction calculation method obtained by the present invention does not optimize the data of the entire photomask together, but divides this photomask into several parts according to the layout pattern density or circuit functional blocks, and Every

第8頁 1230877 五、發明說明(5) 個部分係各自進行最適化,以得到數個不同的線寬對應關 係,亦即生成數個不同佈局密度等級下的光學近似效應修 正模組。 如圖二所示,在本發明之第一個實施例中,係以一系 統整合晶片為例,一共將佈局圖案密度分成四個等級,分 別為A(圖案密度小於40%) 34a、B(圖案密度4 0-6 0%) 34b、C(圖案密度6 0-80%) 34c及D(圖案密度超過80%) 3 4d。並分別對應到OPC模組A 36a、模組B 36b、模組C 3 6c 及模組D 3 6d。接著對欲進行修正的原始電路佈局 3 2進行檢測,以了解各部分的圖案密度分布,並將所欲進 行光學效應修正的原始電路佈局3 2依不同的圖案密度等級 分成複數個區塊(block)。 在完成原始電路佈局之分區後,隨即對各個區塊進行 ^ =似效應修正。各區塊依照其所屬的佈局密度等級, 刀=輸入相對應之0PC模組36進行修正’ Ϊ寬::關係進行演算,得出各區塊初步 ::藉:如不能通過驗證則進行再修Page 8 1230877 V. Description of the Invention (5) Each part is optimized to obtain several different line width correspondences, that is, to generate several optical approximation correction modules at different layout density levels. As shown in FIG. 2, in the first embodiment of the present invention, a system integrated chip is taken as an example. The layout pattern density is divided into four levels, which are A (pattern density less than 40%) 34a, B ( Pattern density 4 0-6 0%) 34b, C (pattern density 60-80%) 34c and D (pattern density more than 80%) 3 4d. And corresponding to OPC module A 36a, module B 36b, module C 3 6c and module D 3 6d. Next, the original circuit layout 32 to be modified is detected to understand the pattern density distribution of each part, and the original circuit layout 32 to be modified for optical effects is divided into a plurality of blocks according to different pattern density levels. ). After the partitioning of the original circuit layout is completed, ^ = like effect correction is performed on each block. Each block is modified according to the layout density level to which it belongs. Knife = Enter the corresponding 0PC module 36 to correct it. Ϊ Width :: The relationship is calculated to obtain the initial of each block.

案的修正,之後再將各區域之佟:上8,完成各區塊佈局圖 整之電路佈局輸出42,完】=併4。,形成:J 似效應修正。 ^罩上佈局圖案之光學近 1230877 五、發明說明(6)After the amendment of the plan, the area of each area is then: go to 8, complete the layout of each block, and output the entire circuit layout to 42. End == 4. Formation: J-like effect correction. ^ The optics of the layout pattern on the cover is nearly 1230877 V. Description of the invention (6)

請參見圖三,在本發明的第二實施例中,其修正光學 近似效應的方法與第一實施例相似,所不同的只是將此一 系統整合晶片上的原始佈局圖案5 2直接依其電路設計之功 能分為四個區塊:邏輯(logic)區54a、隨機存取記憶體 (RAM)區54b、中央處理器(CPU)區54c以及混合區(Mix Mode)54d。雖然此時是將不同功能之元件區分為不同區 塊,但是由於在現行之半導體製程中,各種元件之圖案密 度通常都會在一定的範圍之内,因此此種以元件功能作為 分類的方式雖然較為簡單直接,但亦可達成與第一實施例 類似的功效。 其後的操作流程與第一實施例相同,先以實驗測試對 不同區塊建立出不同的0 PC模組56,之後將原始佈局圖案 依照前述標準分成各區塊,再分別以各區塊所屬之0PC模 組5 6修正,並進行驗證5 8,藉由不斷的修正與驗證5 8,再 將各區塊所得到修正佈局圖案予以合併6 0,形成一修正光 學近似效應後之佈局輸出6 2。 綜合上述說明,本發明之光學近似效應修正方法係由 於額外增加一個分區處理的步驟,因此能進一步對不同佈 局密度所造成的偏差加以修正,以解決系統整合晶片上電 路佈局密度不均所造成之問題。 相較於先前技術之修正方法,本發明是先藉由一佈局Referring to FIG. 3, in the second embodiment of the present invention, the method for correcting the optical approximation effect is similar to the first embodiment, except that the system is integrated with the original layout pattern 5 2 on the wafer directly according to its circuit. The function of the design is divided into four areas: logic area 54a, random access memory (RAM) area 54b, central processing unit (CPU) area 54c, and mixed mode (Mix Mode) 54d. Although the components with different functions are divided into different blocks at this time, since the pattern density of various components is usually within a certain range in the current semiconductor manufacturing process, this method of classifying component functions is relatively Simple and straightforward, but similar effects to the first embodiment can be achieved. The subsequent operation flow is the same as the first embodiment. First, different 0 PC modules 56 are established for different blocks by experimental tests. After that, the original layout pattern is divided into blocks according to the aforementioned standards, and the blocks belong to each block. The 0PC module 5 6 is modified and verified 5 8. Through continuous modification and verification 5 8, the modified layout patterns obtained in each block are combined 6 0 to form a layout output after correcting the optical approximation effect 6 2. Based on the above description, the optical approximation correction method of the present invention can further correct the deviation caused by different layout densities due to an additional step of partition processing, so as to solve the problem caused by the uneven density of the circuit layout on the system integration chip. problem. Compared with the correction method of the prior art, the present invention first uses a layout

第10頁 1230877 五、發明說明(7) 密度(電路功能)的適當分區,故可針對不同的佈局密度等 級建立出不同的0PC模組,以達到一更佳之最適化修正, 並大幅提昇產品之可靠度。 以上所述僅為本發明之較佳實施例,凡依本發明申請 專利範圍所作之均等變化與修飾,皆應屬本發明專利之涵 蓋範圍。Page 10 1230877 V. Description of the invention (7) Appropriate partitioning of density (circuit function), so different 0PC modules can be created for different layout density levels to achieve a better optimization correction and greatly improve the product Reliability. The above description is only a preferred embodiment of the present invention. Any equivalent changes and modifications made in accordance with the scope of the patent application of the present invention shall fall within the scope of the patent of the present invention.

第11頁 1230877 圖式簡單說明 圖示之簡單說明 圖一為先前技術中光學近似效應修正方法之流程圖 10〇 圖二為本發明第一實施例中之光學近似效應修正方法 流程圖3 0。 圖三為本發明第二實施例中之光學近似效應修正方法 流程圖5 0。Page 11 1230877 Simple illustration of the diagrams Simple illustration of the diagrams Figure 1 is a flowchart of the optical approximation correction method in the prior art 100. Figure 2 is a flowchart of the optical approximation correction method in the first embodiment of the present invention. FIG. 3 is a flowchart of a method for correcting an optical approximation effect in the second embodiment of the present invention.

圖示之符號說明Symbol description

10 流程圖 12 原始佈局 14 OPC模組 16 驗證 18 參數調整 20 佈局輸出 30 流程圖 32 原始佈局 34a A 34b B 34c C 36d D 36a OPC模組A 36b 0PC模組B 36c OPC模組C 36d 0PC模組D 38 驗證 40 合併 42 佈局輸出 50 流程圖 52 系統整合晶片原始佈局 54a 邏輯區 54b 隨機存取記憶體區 54c 中央處理器區 54d 混合區 56a 邏輯0PC模組10 Flow chart 12 Original layout 14 OPC module 16 Verification 18 Parameter adjustment 20 Layout output 30 Flow chart 32 Original layout 34a A 34b B 34c C 36d D 36a OPC module A 36b 0PC module B 36c OPC module C 36d 0PC module Group D 38 Verification 40 Merge 42 Layout Output 50 Flow Chart 52 System Integrated Chip Original Layout 54a Logic Area 54b Random Access Memory Area 54c CPU Area 54d Mixed Area 56a Logic 0PC Module

第12頁 1230877 圖式簡單說明 5 6b隨機存取0PC模組 56c中央處理器0PC模組 56d混合0PC模組 5 8 驗證 6 0 合併 62 佈局輸出Page 12 1230877 Schematic description 5 6b Random access 0PC module 56c CPU 0PC module 56d Hybrid 0PC module 5 8 Verification 6 0 Merge 62 Layout output

Hill 第13頁Hill Page 13

Claims (1)

1230877 六、申請專利範圍 1. 一種修正一工作部件(workpiece )上光學近似效應 (optical proximity effects)的方法,該方法包含有下 列步驟: 提供一預定形成於該工作部件上之原始佈局圖 (original layout); 依密度將該原始佈局圖定義出至少兩個具有不同圖案 密度之預定區域,分別為一第一預定區域以及一第二預定 區域, 分別對該第一預定區域以及該第二預定區域建立相對 應之光學近似修正模組(OPC Models),分別為一第一模組 以及一第二模組; 分別對該第一預定區域以及該第二預定區域以相對應 之該第一模組以及該第二模組進行修正及驗證;以及 將修正及驗證後所得之資料形成一預定形成於一光罩 上的修正佈局圖(modified layout); 其中該修正佈局圖可經由一微影製程 (photolithographic process)自該光罩轉移至該工作部 件上,並使該工作部件獲得的圖案與該原始佈局圖相同。 2. 如申請專利範圍第1項之方法,其中該工作部件表面 包含有一光阻層來作為感光材料。 3. 如申請專利範圍第1項之方法,其中該原始佈局圖係 經由一輸入裝置輸入並儲存於一電腦之記憶體(memory)1230877 VI. Scope of patent application 1. A method for correcting optical proximity effects on a workpiece, the method includes the following steps: providing an original layout plan to be formed on the workpiece layout); According to the density, the original layout is defined to have at least two predetermined areas with different pattern densities, namely a first predetermined area and a second predetermined area, respectively for the first predetermined area and the second predetermined area. Establish corresponding optical approximation correction modules (OPC Models), which are a first module and a second module, respectively; the first predetermined area and the second predetermined area are corresponding to the first module And the second module is corrected and verified; and the data obtained after the correction and verification is formed into a modified layout that is scheduled to be formed on a photomask; wherein the modified layout can be processed by a lithography process ( photolithographic process) is transferred from the photomask to the working part, and the pattern obtained by the working part is related to the Beginning the same layout view. 2. The method of claim 1 in which the surface of the working part includes a photoresist layer as a photosensitive material. 3. The method according to item 1 of the patent application scope, wherein the original layout is input through an input device and stored in a computer's memory
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8042069B2 (en) 2008-08-07 2011-10-18 United Microelectronics Corp. Method for selectively amending layout patterns
TWI575306B (en) * 2014-09-16 2017-03-21 聯華電子股份有限公司 Verifying method of optical proximity correction

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8042069B2 (en) 2008-08-07 2011-10-18 United Microelectronics Corp. Method for selectively amending layout patterns
TWI575306B (en) * 2014-09-16 2017-03-21 聯華電子股份有限公司 Verifying method of optical proximity correction

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