TWI222172B - Semiconductor wafer dividing method and semiconductor chip without edge cracking produced by the method thereof - Google Patents

Semiconductor wafer dividing method and semiconductor chip without edge cracking produced by the method thereof Download PDF

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Publication number
TWI222172B
TWI222172B TW91118880A TW91118880A TWI222172B TW I222172 B TWI222172 B TW I222172B TW 91118880 A TW91118880 A TW 91118880A TW 91118880 A TW91118880 A TW 91118880A TW I222172 B TWI222172 B TW I222172B
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Taiwan
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wafer
semiconductor wafer
cut
semiconductor
thickness
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TW91118880A
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Chinese (zh)
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Te-Tsung Chao
Shu-Hsin Chiu
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Taiwan Semiconductor Mfg
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Abstract

Semiconductor wafer dividing method and semiconductor chip without edge cracking produced by the method thereof are provided. The method comprises the following steps. Provide a semiconductor wafer that contains plural scribe lines along the column and row directions and plural chips divided by the scribe lines. Adhere the said wafer on a dicing tape. Cut the wafer along the scribe line extending to the column/row direction. At least along the column direction or row direction, the wafer dicing does not separate the wafer completely, that is, remaining tiny connection among the chips. Bring some mechanical force on the dicing tape to divide the wafer to plural independent chips.

Description

1222172 五、發明說明(l) 【發明領域】 本發明係有關於一種半導體製程,特別係有關於一種 將半導體晶圓分離成複數個晶片的半導體製程方法,此方 法可解決晶片邊緣崩裂的問題,進而提高良率以及降低成 本。 【發明背景】 如第1 A〜1 C圖係顯示習知的將半導體晶圓分離成複數 個晶片的製程,其中第1 B與1 C圖係顯示沿第1 a圖之A A線之 剖面圖。如第1A與1B圖,半導體晶圓12〇係由其上沿行方 向與列方向延伸的複數條切割道(saw street) 122所區隔 的複數個晶片1 2 4所組成;切割膠帶1 1 〇係由基體片材u 2 與壓敏黏合劑層114所組成·,如第1 b圖,在進行切割前, 將半導體晶圓120貼在切割膠帶11〇上;如第lc圖,以例如 旋轉鑽石刀(rotating diamond blade)(未顯示於圖面)沿 切割道122將半導體晶圓120切割成複數個晶片124,並留" 下切透半導體晶圓1 20與壓敏黏合劑層11 4而未切透A 材11 2的切割面1 2 6。 土一 然而在切割過程中,特別在切行方向或列方向的 一刀時’因半導體晶圓1 2 〇未分離部份的縮小,使得承、☆ 旋轉鑽石刀與半導體晶圓12〇之間的作用力的半導^曰文 1 20的質量減到最小,而使在半導體晶圓丨2〇上所造的09 ® 達到最大,因此容易在切割過程中造成晶片邊緣,特I動 晶片角落的崩裂(Chip out),嚴重可使發生崩裂的曰別係 效而降低製程的良率。 曰曰片失1222172 V. Description of the Invention (l) [Field of the Invention] The present invention relates to a semiconductor process, and particularly to a semiconductor process method for separating a semiconductor wafer into a plurality of wafers. This method can solve the problem of chip edge cracking. This improves yield and reduces costs. [Background of the Invention] As shown in FIGS. 1A to 1C, the conventional process for separating a semiconductor wafer into a plurality of wafers is shown, and FIGS. 1B and 1C are cross-sectional views taken along line AA of FIG. 1a. . As shown in FIGS. 1A and 1B, the semiconductor wafer 120 is composed of a plurality of wafers 1 2 4 separated by a plurality of saw streets 122 extending in the row and column directions; the dicing tape 1 1 〇 is composed of a base sheet u 2 and a pressure-sensitive adhesive layer 114. As shown in FIG. 1 b, before the dicing, the semiconductor wafer 120 is attached to the dicing tape 11 ; as shown in FIG. 1 c, for example A rotating diamond blade (not shown in the figure) cuts the semiconductor wafer 120 into a plurality of wafers 124 along the dicing path 122 and leaves the semiconductor wafer 1 20 and the pressure-sensitive adhesive layer 11 4 The cut surface 1 2 6 of the A material 11 2 was not cut through. However, during the cutting process, especially when cutting in the row or column direction, 'the shrinkage of the unseparated portion of the semiconductor wafer 1 2 0 makes the bearing between the ☆ rotating diamond knife and the semiconductor wafer 12 0 The semiconducting force of the applied force is reduced to a minimum, and the mass of 09 ® made on the semiconductor wafer 20 is maximized. Therefore, it is easy to cause the edge of the wafer during the cutting process. Chip out (Chip out), can seriously cause the farewell effect of cracking and reduce the yield of the process. Missing

1222172 五、發明說明(2) 而本發明的特徵之一,係提供,種半導體製程,特別 係有關於一種將半導體晶圓分離成複數個晶片的半導體製 程方法,此方法可解決晶片邊緣崩裂的問題,進而提高良 率以及降低成本。 即使輕微的晶片邊緣崩裂並未造成晶片失效,在經過 封裝製程後,晶片邊緣崩裂的部份仍會造成可靠度的問 題。 纛 第2圖係一般半導體封裝前段製程的流程圖;第3八〜^ 圖係一半導體封裝體之局部剖面圖,其中在第3 A圖的晶片 3 24未發生晶片邊緣崩裂,而在第3B圖的晶片324,已發生 晶片邊緣崩裂。請參考第3A圖,晶片黏著230製程係在封 I基板3 3 0的特定位置上,塗上一黏晶用環氧樹脂3 4 〇,再 黏著上晶片3 2 4,並使黏晶用環氧樹脂3 4 0在晶片3 2 4的底 面四面溢膠,以使後續封膠250製程時,封膠用環氧樹脂 350不會入侵晶片324底部,以避免在後製程或最終製品的 使用環境下的熱應力循環,使入侵晶片3 2 4底部的封膠用 ^氧樹脂3 5 0在晶片3 2 4與黏晶用環氧樹脂3 4 〇的界面或黏 曰曰用環氧樹月曰340與封裝基板330的界面造成龜裂而使半導 體封裝體加速失效。1222172 V. Description of the invention (2) One of the features of the present invention is to provide a semiconductor process, and in particular relates to a semiconductor process method for separating a semiconductor wafer into a plurality of wafers. This method can solve the problem of chip edge cracking. Problems, which in turn increase yields and reduce costs. Even if slight chip edge chipping does not cause chip failure, the chip chipped portion will still cause reliability problems after the packaging process.纛 Figure 2 is a flowchart of the front-end process of a general semiconductor package; Figures 38 to ^ are partial cross-sectional views of a semiconductor package, in which wafer edge cracking does not occur on wafer 3 24 in FIG. 3A, and in FIG. 3B The wafer 324 shown in the figure has chipped at the edge of the wafer. Please refer to FIG. 3A. The wafer bonding 230 process is performed on a specific position of the sealing substrate 3 3 0, and an epoxy 3 3 〇 for bonding die is applied, and then the wafer 3 2 4 is bonded, and the ring for bonding the die is applied. Oxygen resin 3 4 0 overflows on the bottom surface of the wafer 3 2 4 so that the epoxy resin 350 for sealing will not invade the bottom of the wafer 324 during the subsequent sealing process of 250 to avoid the use environment of the post-processing or the final product. Under the thermal stress cycle, the sealant used to invade the bottom of the wafer 3 2 4 with oxygen resin 3 5 0 at the interface between the wafer 3 2 4 and the die-bond epoxy resin 3 4 〇 The interface between 340 and the package substrate 330 causes cracks and accelerates the failure of the semiconductor package.

请參考第3B圖,即使黏晶用環氧樹脂34〇在晶片324; =部四面溢膠,但是在晶片324’發生晶片邊緣崩裂而缺 的1份=可能會留下一空乏區352,而在封膠250製程時 1膠用環氧樹脂350入侵而發生上述半導體封裝體加 效的情形。Please refer to FIG. 3B. Even if the epoxy resin 34 for die bonding is overflowing on the wafer 324; but the wafer edge cracking occurs on the wafer 324 'and the missing part = may leave an empty area 352, and During the process of sealing compound 250, one adhesive invades with epoxy resin 350 and the above-mentioned semiconductor package is increased.

12221721222172

而本發明的特徵之二,伤一 裂的半導體晶片,豆 ^ 二種已分離且無邊緣朋 晶片黏著的製程中,、: =確f在半導體封裝製程中的 Α Τ黏日日用核氧樹脂能夠填滿曰Κ邀封装 基材之間,避免因封膠用抖匕 曰日片/、 Τ吵用树月日入钕至晶片盥黏Β田0翁樹 脂之間,而使半導體封梦舻 ”粘日日用%乳 【先前技藝】 "月化^生。 晴參考第4圖,第‘圖在如- πη Α 晶圓420之橫剖面圖,一用於覆晶封裝的半導; 體曰iu?n的τ & 金屬凸塊426凸出於半導 = 、 ,如果半導體晶圓420的正面受到_力例 :::力的作用,其壓應力會壓扁金广到應 的凸塊延伸’導致鄰接的金屬凸塊復因橋接而^^失 =是因凸塊4日26高度較低而無法在封裝的製程中與封裝 土板上對應的焊墊接上而使封裝體失效。 請參考第5圖,第5圖係顯示專利公告號488〇21之中華 民國專利申請案中所揭露的「銅製程在搭配低介電材料時 之打線用金屬焊墊設計」,金屬焊塾526由保護層開口邮 延伸並覆蓋到保護層528之上並向鄰近的焊墊延伸,如此 金屬’J:干墊526之間的距離會遠較一般的打線用金屬焊墊設 計為小,一旦受到應力例如壓應力的作用,其壓應力會使 金屬焊塾526更加向鄰近的焊墊延伸,而使鄰近的金屬焊 墊526橋接造成電路短路而使晶片522失效。 ^而本發明的特徵之三,係提供一種半導體製程,特別 ,有關於一種將半導體晶圓切割成複數個晶片的半導體製 程方法,此方法不但可在不更動現有製程設備下,以最低However, the second feature of the present invention is that the semiconductor wafer is damaged, and the two processes are separated and there is no edge-to-edge wafer adhesion. In the semiconductor packaging process, Δ is used for daily nuclear oxygen. The resin can fill the space between the package substrates, avoiding the semiconductor sealing dream due to the sealing of the wafers and the use of the Japanese film /, and the noise of the tree and the neodymium into the wafer between the resin and the wafer.舻 "sticky day-to-day daily use milk [previous technique] " Moon chemical health. Refer to Figure 4, Figure 'Cross-section view of Ru-πη Α wafer 420, a semiconductor for flip-chip packaging ; Iu? N's τ & metal bump 426 is protruding from the semiconducting =,, if the front side of the semiconductor wafer 420 is subjected to _ force Example: :: force, its compressive stress will flatten Jin Guang to the application The bump extension 'caused the adjacent metal bumps to be lost due to bridging. ^^ = It is because the bumps on the 4th and 26th are low in height and cannot be connected to the corresponding pads on the packaging soil plate in the packaging process. Please refer to Figure 5, which shows the "copper made" disclosed in the Republic of China Patent Application No. 488021. Design of metal pads for wire bonding when used with low dielectric materials ", metal pad 526 extends from the opening of the protective layer and covers over the protective layer 528 and extends to the adjacent pad, so the metal 'J: dry pad 526 The distance between them will be much smaller than that of general metal pads for wire bonding. Once subjected to stress such as compressive stress, the compressive stress will make the metal pad 526 more extend to the adjacent pads, so that the adjacent metal pads The pad 526 bridges the circuit and causes the chip 522 to fail. ^ The third feature of the present invention is to provide a semiconductor process. In particular, it relates to a semiconductor process method for cutting a semiconductor wafer into a plurality of wafers. This method can not only change the existing process equipment without changing the existing process equipment.

0503-8377TWF ; TSMC2001-1382 ; dwwang.ptd $ 6頁 1222172 五、發明說明(4) 晶片邊緣崩裂的問題,並且能適用於各種半 導體晶圓製程所製造出:半C以後各種先進的半 圓的表面造成傷害。+導體晶圓,並且不對半導體晶 【發明概述】 【發明詳細說明】 本發明之主要目的係蔣扯 _ 數個晶片的半導體製程ί;:;將半導體晶圓分離成複 的門顆,進而::ΐ: 方法可解決晶片邊緣崩裂 的問通進而棱同良率以及降低成本。 本發明之另一目的係提供一 數個晶片的半導體製程方法,此方法成複 製程設備下,以最低的成本,組 更動現有 和以後各種先進;片配置、以及目前 圓,並且不對半導體晶圓的表面造成傷害。牛導體曰曰 本發明之又另一目的係提供一種已 的半導體晶片,其形狀並可確保在製邊:朋裂 二黏著的製程中,黏晶用環氧樹脂 材之間,避免因封膠用樹脂入侵至晶片盥黏晶用^ ^装土 之間,而使半導體封裝體加速失效的情形發生。*讀脂 根據上述目的,本發明提供一種將半導 稷數個晶片的半導體製程方法,包括下列主要刀,成 二:導體晶圓,包含上述半導體晶圓上沿行方向*列j: l伸的複數條切割道及其所區隔的複數個晶片;\ 1222172 五、發明說明(5) 述半導體晶圓黏附在一切割膠帶上;而/ 向與列方向延伸的切割道,分別切割上谈沿著上述向行方 至少在沿行方向或沿列方向其中之一方述半導體晶圓,真 透上述晶圓;然後於上述切割膠帶施加向作切割時,未切 半導體晶圓分離成複數個個別的半導體f械力,而使上述 除此之外本發明係又達成一無邊鈐j片。 包含··一晶片本體,具有一形成有電子$一朋裂的半導體晶片 一未形成電子元件的第二表面;和一今%件^的第一表面與 上述晶片本體上,自上述第二表面平二 j,一體成形於 【實施例】 卞仃延伸。 第一實施例: 請參考第6A〜6J圖,第6A〜6E係顯示+田、、 之-種將半導體晶圓分離成複數個晶片的半二明 :第係第Μ圖沿^ 係苐6A圖沿CC線之剖面圖;_〜6Η圖係顯示出本發明之 一種已分離且無邊緣崩裂的半導體晶片之三視圖;% 61〜6 J圖係顯示出以本發明之一種已分離且無邊緣崩裂的 半導體晶片所製造的半導體封裝體之部分剖面圖。本發明 可準確地將半導體晶圓分離成複數個晶片的半導體製程方 法係適用於一已完成半導體製程且具有一正面和一底面的 半導體晶圓620上,包含此半導體晶圓62〇的正面上沿行方 向與列方向延伸的複數條切割道62 2及其所區隔的複數個 晶片6 2 4 ’其包括下列步驟: 步驟-0503-8377TWF; TSMC2001-1382; dwwang.ptd $ 6 pages 1222172 V. Description of the invention (4) The problem of chip edge cracking, and it can be applied to various semiconductor wafer manufacturing processes: various semi-circular surfaces after semi-C cause some damages. + Conductor wafer without semiconductor crystal [Summary of the invention] [Detailed description of the invention] The main object of the present invention is the semiconductor manufacturing process of several wafers: separating semiconductor wafers into complex gates, and then: : Ϊ́: The method can solve the problem of chip edge cracking, thus achieving the same yield and reducing costs. Another object of the present invention is to provide a semiconductor wafer manufacturing method for a plurality of wafers. This method can be used to replicate existing and future advanced technologies at the lowest cost under the replication equipment; the wafer configuration and current circle are not affected by the semiconductor wafer. Surface can cause injury. Cattle conductor said that another object of the present invention is to provide an existing semiconductor wafer with a shape which can ensure that in the process of edge-making: split two-adhesion, the epoxy resin material used for sticking crystals is avoided to avoid sealing. Resin invades the soil between the wafer and the wafer, and the semiconductor package is accelerated to fail. * Reading lipids According to the above purpose, the present invention provides a semiconductor manufacturing method for semiconducting a plurality of wafers, including the following main knives, divided into two: a conductor wafer containing the above semiconductor wafers in a row direction * column j: l extension Of multiple cutting lines and the wafers separated by them; \ 1222172 V. Description of the invention (5) The semiconductor wafer is adhered to a cutting tape; and the cutting lines extending in the direction of the columns are cut separately. At least one of the semiconductor wafers in the row direction or the column direction along the above-mentioned row side is truly transparent to the above-mentioned wafer; then, when the cutting tape is applied for cutting, the uncut semiconductor wafer is separated into a plurality of individual ones. Semiconductor f mechanical force, so that in addition to the above, the present invention achieves a borderless j-piece. Containing a wafer body having a semiconductor wafer on which electrons are formed and a second surface on which no electronic component is formed; and a first surface of the present component and the wafer body from the second surface Flat two j, integrally formed in [example] 卞 仃 extended. First Embodiment: Please refer to FIGS. 6A to 6J. The 6A to 6E series show + Tian,, and other types of semi-two dichotomy that separates a semiconductor wafer into a plurality of wafers: the first series M and the second series 6A Figure is a cross-sectional view along the CC line; _ ~ 6Η shows three views of a separated semiconductor wafer of the present invention without edge cracking;% 61 ~ 6 J shows a separated and no Partial cross-sectional view of a semiconductor package manufactured by a semiconductor chip with edge cracking. The semiconductor manufacturing method capable of accurately separating a semiconductor wafer into a plurality of wafers according to the present invention is applicable to a semiconductor wafer 620 that has completed a semiconductor process and has a front surface and a bottom surface, and the front surface including the semiconductor wafer 62. The plurality of scribe lines 62 2 extending in the row direction and the column direction and the plurality of wafers 6 2 4 ′ separated therefrom include the following steps: Step-

0503-8377TW ; TSMC200M382 ; dwwang.ptd 第8頁 1222172 五、發明說明(6) 女第6 A圖所示,將具有沿行方向與列方向延伸的複數 條切割道622及其所區隔的複數個晶片624的半導體晶圓 ^例,厚度為8〜20 mU的半導體晶圓62〇的底面,黏=在 切割膠帶6 1 0例如切割膠帶6 1 0的壓敏黏合劑層6丨4上。 步驟二 如^ 6^圖所示,以一旋轉鑽石刀(未顯示於圖面)沿著 一體曰a圓6 2 0的正面上向行方向延伸的複數條切割道6 2 2 =別切割半導體晶圓㈣,且未切透半導體晶圓620 ;如 第圖所示,形成具有一底面和一側表面的凹槽626,由 凹2丄6的底面至半導體晶圓6 2 0的底面,留下0 · 5 m i 1〜2 mil或半導體晶圓620厚度的1%〜4〇%,較好為約ι ^丨 導體晶圓620厚度的2· 5%〜25%之未被切透的厚度值。〆 步驟三 本遙:?6丄圖所示,以一旋轉鑽石刀(未顯示於圖面)沿著 =體日日圓620的正面上向列方向延伸的複數條切割道622 笛(ΓγΊ ^割半導體晶圓62G,且未切透半導體晶圓620 ;如 β 示形成具有一底面和一侧表面的凹槽626,由 凹槽62 6的底面至半導體晶圓62〇的底面,留下〇.5〜2 m i 1,杈好為約1 m丨1之未被切透的厚度值。 步驟四 、如第6D圖所#,在切割膠帶61〇的基體片材612 ’以壓迫裝置664以B方向旋轉’向A方向滾動來 體晶圓620 ’其中Μ力係依照半導體晶圓62q的材f、牛: 厚度、所留下未被切透的厚度、晶片624的數量等因素〜決0503-8377TW; TSMC200M382; dwwang.ptd Page 8 1222172 V. Description of the invention (6) Female Figure 6 A, as shown in Figure 6A, will have a plurality of cutting lanes 622 extending along the row and column directions and the plurals separated by them. An example of a semiconductor wafer of the individual wafer 624 is the bottom surface of the semiconductor wafer 620 having a thickness of 8 to 20 mU, which is adhered to the pressure-sensitive adhesive layer 6 丨 4 of the dicing tape 6 1 0, such as the dicing tape 6 1 0. Step 2 As shown in the figure ^ 6 ^, a plurality of cutting tracks 6 2 2 are extended along the front side of a circle 6 2 0 with a rotating diamond knife (not shown in the figure) 6 2 2 = Don't cut semiconductors Wafer ㈣ without cutting through the semiconductor wafer 620; as shown in the figure, a groove 626 having a bottom surface and one side surface is formed, from the bottom surface of the recess 2 丄 6 to the bottom surface of the semiconductor wafer 620, leaving Under 0.5 mm 1 ~ 2 mil or 1% ~ 40% of the thickness of the semiconductor wafer 620, preferably about 2.5% ~ 25% of the thickness of the conductor wafer 620 without cutting through value. 〆 Step 3 Benya :? As shown in the figure, a plurality of cutting lanes 622 flutes (ΓγΊ ^ cut the semiconductor wafer 62G) are extended by a rotating diamond knife (not shown in the figure) along the front side of the = Japanese yen 620. Cut through the semiconductor wafer 620; as shown by β, a groove 626 having a bottom surface and one side surface is formed, from the bottom surface of the groove 62 6 to the bottom surface of the semiconductor wafer 62, leaving 0.5 ~ 2 mi 1, The thickness is about 1 m 丨 1. The fourth step, as shown in Figure 6D, on the substrate sheet 612 of the cutting tape 61 ′ is rotated by the pressing device 664 in the B direction and is rolled in the A direction. The coming wafer 620 'where the M force is based on the material f of the semiconductor wafer 62q, the thickness of the wafer, the thickness left uncut through, the number of wafers 624 and other factors ~

U 0503-8377TWF , TSMC2001·1382 ; dwwang.ptd 第9頁 1222172 五、發明說明(7) 疋’較好為:10 g〜10 Kg ;此時破斷面628由凹槽626的底 部向半導體晶圓6 2 0的底面延伸,一直到相鄰的晶片6 2 4完 全分離。 步驟五 如第6E圖所示,以能量射線,最好是紫外線”照射切 割膠帶610,以降低壓敏黏合劑層614的黏度,使晶片624 容易脫離壓敏黏合劑層6 1 4。 在步驟二中,因半導體晶圓62〇未被完全分離,故在 切割的過程中,均以整個晶圓62〇的質量來承受旋轉鑽石 刀(未顯示於圖面)與半導體晶圓6 2 〇之間的作用力,所以 因震動而導致晶片624發生邊緣崩裂的情形不會發生。 同理,在步驟三中,因半導體晶圓62〇未被完全分離 ,故在切割的過程中,均以整個晶圓6 2 〇的質量來承受旋 轉鑽石刀(未顯示於圖面)與半導體晶圓62〇之間的作用力U 0503-8377TWF, TSMC2001 · 1382; dwwang.ptd Page 9 1222172 V. Description of the invention (7) 较好 'is preferably: 10 g ~ 10 Kg; at this time, the fracture surface 628 is from the bottom of the groove 626 to the semiconductor crystal The bottom surface of the circle 6 2 0 extends until the adjacent wafer 6 2 4 is completely separated. Step 5 As shown in FIG. 6E, the dicing tape 610 is irradiated with energy rays, preferably ultraviolet rays, to reduce the viscosity of the pressure-sensitive adhesive layer 614 and to make the wafer 624 easily detach from the pressure-sensitive adhesive layer 6 1 4. In step two In the process, because the semiconductor wafer 62 is not completely separated, during the dicing process, the quality of the entire wafer 62 is used to withstand the rotating diamond knife (not shown in the figure) and the semiconductor wafer 6 2 0 Therefore, the edge cracking of the wafer 624 due to vibration will not occur. Similarly, in step 3, because the semiconductor wafer 62 is not completely separated, during the cutting process, the entire crystal is Circle 6 2 〇 mass to withstand the force between the rotating diamond knife (not shown) and the semiconductor wafer 62

,所以因震動而導致晶片624發生邊緣崩裂的情形不會發 生。 X 在步驟四中,壓迫裝置664在切割膠帶61〇的基體片材 612的表面上壓迫半導體晶圓62〇,此時壓迫裝置664係僅 對半導體晶圓6 2 0的底面作用,所以在步驟四中,即使半 導體晶圓620的正面長有金屬凸塊或是延伸並覆蓋在保護 層上的金屬層,仍不會對半導體晶圓62〇的正面造成 害。 另外,如第6F〜6H圖所示,係第一實施例所製造之無 邊緣崩裂的晶片624之三視圖,包含晶片本體6 25與突出部Therefore, edge chipping of the wafer 624 due to vibration will not occur. X In step 4, the pressing device 664 presses the semiconductor wafer 62 on the surface of the base sheet 612 of the dicing tape 61o. At this time, the pressing device 664 only acts on the bottom surface of the semiconductor wafer 620, so in step In the fourth, even if the front side of the semiconductor wafer 620 has a metal bump or a metal layer extending and covering the protective layer, the front side of the semiconductor wafer 62 will not be harmed. In addition, as shown in FIGS. 6F to 6H, these are three views of the wafer 624 without edge cracking manufactured in the first embodiment, including the wafer body 625 and the protruding portion.

第10頁 1222172 五、發明說明(8) 2 m i 1,較好為約1 623,其中突出部623的最大厚度為〇. mil,在與晶片本體625連接之處。 士第6 I圖所示,係以第一實施例之曰 624所製造的半導體封裝體在晶片624列方= 且Ϊ = 脂640介於晶片624與封裝基板630之間, 640、之間'&乳樹脂65°入侵至晶片624與黏晶用環氧樹脂 624所如 所不’係以第—實施例之無邊緣崩裂的晶片 黏ΎΛΙ 裝體在晶片6 2 4行方向之部分剖面圖 且4°介於晶片624與封裝基板630之間, 640之間' 衣树脂650入侵至晶片624與黏晶用環氧樹脂 第二實施例: 之一 圖’第Μ〜Μ係顯示出用以說明本發明Page 10 1222172 V. Description of the invention (8) 2 m i 1, preferably about 1 623, wherein the maximum thickness of the protruding portion 623 is 0.1 mil, where it is connected to the chip body 625. As shown in FIG. 6I, the semiconductor package manufactured with the first embodiment 624 is arranged on the wafer 624 column, and Ϊ = grease 640 is between the wafer 624 and the package substrate 630, 640, between ' & Emulsion resin 65 ° invades the wafer 624 and the die attach epoxy 624 as it does not use the wafer bonding of the first embodiment without edge cracking. Partial cross-sectional view of the body in the direction of the row of the wafer 6 2 4 And 4 ° is between the wafer 624 and the package substrate 630, and between 640 'the coating resin 650 invades the wafer 624 and the epoxy resin for sticking to the crystal. The second embodiment: a picture of the' M ~ M series shows Illustrate the invention

,豆由2導體晶圓/分離成複數個晶片❸半導體製程方法 二 7D、7E圖係第7A圖沿BB線之剖面圖,而第7C Π圖沿CC線之剖面圖;第7F〜7H圖係顯示出本發明 $〜一種已/分離且無邊緣崩裂的半導體晶片之三視圖;第 丰| ^圖顯不《出以本發明之一種已分離且無邊緣崩裂的 ^ 所製造的半導體封裝體之部分剖面圖。本發明 ^筏&地將半導體晶圓分離成複數個晶片的半導體製程方 ΐΪΪΐ於一已完成半導體製程且具有一正面和一底面的 —日日圓720上’包含此半導體晶圓720的正面上沿行方 σ /、列方向延伸的複數條切割道72 2及其所區隔的複數個Beans are divided from 2 conductor wafers / separated into multiple wafers. Semiconductor process method 2 7D, 7E are sectional views along line BB in Figure 7A, and sectional views along line CC in Figure 7C and Π; Figures 7F ~ 7H It shows the third view of a semiconductor wafer that has been separated / separated and has no edge cracking according to the present invention; the first figure | ^ shows that the semiconductor package manufactured with a separated and without edge cracking of the present invention ^ Partial sectional view. According to the present invention, a semiconductor manufacturing process for separating a semiconductor wafer into a plurality of wafers is performed on a Japanese yen 720 including a semiconductor wafer 720 that has completed a semiconductor process and has a front surface and a bottom surface. A plurality of cutting lines 72 2 extending along the row square σ /, column direction and the plurality of cutting roads separated by the cutting lines 72 2

1222172 五、發明說明(9) 晶片724,其包括下列步驟: 如第7A圖所示,將具有沿行方向與列方向延伸的複數 條切割道722及其所區隔的複數個晶片724的半導體晶圓 720例如厚度為8〜20 mi丨的半導體晶圓72〇的底面,黏附在 切割膠帶710例如切割膠帶71〇的壓敏黏合劑層714上。 "如第7A圖所示,以一旋轉鑽石刀(未顯示於圖面)沿著 半導體晶圓7 2 0的正面上向行方向延伸的複數條切割道7 2 2 ,刀別切割半導體晶圓720,且未切透半導體晶圓72〇 ;如 第7B圖所示,形成具有一底面和一側表面的凹槽726,由 凹槽726的底面至半導體晶圓72〇的底面,留下〇.5 mu〜2 mi 1或半導體晶圓620厚度的1%〜40%,較好為約i mi丨或 導體晶圓620厚度的2.5%〜25%之未被切透的厚产值。 步驟三 ,,如第7 A圖所示,以一旋轉鑽石刀(未顯示於圖面 半導體晶圓720的正面上向列方向延伸的複數條切 ;22 ’分別切割半導體晶圓72〇,並且在列方向切透該半導體 晶圓720,並切透切割膠帶71〇的壓敏黏合劑層714 割膠帶710的基體片材層712,如第7C圖^示,形成斷 步驟四 如第7D圖所示,在切割膠帶71〇的基體片材712 面,以壓迫裝置764以B方向旋轉,向a方向滚動來壓迫录半1222172 V. Description of the invention (9) Wafer 724, which includes the following steps: As shown in FIG. 7A, a semiconductor having a plurality of scribe lines 722 extending in a row direction and a column direction and a plurality of wafers 724 separated therefrom The bottom surface of the wafer 720, for example, a semiconductor wafer 72 ° having a thickness of 8 to 20 mi, is adhered to the pressure-sensitive adhesive layer 714 of the dicing tape 710, such as the dicing tape 710. " As shown in FIG. 7A, a plurality of cutting tracks 7 2 2 are extended along the front side of the semiconductor wafer 7 2 0 by a rotating diamond knife (not shown in the figure), and the semiconductor wafer is not cut by the knife. Circle 720, and not cut through the semiconductor wafer 72o; as shown in FIG. 7B, a groove 726 having a bottom surface and one side surface is formed, from the bottom surface of the groove 726 to the bottom surface of the semiconductor wafer 72o, leaving 0.5 mu ~ 2 mi 1 or 1% ~ 40% of the thickness of the semiconductor wafer 620, preferably about 1 mi ~ or 2.5% ~ 25% of the thickness of the conductor wafer 620 without being cut through. Step three, as shown in FIG. 7A, cut with a rotating diamond knife (not shown on the front surface of the semiconductor wafer 720 in the plurality of rows extending in a column direction; 22 ′ respectively cut the semiconductor wafer 72), and Cut through the semiconductor wafer 720 in the column direction, and cut through the pressure-sensitive adhesive layer 714 of the dicing tape 71. Cut the base sheet layer 712 of the tape 710, as shown in FIG. 7C, and form the fourth step as shown in FIG. 7D. As shown, on the 712 side of the base sheet 710 of the cutting tape 71, the pressing device 764 is rotated in the B direction and rolled in the a direction to press the recording half.

1222172 五、發明說明(ίο) 導體晶圓720,其中壓力係依照半導體晶圓72〇的材質、總 體厚度、所留下未被切透的厚度、晶片724的數量等因素 決定,較好為:10 g〜10 Kg ;此時破斷面728由凹槽726的 底部向半導體晶圓720的底面延伸,一直到相鄰的晶片了24 完全分離。 步驟五 如第7E圖所示,沿著切割膠帶71〇的基體片材712的徑 向方向,施以水平張力T1,使晶片724容易脫離壓敏黏合 劑層71 4 ;其中水平張力T1係依照切割膠帶7丨〇的的基體片 材712材質與尽度、壓敏黏合劑層714的黏度、半導體曰圓 720的材質與面積等因素決定,較好為1〇 g〜1() ^。阳 在步驟二中,因半導體晶圓72〇未被完全分離,故在 切割的過程中,均以整個晶圓72.0的質量來承受旋轉鑽石 刀(未顯示於圖面)與半導體晶圓72〇之間的作用力,所以 因震動而導致晶片824發生邊緣崩裂的情形不會發生。 在步驟三中,因在步驟二半導體晶圓72〇未被完全分 離,故在切割的過程中,即使切穿半導體晶圓72〇,仍以 整個晶圓720的質量來承受旋轉鑽石刀(未顯示於圖面)與 半導體晶圓720之間的作用力,所以因震動而導致晶片 發生邊緣崩裂的情形不會發生。 在步驟四中’壓迫裝置764在切割膠帶7ig的基體片材 712的表面上壓迫半導體晶圓72〇,此時壓迫裝置764係僅 對半導體晶圓720的底面作用,所以在步驟四中,即使 導體晶圓720的正面長有金屬凸塊或是延伸i覆蓋在保護1222172 V. Description of the invention (ίο) Conductor wafer 720, in which the pressure is determined according to the material of semiconductor wafer 72, the overall thickness, the thickness left uncut through, the number of wafers 724, etc., preferably: 10 g ~ 10 Kg; at this time, the fracture surface 728 extends from the bottom of the groove 726 to the bottom surface of the semiconductor wafer 720 until the adjacent wafers are completely separated. Step 5: As shown in FIG. 7E, a horizontal tension T1 is applied along the radial direction of the substrate sheet 712 of the cutting tape 71 °, so that the wafer 724 is easily detached from the pressure-sensitive adhesive layer 71 4; the horizontal tension T1 is in accordance with The material and extent of the base sheet 712 of the dicing tape 7 and 10, the viscosity of the pressure-sensitive adhesive layer 714, and the material and area of the semiconductor circle 720 are determined, and are preferably 10 g to 1 () ^. In step two, since the semiconductor wafer 72 is not completely separated, during the cutting process, the entire wafer 72.0 quality is used to withstand the rotating diamond knife (not shown in the figure) and the semiconductor wafer 72. Therefore, the edge cracking of the wafer 824 due to vibration will not occur. In step three, since the semiconductor wafer 72o is not completely separated in step two, even if the semiconductor wafer 72o is cut during the dicing process, the rotary diamond knife (not (Shown in the figure) and the force between the semiconductor wafer 720, so the edge chipping of the wafer due to vibration will not occur. In step four, the pressing device 764 presses the semiconductor wafer 72 on the surface of the base sheet 712 of the dicing tape 7ig. At this time, the pressing device 764 acts only on the bottom surface of the semiconductor wafer 720, so in step four, even if The front side of the conductor wafer 720 has metal bumps or extensions i to cover the protection

第13頁 1222172Page 13 1222172

仍不會對半導體晶圓72〇的正面造成傷 層上的金屬層 害〇 另外’如第7F圖所示,係第二實施例所 與突出部723 厚度(同半導 ,較好為晶片 處。 緣崩裂的晶片 之部分剖面 基板7 3 0之 與黏晶用環氧 緣崩裂的晶片 之部分剖面 基板730之 與黏晶用環氧 朋t的晶片724之三視圖,包含晶片本體725 ^中突出部723的最大厚度為晶片本體m 體晶圓720的厚度,為約10 mil)的1 %〜40 % 本體725的約10 % ’在與晶片本體725連接之 如第7G圖所示,係以第二實施例之無邊 724所製&的半導體肖裝體在晶片724列方向 圖’黏晶用環氧樹脂740介於晶片724與封裝 間’且無封膠用環氧樹脂750入侵至晶片724 樹脂740之間。 如第7H圖所示,係以第二實施例之無邊 724所製造的半導體封裝體在晶片724行方向 圖,黏晶用環氧樹脂740介於晶片724與封裝 間’且無封膠用環氧樹脂75〇入侵至晶片724 樹脂7 4 0之間。 第三實施例: 請參考第8A〜81圖,第8A〜8D係顯示出用以說明本發明 之一種將半導體晶圓分離成複數個晶片的半導體製程方 法’其中第8B、8D、8E圖係第8A圖沿BB線之剖面圖,而第 8C圖係S8A圖沿CC:線之剖面圖l8g圖係顯示出本發 明之一種已分離且無邊緣崩裂的半導體晶片之三視圖;第 8H〜81圖係顯示出以本發明之一種已分離且無邊緣崩裂的The metal layer on the damaged layer will still not be damaged on the front side of the semiconductor wafer 72. In addition, as shown in FIG. 7F, the thickness of the protruding portion 723 as in the second embodiment (semiconductor, preferably at the wafer) Partial cross-section of wafer with edge cracked substrate 7 3 0 and wafer with chip edge cracked. Partial cross-section of substrate 730 and wafer 724 with epoxy chip tacked wafer, including wafer body 725 ^ The maximum thickness of the protruding portion 723 is the thickness of the wafer body m-body wafer 720, which is about 1% to 40% of the body 725. About 10% of the body 725 is connected to the wafer body 725 as shown in FIG. 7G. In the second embodiment, the semiconductor mounting body made by & 724 in the direction of the wafer 724 column pattern 'Epoxy 740 for die bonding between the chip 724 and the package' and epoxy 750 without sealant invaded to Wafer 724 between resin 740. As shown in FIG. 7H, the semiconductor package manufactured with the edgeless 724 of the second embodiment is a 724-row pattern of the wafer, and the die attach epoxy 740 is interposed between the wafer 724 and the package, and there is no ring for sealing. Oxygen resin 750 invades between wafer 724 and resin 740. Third Embodiment: Please refer to FIGS. 8A to 81. The 8A to 8D series show a method for semiconductor process for separating a semiconductor wafer into a plurality of wafers according to the present invention. The 8B, 8D, and 8E series are shown in FIG. FIG. 8A is a cross-sectional view taken along the line BB, and FIG. 8C is a cross-sectional view taken along the line S8A of FIG. CC: FIG. 18g is a third view of a separated semiconductor wafer without edge cracking according to the present invention; The figure shows a separated and non-edge chipped

1222172 五、發明說明(12) 可準:I : I ί ί ?:導體封裝體之部分剖面圖。本發明 法係適用於一 Ρ ^曰曰離成複數個晶片的半導體製程方 半導體曰圓成半導體製程且具有一正面和一底面的 向盥列方向延# 包含此半導體晶圓8 2 0的正面上沿行方 a m〇24 的複數條切割道M2及其所區隔的複數個 曰曰巧 Z 4 ,jMi pj — I . 八匕枯下列步驟: 步驟一 这+ ΐ第8A圖所7F ’將具有沿行方向與列方向延伸的複數 820刀乂道厂82J及其所區隔的複數個晶片824的半導體晶圓 切_膦為8〜20 mil的半導體晶圓820的底面,黏附在 °勝帶81 〇例如切割膠帶810的壓敏黏合劑層814上。 步驟二 主道:第以圖所示,以一旋轉鑽石刀(未顯示於圖面)沿著 -ΒΘ圓8 2 0的正面上向行方向延伸的複數條切割道8 2 2 欲分別切割半導體晶圓82(),且未切透半導體晶圓820;如 8B圖所示,形成具有一底面和一側表面的凹槽826,由 凹槽826的底面至半導體晶圓820的底面,留下〇. 5 mil〜2 mil或半導體晶圓620厚度的1%〜40%,較好為約1 mil或半 導體晶圓620厚度的2· 5%〜25%之未被切透的厚度值。 步驟三 又1222172 V. Description of the invention (12) Accredited: I: I ί :: Partial cross-sectional view of conductor package. The method of the present invention is applicable to a semiconductor process in which a semiconductor wafer is separated into a plurality of wafers. The semiconductor semiconductor is a semiconductor process and has a front surface and a bottom surface extending in a row direction. The front surface including the semiconductor wafer 8 2 0 is included. The plurality of cutting paths M2 along the side am024 and the plural ones separated by them are called Z4, jMi pj — I. Eight daggers The following steps: Step one this + ΐ7A Figure 7F 'will have along A plurality of 820 razor pass factories 82J extending in the row direction and the column direction and the semiconductor wafers 824 of the plurality of wafers 824 that are separated by them. The bottom surface of the semiconductor wafer 820 with a phosphine of 8 to 20 mils is adhered to the angle of 81 °. O For example, on the pressure-sensitive adhesive layer 814 of the dicing tape 810. The main path of step two: as shown in the figure, a plurality of cutting paths 8 2 2 are extended along the front side of the -BΘ circle 8 2 0 with a rotating diamond knife (not shown in the figure), and the semiconductors are to be individually cut. Wafer 82 () without cutting through the semiconductor wafer 820; as shown in FIG. 8B, a groove 826 having a bottom surface and one side surface is formed, from the bottom surface of the groove 826 to the bottom surface of the semiconductor wafer 820, leaving 0.5 mil to 2 mil or 1% to 40% of the thickness of the semiconductor wafer 620, preferably about 1 mil or 2.5% to 25% of the thickness of the semiconductor wafer 620 without being cut through. Step three again

、如第8 A圖所示,以一旋轉鑽石刀(未顯示於圖面)沿著 半導體晶圓820的正面上向列方向延伸的複數條切判道622 ,分別切割半導體晶圓820,並且在列方向切透該^導體 晶圓820,並切透切割膠帶810的壓敏黏合劑層8lj而未切As shown in FIG. 8A, a plurality of cutting lanes 622 extending in a columnar direction along the front side of the semiconductor wafer 820 with a rotating diamond knife (not shown in the drawing) are used to cut the semiconductor wafer 820, respectively, and Cut through the conductor wafer 820 in the column direction, and cut through the pressure-sensitive adhesive layer 8lj of the dicing tape 810 without cutting.

12221721222172

透切割膠帶810的基體片材層812,如第8C圖所示,形成斷 面 82 7 〇 步驟四 如第8D圖所示,沿著切割膠帶81〇的基體片材812的徑 向方向,施以水平張力T2 ;此時破斷面828由凹槽826的底 部向半導體晶圓8 2 0的底面延伸,一直到相鄰的晶片8 2 4完 全分離;並同時使晶片8 2 4容易脫離壓敏黏合劑層8 1 4 ;其 中水平張力T2係依照切割膠帶81〇的基體片材812的材質與 厚度、壓敏黏合劑層8 1 4的黏度、半導體晶圓8 2 0的材質、 所留下來未被切透的厚度、晶片824的數量與面積等因素 決定,較好為:1 〇 g〜1 〇 K g。 在步驟二中’因半導體晶圓820未被完全分離,故在 切割的過程中,均以整個晶圓82〇的質量來承受旋轉鑽石 刀(未顯示於圖面)與半導體晶圓82 〇之間的作用力,所以 因震動而導致晶片8 2 4發生邊緣崩裂的情形不會發生。 在步驟三中,因在步驟二半導體晶圓82〇未被完全分 離’故在切割的過程中,即使切穿半導體晶圓8 2 〇,仍以 整個晶圓820的質量來承受旋轉鑽石刀(未顯示於圖面)與 半導體晶圓820之間的作用力,所以因震動而導致晶片824 發生邊緣崩裂的情形不會發生。 在步驟四中’水平張力丁2係作用在切割膠帶810的基 體片材812的徑向方向,此時因切割膠帶81〇發生形變,而 使剪應力作用在壓敏黏合劑層814與半導體晶圓82〇的底 面,不但可使相鄰的晶片824完全分離,也可降低晶片824As shown in FIG. 8C, the base sheet layer 812 of the through-cutting tape 810 is formed into a section 82 7. Step 4 is shown in FIG. 8D along the radial direction of the base sheet 812 of the cutting tape 8 10. With horizontal tension T2; at this time, the fracture surface 828 extends from the bottom of the groove 826 to the bottom surface of the semiconductor wafer 8 2 0 until the adjacent wafer 8 2 4 is completely separated; and at the same time, the wafer 8 2 4 is easily released from the pressure. The adhesive layer 8 1 4; the horizontal tension T2 is based on the material and thickness of the base sheet 812 of the dicing tape 810, the viscosity of the pressure-sensitive adhesive layer 8 1 4, the material of the semiconductor wafer 8 2 0, and the remaining The thickness that has not been cut through, the number and area of the wafers 824 are determined by factors such as 10 g to 10 K g. In step two, since the semiconductor wafer 820 is not completely separated, during the dicing process, the quality of the entire wafer 8200 is used to withstand the rotating diamond knife (not shown in the figure) and the semiconductor wafer 82. Therefore, the edge chipping of the wafer 8 2 4 due to vibration will not occur. In step three, since the semiconductor wafer 820 is not completely separated in step two, during the dicing process, even if the semiconductor wafer 820 is cut through, the quality of the entire wafer 820 can withstand the rotating diamond knife ( (Not shown in the figure) and the force between the semiconductor wafer 820 and the chip 824 due to vibration will not occur. In step 4, the “horizontal tension D 2” acts on the radial direction of the base sheet 812 of the dicing tape 810. At this time, the dicing tape 810 is deformed, so that the shear stress acts on the pressure-sensitive adhesive layer 814 and the semiconductor crystal. The bottom surface of circle 82 can not only completely separate adjacent wafers 824, but also reduce wafers 824.

1222172 五、發明說明(14)---- 與,敏黏合劑層814的黏著力而易於分離;也因此在步驟 =癸i即使半導體晶圓82 0的正面長有金屬凸塊或是延伸 、,覆盍在保護層上的金屬層,因為無任何應力作用於其 上仍不會對半導體晶圓820的正面造成傷害。 另外’如第8E圖所示,係第三實施例所製造之無邊緣 朋衣的晶片824之三視圖,包含晶片本體825與突出部 823,其中突出部823的最大厚度為〇· 5〜2以丨,較好為約 1 mil ’在與晶片本體825連接之處。 如第8F圖所示,係以第三實施例之無邊緣崩裂的晶片 824所製造_的半導體封裝體在晶片8 24列方向之部分剖面圖 ,黏晶用環氧樹脂840介於晶片824與封裝基板830之間, 且無封膠用環氧樹脂850入侵至晶片824與黏晶用環氧樹脂 840之間。 如第8G圖所示,係以第三實施例之無邊 824所製造料導體封裝體在晶片⑽行方向之部片 圖,黏晶用環氧樹脂840介於晶片8 24與封裴基板830之間 ’且無封膠用環氧樹脂8 5 0入侵至晶片8 2 4與黏晶用環氧樹 脂840之間。 如上所述,將依據本發明之一種新的半導體製程,特 別係有關於一種新的將半導體晶圓切割成複數個晶片的半 導體製程方法,和已分離且無邊緣崩裂的半導體晶片;與 昔知晶圓切割技術做比較,本發明具有以下優點:(1 )可 解決晶片邊緣崩裂的問題,進而提高良率以及降低成本· (2)可在不更動現有製程設備下,以最低的成本,解決曰曰1222172 V. Description of the invention (14) ---- It is easy to separate from the adhesive force of the sensitive adhesive layer 814; therefore, at step = ii even if the front side of the semiconductor wafer 820 has metal bumps or extensions, The metal layer overlying the protective layer does not cause any damage to the front side of the semiconductor wafer 820 because no stress acts on it. In addition, as shown in FIG. 8E, it is a third view of the wafer 824 without edge clothing manufactured in the third embodiment, including the wafer body 825 and the protruding portion 823, wherein the maximum thickness of the protruding portion 823 is 0.5 to 2 It is preferable that it is about 1 mil 'at the place where the chip body 825 is connected. As shown in FIG. 8F, a partial cross-sectional view of the semiconductor package manufactured using the wafer 824 without edge cracking of the third embodiment in the direction of the 8th to 24th rows of the wafer. The epoxy resin 840 for die bonding is interposed between the wafer 824 and the wafer 824. Between the package substrate 830 and the non-sealing epoxy resin 850 penetrates between the wafer 824 and the die-bonding epoxy resin 840. As shown in FIG. 8G, it is a fragmentary view of the conductor package manufactured in the third embodiment of Infinity 824 in the wafer traveling direction. An epoxy resin 840 for die bonding is interposed between the wafer 8 24 and the sealing substrate 830. In between, the epoxy resin 8500 without sealant penetrates between the wafer 8 2 4 and the epoxy resin 840 for die bonding. As mentioned above, a new semiconductor process according to the present invention is particularly related to a new semiconductor process method for cutting a semiconductor wafer into a plurality of wafers, and a semiconductor wafer that has been separated and has no edge cracking; and Compared with the wafer cutting technology, the present invention has the following advantages: (1) the problem of chip edge cracking can be solved, thereby improving the yield and reducing the cost; (2) it can be solved at the lowest cost without changing the existing process equipment Yue

1222172 五、發明說明(15) ---—— 片邊緣崩裂的問題;(3)不會對半導體晶圓的正 、 害而使晶片失效;(4)能適用於各種半導體晶圓=成傷 片配置、以及目前和以後各種先進的半導體晶 、、晶 造出的半導體晶圓;(5)防止半導體封裝體加速、程所製 形發生。因此本發明可解決因傳統晶圓切割技術失欢的情 問題,進而提高良率以及降低生產成本。 斤弓丨起的 雖然本發明已以較佳實施例揭露如上,麸 限定本發日月:任何熟習此技藝者,在不脫離:發:非用以 和範圍内,當可作些許之更動與潤飾,因 之精砷 範圍當視後附之申請專利範圍所界定者為準。$明之保護1222172 V. Description of the invention (15) ------- The problem of chip edge cracking; (3) Will not cause damage to the semiconductor wafer due to positive and negative effects; (4) Can be applied to various semiconductor wafers = damage Chip configuration, as well as various advanced semiconductor crystals and semiconductor wafers made from now and in the future; (5) preventing the acceleration of semiconductor packages and the formation of processes. Therefore, the present invention can solve the problem of disappointment due to the traditional wafer cutting technology, thereby improving the yield and reducing the production cost. Although the present invention has been disclosed in the preferred embodiment as above, the bran restricts the date and time of the hair: Anyone who is familiar with this skill will not leave: Hair: Not for use and within the scope, you can make some changes and Retouching, therefore, the scope of refined arsenic shall be determined as defined in the scope of the attached patent application. $ 明 之 保护

1222172 圖式簡單說明 為讓本發明之上述和其他目的、特徵、 顯易懂,下文特I 〆灶—μ , ^ 和優點能更明 細說明如下: 斤附圖式,作詳 第1 Α〜1C圖為一系列剖面圖,用以說 體晶圓分離成複數個晶片的製程。 白口的將半導 第2圖為一般半導體封裝前段製程的流程 第3 A〜3B圖為一系列剖面圖,用以說 丄 體之局部剖面圖。 兄月—半導體封裝 第4圖為一用於覆晶封裝的半導體晶 第5圖為專利公告號488021之中華民國直尹'剖面圖。 所揭露的「銅製程在搭配低介電材料 寻利申請案中 設計」。 子之打線用金屬焊墊 用以說明本發明第一實 用以說明本發明第二實 用以說明本發明第三實 第6A〜6J圖為一系列剖面圖 施例製作的流程與結果。 苐7 A〜7 J圖為一系列剖面圖 施例製作的流程與結果。 弟8 A〜8 I圖為一系列剖面圖 施例製作的流程與結果。 【符號說明】 11 0〜切割膠帶; 11 2〜基體片材; 11 4〜壓敏黏合劑層; 1 2 0〜半導體晶圓; 1 2 2〜切割道;1222172 Schematic illustrations In order to make the above and other objects, features, and comprehensibility of the present invention clear, the following features I μ stove-μ, ^, and advantages can be explained in more detail as follows: Figures, details 1 Α ~ 1C The figure is a series of cross-sectional views used to describe the process of separating a bulk wafer into a plurality of wafers. Baikou's semi-conductor. Figure 2 shows the flow of the front-end process of a general semiconductor package. Figures 3 A to 3B are a series of cross-sectional views, which are used to describe a partial cross-sectional view of a semiconductor body. Xiongyue—Semiconductor Package Figure 4 is a semiconductor wafer used for flip-chip packaging. Figure 5 is a cross-sectional view of the Republic of China Zhiyin 'under Patent Publication No. 488021. The disclosed "copper process is designed in a profit-seeking application with low dielectric materials". The metal bonding pads for wire bonding are used to explain the first embodiment of the present invention, to explain the second embodiment of the present invention, and to explain the third embodiment of the present invention. Figures 6A to 6J are a series of cross-sectional views.苐 7 A ~ 7 J are a series of cross-sectional views. Brother 8 A ~ 8 I are a series of cross-sectional views. [Symbol description] 11 0 ~ dicing tape; 11 2 ~ substrate sheet; 11 4 ~ pressure-sensitive adhesive layer; 1 2 0 ~ semiconductor wafer; 1 2 2 ~ dicing track;

0503-8377TWF ; TSMC2001·1382 ; dwwang.ptd 第19頁 1222172 圖式簡單說明 1 2 4〜晶片, 2 1 0〜晶圓研磨; 2 2 0〜晶圓切割; 2 3 0〜晶片黏著; 2 4 0〜焊線; 2 5 0〜封膠; 324 、324’〜晶片; 3 3 0〜封裝基板; 340〜黏晶用環氧樹脂; 350〜封膠用環氧樹脂; 352〜空乏區; 420〜半導體晶圓; 426〜金屬凸塊; 5 2 2〜晶片; 5 2 5〜保護層開口; 526〜基體片材; 528〜金屬焊塾; 6 1 0〜切割膠帶; 6 1 2〜基體片材; 6 1 4〜壓敏黏合劑層; 6 2 0〜半導體晶圓; 623〜突出部; 6 2 4〜晶片, 6 2 5〜晶片本體;0503-8377TWF; TSMC2001 · 1382; dwwang.ptd page 19 1222172 Brief description of the drawings 1 2 4 ~ wafer, 2 1 0 ~ wafer grinding; 2 2 0 ~ wafer cutting; 2 3 0 ~ wafer adhesion; 2 4 0 ~ bonding wire; 2 50 ~ sealing compound; 324, 324 '~ wafer; 3 3 ~ packaging substrate; 340 ~ epoxy resin for die bonding; 350 ~ epoxy resin for sealing compound; 352 ~ empty area; 420 ~ Semiconductor wafer; 426 ~ metal bump; 5 2 2 ~ wafer; 5 2 5 ~ protective layer opening; 526 ~ base sheet; 528 ~ metal welding pad; 6 1 0 ~ dicing tape; 6 1 2 ~ base sheet 6 1 4 ~ pressure-sensitive adhesive layer; 6 2 0 ~ semiconductor wafer; 623 ~ protruding part; 6 2 4 ~ wafer, 6 2 5 ~ wafer body;

0503-8377TWF ; TSMC2001-1382 ; dwwang.ptd 第20頁 1222172 圖式簡單說明 626〜凹槽; 6 2 8〜破斷面; 6 3 0〜封裝基板; 6 4 0〜黏晶用環氧樹月旨; 6 5 0〜封膠用環氧樹脂; 664〜壓迫裝置; UV〜紫外線; 7 1 0〜切割膠帶; 712〜基體片材; 7 1 4〜壓敏黏合劑層; 720〜半導體晶圓; 723〜突出部; 7 2 4〜晶片; 725〜晶片本體; 726〜凹槽; 727〜斷面; 7 2 8〜破斷面; 7 3 0〜封裝基板; 740〜黏晶用環氧樹脂; 7 5 0〜封膠用環氧樹脂; 764〜壓迫裝置; T卜張力; T2〜張力; 8 1 0〜切割膠帶;0503-8377TWF; TSMC2001-1382; dwwang.ptd Page 20 1222172 The drawing briefly explains 626 ~ groove; 6 2 8 ~ broken surface; 6 3 0 ~ package substrate; 6 4 0 ~ epoxy tree for die bonding Purpose; 650 ~ epoxy resin for sealant; 664 ~ pressing device; UV ~ ultraviolet light; 7110 ~ cutting tape; 712 ~ substrate sheet; 7114 ~ pressure sensitive adhesive layer; 720 ~ semiconductor wafer 723 ~ protrusion; 7 2 4 ~ wafer; 725 ~ wafer body; 726 ~ groove; 727 ~ cross section; 7 2 8 ~ broken section; 7 3 0 ~ package substrate; 740 ~ epoxy for sticking crystals ; 7 50 ~ epoxy resin for sealing; 764 ~ compression device; Tb tension; T2 ~ tension; 8 10 ~ cutting tape;

0503-8377TW ; TSMC2001 -1382 ; dwwang.ptd 第21頁 1222172 圖式簡單說明 8 1 2〜基體片材; 8 1 4〜壓敏黏合劑層; 820〜半導體晶圓; 823〜突出部; 824〜晶片; 825〜晶片本體; 8 2 6〜凹槽; 827〜斷面; 828〜破斷面; 830〜封裝基板; 840〜黏晶用環氧樹脂; 8 5 0〜封膠用環氧樹脂。0503-8377TW; TSMC2001-1382; dwwang.ptd page 21 1222172 Brief description of the drawings 8 1 2 ~ substrate sheet; 8 1 4 ~ pressure-sensitive adhesive layer; 820 ~ semiconductor wafer; 823 ~ protrusion; 824 ~ Wafer; 825 ~ wafer body; 8 2 6 ~ groove; 827 ~ cross section; 828 ~ broken section; 830 ~ package substrate; 840 ~ epoxy resin for die bonding; 8 50 ~ epoxy resin for sealing.

0503-8377TWF : TSMC200M382 ; dwwang.ptd 第22頁0503-8377TWF: TSMC200M382; dwwang.ptd page 22

Claims (1)

六、申請專利範圍 1 · 一種分離半導濟曰。 U)提供一半導體晶曰9圓的方法’包括下列步驟: 向與列方向延伸的複數_,包含該半導體晶圓上沿行方 片, σ k及其所區隔的複數個晶 將j半導體晶圓 (c) 沿著向行方向盥,切割膠帶上,· 切割該半導體晶圓,且至少万向延伸的該些切割道,分別 一的方向作切割時,.广f沿行方向或沿列方向其中之 (d) 於該切宣丨丨贩胜刀透該晶圓;以及 y a τ刀割膠帶施加 離成複數個個別的丰莫骑曰蛾力,而使該半導體晶圓分 丁斧體晶片。 2·如申請專利範圍第1 ,其中上述步驟(c)中,、所述/刀離半導體晶圓的方法 該晶圓厚度的1%〜40%之去=+方向未切透該晶圓,留下佔 未切透該晶圓,留下佔,未曰被:厂透的厚度值;且在列方向 的厚度值。 下佔5亥0曰回厚度的1%〜40%之未被切透 *,3其:離半導趙晶圓的* 0 5 m i 1 ? m · 1々土 λ 在订方向未切透該晶圓,留下 坊曰m 未被切透的厚度值;且在列方向未切透 …曰4°如::〇&5 '卜2心1之未被切透的厚度值。 去盆φ广專利範圍第1項所述分離半導體晶圓的方 J’C(c)中,在行方向未切透該晶圓,留下 佔该曰曰圓厚度的1。/❶〜40%之未被切透的厚 在列方 向切透該晶圓。 5·如申請專利範圍第1項所述分離半導體晶圓的方法6. Scope of patent application 1 · A kind of separation semiconductor. U) A method of providing a semiconductor crystal with a 9-circle circle includes the following steps: a plurality of _ extending in the column and column directions, including a row of square chips on the semiconductor wafer, σ k and a plurality of crystals separated by the semiconductor crystal j The circle (c) is cut along the direction of the row, on the dicing tape, and when the semiconductor wafer is cut, and the cutting paths extending at least universally are cut in one direction, respectively. The direction (d) is to cut through the wafer at the cutting declaration; and ya τ cutting tape applies a plurality of individual Feng Mo riding moth forces to divide the semiconductor wafer into an axe body. Wafer. 2. According to the first patent application scope, wherein in the above step (c), the method of “knocking off the semiconductor wafer” by 1% to 40% of the thickness of the wafer = + direction does not cut through the wafer, Leaving the occupants did not cut through the wafer, leaving the occupants: the thickness value through the factory; and the thickness value in the column direction. It accounts for 1% ~ 40% of the thickness of 50% of the thickness, which has not been cut through. * 3: * 0 5 mi 1 * m · 1 from the semiconductor wafer. Λ has not cut through the wafer in the order direction. , Leaving the thickness of m without being cut through; and not being cut through in the direction of the column ... 4 ° such as: 0 & In the method of separating the semiconductor wafer J'C (c) described in item 1 of the broad patent scope, the wafer is not cut through in the row direction, leaving 1 to account for the thickness of the circle. / ❶ ~ 40% of the uncut through thickness cut through the wafer in the column direction. 5. Method for separating semiconductor wafers as described in item 1 of the scope of patent application 兴r上述步驟(c)中, 卜2 mil之未被切透的切透該晶圓’留下 X值,且在列方向切透該晶 m 圓。 ^ ,其中上述步3(:)軌中圍,第1項所述分離半導體晶圓的方法 向未切透該晶圓,留 行方向切透該晶圓;且在列方 透的厚度值。 该晶圓厚度的1%〜40%之未被切 7士如申請專利範圍第丨項所述 ,其中上述步驟(c)中 導體曰曰圓的方法 向未切透該晶圓,留下。透該晶圓;且在列方 值。 圓留下〇·5 mi1〜2 «nU之未被切透的厚声 Α Φ二:專範圍第1項所述分離半導體晶圓的方法 二::上述步驟⑷中’施加機械力的方法為: 壓迫該切割膠帶;而該切割膠帶尚包含一具有一壓幸^幸此 劑層及黏附於該壓敏黏合劑層上的該半導體晶圓的上夺。 與一無該壓敏黏合劑層的下表面;而該壓輥係在該切: 帶基的該下表面,壓迫該切割膠帶與該半導體晶圓;且/ 軋輥為圓柱形。 ’ g 9 ·如申請專利範圍第1項所述分離半導體晶圓的方法 ,其中上述步驟(d)中,施加機械力的方法為:沿著該切 割膠帶的徑向方向,對該切割膠帶施加張力。 1 0 ·如申請專利範圍第8項所述分離半導體晶圓的方法 ,其中上述步驟(d)中,尚包含:以能量射線照射黏附有 該晶圓的該切割膠帶。In the above step (c), the 2 mil slice is cut through the wafer 'without leaving an X value, and the crystal circle is cut through in the column direction. ^, Wherein the method of separating the semiconductor wafer described in step 3 (:) of the above rail, and the method of separating the semiconductor wafer described in item 1 above does not cut through the wafer, leaving the wafer cut through the direction; and the thickness value in the column. 1% ~ 40% of the wafer thickness is not cut as described in item 1 of the patent application scope, wherein the method of rounding the conductor in step (c) above does not cut through the wafer and leaves. Through the wafer; and the value in the column. The circle leaves 0.5 · mi1 ~ 2 «nU's thick sound that is not cut through A Φ2: Method 2 of separating the semiconductor wafer as described in the first item of the scope 2: The method of applying mechanical force in the above step 为 is : Compressing the dicing tape; and the dicing tape further comprises a top wafer having a pressure-sensitive adhesive layer and the semiconductor wafer adhered to the pressure-sensitive adhesive layer. And a lower surface without the pressure-sensitive adhesive layer; and the pressing roller is on the cutting: the lower surface of the tape base, pressing the dicing tape and the semiconductor wafer; and / the roller is cylindrical. 'g 9 · The method for separating a semiconductor wafer as described in item 1 of the scope of the patent application, wherein in step (d), the method of applying mechanical force is to apply the dicing tape along the radial direction of the dicing tape. tension. 10 · The method for separating a semiconductor wafer as described in item 8 of the scope of patent application, wherein the step (d) further includes: irradiating the dicing tape to which the wafer is adhered with energy rays. 丄^1172丄 ^ 1172 1 1.如申睛專利範圍第8項所述分離半導體晶圓的方 中上述步驟(d)中’尚包含:沿著該切割膠帶的徑r 方向,對該切割膠帶施加張力。 12. —種無邊緣崩裂的半導體晶片,包含: 氺一衣面;以及 表面 體成形於該晶片本體上,自5亥第 片本體’具有—形成有電子元件的第,表面與 形成電子元件的第二表面;以及 一突出部, 平行延伸。 曰1 3·如申請專利範圍第丨2項所述無邊緣崩裂的導體 1;二:/其中該突出部的最大厚度為該晶片本體為〇。 ° 。,該突出部的厚度隨延伸範圍的增加而遞/ &、、落體 1 4·如申請專利範圍第1 2項所述無邊緣崩裂的二邛 晶片,其中該突出部的最大厚度^·5〜2 ^ ’該突以 的厚度隨延伸範圍的增加而遞減為0。 裂 15·如申請專利範圍第12、13或14項所述無邊、^"/其 的,導體晶片,而該半導體晶片帛包含二組側面該突 中每組側面組合各包含一對互不相交的側表面個 出部係連接於該晶片本體的上述二組側表面祖合 側表面。 1 ρ /,七iSL邊緣朋裂 1 6 ·如申請專利範圍第丨2、1 3或i 4項所也”、、《A,其 的半導體晶片,而該半導體晶片尚包含二^、组側、其中該突 中每組侧面組合各包含一對互不相交的側土:合的其中/ 一 出部係連接於該晶片本體的上述二組側表面、’’ 組側表面組合上的每個側表面。1 1. The method of separating a semiconductor wafer as described in item 8 of the Shen-Jin patent scope, in the step (d) above, the method further includes: applying tension to the dicing tape along the direction r of the dicing tape. 12. —A semiconductor wafer without edge cracking, comprising: a cloth surface; and a surface body formed on the wafer body from the 50th film body 'having—a surface on which an electronic component is formed, a surface and a surface on which the electronic component is formed. A second surface; and a protrusion extending in parallel. Said 1 3. As described in the scope of the patent application No. 丨 2 of the conductor without edge cracking 1; two: / wherein the maximum thickness of the protruding part is the chip body is 0. °. The thickness of the protrusion is increased with the increase of the extension range. &Amp;, and the falling body 1 · As described in the patent application scope No. 12 of the non-edge cracked two wafer, the maximum thickness of the protrusion ^ · 5 ~ 2 ^ 'The thickness of this protrusion decreases to 0 as the extension increases. Crack 15. As described in No. 12, 13, or 14 of the scope of application for patents, there is no edge, ^ " / one of them, a conductor wafer, and the semiconductor wafer contains two sets of side surfaces, and each set of side groups in the protrusion each includes a pair of The intersecting side surface outlets are connected to the two sets of side surface ancestral side surfaces of the wafer body. 1 ρ /, seven iSL edge cracks 1 6 · As in the scope of application for patents No. 丨 2, 13 or i 4 "," A, the semiconductor wafer, and the semiconductor wafer still contains two, group side Each side set of the protrusion includes a pair of disjoint side soils: a combined one / one output portion is connected to each of the two sets of side surfaces of the chip body, Side surface. 0503-8377TWF ; TSMC200M382 ; dwwang.ptd 第25頁0503-8377TWF; TSMC200M382; dwwang.ptd page 25
TW91118880A 2002-08-21 2002-08-21 Semiconductor wafer dividing method and semiconductor chip without edge cracking produced by the method thereof TWI222172B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI479557B (en) * 2009-12-24 2015-04-01 Nitto Denko Corp Film for flip chip type semiconductor back surface

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI479557B (en) * 2009-12-24 2015-04-01 Nitto Denko Corp Film for flip chip type semiconductor back surface

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