581826 A7 五、發明說明(1) 發明範圍 本發明係關於鋼筋混凝土内鋼筋使用犧牲陽極的陰極 防餘法,特別是用以連接犧牲陽極與要防钱的強化鋼筋的 電連接器,以及安裝陽極的方法。 發明背景 •犧牲陽極法是既有的技術,為求有效,犧牲陽極以金 屬製成,其具有比要防敍的鋼筋更高的負電極電位,以使 其比鋼筋先被腐钱。犧牲陽極法在歐洲專利第〇薦^號 與美國專利第5292411號中有說明。 化 發明解決之問題 為達到鋼筋防蚀的目的,犧牲陽極必須被電連接到要 防敍的鋼筋上。為了 士 _ a μ 為了b目的’在以前已有金屬導體的使 先前的金屬導體’例如導線’利用在強化鋼筋上 =小孔並插入自攻螺釘而附在強化鋼筋上。另一種方法 疋利用夾子將導線固定在要防姓的鋼筋上。 ^齡法的問題在於鑽孔與自料摘制是 的,而且失子總是有移開脫落的風險。 延展,ί發明提供—種解決這些問題的方法,-個具有 式連接在強件:此連接爾在強化鋼筋上的方 發明概要 本紙張&度 ----------φ« C請先閱讀背面之注意事項再填寫本頁} tl---------n^.#· 經濟部智慧財產局員工消費合作社印製 88401Α χ 297公釐) 581826 A7 B7 五、發明說明(2 依據本發明,提供__種_駭土㈣化鋼筋之陰極 防蝕用的總成,該總成包括·· (請先閱讀背面之注意事項再填寫本頁) ⑴-個負電極電位比鋼筋高的金屬陽極,並且電連接於 鋼筋上。 (ii)以延展性金屬製成的細長電連接器,其可以纏繞於要 防蝕的強化鋼筋構件上。 發明之優點 本連接器相較於使用自攻螺釘的方法,可以較少的時 間安裝,而且比夾子還要穩固。 圖式之簡短說明 第一圖為本發明一個具體實施例的透視圖,其中兩條 導線被扭绞在一起。 第二圖為比第一圖小比例的透視圖,其中陽極已經被 鑄造於連接器導線的周圍。 第三圖為與第二圖同比例的另一個具體實施例透視 圖,在其中陽極被澆鑄在其周圍的泥漿所包圍。 經濟部智慧財產局員工消費合作社印製 發明之細部說明 陽極較佳的是鋅,但是鋁、鎘、或鎂也可被使用,這 些金屬的引用包括含有它們的合金。 連接器與陽極間的電接觸較佳的是,將陽極以鑄造 (鑄造在此代表讓液態金屬固化以形成塊狀物)於細長連接 -4- ^ 本紙張K度適用中國國家標準(CNS)A4規格(210 x 297公釐) 581826 A7581826 A7 V. Description of the invention (1) Scope of the invention The present invention relates to a cathodic protection method using a sacrificial anode for reinforcing steel bars in reinforced concrete, especially an electrical connector for connecting the sacrificial anode to a reinforced steel bar to be protected against money, and the installation of the anode. Methods. BACKGROUND OF THE INVENTION • The sacrificial anode method is an existing technology. To be effective, the sacrificial anode is made of metal, which has a higher negative electrode potential than the steel bar to be protected, so that it is corroded before the steel bar. The sacrificial anode method is described in European Patent No. 0 ^ and U.S. Patent No. 5292411. Problems solved by the invention In order to achieve the purpose of anti-corrosion of steel bars, the sacrificial anode must be electrically connected to the steel bars to be protected. For the purpose of _ a μ for the purpose of b, 'the existing metal conductor, such as a wire', was used on reinforced steel bars = small holes and self-tapping screws were inserted into the reinforced steel bars. Another method 疋 Use a clip to fix the wire on the steel bar to be protected from the last name. The problem with the age method is that drilling and picking are right, and lost children are always at risk of being removed. Extension, invention provides-a method to solve these problems, a connection with the strong parts: this connection on the reinforced rebar summary of the invention paper & degree ---------- φ « C Please read the notes on the back before filling in this page} tl --------- n ^. # · Printed by the Employees ’Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 88401Α χ 297mm) 581826 A7 B7 V. Invention Description (2 According to the present invention, provide __kinds of __kinds of __kind of anti-corrosion reinforced steel cathode corrosion assembly, the assembly includes ... (Please read the precautions on the back before filling this page) ⑴-a negative electrode potential A metal anode that is higher than the steel bar and is electrically connected to the steel bar. (Ii) An elongated electrical connector made of ductile metal that can be wound around a reinforced steel member to be protected from corrosion. Advantages of the invention Compared with this connector, The self-tapping screw method can be installed in less time and is more stable than a clip. Brief description of the drawing The first figure is a perspective view of a specific embodiment of the present invention, in which two wires are twisted together. The second picture is a perspective view smaller than the first picture, in which It has been cast around the connector wires. The third figure is a perspective view of another specific embodiment in the same proportion as the second figure, in which the anode is surrounded by a slurry cast around it. Employee Cooperatives, Bureau of Intellectual Property, Ministry of Economic Affairs The details of the printed invention indicate that the anode is preferably zinc, but aluminum, cadmium, or magnesium can also be used, and references to these metals include alloys containing them. The electrical contact between the connector and the anode is preferably the anode By casting (casting here means solidifying the liquid metal to form a block) on the slender connection ^ ^ The K degree of this paper applies the Chinese National Standard (CNS) A4 specification (210 x 297 mm) 581826 A7
本紙狀㈣财目 器長度之-部分周_塊狀型式提供;另—個可 是,利用將細長連接器纏繞在陽極周圍或是以焊接或— 類似方法附在陽極上以提供電接觸。 八 細長連接器為導線的型式是便利的,然而其它 型式也可以使用,鋼導線是便利的,較佳的是軟鋼。 較佳的導線是不易腐蝕的,或是比強化鋼筋更不易腐 餘0 連接ϋ可由數個導線在它們長度的_部分扭 起,而陽極可被鑄造在扭鉸部分的周圍,扭叙: 包含包起來或彎曲或捲曲在一起。扭錢部分的 : 導線與鑄造陽極介面的表面積,藉以改善電接觸。導^可口 =它:兩端的中間位置(例如在它們長度的中間附近)扭 鉸在一起,以使導線延伸於鑄造陽極的兩側。 ㈣ 申:=:(中 :持:陰極防一具有二= :·、、、了避免陽極的鈍化’其建議在崎 中,PH值至少約為14。 幻匱况 ,此專利中描述的合適材料為水泥聚,其可被轉在陽 將圍以形成一單元。雖然水泥漿是較易取得的,但r 水f不要是水泥的;泥漿可以用水泥來配製,水^ 本質上具有極高的驗㈣含物,或者也可以在泥裝中六 額外的驗,例如氫氧化㈣氫氧化鐘,錢者是較佳的。 本發明的陽極與連結器總成可具有一洗鑄在陽極周圍 χ 297公釐)This paper-shaped coin purifier is provided in a part-period_block form; the other is, however, by using an elongated connector wound around the anode or by welding or-similarly attached to the anode to provide electrical contact. It is convenient that the slender connector is a wire type, but other types can also be used. Steel wires are convenient, and mild steel is preferred. Better wires are less corrosive, or less corrosive than reinforced steel. The connection can be twisted by several wires in the _ part of their length, and the anode can be cast around the hinge part, twisted: Included Wrap or bend or curl together. Twisting part: The surface area of the interface between the lead and the cast anode to improve electrical contact. The guide is delicious = it: the middle ends of the two ends (for example, near the middle of their lengths) are twisted together so that the wires extend on both sides of the cast anode. ㈣ Shen: =: (Medium: Holding: Cathode prevention has two == ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ',,,,,,,,,,,,,,,' 'It is recommended that the pH value be at least about 14. In the case of magic, this patent describes the appropriate The material is cement polymer, which can be transferred to Yangjiangwei to form a unit. Although cement slurry is relatively easy to obtain, r water f must not be cement; slurry can be prepared with cement, and water ^ is essentially extremely high It is also possible to add six additional tests in mud, such as thorium hydroxide clock, and the money is better. The anode and connector assembly of the present invention may have a wash cast around the anode. χ 297 mm)
#€·丨丨 (請先閱讀背面之注意事項再填寫本頁) 訂· 五、發明說明(4 ) 料’例如水泥漿。洗鑄意謂著由液體 泥水形成-固體塊。賴最好是在模子中進行 體 =:中含。H,液,例如在歐洲專: 其PH值高到當陽極電連接至強化鋼筋時,足以2 = 的腐姓,並且避免在陽極形成鈍化薄膜。在水泥装的情形 中,電解液是多孔性的溶液。 月乂 泥漿較佳的是至少具有乾燥組成物重量的至少m ^化_鹼含量,用以作成泥聚。氫氧化納的當量是2%= ::的氫氧化鋰的量大於2%,或相當於4%的氫氧化鈉是 氯氧化鐘是較佳的驗,因為經離子可避免在混泥土内 的驗性碎石(或是驗性凝聚物)反應,但是也可喊用驗性 混合物,例如氫氧化鋰與氫氧化鈉的混合物。 陽極、多孔性材料如泥漿、與其鑄造也可以是如歐洲 專利第0707667號中所描述的。 依據本發明的另一面向,提供一種保護鋼筋混凝土内 經濟部智慧財產局員工消費合作社印製 鋼筋的犧牲陽極的安裝方法,該方法包括下列可為任何次 序之(a)與(b)步驟: (a) 在細長連接器與陽極間產生電連接。 (b) 利用將細長連接器纏繞在強化鋼筋上以與強化鋼筋形 成電接觸。 步驟(a)可包括將陽極鑄造在細長連接器的一部分長 度上。 -6- 参,氏過用中國國家標準(CNS)A4規格(21〇 X 297公餐) M1826 經濟部智慧財產局員工消費合作社印製 、發明説明( 還有另一個步驟(c)可在步驟(13)之前或之後實施,步 驟(c)包括在陽極周圍澆鑄含有電解液的多孔性材料,該 電解液的pH值高到足以在陽極發生腐蝕且避免鈍化薄膜 的生成。 較佳的陽極是鋅,在此條件下電解液的pH值至少為 14。當陽極是其它金屬例如鋁,pH值可較低,例如至少 13· 3 或 13· 5。 PH值可以利用測量氫氧根離子的濃度與利用下述方 程式而決定: 州=14 + 1〇g⑼Π (依據 Sorensen 氏) 本發明適用於新的鋼筋混凝土結構的施工,其中陽極 ^成以連接器連接至強化鋼豸,而一種例如水泥衆的高邱 值的多孔性材料澆鑄於陽極周圍。 本發明也適用於既有混凝土結構的防蝕,其中,可在 混凝土上鑽一個孔,接著(i)將陽極插入孔内,(ii)把連 接器連接至強化鋼筋,並且(iii)在陽極周圍繞鑄高pH值 的材料。步驟(i)、(ii)、(iii)可以任何順序進行。 參照第一圖,兩條分別為16 SWG (stand wire guage) 的軟鋼線在它們長度上6的部分被扭鉸在_起,扭较部分 6的長度一般約為38至42公厘。鋼線有四段臂部2、4、 8、10從扭鉸部分6延伸而出,臂部2、4、8、1〇的長度 叙、力為148 S 152公厘,而在每一臂部的末端是線環 =、13、14、15。每-條臂部分別纏繞在強化鋼筋上。通 吊在強化鋼肋上元整的纏繞一或兩圈就足以產生令人滿意 的電接觸。線環的直徑-般約為9至π公厘。線環的^ (請先閲讀背面之注意事項再填寫本頁)# € · 丨 丨 (Please read the notes on the back before filling out this page) Order. V. Description of the Invention (4) Materials such as cement paste. Wash casting means the formation of solid sludge from liquid mud. Lai is best carried out in the mold body =: contains. H, liquid, for example, in Europe: Its pH is high enough that when the anode is electrically connected to the reinforcing steel bar, it is enough to = 2 and the formation of a passivation film on the anode is avoided. In the case of cement, the electrolyte is a porous solution. The moon mud slurry preferably has at least m_alkali content of at least the weight of the dry composition for making mud aggregates. The equivalent of sodium hydroxide is 2% = :: The amount of lithium hydroxide is greater than 2%, or the equivalent of 4% of sodium hydroxide is chlorinated. It is a better test, because the ions in the concrete can be avoided. The test lithotripsy (or test aggregate) reacts, but test mixtures such as a mixture of lithium hydroxide and sodium hydroxide can also be used. Anodes, porous materials such as slurries, and their casting can also be as described in European Patent No. 0707667. According to another aspect of the present invention, there is provided a method for installing a sacrificial anode for protecting reinforced concrete printed sacrificial anodes in a consumer cooperative of employees of the Intellectual Property Bureau of the Ministry of Economic Affairs. The method includes the following steps (a) and (b) in any order: (a) An electrical connection is made between the slim connector and the anode. (b) Use an elongated connector to be wound around the reinforced bar to make electrical contact with the reinforced bar. Step (a) may include casting the anode over a portion of the length of the elongated connector. -6- ginseng, used Chinese National Standard (CNS) A4 specification (21 × X 297 meals) M1826 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, a description of the invention (There is another step (c) can be in the step (13) Performed before or after, step (c) includes casting a porous material containing an electrolyte around the anode, and the pH of the electrolyte is high enough to cause corrosion at the anode and avoid the formation of passivation films. The preferred anode is Zinc, under this condition, the pH value of the electrolyte is at least 14. When the anode is other metals such as aluminum, the pH value can be lower, such as at least 13. 3 or 13. 5. The pH value can be measured by the concentration of hydroxide ions It is determined by using the following equation: State = 14 + 10 g⑼ (according to Sorensen's) The present invention is suitable for the construction of new reinforced concrete structures in which the anode is connected to the reinforced steel concrete with a connector, and a type such as cement Porous material with a high Qiu value is cast around the anode. The invention is also applicable to the corrosion protection of existing concrete structures, where a hole can be drilled in the concrete, and then (i) the anode is inserted into the hole, (ii) Connect the connector to reinforced steel bars and (iii) cast a high pH material around the anode. Steps (i), (ii), and (iii) can be performed in any order. Referring to the first figure, the two are 16 SWG (stand wire guage) soft steel wires are twisted and hinged at 6 parts of their length. The length of twisted part 6 is generally about 38 to 42 mm. The steel wire has four sections of arms 2, 4, 8 , 10 extends from the twist hinge part 6, the length of the arms 2, 4, 8, 10 is 148 S 152 mm, and at the end of each arm is a wire loop = 13, 13, 14, 15. Each arm is wound on the reinforced steel bar separately. One or two turns hanging through the reinforced steel ribs are enough to produce satisfactory electrical contact. The diameter of the wire ring is generally about 9 to π Mm. Thread loop ^ (Please read the notes on the back before filling this page)
581826 A7 " ----------— —__ 五、發明說明(6 ) 的在於使使用一般用以密封馬鈴薯紙袋之類的工具更為便 利。-種合適駐具是彈簀棘輪扭鉸卫具,例如 烟綁工具,其可以從Direct Wire Ties咖㈣構得藉 由此工具,纏繞在鋼筋混凝土内強化鋼筋(未繪出)的鋼 線臂部就被扭鉸在-起。此具有將鋼線緊繫在強化鋼筋上 的效果。 第一圖疋一塊已經被澆鑄在扭鉸鋼線周圍,直徑約 40公厘、厚約7公厘的辞製圓柱塊2〇,在圖形中,圓柱 塊20的中間部分被省略以顯示出鋼線,圓柱塊2()的頂部 與底部邊緣已經被導角以避免產生破裂。 第二圖所示總成的製造声先是將鋼線在它們線長的中 間位置扭鉸在一起,並且將扭鉸部分放在一陶瓷鑄模中, 接著將溶化的鋅洗入模子中,在固化後,將成品從模子中 取出,#部2、4、8、10延伸於陽極的兩側,使得陽極在 有必要時可以連接超過一根的強化鋼筋。 在第二圖中一塊泥漿塊24被鑄在第二圖所示辞塊的 周圍,以在鋅的整個周圍產生1〇公厘的厚度。 第三圖所示的總成是藉由將第二圖所示的總成放置在 已事先真空成型的塑膠模内,以將鋅放置在模子的中間。 利用波特蘭(portand)水泥粉末(添加氫氧化鐘使水泥粉末 含有佔其重量百分比為2%的氫氧化鋰)混合水而產生一含 有pH值大於14的多孔性材料的高pH值水泥漿,並將其 倒入模子中,這水泥漿在4小時後固化,接著將其從模子 移出以產生第三圖所示的成品。 ----------#蟪 (請先閱讀背面之注意事項再填寫本頁) 訂· !------#>#. 經濟部智慧財產局員工消費合作社印製581826 A7 " ------------ --__ 5. The description of invention (6) is to make it easier to use tools generally used to seal potato paper bags. -A suitable device is an impeachable ratchet twist articulation jig, such as a smoke binding tool, which can be constructed from the Direct Wire Ties coffee cup. With this tool, a steel wire arm reinforced with reinforced steel (not shown) is wound around the reinforced concrete. The part is hinged at-up. This has the effect of tightly binding the steel wire to the reinforced steel bar. In the first picture, a piece of reciprocating cylindrical block 20 with a diameter of about 40 mm and a thickness of about 7 mm has been cast around the twisted hinge steel wire. In the figure, the middle part of the cylindrical block 20 is omitted to show the steel. Line, the top and bottom edges of the cylindrical block 2 () have been chamfered to avoid cracking. The manufacturing sound of the assembly shown in the second picture is that the steel wires are twisted together at the middle position of their lengths, and the twisted hinges are placed in a ceramic mold, and then the molten zinc is washed into the mold and cured. After that, the finished product is taken out of the mold, and # 部 2, 4, 8, 10 extend on both sides of the anode, so that the anode can be connected with more than one reinforcing steel bar when necessary. In the second figure, a mud block 24 is cast around the phrase shown in the second figure to produce a thickness of 10 mm over the entire periphery of zinc. The assembly shown in the third figure is to place zinc in the middle of the mold by placing the assembly shown in the second figure in a plastic mold that has been vacuum-formed in advance. A high pH cement slurry containing a porous material having a pH value greater than 14 is produced by mixing water of a Portland cement powder (the addition of a bell hydroxide so that the cement powder contains 2% by weight of lithium hydroxide). , And poured it into a mold, the cement slurry was cured after 4 hours, and then removed from the mold to produce a finished product as shown in the third figure. ---------- # 蟪 (Please read the notes on the back before filling this page) Order! ------ # >#. Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs