TWI227990B - Image inspection of a processed element and its method - Google Patents

Image inspection of a processed element and its method Download PDF

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Publication number
TWI227990B
TWI227990B TW92120733A TW92120733A TWI227990B TW I227990 B TWI227990 B TW I227990B TW 92120733 A TW92120733 A TW 92120733A TW 92120733 A TW92120733 A TW 92120733A TW I227990 B TWI227990 B TW I227990B
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Taiwan
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image
processed object
processing
processed
scope
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TW92120733A
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Chinese (zh)
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TW200505218A (en
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Chi-Ruei Huang
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Lei Te Internat Co Ltd
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  • Length Measuring Devices By Optical Means (AREA)
  • Image Processing (AREA)

Abstract

This invention is a test device of a processed element and its method, especially of a device and method able to test the size and location of a processed element by image processing method. It mainly includes: to obtain the image of the processed element by a imaging device and then to compare the accessed image with the preset standard image by a computer system and set a controlling error value to work upon to verify and classify processed elements in order to finish testing processes accurately in a short time.

Description

五 '發明說明(1) 【本發明所屬之技街領域 本發明係有關於—種加工物 指-種可使用影像處理方式 ^測裝置及其方法,尤 位置之裝置及其方法。 β匐加工物件的加工尺寸與 【先前技術】 加工物件於加工過程中,經辦夕 如車削、切害|卜焊接、鑽孔、攻牙;f:種加工過程,例 、尺寸大小皆須再次經過量測以確認::之;;,之位置 。 、、、°果是否正確 習用之加工量測技術,每一 工方式量測其加工結果,以判斷加工::::後皆須以人 置是否正確,往往量測結果因操 小、構件位 費人力與時間5精確度也不高。、 不同,不僅浪 請茶閱第1圖,係另一種習用之三維精宓 意圖,如圖所示,該三維精密量測平台主要^二測平台示 11上設有一可於(χ,Υ,Ζ)三維移動並附有尺規二:平台 架13,於支架13前端設有一探針135,可夢ώ規刻度之支 線175與一電腦系統17連接,工作平台丨丨^^二資料傳輪 至少〆定位栓15。於使用時,將加工二件丨落設有 台11上,亚靠緊定位栓丨5,調整支架1 3以使_ j工作平 加工物件1 9之待測點,例如定位點1 9 1、方形木叶3 5觸及 1 9 5、圓形孔1 9 7等,此時電腦系統i 7發出一'孔J尸二凸柱 同時讀取該待測點尺規刻度之數值,亦嗶耸,亚 〜待測點之座標 1227990V. Description of the invention (1) [Technical field to which the present invention pertains] The present invention relates to a kind of processed object, a kind of usable image processing method, a measuring device and a method thereof, and particularly a device and a method thereof. β 匐 Processing dimensions of processed objects and [prior art] During the processing of processed objects, such as turning, cutting, welding, drilling, and tapping; f: a variety of processing processes, examples, sizes must be repeated After measurement to confirm :: ;; ,, the location. The processing measurement technology used to determine whether or not the fruit is correctly used, each processing method is used to measure the processing result to determine the processing. It takes labor and time5 and the accuracy is not high. Different, not only does the tea please read the first figure, it is another conventional three-dimensional precise intention. As shown in the figure, the three-dimensional precision measurement platform is mainly provided with an available (χ, Υ, (Z) Three-dimensional movement with ruler rule 2: platform frame 13, a probe 135 is provided at the front end of the bracket 13, a branch line 175 of the dream scale scale is connected to a computer system 17, the working platform At least the positioning pin 15. During use, the two processing pieces are placed on the table 11 and the positioning bolts are tightly fixed. The bracket 1 is adjusted to make _ j work flat to be measured at the processing point 19, such as the positioning point 1 9 1. The square wooden leaf 3 5 touches 1 9 5 and the circular hole 1 9 7 etc. At this time, the computer system i 7 sends out a 'hole J' two convex pillars and simultaneously reads the value of the ruler's scale of the point to be measured. Asia ~ coordinate of the point to be measured 1227990

对母 後,即可=與物件原本設定之標準值比較 :述工物,為合格品或不良: 件19接觸,有j更:時探針135必須與加工物 加Γ物件19外觀缺…且】造成 適量測,速度;=;力-= 里加工物件在生產時使用。 不After the mother, it can be compared with the original standard value of the object: the work is qualified or defective: the part 19 is in contact, and the j is more: when the probe 135 must be added to the processed object, the appearance of the object 19 is missing ... and 】 Cause proper measurement, speed; =; force-= processing objects used in production. Do not

【發明内容】 有鑑於此,如何針對上述習用加工物件檢測方 點,設計出一種新穎之加工物件檢測裝置及方法,不僅缺 以有效達到精確量測之目標,又可減少加工物件量測萨= ,避免量測過程破壞加工物件,此即為本發明之發=曰 黑占 種加工物件檢 面臨之技術遺 爰是,本發明之主要目的,在於提供一 測裝置及方法,可用以解決上述習用構造所 憾0[Summary of the Invention] In view of this, how to design a novel processing object detection device and method for the conventional detection points of conventional processing objects, not only lacking to effectively achieve the goal of accurate measurement, but also reducing the measurement of processing objects. In order to avoid damage to the processed objects during the measurement process, this is the development of the present invention. The technical widow facing the inspection of processed objects in black occupation is that the main purpose of the present invention is to provide a measuring device and method that can be used to solve the above-mentioned conventional applications Structural regrets 0

本發明之次要目的’在於提供一種加工物件 及方法,其利用影像比對之非接觸式量測方法,:^衣置 工物件與量測工具接觸而刮損加工物件表面。l避免加 本發明之又一目的,在於提供一種加工物件力 檢測裝置及方法,其利用電腦系統處理影傻夕丄"工物件 <比對方法,A secondary object of the present invention is to provide a processing object and a method, which uses a non-contact measurement method of image comparison, to contact a measuring object with a measuring tool to scratch the surface of the processing object. l Avoid adding It is another object of the present invention to provide a device and method for detecting the force of a processed object, which utilizes a computer system to process a shadow object " work object " comparison method,

1227990 五、發明說明(3) '---—-— — 以降低人為操作而容易發生誤差之機率。 本發明之又一目的,在於提供一種 ,其利用電腦系統處理影像之比對方法,、、,件檢測方法 檢測速度。 从增進加工物件 马違成上述目的,本發明影像式加 主要構件係包括有:至少一影像操取袭置物件檢測裝置, 工物件之加工物件影像;一工作平台,用、用以擷取一加 ;一電腦系統,可用以將加工物件影 =置放加工物件 衫像進行比對,並依據比對結果分類加^物先儲存之標準 又,為達成上述目的,本發明之影# 4件。 方法主要主要步驟為: 式加工物件檢測 加工物件定位; 調整支架及影像擷取裝置之位置; 拍攝加工物件並把加工物件影像 加工物件影像與標準影像進行比對;μ腦系統 判定加工物件品質且加以分類。 【實施方式】 結構及所達成 之實施圖例及 这為使貴審查委員對本發明之特徵、 ==效有進一步之瞭解與認識,謹佐以‘件 配合詳細之說明,說明如後: 1 土 百先5請參閱第2圖,係本發明一每 圖;如圖所示,本發明之影像式加 :$例之立體力 包括有:-工作平台21,其上設 ^牛檢测裝置主$ 令至少一定位栓25可月1227990 V. Description of the invention (3) '------- --- To reduce the probability of errors easily caused by human operation. Another object of the present invention is to provide a method for comparing images using a computer system, a method for detecting a piece, and a method for detecting a speed. Since the improvement of the processing object is inconsistent with the above-mentioned purpose, the image type plus main component of the present invention includes: at least one image manipulation detection device, a processing object image of a work object; a work platform for capturing one Plus a computer system, which can be used to compare the processed object image = put the processed object shirt image, and classify and add the material according to the comparison result to store the standard first. In order to achieve the above purpose, the present invention # 4 件. The main main steps of the method are: type processing object detection processing object positioning; adjusting the position of the bracket and image capture device; photographing the processing object and comparing the processing object image processing object image with a standard image; the μ brain system determines the quality of the processing object and Classified. [Implementation] The structure and the implemented implementation examples and this will enable your reviewers to further understand and understand the features and == effects of the present invention. I would like to provide detailed explanations with the following descriptions: 1 Tubai First, please refer to FIG. 2, which is a drawing of the present invention. As shown in the figure, the three-dimensional force of the example of the present invention includes:-a working platform 21, which is provided with a cow detection device. Make at least one anchor bolt 25 months

1227990 五、發明說明(4) ~ —— --- 固定一加工物件29,該工作平台η上方設有一支架23, 藉由,少一驅動裝置233以帶動其上下、左右、前後運動 ,支架23上固設有一影像擷取裝置3〇含一攝影鏡頭 可於支架23上前後運動並可藉由一資料傳輸線275將所擷 取之加工物件影像傳輸至電腦系統27,以便處理該影像。、 而加工物件29上同樣設有至少一個待測點,例如定位點29 1、方形孔293、凸柱295、圓形孔297等。 明連同參閱第3圖,係為本發明於檢測過程之流程圖 ;如圖所示,其步驟分別為: μ ° 步驟301 ··係加工物件29定位。主要係當加工物件29放置 於工作平台21上後,先將加工物件29緊靠定位栓25, 以令該加工物件29於左右方向(χ方向)、前後方向 (Υ方向)就初步的定位。 步驟302 :係調整支架23及影像擷取裝置30之位置。主要 係將影像擷取裝置3 〇移至加工物件2 9中間位置,並上 下移動用以對焦取得最佳拍攝位置。 步驟3 0 3 :係拍攝加工物件2 9並將加工物件影像資料傳送 至電腦系統27。其主要係拍攝加工物件29之影像,並 將其利用資料傳輸線275傳至電腦系統27。 步驟3 0 4 :係找尋並設定加工物件影像之定位點3 9】,主要 係將加工物件影像39以小角度旋轉、微幅放大或縮小 以使其定位點3 91與已儲存於電腦系統2 7中之標準影 像4 9之定位點4 91疊合,以確保細部之定位精確,如 第4圖所示。 1227990 五、發明說明(6) 又,請參閱第6圖,係 圖;其主要構件大致與第2 一輸送帶50取代工作平台21 承載加工物件往前輸送,當 取裝置30正下方時,即可立 進行檢測以判斷結果進而進 往前帶動加工物件5 9 5通過 重複上述影像擷取、辨識工 一般產品生產線,以達成快 綜上所述,本發明係有 衣置’尤指^種影像式加工 能避免直接接觸加工物件, 誤差。故本發明實為一富有 利用功效者,應符合專利申 專利申請,懇請 貴審查委 德便。 以上所述者,僅為本發 用來限定本發明實施之範圍 所述之形狀、構造、特徵及 均應包括於本發明之申請專 本發明又一實施例之構造示意 圖所示實施例相同,主要係以 。於生產時,輸送帶5〇可連續 加工物件5 9 1、5 9 3通過影像擷 即擷取加工物件5 9 3影像,並 行產品分類。當輸送帶5 〇繼續 影像擷取裝置3 0正下方時,即 作,如此反覆實施,可運用於 速量測之目標。 關於一種加工物件檢測方法及 物件檢測方法及裝置,其不但 更能增進檢測速度,降低檢測 新I員性、進步性,及可供產業 。月要件然疑,爰依法提請發明 員早曰賜予本發明專利5實感 月之較佳實施例而已,並非 ,即凡依本發明申請專利範圍 精神所為之均等變化與佟飾, 利範圍内。 /1227990 V. Description of the invention (4) ~ ---- --- Fixing a processing object 29, a bracket 23 is provided above the working platform η, and by one less driving device 233 to drive its up, down, left and right, and back and forth movement, the bracket 23 The upper fixing is provided with an image capturing device 30 including a photographic lens which can move back and forth on the bracket 23 and can transfer the captured processed object image to the computer system 27 through a data transmission line 275 for processing the image. The processing object 29 is also provided with at least one point to be measured, such as a positioning point 291, a square hole 293, a convex post 295, a circular hole 297, and the like. Together with reference to Figure 3, this is a flowchart of the detection process of the present invention; as shown in the figure, its steps are: μ ° Step 301 · · Positioning of the processed object 29. Mainly after the processing object 29 is placed on the work platform 21, the processing object 29 is first abutted against the positioning bolt 25, so that the processing object 29 is initially positioned in the left-right direction (χ direction) and the front-back direction (前后 direction). Step 302: Adjust the positions of the bracket 23 and the image capturing device 30. Mainly, the image capturing device 30 is moved to the middle position of the processing object 29, and it is moved up and down to focus to obtain the best shooting position. Step 3 03: The processed object 29 is photographed and the processed object image data is transmitted to the computer system 27. It mainly captures the image of the processed object 29 and transmits it to the computer system 27 using the data transmission line 275. Step 3 0 4: Finding and setting the positioning point 3 9 of the processing object image], mainly rotating the processing object image 39 at a small angle, zooming in or out to make the positioning point 3 91 and the stored point in the computer system 2 The standard image 4 in 7 and the positioning points 4 in 91 of 9 are superimposed to ensure accurate positioning of the details, as shown in Figure 4. 1227990 V. Description of the invention (6) Please refer to Figure 6 for details. Its main components are roughly the same as the second conveyor belt 50 instead of the work platform 21. The processing objects are carried forward. When the picking device 30 is directly below, The inspection can be carried out to determine the result and then advance the processed object 5 9 5 By repeating the above-mentioned image capture and identification of general product production lines, to achieve the above summary, the present invention is equipped with clothes, especially ^ images The type processing can avoid direct contact with the processed object, and errors. Therefore, the present invention is really a person with rich utilization effects, which should be in line with the patent application. I implore your review committee to make it easy. The above are only the shapes, structures, features, and shapes described in the present invention used to limit the scope of the present invention, which should be included in the application of the present invention. The embodiments shown in the structural schematic diagram of the other embodiment of the present invention are the same. Mainly with. During production, the conveyor belt 50 can continuously process objects 5 9 1 and 5 9 3 through image capture to capture images of processed objects 5 9 and sort the products. When the conveyor belt 50 continues to be directly below the image capture device 30, it will work immediately, so it can be implemented repeatedly, and it can be used for the target of fast measurement. With regard to a processing object detection method, and an object detection method and device, it can not only improve the detection speed, reduce the detection of new members, progress, and industry availability. The month requirements are doubtful, according to the law, the inventor was asked to give the present invention a 5th embodiment of the invention. It is not the preferred embodiment, that is, any change and decoration that are equal to the spirit of the scope of patent application for the invention are within the scope of the benefit. /

1227990 五、發明說明(7) 圖號: 對照 說 明 11 工 作 平 台 13 支 架 135 探 針 15 定 位 栓 17 電 腦 系 統 175 資 料 傳 ¥m 線 19 加 工 物 件 191 定 位 點 193 方 形 孔 195 凸 柱 197 圓 形 孔 21 工 作 平 台 23 支 架 233 焉區 動 裝 置 25 定 位 栓 27 電 腦 系 統 275 資 料 傳 輸線 29 加 工 物 件 291 定 位 點 293 方 形 孔 295 凸 柱 297 圓 形 孔 39 加 工 物 件影像 391 定 位 點 399 方 形 孔 30 影 像 操 取 裝 311 攝 影 鏡 頭 49 標 準 影 像 491 定 位 點 499 方 形 孔 50 送 '帶 591 加 工 物 件 593 加 工 物 件 595 加 工 物 件1227990 V. Description of the invention (7) Drawing number: Comparative description 11 Working platform 13 Bracket 135 Probe 15 Positioning bolt 17 Computer system 175 Data transmission ¥ m Line 19 Processed object 191 Positioning point 193 Square hole 195 convex post 197 Round hole 21 Work platform 23 Bracket 233 Moving area device 25 Positioning bolt 27 Computer system 275 Data transmission line 29 Processed object 291 Positioning point 293 Square hole 295 Boss 297 Round hole 39 Processing object image 391 Positioning point 399 Square hole 30 Image handling equipment 311 Photography lens 49 Standard image 491 Anchor point 499 Square hole 50 Send 'with 591 Processed object 593 Processed object 595 Processed object

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Claims (1)

.吏I: 申請 種衫像式加工物件檢 〜 : “置其主要構件係包括有 曰 3 至少一影像擷取壯φ ^ 件影像;取衣置,用以擷取 一工作平含, 用以置放該加工物件·-電腦’可用以將該加工物件影邀 腦内之標準影像進行比對,並可依:^錯存於該電 類該加工物件。· 依據比對結果而分 如申請專利範圍第1項所述之影像式加工从 置,其中該影像擷取裝置係裝設於件檢測裝 。 了滑動之支架上如申請專利範圍第2項所述之影像式加工 置,其中該影像擷取裝置可用至少 2測裝 其在具有滑動軌道之支架組合上之上二= f置f巧 (X,Y,z)二個自由度運動。 加 物件之加 物 4 ·如 (X,Y,Z)三個自由度運動。〜丄卜、左右、前後 申請專利範圍第i項所述之影像式加工物件檢測裝 ,其中該工作平台設有至少一定位栓。 龜 7 置,其中該工作平台設有至少一定位栓。 •如申請專利範圍第2項所述之影像式加工物件檢測裝 置,其中該影像擷取裝置係可更換不同倍率之攝影^ 頭者。 •如申請專利範圍第2項所述之景〉像式加工物件檢測裝 置,其中該加工物件影像係以複數個分區分別擷取個 別影像後’再組合而成者。 •如申請專利範圍第1項所述之影像式加工物件檢測裝Official I: Apply for inspection of shirt-like processing objects ~: "The main components of the device include: 3 at least one image capture 壮 ^ ^ pieces of image; clothing set, used to capture a work flat, used to Place the processing object · -Computer 'can be used to compare the standard image in the brain of the processing object, and can be misplaced in the electrical processing object according to the comparison result. The image processing device described in item 1 of the patent scope, wherein the image capturing device is installed on a piece detection device. The sliding frame is the image processing device described in item 2 of the patent scope, where the The image capture device can be installed at least 2 on a bracket assembly with a sliding track. Two = f position f (x, y, z) two degrees of freedom movement. Addition 4 of objects * such as (X, Y, Z) three degrees of freedom movement. ~ 丄, left, right, front and back of the scope of the patent application of the i-type processing object detection equipment, wherein the work platform is provided with at least one positioning bolt. Turtle 7 set, of which The working platform is provided with at least one positioning bolt. The image-type processing object detection device described in the second item of the scope of interest, wherein the image capture device can be replaced with a camera with a different magnification. • The scene as described in the second item of the scope of patent application> Image-type object detection Device, in which the image of the processed object is obtained by re-combining the individual images with multiple partitions respectively. • The image-type processing object detection device described in the first patent application scope 犮] 案號 92120733 曰 修正 六、申請專利範圍 置,其中該工作平台係為一輸送平台,可用以將至少 一加工物件依序輸送至該影像擷取裝置之作用範圍内 8 · —種影像式加工物件檢 a. 將至少一加工物件予 b. 拍攝該加工物件,以 加工物件影像送至一 c. 該電腦糸統找哥並設 位點; d. 將該加工物件影像與 準影像進行比對;及 e. 依據比對結果判定且 9 ·如申請專利範圍第8項 法,於該步驟a完成後‘ 支架及一影像擷取裝置 I 0 ·如申請專利範圍第8項 法,於該步驟d完成後 加工物件影像及該標準 II ·如申請專利範圍第1 0項 法,於該步驟d2完成後 加工物件影像與該標準 件選擇分類為一合格品 中之一者。 測方法,主要步驟為: 以定位; 產生一加工物件影像,並把該 電腦糸統, 定該加工物件影像之至少一定 一已儲存於該電腦系統内之標 分類該加工物件。 所述之影像式加工物件檢測方 尚包括有一步驟a2 :調整一 之位置。 所述之影像式加工物件檢測方 ,尚包括有一步驟d2 :計算該 影像之間的一差異值。 所述之影像式加工物件檢測方 ,尚包括有一步驊d 3 :依據該 影像之差異值,而將該加工物 、一不良品及一待修正品之其犮] Case No. 92120733, Amendment VI. Patent application scope, where the work platform is a transport platform, which can be used to sequentially transfer at least one processing object to the range of the image capture device Inspection of processed objects a. At least one processed object to b. Photographed the processed object and send the processed object image to a c. The computer searches for a brother and sets a location; d. Compares the processed object image with a quasi-image And; e. Judged based on the comparison result and 9 · if the method of applying for the scope of the patent, the 8th method, after the completion of step a ', the bracket and an image capture device I 0 · if the method of applying for the scope of the patent, the 8th method After the completion of step d, the processed object image and the standard II · If the method of patent application scope item 10 is used, after the completion of step d2, the processed object image and the standard component are selected as one of the qualified products. The main steps of the measurement method are: positioning; generating an image of a processed object, and deciding the computer system to determine at least one of the image of the processed object has been stored in the computer system to classify the processed object. The method for detecting an image-type processed object further includes a step a2: adjusting the position of one. The method for detecting an image-type processed object further includes a step d2: calculating a difference between the images. The method for detecting an image-type processed object further includes a step d3: according to the difference value of the image, the processed object, a defective product, and a product to be corrected are other 第14頁Page 14
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