TW574481B - Method of manufacturing a jointless rope loop structure - Google Patents

Method of manufacturing a jointless rope loop structure Download PDF

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Publication number
TW574481B
TW574481B TW92114960A TW92114960A TW574481B TW 574481 B TW574481 B TW 574481B TW 92114960 A TW92114960 A TW 92114960A TW 92114960 A TW92114960 A TW 92114960A TW 574481 B TW574481 B TW 574481B
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Taiwan
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section
loop
jointless
outer edge
rope
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TW92114960A
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Chinese (zh)
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TW200427938A (en
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Yu-Liang Shr
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Yu-Liang Shr
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Publication of TW200427938A publication Critical patent/TW200427938A/en

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Description

574481 五、發明說明(1) 【發明所屬之技術領域】 本發明係有關一種無接頭繩圈結構及其製造方法,尤 指一種繩圈直徑均一且無接頭並可提升繩圈強度之繩圈結 構及其製造方法。 【先前技術】 請參閱第6 A圖與第6 B圖,一般的繩圈之製作方式 ,係取用適當長度之繩8 ,再將其兩端穿套於一繩夾8 1 中,使繩8兩端相接並由繩夾8 1夾緊繩8的兩端即形成 一繩圈。 由於前述之繩夾8 1通常係為金屬材質製成,且繩夾 8 1係包覆於繩8外緣,因此繩夾8 1部份的直徑會與繩· 8不同,且繩夾8 1無法被撓曲,因此在使用上會造成不 便,尤其是將繩運用在轉動構件之傳動時,更會因而造成 傳動的誤差與精確度的問題。再者,以繩夹8 1夾緊繩8 兩端之結合方式,其結合力較不足,當受力大時便會有脫 落的可能。 再請參閱第7 A圖與第7 B圖,其係另一種繩圈之結 構,其係取用適當長度之繩9 ,再將其兩端剪裁成相配合 之斜向接口 9 1 、9 2 ,並將兩斜向接口 9 1 、9 2相搭 接後以黏膠黏著結合,即形成一繩圈。 | 此一結構之繩圈,由於繩9兩端之斜向接口 9 1 、9 2係以黏膠黏著結合,且黏膠本身稍具彈性,因此,就整 個繩圈之撓性而言,已較前述以金屬繩夾結合之繩圈改進 許多,但是以黏膠黏著處仍會有外徑不一的問題,而會使574481 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a jointless rope loop structure and a method for manufacturing the same, particularly a rope loop structure having a uniform diameter of the loop rope without joints and improving the strength of the loop rope. And its manufacturing method. [Prior art] Please refer to Figures 6A and 6B. For the general method of making rope loops, take a rope 8 of appropriate length, and put the two ends of it in a rope clip 8 1 to make the rope. The two ends of 8 are connected and the two ends of the rope 8 are clamped by the rope clamp 8 to form a loop. Because the aforementioned rope clip 8 1 is usually made of metal material, and the rope clip 8 1 is covered on the outer edge of the rope 8, the diameter of the rope clip 8 1 part will be different from that of the rope · 8 and the rope clip 8 1 It cannot be flexed, so it will cause inconvenience in use, especially when the rope is used for the transmission of rotating members, and it will also cause the error and accuracy of the transmission. In addition, the binding mode of clamping the two ends of the rope 8 by the rope clamp 81 is insufficient, and when the force is large, it may fall off. Please refer to FIG. 7A and FIG. 7B again. This is another kind of rope loop structure. It takes a rope 9 of appropriate length, and then cuts both ends to match the oblique interface 9 1, 9 2 , And the two oblique interfaces 9 1 and 9 2 are overlapped and bonded with adhesive to form a loop. | The rope loop of this structure, because the oblique interfaces 9 1 and 9 2 at both ends of the rope 9 are bonded with adhesive, and the adhesive itself is slightly elastic. Therefore, in terms of the flexibility of the entire rope loop, Compared with the aforementioned rope loops combined with metal rope clips, there are still problems with different outer diameters caused by adhesive bonding, which will cause

第4頁 574481 五、發明說明(2) 繩運用在轉動構件之傳動時,造成傳動的誤差與精確度的 問題。再者5以黏膠黏著繩8兩端之結合方式,其結合力 較不足,當受力大時仍會有脫落的可能。 故而,前述之繩圈結構實有加以改良之必要。 【發明内容】 本發明之主要目的,在於解決上述的問題而提供一種 無接頭繩圈結構及其製造方法,藉由首尾相接之第一段延 伸形成擴大部而包覆於第一段外緣,再延伸形成第二段, 且第二段之終端再銜接於擴大部,而使繩圈之直徑均一且 無接頭,俾以達到提高繩圈強度及繩圈傳動精確度之雙重 功效。 為達前述之目的,本發明之無接頭繩圈之製造方法, 其包括下列步驟: a ·以多股芯材編成第一段,第一段之頭端與第二端間之 長度即為繩圈内、外接圓周長之平均值; b ·將第一段之頭端插入被編織位置,使頭端與第二端相 接觸; c ·將多股芯材向外擴大編織形成包覆住第一段之頭端的 擴大部,再沿著第一段外緣編織包覆於第一段外緣之 第二段; d ·第二段編織延伸至該第二端外緣後收束形成與該擴大 部相銜接之終端,即完成一無接頭繩圈。 且依本發明之製造方法所製得之無接頭繩圈結構,其 具有一第一段,該第一段係由多數股芯材編成,且該第一Page 4 574481 V. Description of the invention (2) When the rope is used for the transmission of rotating components, it will cause transmission errors and accuracy problems. Furthermore, 5 is a bonding method in which both ends of the rope 8 are adhered by viscose, and the bonding force is insufficient, and it may still fall off when the force is large. Therefore, it is necessary to improve the aforementioned loop structure. [Summary of the Invention] The main object of the present invention is to solve the above-mentioned problems and provide a jointless loop structure and a manufacturing method thereof. The first section extending end to end forms an enlarged portion and covers the outer edge of the first section. Then, it is extended to form the second segment, and the terminal of the second segment is then connected to the enlarged part, so that the diameter of the rope loop is uniform without joints, so as to achieve the dual effect of improving the strength of the rope loop and the accuracy of the rope loop transmission. In order to achieve the aforementioned object, the method for manufacturing a jointless loop of the present invention includes the following steps: a. The first section is made of a plurality of core materials, and the length between the head end of the first section and the second end is the rope. The average value of the inner and outer circumferences of the circle; b · Insert the head end of the first section into the position being woven so that the head end is in contact with the second end; c · Enlarge the multiple core materials outward to weave to cover the first The enlarged part of the head end of one section is knitted along the outer edge of the first section to cover the second section of the outer edge of the first section; d. The second section is knitted to extend to the outer edge of the second end to form a bundle with the The connecting terminal of the enlarged part completes a jointless loop. In addition, the jointless loop structure obtained according to the manufacturing method of the present invention has a first section, the first section is composed of a plurality of core materials, and the first section

第5頁 574481 五、發明說明(3) 段之兩端分別定義為一頭端與一第二端,該頭端與該第二 端係相接觸,俾使該第一段形成一圈狀形態,且該第二端 與該頭端接觸的部位係延伸擴大至包覆住該頭端外緣而形 成一擴大部,該擴大部沿該第一段延伸形成包覆在第一段 外緣之第二段,而該第二段延伸至該第二端外緣收束形成 一終端,該終端並與該擴大部相銜接。 本發明之上述及其他目的與優點,不難從下述所選用 實施例之詳細說明與附圖中,獲得深入了解。 當然,本發明在某些另件上,或另件之安排上容許有 所不同,但所選用之實施例,則於本說明書中,予以詳細 說明,並於附圖中展示其構造。 【實施方式】 請參閱第1圖至第4圖,圖中所示者為本發明所選用 之貫施例結構’此僅供說明之用’在專利申請上並不受此 種結構之限制。 本實施例之無接頭繩圈之製造方法,如第1圖所示, 其包括下列步驟: a ·以多股芯材1 0編成第一段2 1 ,第一段之頭端與第 二端間之長度即為繩圈内、外接圓周長之平均值。 b ·將第一段2 1之頭端2 1 1插入被編織位置,使頭端 與第二端2 1 2相接觸。 c ·將多股芯材1 0向外擴大編織形成包覆住第一段2 1 之頭端2 1 1的擴大部2 2 1 ,再沿著第一段2 1外 緣編織包覆於第一段2 1外緣之第二段2 2。Page 5 574481 V. Description of the invention (3) The two ends of the paragraph (3) are respectively defined as a head end and a second end, and the head end is in contact with the second end, so that the first segment forms a circle shape. And the part of the second end contacting the head end is extended to cover the outer edge of the head end to form an enlarged part, and the enlarged part extends along the first section to form a first section covered on the outer edge of the first section. Two segments, and the second segment extends to the outer edge of the second end to form a terminal, and the terminal is connected with the enlarged portion. The above and other objects and advantages of the present invention can be easily understood from the detailed description and accompanying drawings of the selected embodiments below. Of course, the present invention allows some differences in the arrangement or arrangement of other parts, but the selected embodiment is described in detail in this specification and its structure is shown in the drawings. [Embodiment] Please refer to FIG. 1 to FIG. 4. The figure shows the conventional embodiment structure used for the present invention, which is for illustrative purposes only, and is not limited by this structure in patent applications. The manufacturing method of the jointless loop according to this embodiment, as shown in FIG. 1, includes the following steps: a. The first segment 2 1 is composed of a plurality of core materials 10, and the first end and the second end of the first segment The length of the interval is the average of the circumference of the rope loop and the outer circumference. b. Insert the head end 2 1 1 of the first section 2 1 into the knitted position so that the head end is in contact with the second end 2 1 2. c. Weaving a plurality of strands of core material 10 outwardly to form an enlarged portion 2 2 1 covering the head end 2 1 1 of the first section 2 1, and then weaving and covering the first section 2 1 along the outer edge of the first section 2 1. The second segment 2 2 of the outer edge of paragraph 2 1.

第6頁 574481 五、發明說明(4) d ·第二段2 2編織延伸至該第一段2 1之第二端2 1 2 外緣後收束形成與該擴大部相銜接之終端2 2 2,即 完成一無接頭繩圈2 。 且依本發明之製造方法所製得之無接頭繩圈2其結構 具有一第一段2 1 ,該第一段2 1係由多數股芯材1 0編 成,且該第一段2 1之兩端分別定義為一頭端2 1 1與一 第二端2 1 2 ,該頭端211與該第二端212係相接觸 ,俾使該第一段2 1形成一圈狀形態,且該第二端2 1 2 與該頭端2 1 1接觸的部位係延伸擴大至包覆住該頭端2 1 1外緣而形成一擴大部2 2 1 ,該擴大部2 2 1沿該第 一段2 1延伸形成包覆在第一段2 1外緣之第二段2 2 ,_ 而該第二段2 2延伸至該第二端2 1 2外緣收束形成一終 端2 2 2 ,該終端2 2 2並與該擴大部2 2 1相銜接。而 該第二段2 2之終端2 2 2與該擴大部2 2 1之間可再以 黏膠進行黏著,以進一步防止脫落。 由於該第二段2 2係以編織方式包覆於同樣是編織而 成的第一段2 1之外緣,因此,第二段2 2編織形成時, 編織組成第二段2 2之芯材便會緊密地便束缚於第一段2 1的各芯材外緣,使第一段2 1與第二段2 2之芯材間因 彼此間的摩擦接觸,而產生良好的結合效果。 g 再者,以本發之製造方法所製得之無接頭繩圈2的結 構中,並無硬質的接頭,如:金屬繩夾,或者是撓曲性質 差異大之部位,如習用技術中之黏膠黏著處,因此,本發 明之無接頭繩圈2能有一致的撓曲性(第二段之終端2 2Page 6 574481 V. Description of the invention (4) d · The second segment 2 2 is knitted to extend to the second end 2 1 of the first segment 2 1 and the outer edge is bundled to form a terminal 2 that is connected to the enlarged part 2 2 2 to complete a jointless loop 2. Moreover, the structure of the jointless rope loop 2 obtained according to the manufacturing method of the present invention has a first section 21, the first section 21 is composed of a plurality of core materials 10, and the first section 21 is The two ends are respectively defined as a head end 2 1 1 and a second end 2 1 2. The head end 211 and the second end 212 are in contact with each other, so that the first section 21 forms a loop shape, and the first The portion where the two ends 2 1 2 are in contact with the head end 2 1 1 is extended to cover the outer edge of the head end 2 1 1 to form an enlarged portion 2 2 1. The enlarged portion 2 2 1 extends along the first section. 2 1 extends to form a second segment 2 2 that covers the outer edge of the first segment 2 1, and the second segment 2 2 extends to the second end 2 1 2 and the outer edge converges to form a terminal 2 2 2. The terminal 2 2 2 is connected to the enlarged portion 2 2 1. The terminal 2 2 2 of the second section 22 and the enlarged portion 2 2 1 may be adhered with adhesive to further prevent falling off. Since the second section 22 is a weave covering the outer edge of the first section 21 which is also woven, therefore, when the second section 22 is knitted, the core material of the second section 22 is knitted. It will be tightly bound to the outer edges of the core materials of the first section 21, so that the core materials of the first section 21 and the second section 22 will have a good bonding effect due to frictional contact with each other. g Furthermore, the structure of the jointless loop 2 obtained by the manufacturing method of the present invention does not have a rigid joint, such as a metal rope clip, or a place with a large difference in deflection properties, as in conventional technology. Adhesive adhesion, therefore, the jointless loop 2 of the present invention can have uniform flexibility (the end of the second section 2 2

第7頁 574481 五、發明說明(5) 2與該擴大部2 2 1之間以黏膠黏著處會有薄薄一層黏膠 ,但不會影響撓曲性),而且無接頭繩圈2係為第二段2 2包覆第一段2 1之形態編織製成,因此,整個無接頭繩 圈2能平均分攤受力,而不會有應力集中處,因而能增強 整個無接頭繩圈2之強度。如此一來,將本發明之無接頭 -繩圈2運用在轉動構件之傳動時,便能產生良好的傳動精 確度。 綜上所述,本發明藉由首尾相接之第一段2 1延伸形 成擴大部2 2 1而包覆於第一段2 1外緣,並延伸形成第 二段2 2 ,且第二段2 2之終端2 2 2再銜接於擴大部2 2 1 ,而使無接頭繩圈之直徑均一且無接頭,俾以達到提41 高繩圈強度及繩圈傳動精確度之雙重功效。 再請參閱第5圖,其係本發明第二實施例之結構示意 圖,其係於完成前述無接頭繩圈之編織後,再進行車缝之 步驟,即沿著繩圈2之軸向車缝至少一道缝線3 ,以完成 3 D編織形態之無接頭繩圈,如此不但可以達到繩圈無接 頭之目的更可提高繩圈之強度,依本發明人之實測,經車 缝一道缝線3之無接頭繩圈可以提升約3 0 %之強度。 以上所述實施例之揭示係用以說明本發明,並非用以 限制本發明,故舉凡數值之變更或等效元件之置換仍應隸 屬本發明之範®壽。 由以上詳細說明,可使熟知本項技藝者明暸本發明的 確可達成前述目的,實已符合專利法之規定,爰提出專利 申請。Page 7 574481 V. Description of the invention (5) There will be a thin layer of adhesive at the adhesive place between 2 and the enlarged part 2 2 1 but it will not affect the flexibility), and there is no joint 2 The second section 2 2 is covered with the shape of the first section 21 and is braided. Therefore, the entire jointless loop 2 can share the force evenly without stress concentration, so the entire jointless loop 2 can be strengthened. The intensity. In this way, when the jointless rope loop 2 of the present invention is applied to the transmission of a rotating member, a good transmission accuracy can be produced. In summary, the present invention extends the first section 21, which is end-to-end, to form an enlarged portion 2 21, and covers the outer edge of the first section 21, and extends to form the second section 2 2, and the second section The 2 2 terminal 2 2 2 is then connected to the enlarged section 2 2 1 so that the diameter of the jointless loop is uniform and there is no joint, so as to achieve the double effect of improving the strength of the loop 41 and the accuracy of the loop transmission. Please refer to FIG. 5 again, which is a schematic structural diagram of a second embodiment of the present invention. After completing the aforementioned weaving of the jointless loop, the sewing process is performed, that is, the axial sewing along the loop 2 At least one stitch 3 to complete the 3D braided jointless loop, which not only can achieve the purpose of the loop without the joint, but also increase the strength of the loop. According to the inventor's actual measurement, a stitch 3 The jointless loop can increase the strength by about 30%. The disclosure of the embodiments described above is intended to illustrate the present invention, and is not intended to limit the present invention. Therefore, any change in numerical values or replacement of equivalent components should still belong to the scope of the present invention. From the above detailed description, those skilled in the art can understand that the present invention can indeed achieve the aforementioned purpose, and it has indeed complied with the provisions of the Patent Law, and filed a patent application.

第8頁 574481Page 8 574481

第9頁 574481 圖式簡單說明 【圖式簡單說明】 第1圖係本發明之製造方法的流程圖 第2圖係本發明無接頭繩圈之外觀圖 第3圖係本發明之無接頭繩圈之結構示意圖 第4圖係第3圖中4 — 4剖線之剖視圖 第5圖係本發明第二實施例無接頭繩圈之結構示意圖 第6 A圖係習用具有繩夾之繩圈之外觀圖 第6 B圖係習用繩圈中以繩夾結合繩兩端之示意圖 第7 A圖係習用以黏膠黏合之繩圈之外觀圖 第7 B圖係習用之繩兩端以黏膠黏著之示意圖 【圖號說明】 (習用部分) 繩夾8 1 斜向接口 9 1 無接頭繩圈2 2 繩8 繩9 (本發明部分) 怒材1〇 頭端2 1 1 第二段2 2 終端2 2 2 第一段2 1 第二端2 1 2 擴大部2 2 1 缝線3Page 574481 Brief description of the drawings [Simplified description of the drawings] Fig. 1 is a flowchart of the manufacturing method of the present invention. Fig. 2 is an external view of the jointless loop of the present invention. Fig. 3 is a jointless loop of the present invention. Schematic diagram of the structure FIG. 4 is a cross-sectional view taken along the line 4-4 in FIG. 3 FIG. 5 is a schematic diagram of the structure of the second embodiment of the present invention without a joint loop FIG. 6 A is an external view of a conventional loop with a rope clip Fig. 6B is a schematic diagram of a rope clip used to bind the two ends of a rope in a conventional rope loop. Fig. 7A is a schematic diagram of a rope loop that is conventionally used for adhesive bonding. [Illustration of drawing number] (conventional part) Rope clip 8 1 Oblique interface 9 1 No joint loop 2 2 Rope 8 Rope 9 (part of the present invention) Angry material 10 head end 2 1 1 Second section 2 2 Terminal 2 2 2 First segment 2 1 Second end 2 1 2 Enlargement 2 2 1 Suture 3

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Claims (1)

574481 六、申請專利範圍 23 一種無接頭繩圈結構,其具有一第一段,該 由多數股芯材編成,且該第一段之兩端分別 頭端與一第二端,該頭端與該第二端係相接 該第一段形成一圈狀形態,且該第二端與該 的部位係延伸擴大至包覆住該頭端外緣而形 部,該擴大部沿該第一段延伸形成包覆在第 之第二段,而該第二段延伸至該第二端外緣 一終端,該終端並與該擴大部相銜接。 依申請專利範圍第1項所述之無接頭繩圈結 該第二段之終端與該擴大部係以黏合之方式 依申請專利範圍第1項所述之無接頭繩圈結 該繩圈沿其轴向車缝有一道缝線,俾以形成 織形態。 4 第一段係 定義為一 觸,俾使 頭端接觸 成一擴大 一段外緣 收束形成 構,其中 銜接。 構,其中 3 D之編 驟: 與第二端 均值; 端與第二 一段之頭 覆於第一 形成與該 繩圈。 製造方法 種無接頭繩圈之製造方法,其包括下列步 芯材編成第一段,第一段之頭端 接圓周長之平 織位置,使頭 以多股 間之長 將第一 端相接 將多股 端的擴 段外緣 第二段 擴大部 依申請專利 b c d 度即為繩圈内、外 段之頭端插入被編 觸; 芯材向外擴大編織 大部,再沿著第一 之第二段; 編織延伸至該第二 相銜接之終端,即 範圍第4項所述之 形成包 段外緣 覆住第 編織包 端外緣後收束 完成一無接頭 無接頭繩圈之574481 VI. Scope of patent application 23 A jointless rope loop structure having a first section composed of a plurality of core materials, and two ends of the first section respectively having a head end and a second end, the head end and The second end is connected to the first section to form a ring shape, and the second end and the part are extended and expanded to cover the outer edge of the head end to form a section, and the enlarged section is along the first section. The extension is formed to cover the second section, and the second section extends to a terminal on the outer edge of the second end, and the terminal is connected with the enlarged part. The terminal of the second section is connected with the enlarged part according to the jointless loop as described in item 1 of the scope of the patent application, and the extension is bonded along the jointless loop as described in item 1 of the scope of the patent application. There is a stitch in the axial direction to sew to form a weave. 4 The first segment is defined as a touch, which causes the head-end contact to form an enlarged segment of the outer edge to form a bundle, which is connected. Structure, in which the 3D procedure is: the average value with the second end; the end of the end and the second segment cover the first formation with the loop. Manufacturing method A method for manufacturing a jointless loop, which includes the following steps: the core material is knitted into the first section, and the head of the first section is connected to the flat weaving position of the circumference, so that the head is connected to the first end by a length of multiple strands The enlarged part of the outer edge of the extended end of the thigh is inserted and touched according to the patented bcd degree, which is the end of the inner and outer ends of the rope loop. The core material is enlarged outwardly and knitted along the first and second sections. ; The weaving extends to the second connected terminal, that is, the outer edge of the forming section described in the item 4 of the scope covers the outer edge of the first weaving bag end and is bundled to complete a jointless jointless loop. 第11頁 574481 六、申請專利範圍 ,其中更包括步驟e ·沿著繩圈之軸向車缝一道缝線 ,以形成3 D編織形態之無接頭繩圈。Page 11 574481 6. The scope of patent application, which further includes step e · Sew a stitch along the axial direction of the loop to form a 3D knitted jointless loop. 第12頁Page 12
TW92114960A 2003-06-02 2003-06-02 Method of manufacturing a jointless rope loop structure TW574481B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107296634A (en) * 2017-07-04 2017-10-27 杭州锐健马斯汀医疗器材有限公司 A kind of tieing method
CN114951518A (en) * 2022-07-26 2022-08-30 南通飞神金属制品有限公司 Integrated forming intelligent manufacturing equipment for steel wire rope ring

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107296634A (en) * 2017-07-04 2017-10-27 杭州锐健马斯汀医疗器材有限公司 A kind of tieing method
CN107296634B (en) * 2017-07-04 2023-10-27 杭州锐健马斯汀医疗器材有限公司 Suture joint method
CN114951518A (en) * 2022-07-26 2022-08-30 南通飞神金属制品有限公司 Integrated forming intelligent manufacturing equipment for steel wire rope ring
CN114951518B (en) * 2022-07-26 2022-12-30 南通飞神金属制品有限公司 Integrated forming intelligent manufacturing equipment for steel wire rope ring

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