TW582094B - Semiconductor device contact process and structure - Google Patents

Semiconductor device contact process and structure Download PDF

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Publication number
TW582094B
TW582094B TW92107457A TW92107457A TW582094B TW 582094 B TW582094 B TW 582094B TW 92107457 A TW92107457 A TW 92107457A TW 92107457 A TW92107457 A TW 92107457A TW 582094 B TW582094 B TW 582094B
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layer
shallow
shallow layer
scope
patent application
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TW92107457A
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TW200421537A (en
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Wei-Jye Lin
Ming-Jang Lin
Chorng-Wei Liaw
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Anpec Electronics Corp
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Abstract

A kind of semiconductor device contact process and structure are revealed in the present invention. The semiconductor device contains the first conduction type base region formed on a substrate. The manufacturing process includes the followings: forming a heavily doped first shallow layer with the first conduction type on the surface of the substrate; depositing an insulation layer on the first shallow layer; etching the insulation layer and the first shallow layer to divide the first shallow layer to form contact hole where high temperature process is conducted to drive in for increasing the longitudinal depth of the first shallow layer; implanting a heavily doped second shallow layer with the second conduction type in the contact hole where a metal layer is deposited in the contact hole to have electric connection with the first shallow layer and the second shallow layer.

Description

發明所屬之技術領域 是關半導體元件接觸製程及 力率+導體元件接觸製程及結構。 結構 ,特別 先前技術 低源以接觸製程相當簡單,主要目的是降 、 7材枓與金屬之接觸電阻,因此,必須藉著高嚿 度之源極Ν+植入及ρ+接觸植入才能得到良好的歐姆接觸, 所以疋義源極之Ν +區域之光罩及定義接觸洞口之光罩必須 重疊的佈局才能得到良好的歐姆接觸。The technical field to which the invention belongs is related to the semiconductor element contact process and force rate + conductor element contact process and structure. The structure, especially the prior art low-source contact process is quite simple. The main purpose is to reduce the contact resistance between the material and the metal. Therefore, it must be obtained by high-intensity source N + implantation and ρ + contact implantation. Good ohmic contact, so the mask of the N + region of the sense source and the mask defining the contact opening must be laid out in order to obtain a good ohmic contact.

第一圖(a)〜(g)係根據習知的N型溝槽式功率金氧半場 效應電晶體源極接觸製程之示意圖。如第一圖(a)所示, 該功率金氧半場效應電晶體含有一 N -蠢晶層12在一 N +基底 10上,且在N-蠢晶層12上形成閘極16及P型基區14,該製 程包括使用光罩2 0定義及植入以形成源極之N +區域1 8,例 如植入砷(As),再使用高溫驅入(drive in)以擴散N+區域 18 ,如第一圖(b)所示。The first diagrams (a) to (g) are schematic diagrams of a source contact process of a conventional N-type trench power metal-oxide half-field effect transistor. As shown in the first figure (a), the power metal-oxide half field effect transistor includes an N-stupid layer 12 on an N + substrate 10, and a gate 16 and a P-type are formed on the N-stupid layer 12 The base region 14, the process includes the use of a mask 20 to define and implant to form N + regions 18 of the source, such as arsenic (As) implantation, and then drive in to diffuse the N + region 18, As shown in the first figure (b).

接著,如第一圖(c )所示,沉積一絕緣層2 2,且作退 火處理,較佳者,係以NSG/BPSG形成絕緣層22,再以光罩 2 4定義及蝕刻絕緣層2 2以形成接觸洞口 2 6,如第一圖(d ) 所示。之後,從接觸洞口 2 6植入P +區域2 8,例如植入二氟 化硼(BF2),如第一圖(e)所示。 如第一圖(f)所示,作退火處理及毯面餘刻(blanket etching),使絕緣層22成平滑狀,且去除N+區域18及P+區Next, as shown in the first figure (c), an insulating layer 22 is deposited and annealed. Preferably, the insulating layer 22 is formed by NSG / BPSG, and then the insulating layer 2 is defined and etched by a photomask 24. 2 to form a contact hole 26, as shown in the first figure (d). Thereafter, a P + region 28 is implanted from the contact hole 26, such as boron difluoride (BF2), as shown in the first figure (e). As shown in the first figure (f), annealing treatment and blanket etching are performed to make the insulating layer 22 smooth, and the N + region 18 and the P + region are removed.

第5頁 582094 五、發明說明(2) 域28的表面。最後再沉積金屬層及作為源極及》及 極,如第一圖(g)所示。 在此種功率半導體結構中,由於N +接面的橫向擴 度與接面深度相當,因此,實際之N+區域長度將遠大 極N+光罩所定義之長度。對於功率半導體元件而言, 的源極N +長度除了限制元件單元尺寸縮小化程度,更 低元件本身的承受電流能力,造成例如溝槽式功率金 場效電晶體之二次崩潰及絕緣閘雙極性電晶體(IGBT) 鎖效應(latch_up)等。 發明内容 本發明的主要目的,在於提出一種半導體元件接 程及結構,以縮小元件單元尺寸及增加元件的單元密 承受電流能力。 根據本發明,一種半導體元件接觸製程’該半導 件含有在一基底上之第一導電型之基區,該製程包括 基區表面形成一重摻雜第一導電型之第一淺層,並在 沉積一絕緣層,蝕刻該絕緣層及該第一淺層以分割該 淺層形成接觸洞口 ,高溫趨入以加深該第一淺層之縱 度,於該接觸洞口植入一重摻雜第二導電型之第二淺 沉積金屬層於該接觸洞口以電性連接該第一淺層及第 層。 根據本發明,一種半導體元件接觸結構’該半導 件含有在一基底上之第一導電型之基區,該接觸結構 極電 散長 於源 較長 會降 氧半 之閂 觸製 度及 體元 在該 其上 第一 向深 層, 二淺 體元 包括Page 5 582094 V. Description of the invention (2) Surface of domain 28. Finally, a metal layer is deposited and used as the source and anode, as shown in the first figure (g). In such a power semiconductor structure, since the lateral expansion of the N + junction is equivalent to the depth of the junction, the actual N + region length will be much larger than the length defined by the N + mask. For power semiconductor devices, in addition to limiting the reduction in the size of the element unit, the source N + length lowers the current carrying capacity of the device itself, causing, for example, the second breakdown of the trench power gold field-effect transistor and the insulation gate double Polarity transistor (IGBT) latch effect (latch_up), etc. SUMMARY OF THE INVENTION The main object of the present invention is to provide a semiconductor device process and structure, so as to reduce the size of the device unit and increase the capacity of the device unit to withstand current. According to the present invention, a semiconductor element contact process includes the base region of a first conductivity type on a substrate. The process includes forming a first shallow layer of heavily doped first conductivity type on the surface of the base region, and An insulating layer is deposited, the insulating layer and the first shallow layer are etched to divide the shallow layer to form a contact hole, and a high temperature tends to deepen the depth of the first shallow layer. A heavily doped second conductive layer is implanted in the contact hole. The second shallow-deposited metal layer is electrically connected to the first shallow layer and the first layer at the contact opening. According to the present invention, a semiconductor element contact structure includes a semiconductor device having a first conductive type base region on a substrate, and the contact structure has a much larger electrical dissipation than a latching system and a voxel element with a long source that reduces oxygen. The first deep layer above, the two shallow voxels include

582094 五、發明說明(3) 一重摻雜第一導電型之第一淺層在該基區上;一絕緣層覆 蓋該第一淺層;一接觸洞口穿過該絕緣層及第一淺層;一 重摻雜第二導電型之第二淺層在該基區上;以及一金屬層 於該接觸洞口電性連接該第一淺層及第二淺層;其中該第 二淺層對準該接觸洞口。 實施方式 第二圖(a )〜(g )係根據本發明的功率金氧半場效應電 晶體源極接觸製程之示意圖。如第二圖(a )所示,本發明 的功率金氧半場效應電晶體含有一 N_磊晶層36在一 N +基底 34上,且在N -磊晶層36上形成閘極40及P型基區38,本發 明的製程包括在P型基區38植入^一 N+區域42,例如植入石申 (As) ,N+區域42為一淺層,N+區域42的植入包含垂直及斜 角度植入,較佳者,斜角45度植入N+區域42,以於閘極4〇 的邊緣形成胞狀外觀44。接著,如第二圖(b)所示,在N + 區域4 2上沉積一絕緣層4 6,且作退火處理,較佳者,係以 NSG/BPSG形成絕緣層46。 如第二圖(c )所示,蝕刻絕緣層4 6,且作過度蝕刻 (over etching)將N+區域42分割以形成接觸洞口48,N+區 域42被蝕刻厚度約1〇〇〇埃(A),如第二圖(d)所示。為提高 後續的金屬沉積品質(metal deposition quality),在钱 刻後的絕緣層4 6必須盡量平滑,因此,首先對絕緣層4 6作 渔#刻(wet etch or isotropic etch),接著使用電聚餘 刻(dry etch or anti-isotropic etch)以將N+ 區域42 分582094 5. Description of the invention (3) A first shallow layer heavily doped with a first conductivity type is on the base region; an insulating layer covers the first shallow layer; a contact hole passes through the insulating layer and the first shallow layer; A second shallow layer of heavily doped second conductivity type is on the base region; and a metal layer is electrically connected to the first shallow layer and the second shallow layer at the contact opening; wherein the second shallow layer is aligned with the contact Hole. Embodiments The second figures (a) to (g) are schematic diagrams of a source contact process of a power metal-oxygen half field effect transistor according to the present invention. As shown in the second figure (a), the power metal-oxide half-field effect transistor of the present invention includes an N_ epitaxial layer 36 on an N + substrate 34, and a gate electrode 40 and P-type base region 38. The process of the present invention includes implanting a N + region 42 in the P-type base region 38, for example, implanting Shi Shen (As), the N + region 42 is a shallow layer, and the implantation of the N + region 42 includes vertical And oblique angle implantation, preferably, the N + region 42 is implanted at an oblique angle of 45 degrees to form a cellular appearance 44 at the edge of the gate 40. Next, as shown in the second figure (b), an insulating layer 46 is deposited on the N + region 42 and annealed. Preferably, the insulating layer 46 is formed by NSG / BPSG. As shown in the second figure (c), the insulating layer 46 is etched, and the N + region 42 is divided to form a contact hole 48 by over etching, and the N + region 42 is etched to a thickness of about 1,000 angstroms (A). As shown in the second figure (d). In order to improve the subsequent metal deposition quality, the insulating layer 46 after the engraving must be as smooth as possible. Therefore, the insulating layer 4 6 is first etched (wet etch or isotropic etch). Dry etch or anti-isotropic etch to divide the N + region by 42 points

第7頁 582094 五、發明說明(4) 割,為清除基區3 8表面的氧化物,在蝕刻到基區3 8表面時 延長一定時間過度蝕刻,所以蝕刻調基區3 8 —定厚度,由 於N +區域4 2為一淺層,因此可在不換蝕刻機台或氣體的情 況下,使用該過度蝕刻將N+區域42分割。 如第二圖(e)所示,從接觸洞口48沉積墊氧化層(pad oxide) 50於基區38上,墊氧化層50係以低溫成長氧化層至 約2 0 0埃(A),由於在對N+區域42作高溫驅入時,高濃度的 磷雜質從N+區域4 2擴散至空氣中,將降低未來與金屬接觸 之N +濃度而提高接觸阻值,墊氧化層5 〇可以阻止此擴散。 如第二圖(f)所示,對N+區域42作高溫驅入以擴散N + 區域4 2後,移除墊氧化層5 〇。在不同的實施例中,亦可留 下墊氧化層5 0作為後續製程的犧牲,最後再以毯面餘刻將 其移除。在高溫驅入後,絕緣層4 6成為平滑狀。 如第二圖(g)所示,在p型基區38上植入p+區域52,例 如植入二氟化硼。在植入P+區域52後經退火處理及毯面蝕 刻’如第一圖(h)所示,去除P+區域52的表面’毯面餘刻 P+區域52的厚度約。最後再沉積金屬層54及56作 為源極及汲極電極如第二圖(i )所示。 本發明可以在現有製程、光罩及金屬沉積能力下消除 源極橫向擴散之長度,且可以降低溝槽式功率金氧半場效 電晶體之二次崩潰效應及絕緣閘雙極性電晶體之閂鎖效 應,更可以縮小元件單元尺寸,提高元件每英吋面積之單 元密度’並節省定義一道光罩,降低製作成本。 以上對於本發明之較佳實施例所作的敘述係為闡明之Page 7 582094 V. Description of the invention (4) Cutting. In order to remove the oxide on the surface of the base region 38, it will be overetched for a certain period of time when it is etched to the surface of the base region 38, so the base region 3 8 is etched to a certain thickness. Since the N + region 42 is a shallow layer, the N + region 42 can be divided using this over-etching without changing the etching machine or gas. As shown in the second figure (e), a pad oxide layer 50 is deposited on the base region 38 from the contact hole 48. The pad oxide layer 50 grows the oxide layer at a low temperature to about 200 angstroms (A). When the N + region 42 is driven at a high temperature, a high concentration of phosphorus impurities diffuse from the N + region 4 2 into the air, which will reduce the N + concentration in future contact with the metal and increase the contact resistance value. The pad oxide layer 5 can prevent this. diffusion. As shown in the second figure (f), after driving the N + region 42 at a high temperature to diffuse the N + region 42, the pad oxide layer 50 is removed. In different embodiments, an oxide layer 50 may be left as a sacrifice for subsequent processes, and finally removed with a blanket surface. After being driven in at a high temperature, the insulating layer 46 becomes smooth. As shown in the second figure (g), a p + region 52 is implanted on the p-type base region 38, for example, boron difluoride is implanted. After the P + region 52 is implanted, after annealing and blanket etching, as shown in the first figure (h), the surface of the P + region 52 is removed. Finally, metal layers 54 and 56 are deposited as source and drain electrodes as shown in the second figure (i). The invention can eliminate the length of the lateral diffusion of the source under the existing process, photomask and metal deposition capability, and can reduce the secondary collapse effect of the trench power metal-oxide half field effect transistor and the latching of the insulating gate bipolar transistor Effect, it can further reduce the size of the element unit, increase the unit density of the element per inch area, and save the definition of a mask, reducing the manufacturing cost. The foregoing description of the preferred embodiment of the present invention is for the purpose of illustration

582094 五、發明說明(5) 目的,而無意限定本發明精確地為所揭露的形式,基於以 上的教導或從本發明的實施例學習而作修改或變化是可能 的,實施例係為解說本發明的原理以及讓熟習該項技術者 以各種實施例利用本發明在實際應用上而選擇及敘述,本 發明的技術思想企圖由以下的申請專利範圍及其均等來決 定0582094 V. Description of the invention (5) Purpose, without intending to limit the present invention to exactly the disclosed form. Modifications or changes are possible based on the above teachings or learning from the embodiments of the present invention. The embodiments are intended to explain the present invention. The principle of the invention and let those skilled in the art use various embodiments to select and describe the invention in practical applications. The technical idea of the invention is intended to be determined by the scope of the following patent applications and their equality.

第9頁 582094 圖式簡單說明 對於熟習本技藝之人士而言,從以下所作的詳細敘述 配合伴隨的圖式,本發明將能夠更清楚地被瞭解,其上述 及其他目的及優點將會變得更明顯,其中: 第一圖(a )〜(g )係根據習知的N型溝槽式功率金氧半場 效應電晶體源極接觸製程之不意圖,以及 第二圖(a )〜(g )係根據本發明的功率金氧半場效應電 晶體源極接觸製程之示意圖。 圖號對照表: 10 N+基底 12 N -磊晶層 14 P型基區 16 閘極 18 N+區域 20 光罩 22 絕緣層 24 光罩 2 6 接觸洞口 28 P+區域 3 0 金屬層 32 金屬層 34 N+基底 3 6 N -蠢晶層 38 P型基區Page 582094 Brief description of the drawings For those skilled in the art, the present invention will be more clearly understood from the following detailed description and accompanying drawings, and the above and other objects and advantages will become It is more obvious, in which: the first diagrams (a) to (g) are according to the conventional N-type trench power metal-oxide half field effect transistor source contact process, and the second diagrams (a) to (g) ) Is a schematic diagram of a source contact process of a power metal-oxide half-field effect transistor according to the present invention. Drawing number comparison table: 10 N + substrate 12 N-epitaxial layer 14 P-type base region 16 gate 18 N + region 20 mask 22 insulation layer 24 mask 2 6 contact opening 28 P + region 3 0 metal layer 32 metal layer 34 N + Substrate 3 6 N-stupid layer 38 P-type base region

第10頁 582094 圖式簡單說明 40 閘極 42 N+區域 44 胞狀外觀 46 絕緣層 48 接觸洞口 50 塾氧化層 52 P+區域 54 金屬層 56 金屬層Page 10 582094 Brief description of the diagram 40 Gate electrode 42 N + region 44 Cell appearance 46 Insulation layer 48 Contact hole 50 Pt oxide layer 52 P + region 54 Metal layer 56 Metal layer

Claims (1)

582094 六、申請專利範圍 1、 一種半導體元件接觸製程,該半導體元件含有在 一基底上之第一導電型之基區,該製程包括下列步驟: 在該基區表面形成一重摻雜第一導電型之第一淺層; 沉積一絕緣層; 蝕刻該絕緣層及該第一淺層以分割該第一淺層並形成 一接觸洞口; 高溫趨入以加深該第一淺層之縱向深度; 於該接觸洞口植入一重摻雜第二導電型之第二淺層; 以及 沉積金屬層於該接觸洞口以電性連接該第一淺層及第 二淺層。 2、 如申請專利範圍第1項之製程,其中形成該第一淺 層係使用離子植入。 3、 如申請專利範圍第2項之製程,其中使用離子植入 包含斜角度植入。 4、 如申請專利範圍第3項之製程,其中斜角度植入的 角度約4 5度。 5、 如申請專利範圍第1項之製程,其中蝕刻該絕緣層 係使用溼蝕刻。 6、 如申請專利範圍第1項之製程,其中蝕刻該第一淺 層係使用電漿蝕刻。 7、 如申請專利範圍第6項之製程,其中該電漿蝕刻垂 直向下過度蝕刻以蝕刻掉該基區一厚度。 8、 如申請專利範圍第1項之製程,更包括在該高溫趨582094 VI. Application for Patent Scope 1. A semiconductor device contact process comprising a base region of a first conductivity type on a substrate, the process including the following steps: forming a heavily doped first conductivity type on the surface of the base region A first shallow layer; depositing an insulating layer; etching the insulating layer and the first shallow layer to divide the first shallow layer and forming a contact hole; high temperature entering to deepen the longitudinal depth of the first shallow layer; A second shallow layer of heavily doped second conductivity type is implanted in the contact hole; and a metal layer is deposited on the contact hole to electrically connect the first shallow layer and the second shallow layer. 2. For the process of claim 1 in the scope of patent application, wherein the first shallow layer is formed using ion implantation. 3. For the process of applying for item 2 of the patent scope, the use of ion implantation includes oblique implantation. 4. If the process of item 3 of the scope of patent application is applied, the angle of the oblique implantation is about 45 degrees. 5. The process of item 1 in the scope of patent application, wherein the insulating layer is etched using wet etching. 6. The process of item 1 in the scope of patent application, wherein the first shallow layer is etched using plasma etching. 7. The process of item 6 in the scope of patent application, wherein the plasma etching is over-etched vertically downward to etch away a thickness of the base region. 8. If the process of item 1 of the scope of patent application is applied, it also includes the high temperature trend 第12頁 582094 六、申請專利範圍 入以前在該第一淺層表面上 高溫趨入時,該第二淺層之 中 0 9、如申請專利範圍第8 層係利用低溫成長一層薄氧 1 0、如申請專利範圍第 絕緣層以後作退火處理。 1 1 、如申請專利範圍第 第二淺層以後作退火處理。 1 2、如申請專利範圍第 金屬層以前毯面蝕刻該第二 1 3、一種半導體元件接 一基底上之第一導電型之基 一重摻雜第一導電型之 一絕緣層覆蓋該第一淺 一接觸洞口穿過該絕緣 一重摻雜第二導電型之 一金屬層於該接觸洞口 層; 其中該第二淺層對準該 14、如申請專利範圍第 具有一深度大於該第二淺層 1 5、如申請專利範圍第 及第二淺層彼此不重疊。 形成一墊氧化層,以防止在該 第一導電型雜質擴散至空氣 項之製程,其中該形成墊氧化 化層。 1項之製程,更包括在該沉積 1項之製程,更包括在該植入 1項之製程,更包括在該沉積 淺層。 觸結構,該半導體元件含有在 區,該接觸結構包括: 第一淺層在該基區上; 層; 層及第一淺層; 第二淺層在該基區上;以及 電性連接該第一淺層及第二淺 接觸洞口。 1 3項之結構,其中該第一淺層 之深度。 1 3項之結構,其中該第一淺層Page 12 582094 VI. When the scope of the patent application has previously entered the high temperature on the surface of the first shallow layer, the second shallow layer is 0. 9. If the 8th layer of the patent scope is used to grow a thin layer of oxygen at low temperature 1 0 For example, the annealing layer is applied to the insulating layer after the patent application. 11 1. If the second shallow layer in the patent application scope is subjected to annealing treatment. 1 2. If the metal layer is applied before the second metal layer is applied, the second etching is performed on the blanket. 1 3. A semiconductor element is connected to a substrate of the first conductivity type, and a heavily doped one of the first conductivity types is used to cover the first shallow layer. A contact hole passes through the insulating and heavily doped metal layer of a second conductivity type on the contact hole layer; wherein the second shallow layer is aligned with the 14, for example, the scope of the patent application has a depth greater than the second shallow layer 1 5. If the first and second shallow layers of the scope of patent application do not overlap each other. A pad oxide layer is formed to prevent diffusion of impurities of the first conductivity type into the air, wherein the pad oxide layer is formed. The process of item 1 is further included in the process of depositing the item of 1, and the process of implantation 1 is further included in the deposition shallow layer. A contact structure comprising the semiconductor region, the contact structure comprising: a first shallow layer on the base region; a layer; a layer and a first shallow layer; a second shallow layer on the base region; and electrically connecting the first layer A shallow and second shallow contact opening. Structure of item 13, wherein the depth of the first shallow layer. 1 item 3 structure, wherein the first shallow layer
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