TWI227247B - Aromatic polycarbonate, composition comprising the same and moldings - Google Patents

Aromatic polycarbonate, composition comprising the same and moldings Download PDF

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Publication number
TWI227247B
TWI227247B TW090112513A TW90112513A TWI227247B TW I227247 B TWI227247 B TW I227247B TW 090112513 A TW090112513 A TW 090112513A TW 90112513 A TW90112513 A TW 90112513A TW I227247 B TWI227247 B TW I227247B
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TW
Taiwan
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polycarbonate
aromatic polycarbonate
group
temperature
aromatic
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TW090112513A
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Chinese (zh)
Inventor
Wataru Funakoshi
Hiroaki Kaneko
Yuichi Kageyama
Katsushi Sasaki
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Teijin Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/40Post-polymerisation treatment
    • C08G64/403Recovery of the polymer

Abstract

The polycarbonate has high ductility, retains high transparency due to the decreased number of internal stressed points in the sheet or substrate, and can be controlled to a minimum level with respect to the number of white points produced under a condition of a high temperature and a high humidity; and a composition comprising the aromatic polycarbonate. A polycarbonate, characterized in that a solution obtained by dissolving it in methylene chloride contains 50 pieces/kg-polymer or less of fine crystalline particles which are collected by a filter having a nominal pore diameter of 3 mum and have an X-ray refraction pattern.

Description

1227247 A7 _____B7 五、發明説明(彳) 技術領域 (請先閲讀背面之注意事項再填寫本頁) 本發明係有關芳香族聚碳酸酯,其組成物及成型品, 更詳細地說係有關適用於形成成型應變較少且具有良好耐 久性及安定性之成型品的芳香族聚碳酸酯及,具有前述特 性之成型品。 目前技術 就成型性、機械強度、透明點等而言,因聚碳酸酯樹 脂優於其他樹脂,而可作爲音響碟、雷射碟、光碟或光磁 碟等利用雷射光之記錄或再生情報的記錄媒體透明基板, 或透明片材、透鏡等之材料。但,該優良之聚碳酸酯樹脂 特性係基於聚碳酸酯之非結晶性,若混入聚碳酸酯結晶性 粒子時,會有降低成型品之破斷強度,延伸度所示機械物 性,而喪失聚碳酸酯特徵之一的延展性及降低衝擊強度, 又’光學上會產生內部變形而使外部像產生應變及損害透 視特性,且高溫高濕下易進行加水分解而降低低分子量等 缺點。 經濟部智慧財產局員工消費合作社印製 聚碳酸酯樹脂係由芳香族二羥基化合物及碳酸酯鍵結 形成性先驅物製得,己知之製造法如,使作爲碳酸酯鍵結 形成性先驅動之光氣直接反應的表面聚縮合法,或加熱減 壓下與碳酸二酯進行酯交換反應之熔融聚縮合法等。其中 ,熔融聚縮合法比表面聚縮合法具有能更廉價製造聚碳酸 酯等優點。但,將熔融聚縮合法所製得之聚碳酸酯使用於 成型品、片材或光碟基板時,會因內部含有結晶粒子而降 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) , -4 - 1227247 A7 ___B7 五、發明説明(2 ) (請先閲讀背面之注意事項再填寫本頁) 低低破斷伸度等機械物性,故有無法提升聚碳酸酯樹脂之 特徵的延展性,又,會降低衝擊強度及損害透視特性,且 高溫高濕下結晶粒子表面易產生加水分解而有降低分子量 等傾向。既使由含有無法目測之結晶粒子的碳酸酯酯形成 成型品,亦,有降低機械物性之傾向。 特開平2— 1 3 5 2 2 2號公報曾檢討聚碳酸酯中之 異物。該公報中曾規定,以2 0 // m尺寸之瀘器過濾聚碳 酸酯之二氯甲烷溶液時,殘留於濾器之所得凝膠化物量。 又記載著,使表面聚縮合法所得之聚碳酸酯成型時的熱分 解下,會產生長達1 cm之凝膠化物,當該凝膠化物量多 時,會使聚碳酸酯片材產生較多折射異常。 比較表面聚縮合法,經更高溫且長時間,熱履歷之熔 融聚縮合法所得的聚碳酸酯異物種類更多。但,並無有關 各種異物之特定異物合量影響聚合物品質之資料。 經濟部智慧財產局員工消費合作社印製 聚碳酸酯樹脂中含有具X線折射圖且熔點3 1 0 t以 上,長徑50; m以下(幾乎不含有超過50//m之粗大粒 子,又,不易有利用一般濾器去除之問題)的微細結晶性 粒子時,該微細結晶性粒子含量於酯交換法的熔融聚縮合 下且酯交換觸媒具有活性時,具有特定粘度平均分子量( 以下除特別說明外,其他簡稱分子量)之反應物多數會有 比分子量所規定之特定溫度更低的溫度履歷。但,尙無減 少該微細結晶性粒子而製得良好機械物性之成型品的技術 或透明樹脂用途,既提升光學用碟基板於長時間之信賴性 -5- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1227247 Α7 Β7 五、發明説明(3 ) 發明揭不 有鑑於此,本發明針對該問題專心檢討後發現,就存 與酯交換觸媒下熔融聚縮合所得之聚碳酸酯而言,降低成 型品之破斷伸度等機械物性之起因爲,能利用3 // m濾器 捕捉且具有X線折射圖型之微細結晶物質。其中又以不溶 於二氯甲烷溶劑且熔點3 ]_ 〇 以上之微細結晶性粒子爲 重點。以下若無需特別說明上述具X線折射圖之微細結晶 性粒子時,簡述爲微細結晶或微細結晶性粒子。 該微細結晶性粒子因不溶於二氯甲烷且熔點爲3 1 0 °C以上,故不同於目前易溶於二氯甲烷且熔點爲2 4 0°C 之光氣法,或熔點爲2 8 0 °C之固相聚合法所得的結晶性 粉粒體。 因該聚碳酸酯樹脂中微細結晶性粒子含量爲5 0個/ k g以下,故可使該樹脂所形成之成型品的破斷強度伸度 所代表的機械物:性確實提升爲延性破壞之狀態,而得具有 較高聚碳酸酯特徵之一的衝擊強度之成型品。又,能大幅 減少透明成型品中基板、片材、透鏡所含有之變形點數及 ’有效控制高溫高濕下分子量減少等惡化情形,因此,例 ‘如可維持光學用碟片長期下之高信賴性,或使其他光學部 品片材得到其良好透明性及透視性之成型物。 測定公稱孔徑// m濾器所捕捉且具X線折射圖之微細 結晶性粒子含量之方式爲,於排除干擾用等級1 〇 〇 〇以 上之無菌室內,將聚碳酸酯樹脂1 k g溶解於2 0 <二氯 本紙張尺度適用中國國家標準(CNS ) Μ規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1227247 A7 B7 五、發明説明(4 ) 甲烷中,以3 // m米利波阿過濾器加壓過濾後,以1 0 0 倍偏光顯微鏡觀察計算過濾器上微細結晶性粒子數。 (請先閲讀背面之注意事項再填寫本頁) 本發明係,由聚碳酸酯所形成之成型品的破斷伸度所 示機械物性及,光學用成型品之透明片材、透鏡或光學用 碟片基板上降低透視性之內部變形數及,高溫高濕下所產 生之白點個數與樹脂中所含具X線折射圖型之微細結晶性 粒子含量有關而完成。 即,本發明之目的爲,提供具有X線折射圖之微細結 晶性粒子含量較少的芳香族聚碳酸酯。 本發明之另一目的爲,能提高延展性領域上成型品之 機械物性,且減少片材或基板內面變形點數而防止降低透 視性及,將高溫高濕條件下所產生之白點控制於最小範圍 的芳香族聚碳酸酯。 , 本發明又一目的爲,提供含有本發明之上述芳香族聚 碳酸酯及固體塡充物之芳香族聚碳酸酯組成物。 經濟部智慧財產局員工消費合作社印製 本發明又一目的爲,提供由本發明之上述芳香族聚碳 酸酯或組成物所形成之成型品,例如片材或光學用碟片基 板。 又,本發明之其他目的及優點如下所述。 本發明係利用, 1 · 一種芳香族聚碳酸酯,其特徵爲, (a )主要重覆單位如下列式(1 )所示 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297^羡) A7 1227247 B7 五、發明説明(5 ) - 一…⑴ (請先閲讀背面之注意事項再填寫本頁) (R2). 0 (式中,R1及R2各自獨立爲鹵原子、碳數1至2 0之院 基、碳數1至2 0之烷氧基、碳數6至2 0之環烷基、碳 數6至2 0之芳基、碳數7至2 0之芳烷基、碳數6至 2 0之環院氧基或碳數6至2 0之芳氧基;m及η各自獨 立爲0至40之數;X爲單鍵、氧原子、羰基、碳數1至 2 0之烯烴基、碳數2至2 0之亞烷基、碳數6至2 0之 環烯烴基、碳數6至2 0之環亞烷基、碳數6至2 0之亞 芳基或碳數6至2 0之烯烴亞芳烯烴基); (b )存在酯交換觸媒下,使芳香族二羥基化合物及 碳酸二酯熔融聚縮合而製得; (c )熔融粘度安定性爲〇 . 5 %以下; (d)粘度平均分子量爲1〇,〇〇〇至 1 0 0,0 0 0 ; 經濟部智慧財產局員工消費合作社印t' (e )末)¾½基實質上由方氧基(A)及苯酌^丨生Q 某 (b )所形成,且兩者莫耳比(a)/(B)爲95//5 至 4 0 / 6 0 ; (f )製成二氯甲烷溶液時,以公稱孔徑3 # m爐器 捕集且具有X線折射圖型之微細結晶性粒子含量爲5 〇個 / k g聚合物以下,而達成本發明上述目的及優點。 又,本發明係利用, 本纸張尺度適用中國國家標準(CNS ) A4驗(210X297公釐) ' ---— 1227247 A7 _____B7_ 五、發明説明(6 ) 2 · —種芳香族聚碳酸酯組成物,其爲,含有本發明 之芳香族聚碳酸酯1 〇 〇重量單位、固體塡充物1至 (請先閲讀背面之注意事項再填寫本頁) 1 5 0重量單位及/或不同於本發明之芳香族聚碳酸酯的 熱可塑性樹脂1 0至1 5 0重量單位,而達成本發明上述 目的及優點。 又,本發明係利用, 3 ·本發明之芳香族聚碳酸酯或組成物的成型品而達 成本發明上述目的及優點。 圖面簡單說明 圖1爲,微細結晶性粒子之X線折射圖型。 圖2爲,芳香族聚碳酸酯之粘度平均分子量Μη與不 生成微細結晶性粒子之最低溫度(T c )的關係圖。 發明較佳之實施態樣 首先說明本發明之芳香族聚碳酸酯的上述特質(f ) 〇 經濟部智慧財產局員工消費合作社印m 聚碳酸酯樹脂中,具X線折射圖型且以公稱孔徑3 // m 濾器捕集(以下大小爲3 // m以上)之微細結晶性粒子含 量超過5 0個/k g時,例如會降低該樹脂所形成之成型 品的表示脆性破壞之成型品破斷伸度,又,形成碟片基板 時’使用該基板之情報記錄媒體中該粒子及粒子所誘發之 光學應變確賓會成爲失誤原因,而降低光碟基板之信賴性 。該微細結晶性粒子可特定爲,X線折射圖中例如折射角 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 1227247 A7 ____B7 _ 五、發明説明(7 ) (2θ)ΐ7·2°±0·3°具有主峰者。 (請先閲讀背面之注意事項再填寫本頁) 微細結晶性粒子含量較佳爲5 0個/ k g以下,又以 3 0個/kg以下爲佳,更佳爲1 0個/kg以下。將含 胃減至此範圍時,可提高成型品之機械物性及光媒體基板 信賴性。 又,將該微細結晶性粒子中,不溶於二氯甲烷溶劑且 熔點爲3 1 0°C以上者之含量減至較佳爲4 0個/k g以 下’又以3 0個/ k g以下爲隹,特別佳爲1 〇個/ k g 以下時,可提高成型品之機械物性及光媒體基板信賴性。 以熔融聚合法製造聚碳酸酯時,爲了減少微細結晶性 粒子所含之有機、無機性異物含量,一般可使用過濾器去 除之方法,但,聚碳酸酯樹脂之熔融粘度較高,因此過濾 時需提高初期壓力,且繼續過濾時需提升連續過濾壓力爲 次高。又,過濾壓例如超過2 0 0氣壓時,需交換過濾器 〇 經濟部智慧財產局員工消費合作社印製 工業運轉時爲了交換過濾器等需中斷運轉,因此會有 前後聚碳酸酯品質不齊之大問題。又,爲了去除該微細結 晶性粒子而使用高效率過濾器埘,過濾器箱內會產生聚合 物流動偏差,而易於過濾時間內產生偏差及色相變化、交 聯等副反應。 以熔融聚縮合法製造聚碳酸酯時,減少具有X線折射 圖且熔點爲3 1 0 t以上之微細結晶性粒子含量的有效方 法如,熔融聚縮合且反應混合物分子量設於特定範圍時, 利用平均分子量所規定之溫度而不降低反應混合物溫度, 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -10- 1227247 A7 B7 五、發明説明(8) 且使整體聚碳酸酯直接接觸之聚合裝置內部中低溫部分之 溫度不低於平均分子量所規定之特定溫度。 (請先閱讀背面之注意事項再填寫本頁) 目前雖有各種高熔融粘度聚碳酸酯熔融聚合用聚合裝 置之提案,且任何一種聚合裝置均以具有良好攪拌效率及 高聚合速度爲重點。但,這類高粘度用聚合裝置多半會有 內部溫度差,且低溫部及高溫部之溫度差可達2 0 °C至 5 0。。。 因聚合裝置內部低溫部溫度保持於反應混合物之平均 分子量所規定的最低溫度以上,故可大幅減少上述具X線 折射圖型且熔點爲3 1 0 °C以上之微細結晶性粒子數。 以反應混合物之粘度平均分子量爲Μ η,以上述最低 溫度爲T c時,以T c ( °C )爲縱軸且以Μ η爲橫軸之曲 線圖中,Μ η爲3,0 0 0至1 8,0 0 0之領域中可得 由點(Tc,Mn) = (220、4,00 0 )、( 234、4,810)、(2 4 4、6,510)、( 經濟部智慧財產局員工消費合作社印製 2 4 5、7,4 0 0 )、( 2 4 4、9,2 1 0 )、( 236、12,050)、( 2 26、17,000)各 點連結·而成之滑動曲線(圖2 )。 爲了減少微細結晶性粒子含量,不使聚合時反應系內 低溫部之溫度T c位於上述曲線與橫軸間範圍內係重點, 其中就低聚合度至中聚合度之最低溫度又以位於該範圍之 曲線上爲佳。 聚合時最低溫度之上限可適當選用一般聚合溫度,但 ,聚合溫度較高時,低聚合度領域會因揮散單體、.低聚物 1紙張尺度適用中國國家標準(〇奶)八4規格(210父297公釐) ~ " 1227247 A7 ____B7 _ 五、發明説明(9 ) (請先閲讀背面之注意事項再填寫本頁) 而破壞莫耳均衡,又,高聚合度時會有副反應,故上限溫 度於 Mn<6,000 時較佳爲 270°C,6,000S Μη$1〇,〇〇〇 時較佳爲 3 1 0 °C,Mn>10,000 時較佳 爲 3 3 0。。。 粘度平均分子量爲3,000至18,000時,一 旦生成微細結晶性粒子,微細結晶性粒子會因反應溫度之 熱處理而急速提升熔點,而使熔點上升爲一般熔融聚合之 溫度範圍下無法熔解程度。 雖然粘度平均分子量較低時易使反應混合物結晶化,但 ’粘度平均分子量低於3,0 0 0時,比較微細結晶性粒 子熔點下,一般熔融聚合之反應溫度仍十分高,故無反應 混合物結晶化而生成微細結晶性粒子之問題。 經濟部智慧財產局員工消費合作社印製 又,粘度平均分子量超過18,000時,爲了確保 聚合速度而於2 5 5 t以上進行聚合反應時,可降低聚碳 酸酯反應混合物之結晶化速度,因此可減少既使接觸某低 溫度,即反應混合物爲低溫時結晶化之問題。但,一般成 型加工會產生微細結晶性粒子。即,加工裝置內滯留的聚 合物流動性會使聚碳酸酯中雙酚A含量促進微細結晶性粒 子生成。因此,.成型加工時爲了抑制微細結晶性粒子生成 ,可將雙酚A含量抑制於1 〇至5 0 p p m,又以1 〇至 40ppm爲佳,特別佳爲1〇至30ppm。又,將雙 酚A含量降爲1 〇 p p m以下時,會減少抑制微細結晶性 粒子生成之效果。爲了實現該雙酚A含量,可於聚縮合反 應之最後階段,即添加熔融粘度安定化劑後進行短時間高 本紙張尺度逍用中國國家標準(CNS ) A4規格(210X29*7公釐) -12- 1227247 A7 B7 五、發明説明(10) (請先閱讀背面之注意事項再填寫本頁) 真空處理,例如又以30分鐘13 · 3Pa (0 · 1 mmHg )以下之高真空爲佳,更佳爲1至2 〇分鐘 1 3 · 3Pa 至 6 · 7Pa (0 · 1 至 〇 · 〇5mmHg )之高真空處理。 生成於反應混合物粘度平均分子量爲3,0 0 〇至 1 8,〇 〇 〇之間的具有X線折射圖型且熔點爲3 1 0 °C 以上之微細結晶性粒子,可於聚合後成型加工時將聚碳酸 酯加工溫度提升至平衡熔點3 2 7 °C以上,以熔融去除。 但’以該方法使含有微細結晶性粒子形成成型品時含有, 比較不含微細結晶性粒子之物所形成的成型品下破斷伸度 較低之問題。 本發明之芳香族聚碳酸酯又以,(g)製成二氯甲烷 溶液時,以公稱孔徑1 0 # m濾器捕集且波長3 8 0 n m 之紫外線照射下發光之長徑1 0 // m以下的粒子含量爲 1 0 0個/ k g聚合物以下爲佳。 經濟部智慧財產局員工消費合作社印製 芳香族聚碳酸酯中上述發光粒子含量低於上述値時, 可將降低成型品之衝擊強度、強伸度等機械物性及長期溫 濕度下更進一步降低該物性之程度,或防止基板、透明片 、透鏡、光學甩碟片基板時流動配向異常、產生折射率差 及,1¾溫高濕條件下產生加水分解及,降低分子量、降低 衝擊強度之程度控制於最小範圍。 芳香族聚碳酸酯中,波長3 8 0 n m紫外線照射下會 發光之長徑1 0 0 //m以下的物質含量超過1〇 〇 個/ k g時,例如會降低該樹脂所製得之成型品的衝撃強 -13- 本紙張尺度逍用中國國家標準(CNS ) A4規格(210X297公釐) 1227247 A7 B7 五、發明説明(彳彳) 度及強伸度等機械物性’又,長期尚溫高濕條件下會加大 機械物性降低程度,而使透明片、透鏡、光學用碟片基板 產生流動配向異常點及產生折射率差。 該粒子含量較佳爲8 0個/k g以下,又以5 q個/ k g以下爲佳。減少該含量時可更進一^步提升光媒體基板 之信賴性。 以溶融聚合法製造聚碳酸酯時’可利用下列方法減少 上述般發光粒子量。 i )降低聚合溫度,且減少整體聚碳酸酯之溫度與聚 合裝置內發熱部分之溫度差; Π )如本發明者們以前之提案,於聚碳酸酯聚合裝置 之裝置表面被覆不活性氧化物層; 迅)使用高純度原料等,以減少聚碳酸酯中金屬不純 物含量等。 雖有各種高熔融粘度聚碳酸酯熔融聚合用聚合裝置之 提案’且該聚合裝置均以具有良好攪拌效率及提升聚合速 度爲重點。但,該高粘度用聚合裝置會因高效率攪拌,而 使攪拌翼間或攪拌翼與聚合裝置本體間出現激烈剪斷情形 ’而產生剪斷發熱。因此,比較整體聚碳酸酯下剪斷部分 之高溫可達1 〇 〇 °C以上。 使剪斷部分之溫度爲低溫之方式較佳爲,使聚碳酸酯 整體溫度盡可能低。例如將一般聚合溫度2 5 0至3 5 0 降爲2 5 0至3 3 0 t:,又以2 5 0至3 0 0 °C爲佳,特 別佳爲2 5 0至2 8 0 °C。因降低聚合溫度時可減少剪斷 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) 、τ 經濟部智慧財產局員工消費合作社印製 1227247 A7 A7 B7 五、發明説明(12) (請先閲讀背面之注意事項再填寫本頁) 部分發熱而爲佳。又,減少剪斷部分發熱之方式較佳爲控 制攪拌速度。即,製造聚碳酸酯時,當粘度平均分子量至 少達8,0 0 0而其較高樹脂熔融粘度階段後,驗出剪斷 部分之溫度及控制攪拌速度。 利用熔融粘度安定劑使酯交換觸媒失活前,又以避免 聚碳酸酯接觸3 5 0 °C以上高溫金屬表面爲佳,更佳爲避 免3 3 0 t以上高溫,特別佳爲避免3 2 0 °C以上高溫。 另外,聚碳酸酯較佳爲,不接觸這類高溫化活性金屬 表面。 金屬表面於高溫條件下易使聚碳酸酯產生分解等其他 副反應。使金屬活性表面不活性化之較佳方法如,於金屬 活性表面形成氧化膜等。 該剪斷發熱域中大部分3 8 0 nm光照射下發光之物 體的生成原因爲,金屬表面或混入聚碳酸酯中之金屬離子 的觸媒作用。因此,抑制該反應機構下發光物質生成之有 效方法如,上述般以不活性氧化物層被覆聚合裝置表面, 或減少聚碳酸酯中金屬不純物含量。 經濟部智慧財產局員工消費合作社印製 本發明就對所得聚碳酸酯之耐久性、色調及透明性影 響而言’原料中所含不純物Fe、Cr、Mn、Ni、1227247 A7 _____B7 V. Description of the invention (彳) Technical field (please read the notes on the back before filling out this page) This invention relates to aromatic polycarbonate, its composition and moldings, and more specifically, it applies to Aromatic polycarbonates and molded articles having the aforementioned characteristics are formed into molded articles with low molding strain and good durability and stability. In terms of moldability, mechanical strength, and transparent point, the current technology, because polycarbonate resin is superior to other resins, can be used for recording or reproducing information such as audio discs, laser discs, optical discs or magneto-optical discs using laser light Materials such as transparent substrates for recording media, or transparent sheets, lenses, etc. However, this excellent polycarbonate resin property is based on the non-crystalline nature of polycarbonate. When polycarbonate crystalline particles are mixed, the breaking strength of the molded product will be reduced, and the mechanical properties shown by the elongation will be lost. One of the characteristics of carbonate is its ductility and reduced impact strength. It also internally deforms optically, strains external images and impairs the perspective characteristics, and it is easy to hydrolyze under low temperature and high temperature to reduce low molecular weight. The polycarbonate resin printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is made of aromatic dihydroxy compounds and carbonate-forming precursors. Known manufacturing methods such as driving carbonate-forming Surface polycondensation method for direct reaction of phosgene, or melt polycondensation method for transesterification with carbonic acid diester under heating and reduced pressure. Among them, the melt polycondensation method has the advantages of being able to manufacture polycarbonate more cheaply than the surface polycondensation method. However, when the polycarbonate produced by the melt polycondensation method is used in molded articles, sheets or optical disc substrates, the paper size will be reduced due to the inclusion of crystalline particles in the paper. The Chinese standard (CNS) A4 specification (210X297 mm) is applicable. ), -4-1227247 A7 ___B7 5. Description of the invention (2) (Please read the precautions on the back before filling this page) Low mechanical properties such as low elongation at break, so there is no extension of the characteristics of polycarbonate resin In addition, it will reduce the impact strength and damage the see-through characteristics, and the surface of the crystal particles under high temperature and high humidity tends to hydrolyze and tend to reduce the molecular weight. Even if a molded article is formed from a carbonate ester containing crystal particles that cannot be visually inspected, the mechanical properties tend to decrease. Japanese Unexamined Patent Publication No. 2 1 3 5 2 2 2 reviews foreign matter in polycarbonate. In this bulletin, the amount of gelation product remaining in the filter when filtering a dichloromethane solution of a polycarbonate with a 20 // m-sized filter was specified. It is also described that when the polycarbonate obtained by the surface polycondensation method is thermally decomposed during molding, a gel of up to 1 cm will be produced. When the amount of the gel is large, the polycarbonate sheet will be relatively small. Multiple refraction is abnormal. Compared with the surface polycondensation method, there are more types of polycarbonate foreign matter obtained by melting and condensing the thermal history with higher temperature and longer time. However, there is no information on the specific foreign body content of various foreign bodies that affect the polymer quality. The polycarbonate resin printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs contains an X-ray refraction diagram with a melting point of 3 1 0 t or more and a long diameter of 50; m or less (hardly containing coarse particles exceeding 50 // m, When it is difficult to remove fine crystalline particles with a general filter), the content of the fine crystalline particles is melt-condensation under the transesterification method and the transesterification catalyst is active. In addition, most of the other reactants have a temperature history lower than the specific temperature specified by the molecular weight. However, there is no technology or transparent resin application to produce molded articles with good mechanical properties by reducing the fine crystalline particles, which can improve the long-term reliability of optical disc substrates. -5- This paper standard applies to Chinese national standards (CNS ) A4 specification (210X297 mm) 1227247 A7 B7 V. Description of the invention (3) The invention was not disclosed in view of this. After intensive review of the problem, the present invention found that the polycarbonate obtained by melt polycondensation with a transesterification catalyst exists In terms of esters, the reason for reducing the mechanical properties such as the breaking elongation of the molded product is that it can be captured by a 3 // m filter and has a fine crystalline substance with an X-ray refraction pattern. Among them, the focus is on fine crystalline particles that are insoluble in dichloromethane solvents and have a melting point of 3]-° or more. In the following, if there is no need to specifically explain the above-mentioned fine crystalline particles having an X-ray refraction pattern, they are briefly described as fine crystals or fine crystalline particles. Because the fine crystalline particles are insoluble in dichloromethane and have a melting point of 3 1 0 ° C or higher, they are different from the current phosgene method that is easily soluble in dichloromethane and has a melting point of 2 40 ° C, or a melting point of 2 8 0 Crystal powders obtained by solid phase polymerization at ° C. Because the content of fine crystalline particles in the polycarbonate resin is 50 particles / kg or less, the mechanical property represented by the breaking strength and elongation of the molded product formed by the resin can be improved to a state of ductile failure. To obtain a molded article with high impact strength, one of the characteristics of polycarbonate. In addition, it can significantly reduce the number of deformation points contained in substrates, sheets, and lenses in transparent molded products and "effectively control deterioration such as molecular weight reduction under high temperature and high humidity. Therefore, for example," if the optical disc can be maintained at a high level for a long time Reliability, or other molded parts of optical parts to obtain its good transparency and transparency. The method of measuring the content of fine crystalline particles captured by a nominal pore size / m filter and having an X-ray refraction pattern is to dissolve 1 kg of polycarbonate resin in 20% in a sterile room with a level of 1,000 or more for eliminating interference. < The size of this paper is applicable to Chinese National Standards (CNS) M specifications (210X 297 mm) (Please read the precautions on the back before filling out this page) Order printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Consumer Cooperatives 1227247 A7 B7 5 (4) Description of the invention (4) After methane filtering with a 3 // m Millipore filter under pressure, the number of fine crystalline particles on the filter was calculated by observing at 100 times under a polarizing microscope. (Please read the precautions on the back before filling out this page.) The present invention is the mechanical properties shown by the breaking elongation of a molded product made of polycarbonate and the transparent sheet, lens, or optical product of an optical molded product. The number of internal deformations on the disc substrate to reduce the transparency and the number of white spots generated under high temperature and humidity are related to the content of fine crystalline particles with X-ray refraction pattern contained in the resin. That is, an object of the present invention is to provide an aromatic polycarbonate having a small amount of fine crystalline particles having an X-ray refraction pattern. Another object of the present invention is to improve the mechanical physical properties of molded products in the field of ductility, reduce the number of deformation points on the inner surface of the sheet or substrate, prevent the reduction of perspective, and control the white point generated under high temperature and high humidity conditions. In the smallest range of aromatic polycarbonate. It is another object of the present invention to provide an aromatic polycarbonate composition containing the above-mentioned aromatic polycarbonate and solid filler of the present invention. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Another object of the present invention is to provide a molded article, such as a sheet or an optical disc substrate, formed from the aromatic polycarbonate or composition of the present invention. The other objects and advantages of the present invention are as follows. The present invention utilizes: 1. An aromatic polycarbonate, characterized in that (a) the main repeating unit is as shown in the following formula (1). The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297). A7 1227247 B7 V. Description of the invention (5)-I ... ⑴ (Please read the notes on the back before filling this page) (R2). 0 (where R1 and R2 are each independently a halogen atom and a carbon number of 1 to 2 No. 0, alkoxy with 1 to 20 carbons, cycloalkyl with 6 to 20 carbons, aryl with 6 to 20 carbons, aralkyl with 7 to 20 carbons, carbon A cyclooxyl group of 6 to 20 or an aryloxy group of 6 to 20 carbons; m and η are each independently a number of 0 to 40; X is a single bond, an oxygen atom, a carbonyl group, and a carbon number of 1 to 20 Alkenyl group, alkylene group with 2 to 20 carbon atoms, cycloalkene group with 6 to 20 carbon atoms, cycloalkylene group with 6 to 20 carbon atoms, arylene group or carbon number with 6 to 20 carbon atoms 6 to 20 olefin arylene alkene group); (b) in the presence of a transesterification catalyst, an aromatic dihydroxy compound and a carbonic acid diester are prepared by melt polycondensation; (c) the melt viscosity stability is 0.5 % Or less; (d) Viscosity average molecular weight is 10,000. 〇 to 1 0, 0 0 0; the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (the end of t '(e)) is essentially formed by a square oxygen (A) and benzene ^ ^ Q (b) And the molar ratios (a) / (B) of the two are from 95 // 5 to 40/60; (f) when making a dichloromethane solution, they are captured in a furnace with a nominal aperture of 3 # m and have X The content of fine crystalline particles in the line refraction pattern is 50 particles / kg polymer or less, and the above-mentioned object and advantages of the present invention are achieved. In addition, the present invention is used, the paper size is applicable to the Chinese National Standard (CNS) A4 inspection (210X297 mm) '--- 1227247 A7 _____B7_ V. Description of the invention (6) 2 · —Aromatic polycarbonate composition It contains 1000 weight units of the aromatic polycarbonate of the present invention, solid fillings 1 to 1 (please read the notes on the back before filling this page) 1 50 weight units and / or different from this The thermoplastic resin of the aromatic polycarbonate of the present invention has a weight unit of 10 to 150, and achieves the above-mentioned objects and advantages of the present invention. In addition, the present invention uses the molded article of the aromatic polycarbonate or the composition of the present invention to achieve the above-mentioned objects and advantages of the present invention. Brief Description of Drawings Fig. 1 is an X-ray refraction pattern of fine crystalline particles. Fig. 2 is a graph showing the relationship between the viscosity average molecular weight Mη of the aromatic polycarbonate and the minimum temperature (Tc) at which fine crystalline particles are not formed. The preferred embodiment of the invention firstly explains the above characteristics (f) of the aromatic polycarbonate of the present invention. Among the polycarbonate resins printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the polycarbonate resin has an X-ray refraction pattern and a nominal aperture of 3 // When the content of fine crystalline particles trapped by the filter (the following size is 3 // m or more) exceeds 50 particles / kg, for example, the breaking and elongation of the molded product indicating brittle failure of the molded product formed by the resin will be reduced. In addition, when the disc substrate is formed, the particles and the optical strain induced by the particles in the information recording medium using the substrate will become the cause of the error, which will reduce the reliability of the disc substrate. The fine crystalline particles can be specified as follows: the refraction angle in the X-ray refraction chart, such as the refraction angle, and the paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) 1227247 A7 ____B7 _ V. Description of the invention (7) (2θ) ΐ7 · 2 ° ± 0.3 ° with main peak. (Please read the precautions on the back before filling in this page) The content of fine crystalline particles is preferably 50 particles / kg or less, more preferably 30 particles / kg or less, and more preferably 10 particles / kg or less. When the stomach content is reduced to this range, the mechanical properties of the molded product and the reliability of the optical medium substrate can be improved. In addition, the content of the fine crystalline particles, which is insoluble in a dichloromethane solvent and has a melting point of 3 110 ° C or higher, is preferably reduced to 40 pieces / kg or less, and 30 pieces / kg or less is 隹When it is particularly preferably 10 pieces / kg or less, the mechanical properties of the molded product and the reliability of the optical medium substrate can be improved. When polycarbonate is produced by the melt polymerization method, in order to reduce the content of organic and inorganic foreign substances contained in fine crystalline particles, a filter can be generally used to remove it. However, polycarbonate resin has a high melt viscosity. The initial pressure needs to be increased, and the continuous filtration pressure needs to be raised to the next highest when continuing to filter. In addition, if the filtration pressure exceeds 2000 atmosphere, the filter needs to be exchanged. 0 When the printing industry operation of the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is printed, the operation must be interrupted in order to exchange the filter. Therefore, the polycarbonate quality may be uneven before and after. Big problem. Furthermore, in order to remove the fine crystalline particles, a high-efficiency filter 埘 is used, and polymer flow deviations occur in the filter box, and it is easy to cause side reactions such as deviations, hue changes, and cross-linking within the filter time. An effective method for reducing the content of fine crystalline particles having an X-ray refraction pattern and a melting point of 3 1 0 t or more when manufacturing polycarbonate by melt polycondensation method is to use, for example, when melt polycondensation and the molecular weight of the reaction mixture is set to a specific range The temperature specified by the average molecular weight without lowering the temperature of the reaction mixture. The size of this paper applies the Chinese National Standard (CNS) A4 (210X 297 mm) -10- 1227247 A7 B7 V. Description of the invention (8) and the overall polycarbonate The temperature in the low-temperature part of the polymerization device in direct contact is not lower than a specific temperature specified by the average molecular weight. (Please read the notes on the back before filling this page.) Although there are various proposals for high-melt viscosity polycarbonate polymerization devices for melt polymerization, any type of polymerization device is focused on having good stirring efficiency and high polymerization speed. However, most of these high-viscosity polymerization devices have internal temperature differences, and the temperature difference between the low temperature part and the high temperature part can reach 20 ° C to 50 °. . . Since the temperature in the low-temperature portion of the polymerization apparatus is maintained above the minimum temperature specified by the average molecular weight of the reaction mixture, the number of the above-mentioned finely crystalline particles having an X-ray refraction pattern and a melting point of 3 10 ° C or more can be greatly reduced. The graph with the viscosity average molecular weight of the reaction mixture as M η and the above minimum temperature as T c, with T c (° C) as the vertical axis and M η as the horizontal axis, M η is 3, 0 0 0 In the domains up to 18,000, the points (Tc, Mn) = (220, 4, 00 0), (234, 4, 810), (2 4 4, 6, 510), (Ministry of Economic Affairs) Printed by the Intellectual Property Bureau's Consumer Cooperatives 2 4 5, 7, 4 0 0), (2 4 4, 9, 2 1 0), (236, 12, 050), (2 26, 17,000) dot links · The resulting sliding curve (Figure 2). In order to reduce the content of fine crystalline particles, it is important that the temperature T c of the low-temperature part in the reaction system during the polymerization is not in the range between the above curve and the horizontal axis, and the lowest temperature from the low polymerization degree to the middle polymerization degree is located in this range. The curve is better. The upper limit of the minimum temperature during polymerization can be appropriately selected from the general polymerization temperature. However, when the polymerization temperature is high, the low-polymerization area may be volatile monomers. 210 parent 297 mm) ~ " 1227247 A7 ____B7 _ V. Description of the invention (9) (Please read the precautions on the back before filling this page) and destroy the Mohr equilibrium, and there will be side reactions at high polymerization, Therefore, the upper limit temperature is preferably 270 ° C when Mn < 6,000, 3 10 ° C when 6,000 S Mn $ 10,000, and 3 3 0 when Mn > 10,000. . . When the viscosity average molecular weight is 3,000 to 18,000, once fine crystalline particles are formed, the fine crystalline particles will rapidly increase the melting point due to the heat treatment of the reaction temperature, and the melting point will rise to the extent that it cannot be melted in the general melt polymerization temperature range. . Although it is easy to crystallize the reaction mixture when the viscosity average molecular weight is low, when the viscosity average molecular weight is less than 3,000, the reaction temperature of the general melt polymerization is still very high at the melting point of the relatively fine crystalline particles, so there is no reaction mixture. The problem of crystallization to produce fine crystalline particles. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. When the viscosity average molecular weight exceeds 18,000, in order to ensure the polymerization rate, when the polymerization reaction is performed at more than 2 5 5 t, the crystallization speed of the polycarbonate reaction mixture can be reduced. It can reduce the problem of crystallization even when exposed to a low temperature, that is, the reaction mixture is low temperature. However, in general molding, fine crystalline particles are produced. That is, the fluidity of the polymer retained in the processing apparatus causes the content of bisphenol A in the polycarbonate to promote the production of fine crystalline particles. Therefore, in order to suppress the formation of fine crystalline particles during the molding process, the content of bisphenol A can be suppressed to 10 to 50 p p m, and further preferably 10 to 40 ppm, particularly preferably 10 to 30 ppm. When the content of bisphenol A is reduced to 10 p pm or less, the effect of suppressing the generation of fine crystalline particles is reduced. In order to achieve the content of bisphenol A, it can be used in the final stage of the polycondensation reaction, that is, after adding the melt viscosity stabilizer, for a short time, the paper size can be adjusted to the Chinese National Standard (CNS) A4 (210X29 * 7mm)- 12- 1227247 A7 B7 V. Description of the invention (10) (Please read the precautions on the back before filling in this page) Vacuum treatment, for example, a high vacuum below 13 · 3Pa (0 · 1 mmHg) for 30 minutes is better, more A high vacuum treatment of 1 3 to 3 Pa to 6 7 Pa (0 to 1 to 0.05 mmHg) is preferably 1 to 20 minutes. Fine crystalline particles with an X-ray refraction pattern and a melting point of 3 1 0 ° C, which are generated from a reaction mixture with an average molecular weight of 3,000 to 18,000, can be molded and processed after polymerization. When the polycarbonate processing temperature is increased to an equilibrium melting point of 3 2 7 ° C or more, it is removed by melting. However, when this method is used to form a molded article containing fine crystalline particles, it has a problem that the fracture elongation at the bottom of a molded article formed of a material which is relatively free of fine crystalline particles is low. When the aromatic polycarbonate of the present invention is (g) made into a dichloromethane solution, the long diameter of light emitted under the irradiation of ultraviolet rays with a wavelength of 3 0 8 nm captured by a filter with a nominal pore size of 10 # m 1 0 // The particle content of m or less is preferably 100 particles / kg or less of the polymer. When the content of the above light-emitting particles in the aromatic polycarbonate printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is lower than the above value, the mechanical properties such as the impact strength and elongation of the molded product and the long-term temperature and humidity can be further reduced. The degree of physical properties, or to prevent the substrate, transparent sheet, lens, optical disc substrate substrate from flowing alignment abnormality, refractive index difference and 1¾ temperature and high humidity conditions to generate water decomposition and reduce molecular weight, impact strength control to a degree The smallest range. In aromatic polycarbonates, when the content of substances with a long diameter of 1 0 0 // m that emits light under ultraviolet light at a wavelength of 380 nm exceeds 100 pieces / kg, for example, a molded article made of the resin may be reduced. -13- The paper size is in accordance with Chinese National Standards (CNS) A4 specifications (210X297 mm) 1227247 A7 B7 V. Description of the invention (彳 彳) Mechanical properties such as degree and elongation are high and long-term. Under wet conditions, the degree of mechanical and physical properties will increase, and the transparent sheet, lens, and optical disc substrate will have abnormal flow alignment points and refractive index differences. The content of the particles is preferably 80 particles / k g or less, and more preferably 5 q particles / k g or less. Reducing the content can further enhance the reliability of the optical media substrate. When a polycarbonate is produced by the melt polymerization method, the amount of light-emitting particles as described above can be reduced by the following method. i) Reduce the polymerization temperature, and reduce the temperature difference between the overall polycarbonate temperature and the heating part in the polymerization device; Π) As previously proposed by the inventors, the surface of the device of the polycarbonate polymerization device is covered with an inactive oxide layer Xun) Use high-purity raw materials, etc. to reduce the content of metal impurities in polycarbonate. There are various proposals for a polymerization device for melt polymerization of high-melt polycarbonate, and the polymerization device is focused on having good stirring efficiency and increasing the polymerization speed. However, the high-viscosity polymerization device may cause severe shearing due to high-efficiency stirring between the stirring wings or between the stirring wings and the main body of the polymerization device. Therefore, compared with the whole polycarbonate, the high temperature of the cut part can reach above 100 ° C. It is preferable to make the temperature of the sheared portion low, so that the overall temperature of the polycarbonate is as low as possible. For example, reducing the general polymerization temperature from 2 50 to 3 5 0 to 2 50 to 3 3 0 t: and preferably from 2 50 to 3 0 0 ° C, particularly preferably from 2 50 to 2 8 0 ° C. . Reduced shearing when lowering the polymerization temperature This paper applies Chinese National Standard (CNS) A4 specifications (210X297 mm) (Please read the precautions on the back before filling out this page) System 1227247 A7 A7 B7 V. Description of the invention (12) (Please read the precautions on the back before filling this page) It is better to have some heat. In addition, it is preferable to control the stirring speed as a way to reduce the heat generated by the shearing portion. That is, when producing a polycarbonate, when the viscosity average molecular weight reaches at least 8,000 and its higher resin melt viscosity stage, the temperature of the sheared portion is checked and the stirring speed is controlled. Before using the melt viscosity stabilizer to deactivate the transesterification catalyst, it is better to avoid the polycarbonate from contacting the high-temperature metal surface above 350 ° C, more preferably to avoid the high temperature above 3 3 0 t, especially to avoid 3 2 High temperature above 0 ° C. In addition, it is preferable that the polycarbonate is not in contact with the surface of such a high temperature active metal. Metal surfaces can easily cause other side reactions such as decomposition of polycarbonate under high temperature conditions. A preferred method of deactivating a metal active surface is, for example, forming an oxide film on the metal active surface. The reason for the generation of most of the luminous objects in the shearing heating domain under the irradiation of 38 nm light is that the metal surface or the metal ion mixed into the polycarbonate act as a catalyst. Therefore, an effective method for suppressing the generation of the luminescent substance under the reaction mechanism is to cover the surface of the polymerization device with an inactive oxide layer as described above, or reduce the content of metal impurities in the polycarbonate. Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The present invention has effects on the durability, hue, and transparency of the obtained polycarbonate ′ Impurities contained in the raw materials Fe, Cr, Mn, Ni,

Pb、Cu、P d般過渡金屬元素或A 1、T i般金屬或 兩性元素之微量金屬元素含量較佳爲5 〇 p p b以下,又 以1 0 P p b以下爲佳。 爲了得到具有優良耐久性之芳香族聚碳齒酯,芳香族 一經基化合物及碳酸二酯所含具有較大酯交換能之鹼金屬 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -15- 1227247 A7 _ B7_ 五、發明説明(13) 元素及/或鹼土類金屬元素的含量較佳爲〇至6 〇 P p b 〇 又’爲了得到具有更優良耐久性之芳香族聚碳酸酯、 ,芳香族二羥基化合物、碳酸二酯中鹼金屬元素及/或鹼 土類金屬兀素之含量較佳爲8 0 p p b以下,且過渡金屬 兀素濃度較佳爲lOppb。 又以特徵爲’使碳酸二酯、芳香族二羥基化合物中所 含上述金屬、兩性元素含量爲2 0 p p b以下之方法爲佳 〇 雖然原料之過渡金屬元素、金屬或兩性元素含量愈低 者愈佳,但,使用目前技術界限之1 〇 p p b以下的芳香 族二羥基化合物及碳酸二酯,就可得到具有優良耐久性之 芳香族聚碳酸酯。 本發明爲了得到減少過渡金屬元素、金屬、兩性元素 不純物含量之芳香族二羥基化合物及碳酸二酯,可利用已 知之精製方法,例如蒸餾、萃取、再結晶、昇華等精製法 ,又以組合使用前述精製法爲佳。 本發明爲了得到金屬不純物較少之聚碳酸酯而使原料 精製時,又以;使用金屬不純物含量極少之高純度溶劑爲佳 ,例如可使用電子工業用溶劑等。 本發明之芳香族聚碳酸酯主要係由上式(1 )所示重 覆單位所形成。 式(1)中,R1及R2同上述。 鹵原子如氟、氯、溴子。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 蠢· 經濟部智慧財產局員工消費合作社印製 -16 - 1227247 A7 B7 五、發明説明(14) (請先閲讀背面之注意事項再填寫本頁) 碳數1至2 0之烷基可爲直鏈狀或支鏈狀,其例如, 甲基、乙基、丙基、丁基、辛基、癸基等。碳數1至20 之烷氧基可爲直鏈狀或支鏈狀,其例如,甲氧基、乙氧基 、丙氧基、丁氧基、辛氧基、癸氧基等。碳數6至20之 環烷基如,環己基、環戊基等。碳數6至2 0之芳基如, 苯基、甲苯基、4 一 t 一丁苯基、萘基等。碳數7至20 之芳烷基如,枯基(Ph — C (CH3) 2 -)苄基、苯乙 基等。碳數6至2 0之環烷氣基如,環己氧基、環戊氧基 等。碳數6至2 0之芳氧基如,苯氧基、甲苯氧基、4 一 t-丁苯氧基、萘氧基等。 又,同上述。 碳數1至2 0之烯烴基可爲直鏈狀或支鏈狀。 其例如,甲烯、1 ,2 —乙烯、1 ,3 —丙烯、1 , 4 — 丁烯、1,10 —癸烯等。 碳數2至20之亞烷基如,亞乙基、2,2 -亞丙基 、2,2 -亞丁基、3,3 -亞己基等。 經濟部智慧財產局員工消費合作社印製 碳數6至20之環烯烴基如,1 ,4 —環己烯、2 -異丙基—1,4 一環己烯等。 碳數6至2 0之環亞烷基如,環亞己基、異丙基環亞 己基等。 碳數6至20之亞芳基如,1,4 —亞苯基、4, 4/ —聯苯抱、2— t -丁基—1,4 —亞苯基等。 碳數6至2 0之烯烴基-亞芳基-烯烴基如,m -二 異丙基亞苯基等。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -17- 1227247 A7 _B7____ 五、發明説明(15) 又,m及η相互獨立爲0,1,2,3或4。 式(1 )中,X爲碳數2至2 0之亞烷基時,η及m 又以均爲0爲佳。即,X較佳爲環亞己基、2,2 -亞丙 基,特別佳爲2,2 -亞丙基。 芳香族聚碳酸酯中,對全部重覆單位之式(1 )所示 重覆單位較佳爲至少8 5莫耳%。 本發明之芳香族聚碳酸酯係於存在酯交換觸媒下,使 芳香族二羥基化合物及碳酸二酯熔融聚合而製得。 所使用之芳香族二羥基化合物如下列式(2 )所示W 化合物 (請先閲讀背面之注意事項再填寫本頁)The content of trace metal elements such as Pb, Cu, and P d transition metals or A 1, T i or amphoteric elements is preferably 50 p p b or less, and more preferably 10 P p b or less. In order to obtain an aromatic polycarbodentate with excellent durability, the alkali metal contained in aromatic monobasic compounds and carbonic acid diesters has a large transesterification energy. This paper is sized to the Chinese National Standard (CNS) A4 (210X297 mm) ) -15- 1227247 A7 _ B7_ V. Description of the invention (13) The content of the element and / or alkaline earth metal element is preferably 0 to 6 〇 P pb 〇 In order to obtain an aromatic polycarbonate with better durability The content of the alkali metal element and / or alkaline earth metal element in the aromatic dihydroxy compound and the carbonic acid diester is preferably 80 ppb or less, and the concentration of the transition metal element is preferably 10 ppb. It is also characterized in that the method of making the content of the above-mentioned metals and amphoteric elements in the carbonic acid diester and aromatic dihydroxy compound below 20 ppb is preferable. Although the transition metal element, metal or amphoteric content of the raw material is lower, the better Good, but using aromatic dihydroxy compounds and carbonic acid diesters below 10 ppb of the current technical limit can obtain aromatic polycarbonates with excellent durability. In order to obtain aromatic dihydroxy compounds and carbonic acid diesters which reduce the content of impurities of transition metal elements, metals, and amphoteric elements in the present invention, known refining methods such as distillation, extraction, recrystallization, sublimation, and the like can be used, and they can be used in combination. The aforementioned purification method is preferred. In the present invention, in order to obtain a polycarbonate with a small amount of metal impurities, the raw materials are refined. It is preferable to use a high-purity solvent with a very small amount of metal impurities, for example, a solvent for the electronics industry can be used. The aromatic polycarbonate of the present invention is mainly formed of a repeating unit represented by the above formula (1). In formula (1), R1 and R2 are the same as described above. Halogen atoms such as fluorine, chlorine and bromide. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the precautions on the back before filling this page) Order stupid · Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives -16-1227247 A7 B7 5 2. Description of the invention (14) (Please read the notes on the back before filling out this page) Alkyl groups with 1 to 20 carbons can be linear or branched, for example, methyl, ethyl, propyl, Butyl, octyl, decyl, etc. The alkoxy group having 1 to 20 carbon atoms may be linear or branched, and examples thereof include methoxy, ethoxy, propoxy, butoxy, octyloxy, decoxy, and the like. Examples of the cycloalkyl group having 6 to 20 carbon atoms include cyclohexyl, cyclopentyl and the like. Examples of the aryl group having 6 to 20 carbon atoms include phenyl, tolyl, 4-t-butylphenyl, and naphthyl. Aralkyl groups having 7 to 20 carbon atoms are, for example, cumyl (Ph — C (CH3) 2-) benzyl, phenethyl and the like. A cycloalkane group having 6 to 20 carbon atoms such as cyclohexyloxy, cyclopentyloxy and the like. Examples of the aryloxy group having 6 to 20 carbon atoms include phenoxy group, tolyloxy group, 4-t-butylphenoxy group, and naphthyloxy group. Again, the same as above. The olefin group having 1 to 20 carbon atoms may be linear or branched. Examples thereof include methylene, 1,2-ethylene, 1,3-propylene, 1,4-butene, 1,10-decene, and the like. Examples of the alkylene group having 2 to 20 carbon atoms include ethylene, 2,2-propylene, 2,2-butylene, 3,3-hexylene, and the like. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. Cycloalkene groups with 6 to 20 carbon atoms, such as 1,4-cyclohexene, 2-isopropyl-1,4-cyclohexene, etc. Examples of the cycloalkylene group having 6 to 20 carbon atoms include cyclohexylene, isopropylcyclohexylene, and the like. The arylene group having 6 to 20 carbon atoms is, for example, 1,4-phenylene, 4, 4 / -biphenylene, 2-t-butyl-1,4-phenylene, and the like. Alkenyl-arylene-olefin groups having 6 to 20 carbon atoms such as m-diisopropylphenylene and the like. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -17- 1227247 A7 _B7____ 5. Description of the invention (15) In addition, m and η are independently 0, 1, 2, 3 or 4. In the formula (1), when X is an alkylene group having 2 to 20 carbon atoms, η and m are preferably both 0. That is, X is preferably cyclohexylene, 2,2-propylene, and particularly preferably 2,2-propylene. In the aromatic polycarbonate, the repeating unit represented by the formula (1) for all the repeating units is preferably at least 85 mol%. The aromatic polycarbonate of the present invention is prepared by melt-polymerizing an aromatic dihydroxy compound and a carbonic acid diester in the presence of a transesterification catalyst. The aromatic dihydroxy compound used is a compound represented by the following formula (2) (Please read the precautions on the back before filling this page)

訂 經濟部智慧財產局員工消費合作社印製 (式中,R 1、R 2、X .、η及m同上述)。 該芳香族二羥基化合物之代表例如,4,4 二羥 基聯苯、雙(4 —經基苯基)甲烷、雙(4 —羥基一 3, 5 -二甲基苯基)甲烷、1 ,1 一雙(4 —羥基苯基)乙 烷、1,1 一雙(4 一羥基苯基)—1—苯基乙烷、2, 2 —雙(4 —羥基苯基)丙烷(通稱雙酚A) 、2,2 -雙(4 —羥基一 3 -甲基苯基)丙烷、2,2 -雙(4 一 羥基—3,5 —二甲基苯基)丙烷、2,2 —雙(3,5 一二溴一 4 —羥基苯基)丙烷、2,2 -雙(3 —異丙基 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -18- A7 1227247 B7 五、發明説明(16) —4 一經基苯基)丙院、2,2 -雙(4 —經基一 3 -苯 基苯基)丙烷、2,2 -雙(4 一羥基苯基)丁烷、2, (請先閲讀背面之注意事項再填寫本頁) 2 -雙(4 一羥基苯基)—3 -甲基丁烷、2,2 -雙( 4 —羥基苯基)—3,3 -二甲基丁烷、2,4 一雙(4 -羥基苯基)—2—甲基丁烷、2,2 —雙(4 一羥基苯 基)戊烷、2,2 -雙(4 一羥基苯基)一 4 一甲基戊烷 、:L ,1 一雙(4 一羥基苯基)環己烷、1 ,1 一雙(4 —羥基苯基)—3,3,5 —三甲基環己烷、2,2,2 > ,2 四氫一3 ,3 ,3 > ,3 > —四甲基一1 ,1 一―螺雙〔1H -茚〕一 6,6> —二醇、9,9 —雙( 4 —羥基苯基)芴、9,9 一雙(4 —羥基一 3 -甲基苯 基)芴、α,α > —雙(4 一羥基苯基)—〇 -二異丙基 苯、α,α > -雙(4 一羥基苯基)一 m -二異丙基苯、 α,雙(4 —羥基苯基)一 P -二異丙基苯、1 , 3 —雙(4 —羥基苯基)—5,7 -二甲基金剛烷、4, 4 > —二羥基二苯硕、4,4 — 一二羥基二苯基亞硕、4 經濟部智慧財產局員工消費合作社印製 ,4 / —二羥基二苯基硫化物、4,4 / —二羥基二苯基 酮、4,4> —二羥基二苯基醚等,又,可單獨或2種以 上混用。 其中又以由雙酚Α、2,2 —雙(4 —羥基一 3 —甲 基苯基)丙烷、2,2 -雙(4 一羥基苯基)丁烷、2, 2 —雙(4 —羥基苯基)—3 —甲基丁烷、2,2 -雙( 4 一羥基苯基)—3,3 -二甲基丁烷、2,2 -雙(4 一羥基苯基)一4一甲基戊烷、1,1一雙(4一羥基苯 本紙張尺度適用中國國家標準(CNS ) Α4規格(21〇Χ297公釐) -19- 1227247 A7 B7 五、發明説明(17) 基)—3 ,3 ,5 —三甲基環己烷、2 ,2,2 四氫 -3,3,3 > —茚〕一6 ,6 —四甲基一 1 —螺雙(1 Η 經濟部智慧財產局員工消費合作社印製 羥基苯基 )一 πι -二異丙基苯群中所選出至少1種之雙酚所得的單 獨聚合物或共聚合物爲佳,特別佳爲雙酚Α之單獨聚合, 及1 ,1 一雙(4 —羥基苯基)一 3,3,5 —三甲基環 己烷與雙酚A、2,2 —雙丨(4 一羥基—3 —甲基)丙 基丨丙院、α,α —雙(4 一經基苯基)—m —二異丙 基苯之共聚合物。 又,具體上本發明除上式(2 )以外之芳香族二羥基 化合物與氫輥、間苯二酚、兒茶酚等共聚合。 以熔融聚縮合法進行反應而製造聚碳酸酯時,必要時 可使用末端停止劑、立體障礙苯酚等防氧化劑等。又,聚 碳酸酯可爲,使三官能以上多官能性芳香族化合物共聚合 之支鏈聚碳酸酯,或芳香族或脂肪族二官能性羧酸共聚合 之聚碳酸酯,或所得聚碳酸酯2種以上之混合物。 碳酸二酯如下列式(3 )所示化合物。 Ar1—0C0'—Ar2 …(3)II 〇 (式中,A r1及A r 2相互獨立爲可受取代之碳數6至 10的芳基、芳烷基或碳數1至4之烷基)。 二醇及 雙 4 一 (請先閱讀背面之注意事項再填寫本頁) 訂Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (where R 1, R 2, X., η, and m are the same as above). Representatives of the aromatic dihydroxy compounds are, for example, 4,4 dihydroxybiphenyl, bis (4-hydroxyphenyl) methane, bis (4-hydroxy-3,5-dimethylphenyl) methane, 1,1 One bis (4-hydroxyphenyl) ethane, 1,1 bis (4-hydroxyphenyl) -1-phenylethane, 2,2-bis (4-hydroxyphenyl) propane (commonly known as bisphenol A ), 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 2,2-bis (3 5,5-dibromo-4-hydroxyphenyl) propane, 2,2-bis (3-isopropyl basic paper size applicable to Chinese National Standard (CNS) A4 specification (210X297 mm) -18- A7 1227247 B7 V. Invention Explanation (16) —4-triphenylphenyl) propaneum, 2,2-bis (4-triphenyl-3-phenylphenyl) propane, 2,2-bis (4-monohydroxyphenyl) butane, 2 (Please read the notes on the back before filling out this page) 2-Bis (4-monohydroxyphenyl) -3-methylbutane, 2,2-bis (4-hydroxyphenyl) -3,3-di Methylbutane, 2,4-bis (4-hydroxyphenyl) —2— Butane, 2,2-bis (4-monohydroxyphenyl) pentane, 2,2-bis (4-monohydroxyphenyl) -4 monomethylpentane,: L, 1-bis (4-monohydroxybenzene Group) cyclohexane, 1,1 -bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane, 2,2,2 >, 2 tetrahydro-3, 3, 3 >, 3 > -tetramethyl-1,1 -spirobis [1H-indene] -6,6 > -diol, 9,9 -bis (4-hydroxyphenyl) fluorene, 9,9 one pair (4-hydroxy-3-methylphenyl) hydrazone, α, α > -bis (4-monohydroxyphenyl)-0-diisopropylbenzene, α, α > -bis (4-hydroxyphenyl ) -M-dicumylbenzene, α, bis (4-hydroxyphenyl) -P-diisopropylbenzene, 1,3-bis (4-hydroxyphenyl) -5,7-dimethyladamantine Alkane, 4, 4 > —dihydroxydiphenyl master, 4,4 —dihydroxydiphenyl master, 4 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, 4 / --dihydroxydiphenyl sulfide, 4,4 / -dihydroxydiphenyl ketone, 4,4 > -dihydroxydiphenyl ether, etc., and it can be used alone or in combination of two or more. Mixed. Among them, bisphenol A, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxyphenyl) butane, and 2,2-bis (4- Hydroxyphenyl) -3 methylbutane, 2,2-bis (4-monohydroxyphenyl) -3,3-dimethylbutane, 2,2-bis (4-hydroxyphenyl) -4 Methylpentane, 1,1 bis (4-hydroxybenzyl paper size is applicable to Chinese National Standard (CNS) A4 specification (21〇 × 297 mm) -19-1227247 A7 B7 V. Description of the invention (17) group) — 3,3,5-trimethylcyclohexane, 2,2,2 tetrahydro-3,3,3 > —indene] -6,6-tetramethyl-1 1-spirobis (1 智慧 Ministry of Economic Affairs wisdom Individual polymer or copolymer obtained by selecting at least one type of bisphenol from the π-diisopropylbenzene group in the Consumer Cooperative of the Property Bureau employee cooperative. Particularly preferred is the individual polymerization of bisphenol A. , And 1,1 bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane and bisphenol A, 2,2-bis (4-hydroxy-3-methyl) propyl丨 Bingyuan, α, α —Bis (4-Cyridylphenyl) —m — Copolymer of diisopropylbenzene. Further, specifically, the aromatic dihydroxy compound of the present invention other than the above formula (2) is copolymerized with hydrogen roller, resorcinol, catechol, and the like. When a polycarbonate is produced by a reaction by a melt polycondensation method, an end-stop agent, an antioxidant such as sterically hindered phenol and the like can be used if necessary. The polycarbonate may be a branched polycarbonate obtained by copolymerizing a trifunctional or higher polyfunctional aromatic compound, or a polycarbonate obtained by copolymerizing an aromatic or aliphatic difunctional carboxylic acid, or the obtained polycarbonate. A mixture of two or more. The carbonic acid diester is a compound represented by the following formula (3). Ar1-0C0'-Ar2… (3) II 〇 (where A r1 and A r 2 are independent of each other and may be substituted aryl, aralkyl, or alkyl having 1 to 4 carbons having 6 to 10 carbon atoms ). Diol and double 4 one (Please read the notes on the back before filling this page) Order

其中又以式(3)中A r1及A 爲同基之碳酸二酯 爲佳 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) •20- 1227247 A7 B7 五、發明説明(18) 碳酸二酯如,二苯基碳酸酯、二甲苯基碳酸酯、雙( 氯本基)碳酸酯、m -甲酚碳酸酯、雙(二苯基)碳酸酯 (請先閲讀背面之注意事項再填寫本頁) 、一乙基碳酸酯、二丁基碳酸酯等。其中又以二苯基碳酸 酯爲佳。 又’所使用之酯交換觸媒較佳爲,a)含氮鹼性化合 物及/或含磷鹼性化合物(以下簡稱爲NC BA)及b ) 驗金屬化合物(以下簡稱爲AMC)。 含氮鹼性化合物如,四甲基銨氫氧化物(M e 4 N〇Η )、节基三甲基銨氫氧化物(p — CH2(Me)3N〇H )等具有烷基、芳基、烷芳基等銨氫氧化物類;四甲基銨 乙酸鹽、四乙基銨酚鹽、四丁基銨碳酸酯、苄基三曱基銨 安息香酸鹽等具有烷基、芳基、烷芳基等鹼性銨鹽;三乙 基胺、二甲基苄胺等三級胺或四甲基銨硼氫化物( M e 4 N B Η 4 )、四丁基銨硼氫化物(Bu4NBH4)、 四甲基銨四苯基硼酸鹽(M e 4 N B P h 4 )等鹼性鹽。 經濟部智慧財產局員工消費合作社印製 含磷鹼性化合物如,四丁基鱗氫氧化物(B u 4 P〇Η )、苄基三甲基鐵氫氧化物— CH2(Me) 3P〇H )等具有烷基、芳基、烷芳基等鱗氫氧化物類,或四甲基 鱗硼氧化物(Me4PBH4)、四丁基鱗硼氫化物( B u 4 N B Η 4 )、四甲基鱗四苯基硼酸鹽(Me4NBPh4 )等 鹼性鹽。 上述N C B A中鹼性氮原子或鹼性磷原子對芳香族二 羥基化合物1莫耳之使用量較佳爲1 X 1 0 — 5至1 X 工〇 - 3化學當量,更佳爲2 x 1 〇 - 5至5 x 1 〇 - 4化學當 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1227247 A7 ____B7 _ 五、發明説明(19) 量,特別佳爲5x 1 〇— 5至5x 1 〇— 4化學當量。 (請先閱讀背面之注意事項再填寫本頁) 特別是此時爲了得到良好之聚碳酸酯色相,NCBA 化合物對原料碳酸二酯、芳香族二羥基化合物中所含鐵分 合計量:F e *(以wtppb表示)之有效使用量爲,不 超過{20x (Fe*)+200}xl0_6化學當量。特 別佳爲不超過{2〇x (Fe*)+15〇}xlO— 6化學 當量。 又,本發明爲了將減少原料中不純物之效果實現於聚 合物色調及安定性上,可倂用NCBA及AMC。AMC 化合物中對芳香族二羥基化合物1莫耳之鹼金屬元素使用 量較佳爲lx 1 〇~8至5x 1 〇_6化學當量。使用該量比 之觸媒,可於不損及末端封鏈反應或聚縮合反應速度下, 有效抑制易生成於聚縮合反應中之支化反應、主鏈開裂反 應及’成型加工時裝置內異物生成、燒傷等不良現象。 超出上述範圍時’對所得聚碳酸酯之諸物性有不良影 響’且無法充分進行酯交換反應,而有無法得到高分子量 聚碳酸酯等問題而不佳。 經濟部智慧財產局員工消費合作社印製 A M C例如,鹼金屬之氫氧化物、碳氫化合物、碳酸 鹽、乙酸鹽、硬脂酸鹽、安息香酸鹽等羧酸鹽、硝酸鹽、 亞硝酸鹽、亞硫酸鹽、氰酸鹽、硫氰酸鹽、氫化硼鹽、磷 酸氫化物、雙酚、苯酚之鹽等。 具體例如,氫氧化鈉、碳酸氫鉀、碳酸鈉、碳酸鉀、 碳酸鉋、乙酸鋰、硝酸銥I、硝酸鋰、亞硝酸鈉、亞硫酸鈉 、氰酸鈉、氰酸鉀、硫氰酸鈉、硫氰酸鉀、硫氰酸鉋、硬 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -22- 1227247 A7 B7____ 五、發明説明(20) (請先閲讀背面之注意事項再填寫本頁) 脂酸鈉、氫化硼鈉、氫化硼鉀、氫化硼鋰、苯基化硼鈉、 安息香酸鈉、磷酸氫二鈉、磷酸氫二鉀、雙酚A之二鈉鹽 、單鉀鹽、鈉鉀鹽、苯酚之鉀鹽等。 其他可使用之鹼金屬化合物如,特開平7 一 268091號 公報所記載之a )在錯合物鹼金屬鹽或b )周期表第14 族元素之含氧酸鹼金屬鹽。該周期表第1 4族元素係指矽 、鍺、錫。 以該鹼金屬化合物作爲聚縮合反應之觸媒時’可具有 能迅速且充分進行聚縮合反應之優點。又,可將聚縮合反 應中所進行之如支化反應般不良副反應抑至較低水準。 本發明之聚縮合反應中,必要時上述觸媒可與周期表 第1 4族之元素之含氧酸、氧化物及同元素之醇鹽、酚鹽 等群中所選出至少一種化合物之助觸媒共存。對本發明之 目的而言,因使用特定比率之該觸媒可於不損及末端封鏈 反應或聚縮合反應速度下,有效抑制易生成於聚縮合反應 中之支化反應,主鏈開裂反應,或成型加工時裝置內生成 異物、燒傷等不良現象而爲佳。 經濟部智慧財產局員工消費合作社印製 周期表第1 4族之含氧酸如,矽酸、錫酸、鍺酸。 周期表第1 4族之氧化物如,二氧化矽、二氧化錫、 二氧化鍺、矽四甲氧化物、矽四酚鹽、四乙氧基錫、四苯 氧基錫、四丁氧基鍺、四苯氧基鍺及其縮合物。 助觸媒中周期表第1 4族之元素對聚縮合反應觸媒中 鹼金屬元素每1莫耳原子較佳爲5 0莫耳原子以下。使用 同金屬元素超過5 0莫耳原子之助觸媒時,會使聚縮合反 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -23- 1227247 A7 B7 五、發明説明(21) 應速度變慢而不佳。。 助觸媒中周期表第14族元素對聚縮合反應觸媒中鹼 (請先閲讀背面之注意事項再填寫本頁) 金屬元素每1莫耳之比率又以0 . 1至3 0莫耳原子爲佳 〇 使用鹼金屬化合物時,本發明中該聚合觸媒對芳香族 二羥基化合物1莫耳之使用量爲lx 1 至5x 1 0 一 6 化學當量,又以5χ 1 0_8至3x 1 Ο-6化學當量爲佳, 特別佳爲7 X 1 0 — 8至2 X 1 0 _ 6化學當量。 經濟部智慧財產局員工消費合作社印製 熔融聚合法之進行方式爲,常壓及/或減壓環境中存 在上述般酯交換觸媒下,將如上述般芳香族二羥基化合物 及碳酸二酯加熱並攪拌,再餾去所生成之醇或芳香族單羥 基化合物。該反應溫度會因生成物之沸點等而異,但,爲 了去除反應所生成之醇或芳香族單羥基化合物,一般爲 1 2 0至3 5 0 t,又,爲了減少聚碳酸酯中微細結晶性 粒子含量,當反應混合物分子量超過7,0 0 0時,爲了 防止反應混合物溫度T c下降,避免與T c以下之反應裝 置部分直接接觸係重點。另外,成型加工時爲了減少微細 結晶性粒子生成,可將促進微細結晶性粒子生成之雙酚A 含量抑制於1 0至4 0 p P m。反應後期可將予減壓。而 易餾出所生成之醇或芳香族單羥基化合物。反應後期系之 內壓較佳爲,13 3. 3Pa (ImmHg)以下,又,以 66 · 7Pa (〇 · 5mmHg)以下爲佳。 本發明之芳香族聚碳酸酯的熔融粘度安定性爲〇 . 5 %以下。熔融粘度安定性係指,評估氮氣流下,剪斷速度 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -24- 1227247 Α7 Β7 五、發明説明(22) (請先閲讀背面之注意事項再填寫本頁) 1 V 0 d / s e C、3 0 0 °c下3 0分鐘所測得之熔融粘 度變化後的每1分鐘之變化率。該値需爲0 · 5%以下’ 若大於該値時會使聚碳酸酯之加水分解惡化而降低分子量 或促進著色。該値爲0.5%時即可充分確保實際之耐加 水分解安定性等。因此,又以聚合後使用熔融粘度安定化 劑,使熔融粘度安定化而爲佳。 本發明之熔融粘度安定化劑具有,製造聚碳酸酯時, 使全部或部份之聚合觸媒活性失活之作用。 添加熔融粘度安定化劑之方法可爲,聚合後聚合物呈 熔融狀態下添加,或聚碳酸酯造粒後再溶解添加。前者如 ,將熔融粘度安定化劑加入反應槽內或擠押機內熔融狀態 之聚碳酸酯反應生成物中,或將熔融粘度安定化劑加入由 反應槽經擠押機進行造粒之聚合後所得聚碳酸酯中再混練 〇 經濟部智慧財產局員工消費合作社印製 所使用之熔融粘度安定化劑可爲已知之劑。但,就增 加提升聚合物色相、耐熱性、耐沸水性等物性之效果而言 ,又以有機磺酸鹽、有機磺酸酯、有機磺酸酐、有機磺酸 甜菜鹼等磺酸化合物爲佳,更佳爲磺酸鱗鹽及/或磺酸銨 鹽,特別佳爲月桂基苯磺酸四丁基鱗鹽或對甲苯磺酸四丁 基銨鹽等。 本發明之芳香族聚碳酸酯的粘度平均分子量爲10,000 至1 0 0,0 0 0。就射出成型品而言,例如作爲碟片基 板材料時,粘度平均分子量(Μη)較佳爲1〇,〇〇〇 至 22,〇〇〇,又以 12,000 至 20,〇〇〇 爲佳 本紙張尺度適用中國國家標準(CNS ) Α4規格(21〇Χ:297公釐) -25- 1227247 Α7 Β7 五、發明説明(23) ’特別佳爲1 3,0 0 0至18,000。以具有該粘度平均分 子量之聚碳酸酯作爲光學用材料時,可得充分強度,又, 成型時可具有良好熔融流動性及防止成型變形。又,就擠 押成型品而言,例如使用於片材與用途時,粘度平均分子 量較佳爲17,000至100,000,又以20,000至 8 0,0 0 〇 爲佳。 實質上本發明之芳香族聚碳酸酯的末端基係由芳氧基 (A )及苯酚性羥基(B )所形成,且再者比(A ) / ( B )爲9 5 /5至4 0/6 0。又以苯酚性末端基濃度 4 0莫耳%以下爲佳,更佳爲3 0莫耳%以下。含該量比 之苯酣性末端基時,可更進一步達成本發明之目的及提升 組成物之成型性(模具污染性、離模性;以下簡稱爲成型 性)。 又,既使將苯酚性末端基濃度減至5莫耳%以下,亦 無法進一步提升物性,另外,由上述得知.,導入6 〇 %以 上苯酚性末端基濃度時不利於本發明之目的。 芳氧基較佳如,碳數1至2 0之烴基、取代或無取代 苯氧基。就樹脂熱安定性觀點,取代基較佳爲三級烷基、 具有三級芳烷基或芳基之苯氧基,或無取代苯氧基爲佳。 雖然具有苄基型氫原子之物具有提升耐活性放射線等所期 待之目的,但對熱、熱老化、熱分解等安定性不佳。 較佳之芳氧基具體例如,苯氧基、4 - t - 丁基苯氧 基、4 — t —戊基苯氧基、4 一苯基苯氧基、4 —枯基苯 氧基等,又以苯氧基爲佳。 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁}Among them, in formula (3), A r1 and A are the same carbonic acid diester as the best. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) • 20-1227247 A7 B7 V. Description of the invention (18 ) Carbonic acid diesters such as diphenyl carbonate, xylyl carbonate, bis (chlorobenzyl) carbonate, m-cresol carbonate, bis (diphenyl) carbonate (please read the precautions on the back first) Fill out this page again), monoethyl carbonate, dibutyl carbonate, etc. Among them, diphenyl carbonate is preferred. The transesterification catalyst used is preferably a) a nitrogen-containing basic compound and / or a phosphorus-containing basic compound (hereinafter referred to as NC BA) and b) a metal test compound (hereinafter referred to as AMC). Nitrogen-containing basic compounds such as tetramethylammonium hydroxide (M e 4 No.), benzyltrimethylammonium hydroxide (p — CH2 (Me) 3NOH), etc. have alkyl and aryl groups Ammonium hydroxides such as alkaryl, tetramethylammonium acetate, tetraethylammonium phenate, tetrabutylammonium carbonate, benzyltriamidoammonium benzoate, etc. Basic ammonium salts such as aryl; tertiary amines such as triethylamine, dimethylbenzylamine or tetramethylammonium borohydride (M e 4 NB Η 4), tetrabutylammonium borohydride (Bu4NBH4), Basic salts such as tetramethylammonium tetraphenylborate (M e 4 NBP h 4). Phosphorus-containing basic compounds such as tetrabutylscale hydroxide (B u 4 P〇 局), benzyltrimethyl iron hydroxide—CH2 (Me) 3P〇H ), Etc. have scale hydroxides such as alkyl, aryl, alkaryl, etc., or tetramethylscale boron oxide (Me4PBH4), tetrabutylscale borohydride (B u 4 NB Η 4), tetramethyl Basic salts such as tetrakis tetraphenylborate (Me4NBPh4). The amount of the basic nitrogen atom or basic phosphorus atom in the NCBA used for the 1 mole of the aromatic dihydroxy compound is preferably 1 X 1 0 to 5 to 1 X industrial weight, and more preferably 2 x 1 weight. -5 to 5 x 1 〇- 4 Chemicals When this paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) 1227247 A7 ____B7 _ 5. Description of the invention (19) The amount is particularly preferably 5x 1 〇-5 to 5x 1 0—4 chemical equivalents. (Please read the notes on the back before filling this page.) Especially in order to obtain a good polycarbonate hue at this time, the total amount of iron contained in the raw material carbonic acid diester and aromatic dihydroxy compound of the NCBA compound: F e * The effective amount (in wtppb) is not more than {20x (Fe *) + 200} xl0_6 chemical equivalent. It is particularly preferred not to exceed {2〇x (Fe *) + 15〇} x10-6 chemical equivalents. In addition, in order to realize the effect of reducing impurities in the raw materials on the color tone and stability of the polymer, NCBA and AMC can be used. The amount of the alkali metal element used in the AMC compound for 1 mole of the aromatic dihydroxy compound is preferably 1 × 10 to 8 to 5 × 1 chemical equivalent. Using this amount of catalyst can effectively inhibit the branching reaction, main chain cracking reaction and foreign matter in the molding process that are easily generated in the polycondensation reaction without compromising the speed of the end-chain reaction or the polycondensation reaction. Formation, burns and other undesirable phenomena. When it is out of the above range, "there are adverse effects on the physical properties of the obtained polycarbonate" and the transesterification reaction cannot be performed sufficiently, and there is a problem that a high molecular weight polycarbonate cannot be obtained. AMC printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. For example, alkali metal hydroxides, hydrocarbons, carbonates, acetates, stearates, benzoates and other carboxylates, nitrates, nitrites, Sulphite, cyanate, thiocyanate, borohydride, hydride phosphate, bisphenol, phenol salts, etc. Specific examples include sodium hydroxide, potassium bicarbonate, sodium carbonate, potassium carbonate, carbonate carbonate, lithium acetate, iridium nitrate I, lithium nitrate, sodium nitrite, sodium sulfite, sodium cyanate, potassium cyanate, sodium thiocyanate, sulfur Potassium cyanate, thiocyanate planer, and hard paper standards are applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -22- 1227247 A7 B7____ 5. Description of the invention (20) (This page) Sodium fatty acid, sodium borohydride, potassium borohydride, lithium borohydride, sodium phenylborate, sodium benzoate, disodium hydrogen phosphate, dipotassium hydrogen phosphate, disodium salt of bisphenol A, and monopotassium salt , Sodium potassium salt, potassium salt of phenol, etc. Other alkali metal compounds that can be used are, for example, a) an alkali metal salt in a complex compound or b) an oxo acid alkali metal salt of a Group 14 element of the periodic table described in JP-A No. 7-268091. Elements of Group 14 of the periodic table refer to silicon, germanium, and tin. When the alkali metal compound is used as a catalyst for the polycondensation reaction, it has the advantage that the polycondensation reaction can be performed quickly and sufficiently. In addition, adverse side reactions such as branching reactions performed in the polycondensation reaction can be suppressed to a lower level. In the polycondensation reaction of the present invention, if necessary, the above-mentioned catalyst may be assisted with at least one compound selected from the group consisting of oxyacids, oxides, and alkoxides and phenates of the same element of Group 14 of the periodic table. Media coexist. For the purpose of the present invention, because the catalyst is used at a specific ratio, it can effectively inhibit the branching reaction and the main chain cracking reaction that are easily generated in the polycondensation reaction without compromising the speed of the end-chain reaction or polycondensation reaction. Or it is better to generate foreign matter, burns, etc. in the device during molding. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, Group 14 of the Periodic Table, such as silicic acid, stannic acid, and germanic acid. Oxides of Groups 1 to 4 of the periodic table, such as silicon dioxide, tin dioxide, germanium dioxide, silicon tetramethoxide, silicon tetraphenate, tetraethoxytin, tetraphenoxytin, tetrabutoxy Germanium, tetraphenoxygermanium and its condensate. It is preferred that the elements of Group 14 of the Periodic Table in the catalyst promote the polycondensation reaction of the alkali metal element per mole molecule to 50 mole atoms or less. When using co-catalysts with more than 50 mol atoms of the same metal element, the polycondensation will be reversed. The paper size will apply the Chinese National Standard (CNS) A4 specification (210X297 mm) -23- 1227247 A7 B7. ) Should be slow and unsatisfactory. . Group 14 elements of the periodic table in catalysts for alkalis in polycondensation reaction catalysts (please read the precautions on the back before filling this page) The ratio of metal elements per 1 mole is again 0.1 to 30 mole atoms When using an alkali metal compound, the polymerization catalyst used in the present invention for the aromatic dihydroxy compound 1 mole is 1x 1 to 5x 1 0 to 6 chemical equivalents, and 5χ 1 0_8 to 3x 1 〇- 6 chemical equivalents are preferred, particularly 7 X 1 0-8 to 2 X 1 0 _ 6 chemical equivalents. The method of printing the melt polymerization method by the Employee Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is to heat the aromatic dihydroxy compound and carbonic acid diester as described above in the presence of the above-mentioned transesterification catalyst in an atmospheric and / or reduced pressure environment. With stirring, the alcohol or aromatic monohydroxy compound formed is distilled off. The reaction temperature varies depending on the boiling point of the product, etc., but in order to remove the alcohol or aromatic monohydroxy compound produced by the reaction, it is generally 120 to 350 t, and to reduce the fine crystals in the polycarbonate. When the molecular weight of the reaction mixture exceeds 7,000, in order to prevent the temperature T c of the reaction mixture from falling and avoid direct contact with the reaction device part below T c is the key point. In addition, in order to reduce the generation of fine crystalline particles during molding, the content of bisphenol A that promotes the production of fine crystalline particles can be suppressed to 10 to 40 p P m. In the later stage of the reaction, the pressure may be reduced. The alcohol or aromatic monohydroxy compound formed is easily distilled off. The internal pressure of the late reaction system is preferably 133.3 Pa (ImmHg) or less, and more preferably 66 · 7Pa (0.5 mmHg) or less. The melt viscosity stability of the aromatic polycarbonate of the present invention is 0.5% or less. The melt viscosity stability refers to the shear rate under the nitrogen flow. The paper size is in accordance with the Chinese National Standard (CNS) A4 (210X297 mm) -24-1227247 Α7 Β7 V. Description of the invention (22) (Please read the Note: Please fill in this page again.) 1 V 0 d / se C, change rate of 1 minute after the change of melt viscosity measured at 30 minutes at 3 0 ° C. If the ratio is greater than or equal to 0. 5%, it will degrade the hydrolysis of the polycarbonate, reduce the molecular weight, or promote coloration. When the content is 0.5%, the actual resistance to hydrolysis and the like can be sufficiently ensured. Therefore, it is preferable to use a melt viscosity stabilizer after polymerization to stabilize the melt viscosity. The melt viscosity stabilizer of the present invention has the effect of deactivating all or part of the polymerization catalyst activity when manufacturing polycarbonate. The method of adding the melt viscosity stabilizer may be adding the polymer in a molten state after polymerization, or dissolving and adding after the polycarbonate is pelletized. For example, the melt viscosity stabilizer is added to a polycarbonate reaction product in a molten state in a reaction tank or an extruder, or the melt viscosity stabilizer is added to a reaction tank and granulated and polymerized through an extruder. The obtained polycarbonate is re-kneaded. The melt viscosity stabilizer used for printing by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs may be a known agent. However, in order to increase the effect of improving the physical properties of the polymer such as hue, heat resistance, and boiling water resistance, sulfonic acid compounds such as organic sulfonates, organic sulfonates, organic sulfonic anhydrides, and organic sulfonic acid betaines are preferred. More preferred are scale salts of sulfonic acid and / or ammonium sulfonate, and particularly preferred are tetrabutyl scale salt of laurylbenzenesulfonic acid or tetrabutylammonium p-toluenesulfonic acid. The aromatic polycarbonate of the present invention has a viscosity-average molecular weight of 10,000 to 100,000. In the case of an injection molded product, for example, when used as a disc substrate material, the viscosity average molecular weight (Mn) is preferably 10,000 to 220,000, and more preferably 12,000 to 20,000. This paper size applies Chinese National Standard (CNS) A4 specification (21〇 ×: 297mm) -25-1227247 A7 B7 V. Description of the invention (23) 'Extremely preferred is 1 3 0 0 0 to 18,000. When a polycarbonate having such a viscosity average molecular weight is used as an optical material, sufficient strength can be obtained, and good melt fluidity can be obtained during molding, and molding deformation can be prevented. In addition, in the case of an extruded molded product, for example, when used in a sheet and an application, the average molecular weight of the viscosity is preferably 17,000 to 100,000, and more preferably 20,000 to 80,000. In essence, the terminal group of the aromatic polycarbonate of the present invention is formed by an aryloxy group (A) and a phenolic hydroxyl group (B), and the ratio (A) / (B) is 9 5/5 to 40. / 6 0. The phenolic terminal group concentration is preferably 40 mol% or less, and more preferably 30 mol% or less. When the phenylfluorene-containing terminal group is contained in this amount ratio, the purpose of the present invention can be further achieved and the moldability of the composition (mold contamination, mold release; hereinafter referred to as moldability) can be further improved. In addition, even if the concentration of the phenolic terminal group is reduced to 5 mol% or less, the physical properties cannot be further improved. From the above, it is known that the introduction of a phenolic terminal group concentration of 60% or more is disadvantageous for the purpose of the present invention. The aryloxy group is preferably a hydrocarbon group having 1 to 20 carbon atoms, a substituted or unsubstituted phenoxy group. From the viewpoint of resin thermal stability, the substituent is preferably a tertiary alkyl group, a phenoxy group having a tertiary aralkyl group or an aryl group, or an unsubstituted phenoxy group. Although a substance having a benzyl type hydrogen atom has the desired purpose of improving resistance to active radiation, it has poor stability against heat, thermal aging, and thermal decomposition. Specific examples of preferred aryloxy groups include phenoxy, 4-t-butylphenoxy, 4-t-pentylphenoxy, 4-monophenylphenoxy, 4-cumylphenoxy, etc., and Phenoxy is preferred. This paper size applies to China National Standard (CNS) A4 (210 × 297 mm) (Please read the precautions on the back before filling this page}

經濟部智慧財產局員工消費合作社印製 26 1227247 A7 ___B7_ 五、發明説明(24) 表面聚合法中’可利用分子量調節劑將末端苯酚性末 端基壓抑於低濃度’但,熔融聚合法於化學反應論上易製 得苯酚性末端基濃度6 0莫耳%或以上之物,故需積極減 少苯酚。 即,利用下列1 )或2 )之方法,可有效使苯酚性末 端基濃度爲上述範圍。 1 )聚合原料添加比控制法:提高聚合反應時所添加 之碳酸二酯/芳香族二羥基北合物之莫耳比。例如於考量 聚合反應裝置下,將其設定於1 · 03至1 . 1〇。 2 )末端封止法··聚合反應結束時,例如利用美國專 利第5 6 9 6 2 2 2號說明書所記載之方法,添加所記載 之水楊酸酯系混合物以封止末端羥基。 利用水楊酸酯系混合物封止末端羥基時,水楊酸酯系 混合物對封止反應前末端羥基1化學當量之使用量爲 〇 . 8至1 〇莫耳,又以〇 · 8至5莫耳爲佳,特別佳爲 0 · 9至2莫耳。添加該量比時,可適當封止苯酚性末端 基8 0 %以上。又,進行封止反應時,又以使用上述美國 專利所記載之觸媒爲佳。 降低苯酚性末端基濃度之時機較佳爲聚合觸媒失活前 〇 所使用之水楊酸酯系混合物較佳爲,美國專利第 5 6 9 6 2 2 2號說明書所記載之水楊酸酯系混合物,具 體例如,2 -甲氧基羰苯基-苯基碳酸酯般2 -甲氧基羰 基-芳基碳酸酯;2 -甲氧基羰苯基-月桂基碳酸酯般2 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -27- A7 1227247 _B7_ 五、發明説明(25) (請先閲讀背面之注意事項再填寫本頁) -甲氧基羰苯基-烷基碳酸酯;2 -乙氧基羰苯基-苯基 碳酸酯般2 -乙氧基羰苯基-芳基碳酸酯;2 -乙氧基羰 苯基-辛基碳酸酯般2 -乙氧基羰苯基-烷基碳酸酯;( 2 -甲氧基羰苯基)苯甲酸酯般芳香族羧酸之(2 > -甲 氧基羰苯基)酯;(2 -甲氧基羰苯基)硬脂酸酯、雙( 2 -甲氧基羰苯基)己二酸酯般脂肪族羧酸酯。 將本發明之芳香族聚碳酸酯成型爲各種成型品時,可 依用途添加目前已知之加工安定劑、熱安定劑、防氧化劑 、紫外線吸收劑、防靜電劑、難燃劑、離模劑等。 經濟部智慧財產局員工消費合作社印製 例如,爲了防止本發明之芳香族聚碳酸的分子量下降 或色相變差,可添加熱安定劑。該熱安定劑如,亞磷酸、 磷酸、亞磷酸、膦酸及其酯等,其中又以三壬基苯基亞磷 酸酯、三(2,4 —二—t e r t -丁基苯基)亞磷酯酸 、4,4,—聯苯抱二膦酸四(2,4 —二—t e r t — 丁基苯酯)、雙(2,4 —二—t e r t — 丁基苯基)季 戊四醇二亞磷酸酯、三甲基磷酸酯及苯膦酸二甲酯爲佳。 該熱安定劑可單獨或一種以上混合使用。該熱安定劑對本 發明之芳香族聚碳酸酯1 0 0重量單位的添加量較佳爲 0 . 0001至1重量單位,又以0 . 0005至0 . 5 重量單位爲佳,更佳爲0 · 001至0 . 1重量單位。 爲了提升本發明芳香族聚碳酸酯於熔融成型時由模具 之離模性,於不損及本發明目的下可添加離模劑。該離模 劑如,烯烴系蠟,具有羧基及/或羧酸酐基之烯烴系蠟、 聚矽氧烷油、有機聚矽氧烷、一價或多價醇之高級脂肪酸 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -28- 1227247 a7 _B7_ 五、發明説明(26) 酯、石鱲、蜜蠟等。該離模劑對本發明之芳香族聚碳酸酯 1 0 0重量單位的添加量較佳爲〇 · 〇 1至5重量單位。 (請先閱讀背面之注意事項再填寫本頁) 高級脂肪酸酯較佳如,碳數1至2 0之一價或多價醇 與碳數1 0至3 0之飽和脂肪酸的部分酯或全部酯。該一 價或多價醇與飽和脂肪酸之部分酯或全部酯較佳如,硬脂 酸單甘油酯、硬脂酸三甘油酯、季戊四醇四硬脂酸酯。該 離模劑對本發明之芳香族聚碳酸酯1 〇 〇重量單位的添加 量較佳爲0 . 0 1至5重量單位。 爲了改良本發明芳香族聚碳酸酯之剛性等,於不損及 本發明目的下可添加固體塡充物及/或本發明芳香族聚碳 酸酯以外之熱可塑性樹脂,而提供本發明之上述芳香族聚 碳酸酯組成物。 經濟部智慧財產局員工消費合作社印製 該固體塡充物如,滑石、雲母、玻璃片、玻璃珠、碳 酸鈣、碳酸鈦般板狀或粒狀無機塡充物;玻璃變維、玻璃 絲、矽灰右、碳纖維、芳香族聚醯胺纖維、金屬系導電性 纖維般纖維狀塡充物;交聯丙烯基粒子、交聯聚矽氧烷粒 子般有機粒子。該固體塡充物對本發明之芳香族聚碳酸酯 1 0 0重量單位的添加量較佳爲1至1 5 0重量單位,又 以3至1 0 0重量單位爲佳。 本發明之無機塡充物可以矽烷偶合劑等進行表面處理 ’且表面處理後可得抑制芳香族聚碳酸酯分解等良好成果 〇 上述熱可塑性樹脂如,聚醯胺樹脂、聚亞胺樹脂、聚 醚亞胺樹脂、聚尿烷樹脂、聚苯醚樹脂、聚苯硫化物樹脂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) " -29- 1227247 A7 B7 五、發明説明(27) 、聚硕樹脂 '聚乙烯、聚丙烯等聚烯烴樹脂、聚對苯二甲 酸乙二醇酯、聚對苯二甲酸丁二醇酯等聚酯樹脂、聚碳酸 酯樹脂、非結晶性聚烯丙烯酯樹脂、聚苯乙烯樹脂、丙烯 腈/苯乙烯共聚合物(AS樹脂)、丙烯腈/ 丁二烯/苯 乙燒共聚合物(ABS樹脂)、聚甲基丙儲酸酯樹脂、苯 酚樹脂、環氧樹脂等樹脂。 該熱可塑性樹脂對本發明之芳香族聚碳酸酯1 〇 〇重 量單位的使用量爲1 〇至1 5 0重量單位。 本發明之芳香族聚碳酸酯及芳香族聚碳酸酯組成物適 用爲光情報記錄媒體之基板材料。以本發明之芳香族聚碳 酸酯及芳香族聚碳酸酯組成物爲材料之基板所形成的光情 報記錄媒體,例如 C D ( Compact disk) ^ CD-ROM' CD — R 、CD — RW 等;M〇(m a g n e t o p t i c a 1 d i s k)等 digital versatile disk (DVD-ROM、DVD-Video、DVD-Audio、 DVD-R、DVD-RAM等)所代表之高密度光碟具有長期使用 之尚信賴性。特別是適用於 digital versatile disk之高密度 光碟。 本發明之芳香族聚碳酸酯及芳香族聚碳酸酯組成物所 形成的片材爲,具優良接著性及印刷性之片材,因此廣泛 使用於電氣部品、建材部品、汽車部品等用途上。具體適 用例如各種窗材,即一般住宅、體育館、棒球巨蛋、車輛 (建設機械、汽車、巴士、新幹線、電車車輛等)等窗戶 摩擦製品,或各種側壁板(天窗、頭燈、拱廊、公寓議板 、道路側壁板)、車輛等窗材,◦ A機器之顯示或按鍵盤 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 集· 經濟部智慧財產局員工消費合作社印製 -30- 1227247 A7 B7 五、發明説明(28) 、主開關、照片議具、水槽用聚碳酸酯層合板、放映電視 或液晶畫面之前面板或負透鏡、光學卡、光碟或與偏光板 組合而成之液晶元件、位相差補正板等光學用途等。該片 材厚度並無特別限制,一般爲〇 .1至1 〇mm,又以 0·2至8mm爲佳,特別佳爲〇·2至3mm。又,可 對該片材進行賦予新機能之各種加工處理(改良耐候性之 種層壓處理’改良表面硬度之耐擦傷性改良處理、表面壓 紋加工、半及不透明化加工等)。 將上述各成分加入本發明之芳香族聚碳酸酯的方法可 任何方法。例如使用轉鼓、V型摻合機、超級混合機、諾 塔混合機、班伯里混合機、混練滾軸、擠押機等之混合方 法。接著可直接使用所得芳香族聚碳酸酯組成物,或以熔 融擠壓機造粒後,以熔融擠押法使其片材化。 以熔融聚合法製造本發明聚碳酸酯後,於製造射出成 型用顆粒之擠壓步驟(顆粒化步驟)中,又以熔融狀態時 '使其通過過濾精度1 〇 // m之燒結金屬濾器以去除異物爲 佳。又,必要時可添加如磷系等防氧化劑等添加劑。即, 需使射出成型前原料樹脂之異物、不純物、溶劑等含量極 低。 由本發明芳香族聚碳酸酯及芳香族聚碳酸酯組成物製 造光碟基板時係使用射出成型機(包含射出壓縮成型機) 。該射出成型機可爲一般使用物,但,就抑制碳化物生成 而提高光碟基板信賴性而言,又以使用汽缸或螺旋狀樹脂 附著性較低且具有耐蝕性、耐磨損性之材料者爲佳。射出 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1227247 A7 _______B7 五、發明説明(29) (請先閲讀背面之注意事項再填寫本頁) 成型之條件較佳爲,能得到具優良光學特性之光碟基板的 汽缸溫度3 0 0至4 0 0 °C,模具溫度5 0至1 4 0 °C。 就本發明目的而言,成型環境又以盡可能乾淨爲佳。又, 需注意去除水分使成型用材料充分乾燥及,不產生導致熔 融樹脂分解之滯留情形。 本發明之芳香族聚碳酸酯及芳香族聚碳酸酯組成物可 使用於各種用途、各種成型品上,例如電子通信器材, 〇A機器、透鏡、稜鏡、光碟基板、光纖維等光學部品; 家庭電器、照明器材、重電部材等電子電機部品;車輛內 外裝備、精密機械、絕緣材等機械部品;醫療材料、保安 保議材料、運動休閒用品、家庭用品等雜貨部品;容器包 裝材料、顯示裝材料等。又,適用爲其他樹脂或有機、無 機材料之複合材料。 實施例 以實施例、比較例製得之芳香族聚碳酸酯的試驗方法 如下所示。 經濟部智慧財產局員工消費合作社印製 1)粘度平均分子量(Mw) ··製成二氯甲院溶液後 ’ 2 〇 °C下以鳥伯羅得粘度計測定固有粘度(〔77〕), 再以下列式求取。 〔W〕= 1 . 2 3xl〇~4xMn0 83 2 )金屬不純物含量之定量方法·· 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X29*7公釐) -32- 1227247 A7 B7 五、發明説明(30)Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 26 1227247 A7 ___B7_ V. Description of the invention (24) In the surface polymerization method, 'the molecular weight modifier can be used to suppress terminal phenolic terminal groups to a low concentration'. In theory, it is easy to obtain phenolic terminal groups with a concentration of 60 mol% or more, so it is necessary to actively reduce phenol. That is, the following method 1) or 2) can effectively make the phenolic terminal group concentration into the above range. 1) Method for controlling the addition ratio of polymerization raw materials: increasing the molar ratio of the carbonic acid diester / aromatic dihydroxy northern compound added during the polymerization reaction. For example, in consideration of a polymerization reaction device, it is set to 1.03 to 1.1. 2) End-closing method ... At the end of the polymerization reaction, for example, the method described in U.S. Patent No. 5 6 96 2 2 is used to add the described salicylate-based mixture to block the terminal hydroxyl groups. When the salicylate-based mixture is used to seal the terminal hydroxyl groups, the amount of chemical equivalents of the salicylate-based mixture to the terminal hydroxyl group 1 before the sealing reaction is 0.8 to 10 moles, and 0.8 to 5 moles are used. Ears are preferred, particularly preferably from 0.9 to 2 moles. When this amount ratio is added, the phenolic terminal group can be appropriately blocked by 80% or more. When the sealing reaction is performed, it is preferable to use the catalyst described in the aforementioned U.S. Patent. The timing for reducing the concentration of phenolic terminal groups is preferably the salicylate-based mixture used before the polymerization catalyst is deactivated. The salicylate described in US Pat. No. 5 6 9 6 2 2 System mixture, for example, 2-methoxycarbonylphenyl-phenyl carbonate-like 2-methoxycarbonyl-aryl carbonate; 2-methoxycarbonylphenyl-lauryl carbonate 2 paper size Applicable to China National Standard (CNS) Α4 specification (210 × 297 mm) (Please read the precautions on the back before filling this page) Order printed by the Intellectual Property Bureau Staff Consumer Cooperatives of the Ministry of Economics -27- A7 1227247 _B7_ V. Description of the invention ) (Please read the notes on the back before filling out this page) -methoxycarbonylphenyl-alkyl carbonate; 2-ethoxycarbonylphenyl-phenyl carbonate-like 2-ethoxycarbonylphenyl- Aryl carbonate; 2-ethoxycarbonylphenyl-octyl carbonate 2-ethoxycarbonylphenyl-alkyl carbonate; (2-methoxycarbonylphenyl) benzoate-like aromatic (2 > -methoxycarbonylphenyl) esters of carboxylic acids; (2-methoxycarbonylphenyl) stearate, bis (2-methoxycarbonylphenyl) hexyl Esters like aliphatic carboxylic acid ester. When the aromatic polycarbonate of the present invention is molded into various molded products, conventionally known processing stabilizers, heat stabilizers, antioxidants, ultraviolet absorbers, antistatic agents, flame retardants, release agents, etc. can be added depending on the application. . Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. For example, in order to prevent the molecular weight of the aromatic polycarbonic acid of the present invention from decreasing or the hue to deteriorate, a thermal stabilizer may be added. The thermal stabilizers are, for example, phosphorous acid, phosphoric acid, phosphorous acid, phosphonic acid, and esters thereof. Among them, trinonylphenyl phosphite and tris (2,4-di-tert-butylphenyl) phosphine are used. Ester acid, 4,4, -biphenylphosphonic acid tetra (2,4-di-tert-butylphenyl), bis (2,4-di-tert-butylphenyl) pentaerythritol diphosphite Trimethyl phosphate and dimethyl phenylphosphonate are preferred. The heat stabilizer can be used alone or in combination of one or more. The addition amount of the thermal stabilizer to the aromatic polycarbonate 100 weight unit of the present invention is preferably 0.0001 to 1 weight unit, and preferably 0.00005 to 0.5 weight unit, more preferably 0 · 001 to 0.1 weight unit. In order to improve the mold release property of the aromatic polycarbonate of the present invention from the mold during melt molding, a release agent may be added without impairing the purpose of the present invention. The release agent is, for example, an olefin-based wax, an olefin-based wax having a carboxyl group and / or a carboxylic anhydride group, a polysiloxane oil, an organic polysiloxane, and a higher fatty acid of a monovalent or polyvalent alcohol. Standard (CNS) A4 specification (210X297 mm) -28- 1227247 a7 _B7_ V. Description of the invention (26) Esters, stone urns, beeswax, etc. The amount of the mold release agent added to the aromatic polycarbonate 100 weight unit of the present invention is preferably from 1 to 5 weight units. (Please read the notes on the back before filling this page) Higher fatty acid esters are preferred, such as partial or all of the monovalent or polyvalent alcohols with carbon numbers 1 to 20 and saturated fatty acids with carbon numbers 10 to 30. ester. The partial or whole ester of the monovalent or polyvalent alcohol and the saturated fatty acid is preferably, for example, monoglyceryl stearate, triglyceryl stearate, pentaerythritol tetrastearate. The addition amount of the mold release agent to the aromatic polycarbonate of the present invention in a weight of 1,000 is preferably 0.01 to 5 weight units. In order to improve the rigidity and the like of the aromatic polycarbonate of the present invention, a solid filler and / or a thermoplastic resin other than the aromatic polycarbonate of the present invention may be added without impairing the object of the present invention to provide the above-mentioned aromatic of the present invention. Group polycarbonate composition. The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the solid concrete fillings such as talc, mica, glass flakes, glass beads, calcium carbonate, titanium carbonate-like plate or granular inorganic fillings; glass deforming, glass filament, silicon Gray right, carbon fiber, aromatic polyamide fiber, metal-like conductive fiber-like fibrous filler; crosslinked propylene-based particles, crosslinked polysiloxane particles like organic particles. The addition amount of the solid filler to the aromatic polycarbonate 100 weight unit of the present invention is preferably 1 to 150 weight units, and more preferably 3 to 100 weight units. The inorganic filler of the present invention can be surface-treated with a silane coupling agent and the like, and good results such as suppression of the decomposition of aromatic polycarbonate can be obtained after the surface treatment. The thermoplastic resins described above, such as polyamide resins, polyimide resins, and polymer Etherimide resin, polyurethane resin, polyphenylene ether resin, polyphenylene sulfide resin The paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297 mm) " -29- 1227247 A7 B7 V. Description of the invention ( 27), Jushuo resin 'polyolefin resins such as polyethylene and polypropylene, polyester resins such as polyethylene terephthalate and polybutylene terephthalate, polycarbonate resins, and non-crystalline polymer Acrylic resin, polystyrene resin, acrylonitrile / styrene copolymer (AS resin), acrylonitrile / butadiene / styrene copolymer (ABS resin), polymethylpropionate resin, Resins such as phenol resin and epoxy resin. The thermoplastic resin is used in an amount of 100 to 150 weight units of the aromatic polycarbonate 100 weight units of the present invention. The aromatic polycarbonate and the aromatic polycarbonate composition of the present invention are suitable as a substrate material for an optical information recording medium. An optical information recording medium formed using the aromatic polycarbonate and the aromatic polycarbonate composition of the present invention as a substrate, for example, CD (Compact Disk) ^ CD-ROM 'CD-R, CD-RW, etc .; M 〇 (magnetoptica 1 disk) and other high-density optical discs represented by digital versatile disks (DVD-ROM, DVD-Video, DVD-Audio, DVD-R, DVD-RAM, etc.) have long-term reliability. Especially suitable for high density optical discs with digital versatile disk. The sheet formed of the aromatic polycarbonate and the aromatic polycarbonate composition of the present invention is a sheet having excellent adhesiveness and printability, and is therefore widely used in applications such as electrical parts, building materials parts, and automobile parts. Specifically applicable to, for example, various window materials, that is, general house, stadium, baseball dome, vehicles (construction machinery, cars, buses, Shinkansen, tram vehicles, etc.), window friction products, or various side panels (rooflights, headlights, arcades, Apartment boards, road side walls), vehicles and other window materials. ◦ A machine display or keyboard according to the paper size applies Chinese National Standard (CNS) A4 specifications (210X297 mm) (Please read the precautions on the back before filling in this Page) Anthology · Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -30-1227247 A7 B7 V. Description of the Invention (28), Main Switch, Photo Tool, Polycarbonate Laminate for Sink, Before TV or LCD Screen Panels or negative lenses, optical cards, optical discs, or liquid crystal elements combined with polarizing plates, phase difference correction plates, and other optical applications. The thickness of the sheet is not particularly limited, but is generally 0.1 to 10 mm, more preferably 0.2 to 8 mm, and particularly preferably 0.2 to 3 mm. The sheet can be subjected to various processing treatments (such as lamination treatment to improve weather resistance ', scratch resistance improvement treatment to improve surface hardness, surface embossing processing, semi-opaque processing, and the like) that impart new functions. The method of adding the above-mentioned components to the aromatic polycarbonate of the present invention may be any method. For example, a mixing method using a drum, a V-type blender, a super mixer, a Notot mixer, a Banbury mixer, a kneading roller, an extruder, and the like. Next, the obtained aromatic polycarbonate composition may be directly used, or after being pelletized by a melt extruder, the sheet may be formed by a melt extrusion method. After the polycarbonate of the present invention is produced by the melt polymerization method, it is passed through a sintered metal filter having a filtration accuracy of 1 0 // m to a molten state in an extrusion step (granulation step) for producing pellets for injection molding. It is better to remove foreign objects. If necessary, additives such as a phosphorus-based antioxidant may be added. That is, it is necessary to make the content of foreign materials, impurities, and solvents of the raw resin before injection molding extremely low. When an optical disc substrate is produced from the aromatic polycarbonate and the aromatic polycarbonate composition of the present invention, an injection molding machine (including an injection compression molding machine) is used. This injection molding machine can be used in general, but in terms of suppressing the generation of carbides and improving the reliability of the optical disk substrate, the use of a cylinder or a spiral resin has low adhesion and has corrosion resistance and wear resistance. Better. The size of this paper is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page) Order printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives 1227247 A7 _______B7 V. Invention Note (29) (Please read the precautions on the back before filling this page) The molding conditions are preferably such that the cylinder temperature of the optical disc substrate with excellent optical characteristics is 3 0 to 4 0 0 ° C, and the mold temperature is 5 0 To 1 4 0 ° C. For the purposes of the present invention, the molding environment is preferably as clean as possible. In addition, care must be taken to remove moisture to sufficiently dry the molding material, and to avoid the occurrence of retention that causes decomposition of the molten resin. The aromatic polycarbonate and the aromatic polycarbonate composition of the present invention can be used in various applications and various molded products, such as electronic communication equipment, optical devices such as OA devices, lenses, lenses, optical disc substrates, and optical fibers; Household electrical appliances, lighting equipment, heavy electrical components and other electronic and electrical parts; vehicle interior and exterior equipment, precision machinery, insulating materials and other mechanical parts; medical materials, security materials, sports and leisure goods, household goods and other miscellaneous goods; container packaging materials, displays Loading materials. In addition, it is suitable for other resins or composite materials of organic and inorganic materials. Examples The test methods for the aromatic polycarbonates produced in the examples and comparative examples are shown below. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1) Viscosity average molecular weight (Mw) · After the solution is made into dichloromethane, the intrinsic viscosity is measured with a birdboro viscometer at [20 ° C] ([77]), It is then calculated by the following formula. 〔W〕 = 1.2 3xl0 ~ 4xMn0 83 2) Quantitative method for the content of metal impurities ·· This paper size is applicable to China National Standard (CNS) A4 specification (210X29 * 7 mm) -32- 1227247 A7 B7 V. Invention Instructions (30)

裝置: 精工電子工(股)製ICP—MS、SPQ 9 0 0 0 (請先閲讀背面之注意事項再填寫本耳j 樣品濃度:將樣品(0 · 5 g )溶解於電子工業用異丙醇 (聚合原料:雙酚A,使用於二苯基碳酸酯定 量時)或N —甲基吡咯烷酮(NMP)(使用 於聚碳酸酯定量時)2 5 g中,再以標準試料 檢量線定量。 3)測定微細結晶性粒子數: 於等級1 〇 〇 〇以上之無菌室中,將聚碳酸酯1 k g 溶解於2 0 <二氯甲烷中,再以3 //m米利波阿過濾器進 行加壓過濾,其後以1 0 0倍偏光顯微鏡觀察並計測濾器 上結晶性微細粒子數。 經濟部智慧財產局員工消費合作社印製 -33- 1227247 A7 B7 五、發明説明(31) 掃插範圍:5至50° (請先閱讀背面之注意事項再填寫本頁) 5)熔融粘度安定性 使用雷歐美公司之RAA型流動解析裝置,測定氮氣 流、剪斷速度1 r ad/s e c、300°c下30分鐘內 熔融粘度,再以熔融粘度除於粘度變化絕對値,求取每1 分鐘之變化率,並以該値爲熔融粘度安定性。因芳香族聚 碳酸酯具良好長時間安定性,故此値不超過〇 . 5 %。 6 )測定色相: 以色差計測定利用射出成型機於汽缸溫度3 0 0 °C, 模具溫度8 0 °C之條件下成型所得之色樣品板之色相(彩 色—L,a,b)。裝置爲日本電色(股)製Z-1001DP色 差計。 7 )苯酚性末端基濃度、芳氧基末端數之定量: 經濟部智慧財產局員工消費合作社印製 將聚合物樣品〇 · 〇 2 g溶解於0 . 4 m 1之重氯仿 中,20°C下利用NMR (日本電子公司製EX — 2 7 0 )測定苯酚性末端基濃度。 又’芳氧基末端基數爲利用固有粘度〔^〕以下列式 求取之全部末端基數與苯酚性末端基數的差値。 全部末端基數=56 . 54 /〔??〕i·4338。 8 )測定高溫高濕處理後白點個數: 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -34 - 1227247 A7 B7 五、發明説明(32) (請先閲讀背面之注意事項再填寫本頁) 爲了顯現嚴苛環境下長時間放置時會增加白點數,而 將碟片放置於溫度8 0 °C,相對濕度8 5 %之恒溫溫槽中 1 ’ 0 0 0小時後,利用偏光顯微鏡計算2 0 // m以上之 白點數。使用2 5枚光學用碟片基板(直徑1 2 Omm) 進行前述步驟,再求取平均値以作爲白點個數。又,1個/ 枚以下爲合格者。 9)檢驗變形點: 變形點- 1 :以偏光顯微鏡觀察碟片基板2 5枚,並 計算折射率異常點數多以作爲變形點- 1 ,再求取每1枚 之平均値。又,1個/枚以下爲合格者。 變形點一 2 :以偏光顯微鏡觀察1 0枚厚2 m m之 5 0 c mx 5 0 c m,擠押片,並計算折射率異常點數以 作爲變形點- 2,再求取每1枚之平均値。又,3個/枚 以下爲合格者。 1 〇 )耐衝擊性: 經濟部智慧財產局員工消費合作社印製 以A S T M D — 2 5 6 (附缺口)評估艾佐德衝擊 強度。 於1 2 0 °C,高真空下將聚合物乾燥1 2小時後,以 模具製作3 . 2 m m射出成型試驗片,以測定艾佐德衝撃 強度。 11)測定發光物質數: -35- 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 1227247 A7 B7 五 '發明説明(33) (請先閲讀背面之注意事項再填寫本頁) 於等級1 0 0 0以上之無菌室中,將聚碳酸酯樹脂1 k S溶解於2 0 <二氯甲烷中,常溫常壓下1 0 //m濾器 過濾後,將濾器上殘存物乾燥,再以光學顯微鏡觀察及計 tlJ波長3 8 0 n m光照射下發光物質個數。 胃料精製例 1 )雙酚A : 將市售雙酚A (以下簡稱B P A )溶解於5倍量之苯 ®中,4 Ot下製成B PA及苯酚之加合物結晶後,於 5 · 33kPa (40Tor I*) ,180t 下去除苯酚 ’使BPA中苯酚濃度爲3%,再以汽提法去除苯酚。將 所得B P A放入備有減壓裝置,冷卻裝置之容器中,氮氣 ’昇華至壓力13 . 3Pa (0 · lTorr),溫度 1 3 9°C使其精製。重覆2次昇華精製後得精製B PA。 2)二苯基碳酸酯: 經濟部智慧財產局員工消費合作社印製 依據〜塑膠材料講座1 7聚碳酸酯著者立川利久等( 曰刊工業新聞社)4 5頁〃所記載之方法,對原料二苯基 碳酸酯進行3次溫水(5 0 °C )洗淨,乾燥後進行減壓蒸 餾並採取 167 至 168QC/2,0〇〇kPa (15 mm Hg )之餾分,再進行上述昇華精製,得dp C精製 物。 上述所得之B P A、D P C中金屬含量如表1所示。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -36- 1227247 A7 B7 五、發明説明( 34)Device: ICP-MS, SPQ 9 0 0 0, manufactured by Seiko Denshi Kogyo Co., Ltd. (Please read the notes on the back before filling in this j. Sample concentration: Dissolve the sample (0 · 5 g) in isopropanol for electronics industry (Polymerization raw material: bisphenol A, used for the quantification of diphenyl carbonate) or N-methylpyrrolidone (NMP) (for the quantification of polycarbonate) in 25 g, and then quantified by the standard sample calibration curve. 3) Determination of the number of fine crystalline particles: In a sterile room with a grade of 1,000 or more, 1 kg of polycarbonate was dissolved in 20 < dichloromethane, and then performed with a 3 // m Millipore filter. After filtering under pressure, the number of crystalline fine particles on the filter was observed and measured with a 100-fold polarizing microscope. Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Cooperatives-33- 1227247 A7 B7 V. Description of the invention (31) Insertion range: 5 to 50 ° (Please read the precautions on the back before filling this page) 5) Stability of melt viscosity The RAA-type flow analysis device from Ray Europe was used to measure the melt viscosity within 30 minutes at a nitrogen flow, a shear rate of 1 r ad / sec, and 300 ° c, and then divided the melt viscosity by the absolute change in viscosity. The rate of change is based on the stability of the melt viscosity. Due to the good long-term stability of aromatic polycarbonates, the content of 値 does not exceed 0.5%. 6) Determination of hue: The hue (color-L, a, b) of the color sample plate formed by injection molding machine at a cylinder temperature of 300 ° C and a mold temperature of 80 ° C is measured with a color difference meter. The device is a Z-1001DP color difference meter made by Nippon Denshoku Corporation. 7) Quantification of the concentration of phenolic terminal groups and the number of aryloxy terminals: Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the polymer sample was dissolved in 0.4 m 1 of heavy chloroform at 20 ° C. The concentration of the phenolic terminal group was measured by NMR (EX-2 7 0 manufactured by Japan Electronics Corporation). The number of "aryloxy terminal groups" is the difference between the total number of terminal groups and the number of phenolic terminal groups determined by the following formula using the intrinsic viscosity [^]. All terminal bases = 56. 54 / [? ? ] I · 4338. 8) Measure the number of white spots after high temperature and high humidity treatment: This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) -34-1227247 A7 B7 V. Description of the invention (32) (Please read the note on the back first Please fill in this page again) In order to show that the white point will increase when placed in a harsh environment for a long time, the disc is placed in a constant temperature bath with a temperature of 80 ° C and a relative humidity of 85% 1 '0 0 0 hours Then, use a polarizing microscope to calculate the number of white spots above 2 0 // m. The foregoing steps were performed using 25 optical disk substrates (diameter 12 mm), and the average 値 was calculated as the number of white spots. In addition, 1 or less pieces are qualified. 9) Check the deformation points: Deformation points-1: Observe 25 disc substrates with a polarizing microscope, calculate the number of abnormal refractive index points as deformation points-1, and then calculate the average 値 per one. In addition, 1 or less pieces are qualified. Deformation point 2: Observe 10 pieces of 2 mm thick 50 cm 5 50 cm with a polarizing microscope, squeeze the sheet, and calculate the number of refractive index abnormal points as the deformation point-2, and then calculate the average of each piece value. In addition, 3 or less pieces are qualified. 1) Impact resistance: Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. A S T M D — 2 5 6 (with gap) was used to evaluate the Izod impact strength. After drying the polymer at 120 ° C under high vacuum for 12 hours, a 3.2 mm injection molding test piece was made in a mold to measure the Izod punching strength. 11) Determination of the number of luminescent substances: -35- This paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1227247 A7 B7 Five 'invention description (33) (Please read the precautions on the back before filling in this Page) In a sterile room with a grade of 10,000 or more, 1 k S of polycarbonate resin was dissolved in 20 < dichloromethane, and the filter remained at 10 0m under normal temperature and pressure, and then remained on the filter. The object was dried, and then observed with an optical microscope and the number of light-emitting substances under a wavelength of 380 nm was measured. Gastric Purification Example 1) Bisphenol A: Commercially available bisphenol A (hereinafter referred to as BPA) was dissolved in 5 times the amount of benzene®, and the adduct of B PA and phenol was crystallized at 4 Ot. 33kPa (40Tor I *), remove phenol at 180t to make the phenol concentration in BPA to 3%, and then remove phenol by stripping. The obtained B PA was placed in a container equipped with a decompression device and a cooling device, and the nitrogen gas was sublimated to a pressure of 13.3 Pa (0.1 Torr) and the temperature was refined at 139 ° C. Refined B PA was obtained after repeated sublimation. 2) Diphenyl carbonate: Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economics ~ Lectures on Plastic Materials 1 7 Polycarbonate author Tachikawa Tategawa et al. Diphenyl carbonate was washed three times with warm water (50 ° C), dried, and then distilled under reduced pressure, and fractions of 167 to 168QC / 2, 000kPa (15 mm Hg) were taken, and then sublimated and purified as described above. To obtain dp C refined product. The metal contents in B P A and D P C obtained above are shown in Table 1. This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) -36- 1227247 A7 B7 V. Description of the invention (34)

S 經濟部智慧財產局員工消費合作社印製S Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs

qdftg^窠κ-國啪 uda/vdPQ Η * * cn * < CN CN r-H oi i' H GO υη CN r i v〇 CN 卜 * wn * *·〇 Ο. * * * * Μ r—< * 1—H * * * * * £ * T < * 00 * vn * c s 寸 * v〇 * * v〇 * £ s 00 〇 〇\ 〇〇 v〇 ON 〇 騷 ^vtS i1mi1 w 市售BPA 精製BPA 原料DPC i 精製DOC (請先閱讀背面之注意事項再填寫本頁) 訂 線在 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -37- 1227247 A7 B7 五、發明説明(35) 實施例1 (製造PC—1) (請先閲讀背面之注意事項再填寫本頁) 以下列方式製造有關微細結晶性粒子之聚碳酸酯。將 上述精製BPA 1 3 7重量單位及精製DPC 1 3 5重量 單位之原料、雙酚A二鈉鹽4· lx 1 0—5重量單位之聚 合觸媒及四甲基銨氫氧化物5 · 5x 1 0— 3重量單位放入 備有攪拌裝置,精餾塔及減壓裝置之反應槽中,氮氣下以 1 8 0 °C熔融。 以4 0 r pm回轉速度攪拌下,將反應槽內減壓至 13 . 3kPa (lOOmmHg),觀去所生成之苯酣 的同時反應2 0分鐘。 其後升溫至2 0 0 °c,再緩緩減壓’餾去苯酚的同時 於4 . OkPa (3〇mmHg)下反應20分鐘。 再緩緩升溫,於2 2 0°C下反應2 0分鐘。此時,粘 度平均分子量爲3,2 00,Tc爲180°C。 經濟部智慧財產局員工消費合作社印製 接著以反應混合物溫度不低於T c之方式,利用聚合 槽加熱套管送液至設溫爲2 4 0 °C之第二聚合槽,4 · 0 kP a ( 3 OmmHg)下反應2 0分鐘。此時,粘度平 均分子量爲4,8 0 0,T c爲2 3 3 °C。將反應混合物 溫度急速升至2 5 0 °C後反應2 0分鐘。此時,反應混合 物之粘度平均分子量爲7,000,Tc爲245 °C。 2 5 0 °C下將攪拌速度改爲3 0 r p m後慢慢提高減 壓度,250 °C,減壓度 2 .67kPa (20mmHg )下反應10分鐘後,1.33kPa (lOmmHg) 下反應5分鐘,又,爲了使聚合反應裝置內部會升溫之攪 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) II ' 1227247qdftg ^ 窠 κ- 国 啪 uda / vdPQ Η * * cn * < CN CN rH oi i 'H GO υη CN riv〇CN bu * wn * * · 〇〇. * * * * Μ r— < * 1 --H * * * * * £ * T < * 00 * vn * cs inch * v〇 * * v〇 * £ s 00 〇〇 \ 〇〇v〇ON 〇vtS i1mi1 w Commercially available BPA refined BPA raw materials DPC i Refined DOC (please read the notes on the back before filling this page) Threading is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) at this paper size -37- 1227247 A7 B7 V. Description of the invention (35 ) Example 1 (manufacturing PC-1) (Please read the precautions on the back before filling out this page.) Polycarbonate with fine crystalline particles was produced in the following manner. The raw materials of the above refined BPA 1 3 7 weight units and refined DPC 1 3 5 weight units, bisphenol A disodium salt 4. lx 1 0-5 weight units of polymerization catalyst and tetramethylammonium hydroxide 5 · 5x 10—3 weight units are placed in a reaction tank equipped with a stirring device, a rectification tower, and a decompression device, and melted at 180 ° C under nitrogen. With stirring at a speed of 40 r pm, the pressure in the reaction tank was reduced to 13.3 kPa (100 mmHg), and the reaction was performed for 20 minutes while observing the generated phenylhydrazone. Thereafter, the temperature was raised to 200 ° C, and the phenol was distilled off under reduced pressure gradually, and the reaction was carried out at 4. OkPa (30 mmHg) for 20 minutes. The temperature was raised slowly, and the reaction was carried out at 220 ° C for 20 minutes. At this time, the viscosity average molecular weight was 3,200, and Tc was 180 ° C. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, and then using a polymerization tank heating sleeve to send liquid to the second polymerization tank set at 2 40 ° C in a way that the temperature of the reaction mixture is not lower than T c, 4.0 kP a (3 OmmHg) for 20 minutes. At this time, the viscosity average molecular weight was 4,800, and T c was 2 3 3 ° C. The temperature of the reaction mixture was rapidly increased to 250 ° C and the reaction was carried out for 20 minutes. At this time, the viscosity average molecular weight of the reaction mixture was 7,000, and Tc was 245 ° C. The stirring speed was changed to 30 rpm at 250 ° C, and then the decompression degree was gradually increased. At 250 ° C, the decompression degree was 2.67 kPa (20mmHg), and after 10 minutes, the reaction was performed at 1.33kPa (10mmHg) for 5 minutes. In addition, in order to make the internal temperature of the polymerization reaction device rise, the paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) II '1227247

拌翼及反應槽及剪斷部的溫度保持於3 2 0 °C以下,當由 回轉動力及粘度平均分子量之關係而求得的粘度平均分子 量達8 ’ 0〇〇時,將回轉速度降爲2〇rpm。 將反應溫度提高至2 6 0 °C後反應2 0分鐘,再升溫 至2 7 0 °C並緩緩提高減壓度,最後於270t /66.7Pa ( Ο · 5mmHg)下反應主粘度平均分子量爲15,3〇〇。 加入月桂基苯磺酸四丁基鱗鹽3 · 6x 1 0~4重量單 位後’於 2 7 0 °C / 6 6 · 7 P a ( 0 · 5 m m H g )下 攪泮1 0分鐘,結果所得聚碳酸酯之粘度平均分子量爲 15 ’ 3000,苯酚性末端基濃度爲85 ( eq/t〇n-PC ) ’苯氧末端基濃度爲154 (eq/t on - PC),熔 融粘度安定性爲〇 %。微細結晶性粒子含量爲〇個/ k g -P c 〇 比較例1 (製造P C — 2 ) 將精製BPA1 3 7重量單位及精製DPC 1 3 5重 量單位之原料、雙酚A二鈉鹽4 . lx 1 0-5重量單位之 聚合觸媒及四甲基銨.氫氧化物5 .5xl0-3重量單位放 入備有攪拌裝置,精餾塔及減壓裝置之反應槽中,氮氣下 以1 8 0 t熔融。 以4 0 r pm攪拌速度攪拌下,將反應槽內減壓至 13 . 33kPa (lOOmmHg),餾去所生成之苯 酚的同時反應2 0分鐘。其後升溫至2 0 0 °C後緩緩減壓 ,餾去苯酚的同時於4 · 0kPa (30mmHg)下反 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 線泰 經濟部智慧財產局員工消費合作社印製 1227247 A7 B7 五、發明説明(37) 應2 0分鐘。 (請先閲讀背面之注意事項再填寫本頁) 再緩緩升溫,2 2 0 °C下反應2 0分鐘。此時,粘度 平均分子量爲3,200,Tc爲180 °C。以聚合槽加 熱套管將反應混合物送液至升溫爲2 3 0 °C之第二聚合槽 並反應30分鐘。此時,粘度平均分子量爲4,800 , T c爲2 3 3 °C ’推斷此時聚合槽部分攪拌軸爲τ c以下 。2 0分鐘內將反應混合物溫度緩緩升至2 5 0 °C,同溫 度’減壓度下反應2 0分鐘。此時粘度平均分子量爲 7,000,丁〇爲245 °(:。 2 5 0 °C下將回轉度改爲3 0 r p m後緩緩提高減壓 度,分別於2 · 67kPa (20mmHg)下反應1〇 分鐘,1_ 3kPa (lOmmHg)下反應5分鐘,當 粘度平均分子量8,000時,將回轉速度降爲20 r p m 〇 提高反應溫度,於2 6 0 °C下反應2 0分鐘後升溫至 2 7 0 °C,並緩緩提高減壓度,最後於27〇[:/66.7kPa( 0 · 5mmHg)下反應主粘度平均分子量爲1 5,300。 經濟部智慧財產局員工消費合作社印製 加入月桂基苯磺酸四丁基鳞鹽3 . 6x 1 0_4重量單 位,270°C/66 · 7kPa (〇 · 5mmHg)下攪 拌10分鐘。結果粘度平均分子量爲15,300,苯酚 性末端基濃度8 7 ( e q/ t ο η - P C),苯氧末端基 濃度爲1 5 2 ( e q / t ο η - Ρ )、熔融粘度安定性爲 〇 %,微細結晶性粒子含量爲2 0 0個/ k. g - P C。又 。又,微細結晶性粒子之熔點爲3 2 0 °C。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -40- 1227247 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(38) 實施例2、比較例2 (製造PC — 3、PC — 4) 持續對實施例1、比較例1進行聚合,當粘度平均分 子量達22 ’ 5 0 0時加入末端封止劑2 -甲氧基幾苯基 苯基碳酸酯(SAM)2.1重量單位, 265°C/133 · 3Pa (ImmHg)下攪拌 1〇 分 鐘,再加入月桂基苯磺酸四丁基鱗鹽6 · 9χ 1 Ο—4重量 單位之熔融粘度安定化劑,2 6 5 °C / 6 6 · 7 P a ( 0 _ 5mmHg)下攪拌1 〇分鐘。 結果得粘度平均分子量2 2,5 Ο Ο,苯酚性末端基 濃度各爲 30 (eci/t〇n - PC)及 32 ( eq/ton-PC )、苯酚性末端基濃度各爲120 (eq/t on — PC )及1 1 8 ( e q / t ο η — P C )、熔融粘度安定化〇 %之芳香族聚碳酸酯(各爲P C — 3、P C - 4 )。又, 微細結晶性粒子含量各爲0個及 2 0 3 個/kg — PC。 實施例1及2、比較例1及2之製造法所製得的芳香族聚 碳酸酯物性如表2所示。 (請先閱讀背面之注意事項再填寫本頁) 訂 蠢· 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -41 - 1227247 A7 B7 五、發明説明(39) 表2 _ 物性 ___ 聚合度 苯酚性 微細結晶性 色相 末端〇H 粒子含有量 L値 b値 基濃度 個/ kg 比較例1 1 5300 87 200 65 0.4 實施例1 1 5300 85 0 65 0.3 實施例2 22500 30 0 65 0.4 比較例2 22500 32 203 65 0.4 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 實施例2及比較例3 將三(2,4 一二一 t e r t — 丁苯基)亞磷酸鹽 0 . 01重量%、硬脂酸單甘油酯〇 · 08重量%加入實 施例1及比較例1之芳香族聚碳酸酯。利用泄式雙軸擠壓 機(神戶製鋼(股)製K T X — 4 6 )以汽缸溫度2 4 0 °C對所得組成物進行脫氣及熔融混練,得顆粒。以該顆粒 形成DVD (DVD - Video)碟片基板,進行溫濕惡化試 驗。 碟片基板成型 將D V D專用模具緊貼於住友重機械工業製DISK3MIII 射出成型機,再將輸入地址信號等情報之鎳製D V D用壓 杵裝置於模具上。將顆粒自動投入成型機之料斗中,以汽 缸溫度3 8 0 t,模具溫度1 1 5 °C,射出速度2 0 0 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X29*7公釐) -42- 1227247 A7The temperature of the agitating wing, the reaction tank and the shearing part is maintained below 320 ° C. When the viscosity average molecular weight obtained from the relationship between the rotation power and the viscosity average molecular weight reaches 8 ′ 00, the rotation speed is reduced to 20 rpm. The reaction temperature was increased to 260 ° C and reacted for 20 minutes. Then the temperature was raised to 270 ° C and the degree of decompression was gradually increased. Finally, the average molecular weight of the main viscosity of the reaction was 270t / 66.7Pa (0 · 5mmHg). 15,300. After adding tetrabutyl laurylbenzenesulfonic acid scale salt 3 · 6x 1 0 ~ 4 weight units, stir at 2 7 0 ° C / 6 6 · 7 P a (0 · 5 mm H g) for 10 minutes, Results The average viscosity of the obtained polycarbonate was 15 '3000, the concentration of phenolic terminal groups was 85 (eq / ton-PC), and the concentration of phenoxy terminal groups was 154 (eq / t on-PC). The melt viscosity was stable. Sex is 0%. The content of fine crystalline particles was 0 particles / kg -P c. Comparative Example 1 (PC-2) The raw materials of refined BPA1 37 weight units and refined DPC 1 35 weight units, bisphenol A disodium salt 4. lx 1 0-5 weight unit of polymerization catalyst and tetramethylammonium hydroxide. 5.5xl0-3 weight units are placed in a reaction tank equipped with a stirring device, rectification tower and decompression device. 0 t melts. With stirring at 40 r pm, the pressure in the reaction tank was reduced to 13.33 kPa (100 mmHg), and the resulting phenol was distilled off and reacted for 20 minutes. Thereafter, the temperature was gradually increased to 200 ° C, and then the pressure was gradually reduced. At the same time, the phenol was distilled off, and the paper size was reversed at 4 · 0kPa (30mmHg). This paper applies the Chinese National Standard (CNS) A4 (210X297 mm). Note on the back, please fill in this page again.) Printed by the Consumer Property Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs, Thailand, 1227247 A7 B7 V. Description of Invention (37) It should take 20 minutes. (Please read the precautions on the back before filling in this page.) Then slowly increase the temperature and react for 20 minutes at 220 ° C. At this time, the viscosity average molecular weight was 3,200, and Tc was 180 ° C. The polymerization mixture was heated in a polymerization tank to send the reaction mixture to a second polymerization tank heated to 230 ° C and reacted for 30 minutes. At this time, the viscosity average molecular weight was 4,800 and T c was 2 3 3 ° C ′. It is estimated that the stirring axis of the polymerization tank part at this time is τ c or less. The temperature of the reaction mixture was gradually raised to 250 ° C within 20 minutes, and the reaction was carried out at the same temperature 'reduced pressure for 20 minutes. At this time, the average molecular weight of the viscosity was 7,000, and the temperature of butyl was 245 ° (:. The rotation degree was changed to 30 rpm at 250 ° C, and then the decompression degree was gradually increased, and the reaction was performed at 2.67kPa (20mmHg) 10 minutes, reaction at 1-3 kPa (10 mmHg) for 5 minutes. When the viscosity average molecular weight is 8,000, the rotation speed is reduced to 20 rpm. ○ Increase the reaction temperature and react at 2 60 ° C for 20 minutes and increase the temperature to 2 70 ° C, and slowly increase the degree of decompression, and finally the average molecular weight of the main viscosity at 27 ° [: / 66.7kPa (0.5mmHg) is 15300. It is printed and added by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs Tetrabutyl laurylbenzenesulfonic acid scale salt 3.6 x 1 0-4 weight unit, stirred at 270 ° C / 66 · 7kPa (0.5mmHg) for 10 minutes. As a result, the average molecular weight of the viscosity was 15,300, and the concentration of phenolic terminal groups was 8 7 (eq / t ο η-PC), the concentration of phenoxy terminal groups is 15 2 (eq / t ο η-Ρ), the stability of the melt viscosity is 0%, and the content of fine crystalline particles is 200 / k g-PC. Also, the melting point of fine crystalline particles is 320 ° C. The paper size is subject to Chinese National Standard (CNS) A4. Grid (210X297 mm) -40- 1227247 A7 B7 Printed by the Consumers' Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of Invention (38) Example 2 and Comparative Example 2 (Manufacture PC-3, PC-4) 1. Comparative Example 1 was polymerized. When the average molecular weight of the viscosity reached 22 ′ 500, a terminal blocking agent 2 -methoxymethoxyphenylphenyl carbonate (SAM) was added in 2.1 weight units, 265 ° C / 133 · 3Pa. (ImmHg), stirring for 10 minutes, and then adding a tetrabutyl laurylbenzenesulfonic acid scale salt 6 · 9χ 1 0-4 weight unit of melt viscosity stabilizer, 2 6 5 ° C / 6 6 · 7 P a ( It was stirred for 10 minutes at 0-5 mmHg). As a result, the viscosity average molecular weight was 2, 2.5, and the phenolic terminal group concentrations were 30 (eci / ton-PC) and 32 (eq / ton-PC), phenol, respectively. Aromatic polycarbonates with a concentration of 120 (eq / t on — PC) and 1 8 (eq / t ο η — PC) and a stable melt viscosity of 0% each (PC-3, PC- 4). Further, the contents of fine crystalline particles are each 0 and 203 particles / kg—PC. The aromatic polycarbonates produced by the production methods of Examples 1 and 2, and Comparative Examples 1 and 2. The properties are shown in Table 2. (Please read the precautions on the back before filling in this page) Ordering stupid · This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) -41-1227247 A7 B7 V. Description of invention (39) Table 2 _ Physical properties ___ Degree of polymerization phenolic fine crystalline hue end 0H particle content L 値 b 値 group concentration per kg Comparative Example 1 1 5300 87 200 65 0.4 Example 1 1 5300 85 0 65 0.3 Example 2 22500 30 0 65 0.4 Comparative Example 2 22500 32 203 65 0.4 (Please read the notes on the back before filling out this page) Example 2 and Comparative Example 3 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs will be three (2, 4 one two one tert — The butylphenyl) phosphite was 0.01% by weight and the stearic acid monoglyceride was 0.08% by weight. The aromatic polycarbonates of Example 1 and Comparative Example 1 were added. The obtained composition was degassed and melt-kneaded with a vented biaxial extruder (K T X — 4 6 manufactured by Kobe Steel Co., Ltd.) at a cylinder temperature of 240 ° C to obtain pellets. A DVD (DVD-Video) disc substrate was formed from the particles and subjected to a temperature and humidity deterioration test. Disc substrate molding The DV D special mold is closely attached to the DISK3MIII injection molding machine manufactured by Sumitomo Heavy Industries, Ltd., and a nickel-made D VD press mold for inputting information such as address signals is set on the mold. The pellets are automatically put into the hopper of the molding machine, with a cylinder temperature of 3 0 0 t, a mold temperature of 1 15 ° C, and an injection speed of 2 0. This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X29 * 7 mm) ) -42- 1227247 A7

7 B 五、發明説明(40) (請先閲讀背面之注意事項再填寫本頁) mm/sec,保持壓力 3,432kPa (35 &宮/(:1112)之條件使直徑12〇111111、厚0.6111111之 DVD碟片基板成型。 爲了試驗長時間嚴苛溫濕度條下光碟之信賴性,而將 芳香族聚碳酸酯光碟基板置於溫度8 0 °C,相對濕度8 5 %下1,0 0 0小時,再以下列測定評估基板。 各自之變形點數(碟片基板時:以偏光顯微鏡觀察成 型後碟片基板2 5枚,並計算折射率異常點數,再求取平 均値),白點數(以偏光顯微鏡觀察溫濕惡化試驗後2 5 枚光碟基板,並計算所產生2 0 //m以上之白點數,再求 取平均値)如表3所示。 表3 聚碳酸酯 種類 微細結晶性 粒子含有量 (個 / kg) 變形點數 (個) 白點產生數 實施例3 PC-1 0 0.3 0.3 比較例3 PC-2 200 8.9 2.5 經濟部智慧財產局員工消費合作社印製 實施例4及比較例4 將實施例2及比較例2之芳香族聚碳酸酯熔融後,以 齒輪泵定量供給並送至成型機之T模。又,於齒輪泵跟前 加入三壬基苯基亞磷酸酯0 . 0 0 3重量%,利用鏡面冷 卻滾軸及鏡面滾軸挾住成單面接觸方式,熔融擠押成厚2 -43- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1227247 B7 五、發明説明(41) mm或0 · 2 mm、寬800mm之片材。依據j I s (請先閲讀背面之注意事項再填寫本頁) K6 7 3 5測定厚2mm試料之變形點一 2個數(以偏光 顯微鏡觀察10枚所得厚2mm、5〇cmx5〇cm之 聚碳酸酯片,並計算折射率異常點數,再求取每i枚之平 均値)及破斷強度,伸度,結果如表4所示。 表4 聚碳酸 酯種類 微細結晶性粒 子含量 (個 /kg) 變形點 數(個) 破斷伸度 (%) 破斷強度 (MPa) 實施例4 PC-4 0 0.3 150 130 比較例4 PC-4 203 5 48 117 實施例8 PC-3 22 0.8 140 130 實施例5 經濟部智慧財產局員工消費合作社印災 將可視光硬化型塑料接著劑[(股)阿得魯 BENEFIXPC]塗布於由實施例2之聚碳酸酯所製得的芳香族 聚碳酸酯片(厚2mm)單面上,以無氣泡方式擠押該片 材一邊,同時進行層合,再利用具備可視光線專用金屬鹵 化物型之光硬化裝置照射5,0 0 0 m J / c m 2之光線, 接著依據J I S K - 6 8 5 2 (接著劑之壓縮剪斷接著 強度試驗方法)測定所得層合板之接著強度。結果接著強 度爲10.4MPa (106kg/cm2)。 -44 - 本紙張尺度適用中國國家標準(CNS ) Μ規格(210X 297公釐) 1227247 A7 _B7_ 五、發明説明(42) 實施例6 (請先閲讀背面之注意事項再填寫本頁) 以絲網印刷機將油墨〔納滋達7 0 - 9 1 3 2 :色 1 3 6 D煙〕及溶劑〔異佛爾酮/環己烷/異丁醇= 4 0/ 4 0/ 2 0 (wt%)〕之均勻混合物印刷法由實 施例2之聚碳酸酯所製得的厚2 mm芳香族聚碳酸酯片上 ,以1 0 0 °C乾燥6 0分鐘後,可得印刷油墨面無轉移不 良之良好印刷。 實施例7 混合1,1 -雙(4 一羥苯基)環己烷及光氣終一般 表面聚縮合反應而得的聚碳酸酯(此粘度0 . 8 9 5, Tgl75°C) 30 單位、染料 Plast Red 83 70 (有本化 經濟部智慧財產局員工消費合作社印製 學工業製)1 5單位及溶劑二噁烷1 3 0單位,得印刷用 油墨。將經該浊墨印刷之由實施例4之聚碳酸酯所製得的 片材(厚0 · 2mm)裝設於射出成型模具內,再使用聚 碳酸酯樹脂顆粒(班賴特1 一 1 2 2 5,帝入化成(股) 製)以3 1 0 °C之成型溫度進行嵌入成型。嵌入成型後成 型品印刷部圖型並無滲出或模糊等異常現象,可得其良好 印刷部外觀之嵌入成型品。 實施例8 利用泄式雙軸擠押機(神戶製鋼製K T X - 4 6 )以 汽缸溫度2 4 0 °C對實施例2之聚碳酸酯9 〇重量單位及 帝人化成製班賴特L-1 2 5 0 1 0重量單位脫揮及熔 -45- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐〉 1227247 A7 B7 五、發明説明(43) _ Μ Μ ’ ί# «I粒。使用該顆粒同實施例4製作片材。該片 材物性如表4所示。 實施例9 Μ T歹!J力法製造有關發光微細粒子之聚碳酸酯。將上 述精製B PA 1 3 7重量單位及精製D P C 1 3 5重量單 位之原料、雙酚Α二鈉鹽4. lx 1 0-5重量單位之聚合 觸媒及四甲基銨氫氧化物5_ 5χ 1 〇-3重量單位放入備 有攪拌裝置、精飽塔及減壓裝置之反應槽中,氮氣下以 1 8 0 °C熔融。 以4 0 r pm回轉速度攪拌下,將反應槽內減壓至 13 . 33kPa (l〇〇mmHg),餾去所生成之苯 酣的同時反應2 0分鐘,其後升溫至2 〇 〇°C,再緩緩減 壓’餾去苯酚的同時於4 . OkPa (30mmHg)下 反應2 0分鐘。 接著緩緩升溫,2 2 0 t下反應2 0分鐘。此時粘度 平均分子量爲3 ’ 2 0 〇,T c爲,1 8 0 °C。以反應混合 物溫度不爲T c以下方式利用聚合槽加熱套管送液至升溫 爲2 4 0 °C之第二聚合槽後反應2 〇分鐘。此時粘度平均 分子量爲4 ’ 800,Tc爲233 °C。20分鐘內將反 應混合物溫度以不超出設定溫度之方式急速升溫反應至 250 °C,此時粘度平均分子量7,〇〇〇,TC爲 2 4 5°C。2 5 0 °C下以3 0 r pm回轉速度攪拌時緩緩 減壓’分別於2,666kPa (20mmHg)下反應 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公羡) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -46- 1227247 A7 B7 五、發明説明(44) 10分鐘,1·333kPa (lOmmHg)下反應5 (請先閲讀背面之注意事項再填寫本頁) 分鐘,當粘度平均分子量達8 ’ 〇〇〇時,以反應裝置內 剪斷發熱部溫度不超過3 3 0 °C方式將回轉速度改爲2 0 rpm’ 最後於 260C/66 .7Pa (0 · 5 mmHg) 下反應至粘度平均分子量爲1 5,300。 加入月桂基苯磺酸四丁基鱗鹽3 · 6χ 1 0— 4重量單 位,260 °C/66 . 7Pa (〇 · 5mmHg)下攪拌 1 0分鐘。結果粘度平均分子量爲1 5,3 Ο Ο,苯酚性 末端基濃度85 (eq/ton-PC)、苯氧末端基濃 度154(eQ/ton - PC),熔融粘度安定性0% 比較例57 B V. Description of the invention (40) (Please read the precautions on the back before filling in this page) mm / sec, maintaining the pressure 3,432kPa (35 & Miya / (: 1112), the diameter is 12〇111111, thick 0.6111111 DVD disc substrate molding. In order to test the reliability of the disc under severe temperature and humidity conditions for a long time, the aromatic polycarbonate disc substrate was placed at a temperature of 80 ° C and a relative humidity of 85% at 1,0 0 At 0 hours, the substrates were evaluated by the following measurements. Respective deformation points (for disc substrates: observe 25 disc substrates after molding with a polarizing microscope, calculate the number of refractive index abnormal points, and then calculate the average 値), white The number of points (using a polarizing microscope to observe 25 disc substrates after the temperature and humidity deterioration test, and calculating the number of white points generated above 20 // m, and then calculating the average 値) are shown in Table 3. Table 3 Polycarbonate Type Content of fine crystalline particles (units / kg) Deformation points (units) Number of white spots generated Example 3 PC-1 0 0.3 0.3 Comparative Example 3 PC-2 200 8.9 2.5 Printed by the Consumer Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs Example 4 and Comparative Example 4 The aromatic compounds of Example 2 and Comparative Example 2 After the carbonate is melted, it is quantitatively supplied by a gear pump and sent to the T-die of the molding machine. Trinonylphenylphosphite 0.03% by weight is added in front of the gear pump, and the mirror surface cooling roller and the mirror surface roller are used. The shaft is clamped into a single-sided contact method, and melt-extruded into a thickness of 2 -43- This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) 1227247 B7 5. Description of the invention (41) mm or 0 · 2 mm , 800mm wide sheet. According to j I s (Please read the precautions on the back before filling in this page) K6 7 3 5 Determine the number of deformation points of 2mm thick specimens by 2 (10 polarized microscope observations obtained 2mm thick, 50cmx50cm polycarbonate sheet, calculate the number of refractive index abnormal points, and then calculate the average 値) and breaking strength, elongation, the results are shown in Table 4. Table 4 Types of polycarbonate Content of fine crystalline particles (pcs / kg) Deformation points (pcs) Break elongation (%) Break strength (MPa) Example 4 PC-4 0 0.3 150 130 Comparative example 4 PC-4 203 5 48 117 Implementation Example 8 PC-3 22 0.8 140 130 Example 5 Intellectual Property Bureau, Ministry of Economic Affairs, Employee Consumer Cooperatives A hardening type plastic adhesive [(Alu) BENEFIXPC] was coated on one side of an aromatic polycarbonate sheet (thickness 2 mm) prepared from the polycarbonate of Example 2, and the sheet was squeezed without bubbles Laminate one side of the material at the same time, and then use a metal halide type light-hardening device with visible light to illuminate the light of 5,000 m J / cm2, and then follow the JISK-6 8 5 2 (compressive shear of the adhesive) Test method for breaking bond strength) The bonding strength of the obtained laminate was measured. As a result, the subsequent strength was 10.4 MPa (106 kg / cm2). -44-This paper size applies Chinese National Standard (CNS) M specification (210X 297 mm) 1227247 A7 _B7_ V. Description of the invention (42) Example 6 (Please read the precautions on the back before filling this page) The printer uses ink [Nazda 7 0-9 1 3 2: color 1 3 6 D smoke] and solvent [isophorone / cyclohexane / isobutanol = 4 0/4 0/2 0 (wt% )] Homogeneous mixture printing method A 2 mm thick aromatic polycarbonate sheet prepared from the polycarbonate of Example 2 was dried at 100 ° C for 60 minutes, and there was no poor transfer on the printing ink surface. Good print. Example 7 Polycarbonate obtained by mixing 1,1-bis (4-hydroxyphenyl) cyclohexane and phosgene for general surface polycondensation reaction (this viscosity is 0.895, Tgl75 ° C) 30 units, The dye Plast Red 83 70 (with the Intellectual Property Bureau of the Ministry of Economic Affairs and the Ministry of Economics and Labor Cooperative Cooperative Printing Industry Industrial Printing) 15 units and solvent dioxane 130 units, to obtain printing inks. The sheet (thickness: 0.2 mm) produced by the polycarbonate of Example 4 printed by this turbid ink was set in an injection molding mold, and polycarbonate resin pellets (Bright 1-12) were used. 25. Emperor Chemical Co., Ltd.) performs insert molding at a molding temperature of 3 10 ° C. The pattern of the printed part of the molded product after insert molding is free from abnormal phenomena such as bleeding or blurring, and an embedded molded product having a good appearance of the printed part can be obtained. Example 8 Using a discharge-type biaxial extruder (Kobe Steel KTX-4 6) at a cylinder temperature of 2 40 ° C, the polycarbonate 90 weight unit of Example 2 and Teijin Kaban Wright L-1 were produced. 2 5 0 1 0 Weight unit devolatilization and melting -45- This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) 1227247 A7 B7 V. Description of the invention (43) _ Μ Μ 'ί # «I grain . Using the particles, a sheet was prepared in the same manner as in Example 4. The physical properties of the sheet are shown in Table 4. Example 9 Manufacture of polycarbonate with light-emitting fine particles by MEMS method. The above-mentioned purified B PA 1 3 7 Weight unit and refined DPC 1 3 5 weight units of raw materials, bisphenol A disodium salt 4. lx 1 0-5 weight units of polymer catalyst and tetramethylammonium hydroxide 5_ 5χ 1 〇-3 weight units put In a reaction tank equipped with a stirring device, a fine-saturation tower, and a decompression device, the nitrogen was melted at 180 ° C under nitrogen. With stirring at a speed of 40 r pm, the pressure in the reaction tank was reduced to 13.33 kPa (l〇 〇mmHg), reacted for 20 minutes while distilling off the generated phenylhydrazone, and then raised the temperature to 2000 ° C, and then gradually reduced the pressure to distill off the phenol. It was reacted at 4. OkPa (30mmHg) for 20 minutes. Then the temperature was gradually increased, and the reaction was carried out at 220 t for 20 minutes. At this time, the average molecular weight of the viscosity was 3 ′ 2 0 0, T c was 1 180 ° C. Use the polymerization tank heating sleeve to send liquid to the second polymerization tank with a temperature rise of 240 ° C in a manner such that the temperature of the reaction mixture is not T c and react for 20 minutes. At this time, the average molecular weight of the viscosity is 4 '800, and Tc is 233 ° C. Within 20 minutes, the temperature of the reaction mixture was rapidly increased to 250 ° C so as not to exceed the set temperature. At this time, the average molecular weight of the viscosity was 7,000, and the TC was 2 45 ° C. 25 0 ° C Slowly reduce the pressure while stirring at a rotation speed of 30 r pm 'at 2,666kPa (20mmHg) respectively. The paper size is applicable to the Chinese National Standard (CNS) A4 size (210 X 297). (Please read the back Please fill in this page before ordering) Order printed by the Intellectual Property Bureau of the Ministry of Economy ’s Consumer Cooperatives -46- 1227247 A7 B7 V. Description of the invention (44) 10 minutes, reaction at 1.333kPa (lOmmHg) 5 Please fill in this page again) minutes, when the viscosity average molecular weight reaches 8 ′ 〇〇〇 Change the rotation speed to 20 rpm by cutting the temperature of the heating part in the reaction device to not more than 3 30 ° C. Finally, the reaction was performed at 260C / 66.7Pa (0 · 5 mmHg) to an average molecular weight of 1,300. . Tetrabutyl laurylbenzenesulfonic acid scale salt 3. 6 × 10 0-4 weight units were added, and stirred at 260 ° C / 66. 7 Pa (0.5 mmHg) for 10 minutes. As a result, the average molecular weight of the viscosity was 15, 3, 0, phenolic terminal group concentration 85 (eq / ton-PC), phenoxy terminal group concentration 154 (eQ / ton-PC), and melt viscosity stability was 0%. Comparative Example 5

以下列方法製造芳香族聚碳酸酯,將精製B P A 1 3 5重量單位及精製DPC 1 3 5重量單位之原料,雙 酚A二鈉鹽4 · lx 1 0-5重量單位之聚合觸媒及四甲基 銨氫氧化物5 , 5x 1 0—3重量單位放入備有攪拌裝置, 經濟部智慧財產局員工消費合作社印製 精餾塔及減壓裝置之反應槽中,氮氣下以1 8 0 °C熔融。 以4 0 r p m回轉速度攪拌下,將反應槽內減壓至 13 . 3kPa (lOOmmHg),館去所生成之苯酣 的同時反應2 0分鐘。其後升溫至2 0 0°C並緩緩減壓, 餾去苯酚的同時於4·OkPa (30mmHg)下反應 2 0分鐘。 接著緩緩升溫,分別於2 2 0 °C,2 4 0 °C,2 6 0 -47- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1227247 A7 _____B7_ 五、發明説明(45) (請先閱讀背面之注意事項再填寫本頁) °(:下各反應20分鐘,且直至270 °C均以40 r pm攪 拌速度攪拌,再緩緩減壓,分別於2·666kPa ( 20mmHg)下反應1〇分鐘,1.333kPa ( lOmmHg)下反應5分鐘後減壓至66 · 7kPa ( 0.5mmHg)。該減壓度下既使聚合反應裝置內部會 升溫之攪拌翼、反應槽及剪斷部之溫度達3 5 0 °C,且由 回轉動力與粘度平均分子量之關係而求取的粘度平均分子 量達1 0,0 0 0仍持續以4 0 r p m攪拌速度攪拌,最 後於減壓度 270。(:/66 . 7kPa (〇 · 5mmHg )下反應至粘度平均分子量爲15,300。 加入月桂基苯磺酸四丁基鱗鹽3 . 6x 1 〇—4重量單 位,270°C/6 6 · 7kPa (0 . 5mmHg)下攪 拌1 0分鐘。結果所得聚碳酸酯之粘度平均分子量爲1 5 300,苯酣性末端基濃度爲86 (eq/t on — PC ),苯氧末端基濃度爲153 (eQ/ton-pc), 熔融粘度安定性0 %。 經濟部智慧財產局員工消費合作社印製 實施例1 0 將實施例8中2 6 0 °C之回轉速度改爲2 0 I· P m時 ,加入吉巴斯(股)製IRGAN〇xHP2215/FF : 〇 . 〇 3重 量單位(2 0 0 p p m ),攪拌下緩緩減壓,最後於 260 °C/66 . 7Pa (〇 · 5mmHg)下反應主粘 度平均分子量爲15,300。 加入月桂基苯磺酸四丁基鱗鹽3 . 6x 1 〇 — 4重量單 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ 一 ~ 1227247 A7 B7 五、發明説明(46) 位,260 °C/66 _ 7Pa (〇 · 5mmHg)下攪拌 1 0分鐘。結果粘度平均分子量爲1 5,3 0 0、苯酚性 末端基濃度爲8 5 ( e q/ t ο η - P C)、苯氧末端基 濃度爲154(eq/ton-PC),熔融粘度安定化 性0 % 〇 實施例1 1、1 2及比較例6 分別使實施例9、1 0及比較例5繼續聚合至粘度平 均分子量爲22,5 0 0後,加入末端封止劑2 -甲氧基 羰苯基苯基碳酸酯(SAM) 2 · 1重量單位,265 °C /133·3Pa (mmHg)下攪拌1〇分鐘,再加入 熔融粘度安定化劑月桂基苯磺酸四丁基鱗鹽6.9χ 10 一 4 重量單位,260 °C/66 · 7Pa (0· 5 mmH g )下攪拌1 〇分鐘。結果得粘度平均分子量爲 1 5,3 0 0,苯酚性末端基濃度各有爲3 0 ( eq/ton-PC )及 29 (eq/ton — PC)及 31 (eq/ton 一 PC)、苯氧末端基濃度各自爲120 (ecj/t on —PC)及 121 (eq/ton — PC)及 119 ( eq/ton-PC),熔融粘度安定化性〇%之芳香族 聚碳酸酯。 測定實施例9至1 2所得芳香族聚碳酸酯之微細結晶 性粒子的X線折射圖,結果如圖1所示,折射角(2 Θ ) 於1 7 · 1 8 0 °出現主峰。 實施例9至1 2、比較例5及6之製造法所製得的芳 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 線赢 經濟部智慧財產局員工消費合作社印製 49- 1227247 五、發明説明(47) A7 B7 香族聚碳酸酯物性如表5所示 維濟部智慧財產局員工消費合作社印製Aromatic polycarbonate is produced by the following methods: raw materials of refined BPA 1 35 weight units and refined DPC 1 35 weight units, bisphenol A disodium salt 4. lx 1 0-5 weight units of polymerization catalyst and four Methyl ammonium hydroxide 5, 5 x 1 0-3 weight units are placed in a reaction tank equipped with a stirring device, a printing column and a decompression device printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. ° C melting. With stirring at a rotation speed of 40 r p m, the inside of the reaction tank was depressurized to 13.3 kPa (100 mmHg), and the resulting phenylhydrazone was removed while reacting for 20 minutes. Thereafter, the temperature was raised to 200 ° C. and the pressure was gradually reduced. The phenol was distilled off, and the reaction was carried out at 4 · OkPa (30 mmHg) for 20 minutes. Then slowly increase the temperature, respectively at 220 ° C, 240 ° C, 26 0 -47- This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 1227247 A7 _____B7_ V. Description of the invention ( 45) (Please read the precautions on the back before filling in this page) ° (: The next reaction is 20 minutes, and all are stirred at a stirring speed of 40 r pm until 270 ° C, and then decompressed slowly, at 2.666kPa ( 20mmHg) for 10 minutes, and 1.33kPa (10mmHg) for 5 minutes, and the pressure was reduced to 66 · 7kPa (0.5mmHg) after 5 minutes of reaction. At this reduced pressure, the stirring wings, reaction tanks and shears that would increase the temperature inside the polymerization reactor The temperature of the broken part reaches 3 50 ° C, and the viscosity average molecular weight obtained from the relationship between the turning power and the viscosity average molecular weight reaches 10, 0 0 0, and the stirring is continued at a stirring speed of 40 rpm, and finally at a reduced pressure. 270. (: / 66. 7kPa (0.5mmHg) reaction to a viscosity average molecular weight of 15,300. Add tetrabutyl laurylbenzenesulfonic acid scale salt 3.6 x 1 0-4 weight unit, 270 ° C / 6 Stir at 6.7 kPa (0.5 mmHg) for 10 minutes. As a result, the viscosity average molecular weight of the obtained polycarbonate was 1 5 300, The concentration of phenyl ammonium terminal group is 86 (eq / t on — PC), the concentration of phenoxy terminal group is 153 (eQ / ton-pc), and the stability of melt viscosity is 0%. Example 10 When the rotation speed of 2 60 ° C in Example 8 was changed to 2 I · P m, IRGAN of the company Gibbs (stock) was added. 〇HP2215 / FF: 〇. 〇3 weight unit (2 0 0 ppm), slowly decompressed under stirring, and finally the average molecular weight of the main viscosity at 15,260 ° C / 66. 7Pa (0.5mmHg) was 15,300. Tetrabutylscale salt of laurylbenzenesulfonic acid was added 3.6x 1 〇— 4 weight single paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) ~ 1 ~ 1227247 A7 B7 5. Description of the invention (46), 260 ° C / 66 _ 7Pa (〇 · 5mmHg) Stir for 10 minutes. As a result, the viscosity average molecular weight was 15, 3 0, the concentration of phenolic terminal groups was 8 5 (eq / t ο η-PC), and the concentration of phenoxy terminal groups was 154 (eq / ton-PC). Melt viscosity stability 0% 〇 Example 1 1, 12 and Comparative Example 6 The polymerization of Examples 9, 10 and Comparative Example 5, respectively, was continued until the viscosity average molecular weight was 22,5 0 0 Add terminal blocking agent 2-methoxycarbonylphenylphenyl carbonate (SAM) 2 · 1 weight unit, stir at 265 ° C / 133 · 3Pa (mmHg) for 10 minutes, and then add melt viscosity stabilizer Tetrabutyl laurylbenzenesulfonate scale salt 6.9 × 10-4 weight unit, stirred at 260 ° C / 66 · 7Pa (0.5 mmHg) for 10 minutes. As a result, the viscosity average molecular weight was 15, 3 0, and the phenolic terminal group concentrations were 30 (eq / ton-PC) and 29 (eq / ton-PC) and 31 (eq / ton-PC). Aromatic polycarbonates having oxygen terminal group concentrations of 120 (ecj / t on —PC) and 121 (eq / ton — PC) and 119 (eq / ton-PC), respectively, and having a melt viscosity stability of 0%. The X-ray refraction patterns of the finely crystalline particles of the aromatic polycarbonates obtained in Examples 9 to 12 were measured. As a result, as shown in Fig. 1, the main angle appeared at a refraction angle (2Θ) of 17 · 180 °. Examples 9 to 1 2. The size of the aromatic paper produced by the manufacturing method of Comparative Examples 5 and 6 is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page). Order Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 49-1227247 V. Description of the invention (47) A7 B7 The physical properties of the aromatic polycarbonate are shown in Table 5.

(請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -50 1227247(Please read the precautions on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 (210X297 mm) -50 1227247

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7 B 五、發明説明(4 經濟部智慧財產局員工消費合作社印製 微細結晶性粒子 含量 個/kg ο CN On CN v〇 异 附缺口衝 擊値 ο 寸 r-H g OO o oo ο oo 色相 rn p i H τ—Η S un vn s s S 發光粒子含量 個/kg 沄 r- 萏 r 4 CO vn vo CO CN CO 熔融粘度安定 性 g Ο o 〇 〇 o Ο 苯酣性末端0H 基濃度 ί eq/ton-PC 〇〇 vn oo VO oo CN 粘度平均分子 J^L 里 15300 15300 15300 ! 22500 22500 22500 實驗例 實施例9 實施例10 比較例5 實施例11 實施例12 比較例6 (請先閲讀背面之注意事項再填寫本頁) ,11 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -51 - 1227247 A7 ___ B7 五、發明説明(4δ) 實施例13至19及比較例7至13 (請先閱讀背面之注意事項再填寫本頁) 將三壬基苯基亞磷酸鹽0 . 0 0 3重量%及三甲基磷 酸鹽0 · 0 5重量%加入實施例2之芳香族聚碳酸酯中, 得均勻混合之芳香族聚碳酸酯顆粒。利用轉鼓將該顆粒及 表6、7所示之下列記號所示的各成分均勻混合後,利用 3 Ommp附出口雙軸擠押機(神戶製鋼(股)製ΚΤΧ 一 30)以汽缸溫度 260°C,1 · 33ΚΡ/(1〇 m m H g )之真空度進行脫氣及顆粒化,再以1 2 0 °C使 所得顆粒乾燥5小時後,利用射出成型機(住友重機械工 業(股)製SGI 5 0U型)以汽缸溫度2 70 °C,模具 溫度8 0 °C之條件製作測定用成型片,作爲實施例1 2至 1 8。接著進行下列評估,結果如表6、7所示。又,使 用比較例2之芳香族聚碳酸酯進行相同步驟,作爲比較例7 至1 3。 ①一 1AB S :苯乙烯一 丁二烯一丙烯腈共聚合物; 山達可U T - 6 1 ;三井化學(股)製 經濟部智慧財產局員工消費合作社印製 ①一2AS:苯乙烯一丙烯腈共聚合物;斯泰克一 AS767R27 ;旭化成工業(股)製 ①—3PET ··聚對苯二甲酸乙二醇酯;TR— 85 80;帝人(股)製,固有粘度1· 〇7 ① 一 4PBT ··聚對苯二甲酸丁二乙醇酯;TRB — Η ;帝人(股)製,固有粘度1· 07 ② —1MB S :甲基(甲基)丙烯酸酯—丁二烯一苯 乙烯共聚合物;卡內斯Β - 56 ;鐘淵化學工業(股)製 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 〇 1227247 A7 B7 五、發明説明(5d (請先閲讀背面之注意事項再填寫本頁) ®-2Ε—1 : 丁二烯—烷基丙烯酸酯一烷基甲基丙 烯酸酯共聚合物;帕拉洛EXL - 2 6 0 2 ;吳羽化學工 業(股)製 0 - 3 E - 2 :聚有機矽氧烷成分及聚烷基(甲基) 丙烯酸酯橡膠成分具有相互入網目構造之複合橡膠;美達 普S - 2 0 0 1 ;三菱人造絲(股)製 ③—1 T ;滑石;H S — T 〇 . 8 ;林化成(股)製 ,利用激光折射法測之平均粒徑L = 5 # m,L / D = 8 ③—2G ;玻璃纖維;邱普得ECS — 03 丁 — 5 1 1 ;日本電氣硝子(股)製,尿烷集未處理,纖維徑 1 3 β m ③ —3W:矽灰石;賽卡鐵NN— 4 ;巴工業(股) 製電子顯微鏡觀察所求得的數平均之平均纖維徑D二 1 . 5//m,平均纖維長17/zm、長寬比L/D = 20 ④ WAX-烯烴及馬來酸酐只聚合而得之烯烴系 蠘;泰雅卡- Ρ30 ;三菱化成(股)製(馬來酸酐含量 =1 0 w t % ) 經濟部智慧財產局員工消費合作社印製 (A )彎曲彈性率 依據A S T M D - 7 9 0測定彎曲彈性率。 (B )附缺口衝擊値 依據ASTM D — 256使用厚2_3//m試驗片 ,測定缺口側荷重衝擊下衝擊値。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X29?公釐) -53- 1227247 A7 ______B7 五、發明説明(5ί (c )流動性 於汽缸溫度2 5 0 °C,模具溫度8 0 °c,射出壓力 98 · IMP a下利用阿基米得型螺旋流動(厚2mm, 寬8 m m )測定流動性。 (d )耐藥品性 對A S T M D - 6 3 8所使用之拉伸試驗片附加1 %變形後,浸漬於3 0 °C之艾索機油中3分鐘,再測定拉 伸強度並算出保持率。又,以下列式計算保持率。 保持率(% )=(處理樣品之強度/未處理樣品之強 度)X 1 0 0 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 I適 -尺 I張 -紙 本 準 標 家 國 國 釐 一公 7 9 2 麵 12272477 B V. Description of the invention (4 The content of microcrystalline particles printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs / kg ο CN On CN v〇 Differentially Notched Impact 値 ο Inch rH g OO o oo ο oo Hue rn pi H τ—Η S un vn ss S Content / kg 沄 r- 萏 r 4 CO vn vo CO CN CO Stability of melt viscosity g 〇 o 〇〇o 〇 Benzene terminal 0H group concentration ί eq / ton-PC 〇〇vn oo VO oo CN Viscosity average molecule J ^ L 15300 15300 15300! 22500 22500 22500 Experimental example 9 Example 10 Comparative example 5 Example 11 Example 12 Comparative example 6 (Please read the precautions on the back first (Fill in this page), 11 This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) -51-1227247 A7 ___ B7 V. Description of Invention (4δ) Examples 13 to 19 and Comparative Examples 7 to 13 (Please Read the notes on the back before filling this page) Trionylphenylphosphite 0.03% by weight and trimethyl phosphate 0. 05% by weight are added to the aromatic polycarbonate of Example 2 To obtain uniformly mixed aromatic polycarbonate particles. After the drum and the ingredients shown in the following symbols shown in Tables 6 and 7 are uniformly mixed, a biaxial extruder with an outlet of 3 mm (Kobe Steel Co., Ltd. KKTX-30) is used at a cylinder temperature of 260 °. After degassing and granulating at a vacuum degree of C, 1 · 33KPP / (10mm H g), the obtained granules were dried at 120 ° C for 5 hours, and then injection molding machine (Sumitomo Heavy Industries, Ltd.) was used. SGI 5 0U type) A molded piece for measurement was produced under the conditions of a cylinder temperature of 2 70 ° C and a mold temperature of 80 ° C, as Examples 1 to 18. The following evaluations were performed, and the results are shown in Tables 6 and 7. In addition, the same procedure was performed using the aromatic polycarbonate of Comparative Example 2 as Comparative Examples 7 to 13. ① 1AB S: styrene-butadiene-acrylonitrile copolymer; Sandak UT-6 1 ; Printed by Mitsui Chemicals Co., Ltd. Intellectual Property Bureau, Ministry of Economic Affairs, Employees' Cooperatives ①-2AS: Styrene-acrylonitrile copolymer; Stark-AS767R27; Asahi Kasei Industrial Co., Ltd. 1-3 PET ·· Polyphenylene Ethylene glycol formate; TR—85 80; manufactured by Teijin Co., Ltd., inherent viscosity 1.07 -4PBT ·· Polybutylene terephthalate; TRB — Η; made by Teijin Co., Ltd., inherent viscosity 1.07 ② —1MB S: methyl (meth) acrylate — butadiene monostyrene copolymer Polymer; Carnes B-56; Zhongyuan Chemical Industry Co., Ltd. Paper size applies Chinese National Standard (CNS) A4 (210X297 mm) 〇1227247 A7 B7 V. Description of the invention (5d (Please read the Please fill in this page again for note) ®-2E-1: Butadiene-alkyl acrylate-alkyl methacrylate copolymer; Parallo EXL-2 6 0 2; manufactured by Wu Yu Chemical Industry Co., Ltd. 0-3 E-2: Composite rubber with polyorganosiloxane component and polyalkyl (meth) acrylate rubber component with mesh structure; Mitap S-2 0 0 1; Mitsubishi rayon (strand) ③—1 T; talc; HS—T 0.8; the average particle size measured by laser refraction method L = 5 # m, L / D = 8 ③—2G; glass fiber; Qiu Pude ECS — 03 Ding — 5 1 1; made by Japan Electric Glass Co., Ltd., untreated urethane set, fiber diameter 1 3 β m ③ —3W: Gray stone; Sika iron NN-4; Number average of the average fiber diameter D 2.5 obtained by observation of the electron microscope observation of Ba Industry (stock), average fiber length 17 / zm, aspect ratio L / D = 20 ④ WAX-olefins and maleic anhydride are obtained by polymerization of olefins only; Tayaka-P30; Mitsubishi Chemical Co., Ltd. (maleic anhydride content = 0 wt%) Employee Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs The printed (A) flexural modulus was measured in accordance with ASTMD-790. (B) Impact notch with notch 测定 According to ASTM D — 256, a thickness 2_3 // m test piece was used to measure the impact notch at the notch side under load impact. This paper size is in accordance with Chinese National Standard (CNS) A4 (210X29? Mm) -53- 1227247 A7 ______B7 V. Description of the invention (5ί (c) Fluidity at cylinder temperature 2 50 ° C, mold temperature 8 0 ° c At an injection pressure of 98 · IMP a, the fluidity was measured using an Archimedes spiral flow (2 mm thick and 8 mm wide). (D) Chemical resistance 1% added to the tensile test piece used by ASTMD-6 3 8 After deformation, it was immersed in 30 ° C Aesop engine oil for 3 minutes, then the tensile strength was measured and the retention rate was calculated. The retention rate was calculated by the following formula. Retention rate (%) = (Strength of the treated sample / untreated Intensity of the sample) X 1 0 0 (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy 2 sides 1227247

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7 B 五、發明説明(52) 經濟部智慧財產局員工消費合作社印製 比較例10 PC-4 g 1 〇 〇 r-H 1 1 1 3,314 Ό [ I實施例16 PC-3 § 1 〇 s 1—( Ό I 1 1 3,322 CO ss ! |比較例9 PC-4 § 〇 1 1 Ο r-H 1 I r—Η r- o ON CN 〇\ cs 實施例15 PC-3 § 〇 1 1 Ο r i 1 1 vn f—Η 2,925 ON CN CN vn 比較例8 PC-4 § 〇 1 1 Ο < < 1 v〇 1 r-H ! " i r-H CN cn oo VO 1 實施例14 PC-3 § 〇 1 1 Ο r-H 1 vn 1 \ 11 < 3,234 oo CN CN 比較例7 PC-4 § 〇 1 1 Ο ο r-H 1 1 1 3,445 VO vn 實施例3 PC-3 g 〇 1 1 Ο Ο ι .......i 1 1 1 3,465 CO CO vo 聚碳酸酯種類 重量% 重量% 重量% i重量% 重量單位 I . 1重量單位 重量單位 重量單位 重量單位 MPa cm ε i 聚碳酸酯 ABS MBS 合計 α Η WAX 彎曲彈性率 流動性 附缺口衝擊 値 m a 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 -55 1227247 A77 B V. Description of the invention (52) Comparative example printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 10 PC-4 g 1 〇〇rH 1 1 1 3,314 Ό [I Example 16 PC-3 § 1 〇s 1— ( Ό I 1 1 3,322 CO ss! | Comparative Example 9 PC-4 § 〇1 1 Ο rH 1 I r—Η r- o ON CN 〇 \ cs Example 15 PC-3 § 〇1 1 〇 ri 1 1 vn f --Η 2,925 ON CN CN vn Comparative Example 8 PC-4 § 〇1 1 〇 < < 1 v〇1 rH! &Quot; i rH CN cn oo VO 1 Example 14 PC-3 § 〇1 1 〇 rH 1 vn 1 \ 11 < 3,234 oo CN CN Comparative Example 7 PC-4 § 〇1 1 〇 ο rH 1 1 1 3,445 VO vn Example 3 PC-3 g 〇1 1 〇 Ο ι ....... i 1 1 1 3,465 CO CO vo Polycarbonate Type Weight% Weight% Weight% i Weight% Weight Unit I. 1 Weight Unit Weight Unit Weight Unit Weight Unit MPa cm ε i Polycarbonate ABS MBS Total α Η WAX Flexural Elasticity Flow Impact with notched impact 値 ma This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page) Order -55 1227247 A7

B 五、發明説明(53 m SS0 81荽键« 11匡鎰丑 5S0 寸έ sd 寸0d ΓηόΟΗ 寸0d sd οε 0£ 4 0/.B. Description of the invention (53 m SS0 81 荽 key «11 Marina ugly 5S0 inch sd inch 0d ΓηόΟΗ inch 0d sd οε 0 £ 4 0 /.

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Claims (1)

22 β 4 L πϊ^#ί^•i,:n, 7:,;’ ABC 8 D 六、申請蓴利範圍 第90 1 1 25 1 3號專利申請案 中文申請專利範圍修正本 民國92年10月22 日修正 1 . 一種芳香族聚碳酸酯,其特徵爲, (a )主要重覆單位如下列式(1 )所示22 β 4 L πϊ ^ # ί ^ • i,: n, 7:,; 'ABC 8 D VI. Application for Patent Scope No. 90 1 1 25 1 3 Chinese Patent Application for Patent Scope Amendment 10 Amendment on March 22 1. An aromatic polycarbonate characterized in that (a) the main repeating unit is as shown in the following formula (1) (R1)n (R2)m (請先閲讀背面之注意事項再填寫本頁) (式中,R1及R2各自獨立爲鹵原子、碳數1至20之烷 基、碳數1至2 0之烷氧基、碳數6至2 0之環烷基、碳 數6至2 0之芳基、碳數7至2 0之芳烷基、碳數6至 2 0之環烷氧基或碳數6至2 0之芳氧基;m及η各自獨 立爲0至4之數;X爲亞丙基); (b )於存在酯交換觸媒下,使芳香族二羥基化合物 及碳酸二酯熔融聚縮合而製得; (c )熔融粘度安定化性爲0 · 5 %以下; (d)粘度平均分子量爲10,000至 1〇0 ,〇〇0 ; (e )末端基係由芳氧基(A )及苯酚性〇Η基(B )所形成,且兩者莫耳比(A) / ( Β )爲9 5/5至 4 0 / 6 0 ; (ί )製成二氯甲烷熔液時,公稱孔徑3 // m濾器所 捕集且具X線折射圖型之微細結晶性粒子含量爲5 0個/ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ,ιτ 經濟部智慧財產局員工消費合作社印製 I227247(R1) n (R2) m (Please read the notes on the back before filling this page) (In the formula, R1 and R2 are each independently a halogen atom, an alkyl group with 1 to 20 carbon atoms, and an alkyl group with 1 to 20 carbon atoms. Alkoxy, cycloalkyl having 6 to 20 carbons, aryl having 6 to 20 carbons, aralkyl having 7 to 20 carbons, cycloalkoxy or carbon having 6 to 20 carbons 6 to 20 aryloxy groups; m and η are each independently a number from 0 to 4; X is a propylene group); (b) the aromatic dihydroxy compound and the carbonic acid diester are melted in the presence of a transesterification catalyst; Prepared by polycondensation; (c) melt viscosity stability is 0.5% or less; (d) viscosity average molecular weight is 10,000 to 10,000, (e) terminal group is aryloxy group (A) and phenolic oxalyl group (B), and the molar ratio (A) / (Β) of the two is 9 5/5 to 4 0/60; (ί) is made into a dichloromethane melt When the nominal pore size is 3 // m, the content of fine crystalline particles captured by the filter with X-ray refraction pattern is 50 / This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm), ιτ Economy Printed by the Ministry of Intellectual Property Bureau's Consumer Cooperatives I227247 '申請專利範圍 k g聚合物以下。 2 ·如申請專利範團第1項之芳香族聚碳酸酯,其中 (g)製成二氯甲烷溶液時,公稱孔徑i 〇 v m濾器所 捕集且波長3 8 Q n m紫外線照射下發光之長徑丄〇 〇 以下粒子含星爲1 〇 〇個/k g聚合物以下。 3 .如申請專利範圍第1項之芳香族聚碳酸酯,其中 式(1 )所示主要重覆單位至少爲全部重覆單位之8 5 莫耳%。 4 .如申請專利範圍第丄項之芳香族聚碳酸酯,其中 ’末贿基之方氧基爲苯氧基。 5 .如申請專利範圍第1項之芳香族聚碳酸酯,其中 ,微細結晶性粒子之X線折射圖型中,折射角(2 0 ) 17·2°±0·3°出現主峰。 6 . —種芳香族聚碳酸酯組成物,其爲含有如申請專 利範圍第1項之芳香族聚碳酸酯丨〇 〇重量單位及不同於 申請專利範圍第i項之芳香族聚碳酸酯的熱可塑性樹脂 1 0至6 7重量單位。 IT (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(2】0X297公釐)'Application for patents below k g polymer. 2. The aromatic polycarbonate according to item 1 of the patent application group, in which (g) is made into a dichloromethane solution, the length of the light emitted by the nominal pore size i 0vm filter and the wavelength of 3 8 Q nm ultraviolet light is irradiated Particles with a diameter of less than 1000 are less than 100 particles / kg polymer. 3. The aromatic polycarbonate according to item 1 of the scope of patent application, wherein the main repeating unit represented by formula (1) is at least 85 mol% of the total repeating units. 4. The aromatic polycarbonate according to item (1) of the patent application, wherein the aryl group of the terminal group is a phenoxy group. 5. The aromatic polycarbonate according to item 1 of the scope of patent application, wherein, in the X-ray refraction pattern of the fine crystalline particles, a main peak appears at a refraction angle (2 0) of 17 · 2 ° ± 0 · 3 °. 6. An aromatic polycarbonate composition comprising a weight unit of aromatic polycarbonate such as item 1 in the scope of the patent application and a heat different from the aromatic polycarbonate in item i of the scope of the patent application Plastic resin 10 to 67 weight units. IT (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper size applies Chinese National Standard (CNS) A4 specification (2) 0X297 mm
TW090112513A 2000-05-25 2001-05-24 Aromatic polycarbonate, composition comprising the same and moldings TWI227247B (en)

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