TW569662B - Manufacturing method of heat sink base - Google Patents

Manufacturing method of heat sink base Download PDF

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Publication number
TW569662B
TW569662B TW92112271A TW92112271A TW569662B TW 569662 B TW569662 B TW 569662B TW 92112271 A TW92112271 A TW 92112271A TW 92112271 A TW92112271 A TW 92112271A TW 569662 B TW569662 B TW 569662B
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Taiwan
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substrate
bottom plate
base
base plate
manufacturing
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TW92112271A
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Chinese (zh)
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TW200425824A (en
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Shiung-Ming Shiu
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Shiung-Ming Shiu
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Publication of TW200425824A publication Critical patent/TW200425824A/en

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Abstract

The present invention relates to a manufacturing method of heat sink base, which is mainly made by forming a long-stripe like substrate in the way of pressing. The bottom plate is made of metal material with high heat-conduction coefficient. The substrate and the bottom plate can be embedded tightly in the axial direction. Its head segment is cut to form a narrow portion, and the narrow portion can exactly penetrate through the forming mold having a converging opening. A clamping tool clamps the narrow portion, and pulls the substrates mutually embedded tightly and the bottom plate to pass through the converging opening of the forming mold, so that the substrate and the bottom plate are compressed to associate together. A desired length is provided by cutting according to the required specification, thereby forming a base. The heat sink fin is implanted on the base to complete the heat sink. Thus, the method of the present invention can simplify the formation of the bottom plate of heat sink, increase the production efficiency and provide a better heat sink performance.

Description

569662 五、發明說明(1) 器底座的製造方法,尤指 散熱器之底座成型技術之 型缺失,進而提昇其生產 (一)、發明所屬的技術領域·· 本創作係有關於一種散熱 一種適用於積體電路或電子元件 改善者’其主要係簡化目前的成 速率和較佳的散熱效能者。 (二)、先前技術: 進,使單位時間内進行各種電子元件製程的卷 對的使產生的熱量不斷增加,也益形快速,和 温問題(例如:現行Pentiuin 決積體電路產生的高 度;AMDK 7系列之工作溫产則為摄,工作溫度約為攝氏60 器製造廠莫不投入大為28°度左右),各散熱 為滿足其散熱需求,而散熱問題主要::的=有效提供 J用導熱性佳的材料作為底板和散?、:式,其-係 ”材…另—則是在底板有限的、::如德由銘材改 =的散熱片,藉提昇散熱片之數量;;装:可能定植 =積’藉此當設於散熱片上方之二=總體之散熱 :不了以有效降低其溫昇效應; ::::之吹襲 制的要考量其材料ίί:材ΐ選用 J赦概偏愛以銅材為最 率散熱器採用 2二其單價實在太責也並非市售ΪΪ::鋼:成型的 =体材基本上其單價就比鋁貴,而且|°0九其原因 …所以就單位體積者而t,鋼的;比重約為銘的 垔里為is的三倍,569662 V. Description of the invention (1) The manufacturing method of the base of the device, especially the lack of the molding technology of the base of the radiator, thereby improving its production (I), the technical field to which the invention belongs ... This creation relates to a type of heat dissipation and an application The improvement of integrated circuits or electronic components is mainly to simplify the current growth rate and better heat dissipation performance. (2) Prior technology: advances the number of coils that are used to perform various electronic component processes in a unit time, which continuously increases the heat generated, and also improves the shape and temperature problems (such as the height of the current Peniuin final product circuit); The operating temperature of the AMDK 7 series is photography, the operating temperature is about 60 degrees Celsius, and the manufacturer does not invest much (about 28 ° degrees). Each heat dissipation is to meet its heat dissipation requirements, and the main heat dissipation problems are: The material with good thermal conductivity is used as the base plate and the bulk? :: type, its “system” material… another—is limited in the bottom plate ::: Rude changed the heat sink from Ming material to increase the number of heat sinks; installation: possible colonization = product The second part located above the heat sink = the overall heat dissipation: it can not effectively reduce its temperature rise effect; :::: The blown system must consider its material ί: The material is selected by J. Amnesty prefers copper material for heat dissipation. The unit price is too much to blame, and it is not commercially available.::Steel:Molded=The body is basically more expensive than aluminum, and | ° 0 9 is the reason ... so for the unit volume, t, steel ; The specific gravity is about three times as large as that of Ming.

569662 五、發明說明(2) 整體造價更達三倍以上,·因此為解決前述之缺失,其中如 第89 1 1 0847號專利案所示,主要係將散熱體1採鋁合金擠 製成型(请參閱第一〜二圖)’其底座6 0下方具一銅金屬 圓盤形的板體6 1,以及將板體6 1和散熱體6分別夾製在工 作機台上’藉由尚速旋轉頭座(圖未示)帶動板體61 一併 高速運轉,當板體61和散熱體6之底座6 0接觸並摩擦,利 用產生的熱量使其接合面熔化,此時該頭座乃停止旋轉, 再利用另設之油麼推桿將其壓制定位,待冷卻後即得將板 體6 1結合在散熱體6之底座6 0下方;惟,前述專利案之用 意係利用銅比紹具更南的熱傳導係數(按銅的熱傳導約為 0· 96;铭僅為〇· 82左右),所以當板體61貼合在積體電路 上時,可以將熱量快速傳導至板體61上,易言之,該板體 6 1乃提供積體電路的溫度得以快速擴散傳導,再加上板體 6 1乃具較大的接觸面積,依照熱傳導率的計算方式,可知 熱傳導率Q= KA △ T/Η其中·· K為熱傳導係數;a為傳導面 積;△ T為溫度差;η為長度。因此可看出熱傳導率⑽和 傳導面積成止比;所以該板體61一方面可將積體電路之熱 量擴散傳導,另方面也藉其與散熱體6底板61具較大接觸' 面積,進而達到最佳的散熱效能;雖上列案件有改盖了使 用銅材成型者之笨重和單價高的缺失,但其製程中I除需 具備各式機具外,最重要的是,其成型時間慢,就每一個 散熱體6和底板61的結合,需經定位、高速旋轉、熱熔 接,再擠壓靜置直到冷卻,所以單位時間内的產能非常 低,根本不符經濟量產的目的。569662 V. Description of the invention (2) The overall cost is more than three times higher, so in order to solve the aforementioned deficiency, as shown in the patent case No. 89 1 1 0847, the heat sink 1 is mainly extruded from aluminum alloy ( (See the first two pictures.) 'The base 60 has a copper plate-shaped plate 6 1 under the base 60, and the plate 6 1 and the heat sink 6 are clamped on the work machine, respectively.' The rotating head base (not shown) drives the plate body 61 to run at a high speed. When the plate body 61 and the base 60 of the heat sink 6 come into contact and rub against each other, the joint surface is melted by the generated heat. At this time, the head body stops. Rotate, and then use another oil pusher to press and position it. After cooling, you must combine the plate 6 1 under the base 60 of the heat sink 6; however, the purpose of the aforementioned patent is to use a copper biscuit. The southern thermal conductivity coefficient is about 0.996 according to copper; the name is only about 82.82, so when the board 61 is attached to the integrated circuit, the heat can be quickly transferred to the board 61. In other words, the plate 6 1 provides the temperature of the integrated circuit to be rapidly diffused and conducted. The plate 6 1 has a large contact area. According to the calculation method of thermal conductivity, it can be known that the thermal conductivity Q = KA △ T / Η where K is the thermal conductivity coefficient; a is the conductive area; △ T is the temperature difference; η is length. Therefore, it can be seen that the thermal conductivity ⑽ is proportional to the conductive area; therefore, the board 61 can diffuse and conduct the heat of the integrated circuit on the one hand, and on the other hand, it has a larger contact area with the bottom plate 61 of the heat sink 6, and Achieve the best heat dissipation performance; although the above cases have been modified to cover the lack of bulky and high unit price of those using copper molding, in addition to the need for various tools in the manufacturing process, the most important thing is that the molding time is slow As for the combination of each heat sink 6 and the bottom plate 61, it needs to be positioned, rotated at high speed, thermally welded, and then squeezed and left to cool until it is cooled. Therefore, the productivity per unit time is very low, which is completely inconsistent with the purpose of economic mass production.

569662 五、發明說明(3) (三)、新型内容: 本創作 法,係採用 利用高導熱 相互喪套, 減省使用的 能,降低其 本創作 法,其中基 低其整體的 本創作 法,其中基 外,也讓散 (四)、實 之主要 質輕且 係數的 並藉成 機具, 製造成 之次要 板和底 重量, 之再一 板和底 熱效果 施方式 目的, 便於加 銅材作 型模具 最重要 本,增 目的, 板係分 相對的 目的, 板具良 更加優 係提供一 工的鋁材 為底材, 擠迫壓縮 的係可大 加產品競 係提供一 別採用鋁 也讓材料 係提供一 好的結合 異。 種散熱器底座的製造方 成型長條狀的基板,且 以及該基板和底板得以 而緊結軋合一體,故可 幅提昇單位時間之產 爭力。 種散熱器底座的製造方 和銅來成型,所以可降 購置成本得以減省。 種散熱器底座的製造方 效能,因此除結構穩固569662 V. Description of the invention (3) (3), new content: This creative method adopts the mutual use of high thermal conductivity to reduce the use of energy and reduce its original creative method, which is based on its overall original creative method. In addition to the basic, it also allows the main components of (4) and solid to be lightweight and borrowed from the machine to be manufactured into a secondary plate and bottom weight. Another purpose of the plate and bottom heating effect is to facilitate the addition of copper. The most important part of the mold is to increase the purpose. The plate system is divided into relative purposes. The board has a better quality and provides a aluminum material as the substrate. The squeezed system can greatly increase the product. Let the materials department provide a good combination. This kind of radiator base manufactures a long-shaped substrate, and the substrate and the bottom plate can be tightly rolled together, so the productivity per unit time can be greatly improved. This kind of radiator base is made of copper and copper, so the purchase cost can be reduced. This kind of heat sink base has the advantages of manufacturing

百Μ參閱第三〜五圖所示,本創作一種散熱器底座的 製造方法,主要係採用質輕、易加弋的鋁材,並以壓出的 方^成型長條狀的基板丨,其底面具有肋槽η,該底板2係 採馬導熱係數的銅材所製成,且在與基板丨之結合面對應 設有凸肋2 1,令該底板2可以軸向嵌合於基板丨底面,以及 該基板1和底板2相互嵌套密接後,且切削其頭段形成一較 窄部1 2,該較窄部丨2恰可自一具歛口 3〇的成型模具3中穿 出,利用夾具4以強大應力對較窄部丨2施以夾掣,並牵引 相互喪套密接的基板1和底板2通過成型模具3之斂口 3 〇, 使得該基板1和底板2乃受其四周壁面擠迫壓縮而緊結軋合Please refer to Figures 3 to 5 for illustrations. This method of manufacturing a radiator base is based on the use of lightweight, easy-to-add aluminum material, and forming a long-shaped substrate with an extruded square. The bottom surface has rib grooves η. The bottom plate 2 is made of copper with a thermal conductivity of horses, and convex ribs 21 are provided on the joint surface corresponding to the substrate 丨 so that the bottom plate 2 can be axially fitted to the substrate 丨 bottom surface. After the base plate 1 and the bottom plate 2 are nested and tightly connected to each other, and the head section is cut to form a narrower portion 12, the narrower portion 2 can just be penetrated from a forming mold 3 with a convergent opening 30 and used The clamp 4 exerts a clamp on the narrow part 丨 2 with strong stress, and draws the substrate 1 and the base plate 2 which are tightly attached to each other through the opening 3 of the molding die 3, so that the substrate 1 and the base plate 2 are subject to the surrounding wall surface. Tight compression

第7頁 五、發明說明(4) ,復依需求裁切所要的規 (如第五圖),再 長度,即可形成一底座10 之製造者(請參閱第六圖)。政熱轉片5以完成散熱 另者’在本創作的進階劁 基板1的結合面伤7 > y士邱支 方法中’其中在底板2和 2相互m = ΐ未示),當基板1和底板 壓縮時由Λ 成型模斂。30且受其四周壁面擠迫 穿趣Β主生#丨;型模具3可依需求加熱至一定溫度,以及 姓人! ί劇烈磨擦會產生熱量,同時利用基板1和底板2之 =5尚壓,使得該錫膏能被熱熔和高壓而密滲於基板咏 底板2之結合面間,具有類似填縫封裝的效能者,藉此讓 其結合和散熱效果更加優異。 續請參閱第七、八圖所示,係為本創另一實施例之立 體外觀和結合剖視圖,可看出該基板1咖底板2a的結合端 面係對應設有鳩尾槽11 a與鳩尾塊21 a,令該基板1 a和底板 2a可藉其相互嵌結,以及在通過成型模具3斂口 30受其四 周壁面擠迫壓縮得成型一底座l〇a’可達到簡易定位並防 止其脫出者。Page 7 V. Description of the invention (4), according to the requirements of cutting the required rules (such as the fifth picture), and then length, you can form a maker of the base 10 (see the sixth picture). The government heat transfers the film 5 to complete the heat dissipation. In addition, in the advanced 创作 of the present invention, the joint surface of the substrate 1 is injured 7 > y Shi Qiuzhi method 'where the bottom plate 2 and 2 are mutually m = ΐ not shown), when the substrate 1 and the bottom plate are compressed by the Λ molding die when compressed. 30 and the surrounding wall surface is squeezed through through wearing fun B 主 生 # 丨; the mold 3 can be heated to a certain temperature and the last name as required! Ί Vigorous friction will generate heat, while using the substrate 1 and the bottom plate 2 = 5 pressure So that the solder paste can be densely infiltrated between the bonding surfaces of the substrate 2 and the base plate 2 by hot melting and high pressure, and has a similar effect of the caulking package, thereby making its bonding and heat dissipation effect more excellent. Continued to refer to the seventh and eighth figures, which are the three-dimensional appearance and combined cross-sectional view of another embodiment of the invention. It can be seen that the combined end face of the substrate 1 and the bottom plate 2a is provided with a dovetail groove 11a and a dovetail block 21 correspondingly. a, so that the base plate 1 a and the bottom plate 2 a can be embedded with each other, and squeezed and compressed by the surrounding wall surface of the opening 30 through the forming mold 3 to form a base 10 a ′, which can achieve simple positioning and prevent it from coming out. By.

第8頁 569662 圖式簡單說明 第一圖、係第8 9 0 1 1 8 4 7號專利案之立體分解圖。 第二圖、係第890 1 1 847號專利案之組合立體圖。 第三圖、係本創作之基板和底板的立體外觀圖。 第四圖、係本創作之壓出成型示意圖。 第五圖、係本創作散熱器底座之成型剖視圖。 第六圖、係本創作之使用狀態參考圖。 第七圖、係本創作另一實施例之基板和底板的立體外觀 圖。 第八圖、係第七圖之壓出成型之底座剖視圖。Page 8 569662 Brief description of the drawings The first figure is an exploded perspective view of the patent case No. 8 9 0 1 1 8 4 7. The second figure is a combined perspective view of Patent No. 890 1 1 847. The third picture is the three-dimensional appearance of the base plate and the bottom plate of this creation. The fourth figure is a schematic diagram of the extrusion molding of this creation. The fifth figure is a molding sectional view of the radiator base of this creation. The sixth picture is the reference diagram of the use status of this creation. The seventh figure is a three-dimensional appearance view of a base plate and a base plate of another embodiment of the present invention. Figure 8 and Figure 7 are sectional views of the extruded base.

圖號說明: 1、基板 10、10a、底座 11、肋槽 11a、鳩尾槽 1 2、較窄部 2、底板 2 1、凸肋 3、 成型模具 4、 夾具 2 1 a、鴻尾塊 30、斂口 5、散熱鰭片Description of drawing number: 1. Base plate 10, 10a, base 11, rib groove 11a, dovetail groove 1, 2, narrower portion 2, bottom plate 2, 1, rib 3, forming mold 4, fixture 2 1a, Hongwei block 30, Constriction mouth 5, cooling fins

第9頁Page 9

Claims (1)

569662 六、申請專利範圍 一"_ ~ 1 種散熱器底座的製造方法,主要藉壓出的方式成型 $條狀的基板,該底板係採高導熱係數的金屬材所製成, 令2底板可以軸向嵌合於基板底面,以及該基板和底板相 互^^套後接後,且切削其頭段形成一較窄部,該較窄部恰 可自一具斂口的成型模具中穿出,利用夾具以強大應力° 對較窄部施以夾掣,並牽引相互嵌套密接的基板和底板通 過成型模具之斂口,使得該基板和底板乃受其四周壁面擠 迫壓縮而緊結軋合一體,復依需求裁切所要的規格長度, 即可形成一底座,再於底座上定植散熱鰭片以完成散献器 之製造者。 … 2、如申請專利範圍第1項所述之散熱器底座的製造方法, 其中该底板和基板的結合面,係對應設有凸肋與肋槽,令 該基板和底板可藉凸肋和肋槽相互嵌套,以及在通過成型 模具斂口且受其四周壁面擠迫壓縮時,該凸肋和肋槽可使 其達到平均受力,進而讓基板和底板緊結軋合一體。 如申請專利範圍第1項或第2項所述之散熱器底座的製 造方法,其中該基板係以鋁材壓出成型,該底板係選用銅 材為最佳。 如申請專利範圍第1項或第2項所述之散熱器底座的製 造方法,其中在底板和基板的結合面係塗佈有錫膏,當基 板和底板相互嵌套’並通過成型模具斂口且受其四周壁面 擠迫壓縮時,由於成型模具可加熱至一定溫度,以及穿越 時其劇烈磨擦會產生熱量,同時利用基板和底板之結合高 壓,使得該錫膏能被熱熔和高壓而密滲於基板和底板之結569662 VI. Scope of patent application 1 quot__ 1 kind of manufacturing method of radiator base, mainly by forming a $ strip-shaped substrate, the bottom plate is made of metal material with high thermal conductivity, so that 2 bottom plates It can be axially fitted on the bottom surface of the substrate, and after the substrate and the bottom plate are sleeved with each other, and the head section is cut to form a narrower portion, the narrower portion can just pass out of a forming mold with a constriction. The clamp is used to clamp the narrower part with a strong stress °, and the substrate and the bottom plate which are nested and tightly attached to each other are pulled through the opening of the molding die, so that the substrate and the bottom plate are squeezed and compressed by the surrounding wall surface. One body, cut to the required length according to the requirements, can form a base, and then plant heat dissipation fins on the base to complete the manufacturer of the diffuser. … 2. The manufacturing method of the radiator base according to item 1 of the scope of patent application, wherein the joint surface of the base plate and the base plate is provided with convex ribs and rib grooves correspondingly, so that the base plate and the base plate can be provided with convex ribs and ribs. When the grooves are nested with each other, and when they are constricted by the forming mold and squeezed and compressed by the surrounding walls, the ribs and the rib grooves can achieve an average force, so that the base plate and the bottom plate are tightly bonded and rolled together. According to the manufacturing method of the radiator base described in item 1 or 2 of the scope of patent application, the substrate is extruded from aluminum, and the bottom plate is preferably copper. The manufacturing method of the radiator base according to item 1 or item 2 of the scope of patent application, wherein the joint surface of the base plate and the base plate is coated with solder paste, and when the base plate and the base plate are nested with each other, and the mouth is constricted by a molding die And when it is compressed by the surrounding wall surface, the molding die can be heated to a certain temperature, and its severe friction will generate heat when it passes through. At the same time, the combination of the substrate and the base plate is used to make the solder paste hot-melt and high-pressure and dense. Penetrate the knot between the substrate and the base plate 569662 六、申請專利範圍 合面間,具有類似填縫封裝的效能者。 5、如申請專利範圍第1項所述之散熱器底座的製造方法, 其中該基板和底板的結合端面係對應設有鳩尾槽與鳩尾 塊,令該基板和底板可藉其相互嵌結,以及在通過成型模 具斂口且受其四周壁面擠迫壓縮時,可達到較佳定位並防 止其脫出者。569662 6. Scope of applying for patent Those who have similar sealing and sealing performance in the joint surface. 5. The manufacturing method of the radiator base according to item 1 of the scope of patent application, wherein the joint end surface of the substrate and the bottom plate is provided with a dovetail groove and a dovetail block correspondingly, so that the substrate and the bottom plate can be intertwined by them, and When the mouth is constricted by the forming mold and squeezed and compressed by the surrounding wall surface, it can achieve better positioning and prevent it from coming out.
TW92112271A 2003-05-06 2003-05-06 Manufacturing method of heat sink base TW569662B (en)

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