TW571012B - Wall and floor coverings - Google Patents

Wall and floor coverings Download PDF

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Publication number
TW571012B
TW571012B TW89115255A TW89115255A TW571012B TW 571012 B TW571012 B TW 571012B TW 89115255 A TW89115255 A TW 89115255A TW 89115255 A TW89115255 A TW 89115255A TW 571012 B TW571012 B TW 571012B
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Taiwan
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patent application
scope
mat
fiber
wall
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TW89115255A
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Chinese (zh)
Inventor
Kurt Plotz
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Johns Manville Int Inc
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Priority claimed from DE19935531A external-priority patent/DE19935531C2/en
Priority claimed from DE19935408A external-priority patent/DE19935408B4/en
Priority claimed from DE19950057A external-priority patent/DE19950057B4/en
Priority claimed from DE19952432A external-priority patent/DE19952432B4/en
Priority claimed from DE19955713A external-priority patent/DE19955713C1/en
Application filed by Johns Manville Int Inc filed Critical Johns Manville Int Inc
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Publication of TW571012B publication Critical patent/TW571012B/en

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  • Laminated Bodies (AREA)
  • Nonwoven Fabrics (AREA)
  • Floor Finish (AREA)

Abstract

The present invention provides wall and floor coverings based on a carrier coated with one or more layers. The carrier includes a fiberglass containing mat consolidated with a binder, a non-woven made of organic synthetic fibers bonded with the fiberglass containing mat by needling. Part of the organic fibers penetrate through the fiberglass mat, and one or more layers coated on a glass fiber side of said carrier, opposite the non-woven synthetic mat.

Description

571012 A7 ______ B7 五、發明說明(1 ) 發明背景 發明範圍 (請先閱讀背面之注意事項再填寫本頁) 本發明係關於以包括玻璃纖維蓆和有機合成非梭織物 之層合載體爲基礎之牆壁和地板的被覆材料,及其製法。 相關技術之描述 由黏合織物構成的載體可用於屋頂用的蓆和隔絕。它 們在建築物(如:住宅或商用建築)的牆壁和地板被覆方面特 別有用。 地板和牆壁被覆述於專利案W0 98/17455中,其中,未 使用載體地製得被覆材料。球形顆粒形式的塑膠材料置於 底質(如:運輸裝置)上。鋼製運輸帶用於其上,球燒結在一 起。 此技術中知道多種作爲地板和牆壁的其他層合物及它 們的製法。例如,歐洲專利案EP 0 1 32 325 B1揭示一種將 表面被覆材料固定在底部被覆材料上的方法。以玻璃蓆作 爲載體,其覆以PVC材料。 經濟部智慧財產局員工消費合作社印製 專利案W〇97/1 92 1 9A1揭示一種以兩面經塗覆的載體 爲基礎的地板被覆材料。歐洲專利案EP 0 899 372 A2簡 單地描述一種經塗覆的玻璃蓆織物。 與前述載體層合物有關的一些缺點是這些複合品在作 爲牆壁或地板被覆材料時的機械、尺寸和噪音衰減情況。 爲符合製地板和隔音工業的要求,本發明的目的是提 出一種以二或多層爲基礎的牆壁或地板載體層合物,其包 尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 571012 經濟部智慧財產局員工消費合作社印製 A7 ___B7__ 五、發明說明(2) 括藉打捆而固結的玻璃纖維蓆和有機合成纖維。 本發明的另一目的是要提出一種隔音效果獲得改善, 特別是行走於具此被覆材料的地板上之噪音傳播降低之牆 壁或地板的被覆材料。 本發明的另一目的是要提出一種牆壁或地板的被覆材 料,其適應熱改變的程度高並構成牆間的破裂撐架。且這 些被覆材料提供足夠的彈性。 本發明的另一目的是要提出一種以熱和尺寸安定性獲 得改善且容易再製並提高舒適度(即,柔軟)的載體爲基礎之 牆壁或地板的被覆材料。 瞭解此說明書和所附申請專利範圍之後,會明瞭本發 明的其他目的和特點。 發明槪述 根據本發明的第一個特點,提出以經一或多層塗覆的 載體爲基礎之牆壁和地板的被覆材料。此載體包括以黏合 劑固結之含玻璃纖維的蓆、有機合成纖維製的非梭織物, 後者與含玻璃纖維的蓆藉打捆而固結。一部分有機纖維穿 透含玻璃纖維的蓆,一或多層覆於該載體的玻璃纖維面, 此面爲非梭織合成蓆反面。 根據本發明的第二個特點,提出一種製備以經一或多 層塗覆的載體爲基礎之牆壁和地板的被覆材料之方法。此 方法包括使用有機合成纖維或化學纖維非梭織物和含坡璃 纖維的蓆預固結物及黏合劑。此蓆和非梭織物藉打捆而固 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公t ) Τ7Ί -------;—--------訂---------線 - * (請先閱讀背面之注咅?事項再填寫本頁) 571012 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(3) 結’使得一部分的有機合成纖維穿透該含玻璃纖維的蓆, 且視情況地,一部分纖維突出於合成纖維非梭織面並位於 鄰近處。在該黏結載體之相對於非梭織有機蓆面的玻璃纖 維面上塗覆一或多層。 本發明的較佳實施例之詳述 現將參考實施例地描述本發明。本發明的實施例中, 牆壁和地板的被覆材料以覆有一或多層的載體爲基礎。此 載體包括含玻璃纖維的蓆和有機合成纖維非梭織物,此二 者藉打捆而固結,其中,一部分合成纖維會穿透整個玻璃 纖維蓆,較佳情況中,一部分有機纖維位於非梭織的有機 非梭織物面反面處。此層合物(如,複合物)包括有一或多層 覆於相同玻璃纖維面上,此面爲非梭織面的反面。 合成纖維可以是短纖,以纖絲爲佳。這些纖絲亦被嫻 於此技術者稱爲"絲束(endless)"纖維。此纖維以有機合成纖 維爲佳,如:聚酯、聚丙烯、聚醯胺或任何其他適合的化 學或合成纖維。也可以使用雙組份纖維。 合成纖維非梭織物可以在與玻璃纖維蓆固結之前先藉 液壓、機械力或熱力而固結。此外,可以施以熱固著處理 。也可以藉由合倂這些技巧而預先固結。 根據所謂的濕或乾法製得玻璃纖維蓆,其中,E、C型 纖維、它們的混合物和ECR玻璃藉由施用非水溶性黏合劑( 以此爲佳)而預先固結。適當黏合劑包括與乙酸乙烯酯、苯 乙烯共聚的丙烯酸酯..等。其他適當的黏合劑包括丙烯酸、 -------;-----—-----訂---------線 _ · (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -6 - 經濟部智慧財產局員工消費合作社印製 571012 A7 _ B7 五、發明說明(4) 尿素-甲醛或蜜胺甲醛、蜜胺和尿素樹脂。玻璃纖維直徑 約8至16微米,以約10至13微米爲佳。纖維長度約8至32微 米。製得的玻璃蓆約30至100克/平方米,以約40至70克/ 平方米爲佳。嫻於此技術者知道:高至40%玻璃纖維可以被 其他纖維所取代。特別是以纖維素爲基礎的纖維、聚丙烯 腈、聚酯、聚醯胺..等。 有機合成非梭織纖維束可以在此技術中熟知的梳整機 上製得。較佳情況中,非梭織纖絲製自DE OS 24 60 755中 所述的紡黏法,茲將其中所述者列入參考。數種紡絲束之 類用以製造所謂的簾’其以不規則分佈的方式覆於移動中 的運輸裝置上。 形成的合成纖維蓆在與玻璃纖維蓆固結之前,藉由輪 壓或藉由使用熱空氣爐地經熱固處理。視情況地,此蓆通 過紅外路徑,此蓆暴於射線下。以此方式,解除非梭織物 製成載體層合物之後的熱收縮情況,藉此避免因爲後續熱 處理(即,塗覆載體層合物)造成的不同收縮程度而形成波紋 〇 合成纖維可以分別收縮,因此,在製得非梭織物之前 使用這些已收縮的纖維。較佳情況中,有機纖維以非梭織 形式收縮或以相關層形式收縮。此收縮可於機械或液壓預 固結之前進行。視情況地,非梭織物於相關預固結之前收 縮。此收縮以藉由在爐中於約140至220°C加熱的方式進行 爲佳。 得到蓆之後,有機合成纖維非梭織物置於預固結之含 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------:-------------訂---------線 ^1^· (請先閱讀背面之注音?事項再填寫本頁) 571012 A7 B7 五、發明說明(5) (請先閱讀背面之注意事項再填寫本頁) 玻璃纖維的蓆上,以機械捆在一起。打捆的進行方式可以 是使得針穿透有機纖維非梭織物並加壓有機纖維部分使其 通過玻璃纖維蓆,其方式使得一部分的有機纖維顯現於玻 璃纖維蓆上,並視情況地與其相鄰。 較佳情況中,此蓆藉液壓彼此固結。此打捆由非梭織 合成面以提高的水注壓力進行。較佳情況中,水注壓力範 圍約100至400巴,約200至400巴更佳。因此,一部分纖維或 纖絲被加壓通過玻璃纖維蓆並同時降低玻璃和合成纖維的 損害程度。此方法進一步詳述於現正審理中的JM99009WO ,茲將其中所述者列入參考。 打捆在一起的兩層系統之後使用黏合劑,以達最終固 結結果。此實施例中,使用非常少量的黏合劑。較佳情況 中,黏合劑範圍約0至25重量%,0至10重量%更佳。此黏合 劑可以選自包括純淨丙烯酸酯,苯乙烯、丁二烯、丙烯酸 酯之共聚物及硬塑料(duroplastic)黏合劑,如:尿素和蜜胺 樹脂。 經濟部智慧財產局員工消費合作社印制衣 之後,以用於玻璃纖維蓆的一或多種聚合型塗料(與合 成非梭織物無關)製造成形的載體層合物。聚氯乙烯可以作 爲較佳塗料。但可以使用其他聚合物,如:糊狀的丙烯酸 酯、含於不同類型混合物中的聚烯烴及再生原料(如:天然 樹脂)。塗覆組成物進一步述於歐洲專利案 EP 0 132 325 B1和W0 97/19 219,茲將其中所述者列入 參考。 此塗料可藉多種技巧施用,如所謂的"塗佈"或"研光〃 -8 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 571012 A7 _ B7 五、發明說明(6) (請先閱讀背面之注咅?事項再填寫本頁) 技巧。這兩種技巧中,黏稠的聚氯乙烯(PVC)壓入玻璃底質 中和壓在玻璃底質上,直到其滲透爲止。塗覆溫度視所須 PVC黏度而定。基本上,溫度約185 °C足以用於大多數應用 上。 所須溫度和塗料之選擇亦視合成纖維類型而定。例如 ’聚丙烯非梭織物溫度須低於185 °C,聚酯非梭織物可加熱 至此溫度。 根據實施例,不同物性(特別是硬度)的數層塗層可施於 載體層合物上。塗層可以是有圖案或顏色設計.的層。此外 ’外層可以包括位於外表面上的浮雕圖案,以免發生滑動 或其他意外情況。合成纖維滲入玻璃纖維蓆並與玻璃纖維 蓆之另一面(遠離非梭織物的一面)相鄰,塗層和載體之間的 固結當然特別獲得改善。此纖維特別改善在被覆材料在層 合材料上的黏合情況。 經濟部智慧財產局員工消費合作社印製 嫻於此技術者知道可以修飾層合物以改變牆壁和地板 被覆材料的物性和/或機械性質(如:硬度)。例如,可以藉 由改變各層厚度(如:有機纖維非梭織物和玻璃纖維蓆)而改 變牆壁和地板被覆材料。此外,可以視產物用途地藉由改 變塗層種類和其層數地改變最終產物厚度。 另一實施例中,依前述法製得牆壁和地板被覆材料, 未以黏合劑進行最後的固結。 此方法另述於Atty.Docket N〇.JM9901 1 (W〇),茲將其中 所述者列入參考。 因此,根據本發明,可以迅速和便利方式製得性質經 -9- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 571012 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(7) 改善之牆壁和地板被覆材料,此有經濟上的優點。例如, 具此被覆材料者的撞擊噪音衰減(如:減少行走於地板上的 噪音傳播)和破裂撐架性質極佳。此材料與地板或牆壁之改 變的適應良好。例如,能夠彌補地板熱膨脹和因爲應力形 成的裂紋,使得縫隙不會延伸至被覆材料表面。 合成有機纖維的非梭織層衰減噪音及改善彈性。另一 方面,室內產生的噪音傳播降低,另一方面,其他室產生 的噪音會在配備根據本發明之牆壁和地板被覆材料的室中 被消音。據此改善房間或公寓建築內的隔音效果。 此外,根據本發明製得之層合的層合物載體降低所製 得的玻璃碎片和塵粒量,藉此避免傷害到操作者及減少對 環境的損害。 可藉液壓打捆法或視情況地藉由第二種操作(如:以砑 光機加壓、織物/帶或層合物砑光機成型)調整形成的層合 物厚度。 此外,前述方法製得的產物具有尺寸安定性並消除塗 覆期間的收縮或PVC或其他塗覆材料引起的飽和情況。 實例 具面積重量50克/平方米之1 3微米玻璃纖維的玻璃短 纖維蓆藉尿素樹脂黏合劑預先固結。80克/平方米聚酯非 梭織物係使用2分旦(dtex)聚酯纖維製得。此非梭織品在爐 中熱處理及收縮。兩層放在一起並以液壓打捆。此打捆以 注水壓力250巴於層合物的聚酯側進行。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -10- -------.-------------訂---------線 - -- (請先閱讀背面之注意事項再填寫本頁) 571012 A7 B7 五、發明說明(8) 層合物的最大張力載量是機械方向的拉伸率60%時的 378牛頓/ 5公分及橫向拉伸率79%時的186牛頓/ 5公分。 已經參考特定實施例地說明本發明,嫻於此技術者知 道能夠在不違背下列申請專利範圍的情況下,作出多種變 化和修飾及使用對等方式。 -------.-------------訂---------線 « 0 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -11 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)571012 A7 ______ B7 V. Description of the invention (1) Background of the invention (please read the notes on the back before filling out this page) The present invention is based on a laminated carrier including a glass fiber mat and an organic synthetic non-woven fabric Covering materials for walls and floors, and how to make them. Description of the Related Art A carrier composed of an adhesive fabric can be used for roof mats and insulation. They are particularly useful for wall and floor coverings in buildings such as residential or commercial buildings. Floor and wall coverings are described in patent WO 98/17455, in which a covering material is made without using a carrier. Plastic materials in the form of spherical particles are placed on a substrate (eg transport device). A steel conveyor belt is used thereon and the balls are sintered together. Various other laminates are known in the art as floor and wall and their methods of manufacture. For example, European patent EP 0 1 32 325 B1 discloses a method for fixing a surface coating material to a bottom coating material. A glass mat is used as a carrier, which is covered with PVC material. Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Patent No. WO97 / 1 92 1 9A1 discloses a floor covering material based on a coated carrier on both sides. European patent EP 0 899 372 A2 simply describes a coated glass mat fabric. Some disadvantages associated with the aforementioned carrier laminates are the mechanical, size, and noise attenuation of these composites when used as a wall or floor covering. In order to meet the requirements of the flooring and sound insulation industry, the object of the present invention is to propose a wall or floor carrier laminate based on two or more layers. ) 571012 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ___B7__ V. Description of the invention (2) Including glass fiber mats and organic synthetic fibers consolidated by bundling. Another object of the present invention is to provide a covering material for a wall or a floor, which has improved noise insulation effects, especially for walking on a floor with the covering material, and which has reduced noise transmission. Another object of the present invention is to provide a covering material for a wall or a floor, which has a high degree of adaptability to thermal changes and constitutes a cracked brace between walls. And these covering materials provide sufficient elasticity. Another object of the present invention is to propose a covering material for a wall or a floor based on a carrier having improved heat and dimensional stability and being easily reproducible and improving comfort (i.e., softness). After understanding this specification and the scope of the attached patent application, other objects and features of the present invention will become clear. SUMMARY OF THE INVENTION According to a first feature of the present invention, a covering material for walls and floors based on a carrier coated with one or more layers is proposed. The carrier comprises a glass fiber-containing mat consolidated with an adhesive, a non-woven fabric made of organic synthetic fibers, and the latter is consolidated by binding the glass fiber-containing mat. A part of the organic fiber penetrates the mat containing glass fiber, and one or more layers are covered with the glass fiber surface of the carrier. This surface is the reverse side of the non-woven synthetic mat. According to a second feature of the present invention, a method for preparing a covering material for walls and floors based on a carrier coated with one or more layers is proposed. This method includes the use of organic synthetic or chemical fiber non-woven fabrics and mat pre-bonds and adhesives containing sloppy fiber. This sheet and non-woven fabric are fixed by bundling and the paper size is applicable to the Chinese National Standard (CNS) A4 (210 X 297 g t) Τ7Ί -------; ---------- order- -------- Line-* (Please read the note on the back? Matters before filling out this page) 571012 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (3) Conclusion 'Make part of Of organic synthetic fibers penetrate the glass fiber-containing mat, and optionally, a portion of the fibers protrudes from the non-woven surface of the synthetic fiber and is located adjacently. One or more layers are coated on the glass fiber surface of the bonded carrier with respect to the non-woven organic mat surface. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION The present invention will now be described with reference to the embodiments. In the embodiment of the present invention, the covering material of the wall and the floor is based on a carrier covered with one or more layers. The carrier includes a glass fiber-containing mat and an organic synthetic fiber non-woven fabric. The two are consolidated by bundling, and a part of the synthetic fiber will penetrate the entire glass fiber mat. In a preferred case, a part of the organic fiber is located in the non-woven fabric. Woven organic non-woven fabric at the reverse side. This laminate (e.g., a composite) includes one or more layers covering the same glass fiber surface, which is the opposite side of the non-woven surface. Synthetic fibers may be staple fibers, and filaments are preferred. These filaments are also called " endless " fibers by those skilled in the art. The fibers are preferably organic synthetic fibers such as polyester, polypropylene, polyamide or any other suitable chemical or synthetic fiber. Bicomponent fibers can also be used. Synthetic non-woven fabrics can be consolidated by hydraulic, mechanical, or thermal power before they are consolidated with the fiberglass mat. In addition, heat fixing treatment can be applied. It can also be consolidated in advance by combining these techniques. Glass fiber mats are made according to the so-called wet or dry method, in which E, C-type fibers, their mixtures, and ECR glass are pre-consolidated by applying a water-insoluble binder (preferably this). Suitable binders include acrylate copolymerized with vinyl acetate, styrene, etc. Other suitable adhesives include acrylic, -------; ----------- order --------- line _ (Please read the notes on the back before filling (This page) This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm). -6-Printed by the Consumers' Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 571012 A7 _ B7 V. Description of the invention (4) Urea-formaldehyde or Melamine formaldehyde, melamine and urea resin. The glass fiber has a diameter of about 8 to 16 microns, and preferably about 10 to 13 microns. The fiber length is about 8 to 32 microns. The resulting glass mat is about 30 to 100 g / m2, preferably about 40 to 70 g / m2. Those skilled in the art know that up to 40% of glass fibers can be replaced by other fibers. Especially cellulose-based fibers, polyacrylonitrile, polyester, polyamide ... Organic synthetic non-woven fiber bundles can be made on a carding machine well known in the art. Preferably, the non-woven filaments are made from a spunbond method as described in DE OS 24 60 755, which is hereby incorporated by reference. Several types of spinning bundles and the like are used to make so-called curtains' which are laid on a moving transport device in an irregularly distributed manner. The formed synthetic fiber mat is heat-treated by rolling or by using a hot air furnace before being consolidated with the glass fiber mat. Optionally, the seat passes through the infrared path, and the seat is exposed to radiation. In this way, the heat shrinkage of the non-woven fabric after being made into a carrier laminate is solved, thereby avoiding the formation of ripples due to different degrees of shrinkage caused by subsequent heat treatment (ie, coating the carrier laminate). Synthetic fibers can shrink separately Therefore, these shrinkage fibers are used before making a non-woven fabric. Preferably, the organic fibers shrink in a non-woven form or in the form of related layers. This shrinkage can be performed before mechanical or hydraulic pre-consolidation. Optionally, the non-woven fabric shrinks before the associated pre-consolidation. This shrinking is preferably performed by heating in a furnace at about 140 to 220 ° C. After getting the seat, the organic synthetic fiber non-woven fabric is placed in the pre-consolidated paper containing this paper. The standard of China National Standards (CNS) A4 (210 X 297 mm) applies. -------: ------ ------- Order --------- line ^ 1 ^ · (Please read the phonetic on the back? Matters before filling out this page) 571012 A7 B7 V. Description of the invention (5) (Please read first Note on the back, fill in this page again) The fiberglass mats are mechanically bundled together. The bundling can be performed by making the needle penetrate the organic fiber non-woven fabric and pressing the organic fiber part through the glass fiber mat, in a manner that a part of the organic fiber appears on the glass fiber mat and is adjacent to it as appropriate . Preferably, the seats are consolidated with each other by hydraulic pressure. This bundling is carried out from non-woven synthetic surfaces with increased water injection pressure. Preferably, the water injection pressure ranges from about 100 to 400 bar, more preferably from about 200 to 400 bar. As a result, a portion of the fibers or filaments is pressurized through the glass fiber mat while reducing the degree of damage to glass and synthetic fibers. This method is described in further detail in JM99009WO, which is currently under review, and is hereby incorporated by reference. The two-layer system that is bundled together is then used with an adhesive to achieve the final consolidation result. In this example, a very small amount of adhesive is used. Preferably, the binder ranges from about 0 to 25% by weight, more preferably from 0 to 10% by weight. The adhesive may be selected from the group consisting of neat acrylates, styrene, butadiene, acrylate copolymers and duroplastic adhesives, such as urea and melamine resins. Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs, after printing clothing, use one or more polymeric coatings (not related to synthetic non-woven fabrics) for glass fiber mats to form a formed carrier laminate. Polyvinyl chloride is a preferred coating. However, other polymers can be used, such as pasty acrylates, polyolefins in different types of mixtures, and recycled materials (such as natural resins). The coating composition is further described in European Patent Cases EP 0 132 325 B1 and WO 97/19 219, each of which is incorporated herein by reference. This coating can be applied by a variety of techniques, such as the so-called " coating " or " Yanguang〃 -8-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 571012 A7 _ B7 5 (6) (Please read the note on the back? Matters before filling out this page) Tips. In both techniques, the thick polyvinyl chloride (PVC) is pressed into the glass substrate and pressed onto the glass substrate until it penetrates. The coating temperature depends on the required PVC viscosity. Basically, a temperature of about 185 ° C is sufficient for most applications. The required temperature and choice of coating also depend on the type of synthetic fiber. For example, the temperature of polypropylene non-woven fabric must be lower than 185 ° C, and polyester non-woven fabric can be heated to this temperature. According to the embodiment, several layers of coatings with different physical properties (particularly hardness) can be applied to the carrier laminate. The coating can be a patterned or color-designed layer. In addition, the outer layer may include a relief pattern on the outer surface to prevent slippage or other accidents. Synthetic fibers penetrate into the fiberglass mat and are adjacent to the other side of the fiberglass mat (the side away from the non-woven fabric), and the consolidation between the coating and the carrier is of course particularly improved. This fiber particularly improves the adhesion of the coating material to the laminate. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economics. Those skilled in the art know that laminates can be modified to change the physical and / or mechanical properties (such as hardness) of wall and floor coverings. For example, wall and floor coverings can be changed by changing the thickness of layers such as organic fiber non-woven fabrics and fiberglass mats. In addition, depending on the product use, the thickness of the final product can be changed by changing the type of coating and its number of layers. In another embodiment, the wall and floor covering materials are prepared according to the aforementioned method, and the final consolidation is not performed with an adhesive. This method is described further in Atty. Docket No. JM9901 1 (W0), the one of which is incorporated herein by reference. Therefore, according to the present invention, the properties can be obtained quickly and conveniently. -9- This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm). 571012 Printed by the Consumers ’Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (7) Improved wall and floor covering materials have economic advantages. For example, the impact noise attenuation (such as reducing the spread of noise walking on the floor) and cracked struts of those with this covering material are excellent. This material adapts well to changes in the floor or wall. For example, it can compensate for thermal expansion of the floor and cracks caused by stress, so that the gap does not extend to the surface of the covering material. The non-woven layer of synthetic organic fibers attenuates noise and improves elasticity. On the other hand, the noise transmission generated in the room is reduced, and on the other hand, the noise generated in other rooms is silenced in the room equipped with the wall and floor covering material according to the present invention. This improves sound insulation in rooms or apartment buildings. In addition, the laminated laminate carrier prepared according to the present invention reduces the amount of glass fragments and dust particles produced, thereby avoiding harm to the operator and reducing environmental damage. The thickness of the formed laminate can be adjusted by hydraulic baling or optionally by a second operation (such as pressing on a calender, fabric / belt or laminating calender). In addition, the products produced by the aforementioned methods have dimensional stability and eliminate shrinkage during coating or saturation caused by PVC or other coating materials. Example A glass short fiber mat with glass fibers of 1 to 3 microns having an area weight of 50 g / m 2 was pre-consolidated with a urea resin adhesive. 80 g / m 2 polyester non-woven fabrics were made using 2 denier (dtex) polyester fibers. This non-woven fabric is heat treated and shrunk in an oven. The two layers are put together and hydraulically bundled. This baling was performed with a water injection pressure of 250 bar on the polyester side of the laminate. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -10- -------.------------- Order ------ --- Line--(Please read the precautions on the back before filling this page) 571012 A7 B7 V. Description of the invention (8) The maximum tensile load of the laminate is 378 when the elongation in the mechanical direction is 60% Newton / 5 cm and 186 Newton / 5 cm at 79% lateral elongation. Having described the invention with reference to specific embodiments, those skilled in the art know that various changes and modifications can be made and equivalents used without departing from the scope of the following patent applications. -------.------------- Order --------- line «0 (Please read the precautions on the back before filling this page) Ministry of Economy Wisdom Printed by the Employees' Cooperatives of the Property Bureau-11-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

571012 A8 B8 C8 D8 、申請專利範圍 附件: 第89115255號專利申請案(修正後無劃線) 中文.申請專利範圍替換本 民國92年1月30日修正 經濟部智慧財產局員工消費合作社印製 1 ·~種以經一或多層塗覆的載體爲基礎之牆壁和地板 的被覆材料,其特徵在於該載體包含: 一種以黏合劑固結之含玻璃纖維的蓆, 一種有機合成纖維所製的非梭織物,其係藉打捆( needlhig)而與該玻璃纖維蓆黏結,其中,一部分該有機纖 維滲入該玻璃纖維蓆中;和 塗覆於該載體之玻璃纖維面(與非梭織合成蓆相反的 一面)上的一或多層。 2.如申請專利範圍第1項之牆壁和地板被覆材料,^ 中,一部分該有機纖維與該含玻璃纖維的蓆之一面(與_ 有機纖維非梭織物相反之一面)相鄰。 3 ·如申請專利範圍第1項之牆壁和地板被覆材料 中,該有機纖維是聚丙烯纖維。 4. 如申請專利範圍第1項之牆壁和地板被覆材料 中,該有機纖維是聚酯纖維。 5. 如申請專利範圍第1項之牆壁和地板被覆材料 中,該有機合成纖維蓆是短纖維蓆。 6. 如申請專利範圍第1項之牆壁和地板被覆材料 中,該有機合成蓆是纖絲非梭織物。 7 .如申請專利範圍第1項之牆壁和地板被覆材料 (請先閱讀背面之注意事項再填寫本頁} 裝 訂 線------ 本紙張尺度適用中國國家襟準(CNS ) A4規格(210X297公酱) 571012 A8 B8 C8 ______ D8 六、申請專利範圍 中,該含玻璃纖維的蓆以非水溶性黏合劑固結。 8 ·如申請專利範圍第1項之牆壁和地板被覆材料,驾 中’該非水溶性黏合劑是丙烯酸酯與乙酸乙烯酯或苯乙烯 共聚的共聚物、蜜胺樹脂黏合劑或尿素樹脂黏合劑。 9 ·如申請專利範圍第1項之牆壁和地板被覆材料,其 中,該有機纖維非梭織物經預先固結。 10·如申請專利範圍第9項之牆壁和地板被覆材料,其 中,該有機合成纖維非梭織物以液壓或機械力預先固結。 1 1 ·如申請專利範圍第9項之牆壁和地板被覆材料,其 中,該有機合成纖維非梭織品藉熱力預先固結。 12.如申請專利範圍第1項之牆壁和地板被覆材料,其 中,該有機合成纖維非梭織品經熱固定(收縮)。 1 3 .如申gpg專利車B圍% 1項之牆壁和地板被覆材料,其 中,該玻璃纖維蓆包括E、C型玻璃纖維,它們的混合物 和ECR玻璃。 14·如申請專利範圍第1項之牆壁和地板被覆材料,其 中,該載體以純淨的丙烯酸酯、苯乙烯和丁二烯及丙烯酸 酯之共聚物及硬塑料(duroplastic)黏合劑(如:尿素和蜜胺 樹脂黏合劑)固結作爲最終步驟。 15.如申請專利範圍第1項之牆壁和地板被覆材料,其 中,該玻璃纖維蓆和該有機合成纖維非梭織物藉液壓或機 械力彼此黏結。 16·如申請專利範圍第1項之牆壁和地板被覆材料,其 中,該載體不包括用於最終固結的黏合劑。 本紙張尺度適用中國國家摞準(CNS ) A4規格(210X297公釐)一 〜- (請先閱讀背面之注意事項再填寫本頁) 、1T 線 經濟部智慧財產局員工消費合作社印製 571012 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 D8 7、申請專利乾圍 17.—種用以製備以經一或多層塗覆的載體爲基礎之 牆壁和地板被覆材料的方法,其特徵在於其包含: 使用有機合成纖維或化學非梭織物, 使用以黏合劑預先固結之含玻璃纖維的蓆,藉打捆( needling)使該蓆與非梭織物黏結,一部分的該有機合成纖 維滲入該含玻璃纖維的蓆中,且視情況地,一部分纖維自 合成纖維非梭織物面突出並與其相鄰;及 在該黏結載體之相對於非梭織有機蓆面的玻璃纖維面 上塗覆一或多層。 1 8 ·如申請專利範圍第丨7項之方法,其中,該載體覆 以 PVC。 1 9.如申g靑專利範圍第1 7項之方法,其中,該有機纖 維是聚酯纖維。 20.如申請專利範圍第17項之方法,其中,該有機合 成纖維是短纖維。 2 1.如申|靑專利範圍第1 7項之方法,其中,該有機合 成纖維非梭織物是纖絲非梭織物。 22. 如申請專利範圍第17項之方法,其中,該玻璃纖 維蓆以非水溶性黏合劑預先強化。 23. 如申請專利範圍第22項之方法,茸中,該非水溶 性黏合劑是丙烯酸酯共聚物,與乙酸乙%酯或苯乙烯共聚 的共聚物。 24. 如申請專利範圍第22項之方法,其中,該非水溶 性黏合劑是蜜胺樹脂或尿素樹脂。 (請先聞讀背面之注意事項再填寫本頁) -裝- 、11 線 本^^尺度適用中國國家標準(CNS )以祕(21QX297公董) ^- 571012 A8 B8 C8 D8 六、申請專利範圍 25. 如申請專利範圍第17項之方法,其中,該有機合 成纖維非梭織物在與該含玻璃纖維的蓆黏結之前預先固結 〇 26. 如申請專利範圍第25項之方法,其中,該有機合 成纖維非梭織物以液壓或機械力預先固結。。 2 7 .如申請專利範圍第1 7項之方法,其中,該有機合 成纖維非梭織品藉熱力預先固結。 28·如申請專利範圍第17項之方法,其中,該有機合 成纖維非梭織品經熱固定(收縮)。 29·如申請專利範圍第17項之方法,其中,該玻璃纖 維席包括E、C型玻璃纖維,它們的混合物和£ c R玻璃。 3 0·如申請專利範圍第17項之方法,其中,另包含該 含玻璃纖維的蓆與該有機合成纖維非梭織物黏結之後,以 丙烯酸酯或苯乙烯黏合劑固結該載體。 3 1 ·如申請專利範圍第1 7項之方法,其中,該載體不 包括用於最終固結的黏合劑。 -----II------ (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -4 -571012 A8 B8 C8 D8 、 Appendix to the scope of patent application: No. 89115255 patent application (without underline after amendment) Chinese. The scope of application for patent replaces January 30, 1992 Amendment printed by the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1 · ~ A kind of covering material for walls and floors based on a carrier coated with one or more layers, characterized in that the carrier comprises: a glass fiber-containing mat consolidated with an adhesive, and a non-organic synthetic fiber Woven fabric is bonded to the glass fiber mat by needlhig, wherein a part of the organic fiber penetrates into the glass fiber mat; and the glass fiber surface coated on the carrier (as opposed to a non-woven synthetic mat) Side) on one or more layers. 2. As for the wall and floor covering material in the scope of the patent application, part of the organic fiber is adjacent to one side of the mat containing glass fiber (the opposite side to the organic fiber non-woven fabric). 3. As for the wall and floor covering materials in the scope of patent application item 1, the organic fibers are polypropylene fibers. 4. As for the wall and floor covering materials in the scope of patent application, the organic fiber is polyester fiber. 5. For the wall and floor covering materials in the scope of patent application No. 1, the organic synthetic fiber mat is a short fiber mat. 6. For the wall and floor covering materials in the scope of patent application No. 1, the organic synthetic mat is a fibrous non-woven fabric. 7. For the wall and floor covering materials in the scope of the patent application (please read the precautions on the back before filling this page) Binding line ------ This paper size is applicable to China National Standard (CNS) A4 specifications ( 210X297 male sauce) 571012 A8 B8 C8 ______ D8 6. In the scope of the patent application, the glass fiber-containing mat is consolidated with a water-insoluble adhesive. 8 · For example, the wall and floor covering materials in the first scope of the patent application, driving 'The water-insoluble adhesive is a copolymer of acrylate and vinyl acetate or styrene, a melamine resin adhesive, or a urea resin adhesive. 9 · For example, the wall and floor covering material of the first scope of the patent application, where: The organic fiber non-woven fabric is pre-consolidated. 10. For example, the wall and floor covering material of item 9 of the patent application scope, wherein the organic synthetic fiber non-woven fabric is pre-consolidated by hydraulic or mechanical force. 1 1 · If applied The wall and floor covering material of the scope of the patent No. 9 item, wherein the organic synthetic fiber non-woven fabric is pre-consolidated by heat. The board covering material, in which the organic synthetic fiber non-woven fabric is heat-fixed (shrinkage). 1 3. The wall and floor covering material in item 1 of Bg of GPG patent car, wherein the glass fiber mat includes E, C Glass fiber, their blends and ECR glass. 14. The wall and floor covering material according to item 1 of the patent application, wherein the carrier is made of pure acrylate, styrene and butadiene and acrylate copolymers and The final step is the consolidation of hard plastic adhesives (such as urea and melamine resin adhesives). 15. For example, the wall and floor covering materials in the scope of patent application No. 1, wherein the glass fiber mat and the organic synthesis The fibrous non-woven fabrics are bonded to each other by hydraulic or mechanical forces. 16. For example, the wall and floor covering materials in the scope of patent application No. 1 in which the carrier does not include the adhesive used for final consolidation. This paper is applicable to the country of China 摞Standard (CNS) A4 specification (210X297 mm)-~ (Please read the precautions on the back before filling out this page), 1T Line Economy Ministry Intellectual Property Bureau employee consumption Printed by the agency 571012 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A8 B8 C8 D8 7. Application for patent application 17.—A method for preparing wall and floor covering materials based on one or more coated carriers The method is characterized in that it comprises: using organic synthetic fibers or chemical non-woven fabrics, using a glass fiber-containing mat that is pre-consolidated with an adhesive, and binding the mat with the non-woven fabric by needling, part of Organic synthetic fibers are infiltrated into the glass fiber-containing mat, and optionally, a portion of the fibers protrudes from and is adjacent to the synthetic fiber non-woven surface; and the glass fiber surface of the bonded carrier opposite the non-woven organic mat surface Coated one or more layers. 18 · The method according to item 7 of the patent application scope, wherein the carrier is covered with PVC. 19. The method of claim 17 in the scope of patent application, wherein the organic fiber is a polyester fiber. 20. The method according to claim 17 in which the organic synthetic fiber is a short fiber. 2 1. The method of claim 17 in the scope of patent application, wherein the organic synthetic fiber non-woven fabric is a fibrous non-woven fabric. 22. The method of claim 17 in which the glass fiber sheet is pre-strengthened with a water-insoluble adhesive. 23. According to the method of claim 22, the non-water-soluble adhesive is a copolymer of acrylate copolymer, copolymerized with ethyl acetate or styrene. 24. The method of claim 22, wherein the non-water-soluble adhesive is a melamine resin or a urea resin. (Please read the precautions on the back before filling out this page) -Packing-, 11-line version ^^ standards are applicable to Chinese National Standards (CNS) to the secret (21QX297 public director) ^-571012 A8 B8 C8 D8 VI. Application scope 25. The method according to item 17 of the patent application, wherein the organic synthetic fiber non-woven fabric is pre-consolidated before bonding with the glass fiber-containing mat. 26. The method according to item 25 of the patent application, wherein, the Organic synthetic fiber non-woven fabric is pre-consolidated by hydraulic or mechanical force. . 27. The method according to item 17 of the scope of patent application, wherein the organic synthetic fiber non-woven fabric is pre-consolidated by heat. 28. The method according to claim 17 in which the organic synthetic fiber non-woven fabric is heat-fixed (shrinkage). 29. The method of claim 17 in the scope of patent application, wherein the glass fiber sheet includes E-type, C-type glass fibers, a mixture thereof, and £ cR glass. 30. The method according to item 17 of the patent application scope, further comprising bonding the glass fiber-containing mat to the organic synthetic fiber non-woven fabric, and then consolidating the carrier with an acrylate or styrene adhesive. 3 1 · The method according to item 17 of the patent application scope, wherein the carrier does not include a binder for final consolidation. ----- II ------ (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is printed in accordance with China National Standard (CNS) A4 (210X297) %) -4-
TW89115255A 1999-07-30 2000-09-05 Wall and floor coverings TW571012B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE19935531A DE19935531C2 (en) 1999-07-30 1999-07-30 Two-layer laminate
DE19935408A DE19935408B4 (en) 1999-07-30 1999-07-30 Multi-layer laminate
DE19950057A DE19950057B4 (en) 1999-10-16 1999-10-16 Two-ply or multi-ply fabrics of polyester filament webs and fiberglass webs or plies
DE19952432A DE19952432B4 (en) 1999-10-30 1999-10-30 laminate
DE19955713A DE19955713C1 (en) 1999-11-18 1999-11-18 Two or three layer laminates of synthetic non-woven fabric and woven glass fabric or scrim, for use in bituminized roofing webs and sealing membranes, in which the layers are bonded by needling and consolidated with a binder

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TW571012B true TW571012B (en) 2004-01-11

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Family Applications (5)

Application Number Title Priority Date Filing Date
TW89115255A TW571012B (en) 1999-07-30 2000-09-05 Wall and floor coverings
TW89115268A TWI239894B (en) 1999-07-30 2000-09-05 Non-woven laminate composite
TW89115254A TW581837B (en) 1999-07-30 2000-09-05 Method for producing bounded non-woven carriers
TW089115270A TW550171B (en) 1999-07-30 2000-09-26 Laminates including two or more layers of organic synthetic filament non-wovens and glass woven webs and scrims
TW89115269A TWI265868B (en) 1999-07-30 2000-09-26 Non-woven laminate composite with binder

Family Applications After (4)

Application Number Title Priority Date Filing Date
TW89115268A TWI239894B (en) 1999-07-30 2000-09-05 Non-woven laminate composite
TW89115254A TW581837B (en) 1999-07-30 2000-09-05 Method for producing bounded non-woven carriers
TW089115270A TW550171B (en) 1999-07-30 2000-09-26 Laminates including two or more layers of organic synthetic filament non-wovens and glass woven webs and scrims
TW89115269A TWI265868B (en) 1999-07-30 2000-09-26 Non-woven laminate composite with binder

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Publication number Publication date
TW550171B (en) 2003-09-01
TW581837B (en) 2004-04-01
TWI265868B (en) 2006-11-11
TWI239894B (en) 2005-09-21

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