1225975 f'麵… η ,明麵驗明:翻臟之技麵域、先雛術、內容、實施方式及闘·:) 發明所屬之技術領域 、 本發明係關於一種液體冷凝回收設備,特別是增進 剝離液回收系統中之剝離液濃度均勻度之方法與裝置。 二、先前技術 在半導體或平面顯示器基板製作過程中,需要利用 光阻劑以及顯影、蝕刻等製程來在矽基板上形成特定之 電路圖形,而在此之後則需利用剝離液(stdpper)將多餘 之光阻劑脫除。 一般製程機台使用後之剝離液,大部分經由回收液 (例如回收液之組成:ΜΕΑ:19·3%; BDG:77%; PR:3%; Η2〇··0·7%)收集管路排至剝離液緩衝槽(stripper buffer tank) ’另一少部分則經由排氣系統抽至剝離液冷凝器 (stripper condenser)冷凝收集(冷凝液之組成MEA:50%; BDG:23%;H20:27%)後,再導入剝離液緩衝槽。回收液 與冷凝液在剝離液緩衝槽中混合進入回收系統後,在進 行去除其中之不純物並調合成製程所需要之濃度成分, 供回製程機台再利用。 由於剝離液回收系統之中設置有廢液排放裝置,可 將回收系統分離出的不能回收再使用廢液,排放至廢水 處理系統。其設計係以以往回收系統進料成份中不純物 的濃度比例,手動設定回收系統的廢液排放量,使回收 系統製作出之回收液,可符合製程要求之規格。如回收 系統中廢液設定的排放量相對於回收系統進料成份中不 1225975 純物濃度過小時(亦即回收系統進料成份中不純物之濃 度祖對過大之狀況),回收系統製作出之回收液會超出 製程要求的品質規範,而無法達成再利用的目的;此時 須將回收系統排放廢液之排放量加大,用以將回收系統 進料成份中的不純物完全排除,以確保回收系統製作出 之回收液能被再使用於製程機台處。因此,如回收系統 進料成份中不純物濃度無法控制於穩定的情況下,回收 系統廢液設定排放量須以進料成份中不純物的可能最高 濃度值為設定基準’將相對需排放掉許多原可供回製程 機台再使用之化學物質,造成回收率下降,形成資源之 浪費。 因此,需要一種回收剝離液之冷凝液並暫時儲存, 使得回收系統的進料成份穩定且其製作出的剝離液規格 月b符合製程機台需求’同時又能控制流量之方法。 三、發明内容 本發明之主要目的係在提供一種剝離液冷凝回收設 備,俾能提高製程機台使用過剝離液之回收率,減少回 收剝離液之浪費,提高回收剝離液之濃度均句度,並維 持回收剝離液之濃度恆定。 本發明之另一目的係在提供一種剝離液冷凝回收之 方法’俾能提高製程機台使用過剝離液之回收率,減少 回收剝離液之浪費,提高回收剝離液之濃度均勻度,並 維持回收剝離液之濃度恆定。 1225975 為達成上述目的,本發明之一種剝離液冷凝回收之 設備,主要包括:一剝離液冷凝器;一第一緩衝槽;一 第二緩衝槽,其中該第二緩衝槽係以一第一管路連接至 該剝離液冷凝器,並以一第二管路連接至該第一緩衝 槽,一廢水處理裝置,該廢水處理裝置係以一第三管路 連接至該第一管路;一回收利用裝置,該回收利用裝置 係以一第四管路連接至該第一緩衝槽;一第一幫浦,該 第一幫浦係位於該第一管路上;一第二幫浦,該第二幫 浦係位於該第二管路上;一濃度偵測裝置,該濃度偵測 裝置係位於剝離液冷凝器之中;一流量計,該流量計係 位於該第二管路上;至少一液高感測器,該液高感測器 係位於該第二緩衝槽中;以及一控制裝置,其中該控制 裝置分別電連接至該濃度偵測裝置、該流量計以及該液 高感測器以接收其所偵測之訊號,該控制裝置並同時電 連接至該第一幫浦以及該第二幫浦以傳遞開、關訊號至 該二幫浦。 為達成本發明之另一目的,本發明之一種增進剝離 液之濃度均勻度之方法,主要包括以下步驟:(A)提供一 種剝離液冷凝回收之設備,主要包括一剝離液冷凝器; 一第一緩衝槽;一第二緩衝槽,其中該第二緩衝槽係以 一第一管路連接至該剝離液冷凝器,並以一第二管路連 接至該第一緩衝槽;一廢水處理裝置,該廢水處理裝置 係以一第三管路連接至該第一管路;一回收利用裝置, 該回收利用裝置係以一第四管路連接至該第一緩衝槽; 一第一幫浦,該第一幫浦係位於該第一管路上·,一第二 1225975 L ; 一濃度偵測裝 I器之中;一流量 少一液高感測器, 以及一控制裝 幫浦,该第二幫浦係位於該第二管路上,· 置,该濃度偵測裝置係位於剝離液冷凝器 計,該流量計係位於該第二管路上;至少-該液高感測器係位於該第二緩衝槽中;以 置,其中該控制裝置分別電連接至該濃度偵測裝置、該 流量計以及該液高感測器以接收其所偵測之訊號,該控 制裝置並同時電連接至該第一幫浦以及該第二幫浦以1225975 f 'surface ... η, bright surface identification: technical field, protozoan, content, implementation and 闘 · :) of the invention, the invention belongs to the technical field of the invention, the invention relates to a liquid condensation recovery device, especially Method and device for improving uniformity of stripping liquid concentration in stripping liquid recovery system. 2. Prior technology In the process of manufacturing semiconductor or flat display substrates, it is necessary to use photoresist and development, etching and other processes to form specific circuit patterns on the silicon substrate. After that, the use of a stripping solution (stdpper) will be necessary to eliminate the excess. Remove the photoresist. Most of the peeling liquid after the use of general process equipment passes through the recovery liquid (for example, the composition of the recovery liquid: MEA: 19.3%; BDG: 77%; PR: 3%; Η2 ·· 0 · 7%) collection tube Drain to the stripper buffer tank. 'The other part is pumped to the stripper condenser via the exhaust system and condensed and collected (condensate composition MEA: 50%; BDG: 23%; H20 : 27%), and then introduced into the stripper buffer tank. After the recovered liquid and the condensate are mixed in the stripping solution buffer tank and entered into the recovery system, the impurities are removed and the concentration components required for the manufacturing process are adjusted and returned to the processing machine for reuse. The waste liquid discharge device is installed in the stripping liquid recovery system, and the waste liquid that cannot be recovered and reused separated by the recovery system can be discharged to the waste water treatment system. Its design is based on the concentration ratio of impurities in the feed components of the previous recovery system, manually setting the waste liquid discharge of the recovery system, so that the recovery liquid produced by the recovery system can meet the specifications required by the manufacturing process. If the discharge volume of the waste liquid in the recovery system is set to be too small compared to the concentration of the pure material in the feed system of the recovery system (that is, the concentration of the impurities in the feed system is too high), the recovery produced by the recovery system The liquid will exceed the quality specifications required by the process, and the purpose of reuse cannot be achieved; at this time, the discharge volume of the waste liquid discharged from the recovery system must be increased to completely eliminate the impurities in the feed composition of the recovery system to ensure the recovery system The recovered liquid can be reused at the process machine. Therefore, if the concentration of impurities in the feed ingredients of the recovery system cannot be controlled to be stable, the set discharge amount of the waste liquid in the recovery system must be based on the highest possible concentration value of impurities in the feed ingredients. Chemical substances used for reuse in the process machine will cause a decrease in recovery rate and waste of resources. Therefore, there is a need for a method of recovering the condensate of the stripping solution and temporarily storing it, so that the feed composition of the recovery system is stable and the specifications of the stripping solution produced by it meet the requirements of the process machine 'while controlling the flow rate. 3. Summary of the Invention The main purpose of the present invention is to provide a stripping liquid condensation recovery device, which can improve the recovery rate of the stripping liquid used in the process machine, reduce the waste of the stripping liquid, and increase the uniformity of the concentration of the stripping liquid. The concentration of the recovered stripping solution was kept constant. Another object of the present invention is to provide a method for condensing and recovering the stripping liquid, which can improve the recovery rate of the stripping liquid used in the process machine, reduce the waste of the stripping liquid, improve the concentration uniformity of the stripping liquid, and maintain the recovery. The concentration of the stripping solution is constant. In order to achieve the above object, a stripping liquid condensation recovery device of the present invention mainly includes: a stripping liquid condenser; a first buffer tank; a second buffer tank, wherein the second buffer tank is a first tube It is connected to the stripping liquid condenser, and connected to the first buffer tank by a second pipeline, a wastewater treatment device, and the wastewater treatment device is connected to the first pipeline by a third pipeline; a recovery Utilizing the device, the recycling device is connected to the first buffer tank with a fourth pipeline; a first pump, the first pump is located on the first pipeline; a second pump, the second The pump system is located on the second pipeline; a concentration detection device is located in the stripping liquid condenser; a flow meter is located on the second pipeline; at least one liquid height sensor The liquid height sensor is located in the second buffer tank; and a control device, wherein the control device is electrically connected to the concentration detection device, the flow meter, and the liquid height sensor to receive the liquid height sensor. Detected signal, the control Means and simultaneously electrically connected to the first pump and the second pump to deliver opening and closing signal to the two pump. In order to achieve another object of the present invention, a method for improving the uniformity of the stripping liquid concentration of the present invention mainly includes the following steps: (A) providing a stripping liquid condensation recovery device, mainly including a stripping liquid condenser; A buffer tank; a second buffer tank, wherein the second buffer tank is connected to the stripping liquid condenser by a first pipeline and connected to the first buffer tank by a second pipeline; a wastewater treatment device The wastewater treatment device is connected to the first pipeline by a third pipeline; a recycling device is connected to the first buffer tank by a fourth pipeline; a first pump, The first pump system is located on the first pipeline, a second 1225975 L; a concentration detection device I; a flow rate less liquid level sensor, and a control pump, the second pump The pump system is located on the second pipeline, the concentration detection device is located on the stripper condenser, the flow meter is located on the second pipeline; at least-the liquid height sensor is located on the second pipeline In the buffer tank; Are electrically connected to the concentration detecting device, the meter and its liquid level detection sensor to receive the signal, while the control means is electrically connected to the first pump and the second pump to
一第三閥位 於該第二管路上;(B)自該剝離液冷凝器收集剝離液之冷 凝液,(C)在該冷凝器中設定一剝離液中之水分濃度警報 值,(D)利用該濃度偵測裝置偵測該剝離液之水分濃度, 當該剝離液之水分濃度低於該濃度警報值時,開啟該第 二閥並關閉該第一閥,使該剝離液流入該第二緩衝槽;〆 當该剝離液之水分濃度高於該濃度警報值時,關閉該第 二閥並開啟該第一閥,使該剝離液流入該廢水處理裝 置;(E)該控制裝置依據該第一幫浦之啟動時間以及該第 襄浦所傳送之液體置什鼻付到一流量值,並將該流量 值轉換為該第三閥之開度;以及(F)該第三閥依據該控制 裝置所提供之開度訊號調整流量,使得該第二緩衝槽中 之剝離液流入該第一緩衝槽。 簡言之,由於剝離液冷凝器所收集之冷凝液與製程 機台直接排放之回收液二者内容物中的水分濃度有極大 的不同,為了避免剝離液冷凝器收集之冷凝液導入剝離 液回收系統時,混合瞬間造成進料中水分濃度的不穩定 1225975 而對回收系統運轉產生重大之景㈣,因此在冷凝器以及 剝離液緩衝槽之間加入另一緩衝槽,並同時加入一控制 器’俾可依照不㈤之系統狀況’隨時㈣冷凝器中之剝 離液冷凝液濃度,並隨之調整各閥門之開度、控制流量, 以調節最終排至剝離液緩衝槽之冷凝液濃度。 四、實施方式 為能讓貴審查委員能更瞭解本發明之技術内容,特 舉一較佳具體實施例說明如下。 請先參見圖1,此係本發明第一實施例之裝置配置 圖。在本圖中包括有一剝離液冷凝器u、一第一緩衝槽 12以及一第二緩衝槽13。同時剝離液冷凝器丨丨藉由一第 一官路71連接到第二緩衝槽13,而第二緩衝槽13則藉由 一第二管路72連接至第一緩衝槽12,在第一管路71則另 接出一第三管路73以連接到一廢水處理系統51,而第一 緩衝槽則以一第四管路74連接至一回收再利用系統52。 在冷凝器11中裝設有一濃度偵測器2丨以及一液高感測器 22°在第一管路71接近冷凝器11的位置裝設有一第一幫 浦31,在第三管路上裝設有一第一閥41,在第一管路71 接近第三緩衝槽13處裝設有一第二閥42,第二緩衝槽13 中設置有一液高感測器23,在第二管路上則裝設有一第 二幫浦32、一第三閥43以及一流量計24。其中濃度偵測 器21、液高感測器22,23、流量計24均電連接至一控制器 6 ’以將其所偵測之數據傳送至控制器6做運算。而第一 幫浦31以及第二幫浦32亦電連接至該控制器6,以接收控 1225975 制器6之開、關訊號。第一閥41、第二閥42以及嘩三閥43 也都電連接至控制器6,以接收控制器6之開、關甚至是 閥開度值(閥開放程度)訊號。在冷凝器1 1之液高感測 器22之中設定有一高液位(H)以及一低液位(L);而 在第二緩衝槽13中之液高感測器23中則設定有一高液位 (H)、一中液位(M)以及一低液位(l)。 接著請參見圖2 ,此係本發明第一實施例中之方法步 驟流程圖。首先提供一如圖丨所示之剝離液冷凝回收之設 備(S201);之後,剝離液冷凝器丨丨開始收集冷凝液 (S202),·此時有二條路徑,主路徑係當冷凝器中之冷凝液 面高於Η液位時(S2G3),則開啟第二閥42、關閉第一闕 41 ’同時開啟第-幫浦31 ’使得冷凝液進人第二緩衝槽 13;而當冷凝H中之冷凝液面低純液位時,則關閉第 -幫浦,不再抽出冷凝液。次路徑則是藉由冷凝器^中 之,度感卿21設定—水濃料戒值,^農度感測器^ 所感測之冷凝液中水分濃度高於該警戒 第二閥42、啟第一 λ 丁、 貝』關 系統(卿 _,使-冷凝液進入廢水排放 ⑴:當冷凝液進入第二緩衝槽13之後’控制器時依據式 流量=體積/時間 (I) 的公式計算出—最佳流量值( /幫浦31自啟動至_ 〃 體積」代表筹 冷凝液體積,而「時間」::代 次啟動至下次啟動之平均作動時間心 1225975 量值換算成第三閥43所需之開度值,並將此開度值轉換 成電氣訊號傳送至第三閥43(S205)。同時,在第二幫浦32 作動的期間,藉由流量計24持續比對所測得之實際值與 计t值以確保貫際流量值之正確性。然而需要注意的 是,若此時第一幫浦之開啟係用以將含水量過高之冷凝 液排放至廢水處理系統51,則此次幫浦開啟時間則不列 入計算。 在第二緩衝槽13中之液高感測器2 3將所偵測到之液 面,度資料傳送至控制器6之後,感測器會依據不同之液 面高度做出不同之動作(32〇6):當冷凝器液面高於Η液位 時,控制器6將會發出訊號關閉第二閥42並開啟第一閥41 (S21G)’使得冷凝液不再進入第二緩衝槽13 ;當冷凝器液 面低於L液位時,控制器6將會發出訊號關閉第二幫浦32 (S212),使得冷凝液不再流出第二緩衝槽13;當液面達到 Μ液位時,㈣將會發詩報,此時必須加大(自動或以 人員手動)第三閥43之流量(S2G7),防止過多的冷凝液累 積在第二緩衝槽中。 當一切正常的時候,冷凝液從冷凝器u經由第 路7m入第二緩衝槽13,接著經由第二管路72流入第一 緩衝槽,最後再經由第四管路74進人时再利用系统52 從上述實施例中可知,本發明所設置之第二緩制 t以緩衝冷凝n所收集之冷凝液,並且利用自動控制 流量系統,在當冷凝液含水量於穩定狀況時,自動調整 流量將冷凝器所收集之冷凝液小量地導人第—緩衝二正 (亦即習知之剝離液缓衝槽)中,使得剝離液回收^統 12 I225975 p料成分能夠保持在^比例,進而達到系統穩定操 作之百的,並且確保回收液之品質,另—方面亦能提高 回收糸統之回收率,減少可利用化學物質之排放量,增 進系統之經濟效率並達成廢物減量之環保訴求。 曰 同時,若冷凝液含水量有突然過高之異常發生時, 亦可利用即時濃度計來監控冷凝器中的水分濃度,將含 水量過高之冷凝液排至廢水處理系統,而不致影響回收 系統之運轉。 θA third valve is located on the second pipeline; (B) collects the condensate of the stripper from the stripper condenser, (C) sets a moisture concentration alarm value in the stripper in the condenser, (D) uses The concentration detection device detects the moisture concentration of the peeling liquid. When the moisture concentration of the peeling liquid is lower than the concentration alarm value, the second valve is opened and the first valve is closed, so that the peeling liquid flows into the second buffer. Tank; when the moisture concentration of the stripping solution is higher than the concentration alarm value, close the second valve and open the first valve to allow the stripping solution to flow into the wastewater treatment device; (E) the control device according to the first The start time of the pump and the liquid delivered by the first Xiangpu to a flow value, and the flow value is converted into the opening degree of the third valve; and (F) the third valve according to the control device The provided opening signal adjusts the flow rate so that the peeling liquid in the second buffer tank flows into the first buffer tank. In short, the moisture concentration in the contents of the condensate collected by the stripper condenser and the recovery liquid directly discharged from the process machine is very different. In order to avoid the condensate collected by the stripper condenser to be introduced into the stripper liquid to recover In the system, the moment of mixing caused the instability of the water concentration in the feed 1225975, which caused a significant impact on the operation of the recovery system. Therefore, another buffer tank was added between the condenser and the stripper buffer tank, and a controller was also added at the same time.俾 The condensate concentration of the stripping liquid in the condenser can be adjusted at any time according to the system conditions, and then the opening degree of each valve and the flow rate are adjusted to adjust the concentration of the condensate finally discharged to the stripping liquid buffer tank. Fourth, implementation mode In order to allow your review committee to better understand the technical content of the present invention, a preferred embodiment is described below. Please refer to FIG. 1, which is a device configuration diagram of the first embodiment of the present invention. In the figure, a stripper condenser u, a first buffer tank 12 and a second buffer tank 13 are included. At the same time, the stripping liquid condenser is connected to the second buffer tank 13 through a first official circuit 71, and the second buffer tank 13 is connected to the first buffer tank 12 through a second pipeline 72. The road 71 is connected to a third pipeline 73 to connect to a wastewater treatment system 51, and the first buffer tank is connected to a recycling system 52 through a fourth pipeline 74. A condenser 11 and a liquid height sensor 22 ° are installed in the condenser 11. A first pump 31 is installed at a position close to the condenser 11 on the first pipe 71, and a third pipe is installed on the third pipe. A first valve 41 is provided, a second valve 42 is installed near the third buffer tank 13 in the first pipeline 71, and a liquid height sensor 23 is installed in the second buffer tank 13; A second pump 32, a third valve 43 and a flow meter 24 are provided. The concentration detector 21, the liquid height sensor 22, 23, and the flow meter 24 are all electrically connected to a controller 6 'to transmit the detected data to the controller 6 for calculation. The first and second pumps 31 and 32 are also electrically connected to the controller 6 to receive the on and off signals of the controller 1225975. The first valve 41, the second valve 42, and the three-way valve 43 are also electrically connected to the controller 6, so as to receive signals of the opening, closing, and even the valve opening degree (valve opening degree) of the controller 6. A high level (H) and a low level (L) are set in the liquid height sensor 22 of the condenser 11; and a liquid level sensor 23 in the second buffer tank 13 is set High liquid level (H), a medium liquid level (M), and a low liquid level (l). Please refer to FIG. 2, which is a flowchart of method steps in the first embodiment of the present invention. First provide a stripping liquid condensation recovery device (S201) as shown in Figure 丨; after that, the stripping liquid condenser 丨 丨 starts to collect condensate (S202). At this time, there are two paths, and the main path is the one in the condenser. When the condensate level is higher than the radon level (S2G3), the second valve 42 is opened and the first 阙 41 is opened. At the same time, the first -pump 31 is opened so that the condensate enters the second buffer tank 13; When the condensate level is low, the first pump is turned off and the condensate is no longer drawn out. The secondary path is set by the condenser ^, the degree of sense 21-water concentration warning value, ^ agricultural degree sensor ^ The concentration of water in the condensate sensed is higher than the alert second valve 42, A λ Ding, Bei ”off the system (Qing _, make-condensate into the wastewater discharge 当: when the condensate enters the second buffer tank 13 'controller according to the formula flow = volume / time (I) is calculated — The best flow value (/ pu 31 from start to _ 〃 volume "represents the volume of condensate, and" time ":: average operating time from the start to the next start 1225975 The value is converted into the third valve 43 The required opening value is converted into an electrical signal and transmitted to the third valve 43 (S205). At the same time, during the operation of the second pump 32, the measured value is continuously compared by the flow meter 24 The actual value and the value of t are used to ensure the correctness of the interflow value. However, it should be noted that if the opening of the first pump at this time is used to discharge the condensate with excessive water content to the wastewater treatment system 51, then The pump opening time is not included in the calculation. The liquid height sensing in the second buffer tank 13 2 3 After the detected liquid level and degree data are transmitted to the controller 6, the sensor will perform different actions according to different liquid level heights (3206): When the condenser liquid level is higher than the liquid level Position, the controller 6 will send a signal to close the second valve 42 and open the first valve 41 (S21G) 'so that the condensate no longer enters the second buffer tank 13; when the condenser liquid level is lower than the L liquid level, the control The device 6 will send a signal to close the second pump 32 (S212), so that the condensate will no longer flow out of the second buffer tank 13; when the liquid level reaches the M level, ㈣ will send a poem, which must be increased at this time ( Automatic or manual operation) The flow of the third valve 43 (S2G7), to prevent excessive condensate from accumulating in the second buffer tank. When everything is normal, the condensate from the condenser u enters the second buffer tank through the 7th channel. 13, then flows into the first buffer tank through the second pipeline 72, and finally uses the system 52 when entering through the fourth pipeline 74. As can be seen from the above embodiment, the second retardation t provided by the present invention buffers condensation n Condensate collected, and using automatic flow control system, when the moisture content of the condensate is stable In the situation, the flow rate is automatically adjusted to introduce the condensate collected by the condenser into the second buffer buffer (also known as the stripping buffer buffer tank), so that the stripping liquid recovery system 12 I225975 p material composition can be maintained In the proportion of ^, and then achieve the system's stable operation of 100, and ensure the quality of the recovery liquid, in addition-it can also improve the recovery rate of the recycling system, reduce the discharge of available chemical substances, improve the economic efficiency of the system and achieve waste Demand for environmental protection to reduce the amount. At the same time, if the abnormality of the water content of the condensate suddenly occurs too high, you can also use the instant concentration meter to monitor the water concentration in the condenser, and discharge the condensate with excessive water content to the wastewater treatment system. Without affecting the operation of the recycling system. θ
上述實施例僅係為了方便說明而舉例而已,本發明 所主張之權利範圍自應以申請專利範圍所述為準,而非 僅限於上述實施例。 五、圖式簡單說明 圖1係本發明第一實施例之裝置配置圖。 圖2係本發明第一實施例之方法步驟流程圖。 六、圖號說明 · 11 剝離液冷凝器 12 第一緩衝槽 13 第二緩衝槽 21 濃度偵測器 22 液高感測器 23 液高感測器 24 流量計 31 第一幫浦 32 第二幫浦 41 第一閥 42 第二閥 43 第三閥 51 廢水處理系統 52 回收再利用系統 6 控制器 13 1225975 第三管路 71 、第一管路 72 第二管路 73 74 第四管路 14The above embodiments are merely examples for the convenience of description. The scope of the claimed rights of the present invention shall be based on the scope of the patent application, rather than being limited to the above embodiments. V. Brief Description of Drawings FIG. 1 is a device configuration diagram of the first embodiment of the present invention. FIG. 2 is a flowchart of method steps according to the first embodiment of the present invention. 6. Description of drawing number · 11 stripping liquid condenser 12 first buffer tank 13 second buffer tank 21 concentration detector 22 liquid height sensor 23 liquid height sensor 24 flow meter 31 first pump 32 second pump Pu 41 First valve 42 Second valve 43 Third valve 51 Wastewater treatment system 52 Recycling system 6 Controller 13 1225975 Third line 71, first line 72 second line 73 74 fourth line 14