TW574200B - Alkylaromatic process using a solid alkylation catalyst - Google Patents

Alkylaromatic process using a solid alkylation catalyst Download PDF

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Publication number
TW574200B
TW574200B TW89110371A TW89110371A TW574200B TW 574200 B TW574200 B TW 574200B TW 89110371 A TW89110371 A TW 89110371A TW 89110371 A TW89110371 A TW 89110371A TW 574200 B TW574200 B TW 574200B
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Taiwan
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aromatics
aromatic
zone
alkylation
benzene
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TW89110371A
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Chinese (zh)
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Thomas R Fritsch
Steven F Eshelman
Dennis E O'brien
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Uop Llc
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Priority claimed from US09/329,087 external-priority patent/US6069285A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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Description

A7 B7A7 B7

574200 五、發明說明(1 ) 發明範圍 本發明係關於一種使用固態觸媒以烯烴進行之芳族化人 物的烷化反應。 發明背景 約30年前,發現到帶有支鏈的烷基苯磺酸鹽製的家用洗 衣清潔劑會逐漸污染河流和湖泊。解決方法是使用直鍵燒 基苯磺酸鹽(LABS)製造清潔劑,已經知遒後者比前者更$ 易被生物所分解。 LABS製自直鏈燒基苯(LAB)。石化工業產製藉由在hf 存在時,將直鏈燒烴脱氫成直鏈缔烴而製得lAB。此爲工 業上的標準方法。近幾十年來,與HF有關的環境問題受 到重視,因此研究使用HF之外之觸媒且效果與標準法相 對或優於標準法的替代方法。固態烷化觸媒(例如)是積極 研究的重點。 固態烷化觸媒法於比使用HF來得高的苯/烯烴莫耳比條 件下操作。使用HF的清潔劑烷化法操作時的苯/烯烴莫耳 比是1 2 : 1至6 : 1。固態燒化觸媒法於較高苯/烯烴比(基本 上是30:1至20:1)操作。一個原因在於固態烷化觸媒對於 製造一烷基苯的的選擇性較低,因此必須提高苯/烯烴莫耳 比以符合嚴格的選擇性要求。選擇性定義爲一烷基苯產物 相對於所有產物之間的重量比。 固態觸媒因使用而被鈍化。使用固態烷化觸媒的烷化法 基本上包括週期性地藉由移除累積在觸媒表面上和阻礙反 應位址的膠狀聚合物而使其再生。因此,固體規化觸媒的 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) II I I I I I----裝i丨!丨丨丨訂-------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 574200574200 V. Description of the invention (1) Scope of the invention The present invention relates to an alkylation reaction of aromatic humans with olefins using a solid catalyst. BACKGROUND OF THE INVENTION About 30 years ago, branched-chain alkylbenzenesulfonate-based household laundry detergents were found to gradually contaminate rivers and lakes. The solution is to use straight-bonded benzene sulfonate (LABS) to make cleaners. It has been known that the latter is more easily biodegradable than the former. LABS is made from linear alkylbenzene (LAB). The petrochemical industry produces lAB by dehydrogenating straight-chain burned hydrocarbons into linear-associated hydrocarbons in the presence of hf. This is the industry standard method. In recent decades, environmental issues related to HF have been valued. Therefore, alternative methods that use catalysts other than HF and have effects comparable to or better than the standard method have been studied. Solid alkylation catalysts (for example) are the focus of active research. The solid alkylation catalyst process operates at a higher benzene / olefin mole ratio than HF. The benzene / olefin mole ratio when operating with a cleaner alkylation method using HF is from 12: 1 to 6: 1. The solid firing catalyst method operates at higher benzene / olefin ratios (basically 30: 1 to 20: 1). One reason is that solid alkylation catalysts have a lower selectivity for the production of monoalkylbenzenes, so the benzene / olefin mole ratio must be increased to meet stringent selectivity requirements. Selectivity is defined as the weight ratio of the monoalkylbenzene product to all products. The solid catalyst is passivated by use. The alkylation process using a solid alkylation catalyst basically involves regenerating the catalyst periodically by removing the gelled polymer that accumulates on the catalyst surface and hinders the reaction site. Therefore, the paper size of the solid catalyst is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) II I I I I I ---- install i 丨!丨 丨 丨 Order -------- (Please read the notes on the back before filling this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 574200

發明說明( 經濟部智慧財產局員工消費合作社印製 某f:是指在兩次再生處理之間能夠持續轉化的時間。 方狹*的連料化法巾,目爲可取得觸媒再生的有效 和低廉裝置,所以固態觸媒是最佳者。 杜芳,化合物㈣烴進行之貌化反應中所用固態觸媒可以 J疋/、6至2 0個碳原子者,其通常因觸媒可能吸附的副 f物而缝。、這樣的副產物包括在€6至C2Q直㈣烴之脱 虱反應中形成〈具1G至2Q個碳原子的多核烴,亦包括分 子量比所欲一烷基苯來得高的產物(如:二—和三—烷基苯 )和缔煙低聚物。這樣的觸媒鈍化劑是芳族物烷化反應的附 屬物:這些純化劑或毒化物可以藉由以芳族反應物清洗觸 媒而簡便地脱附。因此,可以藉由以芳族反應物通過觸媒 以自觸媒表面移除累積的鈍化物的方式,簡便地達到觸媒 再活化或觸媒再生的效果,觸媒活性的恢復程度通常是 100% 〇 因此,希望能有裝置重覆地再生這些觸媒,即,恢復其 活性,以長時間利用它們的催化效果。亦希望儘量降低再 生所須額外設備。 據此,尋求一個整體化的連續烷化法及移除觸媒鈍架或 儘f減少觸媒純化的方法。 發明概述 一個實施例中,本發明是一個用以自烷烴和芳族物產製 燒基芳族物的整體法,其用以再生鈍化的固態烷化觸媒, 及視情況地避免會鈍化觸媒的副產物與固態烷化觸媒接觸 。本發明中,分離製造烷基芳族物(如,清潔劑級烷基芳族 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝 «1_1 ·ϋ ΛΜΜΚΜ tmmmm I an emmmmm if 華 574200 A7 B7 五、發明說明(3) (請先閱讀背面之注意事項再填寫本頁) 物)之固態觸媒烷化反應器的流出物以製得相對低純度的含 芳族物(如:含苯)流體,此流體適用以循環至投產的固態 觸媒反應器,以及,相對高純度的含芳族物(如:含苯)流 體,此流體適合通入再生處理用之停用之含被鈍化觸媒的 烷化反應器。精餾器提供一個製造相對低純度含芳族物之 流體並使得投產的固態觸媒床維持相對高純度芳族物(如: 苯)/晞烴莫耳比的經濟方式,藉此有助於延缓鈍化及延長 固態烷化觸媒的壽命。精餾器底部流體可以通至芳族物分 餾管,以製得含相對高純度芳族物的流體。雖然製造此相 對高純度流體須要一些資本和操作成本,但芳族物管柱並 非只有在相對高純度流體到達投產的烷化反應器時才須再 循環。因此,相對低純度流體(如:由精餾器所得者)代替 相對高純度分餾管柱塔頂流體循環至投產的烷化反應器。 另一特點中,本發明可以進一步與吸收移除單元整體化, 以移除烷烴脱氫反應期間内形成的芳族副產物,因爲此處 的高純度流體亦適用以再生在吸收移除單元中之停用的吸 收床。 經濟部智慧財產局員工消費合作社印製 本發明的一個裝置在於可以使用單一管柱提供低純度和 高純度含芳族物流體及包含芳族物進料和烷基芳族物的餾 底流。此外,單一管柱通常取用包含芳族物的高純度流體 ,在大多數情況中,此流體含來自單一管柱的苯作爲淨塔 頂餾出流。此相對低純度含芳族物或含苯的流體通常是單 一分餾管中間高度處塔盤的側餾份。此側餾份通常得自分 餾管中精餾裝置的中間高度處。來自單一管柱的餾底流含 -6 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 574200 A7 ------ B7 五、發明說明(4) 有來自燒化法的烷基芳族產物和在任何烷烴循環裝置中之 院化區形成之任何重質烷化物副產物。 用於清潔劑烷化法時,本發明可以使用精餾器降低苯循 環至用以製造清潔劑烷化物之烷化反應器的成本。投產的 清潔劑烷化反應器中之苯/烯烴莫耳比越高,越有利於本發 明。其優點源於··不僅因爲相較於以前技術使用分餾管柱 的万法’精餘程序是分離烷化反應器流體之較經濟的方法 ’同時也因爲精餘法製得的循環流體是純度足以循環至投 產t清潔劑燒化反應器的含苯流體。因此,使用相對低純 度塔頂流就能滿足時,可以使用較少的相對高純度流體, 本發明可以降低苯循環至烷化反應器的成本。 一個特別的形式中,苯精餾區餾底流通入分餾管(一般稱 爲苯管柱)中,移除在烷化反應器流體中之大部分殘留的苯 ’製得純度比苯精餾器製得的塔頂流來得高的苯管柱塔頂 流體。當然,本發明範圍中,一些苯管柱塔頂流可以循環 至投產的清潔劑烷化反應器中,但在儘量減少來自苯管柱 塔頂館出物的相對高純度苯流進入投產的燒化反應器時, 本發明可達到最大優點。 本發明降低與將苯循環至投產的烷化反應器相關成本的 一個明顯方式是大幅降低苯管柱的尺寸。藉由在將反應器 流體中的餘者通入苯管柱之前,自投產的烷化反應器流體 中和除一些冬’因爲由苯管柱輸出的苯量減少,所以能夠 降低苯管柱的直徑、高度和再沸所須能量。雖然新的固態 觸媒燒化單元可以因此優點而獲利,但此優點因固態觸媒 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公釐) I- ^ · I------t-----1--- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 574200 A7 ----- B7 五、發明說明(5) 烷化法係藉由將存在的HF清潔劑烷化法轉變成固態烷化 觸媒的方式完成而不易獲致。這是因爲可以藉由使用苯精 館器而自:fe化反應器流體移除之足夠的苯的苯含量不及在 HF烷化法中的HF汽提器底部流體中之苯含量之故。因此 ’使用居於化反應器流體和苯管柱之間苯精餾器,觸媒 由HF變成固態烷化觸媒時,存在的HF烷化法中之所有存 在的餾份可以再使用,可以大幅節省轉變成固態觸媒烷化 單元的投資成本。因爲HF烷化法中之存在的HF汽提器容 易修飾且可用作爲固態烷化法中的苯精餾器,因此可以省 下新的苯精餾器的大部分成本,因此能夠進一步節省成本。 據此,一個實施例中,本發明是一種製造烷基芳族物的 万法。於烷化條件下,在有固態烷化觸媒存在時,烯烴和 芳族物進料在投產的烷化區形成烷基芳族物。此烷化條件 足以至+邵分純化在投產的垸化區中之至少一部分固態燒 化觸媒。包含纟元基芳族物和芳族物進料之投產的流體自投 產的烷化區中排出。至少一部分的投產流體分離成包含芳 族物進料但無烷基芳族物之相對低純度的流體和包含芳族 物進料純度比相對低純度流體所含者來得高且無烷基芳族 物之相對純淨的流體以及包含芳族物進料並富含烷基芳族 物的餾底流。至少一部分相對純淨的流體循環至投產的烷 化區。自館底流回收燒基芳族物。至少一部分相對低純度 流體包含芳族物進料通入含有至少部分鈍化固態烷化觸媒 之V用的k化區。此相對低純度的流體與部分純化的固態 烷化觸媒在停用的烷化區中接觸,以部分再生此固態烷化 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ----I------裝--------訂---I----- (請先閱讀背面之注意事項再填寫本頁) 5742〇〇Description of the Invention (The "f" printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs refers to the time that can be continuously converted between two regeneration treatments. Fang Niao * 's continuous material towel is designed to obtain effective catalyst regeneration. And low-cost devices, so solid catalysts are the best. Du Fang, solid catalysts used in the hydration reaction of compounds ㈣ hydrocarbons can be J 疋 /, 6 to 20 carbon atoms, which are usually adsorbed by the catalyst Such by-products include the formation of polynuclear hydrocarbons with 1G to 2Q carbon atoms in the delicetic reaction of € 6 to C2Q hydrocarbons, and also include alkylbenzenes with a molecular weight greater than the desired alkylbenzene. High products (such as di- and tri-alkylbenzenes) and fuming oligomers. Such catalyst passivation agents are appendages to the alkylation of aromatics: these purifying agents or poisons can be used by aromatic The family reactants can be easily desorbed by cleaning the catalyst. Therefore, the catalyst can be easily reactivated or regenerated by removing the accumulated passivation from the catalyst surface through the aromatic reactants through the catalyst. Effect, the degree of recovery of catalyst activity is usually 100%. Therefore, it is desirable to have a device to regenerate these catalysts repeatedly, that is, to restore their activity to use their catalytic effect for a long time. It is also desirable to minimize the additional equipment required for regeneration. According to this, an integrated continuous alkylation is sought Method and method for removing catalyst blunt frame or reducing catalyst purification. SUMMARY OF THE INVENTION In one embodiment, the present invention is a monolithic method for producing sintered aromatics from alkanes and aromatics. Regenerate passivated solid alkylation catalysts, and optionally avoid by-products that will passivate the catalysts from contacting the solid alkylation catalysts. In the present invention, alkyl aromatics (eg, detergent grade alkyl aromatics) are separated and manufactured. This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page). «1_1 · ϋ ΛΜΜΚΜ tmmmm I an emmmmm if Hua574200 A7 B7 V. Invention Note (3) (Please read the precautions on the back before filling this page). The effluent from the solid catalyst alkylation reactor to produce a relatively low purity aromatic-containing (such as benzene) fluid. Fluid is suitable for Ring-to-production solid catalyst reactors, and relatively high-purity aromatics-containing (eg, benzene-containing) fluids, which are suitable for passing into deactivated alkylation reactors containing passivated catalysts for regeneration treatment The rectifier provides an economical way to manufacture relatively low purity aromatics-containing fluids and maintain a solid catalyst bed in operation that maintains a relatively high purity aromatics (eg, benzene) / fluorene mole ratio. In order to delay the passivation and extend the life of the solid alkylation catalyst. The fluid at the bottom of the rectifier can be passed to the aromatics fractionation tube to obtain a fluid containing relatively high purity aromatics. Although the production of this relatively high purity fluid requires some capital And operating costs, but the aromatics column does not have to be recycled only when the relatively high-purity fluid reaches the commissioned alkylation reactor. Therefore, relatively low-purity fluids (such as those obtained from rectifiers) replace relatively high-purity fluids. The overhead fluid from the fractionation column column is circulated to the alkylation reactor which is put into production. In another feature, the present invention can be further integrated with the absorption and removal unit to remove aromatic by-products formed during the alkane dehydrogenation reaction, because the high-purity fluid here is also suitable for regeneration in the absorption and removal unit. Disable the absorption bed. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economics One device of the present invention is that a single column can be used to provide a low-purity and high-purity aromatics-containing fluid and an underflow containing aromatics feed and alkyl aromatics. In addition, a single column typically uses a high-purity fluid containing aromatics. In most cases, this fluid contains benzene from a single column as a clean overhead stream. This relatively low-purity aromatic or benzene-containing fluid is usually a side stream from a tray at the middle height of a single fractionation tube. This side cut is usually obtained at the middle height of the rectification unit in the fractionation tube. Distillate bottom stream from a single column contains -6-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 574200 A7 ------ B7 5 2. Description of the invention (4) There are alkyl aromatic products from the firing process and any heavy alkylate by-products formed in the chemical zone in any alkane cycle unit. When used in a detergent alkylation process, the present invention can use a rectifier to reduce the cost of benzene cycle to an alkylation reactor used to make a detergent alkylate. The higher the benzene / olefin mole ratio in the cleaner alkylation reactor that is put into production, the better the invention is. Its advantages come from ... not only because the “refined process is a more economical method for separating alkylation reactor fluids” compared to the previous method using fractionation tube columns, but also because the circulating fluid produced by the residual process is sufficiently pure Benzene-containing fluid circulated to the t-cleaner burning reactor that was put into production. Therefore, when a relatively low-purity overhead flow is sufficient, less relatively high-purity fluid can be used, and the present invention can reduce the cost of recycling benzene to an alkylation reactor. In a special form, the bottom of the benzene distillation zone flows into a fractionation tube (commonly referred to as a benzene column), and most of the remaining benzene in the alkylation reactor fluid is removed to obtain a purer than benzene rectifier. The resulting column top flowed with a high benzene column top fluid. Of course, in the scope of the present invention, some of the top stream of benzene column column can be recycled to the cleaning agent alkylation reactor that is put into production, but in order to minimize the relatively high purity benzene stream from the top column hall of benzene column into the put into production and burn When the reactor is converted, the present invention can achieve the greatest advantages. An obvious way for the present invention to reduce the costs associated with recycling benzene to a commercialized alkylation reactor is to significantly reduce the size of the benzene column. By passing the remainder of the reactor fluid into the benzene column, the alkylation reactor fluid from production can be neutralized to remove some winters. Because the amount of benzene output from the benzene column is reduced, the benzene column can be reduced. Diameter, height and energy required for reboiling. Although the new solid catalyst firing unit can benefit from this advantage, this advantage is due to the fact that the paper size of the solid catalyst applies to the Chinese National Standard (CNS) A4 specification (21 × X 297 mm). I- ^ · I-- ---- t ----- 1 --- (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 574200 A7 ----- B7 V. Description of the invention ( 5) The alkylation method is accomplished by converting the existing HF cleaning agent alkylation method into a solid alkylation catalyst, which is not easy to obtain. This is because the benzene content of benzene that can be removed from the fluidization reactor fluid by using a benzene refiner is not as high as the benzene content in the bottom fluid of the HF stripper in the HF alkylation process. Therefore, when using a benzene rectifier located between the fluidization reactor and the benzene column, when the catalyst is changed from HF to a solid alkylation catalyst, all the existing fractions in the existing HF alkylation method can be reused and can be greatly used. Save the investment cost of converting into a solid catalyst alkylation unit. Because the HF stripper present in the HF alkylation process is easily modified and can be used as a benzene rectifier in a solid alkylation process, it can save most of the cost of a new benzene rectifier, which can further save costs. Accordingly, in one embodiment, the present invention is a method for making alkyl aromatics. Under alkylation conditions, in the presence of solid alkylation catalysts, olefin and aromatics feeds form alkylaromatics in the alkylation zone in operation. This alkylation condition is sufficient to purify at least a portion of the solid-state calcination catalyst in the aerating zone in operation. The commissioned fluid containing the fluorenyl aromatics and the aromatics feed is discharged from the commissioned alkylation zone. At least a portion of the production fluid is separated into a relatively low-purity fluid containing an aromatics feed but no alkyl aromatics and an aromatics-containing feed having a higher purity than that contained in a relatively low-purity fluid and no alkyl aromatics Relatively pure fluids and a distillate bottoms stream containing an aromatics feed and rich in alkyl aromatics. At least a portion of the relatively pure fluid is circulated to the commissioned alkylation zone. Burned aromatics were recovered from the bottom of the library. At least a portion of the relatively low purity fluid contains an aromatic feed to a k-zone for V containing at least partially passivated solid alkylation catalyst. This relatively low-purity fluid is in contact with a partially purified solid alkylation catalyst in a deactivated alkylation zone to partially regenerate this solid alkylation. This paper is sized to Chinese National Standard (CNS) A4 (210 X 297 mm) ) ---- I ------ install -------- order --- I ----- (Please read the precautions on the back before filling this page) 5742〇〇

c 的δΛ佳’ C1Q_(:14更佳。進料中的料烴㈣至本方法中 芳衍生物反應。適當之苯的燒化衍生物(垸基 m括,但不限定於,甲苯,二甲苯和高碳伸甲基化 知:一乙笨和二乙苯;異丙苯(枯烯),正丙苯, 和向碳丙苯;丁苯;及戊苯。因此,苯的烷化衍生物可以 具有-或多個烷基,各個烷基可以具有i i 5或更多個碳 原子。 可用於本發明之最常利用的烷基芳族法是製造直鏈烷基 苯(LAB)。 lab法通常將正烷烴引至脱氫反應器中。通常未移除在 脱氫反應中形成之帶有支鏈的晞烴。進料中的單晞烴通常 以低濃度存在。至於進料中的單烯烴,因爲未要求雙鍵的 位置,晞烴鏈上的任何點可能有不飽和性。進料中的單烯 烴與苯反應,以苯的烷化衍生物烷化單烯烴所得的產物也 許不是像烷化的苯般適當的清潔劑先質。雖然烷化反應的 化學计f僅須1莫耳苯/莫耳所有的直鍵單晞烴,但使用 1: 1莫耳比會使得晞烴過度聚合,多烷化反應形成大量的 二燒基苯、三燒基苯,更高碳多虎基化的苯、綿·烴二聚體 、三聚體··等,及未反應的苯。依所須轉化率、選擇率和 直鏈程度實施此烷化反應,建議苯:單烯烴總莫耳比由 5 : 1高至3 0 : 1,以介於約8 : 1和約2 0 : 1之間爲佳。 苯和直鏈單烯烴在有固態烷化反應觸媒存在時於烷化條 件下反應。這些烷化條件包括溫度介於約80 °C (176 T)和 約14(TC(284 T)之間,溫度通常不高過135°C(275 T)。烷 -10- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------^--------^--------- (請先閱讀背面之注音?事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 574200 A7 B7 五、發明說明() 化反應以液相法進行,壓力必須足以使反應物維持液態。 要求的壓力必須視進料和溫度而定,但通常在1480-7000 (請先閱讀背面之注意事項再填寫本頁) kPa (200- 1000 pSi(g))絕對壓力範圍内,最常是2170-3550 kPa(g) (300-500 psi(g)) ° 固態烷化觸媒基本上有酸官能基,因此較常被稱爲固態 酸觸媒。這樣的固態酸觸媒包括,如:非晶狀石夕石—氧化铭 材料、晶狀铭梦酸鹽材料(如··沸石和分子篩)、自然生成 和人造黏土(包括柱狀黏土)、硫酸化的氧化物(如:續化的 氧化誥)、傳統Friedel-Crafts觸媒(如:氯化鋁和氯化鋅)及 一般的固態路易士酸。固態烷化觸媒可以壓出觸媒,包含 黏土和至少一種多價金屬;j· Α· K〇cal的美國專利案第 5,034,564號提出一種包含柱狀黏土和黏合劑的觸媒;^ A Kocal的美國專利案第5,196,574和5,344,997號提出氟化的 一氧化硬-氧化銘觸媒;Κ·Ζ· Steigleder等人的美國專利案 第5,302,732號描述一種超低鋁矽石-氧化铭;而 Marinangeli等人的美國專利案第號提出一種包含 層離或柱狀四面帶電的黏土。 經濟部智慧財產局員工消費合作社印製 烷化反應區的流出物以通入精餾器爲佳。精餾器與汽提 器明顯不同。一般考慮蒸餾程序,就可看出精餾器和汽提 备之間的差別。蒸顧法係基於習知之液體與蒸氣相接觸時 ’揮發性較南的組份在蒸氣相中比在液相中容易濃縮。多 階段操作中’液體沿垂直蒸餾管而下並通過多個階段,於 這些階段中與向上的蒸氣對流接觸。以進料引至蒸餾管中 的點將管柱分成兩個區域。汽提區位於進料點下方,精餾 -11 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) 574200 A7 B7 五、發明說明Γ 區位於進料點上方。汽摇F由 E中,自向下移動的液體汽提 較易揮發的組份。精餾區中,芙 濃度降低。實施上,液P和份 、 夜心和瘵乳彼此接觸的階段可以是拔 盤或填充材料。因此,在精餘器中,進料位於數個階段; 方,相較於汽提器,進料由數個階段上方進入汽提器。此 外’精餾器降低蒸氣中之揮發性較低的組份之濃度,汽提 器自向下流動的液體汽提出比較容易揮發的組份。 精麵器通常具有約10至約2〇個分離階段,且通常使用 效率約60%的塔盤。因此,精餘器通常具有約15至約h 個塔盤,基本上具有20個塔盤。可以使用不到Η個塔 盤,i合盤中的一些或全數可以蒸氣—液體接觸介質(如:不 規則配置之形狀規則@ Bed鞍形物< 環或規則排列 之結構化的元件)代替。此苯精餾器通常使用再沸器(位於 苯精餾器外部或内部)、進料預熱器或此二者。苯精餾器基 本上亦使用冷凝器,其冷凝蒸氣或蒸氣混合物,冷凝通常 超過95重量%(更常超過99 5重量%)蒸氣。一部分冷凝的 塔頂餾出流基本上迴餾至苯精餾器的較高處。剩餘之冷凝 的塔頂餾出流循環至投產的烷化反應器。除非特別聲明, 否則此處所謂之流體的“一部分,,是指組成基本上與液流相 同的一部分液流。 苯精館器的操作條件基本上包括壓力由約5〇至約7〇 psi(g) (345至483 kPa(g)),但亦可使用高至容器設計限制的 較面壓力。苯精館器的塔頂和塔底溫度通常約3〇〇下(149 °C ),使得苯精餾器操作時的塔頂和塔底溫度差非常小。苯 -12- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) 裝--------訂---- 着! 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 574200 A7 _ B7 五、發明說明(1Q) 精餾物通常製得塔底流,其中含有足量苯,使得塔底流的 沸點相當接近塔頂流。通常,約5 〇 %至約7 0 %進入精餾器 的苯與單純的塔頂流一起排出。 .相較於相對高純度流體(可自苯管柱淨塔頂餾出物回收者 ),相對低純度之含苯的流體的純度(如:自苯精餾器淨塔 頂餾物回收者)相當低。來自苯精餾器之塔頂餾出物之相對 低純度的含苯淨液流的苯濃度由約8 0至約9 8莫耳%。就 豕精館器塔頂館出流而言,燒烴濃度通常是2至2 0莫耳% ,以2至5莫耳%爲佳,烷化苯(烷基芳族物)的濃度通常 低於100 wppm。咸信與觸媒於一般烷化溫度接觸之存在的 虎烴對於固態烷化觸媒具有明顯不利影響,也會佔據反應 器内能夠製造烷化苯的體積。據此,除了烷烴含量以外, 相對低純度液流(如:苯精餾器流體)是循環一部份進入烷 化反應器的適當苯來源。 存在苯精餾器之淨塔頂流體中的鏈貌烴通常具5至2 2個 碳原子。苯精餾器塔頂餾出流中的第一個烷烴來源是伴隨 含單烯烴進料的烷烴。這樣的烷烴基本上碳原子數與進料 中的單烯烴相同。烷烴亦與含苯的引入流體一併進入苯精 餘器塔頂餾出流中。此苯引入流中的烷烴沸點通常接近苯 的沸點。 苯精餾器的淨餾底流中,苯/烷基芳族物的莫耳比约7 : i ,其可通入苯管柱中。此苯管柱可以使用基本上45至55 個(通常約50個)塔盤移除剩餘的苯。此苯精餾器塔頂流進 入或接近自苯管柱頂端算起的第30個塔盤處。補充用的苯 -13- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) • I ,! ΚΗΜίν aaw I η··· α··· · n · n ϋ n n n 「丨·*· ϋ «ϋ n t— MmMm9 ·1 I 言 (請先閱讀背面之注音?事項再填寫本頁) 574200c's δΛ 佳 'C1Q _ (: 14 is better. The feed hydrocarbons in the feed are reacted with the aromatic derivatives in this method. Appropriate benzene calcined derivatives (including fluorenyl m, but not limited to, toluene, di Toluene and high carbon methylation: monoethylbenzene and diethylbenzene; cumene (cumene), n-propylbenzene, and cumene; butylbenzene; and pentylbenzene. Therefore, the alkylation of benzene is derived The substance may have-or more alkyl groups, and each alkyl group may have ii 5 or more carbon atoms. The most commonly used alkyl aromatic method that can be used in the present invention is the production of linear alkylbenzene (LAB). Lab The process usually introduces n-alkanes into a dehydrogenation reactor. Usually the branched fluorenes formed during the dehydrogenation reaction are not removed. The monofluorenes in the feed are usually present at low concentrations. As for the Monoolefins, because the position of the double bond is not required, any point on the fluorene chain may be unsaturated. The monoolefin in the feed reacts with benzene, and the product obtained by alkylating the monoolefin with an alkylated derivative of benzene may not be A suitable detergent precursor like alkylated benzene. Although the alkylation reaction requires only 1 mole of benzene per mole Monofluorene, but the use of 1: 1 mole ratio will cause excessive polymerization of fluorene, and the polyalkylation reaction will form a large amount of di- and tri-carbon benzenes, and higher-carbon poly-phenylated benzene and cotton · hydrocarbons Polymers, trimers, etc., and unreacted benzene. This alkylation reaction is carried out according to the required conversion, selectivity, and degree of linearity. It is recommended that the total molar ratio of benzene: monoolefin is from 5: 1 to 3 0: 1, preferably between about 8: 1 and about 20: 1. Benzene and linear monoolefins react under alkylation conditions in the presence of a solid alkylation reaction catalyst. These alkylation conditions include The temperature is between about 80 ° C (176 T) and about 14 (TC (284 T)), and the temperature is usually not higher than 135 ° C (275 T). Alkan-10- This paper size applies to Chinese National Standards (CNS) A4 specification (210 X 297 mm) ------------ ^ -------- ^ --------- (Please read the note on the back? Matters before (Fill in this page) Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 574200 A7 B7 V. Description of the invention () The chemical reaction is carried out by the liquid phase method, and the pressure must be sufficient to keep the reactants in a liquid state. The required pressure must depend on the feed and temperature. Fixed, but usually at 1480-7 000 (Please read the precautions on the back before filling out this page) kPa (200- 1000 pSi (g)) absolute pressure range, most often 2170-3550 kPa (g) (300-500 psi (g)) ° solid Alkylation catalysts basically have acid functional groups, so they are more commonly called solid acid catalysts. Such solid acid catalysts include, for example, amorphous stone phosgene-oxidized ingot material, crystalline ingot salt material (Such as zeolites and molecular sieves), naturally occurring and artificial clays (including columnar clays), sulfated oxides (such as: condensed hafnium oxide), traditional Friedel-Crafts catalysts (such as: aluminum chloride and chlorine Zinc) and general solid Lewis acid. A solid alkylation catalyst can extrude the catalyst, including clay and at least one polyvalent metal; US Patent No. 5,034,564 to J. A. Kocal proposes a catalyst containing columnar clay and a binder; ^ A Kocal U.S. Patent Nos. 5,196,574 and 5,344,997 propose fluorinated hard monoxide-oxide catalysts; U.S. Patent No. 5,302,732 by K.Z. Steigleder et al. Describes an ultra-low alumina-silica-oxide oxide; and U.S. Patent No. Marinangeli et al. Propose a clay comprising delaminated or columnar charged four sides. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the effluent from the alkylation reaction zone is preferably passed into the rectifier. The rectifier is significantly different from the stripper. Considering the distillation procedure in general, the difference between the rectifier and the stripper can be seen. Distillation method is based on the fact that when the liquid is in contact with the vapor phase, the components which are more volatile in the south are more easily concentrated in the vapor phase than in the liquid phase. In a multi-stage operation, the 'liquid goes down a vertical distillation tube and passes through multiple stages, in which these phases are contacted by convection with upward vapor. The column is divided into two zones at the point where the feed is directed into the distillation tube. The stripping zone is located below the feed point and rectified -11-This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 cm) 574200 A7 B7 V. Description of the invention The Γ zone is located above the feed point. Steam shaker F extracts the more volatile components from the downward moving liquid in E. In the rectification zone, the concentration of fluff is reduced. In practice, the stage where the liquid P and the portion, Yexin and the breastmilk are in contact with each other may be a tray or a filling material. Therefore, in the refiner, the feed is located in several stages; compared to the stripper, the feed enters the stripper from above the stages. In addition, the 'rectifier' reduces the concentration of the less volatile components in the vapor, and the stripper extracts the more volatile components from the liquid vapor flowing downward. The finisher typically has from about 10 to about 20 separation stages and typically uses trays with an efficiency of about 60%. Therefore, the refiner usually has about 15 to about h trays, and basically has 20 trays. Less than two trays can be used, and some or all of the i-plates can be used in vapor-liquid contact medium (such as: irregularly shaped regular shape @ Bed Saddle-shaped & regularly arranged structured elements) instead . This benzene rectifier typically uses a reboiler (located outside or inside the benzene rectifier), a feed preheater, or both. A benzene rectifier also basically uses a condenser, which condenses the vapor or vapor mixture, condensing usually more than 95% by weight (more often more than 995% by weight) of the vapor. A portion of the condensed overhead stream is substantially back to the higher part of the benzene rectifier. The remaining condensed overhead effluent is recycled to the commissioned alkylation reactor. Unless specifically stated otherwise, the "part of a fluid" as used herein refers to a portion of the liquid stream that has a composition substantially the same as the liquid stream. The operating conditions of the benzene refiner include pressures from about 50 to about 70 psi ( g) (345 to 483 kPa (g)), but it is also possible to use specific pressures as high as the container design limit. The top and bottom temperature of the benzene refiner is usually about 300 ° C (149 ° C), so that The temperature difference between the top and bottom of the benzene rectifier is very small. Benzene-12- This paper size applies to China National Standard (CNS) A4 (210 X 297 public love) (Please read the precautions on the back before filling This page) -------- Ordered by! Printed by the Employees 'Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by 574200 A7 _ B7 V. Invention Description The rectified product usually produces a bottoms stream, which contains sufficient benzene, so that the bottoms stream has a boiling point quite close to the overhead stream. Usually, about 50% to about 70% of the benzene entering the rectifier is along with the pure overhead stream. Discharge .. Compared to relatively high-purity fluid (recoverable from the top of the benzene column column) Relatively low purity benzene-containing fluids (such as those recovered from the net overhead of the benzene rectifier) have a relatively low purity. The relatively low-purity benzene-containing liquid stream from the overhead of the benzene rectifier The concentration of benzene is from about 80 to about 98 mole%. In terms of the outflow of the top of the palate, the hydrocarbon burning concentration is usually 2 to 20 mole%, preferably 2 to 5 mole%. The concentration of alkylated benzene (alkyl aromatics) is usually less than 100 wppm. The presence of tiger hydrocarbons in contact with the catalyst at the normal alkylation temperature has a significant adverse effect on the solid alkylation catalyst and will also occupy the reaction. The volume of alkylated benzene can be produced in the reactor. According to this, in addition to the alkane content, relatively low-purity liquid streams (such as benzene rectifier fluids) are a suitable source of benzene that is partially recycled into the alkylation reactor. The presence of benzene essence The chain-view hydrocarbons in the net overhead fluid of the stiller usually have 5 to 22 carbon atoms. The first source of alkanes in the overhead stream of the benzene rectifier is the alkanes accompanying the mono-olefin-containing feed. Such Alkanes have essentially the same number of carbon atoms as the monoolefins in the feed. Alkanes are also included with the benzene-containing introduction fluid Into the benzene refining column overhead distillation stream. The alkane boiling point of this benzene introduction stream is usually close to the boiling point of benzene. In the net bottom stream of the benzene rectifier, the molar ratio of benzene / alkyl aromatics is about 7: i, which can be passed into a benzene column. This benzene column can be used to remove the remaining benzene using basically 45 to 55 (usually about 50) trays. The overhead stream of this benzene rectifier enters or approaches from benzene. The 30th tray from the top of the column. Benzene-13 for replenishment. This paper size is in accordance with China National Standard (CNS) A4 (210 X 297 mm). • I,! ΚίΜίν aaw I η ···· α ··· · n · n ϋ nnn 「丨 · * · ϋ« ϋ nt— MmMm9 · 1 I (Please read the note on the back? (Fill in this page again) 574200

經濟部智慧財產局員工消費合作社印製 1不須^先乾燥)亦可引至苯管柱。此苯管柱通常使用再沸 器和塔頂餾出流的總冷凝器,其使液體迴餾至苯管柱頂端 。苯管柱的操作條件包括壓力約170 kPa (10 psi(g)),塔頂 餾出溫度約93 °C(200 T),館底溫度約232 °C(45〇T)。苯 官柱製得淨塔頂餾出流,其苯濃度通常超過95莫耳%,以 超過99.9莫耳%爲佳,超過99 99莫耳%更佳。此苯管柱淨 塔頂餾出流可以含有低濃度烷烴,其濃度通常低於5莫耳 ^以低於0,1莫耳%爲佳,低於100 wppm更佳,低於1 〇 wppm又更佳。在苯管柱淨塔頂餾出流中,所存在的烷化的 苯(烷化芳族物)之濃度通常低於烷烴濃度。因此,根據本 發明’自苯管柱的塔頂餾出物回收的苯流純度通常大於來 自苯精餾器的塔頂餾出物者。 苯管柱的淨塔頂餾出流可以含有具5至22個碳原子的烷 te。存在苯管柱淨塔頂餾出流中之特別的烷烴主要視單烯 煙進料中的烷烴、含苯的引入物及所使用之任何芳族副產 物移除區的汽提流而定。 根據本發明,一部分苯管柱的淨塔頂餾出液流通入含欲 再活化或再生的烷化觸媒之停用的烷化反應器中。咸信用 以再生固態烧化觸媒的苯純度是一個重要的參數,與再生 溫度合併用以確保再生的觸媒恢復烷化反應可接受的活性 程度。不希望限於特別的理論,咸信與烷化觸媒於再生期 間内所用的相當高溫接觸之所存在的烷烴對於觸媒有不利 影響。因此,相信相對純淨的流體(如:苯管柱的塔頂餾出 液流)因其相對於相對低純度流體(如:苯精餾器的淨塔頂 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------------^--------- C請先聞讀背面之法意事頊存填寫本 574200 A7 五、發明說明( 12 經濟部智慧財產局員工消費合作社印製 餘出液流)的較低烷烴濃度是適用以再生鈍化的固態烷化觸 媒之適當流體。 因此,在較佳實施例中,苯管柱的塔頂餾出液流通入固 怨燒化觸媒床,進行再生處理。進行再生處理的反應器流 出物含有私、燒烴、燒化苯和自觸媒去吸收(des〇rbed)的重 質組份。雖然,在正常操作期間内,來自停用烷化反應器 的此流出物可以與燒化反應器流出物相同的方式通入苯精 餘器,但仍希望此再生流出流體通入苯管柱。因此,苯管 柱可以有來自苯精餾器餾底的苯和補充的苯及來自進行再 生處理之烷化反應器的苯。 一個常用的設備中,苯管柱的餾底物通入燒烴管柱,形 成含未反應烷烴的塔頂餾出液流(其一般循環回到脱氫區) 和含有燒化物產物和任何較高分子量副產物烴(在選擇性烷 化區中形成)的餾底流。此餾底流通入重新啓用的管柱中, 製得含有清潔劑烷化物的塔頂餾出物烷化物產物流及含有 聚合烯烴和多燒基化的苯(重質虎化物)的餘底流。 另一實施例中,本發明是一種製造烷基芳族物的整體化 方法,此方法藉由將直鏈規烴脱氫成直鏈烯烴,之後在有 固悲坑化觸媒存在時,以直鏈晞煙將苯加以跪化,以再生 鈍化的固態烷化觸媒,及避免會鈍化觸媒的副產物與固態 烷化觸媒接觸。 此脱氫區的構造以實質上與US-A-5,276,231附圖中所示者 相同爲佳。含燒烴的進料與循環的氫和來自烷化區之循環 之未反應的燒烴合併。此形成反應物流,加熱此物流並使 -15- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝 砉- 經濟部智慧財產局員工消費合作社印製 574200 A7 _ B7 五、發明說明(13) 其通過維持於適當脱氫溫度、壓力·.等的適當觸媒床。脱 氫觸媒爲脱氫技術中所習知者,如US-A-3,274,287、US-A- 3,315,007 、 US-A_3,315,008 、 US_A-3,745,112 和仍-八- 4,43 0,517所示者,不須進一步詳述。通常冷卻,部分冷凝 此觸媒床流出物或反應器流出物,並分離得到通入貌化區 的流出物。 此實施例的一個常用變化包括通常存在於脱氫產物流中 之二烯烴的選擇性氫化反應。選擇性二烯烴氫化反應於烷 fe的催化性脱氫期間内形成。選擇性二烯烴脱氫反應將二 烯烴轉化成單烯烴,其爲脱氫區所欲產物,並製造選擇性 二烯烴氫化產物流。選擇性二烯烴氫化反應述於us_A_ 4,520,214 和 US-A-5,012,021。 在製造烷化芳族化合物的此實施例中,芳族物移除區消 除或明顯降低進入選擇性烷化區中之進料中的芳族副產物 。移除芳族副產物降低固態烷化觸媒的鈍化速率並藉此使 得直鏈烷化芳族化合物的產物明顯提高。 習知芳族副產物在烷烴的催化性脱氫反應期間内形成。 咸信這些芳族副產物包括烷化的苯、莕或他種多核芳族物 、ChtCb範圍内之烷化的多核烴、氫化茚和四氫萘,且可 以視爲芳化的一級烷烴。基本上,進入脱氫反應區之烷烴 化合物進料中的約〇·2至約〇.7重量❶/。,通常不超過1重 量%形成芳族副產物。相信在大多數(若非全部)市售脱氫 觸媒存在時,在適當脱氫條件下,至少會形成一些這樣的 副產物。在未移除芳族副產物的方法中,芳族副產物在脱 -16- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I.----------^--------1--------- (請先閱讀背面之注意事項再填寫本頁) 574200 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明( 氣流出流體中之濃度基本上是4 -1 0重吾〇/ I里/0,此使得固熊烷Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1 (without drying first) can also be introduced to the benzene column. This benzene column typically uses a reboiler and an overhead condenser of the overhead stream, which returns the liquid to the top of the benzene column. The operating conditions of the benzene column include a pressure of about 170 kPa (10 psi (g)), a top distillation temperature of about 93 ° C (200 T), and a bottom temperature of about 232 ° C (45 ° T). The benzene official column produces a net overhead distillate stream, the benzene concentration of which usually exceeds 95 mole%, preferably more than 99.9 mole%, and more preferably 99 99 mole%. The benzene column column overhead distillation stream may contain low-concentration alkanes, the concentration of which is usually lower than 5 moles, preferably lower than 0.1 mole%, more preferably lower than 100 wppm, and lower than 10 wppm. Better. The concentration of alkylated benzene (alkylated aromatics) present in the net overhead stream of the benzene column is usually lower than the concentration of alkanes. Therefore, the purity of the benzene stream recovered from the overhead of the benzene column according to the present invention is generally higher than that of the overhead from the benzene rectifier. The net overhead stream of the benzene column may contain an alkane te having 5 to 22 carbon atoms. The particular alkane present in the net overhead stream of the benzene column depends primarily on the stripping stream from the alkane in the monoene smoke feed, the benzene-containing introduction, and any aromatic by-product removal zones used. According to the present invention, a portion of the net overhead of the benzene column is passed into a deactivated alkylation reactor containing an alkylation catalyst to be reactivated or regenerated. The benzene purity of the solid state calcined catalyst is an important parameter. It is combined with the regeneration temperature to ensure that the regenerated catalyst restores the acceptable degree of activity of the alkylation reaction. Without wishing to be limited to a particular theory, the presence of alkanes in the relatively high temperature contact with the alkylating catalyst used during regeneration can adversely affect the catalyst. Therefore, it is believed that relatively pure fluids (such as the overhead stream from a benzene column) are relatively clean compared to relatively low-purity fluids (such as the net overhead of a benzene rectifier). This paper applies Chinese national standards (CNS). A4 specifications (210 X 297 mm) ------------------ ^ --------- CPlease read the legal notices on the back and fill in This 574200 A7 V. Description of the invention (12 The residual effluent printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs) The lower alkane concentration is a suitable fluid suitable for regenerating passivated solid alkylating catalysts. Therefore, it is better to implement In the example, the distillate from the top of the benzene column flows into the solid catalyst bed for regeneration treatment. The effluent from the reactor containing regeneration, hydrocarbon burning, benzene burning and self-catalyst desorption ( des〇rbed). Although, during normal operation, this effluent from the deactivated alkylation reactor can be passed into the benzene refiner in the same way as the effluent from the calcination reactor, it is still desirable This regeneration effluent is passed to the benzene column. Therefore, the benzene column can have benzene from the bottom of the benzene rectifier and make-up And benzene from an alkylation reactor undergoing regeneration treatment. In a commonly used device, the distillate from the benzene column is passed to a hydrocarbon burning column to form an overhead distillate stream containing unreacted alkanes (which is generally recycled back to the To the dehydrogenation zone) and a distillate stream containing the burnt product and any higher molecular weight by-product hydrocarbons (formed in the selective alkylation zone). This distillate is passed into a reactivated column to produce a detergent-containing alkane The overhead product of the compound is an alkylate product stream and a residual bottom stream containing polymerized olefins and benzene (heavy tiger compound). In another embodiment, the present invention is a monolithic aromatic compound This method involves the dehydrogenation of linear chain hydrocarbons to linear olefins, and then in the presence of a solid pitting catalyst, benzene is kneelized with straight chain smoke to regenerate a passivated solid alkylation catalyst. And avoid contacting by-products that passivate the catalyst with the solid alkylation catalyst. The structure of this dehydrogenation zone is preferably substantially the same as that shown in the drawing of US-A-5,276,231. Feed containing burned hydrocarbons Unreacted combustion with circulating hydrogen and circulation from the alkylation zone Merging. This forms a reaction stream, heats this stream and makes -15- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page) Decoration- Printed by the Employees' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 574200 A7 _ B7 V. Description of the invention (13) The appropriate catalyst bed is maintained at an appropriate dehydrogenation temperature, pressure, etc. The dehydrogenation catalyst is used in dehydrogenation technology. The learners, such as those shown in US-A-3,274,287, US-A-3,315,007, US-A_3,315,008, US_A-3,745,112 and still-eight-4,43,517, need not be further detailed. It is usually cooled, the catalyst bed effluent or reactor effluent is partially condensed, and the effluent entering the surface area is separated. A common variation of this example includes the selective hydrogenation of diolefins typically present in the dehydrogenation product stream. Selective diene hydrogenation is formed during the catalytic dehydrogenation of alkanes. The selective diene dehydrogenation reaction converts the diolefin to a monoolefin, which is the desired product in the dehydrogenation zone, and produces a selective diene hydrogenation product stream. Selective diene hydrogenation reactions are described in us_A_ 4,520,214 and US-A-5,012,021. In this embodiment for the production of alkylated aromatics, the aromatics removal zone eliminates or significantly reduces aromatic by-products from the feed into the selective alkylation zone. Removal of aromatic by-products reduces the passivation rate of the solid alkylation catalyst and thereby significantly increases the product of linear alkylated aromatic compounds. It is known that aromatic by-products are formed during the catalytic dehydrogenation of alkanes. It is believed that these aromatic by-products include alkylated benzene, fluorene or other polynuclear aromatics, alkylated polynuclear hydrocarbons in the range of ChtCb, indene and tetralin, and can be considered as aromatic primary paraffins. Basically, from about 0.2 to about 0.7 weight percent of the alkane compound feed into the dehydrogenation reaction zone. Usually, no more than 1% by weight forms aromatic by-products. It is believed that when most, if not all, commercially available dehydrogenation catalysts are present, at least some of these by-products will form under appropriate dehydrogenation conditions. In the method that does not remove the aromatic by-products, the aromatic by-products are removed at -16- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) I .-------- -^ -------- 1 --------- (Please read the notes on the back before filling out this page) 574200 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Explanation (The concentration in the gaseous effluent is basically 4 -1 0 Cw / I / 0, which makes solid urethane

化觸媒迅速鈍化。 t U 本發明的此實施例,使用至少一個芳族物移除區,選擇 性地移除脱氫產物流中之至少一部分芳族副產物。此芳族 物移除區以位於脱氫區和選擇性烷化區之間爲佳,因爲以 在芳族副產物進入選擇性烷化區之前選擇性地移除芳 產物爲佳。此實施例或本發明之適當的芳族物移除區包L 吸收分離區。芳族物移除區是吸收分離區時,本發明=以 在固定床或移動的吸收劑床系統中進行,但以固定床系統 爲佳。含芳族副產物的流體通過吸收分離區以同方向方式 進行爲佳,因使吸收床或室中的一者因累積於其上的芳族 副產物而消耗,消耗區可以加設旁道,並連續未中斷的操 作通過同方向區。 適當的吸收劑可以選自符合芳族副產物之選擇性主要要 求且便於使用的材料。適當的吸收劑包括,如,分子篩、 二氧化矽、活性碳活化的炭、活化的氧化鋁、二氧化矽— 氧化鋁、黏土、醋酸鹽纖維素、合成矽酸鎂、巨孔矽酸鎂 和/或巨孔聚苯乙烯凝膠。應瞭解前述吸收劑的效能不一定 相等。吸收劑之選擇視數個考量而定,包括吸收劑留住芳 族副產物的能力、吸收劑留住會損及固態烷化觸媒之芳族 田J產物的%擇性及吸收劑的成本。較佳吸收劑是分子篩, 較佳分子篩是1 3 X沸石(鈉沸石X)。 爛於此技藝者知道如何在不須過度實驗的情況下選擇適 當條件來操作吸收劑。例如,含J 3 x沸石的固定床分離區 -17- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---------- —^--------訂—------ (請先閱讀背面之注咅?事項再填寫本頁) 574200The catalyst is quickly passivated. t U This embodiment of the present invention uses at least one aromatics removal zone to selectively remove at least a portion of the aromatic by-products in the dehydrogenation product stream. This aromatic removal zone is preferably located between the dehydrogenation zone and the selective alkylation zone, as it is preferred to selectively remove the aromatic products before the aromatic byproducts enter the selective alkylation zone. This embodiment or a suitable aromatics removal zone of the present invention includes an L absorption separation zone. When the aromatics removal zone is an absorption separation zone, the present invention is carried out in a fixed bed or a moving absorbent bed system, but a fixed bed system is preferred. The aromatic by-product-containing fluid is preferably passed through the absorption and separation zone in the same direction. Because one of the absorption bed or the chamber is consumed by the aromatic by-product accumulated on it, a bypass can be added to the consumption zone. And continuous uninterrupted operations pass through the same direction area. A suitable absorbent may be selected from materials which meet the main requirements for selectivity of aromatic by-products and are easy to use. Suitable absorbents include, for example, molecular sieves, silica, activated carbon activated carbon, activated alumina, silica-alumina, clay, cellulose acetate, synthetic magnesium silicate, macroporous magnesium silicate, and / Or macroporous polystyrene gel. It should be understood that the effectiveness of the aforementioned absorbents is not necessarily equal. The choice of absorbent depends on several considerations, including the ability of the absorbent to retain aromatic by-products, the% selectivity of the aromatic field J product that the absorbent retains and the solid alkylation catalyst, and the cost of the absorbent . A preferred absorbent is a molecular sieve, and a preferred molecular sieve is 1 3 X zeolite (sodium zeolite X). The artisan knows how to choose the proper conditions to operate the absorbent without undue experimentation. For example, fixed bed separation zone containing J 3 x zeolite-17- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -----------^ ---- ---- Order ------- (Please read the note on the back? Matters before filling out this page) 574200

發明說明( 經濟部智慧財產局員工消費合作社印製 可以維持於約20X至30(rc(6「F至約572 T),以約100 C至200 C(212Tm 392 T)爲佳,壓力使得含芳族副產 物的流體於敎溫度維持液相,而每小時的液體空間速度 中約1小時至約1 〇小時-1,以約i小時-i至約3小時_ t 馬佳。含芳族副產物的流體可以向上流動、向下流動或徑 向流動方式流經吸收分離區。 雖然液和蒸氣相操作可用於許多吸收分離法中,但因爲 較低溫要求和因爲液相操作時的芳族副產物的吸收產率較 鬲,所以就吸收分離區而言,以液相操作爲佳。因此,吸 收芳族副產物期間内,所選用的吸收分離區的溫度和壓力 以能夠使流體維持液相且能夠選擇性地移除芳族副產物爲 佳。但疋,嫻於此技術者知道如何吸收分離區達到最適合 的操作條件,此含括本發明和其變通法的反應區條件。因 此,本發明的此實施例包括吸收分離區含於一般反應槽中 ’此反應槽含脱氫區、選擇性二烯烴氫化區、選擇性烷化 區或選擇性單烯烴氫化區。 經過適當的加工時間之後,吸收劑藉由移除吸收劑中之 吸收的芳族副產物而再生。有許多再生此吸收劑的方法, 可以使用任何適當的再生方法,包括改變吸收劑的溫度和 壓力及以相對純的流體(如:得自苯管柱塔頂餾出流者)取 代或釋出被吸收的芳族副產物。苯管柱塔頂餾出流通過吸 收分離區的流動方向可以是向上或徑向流動,但以向下流 爲佳。苯管柱塔頂餾出流混合物通過吸收分離區的相可爲 液相和/或蒸氣相。 -18- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 574200 A7 B7 16 五、發明說明( 流出的流體自芳族移出區中排出,其中含有苯、汽提烴( 如.戊烷),此區以烴汽提,之後與含苯的流體接觸,在脱 氫期間内製得芳族副產物。此流出的流體基本上通入釋出 吸收物的錢管柱,此製得包含芳族副產物的重質館底流 。如果含有任何燒_料的苯管柱塔頂餘出流進入芳族物 移除區,這些烷烴進料會存在於流出的流體中,且最後會 出現在釋出吸收物的管柱的重質餾底流中。這是因爲芳族 副產物和烷烴的碳數通常相同,因此芳族副產物和烷烴於 約相同溫度一併沸騰。因此烷烴(其可能轉化成所欲的烷化 芳族物)和芳族副產物(其不容易轉化成所欲烷基芳族物)回 收於相同液流中,釋出吸收物的管柱排出芳族副產物,亦 排t烷烴二到達芳族物回收區之苯管柱塔頂餾出流中的烷 烴濃度越高,來自具芳族物副產物之去吸收管柱的這些烷 烴的,耗越高。據此,較佳情況中,因爲其較高純度,所 以,芳族物移除區的再生流體是相對純淨的流體(來自苯管 柱的淨塔頂餾出)而非相對低純度的流體(如:苯精餾器的 淨塔頂餾出液體)。因此,相對純淨的流體(如:苯管柱塔 頂餾出流)的烷烴含量以低於0 · i莫耳%爲佳,低於1〇〇 wppm更佳,低於10 wppm烷烴又更佳。 此去吸收管柱亦製得淨塔頂餾出流,其含有較輕質組份( 即,苯)和汽提混合物(如:戊烷)。此淨塔頂餾出流通入分 餾管中,此分餾管使汽提化合物與苯分離。汽提化合物是 戊烷時,分離區是去除戊烷的分餾管,其製得包含戊烷的 淨塔頂餾出流和包含苯的淨餾底流。此淨塔頂餾Z流回收 -19- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) J----------0 ^----------------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製Description of the Invention (Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy can be maintained at about 20X to 30 (rc (6 "F to about 572 T), preferably about 100 C to 200 C (212Tm 392 T). The aromatic by-product fluid maintains the liquid phase at a temperature of 敎, and the liquid space velocity per hour is from about 1 hour to about 10 hours-1, and from about i hours -i to about 3 hours_ t Ma Jia. Aromatic By-product fluids can flow up, down, or radially through the absorption separation zone. Although liquid and vapor phase operations can be used in many absorption separation processes, they are due to lower temperature requirements and because of aromatics in liquid phase operations The absorption yield of by-products is relatively high, so in terms of the absorption and separation zone, it is better to operate in liquid phase. Therefore, during the absorption of aromatic by-products, the temperature and pressure of the absorption and separation zone are selected so that the fluid can maintain the liquid. It is better to be able to selectively remove aromatic by-products. However, those skilled in the art know how to absorb the separation zone to achieve the most suitable operating conditions, which includes the reaction zone conditions of the present invention and its variants. Therefore , This implementation of the invention Including the absorption and separation zone contained in a general reaction tank 'This reaction tank contains a dehydrogenation zone, a selective diene hydrogenation zone, a selective alkylation zone, or a selective monoolefin hydrogenation zone. After an appropriate processing time, the absorbent passes through Regeneration by removing the aromatic byproducts absorbed in the absorbent. There are many ways to regenerate this absorbent. Any suitable regeneration method can be used, including changing the temperature and pressure of the absorbent and using a relatively pure fluid (such as: The benzene column overhead distillate stream) replaces or releases the absorbed aromatic by-products. The flow direction of the benzene column overhead distillate stream through the absorption and separation zone can be upward or radial, but it flows downward The phase of the benzene column overhead distillation mixture passing through the absorption and separation zone may be a liquid phase and / or a vapor phase. -18- This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) ------------- Installation -------- Order --------- (Please read the notes on the back before filling this page) 574200 A7 B7 16 5 2. Description of the invention (The effluent fluid is discharged from the aromatic removal zone, which contains benzene and stripped hydrocarbons. Such as pentane), this zone is stripped with hydrocarbons and then contacted with a benzene-containing fluid to produce aromatic by-products during the dehydrogenation period. The effluent fluid basically passes into a money column that releases the absorbent, This produces a heavy hall bottom stream containing aromatic byproducts. If the effluent from the top of the benzene column containing any burned material enters the aromatics removal zone, these alkane feeds will be present in the effluent and It will end up in the heavy bottoms of the column that releases the absorbent. This is because the aromatic byproducts and alkanes usually have the same carbon number, so the aromatic byproducts and alkanes boil together at about the same temperature. Therefore the alkanes (Which may be converted into the desired alkylated aromatics) and aromatic by-products (which are not easily converted into the desired alkyl aromatics) are recovered in the same liquid stream, and the column that releases the absorbent exhausts the aromatics The by-products are also exhausted. The higher the concentration of alkanes in the overhead stream of the benzene column from the aromatics recovery zone, the higher the consumption of these alkanes from the desorption column with aromatic by-products. . Accordingly, in the best case, because of its higher purity, the regeneration fluid in the aromatics removal zone is a relatively pure fluid (net overhead from the benzene column) rather than a relatively low purity fluid ( Such as: benzene rectifier's net overhead distillation liquid). Therefore, the alkane content of relatively pure fluids (such as benzene column overheads) is preferably less than 0.1 mole%, more preferably less than 100 wppm, and even more preferably less than 10 wppm alkanes. . This desorption column also produces a net overhead stream, which contains lighter components (ie, benzene) and a stripping mixture (eg, pentane). This clean overhead distillate is passed into a fractionation tube which separates the stripping compounds from benzene. When the stripping compound is pentane, the separation zone is a pentane-removing fractionation tube which produces a net overhead stream comprising pentane and a net bottom stream comprising benzene. This net overhead distillation Z-stream recovery -19- This paper size applies to China National Standard (CNS) A4 specifications (210 X 297 mm) J ---------- 0 ^ ------- ---------- (Please read the notes on the back before filling in this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs

Claims (1)

574200 A B c D574200 A B c D 弟089110371號專利申請案 中文申請專利範圍替換本(92年9月) 六:申%_利範圍 參、! u | j 1 · 一種用以產製烷基芳族物的方法,包含: (a)於燒化條件下,在有固態烷化觸媒存在時,埽烴和芳 族物進料在投產的烷化區形成烷基芳族物,此燒化 條件足以至少部分鈍化在投產的烷化區中之至少一 部刀固怨乾化觸媒’及將包含燒基芳族物和芳族物 進料的投產流體自投產的烷化區中排出; (b )至少一邵分的投產流出物分離成包含芳族物進料但 無垸基芳族物之相對低純度的流體和包含芳族物進 料純度比相對低純度流體來得高且無烷基芳族物之 相對高純度流體以及包含芳族物進料並富含垸基芳 族物的餾底流; (〇將至少一部分相對低純度流體循環回到投產烷化區; (d) 自餾底流回收烷基芳族物; (e) 使在停用烷化區中之至少部分鈍化的固態烷化觸媒與 至少一部分相對高純度流體接觸,以至少部分再生 此固態烷化觸媒及在停用烷化區中製造至少部分再 生的固態烷化觸媒,及自停用的烷化區排出包厶芳 .族物進料的停用流出物; (f) 使至少一部分停用流出流體循環以於步驟(b)中分離 (g) 週期性地藉由操作停用烷化區使其作為步驟和(〇) 中的投產烷化區及操作投產烷化區使其作為步驟…) 中的停用烷化區而交換投產和停用烷化區。 574200Patent Application No. 089110371 Chinese Patent Application for Replacement of the Patent Scope (September 1992) u | j 1 · A method for producing alkyl aromatics, comprising: (a) under firing conditions, in the presence of a solid alkylation catalyst, the feedstocks of aromatic hydrocarbons and aromatics are in production; The alkylation zone forms alkyl aromatics, and the firing conditions are sufficient to at least partially passivate at least a portion of the drying catalyst in the alkylation zone that is put into production, and to include the aromatics and aromatics containing the alkyl radicals. The production fluid of the feedstock is discharged from the production of the alkylation zone; (b) at least one fraction of the production effluent is separated into a relatively low-purity fluid containing an aromatics feed but no fluorenyl aromatics and an aromatics-containing The feed has a higher purity than the relatively low-purity fluid and a relatively high-purity fluid without alkyl aromatics, and a distillate bottoms stream containing an aromatics feed and rich in fluorenyl aromatics; (0 will at least a portion of the relatively low-purity fluid Recycle back to the production of alkylation zone; (d) Recovery of alkyl aromatics from the distillate underflow; (e) Contacting at least a portion of the solid alkylation catalyst in the deactivated alkylation zone with at least a portion of a relatively high purity fluid To at least partially regenerate this solid alkylation catalyst and in the deactivated alkylation zone Create at least a partially regenerated solid alkylation catalyst, and discharge the bale aromatics from the decommissioned alkylation zone; decommission effluent from the family feed; (f) circulate at least part of the decommissioned effluent fluid for step (b) ) Is separated in (g) by periodically deactivating the alkylation zone as a step and operating the alkylation zone in (0) and operating the alkylation zone as a step ...) The exchange is put into operation and the alkylation zone is stopped. 574200 申請專利範圍 2. 根據申請專利範圍第丨項之方法,其中,單一管柱提供 相對鬲純度流體成為塔頂餾出流,相對低純度流體成為 侧流及餘底流,其中,來自停用和投產垸化區的流出物 回到單一管柱。 根據申請專利範圍第丨項之方法,其中,至少一部分投 產現出流體通入精餾器,相對低純度流體是來自精餾器 的塔頂餾出物,精餾器提供精餾器餾底流,至少一部$ 的精餾器餾底流通入分餾區,分餾區製得相對高純度流 體成為分餾塔頂餾出物和餾底流成為分餾餾底物。又' 根據申請專利範圍第3項之方法,其中,進一步特徵在 於至少一部分精餾器塔頂餾出物包含部分分餾塔頂餾出 流,及在於,至少一部分分餾器塔頂餾出流包含部分分 餾塔頂餾出流。 6. 根據申請專利範圍第〗、2、3或4項之方法,其中,進一 步特徵在於相對低純度流體的芳族物進料濃度由8〇至98 莫耳%,相對高純度流體的芳族物濃度超過95莫耳%。 根據申請專利範圍第i、2、3或4項之方法,其中,0稀烴 包含具6至2 2個碳原子的烯烴,芳族物進料包含苯和苯 的坑基化衍生物。 7·根據申請專利範圍第卜2、3或4項之方法,其中,進一 步特徵在於烷化條件包含芳族物/埽烴進料莫耳比$ 至 30: 1。 * 8 ·根據申請專利範圍第4項之方法,其中,& > 开T,精餾器和分餾 -2- 本紙張尺度適用中國國家標準(CNS) Α4規格(21〇χ 297公釐) A BCD 574200Patent application scope 2. The method according to item 丨 of the patent application scope, in which a single column provides a relatively tritium-purity fluid as an overhead distillate stream and a relatively low-purity fluid as a side stream and a residual bottom stream, among which are from decommissioning and commissioning The effluent from the tritium zone is returned to a single column. The method according to the scope of application for patent application, wherein at least a part of the produced fluid is put into the rectifier, the relatively low-purity fluid is the overhead from the rectifier, and the rectifier provides the rectifier bottom stream, At least a portion of the rectifier bottom flows into the fractionation zone, and a relatively high-purity fluid produced in the fractionation zone becomes the overhead of the fractionation tower and the bottom stream becomes the fraction of the distillation. The method according to item 3 of the scope of patent application, further characterized in that at least a portion of the rectifier column overhead comprises a portion of the fractional column overhead stream, and wherein at least a portion of the column fraction Fractionation overhead stream. 6. The method according to the scope of patent application No. 2, 2, 3 or 4, further characterized in that the aromatics feed concentration of the relatively low-purity fluid is from 80 to 98 mol%, and the aromatics of the relatively high-purity fluid The substance concentration exceeds 95 mole%. The method according to item i, 2, 3, or 4 of the scope of the patent application, wherein the zero hydrocarbon contains an olefin having 6 to 22 carbon atoms, and the aromatics feed contains benzene and a pit-based derivative of benzene. 7. The method according to item 2, 2, 3 or 4 of the scope of the patent application, further characterized in that the alkylation conditions include an aromatics / fluorene feed molar ratio of $ to 30: 1. * 8 · Method according to item 4 of the scope of patent application, in which & > Kai T, rectifier and fractionation -2- This paper size applies Chinese National Standard (CNS) A4 specification (21〇χ 297 mm) A BCD 574200 區含於不同槽中。 9. 根據申請專利範圍第i、2或3項之方法,其中,進一步 特徵在於相對低純度流體的垸基芳族物濃度低於1〇〇 wppm 〇 10. 根據申請專利範圍第i、2、3或4项之方法,其中,另包 含下列步驟: 在脫氫反應區中對含C 6 _ C 2 2坑烴的進料流施以脫氫處 理及自其回收含烷烴,單烯烴、<Cg烴、二婦烴和芳族 副產物之脫氫產物流; 使至少一部分脫氫產物通到投產烷化區以供應烯烴; 在至少一個含吸收劑的投產芳族副產物移除區中,於 能夠有效地選擇性地吸收芳族副產物的吸收條件及降低 芳族副產物濃度的條件下,自至少一部分脫氫產物流選 _性地移除至少一部分芳族副產物至不超過2重量% ; 通入一部分相對純淨流體到至少一個含吸收劑的停用 芳叙副產物移除區中,此吸收劑含有被吸收的芳族副產 物’直到自停用的芳族副產物移除區移除至少部分吸收 芳族副產物;及 自土少一個停用的芳族副產物回收區回收含芳族副產 物的排出流體和含芳族化合物的吸收劑流體,及週期性 地改變至少一個投產芳族副產物移除區和至少一個停用 芳族副產物移除區的功用。 -3 - 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公复)Zones are contained in different slots. 9. The method according to item i, 2 or 3 of the scope of patent application, which is further characterized by a concentration of fluorenyl aromatics of a relatively low-purity fluid below 100 wppm. The method of item 3 or 4, further comprising the steps of: performing a dehydrogenation treatment and recovering an alkane-containing, mono-olefin, <; Dehydrogenation product stream of Cg hydrocarbons, dihydrocarbons and aromatic by-products; passing at least a portion of the dehydrogenation products to the commissioned alkylation zone to supply olefins; in at least one commissioned aromatic by-product removal zone containing absorbents Under the conditions that can effectively and selectively absorb aromatic by-products and reduce the concentration of aromatic by-products, at least a portion of the aromatic by-products are selectively removed from at least a portion of the dehydrogenation product stream to no more than 2 % By weight; passing in a portion of relatively pure fluid into at least one deactivated aromatic by-product removal zone containing an absorbent which contains the absorbed aromatic by-products' until removed from the deactivated aromatic by-products Zone removal at least partially absorbed Aromatic by-products; and recovering the aromatic by-product-containing exhaust fluid and aromatic compound-containing absorbent fluid from one of the deactivated aromatic by-product recovery areas, and periodically changing at least one of the aromatic by-products in operation The function of a removal zone and at least one deactivation zone for aromatic byproducts. -3-This paper size applies to China National Standard (CNS) A4 specifications (210X297 public copy)
TW89110371A 1999-06-09 2000-05-29 Alkylaromatic process using a solid alkylation catalyst TW574200B (en)

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