TW586207B - Flip-chip die - Google Patents

Flip-chip die Download PDF

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Publication number
TW586207B
TW586207B TW091101433A TW91101433A TW586207B TW 586207 B TW586207 B TW 586207B TW 091101433 A TW091101433 A TW 091101433A TW 91101433 A TW91101433 A TW 91101433A TW 586207 B TW586207 B TW 586207B
Authority
TW
Taiwan
Prior art keywords
signal
pad
flip
metal layer
ball
Prior art date
Application number
TW091101433A
Other languages
English (en)
Inventor
Kenny Chang
Original Assignee
Via Tech Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Via Tech Inc filed Critical Via Tech Inc
Priority to TW091101433A priority Critical patent/TW586207B/zh
Priority to US10/115,735 priority patent/US6586844B1/en
Application granted granted Critical
Publication of TW586207B publication Critical patent/TW586207B/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/02Bonding areas ; Manufacturing methods related thereto
    • H01L24/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L24/06Structure, shape, material or disposition of the bonding areas prior to the connecting process of a plurality of bonding areas
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/10Bump connectors ; Manufacturing methods related thereto
    • H01L24/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L24/14Structure, shape, material or disposition of the bump connectors prior to the connecting process of a plurality of bump connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/0401Bonding areas specifically adapted for bump connectors, e.g. under bump metallisation [UBM]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • H01L2224/0554External layer
    • H01L2224/0556Disposition
    • H01L2224/05571Disposition the external layer being disposed in a recess of the surface
    • H01L2224/05572Disposition the external layer being disposed in a recess of the surface the external layer extending out of an opening
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/06Structure, shape, material or disposition of the bonding areas prior to the connecting process of a plurality of bonding areas
    • H01L2224/0601Structure
    • H01L2224/0603Bonding areas having different sizes, e.g. different heights or widths
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/13Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
    • H01L2224/13001Core members of the bump connector
    • H01L2224/13099Material
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    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/14Structure, shape, material or disposition of the bump connectors prior to the connecting process of a plurality of bump connectors
    • H01L2224/1401Structure
    • H01L2224/1403Bump connectors having different sizes, e.g. different diameters, heights or widths
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/02Bonding areas ; Manufacturing methods related thereto
    • H01L24/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L24/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/10Bump connectors ; Manufacturing methods related thereto
    • H01L24/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L24/13Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
    • HELECTRICITY
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    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01006Carbon [C]
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    • H01L2924/01Chemical elements
    • H01L2924/01033Arsenic [As]
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    • H01L2924/013Alloys
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    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/11Device type
    • H01L2924/14Integrated circuits

Description

08670twf2.doc/006 第91101433號說明書修正本
修正日期92.12.18 (發明說明應敘明:發明所屬之技術領域、先前技術、內容、實 施方式及圖式簡單說明) 【發明所屬之技術領域】 本發明是有關於一種覆晶晶片,且特別是有關於一種 具有不同尺寸的銲墊及球底金屬層之接觸面積的覆晶晶 片。 【先前技術】 在現今資訊爆炸的社會,電子產品遍佈於日常生活 中,無論在食衣住行育樂各方面,均會應用到積體電路元 件所組成的產品,且伴隨著電子科技不斷地演進,功能性 更複雜、更人性化的產品不斷推陳出新,就電子產品外觀 而言,也朝向輕、薄、短、小的趨勢設計,因此,在半導 體封裝(Package)的領域亦對應開發出許多高密度半導 體封裝的技術,例如覆晶封裝(Flip Chip,F/C)及球格 陣列封裝(Ball Grid Array,BGA)等等。 覆晶封裝技術主要是在晶片(Die)的銲墊(Pad)上 形成凸塊(Bump)之後,再將翻面後之晶片經由凸塊而 直接連接至基板(Substrate)或印刷電路板(Printed Circuit Board,PCB)上,與打線(Wire Bonding)及軟片自動貼 合(Tape Automatic Bonding,TAB )的封裝技術相較之下, 覆晶封裝技術將可提供較短的訊號傳導路徑,故具有較佳 的電氣特性。此外,覆晶封裝技術亦可設計將晶背裸露在 外’用以提筒晶片於運作時的散熱效率。基於上述原因’ 修正日期92.12.18 08670twf2.doc/006 第91101433號說明書修正本 覆晶封裝技術係普遍地運用在半導體封裝產業上。 請參考第1圖,其爲習知之一種覆晶晶片(Flip Chip Die)的剖面示意圖。覆晶晶片100主要係組成自晶片102 及多個凸塊114 (僅繪示其中之二),其中晶片1〇2之主 動表面(Active Surface ) 104 上配置有一保護層(Passivation Layer ) 106及多個銲墊110 (同樣僅繪τκ其中之二),而 保護層106之開口 108係暴露出銲墊11〇。此外’爲了增 加凸塊114與銲墊110之間的接合性,通常是配置球底金 屬層(Under Ball Metallurgy,UBM ) 112 於靜墊 110 上’ 用以作爲凸塊114與銲墊110之間的接合媒介’最後使得 覆晶晶片100可經由凸塊Π4而連接至外界之基板或印刷 電路板上。 請同樣參考第1圖,依照功能上的不同,銲墊110可 區分爲訊號銲墊(signal Pad )及電源/接地銲墊 (Power/Ground Pad),而凸塊114亦可對應區分爲訊號 凸塊(Signal Bump)及電源/接地凸塊(power/Ground Bump)。値得注意的是,由於習知設計之銲墊110與球 底金屬層112之間的接觸面積均相同,使得電流經由靜墊 110流至球底金屬層112的電流流量相同。爲了達到晶片 102之全部電源/接地所需之電流流量,習知係藉由增加靜 墊110的數量,特別是增加電源/接地銲墊的數目,來達 成上述之目的。 【發明內容】 本發明之目的在於提供一種覆晶晶片’可允許較大的 修正日期92.12.18 08670twf2.doc/006 第91101433號說明書修正本 電流從銲墊通過球底金屬層,而降低晶片之電源/接地銲 墊的數目,並提供晶片更佳的電氣性能。 基於本發明之上述目的,本發明提出一種覆晶晶片, 此覆晶晶片具有一晶片,其具有一主動表面、一保護層、 至少一訊號銲墊及至少〜非訊號銲墊,其中保護層、訊號 銲墊及非訊號銲墊均配置於晶片之主動表面,且保護層係 暴露出訊號銲墊及非訊號銲墊。此外,此覆晶晶片更具有 至少一訊號球底金屬層,其配置於訊號銲墊上,以及至少 一非訊號球底金屬層,其配置於非訊號銲墊上,其中非訊 號球底金屬層與非訊號銲墊之間的接觸面積係至少大於訊 號球底金屬層與訊號銲墊之間的接觸面積之1〇 %。另外, 此覆晶晶片具有包括至少〜訊號凸塊,其配置於訊號球底 金屬層上,以及至少一非訊號凸塊,其配置於非訊號球底 金屬層上。 爲讓本發明之上述目的、特徵和優點能明顯易懂,下 文特舉一較佳實施例,並配合所附圖示,作詳細說明如下: 【圖式簡單說明】 第1圖爲習知之一種覆晶晶片的剖面示意圖; 第2圖爲本發明之較佳實施例之一種覆晶晶片的剖面 示意圖;以及 第3圖爲本發明之較佳實施例之另一種覆晶晶片的剖 面7K意圖。 【圖式標示說明】 100 :覆晶晶片 102 :晶片 08670twf2.doc/006 修正日期 92.12.18 第91101433號說明書修正本 104 :主動表面 106 :保護層 108 :開口 110 :銲墊 112 :球底金屬層 114 :凸塊 200、300 :覆晶晶片 202、302 :晶片 2〇4、304 :主動表面 206、306 :保護層 208a、308a :第一開口 208b、308b ··第二開口 210a、310a :第一銲墊 210b、310b :第二銲墊 212a、312a :第一球底金屬層 212b、312b :第二球底金屬層 214a、314a ··第一凸塊 214b、314b :第二凸塊 586207 【實施方式】 較佳實施例 請參考第2圖,其爲本發明之較佳實施例之一種覆晶 晶片的剖面示意圖。覆晶晶片200主要包括晶片202、多 個第一凸塊214a (僅繪示其中之一)及多個第二凸塊214b (僅繪示其中之一)。晶片202具有一主動表面204、一 保護層206、多個第一銲墊210a (僅繪示其中之一)及多 個第二銲墊210b (僅繪示其中之一),其中主動表面2〇4 係泛指晶片202之具有主動元件(Active Device)的一面。 此外,保護層206、第一銲墊210a及第二銲墊210b則配 置於該晶片202之該主動表面204,其中第一銲墊210a及 7 修正日期92.12.18 08670twi2.doc/006 第91101433號說明書修正本 第二銲墊210b係可爲晶片202之原有銲墊,亦或是晶片202 之重配置線路層(Redistribution Layer)(未繪不)所構 成的銲墊。 請同樣參考第2圖,保護層206係具有至少一第一開 口 208a及至少一第二開口 208b,其分別對應暴露出第一 銲墊210a及第二銲墊210b,値得注意的是,第二開口 208b 之孔徑約略大於該第一開口 208a之孔徑,如此將使得第 二銲墊210b所暴露出之面積大於第一銲墊210a所暴露出 之面積。 請同樣參考第2圖,爲了增加第一凸塊214a與第一 銲墊210a之間的接合性,以及增加第二凸塊214b與第二 銲墊210b之間的接合性,覆晶晶片200更具有至少一第 一球底金屬層212a及至少一第二球底金屬層212b,其中 第一球底金屬層212a係配置於第一銲墊210a上,而第二 球底金屬層212a則配置於第二銲墊210a上。値得注意的 是,第一球底金屬層212a必須完全涵蓋第一銲墊210a所 暴露出來的表面,爲了避免受到對位誤差的影響,第一球 底金屬層212a (第二球底金屬層212b)之分佈面積通常 設計大於第一銲墊210a (第二銲墊210b)所暴露出來的 面積,此外,於凸塊製程時,可藉由控制第一球底金屬層 212a (第二球底金屬層212b)之面積,對應控制第一凸塊 214a (第二凸塊214b)之高度。另外,由於第二銲墊210b 所暴露出之面積係至少大於第一銲墊210a所暴露出之面 積之10 %,使得第二球底金屬層212b與第二銲墊210b之 修正日期92.12.18 08670twf2.doc/006 第91101433號說明書修正本 間的接觸面積將至少大於第一球底金屬層212a與第一銲 墊210a之間的接觸面積之10 %。 請同樣參考第2圖,當設計以第一銲墊210a作爲訊 號銲墊,並以第二銲墊210b作爲電源/接地銲墊(即非訊 號銲墊)時,由於第二球底金屬層212b與第二銲墊210b 之間的接觸面積係至少大於第一球底金屬層212a與第一 銲墊210a之間的接觸面積之10 %,故可允許較大的電流 從第二銲墊210b通過第二球底金屬層212b。此外,當第 二球底金屬層212b之尺寸增加時,第二凸塊214b之體積 亦將對應增加,同時在第一凸塊214a與第二凸塊214b之 高度相同的情況下’將可增加電流通過的截面積’因而降 低第二凸塊214b之電性阻抗値,進而提高晶片202之電 氣效能。 承上所述,由於第二銲墊210b與第二球底金屬層212b 之間的接觸面積較大’故可允許較大的電流從第二靜墊 210b流經第二球底金屬層212b,與習知第1圖之覆晶晶 片100相較之下,爲了達到晶片202之全部電源/接地所 需要之電流流量’可應用本發明之覆晶晶片200的設計’ 對應增加電源/接地銲墊(即非訊號銲墊)與其球底金屬 層之間的接觸面積’而無須額外設計增加銲墊之數目’或 者僅設計增加相當少之銲墊數目來達到上述目的° 此外,爲了更增加第2圖之第二球底金屬層212b與 第二銲墊210b之間的接觸面積’請參考第3圖’其爲本 發明之較隹實施例之另一種覆晶晶片的剖面示意圖。第3 586207 08670twf2.doc/006 修正日期 92.12.18 第91101433號說明書修正本 圖與第2圖的不同處在於覆晶晶片300之第二銲墊310b 的面積係大於覆晶晶片200之第二銲墊210b的面積。如 第3圖之覆晶晶片300所示,可設計增加第二銲墊310b 之面積,並對應增加第二開口 308b之孔徑,進而增加第 二銲墊310b所暴露出之面積,再配置上更大面積的第二 球底金屬層310b,使得第二球底金屬層312b與第二銲墊 31〇b之間的接觸面積更大。 綜上所述,本發明之覆晶晶片具有銲墊與球底金屬層 之接觸面積大小不同的設計,主要是藉由增大保護層之開 口的孔徑,而增加銲墊所暴露出之面積,並同時增加球底 金屬層之分佈面積,進而增加銲墊與球底金屬層之間的接 觸面積,故可允許較大的電流從銲墊通過球底金屬層。此 外,本發明更可藉由設計增加銲墊之面積,並對應增加開 口之孔徑,同時增加球底金屬層之分佈面積,亦將增加銲 墊與球底金屬層之間的接觸面積。 由於本發明之覆晶晶片係具有銲墊與球底金屬層之接 觸面積不同大小的設計,故可允許較大範圍的電流從銲墊 通過球底金屬層,因而降低電流從銲墊通過球底金屬層之 電性阻抗,進而提升晶片之整體的運作效能。此外,在球 底金屬層之分佈面積亦同時增加的情況下,將對應增加凸 塊之體積,故可增加電流通過的截面積,進而提高晶片之 電氣效能。另外,爲了達到晶片之電源/接地原先設計所 需要的電流流量,本發明係對應增加電源/接地銲墊(即 非訊號銲墊)與其球底金屬層之間的接觸面積,因此無須 10 586207 08670twf2.doc/006 修正日期 92.12.18 第91101433號說明書修正本 大幅增加電源/接地銲墊(即非訊號銲墊)之數目來達到 上述目的。 雖然本發明已以一較佳實施例揭露如上,然其並非用 以限定本發明,任何熟習此技藝者,在不脫離本發明之精 神和範圍內,當可作些許之更動與潤飾,因此本發明之保 護範圍當視後附之申請專利範圍所界定者爲準。 11

Claims (1)

  1. 586207 08670twf3.doc/006 拾、申請專利範圍 1. 一種覆晶晶片,至少包括: 一晶片,具有一主動表面、一保護層、至少一訊號銲 墊及至少一非訊號銲墊,其中該保護層、該訊號銲墊及該 非訊號銲墊均配置於該晶片之該主動表面,且該保護層係 暴露出該訊號銲墊及該非訊號銲墊; 至少一訊號球底金屬層,配置於該訊號銲墊上; 至少一非訊號球底金屬層,配置於該非訊號銲墊上, 其中該非訊號球底金屬層與該非訊號銲墊之間的接觸面積 係至少大於該訊號球底金屬層與該訊號銲墊之間的接觸面 積之10 % ; 至少一訊號凸塊,配置於該訊號球底金屬層上;以及 至少一非訊號凸塊,配置於該非訊號球底金屬層上。 2·如申請專利範圍第1項所述之覆晶晶片,其中該 非訊號銲墊係爲電源銲墊及接地銲墊其中之一。 3·如申請專利範圍第1項所述之覆晶晶片,其中該 非訊號凸塊之高度係相當於該訊號凸塊之高度。 4·如申請專利範圍第1項所述之覆晶晶片,其中該 非訊號銲墊所暴露出之面積係大於該訊號銲墊所暴露出之 面積。 5·如申請專利範圍第1項所述之覆晶晶片,其中該 非訊號球底金屬層之分佈面積係大於該訊號球底金屬層之 分佈面積。 6.如申請專利範圍第1項所述之覆晶晶片,其中該 12 586207 08670twf3 .doc/006 修正日期93.2.16 非訊號銲墊之面積係大於該訊號銲墊之面積。 7.如申請專利範圍第1項所述之覆晶晶片,其中該 晶片更具有一重配置線路層,其配置於該晶片之該主動表 面,而該訊號銲墊及該非訊號銲墊係由該重配置線路層所 構成。
    13
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