583125 玖、發明說明 (發明說明應敘明：發明所屬之技術領域、先前技術、内容、實施方式及圓式簡單說明） Γ發明所屬之技術領域3 技術領域 本發明係有關於一種用於電視（τν)等資訊機器之電漿 5 顯示單元搬送用之保護器。 L先前技術3 背景技術 迄今，於電漿顯示面板（PDP)背面安裝必要半導體元件 · 等電子機器以作為電漿顯示單元，並將多數個電漿顯示單 10元收容於容器（箱），且以發泡苯乙烯等緩衝材加以保護，而 自工廠將電漿顯示單元出貨。搬送時使用卡車、飛機、船 舶等交通工具，例如將收容有多數個電漿顯示單元之容器 搬送至電視生產線，以進行將電漿顯示單元組裝成超薄型 電視之作業。由於一旦於電漿顯示單元背面之電子機器施 15加按壓力或電子機器受到衝擊時，則成為故障或破損之原 因’故於電漿顯示單元搬送時，須謹慎小心。 · 最近’已開發寬度超過lm之大型PDp，而可提供實 用性，但為搬送而將於此PDP安裝有電子機器之電漿顯示 單元舉起時，則發現於玻璃作為主體之電漿顯示單元產生 — 2〇變形，而於電子機器或電路產生故障等在習知之中型或小 _ 型電漿顯示單元中無法預料之弊端。且，由於大型，而在 搬运作業進行時’易碰撞背面之電子機器，故造成無法預 料之故障之可能性亦大。 在日本專利第3259085號中提出一種解決此習知問題 6 583125 玖、發明說明 點之電衆顯示單元搬送用保護器。在此專利中所揭示之搬 送用保護器為鋁合金製，並將電漿顯示單元鎖固於此保護 器，而可有效地防止產生於電漿顯示面板（PDP)之變形。 然而，由於上述專利所記载之保護器為鋁合金製，而 5 有成本較高’甚至重量重之缺點。583125 发明 Description of the invention (The description of the invention should state: the technical field to which the invention belongs, the prior art, the content, the embodiments, and a brief explanation) Γ The technical field to which the invention belongs 3 TECHNICAL FIELD The present invention relates to a method for television ( τν) Protector for conveying plasma 5 display unit of information equipment. L Prior Art 3 Background Art So far, electronic devices such as necessary semiconductor devices and the like are mounted on the back of a plasma display panel (PDP) as a plasma display unit, and a plurality of plasma display units are stored in a container (box) for 10 yuan, and Protected with buffer materials such as expanded styrene, and plasma display units are shipped from the factory. For transportation, trucks, airplanes, and ships are used. For example, a container containing a large number of plasma display units is transported to a TV production line to assemble the plasma display unit into an ultra-thin TV. As the electronic device on the back of the plasma display unit is subjected to 15 pressurizing pressure or the electronic device is impacted, it will become a cause of failure or damage. Therefore, care must be taken when the plasma display unit is transported. · Recently, a large PDp with a width exceeding lm has been developed and can provide practicality. However, when a plasma display unit with electronic equipment installed in this PDP is lifted, it is found in a plasma display unit with glass as the main body. Resulting in -20 deformation, and the occurrence of failures in electronic equipment or circuits, etc. in the conventional medium-sized or small-sized plasma display unit unforeseen disadvantages. In addition, because of its large size, it is easy to collide with the electronic equipment on the back side during the transportation operation, so it is likely to cause unexpected failures. Japanese Patent No. 3259085 proposes a solution to this conventional problem. 6 583125 玖, description of the invention The protector for transporting the electric display unit. The transport protector disclosed in this patent is made of aluminum alloy, and the plasma display unit is locked to the protector, which can effectively prevent the deformation of the plasma display panel (PDP). However, since the protector described in the above patent is made of aluminum alloy, 5 has the disadvantage of high cost 'and even heavy weight.
【發明内容；J 因此，本發明之目的為提供一種輕量且可低價製造之電 漿顯示單元搬送用樹脂製保護器。 發明之揭示 10 按，本發明提供一種電漿顯示單元搬送用樹脂製保護 器。樹脂製保護器包含底壁及與該底壁形成一體而對該底 壁構成鈍角之4個側壁。保體器本體之底壁具有形成於約 略中心部份之空隙、電漿顯示單元固定用多數孔及由分別 於空隙兩側背面形成1列之多數突起構成之第1及第2突 15 起列。 樹脂製保護器更包含一第1金屬板、一第2金屬板及 一固定機構，該第1金屬板具有可插入前述第1突起列之 各突起之多數長孔，並安裝於前述底壁背面，該第2金屬 板具有可插入前述第2突起列之各突起之多數長孔，並安 20裝於前述底壁背面，該固定機構可相對於前述底壁滑動以 將前述第1及第2金屬板固定。 較佳為於樹脂製保護器本體之底壁形成可插入機械手 臂等握持機構之孔。進一步，於前述底壁與前述第丨及第 2金屬板形成有可插入電漿顯示單元鎖固用螺絲之多數相 7 583125 玖、發明說明 互排列之孔。 按’本發明之另—觀點係提供-種使用電漿_單元搬 送用樹脂製保護器之電锻顯示單元之搬送方法。此搬送方法 包含有：-固定步驟，係將於電聚顯示面板安裝電子機㈣ · 5成之電漿顯示單元固定於申請專利範圍第i項記載之電浆 顯示單元搬送用樹脂製保護器；_配置搬送㈣，係_$ 有電漿顯不單元之樹脂製保護器並列配置搬送者；及一重叠 搬送步驟，係自樹脂製保護器卸下電锻顯示單元後，利用形 · 成對底壁構成鈍角之4個側壁，將多數樹脂製保護器重#並 10 搬送者。 圖式之簡單說明 第1圖係本發明實施形態之電漿顯示單元搬送用樹脂 製保護器之立體圖。 第2圖係樹脂製保護器之平面圖。 15 第3圖係第2圖之ΙΙΙ-ΠΙ線剖面圖。 第4圖係第2圖之IV-IV線剖面圖。 · 第5圖係金屬板之平面圖。 第6圖係顯示於樹脂製保護器本體安裝金屬板之狀態 之部份截斷概略剖面圖。 20 第7圖係顯示將電漿顯示單元鎖固於保護器之狀態之 剖面圖。 第8圖係顯示將電漿顯示單元鎖固於樹脂製保護器之 分解立體圖。 第9圖係顯示將以保護器保護之多數個電漿顯示單元 8 583125 玖、發明說明 收容於容器之狀態之分解立體圖。 第ίο圖係容器之外觀立體圖。 第11圖係顯示將多數個樹脂製保護器重疊之狀態之立 體圖。 5 【實施方式】 用以實施發明之最佳形態 參照第1圖，即，顯示本發明實施形態之電漿顯示單 元搬送用樹脂製保護器之立體圖。第2圖係樹脂製保護器 之平面圖，第3圖係第2圖之III-III線剖面圖，第4圖係 10 第2圖之IV_IV線剖面圖。樹脂製保護器2係由樹脂製保 護器本體3、安裝於樹脂製保護器本體3之底壁4背面之 一對金屬板18 (參照第4圖及第6圖）所構成。 樹脂製保護器本體3係由ABS樹脂或聚苯乙烯等模具 樹脂形成，且具有底壁4及與底壁4形成一體而對底壁4 15 構成鈍角之二對側壁6、8。且於底壁4形成有形成於其約 略中心部份之面積較大之空隙10及可插入機械手臂等握 持機構之一對卡合孔12。為排出樹脂製保護器本體3膨脹 或收縮時之壓力而形成有該空隙1 〇。如第2圖及第6圖所 示’於樹脂製保護器本體3之底壁4背面形成有分別由多 20數突起14構成之一對突起列❶該等突起列於.空隙10之兩 側分別排成一直線。於底壁4更形成有可插入用以固定電 漿顯示單元之螺絲之多數孔丨6 (在本實施举態中共計& 個）’該多數孔16並與各突起列排成一列。 第5圖係顯示安裝於樹脂製保護器本體3之底壁背面 9 583125 玖、發明說明 之金屬板之平面圖。金屬板18由諸如不鏽鋼所形成。金屬 板18呈與樹脂製保護器本體3之長度約略相等之細長長方 形，且具有可插入保護器本體3之突起14之4個長孔2〇、 可插入固定用螺絲之4個圓孔22及可插入保護器本體3之 5中心突起15 (參照第6圖）之圓孔24。 如第6圖所示，藉將中心突起15插入圓孔24 ,並將 各突起14插入長孔20，可將金屬板安裝於樹脂製保護器 本體3之背面。樹脂製保護器本體3與金屬板18之熱膨脹 率不同。因此，為吸收因電漿顯示單元搬送時之溫度變動 10所造成之樹脂製保護器本體3與金屬板18間之熱膨脹差， 可插入突起14之孔20乃形成長孔。進一步，由於金屬板 18並非完全固定於樹脂製保護器本體3，而是隔著間隙〇 而以塾圈26鎖固，且除了金屬板18之中心之孔24以外， 皆形成長孔20 ’故如第7圖及第8圖所示，即使將樹脂製 15保護器2鎖固於電漿顯示單元28，樹脂製保護器本體3與 金屬板18仍可相互滑螂。中心突起15係為定位而設，可 插入該中心突起15之孔不一定為長孔。當各金屬板is安 裝於樹脂製保護器本體3之底壁背面時，金屬板ι8各孔 22與形成於樹脂製保護器本體3底壁之各孔16排成一列。 20 因此，如第7圖及第8圖所示，將固定用螺絲30插入 金屬板18之孔22及樹脂製保護器本體3之各孔16，藉將 螺絲30螺合於形成在安裝於電漿顯示單元2之托架32的 螺孔中，可將電漿顯示單元28固定於樹脂製保護器2。由 於以螺絲30穿過形成於金屬板18之孔22而予以固定，故 10 583125 玖、發明說明 可耐受電漿顯示單元28多次之固定及拆卸。如第8圖所 示，電漿顯示單元28插入保護板34中而受到免於靜電之 保護。 參照第9圖所示，其係顯示於容器36内收容以樹脂製 5保護器2保護之多數個電漿顯示單元28之狀態的分解立體 圖。為保護顯示器之面，各電漿顯示單元28以直立狀態收 容於容器36内。以由聚胺曱酸酯等形成之一對底墊％按 壓樹S曰製保濩器2之下側兩面，並以一對頂塾4〇按壓樹脂 參 製保護器2之上侧兩面。進一步，依需要以上壓墊42按壓 10樹脂製保護器2之上端部。之後，蓋上蓋體44。此狀態並 顯不於第10圖。各電漿顯示單元28鎖固於樹脂製保護器 2，進而以墊38、40按壓各樹脂製保護器2，故搬送容器 36時，可防止各電漿顯示單元28搖晃不穩。 將多數個電漿顯示單元28以收容於容器36之狀態搬 15送至電視生產線，而利用電漿顯示單元28組成超薄型電 視。於搬送至生產線而取出各電漿顯示單元後，如第u圖 · 所示，將樹脂製保護器2重疊，且與墊38、4〇、42組合， 收容於容器36内後，送回出貨之工廠等。由於樹脂製保護 益本體3之各侧壁6、8對底壁4構成鈍角，故樹脂製保護 2〇 器2可重疊。 產業上可利用性 由於本發明之電漿顯示單元搬送用保護器由樹脂形 成，故可較習知之金屬製保護器輕量化，而有助於輸送成 本之刪減。進而，由於可藉樹脂模具一體成型，故可低價 11 583125 玖、發明說明 製造。由於第1及第2金屬板18可滑動地安裝於樹脂製保 護器本體3，故即使因輸送時之溫度變化，而於保護器本 體3與金屬板18間產生熱膨脹差，金屬板18仍可相對於 樹脂製保護器本體3相對地移動，故不致於樹脂製保護器 5 本體3產生無用之應力。 又，由於各電漿顯示單元28之固定係藉由設置於金屬 板18之圓孔22來進行，故不致於樹脂製保護器本體3產 生摩耗，而可幾近永久地重複使咿樹脂製保護器2。於送 鲁 回時，由於可將樹脂製保護器2及各墊38、4〇、42收容於 10 容器36内再送回，故可再使用所有之捆裝材。 進而’由於於樹脂製保護器本體3之底壁4之約略中心 部份設有大面積之空隙1〇,而可以該空隙1〇吸收因溫度變 化而產生於樹脂製保護器本體3之應力，而可防止因應所造 成之施加於電漿顯示單元28之重力。 15 【圖式簡單說明】 第1圖係本發明實施形態之電漿顯示單元搬送用樹脂 ® 製保護器之立體圖。 第2圖係樹脂製保護器之平面圖。 第3圖係第2圖之III-III線剖面圖。 ， 20 第4圖係第2圖之IV-IV線剖面圖。 第5圖係金屬板之平面圖。 第6圖係顯示於樹脂製保護器本體安裝金屬板之狀態 之部份截斷概略剖面圖。 第7圖係顯示將電漿顯示單元鎖固於保護器之狀態之 12 583125 玖、發明說明 剖面圖。 第8圖係顯示將電漿顯示單元鎖固於樹脂製保護器之 分解立體圖。 第9圖係顯示將以保護器保護之多數個電漿顯示單元 5 收容於容器之狀態之分解立體圖。 第10圖係容器之外觀立體圖。 第11圖係顯示將多數個樹脂製保護器重疊之狀態之立 體圖。 【圖式之主要元件代表符號表】 2...樹脂製保護器 28·.·電漿顯示單元 3...樹脂製保護器本體 30...螺絲 4...底壁 32...托架 6...側壁 34...保護板 8...側壁 36...容器 10…空隙 38…底墊 12···卡合孔 40...頂墊 14...突起 42...上壓墊 15…中心突起 16…孔 18···金屬板 20···長孔 22…圓孔 24…圓孔 13[Summary of the Invention; J] Therefore, an object of the present invention is to provide a resin protector for transporting a plasma display unit which is lightweight and can be manufactured at a low price. Disclosure of Invention 10 According to the present invention, a resin protector for transporting a plasma display unit is provided. The resin protector includes a bottom wall and four side walls that are integrated with the bottom wall to form an obtuse angle to the bottom wall. The bottom wall of the body of the body has a gap formed in the approximate center portion, a plurality of holes for fixing the plasma display unit, and a first and a second rows of 15 formed by a plurality of protrusions forming a row on the back of both sides of the gap. . The resin protector further includes a first metal plate, a second metal plate, and a fixing mechanism. The first metal plate has a plurality of long holes that can be inserted into the protrusions of the first protrusion row, and is mounted on the back of the bottom wall. The second metal plate has a plurality of long holes that can be inserted into the protrusions of the second protrusion row, and is installed on the back of the bottom wall. The fixing mechanism can slide relative to the bottom wall to move the first and second pieces. Metal plate fixed. It is preferable to form a hole in the bottom wall of the resin protector body into which a holding mechanism such as a robot arm can be inserted. Further, the bottom wall and the first and second metal plates are formed with a plurality of phases capable of inserting a plasma display unit locking screw 7 583125 发明, description of the invention. According to another aspect of the present invention, there is provided a method for transporting an electroforged display unit using a resin protector for plasma-cell transport. This transportation method includes:-a fixing step, in which an electronic machine is installed on the electropolymer display panel; 50% of the plasma display unit is fixed to a resin protector for transportation of the plasma display unit described in item i of the patent application scope; _Equipment transfer unit, system_ $ Resin protectors with plasma display units are arranged side by side; and an overlapping transfer step is to remove the forged display unit from the resin protector and use The wall constitutes four side walls at an obtuse angle, and most of the resin protectors are weighted and transported. Brief Description of Drawings Fig. 1 is a perspective view of a resin protector for transporting a plasma display unit according to an embodiment of the present invention. Figure 2 is a plan view of a resin protector. 15 Figure 3 is a cross-sectional view taken along line II-III in Figure 2. Fig. 4 is a sectional view taken along the line IV-IV in Fig. 2; · Figure 5 is a plan view of a metal plate. Fig. 6 is a partially cutaway cross-sectional view showing a state where a metal plate is mounted on a resin protector body. 20 Fig. 7 is a sectional view showing a state where the plasma display unit is locked to the protector. Fig. 8 is an exploded perspective view showing that the plasma display unit is locked to a resin protector. Fig. 9 is an exploded perspective view showing a plurality of plasma display units to be protected by a protector 8 583125 发明 Description of the invention in a state of being housed in a container. Figure ίο is a perspective view of the appearance of the container. Fig. 11 is a perspective view showing a state where a plurality of resin protectors are stacked. 5 [Embodiment] The best form for implementing the invention Refer to FIG. 1, which is a perspective view showing a resin protector for transferring a plasma display unit according to an embodiment of the present invention. Fig. 2 is a plan view of the resin protector, Fig. 3 is a sectional view taken along line III-III in Fig. 2 and Fig. 4 is a sectional view taken along line IV_IV in Fig. 2. The resin protector 2 is composed of a resin protector body 3 and a pair of metal plates 18 (see Figs. 4 and 6) attached to the back of the bottom wall 4 of the resin protector body 3. The resin protector body 3 is formed of a mold resin such as ABS resin or polystyrene, and has a bottom wall 4 and two pairs of side walls 6, 8 forming an obtuse angle with the bottom wall 4 15 integrally with the bottom wall 4. A large gap 10 is formed in the bottom wall 4 at a substantially central portion of the bottom wall 4 and a pair of engaging holes 12 can be inserted into one of the holding mechanisms such as a robot arm. This gap 10 is formed to discharge the pressure when the resin protector body 3 expands or contracts. As shown in FIG. 2 and FIG. 6, a pair of protrusion rows each consisting of a plurality of protrusions 14 are formed on the back of the bottom wall 4 of the resin protector body 3, and the protrusions are arranged on both sides of the gap 10. Line up separately. A plurality of holes 6 (total & number in the present embodiment) are formed in the bottom wall 4 for inserting screws for fixing the plasma display unit. The plurality of holes 16 are aligned with each protrusion row. Fig. 5 is a plan view showing a metal plate mounted on the back surface of the bottom wall 9 of the resin protector body 3, 583125, the description of the invention. The metal plate 18 is formed of, for example, stainless steel. The metal plate 18 has an elongated rectangle approximately equal to the length of the resin protector body 3, and has four long holes 20 for inserting the protrusions 14 of the protector body 3, four round holes 22 for fixing screws, and It can be inserted into the circular hole 24 of the central protrusion 15 (refer to FIG. 6) of the protector body 3. As shown in FIG. 6, a metal plate can be mounted on the back of the resin protector body 3 by inserting the center protrusion 15 into the circular hole 24 and inserting each protrusion 14 into the long hole 20. The resin protector body 3 and the metal plate 18 have different thermal expansion coefficients. Therefore, in order to absorb the thermal expansion difference between the resin protector body 3 and the metal plate 18 caused by the temperature change 10 during the plasma display unit transportation, the hole 20 into which the protrusion 14 can be inserted is formed as a long hole. Further, since the metal plate 18 is not completely fixed to the resin protector body 3, it is locked with a loop 26 through a gap 0, and all long holes 20 'are formed except for the hole 24 in the center of the metal plate 18. As shown in FIG. 7 and FIG. 8, even if the resin 15 protector 2 is locked to the plasma display unit 28, the resin protector body 3 and the metal plate 18 can still slide on each other. The center protrusion 15 is provided for positioning, and the hole into which the center protrusion 15 can be inserted is not necessarily a long hole. When the metal plates is mounted on the back surface of the bottom wall of the resin protector body 3, the holes 22 of the metal plate 8 are aligned with the holes 16 formed in the bottom wall of the resin protector body 3. 20 Therefore, as shown in FIG. 7 and FIG. 8, the fixing screw 30 is inserted into the hole 22 of the metal plate 18 and each hole 16 of the resin protector body 3. In the screw holes of the bracket 32 of the plasma display unit 2, the plasma display unit 28 can be fixed to the resin protector 2. Since the screw 30 passes through the hole 22 formed in the metal plate 18 and is fixed, 10 583125 发明, description of the invention can withstand the fixing and disassembly of the plasma display unit 28 multiple times. As shown in Fig. 8, the plasma display unit 28 is inserted into the protective plate 34 and is protected from static electricity. Referring to Fig. 9, it is an exploded perspective view showing a state in which a plurality of plasma display units 28 protected by a resin protector 2 are housed in a container 36. To protect the face of the display, each plasma display unit 28 is housed in the container 36 in an upright state. A pair of bottom pads made of polyurethane or the like are pressed against the lower side of the protector 2 and the upper side of the resin reference protector 2 is pressed with a pair of pushers 40. Further, the upper pressure pad 42 presses the upper end portion of the resin protector 2 as necessary. After that, the cover body 44 is covered. This state is not shown in Figure 10. Each plasma display unit 28 is locked to the resin protector 2 and the resin protectors 2 are pressed with pads 38 and 40. Therefore, when the container 36 is transported, the plasma display unit 28 can be prevented from shaking. A plurality of plasma display units 28 are transported to a television production line in a state of being accommodated in a container 36, and the plasma display units 28 are used to form ultra-thin televisions. After being transported to the production line and taking out each plasma display unit, as shown in Fig. U, the resin protector 2 is overlapped and combined with the pads 38, 40, and 42. After being stored in the container 36, it is returned. Goods factory, etc. Since the side walls 6, 8 of the resin protection body 3 constitute an obtuse angle to the bottom wall 4, the resin protection device 2 can be overlapped. Industrial Applicability Since the protector for transporting the plasma display unit of the present invention is formed of resin, it can be lighter than conventional metal protectors, and can contribute to reduction of transportation costs. Furthermore, since it can be integrally formed by a resin mold, it can be manufactured at a low price 11 583125 玖, description of the invention. Since the first and second metal plates 18 are slidably mounted on the resin protector body 3, even if a thermal expansion difference occurs between the protector body 3 and the metal plate 18 due to a temperature change during transportation, the metal plate 18 can still be used. Relatively moved with respect to the resin protector body 3, the use of the resin protector 5 body 3 does not cause unnecessary stress. In addition, since the fixing of each plasma display unit 28 is performed through the circular hole 22 provided in the metal plate 18, the resin protector body 3 does not cause friction, and the resin-made resin protection can be repeated almost permanently.器 2。 2. At the time of sending back, since the resin protector 2 and the pads 38, 40, and 42 can be stored in the 10 container 36 and returned, all the packing materials can be reused. Furthermore, since a large-area gap 10 is provided at the approximately center portion of the bottom wall 4 of the resin protector body 3, the gap 10 can absorb the stress generated in the resin protector body 3 due to temperature changes. It is possible to prevent the gravity applied to the plasma display unit 28 due to the gravity. 15 [Brief Description of the Drawings] Figure 1 is a perspective view of a resin ® protector made of a plasma display unit for transportation according to an embodiment of the present invention. Figure 2 is a plan view of a resin protector. Figure 3 is a sectional view taken along the line III-III of Figure 2. 20 Figure 4 is a sectional view taken along line IV-IV in Figure 2. Figure 5 is a plan view of a metal plate. Fig. 6 is a partially cutaway cross-sectional view showing a state where a metal plate is mounted on a resin protector body. Fig. 7 is a sectional view showing a state where the plasma display unit is locked to the protector. Fig. 8 is an exploded perspective view showing that the plasma display unit is locked to a resin protector. Fig. 9 is an exploded perspective view showing a state in which a plurality of plasma display units 5 protected by a protector are housed in a container. Figure 10 is a perspective view of the appearance of the container. Fig. 11 is a perspective view showing a state where a plurality of resin protectors are stacked. [Representative symbols for the main components of the drawing] 2 ... resin protector 28 ... plasma display unit 3 ... resin protector body 30 ... screw 4 ... bottom wall 32 ... Bracket 6 ... side wall 34 ... protection plate 8 ... side wall 36 ... container 10 ... space 38 ... bottom pad 12 ... engagement hole 40 ... top pad 14 ... protrusion 42. .. Upper pressure pad 15 ... Center protrusion 16 ... Hole 18 ... Metal plate 20 ... Long hole 22 ... Round hole 24 ... Round hole 13