TW584945B - Method of manufacturing flash memory - Google Patents
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584945 五、發明說明(1) 發明所屬之拮術領Μ 本發明是有關於一種半導體元件的製造方法,且特別 疋有關於一種快閃記憶體(F 1 a s h M e m 〇 r y )元件之製造方 法。 先前技術 快閃記憶體(F 1 a s h M e m 〇 r y )元件由於具有可多次進行 資料之存入、讀取、抹除等動作,且存入之資料在斷電後 也不會消失之優點,所以已成為個人電腦和電子設備所廣 泛採用的一種非揮發性記憶體元件。 典型的快閃記憶體元件係以摻雜的多晶矽製作浮置間 極(Floating Gate)與控制閘極(Control Gate)。而且,丨· 控制閘極係直接設置在浮置閘極上,浮置閘極與控制閘極 之間以介電層相隔’而浮置閘極與基底間以穿隨氧化層 (T u η n e 1 i n g 0 X i d e )相隔(亦即所謂堆疊閘極快閃記憶 體)。此快閃記憶體元件是利用控制閘極上所施加之正或 負電壓來控制浮置閘極(F 1 0 a t i n g g a t e )中的電荷的注入 與排出,以達到記憶的功能。 第1 A圖至第1 D圖所緣示為習知一種快閃記憶體元件之 部分製造流程剖面圖。在第1A圖至第1D圖中,基底1〇〇可 割分為I己憶胞區1 〇 2與週邊電路區1 〇 4。 首先,請參照弟1 A圖’於記憶胞區1 0 2之基底1 〇 〇上形 成穿隧介電層106 ’並於週邊電路區104之基底100上形成 襯層108。接著’於整個基底100上形成一層導體層110, 並圖案化記憶胞區1 0 2上之導體層11 0 ’使其成條狀佈局而584945 V. Description of the invention (1) The invention belongs to the technical field M. The present invention relates to a method for manufacturing a semiconductor device, and particularly to a method for manufacturing a flash memory (F 1 ash M em ry) device. . The prior art flash memory (F 1 ash Mem ry) element has the advantages that data can be stored, read, and erased multiple times, and the stored data will not disappear even after power is turned off. Therefore, it has become a non-volatile memory element widely used in personal computers and electronic devices. A typical flash memory device is made of doped polycrystalline silicon to make a floating gate and a control gate. Moreover, the control gate is directly arranged on the floating gate, the floating gate and the control gate are separated by a dielectric layer, and the floating gate and the substrate are penetrated by an oxide layer (T u η ne 1 ing 0 X ide) (also known as stacked gate flash memory). The flash memory device controls the injection and discharge of charges in the floating gate (F 1 0 a t i n g g a t e) by controlling the positive or negative voltage applied to the gate to achieve the memory function. Figures 1A to 1D are sectional views showing part of the manufacturing process of a conventional flash memory device. In FIGS. 1A to 1D, the substrate 100 can be divided into a cell region 102 and a peripheral circuit region 104. First, referring to FIG. 1A, a tunnel dielectric layer 106 is formed on the substrate 100 of the memory cell region 102, and a liner layer 108 is formed on the substrate 100 of the peripheral circuit region 104. Next, a conductor layer 110 is formed on the entire substrate 100, and the conductor layer 11 0 on the memory cell region 102 is patterned to form a stripe layout.
10620twf.ptd 第6頁 584945 五、發明說明(2) 形成導體層1 1 0 a。之後,於基底1 0 0上形成閘間介電層 . 1 1 2,此閘間介電層1 1 2之材質為氧化矽/氮化矽/氮化矽。 接著,請參照第1 B圖,於基底1 0 0上形成圖案化光阻 層1 1 4,此圖案化光阻層1 1 4覆蓋記憶胞區1 0 2並暴露出週 邊電路區104。再以圖案化光阻層114為罩幕,移除週邊電 路區1 0 4上之閘間介電層1 1 2、導體層1 1 0與櫬層1 0 8。然 後,於週邊電路區1 0 4形成閘極介電層1 1 6。 接著,請參照第1 C圖,移除圖案化光阻層1 1 4後,於 整個基底100上形成導體層118。 接著,請參照第1 D圖,圖案化導體層11 8而於記憶胞 區1 0 2上形成控制閘極導體層1 1 8 a,接著圖案化閘間介電 層1 1 2、導體層1 1 0 a與穿隧介電層1 0 6,以形成由控制閘極 導體層118a、閘間介電層112a、導體層110b與穿隧介電層 1 0 6 a形成堆疊閘極結構。同時,圖案化週邊電路區1 0 4上 之導體層1 1 8,以形成由閘氧化層1 1 6 a與導體層1 1 8 b所組 成的閘極結構。 在上述製程中,由於閘間介電層1 1 2是很薄且很脆弱 的,因而很容易在製造過程,例如是在圖案化光阻層1 1 4 之灰化製程與清洗製程中遭受到損害。而使閘間介電層 1 1 2之特性變差,進而產生快閃記憶體之資料維持特性變 差之問題。 另一方面,為了上述避免傷害到閘間介電層1 1 2中的 頂氧化層,因此在光阻剝離製程中無法使用較強烈的清洗 劑,因而導致無法完全將光阻去除而產生高分子殘留物,10620twf.ptd Page 6 584945 V. Description of the invention (2) Forming a conductor layer 1 1 0 a. After that, an inter-gate dielectric layer 1 12 is formed on the substrate 100. The material of the inter-gate dielectric layer 1 12 is silicon oxide / silicon nitride / silicon nitride. Next, referring to FIG. 1B, a patterned photoresist layer 1 14 is formed on the substrate 100. The patterned photoresist layer 1 4 covers the memory cell region 102 and exposes the peripheral circuit region 104. The patterned photoresist layer 114 is then used as a mask to remove the inter-gate dielectric layer 1 2, the conductor layer 1 10 and the sacrificial layer 108 from the peripheral circuit area 104. Then, a gate dielectric layer 1 16 is formed on the peripheral circuit area 104. Next, referring to FIG. 1C, the conductive layer 118 is formed on the entire substrate 100 after the patterned photoresist layer 1 1 4 is removed. Next, referring to FIG. 1D, a patterned conductor layer 11 8 is formed on the memory cell region 102 to form a control gate conductor layer 1 1 8 a, and then an inter-gate dielectric layer 1 1 2 and a conductor layer 1 are formed. 10 a and the tunneling dielectric layer 106 are formed to form a stacked gate structure formed by the control gate conductor layer 118a, the inter-gate dielectric layer 112a, the conductor layer 110b, and the tunneling dielectric layer 106a. At the same time, the conductor layer 1 1 8 on the peripheral circuit area 104 is patterned to form a gate structure composed of a gate oxide layer 1 16 a and a conductor layer 1 1 8 b. In the above process, since the inter-gate dielectric layer 1 12 is very thin and fragile, it is easy to suffer in the manufacturing process, for example, in the ashing process and cleaning process of the patterned photoresist layer 1 1 4 damage. As a result, the characteristics of the inter-gate dielectric layer 1 12 are deteriorated, and the problem of data retention characteristics of the flash memory is deteriorated. On the other hand, in order to avoid damaging the top oxide layer in the inter-gate dielectric layer 1 12, a stronger cleaning agent cannot be used in the photoresist stripping process, so that the photoresist cannot be completely removed and a polymer is generated. the remains,
10620twf.ptd 第7頁 584945 五、發明說明(3) 進而導致金屬的污染與閘極品質不佳。 發明内容 因此,本發明之一目的就是在提供一種快閃記憶體之 製造方法,使閘間介電層在製造過程中不易受到損害,而 可以提升元件效能。 本發明的另一目的就是在提供一種快閃記憶體之製造 方法,能夠避免在製程中產生高分子殘留物,進而可以避 免污染以及提高閘極品質。 本發明提供一種快閃記憶體之製造方法,此方法係提 供具有記憶胞區與週邊電路區之基底,再於記憶胞區之基 底上形成穿隧介電層,並於周邊電路區之基底上形成櫬 ^ 層。接著,於基底上形成第一導體層,再圖案化記憶胞區 上之第一導體層,以形成閘極導體層。然後,於基底上形 成閘間介電層,再於閘間介電層上形成保護層。其後,移 除週邊電路區之保護層、閘間介電層、第一導體層與櫬 層,再於週邊電路區之基底上形成閘極介電層,並使記憶 胞區之保護層轉變為氧化物層。之後,於基底上形成第二 導體層,再圖案化記憶胞區之第二導體層、氧化物層、閘 間介電層與閘極導體層以形成複數個記憶體閘極,並圖案 化週邊電路區之第二導體層以形成複數個閘極。 如上所述,由於係於閘間介電層上形成保護層以覆蓋 住記憶胞區上之閘間介電層,因此可以避免閘間介電層在 製造程序中遭受到損害,而可以維持閘間介電層之特性。 而且,由於本發明係於閘間介電層上形成保護層,因10620twf.ptd Page 7 584945 V. Description of the invention (3) This leads to metal pollution and poor gate quality. SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a method for manufacturing a flash memory, so that the gate dielectric layer is not easily damaged during the manufacturing process, and the device performance can be improved. Another object of the present invention is to provide a method for manufacturing a flash memory, which can avoid the generation of polymer residues in the manufacturing process, thereby avoiding pollution and improving the quality of the gate. The invention provides a method for manufacturing a flash memory. This method provides a substrate having a memory cell region and a peripheral circuit region, and then a tunneling dielectric layer is formed on the substrate of the memory cell region, and the substrate on the peripheral circuit region is formed. A 榇 ^ layer is formed. Next, a first conductor layer is formed on the substrate, and the first conductor layer on the memory cell region is patterned to form a gate conductor layer. Then, an inter-gate dielectric layer is formed on the substrate, and a protective layer is formed on the inter-gate dielectric layer. After that, the protective layer, the inter-gate dielectric layer, the first conductor layer, and the sacrificial layer of the peripheral circuit area are removed, and then a gate dielectric layer is formed on the substrate of the peripheral circuit area, and the protective layer of the memory cell area is transformed Is an oxide layer. After that, a second conductor layer is formed on the substrate, and then the second conductor layer, the oxide layer, the inter-gate dielectric layer, and the gate conductor layer of the memory cell region are patterned to form a plurality of memory gates, and the periphery is patterned. The second conductor layer of the circuit area forms a plurality of gates. As mentioned above, since the protective layer is formed on the inter-gate dielectric layer to cover the inter-gate dielectric layer on the memory cell region, the inter-gate dielectric layer can be prevented from being damaged during the manufacturing process, and the gate can be maintained. Characteristics of the dielectric layer. Moreover, since the present invention forms a protective layer on the inter-gate dielectric layer,
10620twf. pt.d 第8頁 584945 五、發明說明(4) 此能夠使用更強的化學藥劑以進行製程中之光阻去除與清 . 洗的步驟,因而能夠避免高分子殘留物的產生。 為讓本發明之上述和其他目的、特徵、和優點能更明 顯易懂,下文特舉一較佳實施例,並配合所附圖式,作詳 細說明如下: 實施方式 ·· 以下根據所附圖式,詳細說明本發明較佳實施例之一 種快閃記憶體之製造方法。在第2 A圖至第2 F圖中,基底 2 0 0可劃分為記憶胞區2 0 2與週邊電路區2 0 4。 首先,請參照第2 A圖,於記憶胞區2 0 2之基底2 0 0上形 成穿隧介電層206,並於週邊電路區204之基底200上形成 ^ 襯層2 0 8。其中穿隧氧化層2 0 6與襯層2 0 8之材質例如是氧 化矽,其形成方法例如是熱氧化法。 接著,於整個基底200上形成一層導體層210,導體層 2 1 0之材質例如是摻雜多晶矽,此導體層2 1 0之形成方法例 如是利用化學氣相沈積法形成一層未摻雜多晶矽層後,進 行離子植入步驟以形成之。接著,圖案化記憶胞區2 0 2上 之導體層2 1 0,使其成條狀佈局而形成導體層2 1 0 a (閘極導 體層)。之後,於基底2 0 0上形成閘間介電層2 1 2 ,此閘間 介電層2 1 2之材質例如是氧化矽/氮化矽/氮化矽,此閘間 介電層2 1 2之形成方法例如是先以熱氧化法形成一層底氧 化矽層2 1 4,接著,再利用化學氣相沈積法形成作為電荷 (· 陷入層的氮化矽層2 1 6,其後再於氮化矽層2 1 6上形成頂氧 化矽層2 1 8。10620twf. Pt.d Page 8 584945 V. Description of the invention (4) This can use stronger chemical agents to perform the steps of photoresist removal and cleaning in the process, thus avoiding the generation of polymer residues. In order to make the above and other objects, features, and advantages of the present invention more comprehensible, a preferred embodiment is given below and described in detail with the accompanying drawings as follows: Embodiments: Formula, which details a method for manufacturing a flash memory according to a preferred embodiment of the present invention. In FIGS. 2A to 2F, the substrate 200 can be divided into a memory cell region 202 and a peripheral circuit region 204. First, referring to FIG. 2A, a tunneling dielectric layer 206 is formed on the substrate 200 of the memory cell region 202, and a substrate 208 is formed on the substrate 200 of the peripheral circuit region 204. The material of the tunneling oxide layer 206 and the liner layer 208 is, for example, silicon oxide, and the formation method is, for example, a thermal oxidation method. Next, a conductor layer 210 is formed on the entire substrate 200. The material of the conductor layer 2 10 is, for example, doped polycrystalline silicon. The formation method of the conductor layer 2 10 is, for example, a chemical vapor deposition method to form an undoped polycrystalline silicon layer. Then, an ion implantation step is performed to form it. Next, the conductor layer 2 10 on the memory cell area 202 is patterned to form a stripe layout to form a conductor layer 2 10 a (gate conductor layer). Thereafter, an inter-gate dielectric layer 2 1 2 is formed on the substrate 2000. The material of the inter-gate dielectric layer 2 1 2 is, for example, silicon oxide / silicon nitride / silicon nitride, and the inter-gate dielectric layer 2 1 The formation method of 2 is, for example, firstly forming a bottom silicon oxide layer 2 1 4 by a thermal oxidation method, and then using a chemical vapor deposition method to form a silicon nitride layer 2 1 6 as a charge trapping layer, and then A top silicon oxide layer 2 1 8 is formed on the silicon nitride layer 2 1 6.
10620twf.ptd 第9頁 584945 五、發明說明(5) 接著,請參照第2 B圖,於基底2 0 0上形成一層保護層 . 2 2 0,其中此保護層2 2 0之材質例如是氮化矽,此保護層 2 2 0之形成方法例如是利用化學氣相沈積法形成一層薄氮 化石夕層。 接著,請參照第2 C圖,於基底2 0 0上形成一層圖案化 光阻層222,此圖案化光阻層222覆蓋記憶胞區202並暴露 出週邊電路區204。接著,以圖案化光阻層222為罩幕,移 除週邊電路區204上之保護層220、閘間介電層212、導體 層210與櫬層208。 接著,請參照第2 D圖,移除圖案化光阻層2 2 2,並視 需要對基底2 0 0進行清洗製程,再於週邊電路區2 0 4形成閘4 極介電層2 2 4,並使記憶胞陣列區2 0 2的保護層2 2 0轉變為 氧化層2 2 6。其中形成閘極介電層2 2 4以及使保護層2 2 0轉 變為氧化層2 2 6的方法例如是使用熱氧化法。 在上述移除圖案化光阻層2 2 2或是清洗的步驟中,由 於在閘間介電層2 1 2上形成有保護層2 2 0 ,因此能夠使用更 強的化學藥劑(例如是氫氟酸或是SC - 1清洗液(亦稱為 APM,氨水過氧化氫混合液))以進行光阻層2 2 0的去除與基 底2 0 0的清洗,而不會對閘間介電層2 1 2造成損傷,且可以 達到將光阻層2 2 2完全去除的目的。 接著,請參照第2 E圖,於基底2 0 0上形成導體層2 2 8, 其中導體層2 2 8之材質例如是摻雜多晶矽,此導體層2 2 8之 形成方法例如是利用化學氣相沈積法形成一層未摻雜多晶 矽層後,進行離子植入步驟以形成之。10620twf.ptd Page 9 584945 V. Description of the invention (5) Next, please refer to FIG. 2B to form a protective layer on the substrate 2 0 2 2 0, wherein the material of the protective layer 2 2 0 is, for example, nitrogen Silicon is formed, and the method for forming the protective layer 220 is, for example, forming a thin layer of nitrided nitride by chemical vapor deposition. Next, referring to FIG. 2C, a patterned photoresist layer 222 is formed on the substrate 200. The patterned photoresist layer 222 covers the memory cell region 202 and exposes the peripheral circuit region 204. Then, using the patterned photoresist layer 222 as a mask, the protective layer 220, the inter-gate dielectric layer 212, the conductor layer 210, and the hafnium layer 208 on the peripheral circuit area 204 are removed. Next, referring to FIG. 2D, remove the patterned photoresist layer 2 2 2 and perform a cleaning process on the substrate 2 0 as necessary, and then form a gate 4 pole dielectric layer 2 2 4 in the peripheral circuit area 2 4 , And make the protective layer 2 2 0 of the memory cell array area 2 2 into an oxide layer 2 2 6. Among them, a method of forming the gate dielectric layer 2 2 4 and converting the protective layer 2 2 0 to the oxide layer 2 2 6 is, for example, a thermal oxidation method. In the above steps of removing the patterned photoresist layer 2 2 2 or cleaning, since a protective layer 2 2 0 is formed on the inter-gate dielectric layer 2 1 2, a stronger chemical agent (such as hydrogen) can be used. Fluoric acid or SC-1 cleaning solution (also known as APM, ammonia-hydrogen peroxide mixed solution) for removing the photoresist layer 2 2 0 and cleaning the substrate 2 0 0, without affecting the gate dielectric layer 2 1 2 causes damage, and the purpose of completely removing the photoresist layer 2 2 2 can be achieved. Next, referring to FIG. 2E, a conductive layer 2 2 8 is formed on the substrate 2000. The material of the conductive layer 2 2 8 is, for example, doped polycrystalline silicon. The method for forming the conductive layer 2 2 8 is, for example, chemical gas. After an undoped polycrystalline silicon layer is formed by the phase deposition method, an ion implantation step is performed to form it.
10620t.wf.ptd 第10頁 584945 五、發明說明(6) 接著,請參照第2 F圖,圖案化導體層2 2 8以形成控制 . 閘極導體層2 2 8 a,接著圖案化閘間介電層2 1 2、導體層 2 1 0 a與穿隧介電層2 0 6,以形成由控制閘極導體層2 2 8 a、 閘間介電層2 1 2 a、導體層2 1 0 b與穿隧介電層2 0 6 a所堆疊形 成的堆疊閘極結構(亦即是指記憶體閘極)。同時,圖案化 週邊電路區204上之導體層228而形成由閘氧化層224a與導 體層2 2 8 b所堆疊形成的閘極結構2 3 2。後續完成快閃記憶 體之製程為熟習此技術者所週知,在此不再贅述。 根據上述實施例所述,本發明於形成閘間介電層2 1 2 後,係於閘間介電層2 1 2上形成保護層2 2 0,覆蓋住記憶胞 區上之閘間介電層2 1 2 ,因此可以避免閘間介電層2 1 2在製# 造程序中遭受到損害,進而可以維持閘間介電層2 1 2之特 性。 而且,由於本發明係於閘間介電層2 1 2上形成保護層 2 2 0,因此能夠使用更強的化學藥劑以進行光阻去除與清 洗的步驟,進而能夠將光阻層2 2 2完全去除而避免高分子 殘留物的產生。 雖然本發明已以一較佳實施例揭露如上,然其並非用 以限定本發明,任何熟習此技藝者,在不脫離本發明之精 神和範圍内,當可作各種之更動與潤飾,因此本發明之保 護範圍當視後附之申請專利範圍所界定者為準。 ^10620t.wf.ptd Page 10 584945 V. Description of the invention (6) Next, please refer to Figure 2 F, pattern the conductor layer 2 2 8 to form the control. Gate conductor layer 2 2 8 a, then pattern the gate Dielectric layer 2 1 2, conductor layer 2 1 0 a and tunneling dielectric layer 2 0 6 to form a controlled gate conductor layer 2 2 8 a, inter-gate dielectric layer 2 1 2 a, and conductor layer 2 1 A stacked gate structure (that is, a memory gate) formed by stacking 0 b and the tunneling dielectric layer 2 0 6 a. At the same time, the conductor layer 228 on the peripheral circuit region 204 is patterned to form a gate structure 2 3 2 formed by stacking the gate oxide layer 224a and the conductor layer 2 2 8 b. The subsequent process of completing the flash memory is well known to those skilled in the art and will not be repeated here. According to the above embodiment, after the inter-gate dielectric layer 2 1 2 is formed in the present invention, a protective layer 2 2 0 is formed on the inter-gate dielectric layer 2 12 to cover the inter-gate dielectric on the memory cell area. Layer 2 1 2, so the gate dielectric layer 2 1 2 can be prevented from being damaged during the manufacturing process, and the characteristics of the gate dielectric layer 2 1 2 can be maintained. In addition, since the present invention is to form a protective layer 2 2 0 on the inter-gate dielectric layer 2 1 2, a stronger chemical agent can be used to perform the photoresist removal and cleaning steps, and the photoresist layer 2 2 2 can be further processed. Completely removed to avoid polymer residues. Although the present invention has been disclosed as above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make various changes and decorations without departing from the spirit and scope of the present invention. The scope of protection of the invention shall be determined by the scope of the attached patent application. ^
10620twf.ptd 第11頁 584945 圖式簡單說明 第1 A圖至第1 D圖所繪示為習知一種快閃記憶體之製造 . 方法流程剖面圖。 第2 A圖至第2 F圖所繪示為本發明較佳實施例之一種快 閃記憶體之製造方法流程剖面圖。 圖示標號說明: 100、2 0 0 :基底 1 0 2、2 0 2 :記憶胞區 104、204 :週邊電路區 106、206 :穿隧介電層 1 0 8、2 0 8 :襯層 110、110a、110b、118、118b、210、210a、210b、ίβ 228、228b ··導體層 1 1 2、2 1 2 :閘間介電層 114 、222 :圖案化光阻層 1 1 6、2 2 4 :閘極介電層 1 1 8 a、2 2 8 a :控制閘極導體層 2 1 4 ··底氧化層 2 1 6 :氮化矽層 2 1 8 :頂氧化層 2 2 0 :保護層 2 2 6 :氧化層10620twf.ptd Page 11 584945 Brief Description of Drawings Figures 1A to 1D show the manufacturing of a conventional flash memory. Method flow sectional view. FIG. 2A to FIG. 2F are cross-sectional views illustrating a method for manufacturing a flash memory according to a preferred embodiment of the present invention. Description of icons: 100, 2 0 0: substrate 1 0 2, 2 0 2: memory cell area 104, 204: peripheral circuit area 106, 206: tunnel dielectric layer 1 0, 2 0 8: liner 110 , 110a, 110b, 118, 118b, 210, 210a, 210b, Ιβ 228, 228b · Conductor layer 1 1 2, 2 1 2: Inter-gate dielectric layer 114, 222: Patterned photoresist layer 1 1 6, 2 2 4: Gate dielectric layer 1 1 8 a, 2 2 8 a: Control gate conductor layer 2 1 4 ·· Bottom oxide layer 2 1 6: Silicon nitride layer 2 1 8: Top oxide layer 2 2 0: Protective layer 2 2 6: oxide layer
10620twf.ptd 第12頁10620twf.ptd Page 12
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