TW577724B - Method and device for producing brushware and brushware - Google Patents
Method and device for producing brushware and brushware Download PDFInfo
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577724 經濟部智慧財產局員工消費合作社印製 A7 ______ B7五、發明説明(1 ) 發明背景 發明領域 本發明是關於一種製造刷具的方法,包含:至少一個 托架,且硬毛製自分布於其上的可模製塑膠材料,其中硬 毛製自塑膠熔化液經過噴側進入硬毛狀模製槽,本發明也 關於一種製造刷具的裝置與刷具。 刷具,在本發明中特別是任何種類的刷子,主要是機 器製造,藉由一開始製造有孔的刷架,然後機械生產硬毛 束。隨著塑膠材料的使用,刷體已經由模製或噴射製造, 且硬毛不是以傳統機械方式就是較近期熱方式固定,在任 何情形中,硬毛單纖維必定是一開始採擠製或旋轉方法製 造,單纖維必是可切剪的,且硬毛可以固定於托架,隨著 最近的傳統固定技術,硬毛成環形且使用金屬固定器打洞 入刷體。 已經有許多企圖將處理流線化,其藉由一件中製造刷 毛或束,連同托架,並將托架連接至刷體。超過1 0 〇年 以前(GB788/1861,GB24 935/ 18 9),已經有提議模製刷毛與托架,刷毛連接至 該處,使用彈性材料例如橡膠或之類的以將它們安裝於相 鄰的堅硬刷體。淸潔元件的製造,連接成群,連同連接相 同之托架,其採一普通噴射處理,且自由選擇以二合成噴 射方法將托架連接至刷體也已經提出( DE941 364,GB2 151 971, USP 301 644,USP 4 2 4 4 076, 本紙張尺度it用中國國家標準(CNS ) A4規格(210X297公釐] ' (請先閲讀背面之注意事 4 ▼項再填- 裝— :寫本頁)577724 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ______ B7 V. Description of the Invention (1) Background of the Invention The present invention relates to a method for manufacturing brushes, including: at least one bracket, and made of bristles made of The moldable plastic material thereon, wherein the bristles are made from the plastic melt and enter the bristles-shaped molding tank through the spray side. The invention also relates to a device and a brush for manufacturing brushes. The brushes, especially any kind of brushes in the present invention, are mainly made by machines, with a brush holder having holes at first, and then producing bristle bundles mechanically. With the use of plastic materials, the brush body has been manufactured by molding or spraying, and the bristles are either fixed by traditional mechanical methods or more recently by thermal methods. In any case, the bristles single fiber must be squeezed or rotated at the beginning. According to the method, the single fiber must be cuttable, and the bristles can be fixed to the bracket. With the recent traditional fixing technology, the bristles are looped and the metal holder is used to punch holes into the brush body. There have been many attempts to streamline the process by making bristles or bundles in one piece, together with a bracket, and connecting the bracket to the brush body. More than 100 years ago (GB788 / 1861, GB24 935/18 9), there have been proposals to mold the bristles and brackets, the bristles are connected there, and an elastic material such as rubber or the like is used to install them next to each other Hard brush body. The manufacture of the Jiejie element, connected in groups, and connected to the same bracket, adopts a common spray treatment, and the free choice of two brackets to connect the bracket to the brush body has also been proposed (DE941 364, GB2 151 971, USP 301 644, USP 4 2 4 4 076, this paper size it uses the Chinese National Standard (CNS) A4 specification (210X297 mm) '(Please read the note on the back 4 ▼ items before filling-Packing —: Write this page )
、1T 577724 經濟部智慧財產局8工消費合作社印製 A7 B7五、發明説明(2 ) U S P 5,0 40,260, USP 5,966,771,W〇 98/03097) ,最後,美國專利號5,926,900中也已提出全刷 體與作爲一件、噴射模部分刷毛的製造。 這種刷子僅用於髮呵護或-較小範圍-作爲可丟棄刷 子用的練習,這些刷子不適於許多應用,因爲這樣的噴射 模刷刷毛具有不可接受低彎曲強度,對比於採旋轉處理製 造的刷毛,它們沒有固定用分子結構,其主要特徵在於分 子鏈的縱向分量,以平行刷方式。因爲這個理由,它們必 須被認定是工作或淸潔元件而不只是刷毛,缺少固定在工 作元件之連接區域至托架中是特別受到注意,在該處中分 子的方位是完成沒有,這樣的結果是直接在製造後適當地 被對準的工作元件在使用一段短時間後會改變其位置且會 彎曲、斷裂且無法復直(彎曲回復),此技術進一步要求 工作元件與托架用之相同塑膠材料的使用,這使得價格增 加,因爲高品質刷毛必定製自高品質塑膠材料,爲減低價 格所做的每一努力將迫使塑膠材料的選擇受到限制,因爲 關於使用的考量的缺點總是存在,這種刷子適合新的應用 ,介於托架材料與刷毛用材料間,或是分別要求上的個別 刷毛之間的差異是不可能的,特別是關於機械強度、摩擦 係數、顏色等等。 具有工作元件(“針”)的刷具是習知的(美國 USP 2 621 639),其並非實際的刷毛而是 針、螺栓、條或之類的,它們是噴射模製元件,其主要由 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) •ϋ -ί 1!1 n —>il -一 丨 ϋ—Bl 1^1 —ϋ tm ϋϋ 士ϋ I (請先閲讀背面之注意事項再填寫本頁) 、訂 577724 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(3 ) 橡膠或彈性橡膠塑膠材料,例如:彈性體組成,且具有較 大的橫剖面,又經常有較刷毛短的長度。在這種刷子中, 此“刷毛”的壓縮結構是絕對必要的二個理由:爲獲得滿 意的固定力與疲乏強度;爲避免噴射用的模製槽太窄或深 ,其具有足夠的模製塡充以允許移除。這些“針”的特徵 在於它們在受處理表面有柔軟的效應與增加的磨猜係數, 例如:它們產生一種衝程與按摩,不是一種有效的刷洞, 應用的典型範圍是髮刷,其主要用作分開與排列頭髮並應 該要按摩頭部皮膚,這些元件的堅硬度只會受直徑與直徑 /長度比影響,正如塑膠的硬化。依據 U S P 2 6 2 1 6 3 9的刷子經由噴射模製製造,其 藉著將多孔薄彈性托架板插入與工作元件排列相符的噴射 模中,其中模有數個槽狀模製穴,其連接托架的多孔且使 針形工作元件成形,相對側-噴射側-設有分布的槽,其 引導塑膠熔化液,例如:尼龍,至獨立的多孔與相鄰模製 槽,模製槽在托架鑿孔後直接被加寬,以便在薄托架板的 二側上產生濃化劑,並爲了在二方向軸向固定工作元件, 雖然使用的尼龍將適合達到刷毛狀特性,此處並未使用, 但是,因爲縱向分子結構的製造是不可能的,至少在淸潔 元件底腳。相同情形在另一習知髮刷(E P - B 1 -0 1 2 0 2 2 9 )中是真實的,其中托架一開始就噴 射,其有套筒形錐突起,且另一塑膠材料接著噴射入套筒 作爲心,其以濃化劑鄰接開啓的套筒端,在後側上,心經 由相同材料的第二托架板連接,此程序主要是爲了在二部 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事 4 ▼項再填· 裝— :寫本頁) 訂 嘈 577724 A7 ____B7_ 五、發明説明(4) 分之間產生正面的、軸向地固定的連接,並使工作元件較 不容易搬移。 (請先閲讀背面之注意事項再填寫本頁) 此種類的淸潔元件在牙刷與掃帚中( USP 5 0 4 0 260, usp 5 966 771)也是習知的。這些刷子有 二部分,最後,牙刷是習知的( usp 1 924 152,2 1 3 9 242, DE 826 440,W〇00/64307),其中 刷毛支撐由傳統刷毛的組合組成,其用已證明良好的淸潔 效應與螺栓或彈性橡膠塑膠材料的針狀淸潔元件。 本發明的目的之一是提出一種製造刷具的方法與裝置 ’其中噴射技術的習知優點可以利用,當允許刷具的製造 時’其刷毛有相同的品質與使用特性作爲旋轉噴射刷毛。 根據習知方法,其中置於托架上的刷毛狀工作元件是 經由塑膠熔化液的噴射進入槽中將它們成形而製造,本發 明的目的在那之中達成。 -製造托架,其具有用作旋轉噴嘴(噴絲嘴)的穿孔 經濟部智慧財產局員工消費合作社印製 ,且 -孔,槽連接至該處,沿著其深度至少一部份,具有 小於或等於3公厘的最小寬度, -其中介於此寬度與熔化液流動路線之間的比率,源 自穿孔深度與槽長度,是小於或等於1 : 5,且 -塑膠熔液從托架至少一側、熔化液引導側噴射,經 過孔,進入槽中以形成刷毛。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 577724 A7 B7 經濟部智慈財產局員工消費合作社印製 五、發明説明(5) 上述比率最好是小於/等於1 : 1 〇,此比率的下限 可以在1 : 2 5 0的範圍內。 本發明方法爲刷具的製造鋪了新路徑。支撐,刷毛置 於其上且其形成刷體本身或一部份,例如:插入或之類的 形狀,同時作爲經過噴射模製製造刷具用的可丟棄“工具 ’’。因爲動力效應與壁摩擦力,拉伸流動在孔,作用向旋 轉噴嘴,產生,其在接近壁的區域中具有很高的剪力,這 些使得分子結構流方向中被定方位,其在熔化液或塑膠化 材料之中,且繼續進入刷毛成形槽中,其中介於穿孔最窄 部位與熔化液流動路線長度,依據本發明而選,之間的比 率使縱向分子方位有最佳效率。此刷毛的自我加強力經過 鬃向方向中分子鏈的方位度對於部分結晶熱塑膠材料特別 顯著;再者,對比於製造作爲單件的刷具,依據本發明之 刷具在拖架中放置刷毛短的部分長度,例如:它的根或底 ,其中它是被支撐的,此根區域相對於堅硬是最敏感的區 域,因爲分子不是或不只是在這個位置微微定方位,此固 定不僅產生較高的彎曲強度,特別是彎曲疲乏強度,而且 產生較高的拉伸強度。關於傳統模製成單件的刷子,預定 偏向用所要求的刷子的彎曲強度可以增加4 0 %與更多, 且彈力的分子可理解的增加,因爲拉力強度也增加,具有 小橫剖面與大長度的刷毛可以從模移除。 主要地是,依據本發明的方法可用來處理所有可模製 塑膠材料,然而,有鑒於刷子的特性,熱塑膠或熱彈性材 料或其混合物(合金)皆可使用,因爲這些塑膠材料也陳 (請先閲讀背面之注意事 4 項再填· 裝— :寫本頁) 訂 嘈 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 577724 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(6) 列最佳分子方位。 主要地是,不但任何材料都可以用於托架,特別是具 有不同於刷毛之機械特性的塑膠材料、.塑膠材料有其他改 良、顏色或之類的,而且非塑膠材料,例如:木頭、金屬 或之類的。穿孔可經由鑄造、熔化、雷射、噴射模製、衝 床、鑽床或之類的獨立在拖架的材料而製造,它們可以是 任何排列,如果排列是緊密的隔開,其可能是採本發明方 法’刷毛以束、條或包形式對應地一起關閉,或者是孔也 可以寬地分隔開以個別製造直立的刷毛,其具有和它個較 大的分隔,將這樣的排列結合與製造任何輪廓的刷毛炳也 都是可能的,最後,穿孔也可以軸向平行側剖面以便將縱 向側剖面分給刷毛。 在較佳實施例中,穿孔本身設計有橫向與/或縱向截 面,且/或噴射壓力以此方式選取,以便通過穿孔的熔化 液至少在刷毛周圍區域中經歷縱向分子方位,例如其發生 於刷毛單纖維的旋轉中。 縱向分子方位的範圍會受橫剖面與孔的絕對深度影響 ,橫剖面越窄且孔深度越大,當噴射熔化液時,剪切力越 高,剪切流也受噴射壓力或噴射速度影響。在本發明方法 中已揭示,噴射速度越高,刷毛彎曲強度越高,特別是當 考慮到最小孔寬度與介於此寬度與熔化液流動路線之間的 比率時。 剪切流動的形成也會受軸向與徑向中穿孔的形狀而影 響,當穿孔有側剖的橫剖面時,在側剖面輪廓中的剪切流 本矣氏張尺度適用中國國家標準(€奶)八4規格(210父297公釐) (請先閲讀背面之注意事 4 項再填· 裝— :寫本頁) 訂 嘈 577724 經濟部智慧財產局員工消費合作社印製 A7 ____B7五、發明説明(7) 動會較心中的大,從噴射側至相對側減少的橫剖面在外部 出口上產生較陡峭的速度側剖面,錐形或階段的窄化產生 拉力流,其在縱向方位中對準分子方位。 托架中的穿孔最好有深度,其是如此,即噴射過刷毛 由在該區域中的脫架環繞,該處中的縱向分子方位是不足 的,也就是,例如:刷毛連接至該處的區域。 本發明方法也允許刷毛採不同長度噴射,以便位在已 完成刷毛上之刷毛端處形成信封表面,其不是平的。 托架中的穿孔,作用向旋轉噴嘴,產生縱向分子方位 ,其獨立於刷毛長度以便不同長度的刷毛具有同一的良好 的彎曲行爲與回復容量,刷毛用模製槽可以很正確界定以 便在刷毛柄上產生精確預定的地勢,其縫製至刷毛分別的 使用。伴隨傳統刷子,特別是牙刷,此地勢是經由機械處 理方法產生,其並不允許高正確性。 刷子也可經由噴射形成,以具有不同形狀的端處,以 縫製個別刷毛或整個刷毛柄的效應,以達到希望的使用。 在另一方法變量中,刷毛用塑膠熔化液在穿孔上環狀 引導以產生空刷毛。 在這種情形中,塑膠熔化液是環狀噴射過開口並進入 槽中製造空刷毛,其在其空端處不是開啓就是關閉。在第 一種情形中,它們具有槽的形狀,其中壁摩擦力不只在外 部而且在空刷毛內壁上產生分子方位,空刷毛可以任何適 合應用的塡充物塡充。 或者是,在空刷毛從模噴射與移除後,另一塑膠熔化 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 577724 A7 B7 五、發明説明(8) (請先閲讀背面之注意事項再填寫本頁) 液噴射入刷毛空的空間,以產生心刷毛,其在其表面也有 縱向分子方位,因爲空刷毛入口上的剪切流與其內壁上的 摩擦力。 這製造了多合成刷子,其中塑膠成分可以再次符合應 用’塡充空刷毛的心可以由一不昂貴且/或堅硬材料組成 ,其外部符合刷具使用的目的,例如:作爲用以產生較強 拋光或磨光效應的工作層,外部也可以形成較柔軟的工作 層;當這樣一個層磨耗時,內心會暴露並形成磨耗的指示 ,特別是當心與套有不同顏色時,空刷毛的內壁或已噴射 的心也可以被側剖面以增進黏著,增加的表面也會導致增 加的壁摩擦力爲了熔流進一步支撐縱向分子方位。 空刷毛可以被噴射以具有穿孔,且心刷毛用的另一塑 膠熔化液可以噴射過穿孔投影刷毛,這在刷毛表面上產生 不同的結構,其個別在穿孔的形狀與材料的選取上,穿孔 可以是結節、手指或是螺紋的形狀,經過適當的著名尺寸 ,穿孔可以扮演旋轉噴嘴。 經濟部智慧財產局員工消費合作社印製 也可能一開始擠製心刷毛,並至少部分由噴射塑膠熔 化液環繞以形成空刷毛。 在另一實施例中,支撐的熔化液進給側設有至少一個 凹陷,且至少一個孔,其從該處延長至對側,其中此凹陷 在噴射期間,至少部分塡充刷毛的塑膠熔化液。 這製造了相應的熔化液備用以便如所需的提供額外的 熔化液進入刷子中,此外,這不是完全地就是部分地互連 了刷毛的背側,藉以相對於拉出的力量產生正面的固定力 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 577724 A7 B7 經濟部智慧財產局員工消費合作社印楚 五、發明説明(9) ’如果刷子不熔於開口的壁,任何拉出力量會移轉至且被 此在拖架背側上之塑膠材料備用吸收,凹陷可接續地延長 過遠離刷子面對的托架側,或可以槽形式放置,其彼此排 列在分隔上以形成引導至孔的跨架骨。在刷毛材料噴射後 ,刷毛背面部位會經由凹陷中的彈性條或架骨一起連接, 因爲一般只有刷毛需要製自高品質塑膠,所以可獲得價位 有效的結構,其也可以用作托架背側上的裝飾效果。 在另一實施例中,界定空間的托架,例如:至少部分 圓柱的托架,是具有作爲旋轉噴嘴的開口,且刷毛用塑膠 熔化液從內側擠製過開口。 這允許具有彎曲托架的刷子製造,其中,對比於機械 固定方法,可以達成刷毛正確的對準與排列,選擇地包含 刷毛端適合的形勢。 依據本發明之實施例,托架是用作管截面,其中刷毛 用塑膠熔化液從內部噴射過孔。 這允許圓刷、睫毛刷等等,以及刷子表面任何地勢形 狀的製造,其使用不同長度的刷毛,這並無法在所有或僅 使用傳統技巧的圓刷用不適當中理解。 如果管截面至少一端是關閉的,例如:廁所刷、瓶刷 或之類的製造,可依據本發明方法製造。 空心空間,其由托架界定,至少可以部分塡充刷毛用 塑膠熔化液,如果支撐具有小的橫剖面,例如:在睫毛刷 的情形中,托架可以完全被塡充藉以達成重要的目的;如 果橫剖面比較大,只有特別強調的部分可被塡充,也可會g (請先閲讀背面之注意事 4 •項再填. 裝— :寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 577724 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(1() 將部分塡充成形,其作爲加強肋柱或之類或有槽用以弓丨導 材料至或介於刷毛之間。 托架最好是經由噴射製自塑膠材料而來它最好是標 準化製造且引導至包含槽的噴射模。 在另一較佳方法變量中,托架與刷毛製自多重成分噴 射方法,其中,在有孔托架噴射後,刷毛用塑膠熔化液被 噴過孔。 在此方法中,托架與刷毛可以在單噴射工具中製造。 在許多情形中,它們可以構成整個刷子,有刷毛柄的托架 可以在多成分擠製器中被覆蓋或在二或更多噴射步驟中, 例如:也覆蓋刷毛支撐的背側爲形成較大刷體或是同時形 成把手裝置、把手或之類的,托架體與刷茂可以製自不同 塑膠、自塡充或未塡充塑膠或是不同顏色塑膠。 開口可以引導至托架以對準槽或是某個角度,如此一 來’刷毛相對於已完成刷子的刷體可以具有任何方位。 開口在熔化液用進給側上最好是設有入口斜度,以便 在托架內加寬且固定刷毛根,並同時獲得拉力流。 開口可以進一步在熔化液進給側與/或相對側上設有 軸環’其中內軸環,連同塡充凹陷的塑膠熔化液,引導至 刷毛腳區域中的深度,且外軸環方便托架中刷毛加長彎曲 力’二個測量在托架內沿著較長路線皆產生剪切流。 托架中的開口最好具有縱向與/或橫向側剖面。這允 許位在刷毛外部上之側剖面工作表面的產生,獨立於刷具 用的應用,增加的表面區域也增加壁摩擦力,並藉以擴大 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) 1^---r-------^--1T——---- (請先閱讀背面之注意事項再填寫本頁) 577724 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(11) 剪切流。 托架可以只有一層或,至少部分,多層或是可形成表 面片段,其由不同材料組成,它可以是平的或有任何曲率 〇 刷毛可噴射自至少二種不同的塑膠。 在較佳實施例中,托架有穿孔,其與刷具完整刷毛柄 中之刷毛的排列相符,其中,如上所指示,可以選擇刷毛 、條或包或個別刷毛的排列或是其結合。 在另一實施例中,噴射過托架的刷毛被拉伸,正如傳 統習知的螺栓狀工作元件(D E 2 1 5 5 8 8 8 ) ,在噴射後,且在噴射工作經過適當工具分布之中,或是 在工作操作中的彈射之後,這可以直接起作用,回應拉力 的拉伸在縱向方向中會產生另一分子方位,此外,相互交 替的彈力藉由同樣的作用分子方位,可用來增加刷毛的彈 性,這可在使用中提供彎曲刷毛用某程度備用彈性。 爲了使拉伸經由拉力的應用方便,突起,例如:厚度 ,可以噴入刷毛端處,拉伸經由拉力產生,其延長介於托 架與突起之間的分隔,藉以允許同時發生之厚度的變形以 便其與刷毛成直線,也可能擠製突起,其一起連接一些或 全部刷毛,且其稍後會分開,拉伸可一步驟或好幾步驟起 作用,藉以減少每一步驟用拉力,拉伸也可以限制於刷毛 的部位。 取而代之或是除了拉伸,也可以設有固定,例如:熱 或化學地或也經過塑膠材料中的改良,已噴射穿刷毛藉以 本纸張尺度適用中國國家標準(CNS ) Α4規格(210><297公釐) (請先閱讀背面之注意事 4 項再填· 裝— :寫本頁)1T 577724 A7 B7 printed by the 8th Industrial Cooperative Cooperative of the Intellectual Property Bureau of the Ministry of Economy V. Invention Description (2) USP 5,0 40,260, USP 5,966,771, W98 / 03097), and finally, US Patent No. 5,926,900 has also been proposed for the manufacture of a full brush body and part of the bristles as an injection mold. These brushes are used only for hair care or-to a lesser extent-as discardable brushes. These brushes are not suitable for many applications because such spray die bristles have unacceptably low bending strength compared to those made by rotary processing. The bristles, which have no fixed molecular structure, are mainly characterized by the longitudinal component of the molecular chain in a parallel brush manner. For this reason, they must be identified as working or cleaning elements, not just bristles. The lack of fixing in the connection area of the working element to the bracket is of particular concern, where the orientation of the molecules is complete or not. Such a result The working element that is properly aligned directly after manufacturing will change its position after being used for a short period of time and will bend, break and cannot be straightened (bending recovery). This technology further requires that the working element and the bracket use the same plastic The use of materials increases the price, because high-quality bristles must be customized from high-quality plastic materials. Every effort to reduce the price will force the choice of plastic materials to be limited, because the disadvantages of considerations about use always exist. This kind of brush is suitable for new applications. The difference between the carrier material and the material for bristles, or the individual bristles on separate requirements is impossible, especially regarding mechanical strength, coefficient of friction, color and so on. Brushes with working elements ("needle") are conventional (USP 2 621 639), which are not actual bristles but needles, bolts, strips or the like. They are injection molded elements, which are mainly made of Paper size applies Chinese National Standard (CNS) A4 specification (210X297mm) • ϋ -ί 1! 1 n — > il-一 丨 ϋ—Bl 1 ^ 1 —ϋ tm ϋϋ 士 ϋ I (Please read the Note: Please fill in this page again.) Order 577724 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (3) Rubber or elastic rubber plastic materials, such as elastomers, with a large cross section, They often have shorter bristles. In this brush, this "bristle" compression structure is absolutely necessary for two reasons: to obtain a satisfactory fixing force and fatigue strength; to avoid the molding groove for spraying being too narrow or deep, it has sufficient molding Charge to allow removal. These "pins" are characterized by their soft effect and increased friction coefficient on the treated surface. For example: they produce a stroke and massage, not an effective brush hole. The typical range of application is hair brushes, which are mainly used for For separating and arranging hair and massaging the head skin, the stiffness of these components will only be affected by the diameter to diameter / length ratio, just like the hardening of plastic. Brushes according to USP 2 6 2 1 6 3 9 are manufactured by injection molding. They are made by inserting a porous thin elastic bracket plate into an injection mold that matches the arrangement of the working elements. The mold has several groove-shaped molding cavities, which are connected. The bracket is porous and shapes the needle-shaped working element. The opposite side-the spray side-is provided with distributed grooves, which guide the plastic melt, such as nylon, to independent holes and adjacent molding grooves. The frame is directly widened after drilling to create a thickener on the two sides of the thin bracket plate, and in order to axially fix the working element in two directions, although the nylon used will be suitable for achieving the bristle-like characteristics, it is not here Use, however, because the fabrication of longitudinal molecular structures is not possible, at least at the foot of the element. The same situation is true in another conventional hair brush (EP-B 1 -0 1 2 0 2 2 9), in which the bracket is sprayed from the beginning, it has a sleeve-shaped cone protrusion, and another plastic material follows It is injected into the sleeve as a heart, which is adjacent to the opened sleeve end with a thickener. On the rear side, the heart is connected via a second bracket plate of the same material. This procedure is mainly for the application of the Chinese standard on the two paper sizes. Standard (CNS) A4 specification (210X297 mm) (Please read the notes on the back 4 ▼ Items and then fill in-: write this page) Order No. 577724 A7 ____B7_ V. Description of the invention (4) Positive between the points The connection is fixed axially, making the working element less easy to move. (Please read the notes on the back before filling this page.) This type of cleaning element is also known in toothbrushes and brooms (USP 5 0 4 0 260, usp 5 966 771). These brushes have two parts. Finally, toothbrushes are known (usp 1 924 152, 2 1 3 9 242, DE 826 440, WO 00/64307), in which the bristles support consists of a combination of traditional bristles, whose use has been proven Good cleaning effect with needle-like cleaning element of bolt or elastic rubber plastic material. One of the objects of the present invention is to propose a method and device for manufacturing brushes. Among them, the conventional advantages of spray technology can be utilized. When the manufacture of brushes is allowed, the bristles have the same quality and use characteristics as the rotary spray bristles. According to the conventional method, the bristle-like working elements placed on the bracket are manufactured by spraying plastic melt into a groove to shape them, and the object of the present invention is achieved there. -Manufacturing brackets with perforations used as rotary nozzles (spinnerets), printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, and-holes, slots connected thereto, along at least a part of their depth, having less than Or equal to a minimum width of 3 mm,-where the ratio between this width and the flow path of the melt, derived from the depth of the perforation and the length of the groove, is less than or equal to 1: 5 and-the plastic melt is at least from the bracket On one side, the molten liquid is guided to the side to be sprayed through a hole and into a groove to form bristles. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 577724 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Office of the Ministry of Economic Affairs 5. Description of the invention (5) The above ratio is preferably less than / equal to 1: 1 〇 The lower limit of this ratio can be in the range of 1: 2 50. The method of the invention paves a new path for the manufacture of brushes. Support, the bristles are placed on it and it forms the brush body itself or a part, such as the shape of insert or the like, and at the same time as a disposable "tool" for making brushes by spray molding. Because of the dynamic effect and the wall The frictional force, the tensile flow in the hole, acts on the rotating nozzle, which has a high shear force in the area close to the wall. These make the molecular structure flow direction oriented, which is in the melt or plasticized material. And continue into the bristle forming groove, where the ratio between the narrowest part of the perforation and the length of the melt flow path is selected according to the present invention, and the longitudinal molecular orientation has the best efficiency. The self-reinforcing force of this bristle passes The orientation of the molecular chain in the direction of the bristle is particularly significant for partially crystalline thermoplastic materials. Furthermore, compared to the manufacture of single-piece brushes, the brushes according to the present invention place short lengths of bristles in a carriage, for example: Its root or base, where it is supported, this root region is the most sensitive region relative to the hard, because the molecule is not or is not just slightly positioned at this position This fixation not only produces higher bending strength, especially bending fatigue strength, but also higher tensile strength. Regarding the brushes molded traditionally into a single piece, the bending strength of the required brushes intended to be biased can be increased by 40. % And more, and the elastic molecules are understandably increased because the tensile strength is also increased, and bristles with small cross sections and large lengths can be removed from the mold. Mainly, the method according to the present invention can be used to process all moldables Plastic materials, however, due to the characteristics of the brush, thermoplastic or thermoelastic materials or their mixtures (alloys) can be used, because these plastic materials are also aged (please read 4 notes on the back before filling and filling —: (Write this page) The size of the paper is in accordance with the Chinese National Standard (CNS) A4 (210X297 mm) 577724 A7 B7 Printed by the Intellectual Property Bureau Employee Consumer Cooperatives of the Ministry of Economic Affairs 5. The description of invention (6) lists the best molecular orientation. Main The ground is that not only any material can be used for the bracket, especially the plastic material which has different mechanical characteristics from the bristles. There are other improvements in the plastic material. , Color, or the like, and non-plastic materials, such as wood, metal, or the like. Perforations can be made by casting, melting, laser, injection molding, punching, drilling, or other independent materials on the carriage. They can be made in any arrangement. If the arrangement is closely spaced, it may be the method of the present invention. The bristles are closed together in the form of bundles, strips or packages, or the holes can be widely separated for individual manufacture. The upright bristles have a larger separation from it. It is also possible to combine such an arrangement with any contoured bristles. Finally, the perforations can also be axially parallel to the side section in order to divide the longitudinal side section to the bristles. In a preferred embodiment, the perforation itself is designed with a transverse and / or longitudinal cross-section, and / or the spray pressure is selected in such a way that the melt passing through the perforation undergoes a longitudinal molecular orientation at least in the area around the bristles, for example, it occurs at The bristles are spinning. The range of longitudinal molecular orientation will be affected by the absolute depth of the cross section and the hole. The narrower the cross section and the greater the hole depth, the higher the shear force when the melt is sprayed, and the shear flow is also affected by the spray pressure or spray speed. It has been revealed in the method of the invention that the higher the spray speed, the higher the bending strength of the bristles, especially when considering the ratio of the minimum hole width to the width and the flow path of the melt. The formation of shear flow is also affected by the shape of the perforations in the axial and radial directions. When the perforation has a cross section with a side profile, the shear flow in the profile of the side profile is subject to Chinese national standards (€ Milk) 8 4 specifications (210 father 297 mm) (Please read the notes on the back 4 items and then fill in-install — — write this page) Order No. 577724 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ____B7 V. Invention Explanation (7) The movement will be larger than that in the heart. The reduced cross section from the ejection side to the opposite side produces a steeper velocity side profile on the external exit. The narrowing of the cone or stage produces a tensile flow. Excimer orientation. The perforations in the brackets are preferably deep, which is such that the sprayed bristles are surrounded by a drop in the area, where the longitudinal molecular orientation is insufficient, ie, for example, where the bristles are connected to region. The method of the invention also allows the bristles to be sprayed in different lengths so as to form the envelope surface at the ends of the bristles on the finished bristles, which are not flat. The perforation in the bracket acts on the rotating nozzle to produce a longitudinal molecular orientation, which is independent of the length of the bristles so that the bristles of different lengths have the same good bending behavior and recovery capacity. The molding grooves for the bristles can be correctly defined so that The topography produces precisely predetermined topography, which is sewn to separate use of the bristles. With traditional brushes, especially toothbrushes, this terrain is created by mechanical processing methods, which does not allow high accuracy. Brushes can also be formed by spraying to have different shaped ends to sew the effect of individual bristles or the entire bristle handle to achieve the desired use. In another method variant, the bristles are guided annularly over the perforation with a plastic melt to create empty bristles. In this case, the plastic melt is sprayed annularly through the opening and into the groove to make empty bristles, which are either open or closed at their empty ends. In the first case, they have the shape of a groove, in which the wall friction force creates a molecular orientation not only on the outside but also on the inner wall of the empty bristles, and the empty bristles can be filled with any suitable filling material. Or, after the empty bristles are sprayed and removed from the mold, another plastic melts (please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 (210X 297 mm) 577724 A7 B7 V. Description of the invention (8) (Please read the precautions on the back before filling this page) The liquid is sprayed into the empty space of the bristles to generate heart bristles, which also have longitudinal molecular orientation on the surface, because the Shear flow and friction on its inner wall. This makes a multi-synthetic brush, in which the plastic component can again meet the application 'The heart of the empty bristles can be composed of an inexpensive and / or hard material, and its exterior meets the purpose of using the brush, for example: to produce stronger The working layer with a polishing or polishing effect can also form a softer working layer on the outside; when such a layer is worn, the inside will be exposed and an indication of wear will be formed, especially when the inner wall of the empty bristles is different from the cover and the cover. Or the ejected heart can also be profiled sideways to improve adhesion, and the increased surface will also result in increased wall friction to further support the longitudinal molecular orientation for melt flow. The empty bristles can be sprayed to have perforations, and another plastic melt for heart bristles can be sprayed through the perforated projection bristles. This creates different structures on the bristles surface, which individually differ in the shape of the perforations and the selection of materials. In the shape of a nodule, finger, or thread, the perforation can act as a rotating nozzle with the appropriate well-known size. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs may also initially squeeze the heart bristles and be at least partially surrounded by sprayed plastic melt to form empty bristles. In another embodiment, at least one recess is provided on the supporting melt feeding side, and at least one hole is extended from there to the opposite side, wherein the recess is at least partially filled with bristle plastic melt during spraying. . This creates a corresponding melt reserve to provide additional melt into the brush as required, and in addition, this is either completely or partially interconnecting the dorsal sides of the bristles, thereby producing a positive fixation relative to the pull-out force The paper size of this paper applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 577724 A7 B7 Employees 'Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Printing instructions (9)' If the brush does not melt on the wall of the opening, any pull The output force will be transferred to and absorbed by the plastic material on the back side of the trailer. The depression can be continuously extended beyond the bracket side facing away from the brush, or can be placed in the form of grooves, which are arranged on the partition to form each other. Crossbone bone leading to the hole. After the bristle material is sprayed, the back parts of the bristles will be connected together through the elastic strips or bones in the depression. Generally, only the bristles need to be made of high-quality plastic, so a cost-effective structure can be obtained. Decorative effect. In another embodiment, a space-defining bracket, such as an at least partially cylindrical bracket, has an opening as a rotating nozzle, and the bristles are extruded from the inside with a plastic melt. This allows the manufacture of brushes with curved brackets, where the correct alignment and alignment of the bristles can be achieved compared to the mechanical fixing method, optionally including the situation where the ends of the bristles fit. According to an embodiment of the present invention, the bracket is used as a tube cross section, in which the bristles are sprayed through the hole with a plastic melt from the inside. This allows the manufacture of round brushes, eyelash brushes, etc., as well as any terrain shapes on the surface of the brush, which use bristles of different lengths, which cannot be understood by all or just using conventional techniques for the inappropriate use of round brushes. If at least one end of the pipe section is closed, such as the manufacture of toilet brushes, bottle brushes or the like, it can be manufactured according to the method of the present invention. Hollow space, which is defined by a bracket, can be at least partially filled with plastic melt for bristles. If the support has a small cross-section, for example: in the case of an eyelash brush, the bracket can be completely filled to achieve an important purpose; If the cross section is relatively large, only the parts that are particularly emphasized can be filled, or g (please read the note on the back 4 • Items and then fill in. Installation —: write this page) The paper size of this edition applies Chinese national standards ( CNS) A4 specification (210X 297 mm) 577724 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (1 () Filling part of the concrete to form a rib or the like or a groove The bow guides the material to or between the bristles. The bracket is preferably made of plastic material by injection molding. It is preferably standardized and guided to an injection mold containing a groove. In another preferred method variant, the bracket The rack and bristles are made from a multi-component spraying method, in which a plastic melt for bristles is sprayed through the holes after the perforated bracket is sprayed. In this method, the brackets and bristles can be manufactured in a single spray tool. In many cases, they can make up the entire brush, the holder with the bristle handle can be covered in a multi-component extruder or in two or more spraying steps, for example: also covering the back side of the bristle support to form a larger brush The body or the handle device, handle or the like is formed at the same time, the bracket body and the brush can be made of different plastics, self-filled or unfilled plastic or different colors of plastic. The opening can be guided to the bracket to align the slot. Or an angle, so that the bristles can have any orientation relative to the brush body of the finished brush. The opening is preferably provided with an inlet slope on the feed side for the melt to widen the bracket and The bristle root is fixed and a tensile flow is obtained at the same time. The opening can be further provided with a collar on the melt feeding side and / or the opposite side, wherein the inner collar, together with the plastic melt filled with depressions, is guided to the area of the bristle feet. And the outer collar facilitates the extension of the bristles in the bracket to increase the bending force. Both measurements generate a shear flow along the longer route within the bracket. The opening in the bracket preferably has a longitudinal and / or lateral side profile. This allows The generation of a side-sectioned working surface on the outside of the bristles is independent of the application of the brush, and the increased surface area also increases the wall friction, thereby expanding the paper size to apply the Chinese National Standard (CNS) Α4 specification (210X 297 Mm) 1 ^ --- r ------- ^-1T ——---- (Please read the precautions on the back before filling out this page) 577724 A7 B7 Employee Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs Printed 5. Description of the invention (11) Shear flow. The bracket can have only one layer, or at least part, multiple layers, or can form a surface segment. It is composed of different materials. It can be flat or have any curvature. The bristles can be sprayed. There are at least two different plastics. In the preferred embodiment, the bracket is perforated, which corresponds to the arrangement of the bristles in the complete bristle handle of the brush, wherein, as indicated above, bristles, strips or bags or individual bristles can be selected Permutations or combinations thereof. In another embodiment, the bristles sprayed through the bracket are stretched, just like the conventionally known bolt-shaped working element (DE 2 1 5 5 8 8 8), after spraying, and after the spraying work is distributed by a suitable tool. This can work directly after the ejection during work operation. The stretching in response to the tensile force will produce another molecular orientation in the longitudinal direction. In addition, the alternate elastic forces can be used to use the same molecular orientation to act. Increase the elasticity of the bristles, which can provide a degree of spare elasticity for curved bristles during use. In order to facilitate the application of tension via tension, protrusions, such as thickness, can be sprayed into the ends of the bristles, and tension is generated by tension, which extends the separation between the bracket and the protrusion, thereby allowing simultaneous thickness deformation. So that it is in line with the bristles, it is also possible to extrude protrusions, which connect some or all of the bristles together, and they will be separated later. Stretching can work in one or more steps, thereby reducing the tensile force in each step. Can be limited to the bristles. Instead of or in addition to stretching, it can also be fixed, for example: thermally or chemically or also modified in plastic materials, the bristles have been sprayed through, and the Chinese standard (CNS) A4 specification (210 > <; 297 mm) (Please read the note on the back of the 4 items before filling in the — — write this page)
、1T 577724 A7 B7 五、發明説明( 獲得固定値,其甚至更近於擠製或紡刷毛的固定値。 (請先閲讀背面之注意事項再填寫本頁) 如果支撐與刷毛製自相同塑膠材料,噴射處理是可以 控制的,以便刷毛熔化至支撐,當使用不同塑膠材料時, 其彼此具有充足的吸引力,相同是真實的,在這種情形中 ’托架與刷毛用塑膠材料是經過選取與改良的,以便它們 能承受分別的應力,其中較高品質的熱塑膠材料通常用於 刷毛,刷毛至支撐的鎔化或熔化會產生無縫的連接,這樣 一個刷子符合最高的衛生要求,要求於例如:牙刷、醫學 治療刷或刷子,其可用於食物的製造加工或處理,如果具 抗菌特性的塑膠用於刷毛與/或支撐,這些應用可進一步 受支撐。 經濟部智慧財產局員工消費合作社印製 至少刷毛包含塑膠材料,其影響它們的化學、物理、 機械或使用特性,這可以是塡充的塑膠材料,例如:塡充 粒子、纖維或之類的,塡充纖維熔化液的纖維在縱向方向 中也會成直線,當噴射過開口藉以額外支撐刷毛固有的加 強力,其經分子方位獲得。當熔化液且混合於其中或改良 以增加熔點時,纖維或塡充物可製自相同的聚合體, 以 便它們在熔化液中依然堅固,且給予刷毛表面結構,如果 刷毛熔點與纖維材料相近,連接經由表面熔化改進,纖維 的固定作用會特別高,當其製自紡單纖維時。 本發明也是關於一種製造刷具的裝置,至少有一個托 架且刷毛置於其上,製自可模製塑膠材料,由具有塑膠熔 化液用進給槽的噴射模組成,托架用連接空間與模製槽, 其延長自此空間,且熔化液噴入其中,這種裝置在托架單 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 577724 A7 — ___ B7 _ 五、發明説明(1彡 件噴射與刷毛狀工作元件是習知的。 (請先閲讀背面之注意事項再填寫本頁) 依據本發明目的的第一解決,此裝置的特徵在於有孑L 的托架,其形成像旋轉噴嘴,且沿著至少其深度一部份具 有小於或等於3公厘的最小寬度,可被插入至穿孔相鄰於 該處的空間,伴著穿孔,其連接模製槽與形成介於模製槽 和進給槽之間的連接,其用來擠製塑膠熔化液進入模製槽 ’其中介於穿孔最小寬度與槽連接長度加上穿孔深度的比 率小於或等於1 : 5,最好是小於或等於1 : 1 〇至1 : 2 5 0。 經濟部智慧財產局員工消費合作社印製 任何材料的托架經由鑄造、噴射或機械處理方法設有 開口,且插入並位在噴射模的模製空間中,以便開口位於 槽的上游’且最好直接接合它們以產生介於熔化液用進給 槽與形成刷毛之模製槽之間的連接,在噴射循環期間,熔 化液從進給槽進入模製空間,且經過托架開口進入槽中, 因爲它們的旋轉噴嘴特性,熔化液或塑膠化材料中的分子 在開口的縱方向中被定方位,此效應延長至槽中,刷毛少 定方位的根區域,其具有低彎曲力與拉力強度,連接至托 架。 依據本發明的另一裝置,多部分噴射模的部分包含另 一塑膠熔化液用進給槽,其開入模製空間,且擠製托架用 模穴,其有作爲旋轉噴嘴的穿孔,且有數個符合開口數量 的可移動針,其在第一個噴射步驟中穿過托架用模穴,並 關閉模製槽且其在第二個步驟從模穴中縮回,有開口的托 架就噴射了,在第二步驟移除針後,刷毛噴射過暴露的開 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 577724 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(β □。 或者是一種裝置可以將托架,其噴入模穴中,移至模 製空間且將其定位在那之中,以便開口大約與模製槽成直 線以形成介於模製槽與用以將塑膠熔化液噴入槽中的進給 槽之間的連接。 在第三變量中,托架一開始在數個步驟中就噴射入模 製空間,然後位在另一噴射模之前,其具有刷毛形槽且刷 毛用熔化液噴射過托架。 在本裝置上述所有實施例中,托架製自可模製塑膠材 料,且在對應噴射模穴中有旋轉噴嘴狀開口,且在傳統多 組成噴射中,刷毛用第二塑膠材料組成不是噴射在相同的 模中就是在伴隨托架或模之轉換的附加模與托架中,這產 生適合噴射模裝置適應用的高循環時間,如果托架與刷毛 的塑膠材料有充足的吸力,它們會熔於開口的區域中,在 所有情形中,穿孔至少沿著長度的一部份具有最小寬度, 其小於或等於3公厘,且介於此寬度與源自開口深度與槽 長度的長度之間的比率是小於或等於1 : 5,最好是小於 或等於1 : 1 0,相同的效應與優點可以在上述裝置中達 成。 本裝置的所有變量可提供托架在進給槽側邊上,開口 始自該處,具有至少一個凹陷,其接收刷毛部分塑膠熔化 不是具有凹陷的托架是預先製作以插入成形的空間, 就是凹陷在第一成分噴射期間形成於支撐上,在刷毛噴射 本^^張尺度適财關家鮮((:叫44規格(21()/297公釐) (請先閱讀背面之注意事 ϋϋ·· HYH atmee§ anil Hal·— 4 ,項再填、 裝--I :寫本頁)、 1T 577724 A7 B7 V. Description of the invention (to obtain a fixed 値, which is even closer to the fixed 値 of the extruded or spun bristles. (Please read the precautions on the back before filling this page) If the support and bristles are made of the same plastic material The spray treatment can be controlled so that the bristles melt to the support. When different plastic materials are used, they have sufficient attraction to each other. The same is true. In this case, the plastic material for the bracket and the bristles is selected. And improved so that they can withstand separate stresses, of which higher quality thermoplastic materials are usually used for the bristles, and the melting or melting of the bristles to the support will produce a seamless connection, such a brush meets the highest sanitary requirements, requirements For example: toothbrushes, medical treatment brushes or brushes, which can be used in the manufacturing or processing of food, these applications can be further supported if antibacterial plastics are used for bristles and / or supports. Employees ’Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs Printed with at least bristles that contain plastic materials that affect their chemical, physical, mechanical or use characteristics, which It can be filled with plastic material, for example: filled with particles, fibers or the like. The fibers of the filled fiber melt will also be straight in the longitudinal direction. When sprayed through the opening, it additionally supports the inherent strength of the bristles. Obtained by molecular orientation. When the melt is mixed with or modified to increase the melting point, fibers or fillers can be made from the same polymer so that they remain strong in the melt and give the surface structure of the bristles, if the bristles have a melting point Similar to fiber materials, the connection is improved by melting on the surface, and the fiber's fixing effect will be particularly high when it is made of self-spun single fiber. The invention also relates to a device for manufacturing a brush, which has at least one bracket and the bristles are placed on it Manufactured from a moldable plastic material, consisting of an injection mold with a feed slot for plastic molten liquid, a connection space for the bracket and the molding slot, which extends from this space and the molten liquid is sprayed into it. This device Applicable to the Chinese paper standard (CNS) A4 specification (210X297 mm) in the single paper size of the bracket. 577724 A7 — ___ B7 _ V. Description of the invention (1) Hairy working elements are conventional. (Please read the precautions on the back before filling this page.) According to the first solution of the object of the present invention, this device is characterized by a bracket with a shape like a rotating nozzle, and It has a minimum width of less than or equal to 3 mm along at least a part of its depth, and can be inserted into the space adjacent to the perforation, accompanied by the perforation, which connects the molding groove with the formation between the molding groove and the groove. The connection between the grooves is used to extrude the plastic melt into the molding groove. The ratio between the minimum width of the perforation and the connection length of the groove plus the depth of the perforation is less than or equal to 1: 5, preferably less than or equal to 1. : 1 0 to 1: 2 5 0. The bracket of any material printed by the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is provided with an opening through casting, spraying or mechanical processing, and is inserted into and located in the molding space of the injection mold. So that the openings are upstream of the tank and preferably they are directly joined to create a connection between the feed tank for the melt and the molding tank forming the bristles, during which the melt enters the molding space from the feed tank , And through the opening of the bracket into the groove, because of their rotating nozzle characteristics, the molecules in the melt or plasticized material are oriented in the longitudinal direction of the opening, this effect is extended to the groove, the bristles are less oriented in the root area, It has low bending and tensile strength and is connected to the bracket. According to another device of the present invention, a part of the multi-part injection mold includes another feed slot for plastic melt, which is opened into the molding space, and a cavity for the extrusion bracket, which has a perforation as a rotating nozzle, and There are several movable needles that match the number of openings, which pass through the cavity for the bracket in the first spraying step, and close the molding slot, and which are retracted from the cavity in the second step, the bracket with the opening It was sprayed. After the needle was removed in the second step, the exposed paper size of the bristles sprayed was in accordance with China National Standard (CNS) A4 (210X 297 mm). 577724 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (β □. Or a device can spray the bracket into the cavity, move to the molding space and position it there so that the opening is approximately in line with the molding groove to form the medium Connection between the moulding tank and the feed tank for spraying the plastic melt into the tank. In a third variant, the carriage is initially sprayed into the moulding space in several steps, and is then located in another Before a spray die, it has bristles The grooves and bristles are sprayed through the bracket with the molten liquid. In all the above embodiments of the device, the bracket is made of a moldable plastic material, and has a rotating nozzle-like opening in the corresponding spray cavity, and in the traditional multi-component spray The bristles are made of the second plastic material, either sprayed in the same mold or in additional molds and brackets that accompany the bracket or die conversion. This results in a high cycle time suitable for the adaptation of the injection mold device. Plastic materials have sufficient suction, they will melt in the area of the opening. In all cases, the perforations have a minimum width along at least a part of the length, which is less than or equal to 3 mm, and between this width and the source. The ratio between the depth of the opening and the length of the groove length is less than or equal to 1: 5, preferably less than or equal to 1: 10, the same effects and advantages can be achieved in the above device. All the variables of this device can be provided The bracket is on the side of the feed slot, and the opening starts from there. It has at least one recess, which receives the bristles. The plastic is melted. The bracket without the recess is made in advance to be inserted. The space, that is, the depression is formed on the support during the first component spraying, and the bristles are sprayed on this support. (=: 44 specifications (21 () / 297 mm) (Please read the note on the back first) Ϋϋ ··· HYH atmee§ anil Hal · — 4, refill the items, install --I: write this page)
、1T 577724 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(y 期間,壓少至少部分塡充第二成分,其形成刷毛以便在其 底部連接刷毛。在上下文中,名詞“凹陷,,指的是任何形 式連接刷毛用的模穴,它可以將縮有刷毛的所有背面部位 完全封住’或基本上由個別接橋或分布向柵骨的接橋組成 ’以相互連接刷毛,凹陷中的備用熔化液可供應額外的錯 化液至刷毛,以回應噴射單位中的壓力。在堅固狀態下, 它在刷毛與托架間會產生一種正面的連接,且至少接收部 分作用於刷毛上的拉出力量,它連同托架也可以形成刷體 ,因爲托架是夾入噴射模中,所以,刷毛用塑膠熔化液可 以在大的壓力下噴射,甚至當托架尙未完全堅固或製自易 彎曲塑膠材料,例如:彈性體,因爲旋轉噴嘴開口可以維 持其形狀。 此外,至少部分模製槽在其面對托架的開口上可具有 橫剖面,其相對於聯合孔橫剖面呈錐形,其導至熔流與聯 合的縱向分子方位額外的限制。 模製槽可以有不同長度,爲了在已完成刷毛柄的刷毛 端獲得輪廓的工作表面,開口彼此可以選擇地有不同分隔 與不同橫剖面,以獲得相對應的密度或是已完成之刷柄上 不同強度刷毛的低密度排列。 模製槽可以有不同端輪廓,例如:或多或少球狀識別 ,或延向一點,模製槽端處也可在數個薄毛細管槽中終止 ,以製造一種手指刷子。 另一實施例提供模製槽在其端處區域中是開入放大的 模穴,以便在刷毛端處形成突起,在稍後的情形中,裝置 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) m· L·—— I tLrl ϋ_ϋ —mi KB— m HI .^—11 —·ϋ am·—v In.— m ϋϋ am (請先閲讀背面之注意事項再填寫本頁) 577724 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(1冷 是用來增加介於托架與突起之間的分隔,以拉伸被噴射穿 刷毛。 相似於單纖維的擠製,本裝置所發明的設計允許在製 造後噴射模刷毛的改良,藉由經過不是全部長度就是刷毛 部分長度的拉伸,增加聚合體係數縱向方位,這提供刷子 良好的彎曲強度,且特別是彎曲疲乏強度而藉以增加彈性 係數。在此方法中,甚至噴射過刷毛,在延長使用期間仍 維持其形狀,表面硬度也改良,甚至在使用期間限於外部 的力量,不會造成表面缺點與聯合位置,其是可懸吊以彎 曲的。這對於結晶或特別是部分結晶聚合體是真實的,且 也或多或少對非結晶聚合體至相對應範圍。 在特別有利的實施例中,增加分隔用的裝置由開啓與 關閉噴射模的裝置形成,依據刷毛經過拉伸之適意的或可 能的伸長,且依據橫剖面大小,噴射模開口運動之較大或 較小部位可用於拉伸,在拉伸之後,在噴射期間產生於刷 毛端上的突起會分隔開並分布,空刷毛端可以機械處理, 例如:經由磨光或以另一方法製成圓或錐形,如果突起只 分布在每一個別刷毛端上,它們也可在拉伸期間變形爲刷 毛束。 在另一較佳實施例中,相對於模製槽的空間壁有針形 滑件,其可從壁之分隔上引導通過托架的開口進入模製槽 ,而在其與孔之間形成環狀空間,且其跟隨塑膠熔化液的 噴射是可移動的,經過環狀空間以形成空刷毛,其中形成 且分布模製槽與/或針,以便開啓或關閉空心刷毛。 本紙張尺度適用中國國家標準(CNS )八4規格(210X297公釐) U---ί-----裝----^---訂------ (請先閲讀背面之注意事項再填寫本頁) 577724 Α7 Β7 五、發明説明(θ 在第二噴射步驟中,另一塑膠熔化液噴入空刷毛或其 中一部份以形成心刷毛。 托架中旋轉噴嘴狀開口最好是與噴射模模製槽成直線 ;它們相對於托架中聯合的穿孔也可位在某角度上,二者 的聯合也是可能的。 在另一較佳實施例中,有穿孔之托架噴射模製用的模 製空間,包含形成軸環用之成形元件,其在一或二側上延 長開口以形成拉長過孔,或爲了在孔上形成入口與/或出 口斜度,這些測量主要是用作限制流導引,以產生適意的 縱向分子方位,特別是薄細托架,它們也可以增加托架中 刷毛固定長度。 穿孔與模製槽有縱向與/或橫向側剖面·,縱向側剖面 用以產生相對應的側剖面刷毛與增進剪切流。穿孔橫側剖 面的設計是爲了改良刷毛座與刷毛相對應側剖面之模製槽 的橫側面的連結。 模製槽最好具有橫剖面,其向著端處連續地成錐形提 供刷毛彎曲角度,該角度沿著其長度改變,此測量進一步 提供刷毛從模的支撐移除。 模製槽不是連續地就是逐步地朝著端處成錐形,每一 步驟產生拉伸流以支撐分子對準,已完成刷毛具有逐步的 輪廓。 可以不同的方式設計額外的成形模穴其用以容易接近 ,其實施例是多部位噴射模或另一與其合作的噴射模’連 同托架,這限制了擠製刷體用的模製空間與自由選擇的把 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) _ 20 - (請先閲讀背面之注意事項再填寫本頁) 裝· 訂 經濟部智慧財產局員工消費合作社印製 577724 A7 B7 五、發明説明(d 手或握把裝置,以便完整的刷具可於多組成噴射模中製造 0 (請先閲讀背面之注意事項再填寫本頁) 在一特別的較佳實施例中,噴射模的部分,其具有模 製槽’包含有相鄰板的平行成層板,其形成模製槽或一系 列模製槽,其中板可以彼此分開,以便將刷毛從模移除。 極細與長刷毛要求相對應長有非常窄橫剖面的模製槽 ’其無法以傳統方式經由鑽、沖蝕或之類的製造,本發明 之噴射模成層的結構允許每一成形板僅形成全模製槽的一 部位’這些開放的槽使用傳統金屬處理方法可容易產生, 例如:鑽形、電蝕、雷射或之類的,成對式相鄰成形成層 板的開放槽合作,以形成完整的成形槽,成層的結構允 許一從噴射模一側開始一相對於彼此個別成形板的細分布 ,以簡單化刷毛從模的移除,僅數# m的分隔是足夠的。 另一較佳實施例提供包含模製槽之噴射模的部分由板 組成,其沿著模製槽的方向與/或橫向至該處的方向,成 層橫向於可分布模製槽,個別地或成群地。 經濟部智慧財產局員工消费合作社印製 此實施例有分隔平面上介於板之間之模製槽通風的優 點,以便保留在模製槽中的空氣在高噴射速度之熔化液穿 透期間的數個位置上可以輕易地耗盡,而不要求在模製槽 端處上有分隔的通風開口,其會影響刷毛端的形狀,此設 計有另一優點,就是經過刷毛長度的模移除可能板的連續 分布一在模製槽端處始自板一以便在模移除期間作用於刷 毛上的力量會降低,即使如此仍保留在某處。 此板的成層結構與其分布也可用於噴射穿孔的逐步拉 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -21 - " 577724 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(d 伸,可選擇地限制於刷毛某個區域。 板的橫向設置可用於彎曲刷毛藉由將其拉伸接近表面 ’交互彎曲在刷毛中會產生某種程度的保留彈性,已改寧 其彎曲的行爲與能力以保留筆直(彎曲回復),橫向設置 也可以用於切剪刷毛,特別是容納模製槽端處的板。 此成層設計進一步允許個別板的交換,特別是形成模 製槽端處的板,此板可由在模製槽端處上有另一形模穴的 板取代,此端板特別是也可以界定模穴,以便在刷毛上形 成突起協助拉伸,其它板也是可以交換的以變化刷毛部位 的形狀。 爲允許側剖面刷毛端的模移除,至少形成模製槽端處 的板由平行成層片段連相鄰片段組成,其每一形成模製槽 或一系列模製槽,其中片段可被分隔以便將刷毛端從模移 除。 依據另一實施例,有模製槽的模至少部分從相對應同 心輪廓的同心模元件沿著相互面對的圓周建構,其界定模 製槽,在這方式中,刷毛可以束狀或之類的分布,其也可 以限定微刷毛柄的部位。 依據本發明的方法與裝置,第一次用時,不限於完全 自動製造,部分齊全產品完全消除且完成產品從存貨供應 消除,托架與刷毛材料從儲存室移轉,以便未經加工的材 料(塑膠粒子、染料與其他添加物)至較佳多組成噴射模 製機器。刷毛不再是分別製造,而是在噴射裝置之內,例 如:在第二處理步驟。此裝設控制系統包括自動工具交換 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X297公釐) :22 - I i^wi ^IT (請先閲讀背面之注意事項再填寫本頁) 577724 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(2() 以便工具部位父換或整個工具,基本上一個可在接到製造 的命令時直接開始生產,且一到時候就輸送。 本發明最後是關於刷具,其包含托架與刷毛,噴射自 熱塑膠或熱彈性塑膠材料,分布於其上,其特徵在於:托 架至少界定一個孔,其至少沿著深度一部位,具有小於或 等於3公厘的最小寬度,每一接收噴射穿刷毛的的孔,橫 向其小於或等於3公厘的軸,具有最大的延長,其中介於 此橫向延長與刷毛長度之間的比率是小於或等於1 : 5, 最好是小於或等於1 : 1 〇至1 : 2 5 0,刷毛的橫剖面 符合穿孔的橫剖面,但也許小於同樣的。 再者,至少刷毛部位可以是空心的,且這些刷毛的空 端可以是開啓或關閉的,它們也可以環繞實心刷毛,其塡 充它們且最好是製自另一塑膠材料。 空心刷毛也可以穿孔的且實心刷毛,其環繞可約定經 由穿孔藉以在刷毛外側上形成突起,該突起可以是較軟或 較硬材料的針狀突起。 在另一實施例中,至少刷毛部位包含手指狀突起,其 直接形成於單件刷毛或對空心刷毛而言,藉由實心刷毛經 過相對應突起的噴射形成。 有利的是,至少部分刷毛包含塑膠材料,其塡充粒子 或與/或纖維,纖維主要是附加地加強刷毛,其已藉由縱 向分子方位自我加強,特別的塡充可依據應用選取,例如 :爲了產生刷毛表面用之磨粉或磨光的效果,粒子也可以 是彩色的鑄物、有效的成分或之類的,其中特別是具有衛 I紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) - - I J---·—----------、玎-----0^ (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 577724 A7 B7 五、發明説明(2) 生或治療效果的束是適當的’其變成,例如:經由添加溼 度。 依據另一實施例,至少部分刷毛有結構,其平行延長 至軸且減少次連結力,後者橫向於分子方位以作用,在隨 機的機器壓力或當使用刷具時,刷毛沿著結構分散成旗、 手指或之類的。 再者,至少部分刷毛由能量控制塑膠材料組成,以便 在刷毛外部位上產生電或磁域,特別是在使用中,刷毛也 可由透明光引導塑膠材料組成,最好是僅在他們的心區域 。光的聯結,特別是雷射光,從背部輸送光線至刷毛端, 觸發光化學的反應或之類的。 依據本發明另一實施例,托架有至少一個凹陷,至少 一個孔從每一凹陷處延長,且凹陷塡充刷毛的塑膠材料。 凹陷可以是條狀或柵欄狀連續地凹陷或柵欄狀凹陷, 其在刷毛噴射期間塡充刷毛材料且從該處熔化液噴過穿孔 以產生托架背面之刷毛用,條或架骨形支撐結構,其依據 它們的輪廓與尺寸是加強或彈性的。 支撐與/或刷毛由不同塑膠材料組成,其符合托架與 刷毛用的不同要求。 圖示簡單說明 Η 1是托架與硬毛單位的橫斷圖,其以一傳統方式植 入成一件。 圖2是圖1之細部I I的放大圖。 石氏張尺度適用中2丨οχ297公羞)~~^- I--------1衣------IT----- (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 577724 A7 ________B7 五、發明説明( 圖3是祖符於圖1之依據本發明製造之刷具的第一實 施例的橫斷圖。 圖4是圖3之細節I V的放大圖。 圖5是安裝硬毛前之硬毛托架的縱向截面圖。 圖6是植入硬毛後之圖5細節V I的放大圖。 圖7是掃帚型式之實施例的縱向截面圖。 圖8是相符於圖7之另一實施例的縱向截面圖。 、圖9是圓柱刷的部分橫斷圖。 圖1 0是圖9之細節X的放大圖。 圖1 1是刷頭的部分截面圖。 圖1 2是平刷的部分切面圖。 圖1 3是方刷之刷毛柄的俯視示意圖。 圖1 4是依據圖1 3之X I V — X I V的截面圖。 圖1 5是圖1 4之細節XV的放大圖。 圖1 6至1 9每一圖呈示不同幾何形狀孔之托架的的 部分截面圖 圖2 0是牙刷頭之刷毛柄的俯視圖。 圖2 1是依據圖2 0之牙刷頭X X I — X X I的縱向 截面圖。 圖2 2是牙刷頭硬毛支撐之另一實施例的俯視圖。 圖2 3是依據圖2 2之牙刷頭的縱向截面圖。 圖2 4是圖2 3之細節XX I V插入硬毛前的放大圖 〇 圖2 5至2 9是有不同實施例之孔且插入硬毛之托架 本紙張尺度適用中國國家標準(CNS ) A4規格(210X29?公釐) * ^ - 一 IJ——r----------IT-----费 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 577724 A7 B7 五、發明説明(23) 的部分橫剖面圖。 圖3 0是有不同設計之硬毛的部分橫剖面圖。 圖3 1是插過空硬毛之托架的部分橫剖面圖。 圖3 2是依據圖3 1 ,另一實施例之硬毛的部分橫剖 面圖。 圖3 3是插入模之插入側,其具有不同實施例之模槽 ,的示意圖。 圖3 4是依據圖3 3之部分橫剖面X X X I V -X X X I V 圖。 圖3 5是依據圖3 3之插入模一部份的透視示意圖。 圖3 6是插入相位之穿過多重構件插入模單位的截面 圖。 圖37是依據圖37之細節XXXVII的放大圖。 圖3 8是依據圖3 6在插入相位後且在硬毛拉伸間之 插入模單位圖。 圖3 9是依據圖3 8之細節XXX I X的放大圖。 圖4 0是在每一插入相位,穿過有模槽之插入模的截 面圖。1T 577724 A7 B7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (During y, at least part of the filling is filled with the second component, which forms the bristles to connect the bristles at the bottom. In the context, the noun "depression , Refers to the mold cavity for connecting the bristles in any form, it can completely seal all the back part of the shrinking bristles 'or basically composed of individual bridges or bridges distributed to the grid bone' to connect the bristles to each other, The spare melt in the recess can supply additional false liquid to the bristles in response to the pressure in the spray unit. In a sturdy state, it creates a positive connection between the bristles and the bracket, and receives at least part of the action on the bristles It can also form a brush body together with the bracket. Because the bracket is clamped into the injection mold, the plastic melt of the bristles can be sprayed under high pressure, even when the bracket is not completely solid or Made of a flexible plastic material, such as an elastomer, because the nozzle opening is maintained to maintain its shape. In addition, at least part of the molding groove is on the side where it faces the bracket. The opening may have a cross-section that is tapered relative to the cross-section of the joint hole, which leads to additional restrictions on the melt flow and the longitudinal molecular orientation of the joint. The molding grooves may be of different lengths in order to provide the bristle ends of the finished bristle handle. To obtain a contoured working surface, the openings can be selectively separated from each other and different cross sections to obtain the corresponding density or low-density arrangement of bristles of different strength on the finished brush handle. The molding groove can have different end contours, For example: more or less spherical recognition, or extended to a point, the end of the molding groove can also be terminated in several thin capillary grooves to make a finger brush. Another embodiment provides the area of the molding groove at its end. In the middle, the enlarged mold cavity is opened to form a protrusion at the end of the bristles. In a later case, the paper size of the device applies the Chinese National Standard (CNS) A4 specification (210X297 mm) m · L · —— I tLrl ϋ_ϋ —mi KB— m HI. ^ — 11 — · ϋ am · —v In.— m ϋϋ am (Please read the precautions on the back before filling this page) 577724 Printed by A7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs B7 V. Description of the invention (1) Cold is used to increase the separation between the bracket and the protrusion to stretch the sprayed bristles. Similar to the extrusion of single fibers, the design invented by this device allows spraying after manufacturing. The improvement of the mold bristles increases the longitudinal direction of the polymer coefficient by stretching the entire length or the length of the bristles, which provides the brush with good bending strength, and especially the bending fatigue strength, thereby increasing the elastic coefficient. In this method, Even after spraying the bristles, it maintains its shape during extended use, and the surface hardness is improved. Even during use, it is limited to external forces, which will not cause surface defects and joint positions. It can be suspended to bend. This is useful for crystallization. Or, in particular, partially crystalline polymers are true, and also more or less to the corresponding range for non-crystalline polymers. In a particularly advantageous embodiment, the means for increasing the separation is formed by a device for opening and closing the injection mold, according to the appropriate or possible elongation of the bristles after being stretched, and according to the size of the cross section, the opening movement of the injection mold is larger or Smaller parts can be used for stretching. After stretching, the protrusions generated on the bristle end during spraying will be separated and distributed. The empty bristle end can be mechanically processed, for example: rounded by polishing or another method. Or tapered, if the protrusions are distributed only on each individual bristle end, they can also deform into bristle bundles during stretching. In another preferred embodiment, the space wall opposite to the molding groove is provided with a needle-shaped slider, which can be guided from the partition of the wall through the opening of the bracket into the molding groove, and forms a ring between it and the hole. Space, and it is movable following the injection of the plastic melt, passing through the annular space to form empty bristles, in which molding grooves and / or needles are formed and distributed in order to open or close the hollow bristles. The size of this paper applies to China National Standard (CNS) 8-4 specifications (210X297 mm) U --- ί ----- installation ---- ^ --- order ------ (Please read the Note: Please fill in this page again) 577724 Α7 Β7 V. Description of the invention (θ In the second spraying step, another plastic melt is sprayed into the empty bristles or a part of them to form the heart bristles. The rotating nozzle-shaped opening in the bracket is the most Fortunately, they are aligned with the injection molding grooves; they can also be positioned at an angle relative to the perforations in the bracket, and the combination of the two is also possible. In another preferred embodiment, the brackets have perforations. Molding space for injection molding, including forming elements for forming collars, extending openings on one or both sides to form elongated vias, or to form inlet and / or outlet slopes on the holes, these measurements It is mainly used as a restrictive flow guide to produce a suitable longitudinal molecular orientation, especially thin and thin brackets, which can also increase the fixed length of the bristles in the bracket. Perforation and molding grooves have longitudinal and / or lateral side sections. The longitudinal side profile is used to generate corresponding side profile bristles and enhance shear flow. The design of the lateral cross section of the hole is to improve the connection between the bristle seat and the lateral side of the molding groove of the corresponding side section of the bristle. The molding groove preferably has a cross section that continuously tapers toward the end to provide the bending angle of the bristles. The angle changes along its length, and this measurement further provides for the removal of the bristles from the support of the mold. The molding slot is either continuous or tapered gradually towards the end, each step generating a tensile flow to support the molecular alignment, The finished bristles have a stepped outline. Additional forming cavities can be designed in different ways for easy access, an example of which is a multi-site injection die or another injection die that cooperates with it, along with a bracket, which limits extrusion The molding space for the brush body and the freely selectable paper size apply the Chinese National Standard (CNS) Α4 size (210X297 mm) _ 20-(Please read the precautions on the back before filling this page) Printed by the Intellectual Property Bureau's Consumer Cooperatives 577724 A7 B7 V. Description of the invention (d. Hand or grip device, so that the complete brush can be manufactured in a multi-component injection mold. 0 (Please read first Note on the back side, please fill out this page again.) In a particularly preferred embodiment, the part of the injection mold that has a molding groove 'contains a parallel layered plate containing adjacent plates, which forms a molding groove or a series of moldings. Grooves in which the plates can be separated from each other in order to remove the bristles from the mold. Very thin and long bristles require a very narrow cross-section molding groove 'which cannot be manufactured by drilling, erosion or the like in the traditional way, The injection-molded layered structure of the present invention allows each forming plate to form only one part of a fully-molded groove. 'These open grooves can be easily produced using conventional metal processing methods, such as: diamond-shaped, electro-etched, laser, or the like. The pair of adjacent open grooves forming a layer plate cooperate to form a complete forming groove. The layered structure allows a fine distribution of individual forming plates relative to each other starting from one side of the injection mold to simplify the bristles from the mold. For removal, only a separation of a few #m is sufficient. Another preferred embodiment provides that the part of the injection mold containing the molding groove is composed of a plate, which is along the direction of the molding groove and / or transverse to the direction there, layered transversely to the distributable molding groove, individually or In hordes. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs This embodiment has the advantage of separating the ventilation of the molding tank between the plates on the plane, so that the air remaining in the molding tank during the penetration of the molten liquid at a high jet velocity Several locations can be easily depleted without requiring separate ventilation openings at the ends of the molding slot, which will affect the shape of the bristle ends. Another advantage of this design is that the mold can be removed through the bristle length mold. The continuous distribution of-starts from the plate at the end of the molding slot-so that the force acting on the bristles during the removal of the mold is reduced, but still remains somewhere. The layered structure and distribution of this board can also be used for gradual drawing of jet perforation. The paper size is applicable to China National Standard (CNS) A4 (210X297 mm) -21-" 577724 Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (d extension, optionally limited to a certain area of the bristles. The lateral setting of the plate can be used to bend the bristles by stretching them close to the surface. 'Interactive bending in the bristles will produce a certain degree of retained elasticity. Improve its bending behavior and ability to preserve straightness (bending recovery), and the horizontal setting can also be used to cut the bristles, especially to accommodate the board at the end of the molding slot. This layered design further allows the exchange of individual boards, especially the formation A plate at the end of the molding slot. This plate can be replaced by a plate with another shape cavity at the end of the molding slot. This end plate can especially define the cavity to form protrusions on the bristles to assist in stretching. The plates can also be exchanged to change the shape of the bristle area. To allow the removal of the mold at the bristle end of the side profile, at least the plate at the end of the molding slot is connected by parallel layered segments Adjacent segments are formed, each forming a molding slot or a series of molding slots, wherein the segments can be separated to remove the bristle ends from the mold. According to another embodiment, the mold with the molding slot is at least partially concentric from the corresponding The contoured concentric die elements are constructed along mutually facing circles, which define the molding grooves, in which way the bristles can be distributed in a bundle or the like, which can also define the location of the microbristle handle. Method according to the invention And devices, the first use is not limited to fully automatic manufacturing, some complete products are completely eliminated and finished products are eliminated from the supply of inventory, the brackets and bristle materials are transferred from the storage room, so that unprocessed materials (plastic particles, dyes And other additives) to a better composition of the injection molding machine. The bristles are no longer manufactured separately, but in the injection device, for example: in the second processing step. The installation control system includes automatic tools to exchange the paper size Applicable to China National Standard (CNS) A4 specification (210 X297 mm): 22-I i ^ wi ^ IT (Please read the precautions on the back before filling this page) 577724 Ministry of Economic Affairs Printed by the Consumer Property Cooperative of the Intellectual Property Bureau A7 B7 V. Invention Description (2 () so that the tool part can be replaced or the entire tool, basically one can start production directly when it receives a manufacturing order, and it will be delivered as soon as it arrives. The invention finally relates to a brush, which comprises a bracket and bristles, sprayed with self-heating plastic or thermoelastic plastic material, and is distributed on it. It is characterized in that the bracket defines at least one hole at least along a depth and has Or a minimum width of 3 mm, each hole receiving a jet through the bristles has a maximum extension of its axis less than or equal to 3 mm in the transverse direction, and the ratio between this lateral extension and the bristle length is less than Or equal to 1: 5, preferably less than or equal to 1:10 to 1: 250. The cross section of the bristles corresponds to the cross section of the perforation, but may be less than the same. Furthermore, at least the bristles can be hollow, and the free ends of these bristles can be open or closed. They can also surround solid bristles, which fill them and are preferably made from another plastic material. Hollow bristles can also be perforated and solid bristles, the surroundings of which can be used to form protrusions on the outside of the bristles through perforations, which can be needle-like protrusions of softer or harder material. In another embodiment, at least the bristles include finger-like protrusions, which are formed directly on a single piece of bristles or, for hollow bristles, are formed by spraying solid bristles through corresponding protrusions. Advantageously, at least part of the bristles contain a plastic material, which is filled with particles or fibers and / or fibers. The fibers mainly additionally reinforce the bristles, which have been strengthened by the longitudinal molecular orientation. Special fillings can be selected according to the application, for example: In order to produce the effect of grinding or polishing the surface of the bristles, the particles can also be colored casts, effective ingredients or the like. Among them, especially the paper size of the paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297). Mm)--I J --- · -----------, 玎 ----- 0 ^ (Please read the notes on the back before filling out this page) Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative 577724 A7 B7 V. Description of the invention (2) The bundles that produce or have a therapeutic effect are appropriate 'It becomes, for example, by adding humidity. According to another embodiment, at least part of the bristles have a structure that extends parallel to the axis and reduces the secondary connection force, the latter acting transversely to the molecular orientation. Under random machine pressure or when using a brush, the bristles are dispersed into flags along the structure. , Finger or something. Furthermore, at least part of the bristles are composed of energy-controlling plastic materials to generate electrical or magnetic domains on the outer positions of the bristles. Especially in use, the bristles can also be composed of transparent light-guiding plastic materials, preferably only in their heart regions. . The coupling of light, especially laser light, transports light from the back to the ends of the bristles, triggering a photochemical reaction or the like. According to another embodiment of the present invention, the bracket has at least one depression, at least one hole extends from each depression, and the depression is filled with plastic material of bristles. The depression may be a strip-like or fence-like continuous depression or a fence-like depression, which is filled with bristle material during the bristles spray and the molten liquid is sprayed through the perforations from there to produce bristles on the back of the bracket. , Depending on whether their contours and dimensions are strengthened or elastic. The support and / or bristles are made of different plastic materials, which meet different requirements for brackets and bristles. Brief description of the figure Η 1 is a cross-sectional view of the bracket and the bristle unit, which is implanted into one piece in a conventional manner. FIG. 2 is an enlarged view of detail I I in FIG. 1. Shi's Zhang scale is applicable in 2 丨 οχ297 public shame) ~~ ^-I -------- 1 clothing ------ IT ----- (Please read the precautions on the back before filling in this Page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 577724 A7 ________B7 V. Description of the invention (Figure 3 is a cross-sectional view of the first embodiment of the brushes manufactured in accordance with the present invention and shown in Figure 1. Figure 4 is a diagram 3 is an enlarged view of detail IV. Fig. 5 is a longitudinal sectional view of the bristles bracket before bristles are installed. Fig. 6 is an enlarged view of detail VI of Fig. 5 after bristles are implanted. Fig. 7 is an embodiment of a broom type. Fig. 8 is a longitudinal sectional view of another embodiment corresponding to Fig. 7. Fig. 9 is a partial cross-sectional view of a cylindrical brush. Fig. 10 is an enlarged view of detail X of Fig. 9. Fig. 1 1 Is a partial cross-sectional view of a brush head. Figure 12 is a partial cross-sectional view of a flat brush. Figure 13 is a schematic top view of a bristle handle of a square brush. Figure 14 is a cross-sectional view of XIV-XIV according to Figure 13. Figure 1 5 is an enlarged view of the detail XV of FIG. 14. Each of FIGS. 16 to 19 shows a partial cross-sectional view of a bracket with holes of different geometries. FIG. 20 is a top view of the bristle handle of the toothbrush head. 21 is a longitudinal sectional view of a toothbrush head XXI-XXI according to FIG. 20. FIG. 22 is a top view of another embodiment of a bristle head bristle support. FIG. 23 is a longitudinal sectional view of a toothbrush head according to FIG. Figure 2 4 is an enlarged view of detail XX IV of Figure 23 before inserting the bristles. Figures 2 to 29 are brackets with holes of different embodiments and inserting the bristles. The paper dimensions are applicable to the Chinese National Standard (CNS). A4 specification (210X29? Mm) * ^-IJ——r ---------- IT ----- fee (please read the notes on the back before filling this page) Intellectual property of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Bureau 577724 A7 B7 V. Partial cross-sectional view of invention description (23). Figure 30 is a partial cross-section view of the bristles with different designs. Figure 3 1 is a bracket inserted with empty bristles Fig. 32 is a partial cross-sectional view of a bristle according to Fig. 31, according to another embodiment. Fig. 33 is a schematic diagram of an insertion side of an insertion die, which has die grooves of different embodiments. Figure 34 is a cross-sectional view of part XXXIV-XXXIV according to Figure 33. Figure 35 is a schematic perspective view of a part of the insert die according to Figure 33 Fig. 36 is a cross-sectional view of the insertion phase unit through the multi-component insertion mold. Fig. 37 is an enlarged view of the detail XXXVII according to Fig. 37. Fig. 38 is an illustration of the bristles after the insertion phase according to Fig. 36 Unit drawing of the extension die. Fig. 39 is an enlarged view of the detail XXX IX according to Fig. 38. Fig. 40 is a sectional view of the inserting die passing through the die slot at each insertion phase.
X 圖4 1是依據圖4 0之在移除間的插入模圖。 圖4 2是依據圖4 0在逐漸移除間的插入模圖。 圖4 3是依據圖4 0再插入相位之插入模的另一實施 例圖。 圖4 4是依據圖4 3在第一移除相位的插入模圖。 圖4 5是依據圖4 3在另一移除相位的插入模圖。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) " IJ---r--------τ——IT——---- (請先閲讀背面之注意事項再填寫本頁) 577724 A7 B7 五、發明説明(2$ 經濟部智慧財產局員工消費合作社印製 圖4 圖4 圖4 實施例圖 圖4 圖5 圖5 圖5 圖5 截面圖。 圖5 圖5 例。 圖5 面圖。 圖6 橫剖面圖 圖6 6是在插入相位之插入模的定一實施例圖。 7是依據圖4 6在硬毛拉伸間的插入模圖。 8是在插入相位之插入模,其具有模槽,的另一 〇 9是依據圖4 9在硬毛拉伸間的插入模圖。 0是穿過有插過硬毛之托架的部分截面圖。 1是穿過有插過硬毛之托架的部分橫剖面圖。 2是雙組成硬毛的縱向截面圖。 3是依據圖5 2另一實施例之雙組成硬毛的縱向 4是雙組成刷毛之第三實施例。 5至5 8是橫剖面插入模之形成元件的不同實施 9至6 2是依據圖5 5至5 8之模元件的部分截 3至6 8是多重組成硬毛之其它實施例的的不同 0 9是劈開硬毛的橫剖面圖。 元件對照表 1 :托架 3 :箭頭 5 :移轉區 7 :穿孔 2 :工作元件 4 :托架 6 :托架 8 :硬毛 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) "27 -X FIG. 41 is an insertion diagram of the removal room according to FIG. 40. FIG. 42 is a diagram of an insertion pattern between gradual removals according to FIG. 40. Fig. 43 is a diagram showing another embodiment of the insertion mode according to the reinsertion phase of Fig. 40. FIG. 44 is an insertion mode diagram at the first removal phase according to FIG. FIG. 45 is a diagram of an insertion pattern at another removal phase according to FIG. This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) " IJ --- r -------- τ——IT -------- (Please read the precautions on the back first Fill out this page again) 577724 A7 B7 V. Description of the invention (2 $ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Figure 4 Figure 4 Figure 4 Example of Figure 4 Figure 5 Figure 5 Figure 5 Figure 5 Sectional View. Figure 5 Figure 5 Example. Figure 5. Front view. Figure 6 Cross-section view. Figure 6 is a fixed embodiment of the insertion die in the insertion phase. Figure 7 is the insertion die drawing between the bristles according to Figure 4. 6 The inserting die of the inserting phase has die grooves, and another 9 is an inserting die drawing between the bristles according to FIG. 4 9. 0 is a partial cross-sectional view through a bracket with bristles inserted. 1 is A cross-sectional view of a portion passing through a bracket inserted with bristles. 2 is a longitudinal cross-sectional view of the bi-component bristles. 3 is a longitudinal view of the bi-component bristles according to FIG. Three embodiments 5 to 5 8 are different implementations of forming elements of the cross-section insert mold 9 to 6 2 are part of the mold element according to FIG. 5 to 5 8 Section 3 to 6 8 are multiple component hard The difference between other embodiments is a cross-sectional view of split bristles. Component comparison table 1: bracket 3: arrow 5: transfer area 7: perforation 2: working element 4: bracket 6: bracket 8: The size of the hard paper is applicable to the Chinese National Standard (CNS) A4 (210X297 mm) " 27-
577724 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(25) 9 :凹陷 1 1 :分子 1 3 :轉換截面 1 5 :移轉區 1 7 :掃帚體 1 9 :握把罩 2 1 :穿孔 2 3 :硬毛 2 5 :刷罩 2 7 :空空間 2 9 :外硬毛域 3 1 ·硬毛 3 3 :牙刷頭 3 5 :部分 3 7 :束 3 9 :束 4 1 :引導路線 4 3 :平滑路線 4 5 :截面 4 7 :軸環 4 9 :軸環 5 1 :插入煙囪 5 4 :硬毛 5 6 :硬毛 1 0 :塑膠材料 1 2 :熔化緩衝 1 4 :引導路線 1 6 :平滑路線 1 8 :握把罩 2 0 :托架 2 2 :托架 .2 4 :內套 2 6 :把手 2 8 :心 3 0 :內硬毛域 3 2 :硬毛 3 4 :牙刷把手 3 6 :前部分 3 8 :個別硬毛 4 0 :插入煙囪 4 2 :移轉區 4 4 :個別硬毛 4 6 :截面 4 8 :區域 5 0 :內軸環 5 2 :外環圈 5 5 :硬毛 5 7 :硬毛 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 577724 A7 B7 五、發明説明(26) 經濟部智慧財產局員工消費合作社印製 5 8 : 空 心 硬 毛 5 9 • 端 6 〇 空 心 硬 毛 6 1 : 端 6 2 ; 空 心 空 間 6 3 : 空 心空間 7 0 ; 部分 7 1 : 模 製槽 7 2 ; 模 製 槽 7 3 • 模 製槽 7 4 : 模 製 槽 7 5 : 板 7 6 ; 板 7 7 : 模 單位 7 8 ; 部 分 .7 9 : 供 應槽 8 0 ; 模 空 間 8 1 : 可分布部分 8 2 ·· 第 二 部 份 8 3 : 模 穴 8 4 ; 連 接 8 5 : 硬 毛 8 6 : 噴 射 模 8 7 : 板 8 8 ·· 端 板 8 9 : 圓 放大 9 0 : 頭 9 1 • 圓 放大 9 2 ; 縱 向 側 剖面 9 3 : 縱 向側剖面 9 4 ; 截 面 9 5 • 連 續放大 9 6 : 前區 域 9 7 : 厚 端 9 8 * 模 製 槽 9 9 : — 手指狀延 1 〇 〇 • 硬 毛 1 〇 1 : 硬毛 1 〇 2 : 彎 硬 毛 1 〇 3 • 混合硬毛 1 〇 4 : 空 心 硬毛 1 0 5 : 實心硬毛 1 〇 6 穿 孔 1 0 7 : 突出 1 〇 8 孔 1 〇 9 I 手指狀突 1 1 0 :孔 1 1 1 :手指狀突出 I J---ί-----裝----^---訂------L (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(21 OX29?公釐) 577724 A7 B7 ---i---------Γ--IT------ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 五、發明説明(27) 1 1 2 :實心模 1 1 4 :模製槽 1 1 6 :實心模 1 1 9 :大且重心 1 2 1 :心 1 2 3 :心 1 2 5 :套 1 2 7 :套 1 2 9 :方形覆蓋 1 3 1 :第二組成 1 4 0 :模元件 較佳實施例的詳細說明 圖1與圖2是經過刷具 頭部區域的一個截面,其傳 單一件(例如:U S P 5 :托架1與平行的採螺旋或 托架錐型延伸向其空端。支 ,其具有模穴相對應已完成 熔化液的給予之間,模穴形 充滿,且工作元件2用模槽 具有大的直徑與相當於長度 合體分子具有不規則與成結 域中。如移轉區域中所指, 1 1 3 :空心圓柱環狀模 115:環狀模 1 1 7 :模製槽 1 2 0 :薄套 1 2 2 :套 Γ 2 4 :中間層 1 2 6 :三角心 1 2 8 :心 1 3 0 :跨成形心 1 3 2 :邊界層 的部分橫剖面圖,例如:牙刷 統上已經生產爲穿過插入模的 926 900)。它包括 針型式的刷狀工作元件,其從 撐與工作元件在插入模中生產 之刷具。依據箭頭3,在塑膠 成支撐的那個部位一開始會被 會接續充滿,藉以使工作元件 比率的大直徑。熔化液中的聚 節的結構,其留在拖架4的區 當它們進入工作元件2用模槽 -3U - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 577724 A7 B7 經濟部智慧財產局員工消費合作社印¾ 五、發明説明(28) 時,由於橫剖面中的減少,分子鏈是縱向定位至一定範圍 。壁摩擦力會沿著融化液流徑產生割流,其也會產生一定 程度的分子定位,至少是靠近螺旋狀工作元件表面的外部 區域,縱向方位的範圍是決定性的用於彎曲彈性、彎曲疲 乏強度並彎曲恢復淸除元件,如圖2所示,工作元作最弱 的點是至托架4的轉移區域,因爲分子方位是完全不足, 並且僅沿著較遠的長度靠近表面產生。 依據圖3與4的發明方法,托架6 —開始就成型的, 藉以旋轉噴嘴的方式形成穿孔,最好是這些穿孔爲噴嘴形 ,其用於旋轉技術中。然而,在旋轉的過程中,它們也可 能具有較簡單的幾何形,經過縱向分子方位,其在孔中開 始,之自我加強的主要目的。 所示實施例的托架6在其背側包含凹陷8,穿孔從其 延伸,硬毛用塑膠熔液從以指示箭頭標示的噴射側噴入凹 陷8,同時噴過穿孔至噴模的模槽(未呈示),其之後會 描述。硬毛整齊地和塡充凹陷的塑膠材料1 〇連結,特別 於圖4中呈示,因爲穿孔形狀比旋轉噴嘴小,所以未定方 位分子1 1 一開始就預定方位,當進入孔7中且幾乎完全 在硬毛9之縱向方向中延伸,穿過熔液的較遠路線,直到 它們從托架6出去。伴隨的自我加強(經過分子方位)賦 予硬毛9特性,其相似於僅藉由擠製或旋轉單燈絲而展示 的這些。 圖5呈示了完全的托架6。它可形成刷子的主體或至 少它的部分,並因而有相應的輪廓,它有許多穿孔7相應 (請先閲讀背面之注意事 項再填」 裝^-- :寫本頁)577724 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (25) 9: Depression 1 1: Molecule 1 3: Conversion cross section 1 5: Transfer area 1 7: Broom body 1 9: Grip cover 2 1: Perforation 2 3: Bristle 2 5: Brush cover 2 7: Empty space 2 9: Outer bristle domain 3 1 · Bristle 3 3: Toothbrush head 3 5: Part 3 7: Bundle 3 9: Bundle 4 1: Guide course 4 3: Smooth course 4 5: Section 4 7: Collar 4 9: Collar 5 1: Insert chimney 5 4: Bristle 5 6: Bristle 1 0: Plastic material 1 2: Melt buffer 1 4: Guide Course 1 6: Smooth course 1 8: Grip cover 2 0: Bracket 2 2: Bracket. 2 4: Inner sleeve 2 6: Handle 2 8: Heart 3 0: Inner bristle field 3 2: Brass 3 4 : Toothbrush handle 3 6: Front part 3 8: Individual bristle 4 0: Insert chimney 4 2: Transfer area 4 4: Individual bristle 4 6: Section 4 8: Area 5 0: Inner collar 5 2: Outer ring Circle 5 5: bristles 5 7: bristles (please read the precautions on the back before filling in this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 577724 A7 B7 V. Description of the invention (26 ) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5 8: empty Bristle 5 9 • End 6 〇 Hollow bristle 6 1: End 6 2; Hollow space 6 3: Hollow space 70; Part 7 1: Moulding groove 7 2; Moulding groove 7 3 • Moulding groove 7 4: Moulding slot 7 5: Plate 7 6; Plate 7 7: Moulding unit 7 8; Part .7 9: Supply trough 80; Mould space 8 1: Distributable part 8 2 ·· Second part 8 3: Mould cavity 8 4; connection 8 5: bristles 8 6: injection die 8 7: plate 8 8 · · end plate 8 9: circular enlargement 9 0: head 9 1 • circular enlargement 9 2; longitudinal side section 9 3: longitudinal side section 9 4 ; Section 9 5 • Continuous zoom 9 6: Front area 9 7: Thick end 9 8 * Moulding slot 9 9: — Finger-like extension 1 〇 ○ • Bristle 1 〇1: Bristle 1 〇2: Bent and hard Hair 1 〇3 • Mixed bristles 1 〇4: Hollow bristles 1 0 5: Solid bristles 1 〇6 Perforation 1 0 7: Projection 1 〇8 Holes 1 〇9 I Fingerlike process 1 1 0: Holes 1 1 1 : Finger-like protrusion I J --- ί ----- install ---- ^ --- order ------ L (please read the notes on the back first (Fill in this page again.) This paper size applies Chinese National Standard (CNS) A4 (21 OX29? Mm) 577724 A7 B7 --- i --------- Γ--IT ------ (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (27) 1 1 2: Solid mold 1 1 4: Mold groove 1 1 6: Solid mold 1 1 9: Large and center of gravity 1 2 1: Heart 1 2 3: Heart 1 2 5: Sleeve 1 2 7: Sleeve 1 2 9: Square cover 1 3 1: Second composition 1 4 0: Detailed description Figures 1 and 2 are a section through the head area of the brush. One leaflet (for example: USP 5: the bracket 1 and the parallel spiral or bracket taper extend to its empty end. The branch has a cavity corresponding to the completion of the administration of the molten liquid, the cavity shape is filled, and the working element 2 has a mold groove having a large diameter and an equivalent length. The complex molecules have irregular and knotted domains. As indicated in the transfer area, 1 1 3: hollow cylindrical ring mold 115: ring mold 1 1 7: molding groove 1 2 0: thin sleeve 1 2 2: sleeve Γ 2 4: intermediate layer 1 2 6: Triangle heart 1 2 8: heart 1 3 0: cross-shaped core 1 3 2: partial cross-sectional view of the boundary layer, for example: toothbrush system has been produced to pass through the insert mold 926 900). It includes a needle-type brush-like working element, which is a brush produced from a brace and a working element in an insert mold. According to the arrow 3, the part where the plastic is supported will be initially filled in succession, so that the diameter of the working component is large. The structure of the joints in the melt, which stays in the area of the carriage 4 when they enter the mold slot of the working element 2-3U-This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) 577724 A7 B7 Economy Printed by the Employees' Cooperatives of the Ministry of Intellectual Property Bureau 5. In the description of the invention (28), due to the reduction in the cross section, the molecular chain is positioned vertically to a certain range. The wall friction force will generate cutting flow along the flow path of the melting liquid, and it will also generate a certain degree of molecular positioning, at least near the outer area of the surface of the spiral working element. The range of the longitudinal orientation is decisive for bending elasticity and bending fatigue. The strength and bending restore the eradicating element. As shown in Figure 2, the weakest point of the working element is the transfer area to the bracket 4, because the molecular orientation is completely insufficient, and it is generated only near the surface along the farther length. According to the inventive method of FIGS. 3 and 4, the bracket 6 is formed from the beginning, and the perforations are formed by rotating the nozzles. Preferably, the perforations are nozzle-shaped, which are used in the rotation technology. However, in the process of rotation, they may also have a simpler geometry, which passes through the longitudinal molecular orientation and starts in the pores, the main purpose of self-reinforcing. The bracket 6 of the illustrated embodiment includes a recess 8 on its back side, and the perforations extend therefrom. The bristled plastic melt is sprayed into the recess 8 from the ejection side indicated by the indicated arrow, while spraying through the perforations to the die groove of the injection mold (Not presented), which will be described later. The bristles are neatly connected to the plastic material 1 filled with depressions, especially shown in Figure 4. Because the shape of the perforation is smaller than that of the rotating nozzle, the indefinite orientation molecule 1 1 is initially oriented. When it enters the hole 7 and is almost completely Extending in the longitudinal direction of the bristles 9, traverse the longer path of the melt until they exit the bracket 6. The accompanying self-strengthening (by molecular orientation) gives the bristles 9 characteristics similar to those exhibited only by squeezing or rotating a single filament. FIG. 5 shows the complete bracket 6. It can form the body of the brush or at least its part, and therefore has a corresponding contour, and it has a lot of perforations. 7 (Please read the notes on the back first and then fill it out. '' ^-: Write this page)
、1T •線 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -31 - 經濟部智慧財產局員工消費合作社印製 577724 A7 B7 五、發明説明(29) 於刷子已完成的硬毛柄,其設計是用以形成每個穿孔一根 硬毛,穿孔像旋轉噴嘴般形成(圖6呈示出理想的例子) ,使用旋轉技術術語,塑膠熔液在凹陷8中產生所謂的融 化彈簧1 2,其以錐形變換截面1 3形式通入插入煙囪, 這個插入煙囪畫入圓柱橫剖面的引導路線1 4 (所謂的剪 切區),其經由錐形移轉區1 5伴著減少的橫剖面通入所 謂的平滑路線1 6。平滑路線的直徑與長度比在1 : 1與 1 ·· 6之間,此形狀的孔7產生最佳的伸展與硬毛9中分 子的縱向方位。 爲了獲得硬毛狀結構,穿孔7的最小寬度,例如:沿 著平滑路線1 6,應該小於或等於3 ’硬毛長度與孔7的 最小橫剖面之間的比率應該小於或等於1 : 5,最好是小 於或等於1 : 10,其中此比率最高可至1 : 250 ,實 驗中已經呈示出孔,其具有平滑路線1 6,伴著向下逐漸 尖細至其直徑的入口區域,並伴著直徑與長度比1 : 4的 比率,引導至噴射速度中與熔流的壁摩擦力的增加以造成 硬毛優良的的自我加強力,較大的直徑與長度比,例如: 1 : 1,有利於特別是較薄、較有彈性托架的使用。 依據圖6孔7的構形,8 . 5公厘入口漏斗的入口直 徑與0 · 5公厘的平滑路線直徑藉由2 8 · 5的因數增加 熔液的流速度,速度愈高,速度分布愈陡峭,且剪力愈卓 越,其藉由錐形移轉擴大至較遠範圍。 依據圖6之熔化彈簧1 2在傳統纖維旋轉中是用作熔 化液供給。依據本發明,在硬毛9的噴入時,它也是熔化 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) ~ I:---·_--------τ——IT-------- (請先閲讀背面之注意事項再填寫本頁) 577724 A7 B7 五、發明説明(3〇) (請先閲讀背面之注意事項再填寫本頁) 液備用,並用作額外的分布功能;再者,額外的熔化液供 應至穿孔7與如所需的下游模槽,並回應傳統噴射壓力, 以獲得完美的形塡充。在噴射後,其中硬毛9是整合的且 其連同托架形成分層結構,如圖3所示,此熔化;墊也形成 已完成刷子的架構部分。同時,凹陷8沿著托架可以次分 開,以形成平行的拱部或格柵,硬毛9連接至該處,如果 是格柵,這將會在交叉點。 圖7呈不出刷子之貫施例的槪要圖,其中托架g,相 似於圖3與5,是平板狀並設有穿孔7,硬毛7噴射過該 處。托架6的後側塡充硬毛9的塑膠材料,並不是採機械 式就是經過噴射模製連接至帚體1 7,帚體丨7環繞托架 6邊緣且具有帚把手用中心把手罩。依據圖8的實施例符 合圖7之一,但是’把手罩1 9由相同的作爲硬毛9的塑 膠材料組成,並隨後以一片噴射。 經濟部智慈財產局®工消費合作社印製 圖9呈示出睫毛刷(染眉刷)的部分,其中托架2 〇 具有管狀,並關閉在圓端,管狀托架2 0包含窄穿孔2 1 ,其呈旋轉噴嘴(圖10),硬毛9用熔化液噴射入管狀 托架2 0並穿過穿孔2 1至噴射模製的模製槽(未呈示) ,藉以形成緊密的格開的細硬毛9,管狀托架藉以完全塡 充塑膠熔化液以產生加強管狀托架2 0用的圓柱心2 1。 托架2 0與/或心2 1可以同時在圖9的右手側形成把手 〇 圖1 1之實施例的托架2 2是一短圓柱,其有圓端的 ,該端具有放射的延長穿孔7,穿孔具有1 : 1順序的直 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐〉 577724 經濟部智慈財產局員工消費合作社印製 A7 B7 五、發明説明(31) 徑/長度比,在這種情形中,硬毛9用塑膠熔化液供應自 內部,並穿過穿孔7朝向外部藉以形成硬毛9,個別硬毛 可以是空心的以引導,例如:液體介質,在這種情形中, 噴射模製(未呈示)在硬毛用模製槽間設有可分散的針, 其形成硬毛2 3的空心空間且其在硬毛噴射後移除,附力口 的針可用來提供硬毛間的穿孔在硬毛間分散介質,內塗層 2 4,其由塑膠熔化液在托架2 2內側形成,力D強了部分 圓柱托架2 2,它的內部空間可以不是完全就是部分塡充 較遠的塑膠熔化液。因爲那而使用的塑膠熔化液也可以選 擇用作空心硬毛2 3用的塡充,而且也可以選擇噴射過該 處在空心硬毛2 3的開口出去,並形成另一材料的硬毛延 長。依據圖1 1的實施例,是適用於,例如:廁所刷子。 在球面托架上僅有一個噴射點的球面刷可以一相似方式產 生。 圖1 2呈示出有刷罩2 5與把手2 6的平刷,其以一 件產生’例如:使用噴射或吹模製。罩的端面有穿孔,其 延長自空心空間2 7,並成旋轉噴嘴狀,刷硬毛9用的塑 膠熔化液經由一或二個噴射點噴入空心空間2 7,熔化液 穿透過穿孔7至噴射模製的模製槽(未呈示),藉以形成 硬毛9,同時,此塑膠熔化液會形成心2 8,其塡充空心 空間2 7,加強罩2 5並形成把手區域,此強對於吹刷主 體特別重要。 圖1 3呈示出方形手刷或隨後支撐,其也可以是油漆 刷的頭部。這當中的托架6是預先製作的框架,其一側是 IU---·-----9IMI----^---1T------•線 L (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -34 - 577724 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(3念 開啓的且在關閉側上有穿孔7 ,硬毛柄由外硬毛場域2 9 與內硬毛場域3 0組成,其在圖1 3中爲了淸楚是蓋的, 在一或二步噴射模處理中,第一塑膠熔化液被噴過穿孔7 ’其位於第二硬毛場3 0,以產生具有不同機械與/或物 理特性的硬毛3 1或3 2。外硬毛3 1可以具有較內硬毛 3 2大的直徑(呈示於圖15中的放大範圍),它們也可 以有不同的塡注料或顏色。 圖16至19呈示托架6連同穿孔7之不同結構的實 施例,其中尺寸是公厘。者些尺寸產生特別卓越的旋轉噴 嘴效應’其中與圖6相闋所使用的術語暫旋轉技術中是很 具特色的,依據圖1 6至1 9 ,所有實施例的插入煙囪與 移轉區域具有6 0度的錐角,插入煙囪的的開口直徑與移 轉區域的入口直徑以及引導路線的直徑,也指作剪切區域 在每一情況中是〇·6公厘,熔化墊的厚度是0·5公厘 ,且在四種情形中,平滑路線的直徑是0 . 2公厘,穿孔 7具有不同的引導與平滑路線長度,這些分別是圖1 6、 1、6的1 . 8與0 · 88公厘、圖17的1 . 0公厘、 圖18的1 . 4與1 . 2公厘以及圖19的0 . 6與 2 . 0公厘,熔化液的縱向分子方位起作用,特別是藉由 引導與平滑路線長度,其中剪流因爲壁摩擦力是大的。 圖2 0與2 1呈示出牙刷頭3 3,其可噴射入一個牙 刷把手3 4 (未詳細呈示),牙刷頭3 3由鄰近把手的部 位3 5與從該處分隔開的前部位組成’其二者皆形成硬毛 用托架,其中前部位3 6從噴自軟化器,例如:彈性橡膠 (請先閲讀背面之注意事項再填寫本頁) ♦ ,項再填· 裝· 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 577724 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(33) 製塑膠材料。那二部位3 5與3 6在其後側有凹陷’其中 噴有硬毛用的塑膠熔化液。硬毛柄的前頭部位由小包組成 ,每一由個別硬毛形成,且接近把手的部位3 5由緊密相 鄰的硬毛組成。形成托架之刷頭的部位3 5與3 6具有穿 孔,其用以成形塑膠熔化液,其被噴在自由選擇地凹下的 後側上,形成小包3 7的硬毛與緊密相鄰硬毛3 8可藉以 由具有不同特性、顏色等等特性的塑膠材料組成。 圖2 2與2 3呈示牙刷的頭部,僅描述圖2 0與2 1 中的差異。在這種情形中,前部位3 6也包含小包3 9, 然而,用以產生它們的穿孔7有不同的設計。單一孔是用 以形成小包,如圖2 3所示,圖2 4採放大範圍呈示出這 些穿孔的橫剖面,它們具有插入煙囪4 0、引導路線4 1 與移轉區域4 2,其畫入數個相鄰的平滑路線4 3,平滑 路線4 3的數量與小包3 9內硬毛的的數量相符(圖2 2 與2 3 ),小包3 9內個別的硬毛可以有不同的長度以便 末端位在有斜度或彎曲的信封表面(參看圖2 3),末端 是正圓的。 在上述實施例中,穿孔7的形狀是適合旋轉噴嘴的比 例,分子方位效應可以用一較簡單穿孔用橫剖面設計而已 經達成,如圖1 1、圖2 5至2 9以及3 1所示。根據圖 2 5,托架6有孔7,其以與插入煙囪相符的錐形窄截面 45連接凹陷8,伴隨圓柱、微錐形截面,其接續至托架 上的軸環4 7,藉以產生較長的剪切區域。同時,硬毛9 的區域4 8,其中分子方位尙未或僅不完全發生,被包覆 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) — ϋϋ βϋ^ mi «_1 «m-i mp mi ϋϋ 111* βι^ϋ ϋ_1ϋ ^ m·— ϋ·ι_— ml 曹、L 广请先閲讀背希M法意事續存填寫未 577724 A7 B7 五、發明説明(34) (請先閲讀背面之注意事項再填寫本頁) 在托架6的軸環47內,依據圖26的實施例不同於圖 2 5 ’其中托架有軸環,其延長至凹陷8,然而圖2 7呈 示了外部與內部的軸環4 7或4 9,且圖2 8的內軸環 5 0有附加的插入煙函5 1,最後,圖2 9的實施例相對 於圖2 8是改良的,其中托架6有外軸環5 2,其在內方 向中推拔以產生附加之塑膠熔化液的限制。 圖3 0呈示硬毛的不同實施例,其源自托架6上穿孔 7 ’其具有相同的形狀,稱之爲平滑壁、錐形延長硬毛 5 4、不規則縱向輪廓的硬毛5 5、統一縱向輪廓的硬毛 5 6 ;以及,分段的推拔硬毛5 7,這些可以經由有分層 板的噴射模製產生,以下會有詳述。 經濟部智慧財產局員工消費合作社印製 圖3 1與3 2呈示有穿孔7的托架6與先前描述的凹 陷8,其中噴入的硬毛是用作端5 9是關閉的空硬毛6 0 或是端是開啓的空硬毛6 1 ,空的空間6 2或6 3是藉在 噴射側上,其先於擠製硬毛,經由穿孔與模製槽(未呈示 )進給,設置可分散的成形針(未呈示)而得。硬毛5 8 或6 0用、噴入凹陷8的塑膠熔化液是環狀噴過介於模製 槽與插入針之間的穿孔7,其中模製槽內壁上與成形針壁 上的縱向方位因爲壁摩擦力與增加的熔化速度起效應,以 便穿過縱向分子方位的自我加強力確定能超過全部橫剖面 與空硬毛的長度。 圖3 3至3 5呈示多重組成噴射模的部位7 0,其中 這部位包含硬毛用模製槽7 4,其每一設置皆與已完成之 刷具硬毛柄中的硬毛排列相符,該表示呈示模製槽7 2有 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 577724 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(3^) 半圓橫剖面、中心部位呈示模製槽7 3有方形橫剖面,以 及下部位呈示模製槽7 4有圓形橫剖面。噴射模製7 0由 板組成,其分層放置與模製槽平行,其相鄰板7 5、7 6 形成每一模製槽的部位,其使得模製槽方向的移除變的困 難,板75、76可以微放置於雙箭頭方向中。 圖3 6呈示有多重組成噴射模的噴射模製單位7 7, 它的一般固定部位7 8有硬毛之塑膠熔化液用供應槽與模 製空間8 0,其中穿孔預先構製托架6插入或直接產生穿 噴射。較遠的可分散部位有模製槽7 1以形成硬毛,已示 的實施例最後包含有模穴8 3的第三部位8 2,其中熔化 液經由補給槽7 9噴過托架6的穿孔(未呈示),並入模 製槽7 1進入塡充這個洞,且形成板狀接合點8 4。圖 3 7呈示模製介於噴射模製單位7 7之部位7 8與8 1之 間的分隔平面區域中的細節,在噴射模製後,有板狀接合 點的部位8 2,其連接硬毛的末端,是先放置於箭頭的方 向,以便硬毛9拉伸藉以產生硬毛8 5,其具有進一步改 良之分子鏈的縱向方位,拉伸可以在噴射模製或依據塑膠 熔化液與模製槽幾何尺寸,例如··產生硬毛幾何的固定時 間後直接進行。 圖4 0至4 9呈示有模製槽7 1的噴射模製8 6,其 由個別的板8 7組成,其置於橫向模製槽7 1的軸,且端 板88 ’其中每一板87構成模製槽71的縱向截面,端 板8 8形成硬毛端,塑膠熔化液也噴過托架6的穿孔7入 模製槽7 1,直到它到達端板8 8,通風會發生在介於板 (請先閲讀背面之注意事項再填寫本頁) ♦ >項再填- 裝- 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -- 經濟部智慧財產局員工消費合作社印製 577724 A7 B7 五、發明説明(36) 8 7間之分隔的空間一正如從模製分隔平面中的傳統噴射 模製習知,板8 7 .與8 8可以相對於托架6或噴射模製固 定部位,不是單獨就是如圖4 1與4 2所示群體放置,這 可以一個步驟(參看圖41 )起效應,然而,端板8 8最 好是先移開,可自由選擇地連同直接跟隨的板8 7,且硬 毛9 一開始在它們端的區中移除,並沿著其剩餘長度。 如圖4 1中雙箭頭所指,板8 7、8 8可以擺動方式 放置,橫向模製槽7 1或旋轉,以便硬毛受到相對於托架 6的交變彎曲負載,其引導至彎曲位置上,接近硬毛表面 的自我加強,以更加增進彈性與硬毛的彎曲恢復力。 端板8 8最好是可交換的,以形成不是拉伸用的交叉 點,就是硬毛9上的不同輪廓。圖4 3呈示這樣一個端板 88,其具有圓擴大89,以形成,例如:在硬毛上的圓 頭,爲了移除硬毛,端板8 8也被分割平行於如圖3 3至 3 5所述的模製槽,如果圓頭9 0僅是拉伸將被移除之硬 毛用的交叉點,這也可以經由端板8 8的橫向放置而起效 用,其接著用作切板。 圖4 4呈示端板8 8的另一實施例。它也有圓擴大 9 1 ,其在它們的噴射側上有縱向輪廓9 2,爲了模製移 除,端板8 8是先移除的且形成於圓擴大9 1中的頭是再 塑形,以便當同時設有縱向輪廓時,與硬毛平行,接著是 描述於圖4 1與4 2中的模製移除方式。 圖4 6與4 7仍是端板8 8的另一實施例,其具有增 加的錐形的截面與擴大9 5,以便噴射穿硬毛包含第一窄 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) IJ——r----0-裝-----Γ——訂--------管丨· (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 577724 A7 B7 五、發明説明(37) 與後的端,經由端板8 8的移除,僅拉伸硬毛的前部位, 如圖4 7所示,且它的直徑減少,以便產生的硬毛在前區 域9 6較其他區域細,但是由於附加的拉伸而具有較高的 彎曲疲乏強度,端板8 8也是被分割的以移除硬毛的厚端 9 7,如果厚端9 7僅是作爲拉伸用交叉點,它們是分開 的,在這種情形中,端板8 8的橫向擺動動作在移轉至區 域9 6中之減少硬毛橫剖面的區域中會進給交變彎曲負載 ,以提供彈性的預留程度。 圖4 8與4 9呈示產生所謂手指刷用的噴射模製。在 這個情形中,每一模製槽之板8 7的端板8 8有較小橫剖 面的數個模製槽,其從介於端板8 8與次板8 7間之分隔 平面成錐形,且在端處可自由選擇設置小擴大,爲移除用 ’端板8 8是先放置的藉以量位在模製槽中塑膠量的大小 並拉伸塑膠量,每一獨立的硬毛9在其端處有手指狀延伸 〇 噴射模製中的模製槽7 1可以與托架6中的穿孔7對 準’以便硬毛9垂直托架6延伸,如圖5 0所示,模製槽 也可以一相對於穿孔7的角度置於托架6上,以產生硬毛 100,其在一相對應的角度延伸。圖51呈示實施例, 其中托架包含:硬毛1〇1,其以一角度設置;以及彎曲 硬毛1 0 2,其藉由相對應模製槽中的彎曲而形成。 最後,圖5 2至5 4呈示合成硬毛,其可以依據本發 明方法而產生,的數個實施例。圖5 2呈示合成硬毛,其 由空心硬毛與實心硬毛1 〇 4形成。空心硬毛,參考圖 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) "40 * I :---:-----^-裝 -----„---訂------•線 L (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印說 577724 A7 ______B7 五、發明説明(38) 3 1與3 2所述,可以經過托架6的穿孔7噴射過熔化液 的環槽引導,且實心硬毛1 〇 5接著噴射入空心中,在本 實施例中’空心硬毛1 〇 5包含孔1 0 6,經過該處實心 硬毛1 0 5的塑膠材料向外滲透以形成突起1 〇 7。依據 圖5 3的合成硬毛由空心硬毛1 〇 4與實心硬毛1 0 5組 成,空心硬毛1 0 4上有多孔,其在噴射方向中延長,經 過該處實心硬毛1 〇 5的熔化液擠出以形成手指狀突起 10 9° 依據圖5 4的實施例中,合成硬毛1 〇 3由空心硬毛 1 〇 4與實心硬毛組成,其中空心硬毛在其端處包含孔, 經過該處’實心硬毛的熔化液擠出以形成手指狀突起 1 1 1 ° 圖5 5至6 2呈示橫剖面與縱向截面中噴射模組之同 心模元件的不同實施例。圖5 5呈示側面的心模製1 1 2 ’其是例如:開槽的平行於軸且空圓柱環槽模製1 1 3, 其在它們的相面對的圓週上界定模製槽。圖5 9呈示伴隨 的縱向截面,依據圖5 6的模元件由心模製1 1 6與環槽 模製1 1 5組成,其皆面向表面,在縱向方向中開槽,以 界定中間的模槽,其具有圓橫剖面。圖5 7與6 1、5 8 與6 2呈示模元件1 4 0,其具有數個同心配置以產生模 製槽1 1 4、1 1 7的同心輪廓,這些模元件1 4 0,其 可以構成噴射模製或依據圖3 6至4 2之噴射模製的一部 份,可用來產生硬毛成小包的輪廓,這些邊界合成1 1 2 、1 1 3最好是彼此相互軸放置,例如··連續從內部往外 本紙張尺度適用中國國家標準(CNS ) A4規格(210 '〆297公釐) -41 - I----^-----^-裝----Ί.--訂------ (請先閲讀背面之注意事項再填寫本頁) 577724 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(3^) 部’以從模製移除硬毛,其經過托架穿孔跟隨熔化液的噴 射,並進入模製槽114、117。 圖6 3至6 8說明合成硬毛的附加變量。依據圖6 3 的合成硬毛1 0 3由大而重的心丨i 9與薄套組成,其可 由不同塑膠材料製成或是塡充或未瑱充塑膠材料製成,如 上合成硬毛用的描述。當心1 1 9暴露於增加的磨耗時, 薄套1 2 0可以產生與心1 1 9相連之磨耗的顯示。 依據圖6 4的合成硬毛由心1 2 1與套1 2 2組成, 其較圖6 1的心與套厚,然而,三折的合成硬毛1 1 8由 心1 2 3與中間層1 2 4以及套1 2 5組成。 心的橫剖面與覆蓋硬毛未必是圓的。圖6 6成是三腳 心1 2 6與套1 2 7的合成硬毛1 〇 3 ,其補助相同爲圓 形,而圖6 7呈示有三角橫剖面的合成硬毛,其心1 2 8 相對於方蓋1 2 9被斜拉定位。圖6 8呈示有縱向輪廓的 合成硬毛1 0 3,其中交叉成形心1 3 0延長至第二合成 的周圍,其在別種情形下塡充跨狀部分。心1 3 〇與蓋 1 3 1用之塑膠材料的不同的困難與/或不同塡充料在跨 形心的暴露端上,會產生較堅硬的工作面。最後圖6 9圖 示合成硬毛,它的次連結力會經由合倂的邊界層1 3 2減 少’這些會在使用中或任意地經由機械力減少,以便硬毛 分開於扇狀手指中。 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X 297公釐) 1^---r--------r-——IT——--- (請先閱讀背面之注意事項再填寫本頁)、 1T • The size of the paper is applicable to the Chinese National Standard (CNS) A4 (210X297mm) -31-Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 577724 A7 B7 V. Description of the invention (29) The bristle handle is designed to form a bristle for each perforation, and the perforations are formed like a rotating nozzle (Figure 6 shows an ideal example). Using the terminology of rotation, the plastic melt produces a so-called melt in the depression 8. The spring 12 is inserted into the chimney in the form of a conical transformation section 13. This insertion chimney draws a guiding course 14 (so-called shear zone) of a cylindrical cross section, which is accompanied by a conical transfer zone 15 The reduced cross section leads to the so-called smooth route 16. The diameter-to-length ratio of the smooth path is between 1: 1 and 1 ·· 6. This shape of the hole 7 produces the best stretch and longitudinal orientation of the molecules in the bristles 9. In order to obtain a bristle-like structure, the minimum width of the perforation 7, for example: along the smooth path 16 should be less than or equal to 3 'The ratio of the bristle length to the minimum cross section of the hole 7 should be less than or equal to 1: 5, It is preferably less than or equal to 1: 10, where the ratio can be as high as 1: 250. The hole has been shown in the experiment, which has a smooth course of 16 with an entrance area gradually tapering down to its diameter, and accompanied by With a ratio of diameter to length ratio of 1: 4, it is guided to increase the wall friction with the melt flow in the spray speed to cause excellent self-reinforcing force of the bristles. A larger diameter to length ratio, for example: 1: 1, Conducive to the use of especially thinner and more flexible brackets. According to the configuration of hole 7 in Fig. 6, the inlet diameter of the 8.5 mm inlet funnel and the smooth path diameter of 0.5 mm are increased by a factor of 2 8 · 5. The higher the speed, the faster the speed distribution The steeper, and the better the shear force, it is extended to a longer range by cone transfer. The melting spring 12 according to Fig. 6 is used as a molten liquid supply in the conventional fiber rotation. According to the present invention, when the bristles 9 are sprayed, it is also melted. The paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) ~ I: --- · _-------- τ ——IT -------- (Please read the notes on the back before filling this page) 577724 A7 B7 V. Description of the invention (30) (Please read the notes on the back before filling this page) Liquid reserve And used as an additional distribution function; furthermore, additional molten liquid is supplied to the perforations 7 and downstream die grooves as required, and responds to the traditional injection pressure to obtain a perfect shape filling. After spraying, where the bristles 9 are integrated and they form a layered structure with the bracket, as shown in Figure 3, this melts; the pad also forms the structural part of the finished brush. At the same time, the depressions 8 can be subdivided along the brackets to form parallel arches or grids, and the bristles 9 are connected to it. If it is a grid, this will be at the intersection. Fig. 7 shows a schematic diagram of a conventional embodiment of a brush, wherein the bracket g, similar to Figs. 3 and 5, is flat and provided with a perforation 7 through which the bristles 7 are sprayed. The plastic material filled with bristles 9 on the rear side of the bracket 6 is either mechanically or spray-molded and connected to the broom body 17, which surrounds the edge of the bracket 6 and has a center handle cover for the broom handle. The embodiment according to Fig. 8 conforms to one of Fig. 7, but the 'handle cover 19 is composed of the same plastic material as the bristles 9 and is subsequently sprayed in one sheet. Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs® Industrial and Consumer Cooperatives Figure 9 shows the part of the eyelash brush (eyebrow brush), in which the bracket 20 has a tube shape and is closed at the round end. The tubular bracket 2 contains a narrow perforation 2 1 It is a rotating nozzle (Fig. 10), and the bristles 9 are sprayed into the tubular bracket 20 with a molten liquid and pass through the perforation 21 to a molding slot (not shown) for spray molding, thereby forming a tightly spaced fine The bristles 9, through which the tubular bracket is completely filled with the plastic melt, produce a cylindrical core 21 for reinforcing the tubular bracket 20. The bracket 2 0 and / or the heart 2 1 can form a handle on the right-hand side of FIG. 9 at the same time. The bracket 2 2 of the embodiment of FIG. 11 is a short cylinder with a rounded end, which has a radial extended perforation 7 , Perforated straight paper with 1: 1 sequence size is applicable to Chinese National Standards (CNS) A4 specifications (210X297 mm> 577724 printed by A7 B7, Employee Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economy) V. Description of invention (31) Diameter / length In contrast, in this case, the bristles 9 are supplied from the inside with a plastic melt, and pass through the perforations 7 toward the outside to form the bristles 9, and the individual bristles may be hollow to guide, for example: a liquid medium, in which In the case, injection molding (not shown) is provided with dispersible needles between the bristle molding grooves, which forms the hollow space of the bristle 23 and it is removed after the bristle is sprayed. To provide perforation between the bristles to disperse the medium between the bristles, the inner coating layer 24, which is formed by a plastic melt on the inside of the bracket 22, and the force D is strong for some of the cylindrical bracket 22, and its internal space may not be It ’s all part of the plastic melt filled far away because that The plastic melt used can also be used as a filling for the hollow bristles 23, and it can also be sprayed out through the opening of the hollow bristles 23, and form the bristle extension of another material. According to the figure The 11 embodiment is suitable for, for example, toilet brushes. A spherical brush with only one spray point on the spherical bracket can be produced in a similar manner. Figure 12 shows a flat surface with a brush cover 25 and a handle 26. Brush, which is produced in one piece, for example, using spray or blow molding. The end face of the cover has perforations that extend from the hollow space 2 7 and form a rotating nozzle. The plastic melt for the bristles 9 is passed through one or two. The injection points are sprayed into the hollow space 2 7, and the molten liquid penetrates through the perforation 7 to the injection molding molding groove (not shown), thereby forming the bristles 9. At the same time, the plastic molten liquid will form the heart 2 8. The hollow space 27, reinforces the cover 25, and forms a handle area. This strength is particularly important for the main body of the blow brush. Figure 13 shows a square hand brush or subsequent support, which can also be the head of a paint brush. The brackets among them 6 is a pre-made frame with IU on one side-- -· ----- 9IMI ---- ^ --- 1T ------ • Line L (Please read the precautions on the back before filling this page) This paper size applies to Chinese National Standard (CNS) A4 Specifications (210X297 mm) -34-577724 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (3 open, and there are perforations on the closed side 7; 9 and the inner bristle field 30, which is covered in Figure 13 for the sake of clarity. In one or two steps of the injection mold process, the first plastic melt is sprayed through the perforation 7 'It is located in the second hard Hair field 30 to produce bristle 31 or 32 with different mechanical and / or physical characteristics. The outer bristles 31 may have a larger diameter than the inner bristles 32 (shown in an enlarged range in FIG. 15), and they may also have different castables or colors. Figures 16 to 19 show examples of different structures of the bracket 6 together with the perforations 7, wherein the dimensions are in mm. These dimensions produce a particularly excellent rotating nozzle effect. The term temporary rotation technology used in conjunction with FIG. 6 is very distinctive. According to FIGS. 16 to 19, the insertion chimney and transfer area of all embodiments have The taper angle of 60 degrees, the opening diameter inserted into the chimney, the entrance diameter of the transfer area, and the diameter of the guide route are also referred to as the shear area. In each case, the thickness of the melting pad is 0. 6 mm. · 5 mm, and in four cases, the diameter of the smooth course is 0.2 mm, and the perforation 7 has different lengths of the guide and smooth course, these are 1.8 and 0 in Figures 1, 6, and 6, respectively. · 88 mm, 1.0 mm in Fig. 17, 1.4 and 1.2 mm in Fig. 18, and 0.6 and 2.0 mm in Fig. 19, the longitudinal molecular orientation of the melt is effective, especially By guiding and smoothing the length of the path, the shear flow is large because of wall friction. Figures 20 and 21 show a toothbrush head 3 3 which can be sprayed into a toothbrush handle 3 4 (not shown in detail). The toothbrush head 3 3 is composed of a part 35 adjacent to the handle and a front part separated therefrom. Both of them form a bracket for bristles, in which the front part 36 is sprayed from the softener, for example: elastic rubber (please read the precautions on the back before filling in this page) The standard is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 577724 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (33) Plastic materials. Those two parts 35 and 36 have depressions on their rear side ', and a plastic melt for bristles is sprayed. The front part of the bristle handle is composed of small packets, each of which is formed by individual bristle, and the part close to the handle 35 is composed of closely adjacent bristle. The parts of the brush heads forming the brackets 35 and 36 have perforations, which are used to form the plastic melt, which is sprayed on the freely recessed rear side, forming the bristles of the small packets 3 and 7 which are closely adjacent to each other. Wool 38 can be composed of plastic materials with different characteristics, colors and so on. Figures 2 2 and 23 show the head of the toothbrush, and only the differences in Figures 20 and 21 are described. In this case, the front part 36 also contains packets 39, however, the perforations 7 used to create them have different designs. A single hole is used to form a small packet. As shown in Figure 23, Figure 24 shows a cross-section of these perforations in an enlarged range. They have a chimney 40, a guiding route 4 1 and a transfer area 42. Several adjacent smooth routes 4 3, the number of smooth routes 4 3 is consistent with the number of bristles in the packet 3 9 (Figures 2 2 and 2 3), the individual bristles in the packet 3 9 can have different lengths so that The end is on the surface of the envelope with a slope or bend (see Figure 2 3), and the end is rounded. In the above embodiment, the shape of the perforation 7 is suitable for the proportion of the rotating nozzle, and the molecular orientation effect can be achieved with a simpler cross-section design for the perforation, as shown in Fig. 11 and Fig. 2 5 to 29 and 31. . According to FIG. 25, the bracket 6 has a hole 7, which is connected to the depression 8 with a narrow conical section 45 conforming to the insertion of the chimney. With a cylindrical, micro-conical section, it is connected to the collar 4 7 on the bracket, thereby generating Longer cropping area. At the same time, the area 4 8 of the bristles 9 in which the molecular orientation 尙 has not occurred or is only incomplete occurs, and the paper size is covered by the Chinese National Standard (CNS) A4 specification (210X297 mm) — ϋϋ βϋ ^ mi «_1« mi mp mi ϋϋ 111 * βι ^ ϋ ϋ_1ϋ ^ m · — ϋ · ι_— ml Cao, L Can you please read the back of the M law and keep it in mind and fill in the unfilled 577724 A7 B7 V. Description of the invention (34) (Please read the back first Note that this page is to be completed on this page.) In the collar 47 of the bracket 6, the embodiment according to FIG. 26 is different from that of FIG. 25. The bracket has a collar, which is extended to the recess 8. However, FIG. With the inner collar 4 7 or 4 9 and the inner collar 5 0 of FIG. 2 has an additional insertion of a smoke letter 51 1. Finally, the embodiment of FIG. 2 is improved compared to FIG. 28, in which the bracket 6 has an outer collar 5 2 which is pushed in the inner direction to produce additional plastic melt restrictions. FIG. 30 shows different embodiments of bristles, which are derived from the perforations 7 ′ on the bracket 6, which have the same shape, called smooth walls, tapered extension bristles 5 4, irregular longitudinal contour bristles 5 5 The bristles 5 6 with a uniform longitudinal profile; and the segmented push bristles 57, which can be produced by injection molding with layered plates, as will be described in detail below. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Figures 3 1 and 3 2 show brackets 6 with perforations 7 and depressions 8 described previously, where the bristles sprayed are used as ends 5 9 are closed bristles 6 0 or the end is the open bristles 6 1, and the empty space 6 2 or 6 3 is borrowed on the spray side, which is fed before the extruded bristles, through the perforation and the molding slot (not shown), and set Dispersible shaped needle (not shown). The plastic melt used for the bristles 5 8 or 60 and sprayed into the depression 8 is sprayed annularly through the perforation 7 between the molding groove and the insertion needle, wherein the longitudinal direction on the inner wall of the molding groove and the wall of the forming needle Orientation is effected by wall friction and increased melting velocity, so that the self-reinforcing force across the longitudinal molecular orientation is determined to exceed the full cross-section and the length of the empty bristles. Figures 3 to 35 show parts 70 of the multi-composition jetting die, which contains the bristle molding groove 74, each setting of which corresponds to the arrangement of the bristles in the completed brush bristles handle. The representation Presentation of the moulding groove 7 2 The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) 577724 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (3 ^) Semi-circular cross section, The central part shows the molding groove 7 3 having a square cross section, and the lower part shows the molding groove 74 having a circular cross section. The injection molding 70 is composed of a plate, which is placed in parallel with the molding groove, and its adjacent plates 7 5 and 7 6 form a part of each molding groove, which makes it difficult to remove the molding groove direction. The plates 75, 76 can be placed slightly in the direction of the double arrow. Fig. 3 shows an injection molding unit 7 7 with a multi-component injection mold. Its general fixing part 7 8 is a supply tank for plastic melt with bristle and a molding space 80. The perforated pre-structured bracket 6 is inserted therein. Or directly produce through jet. The remotely dispersible portion has a molding groove 71 to form bristles. The illustrated embodiment finally includes a third portion 82 of the mold cavity 8 3, in which the molten liquid is sprayed through the supply groove 7 9 through the bracket 6 A perforation (not shown) is incorporated into the molding groove 7 1 into this cavity, and a plate-like joint 8 4 is formed. Figure 3 7 shows the details of molding in the area of the partition plane between the parts 7 8 and 8 1 of the injection molding unit 7 7. After the injection molding, the part 8 2 with plate-shaped joints is connected rigidly. The ends of the hair are first placed in the direction of the arrow so that the bristles 9 are stretched to produce bristles 8 5 which have a further improved longitudinal orientation of the molecular chain. The stretching can be performed by spray molding or according to the plastic melt and the mold. The geometry of the grooves is, for example, directly after a fixed time for the generation of bristle geometry. Figures 40 to 49 show injection moulding 8 6 with a moulding groove 7 1 which consists of individual plates 8 7 which are placed on the axis of the transverse moulding groove 7 1 and each of the end plates 88 ' 87 constitutes a longitudinal section of the molding groove 71, the end plate 8 8 forms a bristled end, and the plastic melt is also sprayed through the perforation 7 of the bracket 6 into the molding groove 71 until it reaches the end plate 8 8 and ventilation will occur at Between the plates (please read the notes on the back before filling this page) ♦ > refilling-binding-the size of the paper is applicable to China National Standard (CNS) A4 (210X297 mm)-Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the employee consumer cooperative 577724 A7 B7 V. Description of the invention (36) 8 The space between 7 and 7 is just like the conventional spray molding from the moulded partition plane. The plates 8 7. And 8 8 can be relative to the bracket. 6 or spray-molded fixed parts, either alone or in groups as shown in Figures 41 and 42. This can have an effect in one step (see Figure 41). However, the end plate 8 8 is best removed first and can be free Optionally along with plates 8 7 that follow directly, and the bristles 9 are initially removed in the area at their ends and along their remaining length . As indicated by the double arrows in FIG. 41, the plates 8 7, 8 can be placed in a swinging manner, and the grooves 71 can be molded laterally or rotated so that the bristles are subjected to an alternating bending load relative to the bracket 6, which is guided to the bending position In addition, the self-reinforcement near the surface of the bristles is used to further improve the elasticity and the restoring force of the bristles. The end plates 88 are preferably interchangeable so as to form either cross points for stretching or different contours on the bristles 9. Figure 4 3 shows such an end plate 88, which has a round extension 89 to form, for example: a round head on bristles. In order to remove the bristles, the end plates 88 are also divided parallel to Figure 3 3 to 3 If the round head 90 is only a cross point for stretching the bristles to be removed, this can also be effective by placing the end plate 88 in a lateral direction, which is then used as a cutting plate. . FIG. 44 shows another embodiment of the end plate 88. It also has a circle extension 9 1, which has a longitudinal profile 9 2 on their spray side. For mold removal, the end plates 88 are removed first and the head formed in the circle extension 9 1 is reshaped, So that when a longitudinal profile is provided at the same time, it is parallel to the bristles, followed by the mold removal method described in Figs. 41 and 42. Figures 4 6 and 4 7 are still another embodiment of the end plate 8 8, which has an increased tapered cross-section and an enlarged 9 5 so that the bristles are sprayed through and contain the first narrow paper size applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) IJ——r ---- 0-pack ----- Γ——order -------- tube 丨 (Please read the precautions on the back before filling in this Page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 577724 A7 B7 V. Description of the invention (37) and the rear end, through the removal of the end plate 88, only the front part of the bristles is stretched, as shown in Figure 4 7 Shown, and its diameter is reduced so that the bristles produced are thinner in the front region 96 than in other regions, but have higher bending fatigue strength due to additional stretching, and the end plates 88 are also divided to remove hard The thick end 9 7 of the hair, if the thick end 9 7 is only used as a cross point for stretching, they are separated. In this case, the lateral swing of the end plate 8 8 is reduced in the transfer to the area 9 6 An alternating bending load is fed in the area of the bristle cross-section to provide a degree of resilience. Figures 4 8 and 4 9 show injection molding for producing so-called finger brushes. In this case, the end plate 8 8 of each plate 8 7 of the molding groove has several molding grooves with a small cross section, which tapers from a separating plane between the end plate 8 8 and the secondary plate 8 7. Shape, and can be freely set at the end to set a small expansion. To remove the 'end plate 8 8 is placed first to measure the amount of plastic in the molding slot and stretch the amount of plastic, each independent bristles 9 has a finger-like extension at its end. 0 The molding groove 7 in the injection molding can be aligned with the perforation 7 in the bracket 6 so that the bristles 9 extend perpendicular to the bracket 6 as shown in FIG. 50. The grooves can also be placed on the bracket 6 at an angle relative to the perforations 7 to produce bristles 100 that extend at a corresponding angle. FIG. 51 shows an embodiment in which the bracket includes: bristles 101, which are disposed at an angle, and curved bristles 102, which are formed by bending in a corresponding molding groove. Finally, Figures 5 2 to 5 4 show several examples of synthetic bristles, which can be produced according to the method of the invention. Fig. 52 shows synthetic bristles formed by hollow bristles and solid bristles 104. Hollow bristles, refer to the drawing. The paper size is applicable to China National Standard (CNS) A4 (210X 297 mm) " 40 * I: ---: ----- ^-pack ----- „- -Order ------ • Line L (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 577724 A7 ______B7 V. Description of Invention (38) 3 1 and 3 2 It can be described that the molten groove can be guided through the perforation 7 of the bracket 6 and the solid bristles 105 are sprayed into the hollow. In this embodiment, the 'hollow bristles 1 05 include the holes 106. The plastic material with solid bristles 105 penetrates there to form protrusions 107. The synthetic bristles according to Fig. 5 are composed of hollow bristles 1 〇4 and solid bristles 1 0, and hollow bristles 1 0 4 is porous, which is extended in the spray direction, and the molten liquid of solid bristles 105 is extruded there to form finger-like protrusions 10 9 ° In the embodiment according to FIG. 5, synthetic bristles 1 〇 3 Composed of hollow bristles 104 and solid bristles, where the hollow bristles contain holes at their ends, extruded through the melt of the solid bristles to form the hand Finger protrusions 1 1 1 ° Figures 5 to 6 2 show different embodiments of concentric mold elements of the spray module in cross section and longitudinal section. Figure 5 5 shows a side mold 1 1 2 ′ which is, for example: open The grooves are parallel to the axis and the hollow cylindrical ring grooves are molded 1 1 3, which define the molding grooves on their facing circumferences. Figure 5 9 shows the accompanying longitudinal section, and the mold elements according to Figure 5 6 are formed by a core mold System 1 1 6 and ring groove mold 1 1 5 are formed, all of which face the surface and are slotted in the longitudinal direction to define the middle mold groove, which has a circular cross section. Figure 5 7 and 6 1, 5 8 and 6 2 presents a mould element 1 4 0, which has several concentric arrangements to produce a concentric profile of the moulding grooves 1 1 4, 1 1 7. These mould elements 1 4 0 can constitute injection moulding or according to FIGS. 3 6 to 4 A part of the injection molding of 2 can be used to generate the outline of the bristles into small packets. These borders 1 1 2 and 1 1 3 are best placed on each other's axis, for example, · continuous from the inside to the outside. This paper scale applies to China. National Standard (CNS) A4 Specification (210'〆297mm) -41-I ---- ^ ----- ^-Packing ---- Ί .-- Order ------ (please first Read the note on the back Please fill in this page for the matters needing attention.) 577724 A7 B7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. The description of the invention (3 ^). And enter the molding grooves 114, 117. Figures 6 3 to 6 8 illustrate the additional variables of synthetic bristles. The synthetic bristles 1 0 3 according to Figure 6 3 are composed of a large and heavy heart 丨 i 9 and a thin sleeve, which can be composed of Made of different plastic materials or filled or unfilled plastic materials, as described above for synthetic bristle. When the heart 1 1 9 is exposed to increased wear, the thin sleeve 1 2 0 can produce a display of wear associated with the heart 1 1 9. The synthetic bristle according to FIG. 6 is composed of a heart 1 2 1 and a sleeve 1 2 2, which is thicker than the heart and sleeve of FIG. 6. However, the three-fold synthetic bristle 1 1 8 is composed of a heart 1 2 3 and an intermediate layer. 1 2 4 and sets 1 2 5. The cross section of the heart and the covered bristles are not necessarily round. Fig. 60 is a synthetic bristle 1 03 with a tripod heart 1 2 6 and a sleeve 1 2 7 with the same subsidy as a circle. Fig. 6 7 shows a synthetic bristle with a triangular cross section. The heart 1 2 8 is opposite. The square cover 1 2 9 was positioned diagonally. Fig. 68 shows a synthetic bristle 103 having a longitudinal profile, in which the cross-shaped core 130 extends to the periphery of the second synthetic, which in other cases fills the span-like portion. The different difficulties and / or different plastic materials used for the core 1 30 and the cover 1 3 1 are filled on the exposed ends of the span cores, resulting in a harder working surface. Finally, Figures 6 and 9 show the synthetic bristle, and its secondary connection force will be reduced through the combined boundary layer 1 2 2 'These will be reduced in use or arbitrarily by mechanical force so that the bristle is separated in the fan-shaped fingers. This paper size applies to China National Standard (CNS) A4 specification (21〇X 297 mm) 1 ^ --- r -------- r ----- IT ------- (Please read the (Please fill in this page again)
Claims (1)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10033256A DE10033256A1 (en) | 2000-07-10 | 2000-07-10 | Method and device for producing bristle goods and bristle goods |
DE10130863A DE10130863B4 (en) | 2001-06-28 | 2001-06-28 | Method and device for the production of bristles and bristles |
Publications (1)
Publication Number | Publication Date |
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TW577724B true TW577724B (en) | 2004-03-01 |
Family
ID=32597959
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW90116774A TW577724B (en) | 2000-07-10 | 2001-07-09 | Method and device for producing brushware and brushware |
Country Status (3)
Country | Link |
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AR (1) | AR029584A1 (en) |
EG (1) | EG23080A (en) |
TW (1) | TW577724B (en) |
-
2001
- 2001-07-09 TW TW90116774A patent/TW577724B/en not_active IP Right Cessation
- 2001-07-09 EG EG20010754A patent/EG23080A/en active
- 2001-07-10 AR ARP010103248A patent/AR029584A1/en unknown
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EG23080A (en) | 2004-03-31 |
AR029584A1 (en) | 2003-07-02 |
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