TW565577B - Epoxy resin composition - Google Patents
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- TW565577B TW565577B TW87112508A TW87112508A TW565577B TW 565577 B TW565577 B TW 565577B TW 87112508 A TW87112508 A TW 87112508A TW 87112508 A TW87112508 A TW 87112508A TW 565577 B TW565577 B TW 565577B
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Description
565577 A7 137 五、發明説明(i) 本發明有關於一種環氧樹脂組成物,特別是此環氧 樹脂組成物中包括特殊之酚類環氧樹脂。藉此,可有效降 低材料之吸濕性和熱膨脹係數,提高成型時之流動性和破 璃轉移溫度,因此,可改善產品之耐熱性、尺寸安定性、 可靠度、成型性和減少龜裂性。 當電子元件朝向輕薄化、大型化晶片或模組化發展 時,容易因少量水份之存在或内部之應力而產生1C晶片之 龜裂或翹曲,進而導致產品之可靠度降低,因此,需要有 較佳之封裝材料來改善之。 為了解決1C封裝時之龜裂或翹曲等問題,已有許多 相關的專利發表,主要所採用的方法是提高耐熱性,或提 高填充劑的含量以降低吸濕性。如日本信越公司(Shin-Etsu Chemical Company)於美國專利第5,358,980號中,使用含 萘(naphthalene)之環氧樹脂,以提高封裝材料之耐熱性(或 玻璃轉移溫度)。然而,卻造成流動性明顯下降。 經漪部中央標率局貝工消費合作社印裝 曰本住友化學(Sumitomo Chemical Company)於歐洲 專利700947號中,及日本住友貝克萊(Sumitomo-Bakelite) 公司於日本特開平8-20631中,利用低粘度之環氧樹脂來 提高封裝材料中填充劑之含量,藉以降低吸水性。然而, 同樣也會造成流動性的明顯下降。 因此,本發明之目的即為解決上述之問題,而提供 一種新穎之環氧樹脂組成物,當以此環氧樹脂組成物作為 半導體裝置之封裝材料時,可在降低吸濕性之同時,保持 或提高其耐熱性和流動性,或可降低熱膨脹係數以提高產 ______5__ 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210Χ297^ϋ 565577 A7 ^ _ __ B7 五、發明説明(2 ) 品之尺寸安定性及抗龜裂性。 為了達成上述之目的,本發明之環氧樹脂組成物包 括: (A)如化學式⑴所示之酚類環氧樹脂:565577 A7 137 V. Description of the invention (i) The present invention relates to an epoxy resin composition, in particular, the epoxy resin composition includes a special phenolic epoxy resin. This can effectively reduce the hygroscopicity and thermal expansion coefficient of the material, improve the fluidity and glass transition temperature during molding, and therefore improve the product's heat resistance, dimensional stability, reliability, moldability and reduce cracking. . When electronic components are becoming thinner, larger, or modularized, it is easy to cause cracks or warpage of the 1C chip due to the presence of a small amount of water or internal stress, which will reduce the reliability of the product. Therefore, it is necessary to There are better packaging materials to improve it. In order to solve the problems of cracking or warping during 1C packaging, many related patents have been published. The main method adopted is to improve heat resistance or increase the content of fillers to reduce hygroscopicity. For example, Shin-Etsu Chemical Company in U.S. Patent No. 5,358,980 uses naphthalene-containing epoxy resin to improve the heat resistance (or glass transition temperature) of the packaging material. However, it caused a significant decrease in liquidity. Printed by Sumitomo Chemical Co., Ltd. in European Patent No. 700947 by the Central Standards Bureau of the Ministry of Economic Affairs of Japan, and by Sumitomo-Bakelite in Japanese Patent Application No. 8-20631. Low viscosity epoxy resin to increase the content of filler in the packaging material, thereby reducing water absorption. However, it can also cause a significant decrease in liquidity. Therefore, an object of the present invention is to provide a novel epoxy resin composition in order to solve the above-mentioned problems. When the epoxy resin composition is used as a packaging material for a semiconductor device, it can reduce moisture absorption while maintaining Or improve its heat resistance and fluidity, or reduce the coefficient of thermal expansion to increase production ______5__ This paper size applies the Chinese National Standard (CNS) Λ4 specification (210 × 297 ^ ϋ 565577 A7 ^ _ __ B7 V. Description of the invention (2) Dimensional stability and crack resistance. In order to achieve the above object, the epoxy resin composition of the present invention includes: (A) a phenolic epoxy resin represented by the chemical formula 化学:
其中: 每個R1可為相同或不同,獨立地擇自由氫,Cle6烴基, C6-1G芳香基,經Cw煙基取代之cv1G芳香基所組成之族群 中, 每個R2可為相同或不同,獨立地擇自由氫,C1-6烴基, CV1()芳香基,經Cw烴基取代之C6-1G芳香基, 經濟部中央標準局員工消費合作社印製Among them: each R1 may be the same or different, independently selected from the group consisting of free hydrogen, Cle6 hydrocarbon group, C6-1G aromatic group, and Cv1G aromatic group substituted with Cw nicotinyl group, each R2 may be the same or different, Independently select free hydrogen, C1-6 hydrocarbon group, CV1 () aromatic group, C6-1G aromatic group substituted by Cw hydrocarbon group, printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs
本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X29?公餘) 565577 A7 五、發明説明( R4This paper size applies Chinese National Standard (CNS) Λ4 specification (210X29? Public) 565577 A7 V. Description of invention (R4
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經漪部中央標準局貝工消費合作社印¾ 所組成之族群中, 其中,擇自由氫,Cl.6煙基,C61。芳香基,經Ci6 烴基取代之C6_1G芳香基所組成之族群中, 每個R4可為相同或不同,獨立地擇自由氫,Ci 6烴基, c6.10芳香基’經Cl_6烴基取代之c㈣芳香基所組成之族群中, η為0或1 ; (Β)與化合物(I)不同之環氧樹脂;以及 (C) 一硬化劑, 其中酚類環氧樹脂(Α)佔全部環氧樹脂之丨至99糾%, %氧樹脂(B)佔全部環氧樹脂之丨至99 wt%,硬化劑佔環氧 樹脂組成物之1至90 wt0/〇。 化合物(I)中之每個R1可為相同或不同,最好獨立地 為氫’ c1-6烧基’ c1-6環烧基’ c2_6稀基,c2_6炔基,苯基, 萘基,或者經Ci·6院基,c1-0環燒基,C:2·6稀基,或c26炔 基取代之苯基或萘基。R1具體的例子如氫,甲基,乙基, 正丙基,異丙基,正丁基,異丁基,第三丁基,正戊基, 請 先 閲 讀 背 面 之· 注 意 事- 項 再 填 馬 本 頁 t if 本紙張尺度適用中關家縣(CNS ) Λ4規格(21GX 297公i 565577 A7 ----- - B7 五、發明説明(4 ) ~ 異戊基,新戊基,己基,苯基,甲苯基,乙基苯基,或萘 基等。較佳的例子如氫,甲基,乙基,正丙基,異丙基, 正丁基,異丁基,第三丁基,戊基,己基,或苯基等。更 佳的例子如氫,曱基,第三丁基,或苯基。 化合物(I)中之R2可為相同或不同,最妤獨立地為氫, cv6烷基,Cw環烷基,(:2·6烯基,c26炔基,苯基,萘基, 或者經Cw烷基,Cl·6環烷基,c26烯基,c26炔基取代之 苯基或茶基,Among the ethnic groups formed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economics, among them, select free hydrogen, Cl.6 nicotine, C61. Aromatic groups, in the group consisting of C6_1G aromatic groups substituted with Ci6 hydrocarbon groups, each R4 can be the same or different, independently selected from free hydrogen, Ci 6 hydrocarbon groups, c6.10 aromatic groups' C㈣ aromatic groups substituted with Cl_6 hydrocarbon groups In the group formed, η is 0 or 1; (B) an epoxy resin different from the compound (I); and (C) a hardener, in which the phenolic epoxy resin (A) accounts for one of all epoxy resins. To 99% by weight,% oxygen resin (B) accounts for 99 to 99% by weight of the total epoxy resin, and hardener accounts for 1 to 90% by weight of the epoxy resin composition. Each R1 in the compound (I) may be the same or different, and is preferably independently hydrogen 'c1-6 alkynyl' c1-6 cycloalkynyl 'c2_6 dilute group, c2_6 alkynyl, phenyl, naphthyl, or Ci · 6 courtyard group, c1-0 ring alkyl group, C: 2 · 6 dilute group, or c26 alkynyl substituted phenyl or naphthyl group. Specific examples of R1 such as hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tertiary butyl, n-pentyl, please read the note on the back · Note-then fill in On this page, t if this paper size is applicable to Zhongguanjia County (CNS) Λ4 specification (21GX 297 male i 565577 A7 ------B7) 5. Description of the invention (4) ~ isoamyl, neopentyl, hexyl, Phenyl, tolyl, ethylphenyl, or naphthyl, etc. Preferred examples are hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, third butyl, Pentyl, hexyl, or phenyl, etc. More preferred examples are hydrogen, fluorenyl, third butyl, or phenyl. R2 in compound (I) may be the same or different, and most 妤 is independently hydrogen, cv6 Alkyl, Cw cycloalkyl, (: 2 · 6 alkenyl, c26 alkynyl, phenyl, naphthyl, or phenyl substituted with Cw alkyl, Cl · 6 cycloalkyl, c26 alkenyl, c26 alkynyl Or tea based,
經濟部中央標隼局貝工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁} R2具體的例子如氫,甲基,乙基,正丙基,異丙基, 正丁基,異丁基,第三丁基,正戊基,異戊基,新戊基, 己基,苯基,甲苯基,乙基苯基,或萘基。較佳的例子如 氫,甲基,乙基,正丙基,異丙基,正丁基,異丁基,第 _8 本紙張尺度適用中國國家標率(CNS ) Α4規格(210 X 297公费]~~~ ' ' --- 565577 A7 ______ 五、發明説明(5 ^ 二丁基,戊基,己基,或苯基。更佳者如氫,甲美,乙某 正丙基,或異丙基等。 當化合物(I)中之R2為Printed by Shellfish Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the notes on the back before filling out this page) R2 specific examples such as hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, Isobutyl, third butyl, n-pentyl, isopentyl, neopentyl, hexyl, phenyl, tolyl, ethylphenyl, or naphthyl. Preferred examples are hydrogen, methyl, ethyl , N-propyl, isopropyl, n-butyl, isobutyl, page _8 This paper size applies to China National Standards (CNS) A4 specifications (210 X 297 public expense) ~~~ '' --- 565577 A7 ______ 5. Description of the invention (5 ^ dibutyl, pentyl, hexyl, or phenyl. More preferred are hydrogen, methyl, ethyl, n-propyl, or isopropyl. When R2 in compound (I) is
時 R3最好為氫,Cw烷基,Cl-6環烷基,c2_6烯基,c26炔基, 苯基,萘基,或者經Cw烷基,Cw環烷基,烯基,或 C2_6炔基取代之苯基或萘基。R3具體的例子如氫,甲基, 乙基,正丙基,異丙基,正丁基,異丁基,第三丁基,正 戊基,異戊基,新戊基,己基,苯基,曱笨基,乙基苯基, 或萘基。較佳者為氫,曱基,乙基,正丙基,異丙基,正 丁基,異丁基,第三丁基,戊基,己基,或笨基等。 當化合物(I)中之R2為 (請先閱讀背面t注意事項再填寫本頁) 衣·R3 is preferably hydrogen, Cw alkyl, Cl-6 cycloalkyl, c2-6 alkenyl, c26 alkynyl, phenyl, naphthyl, or Cw alkyl, Cw cycloalkyl, alkenyl, or C2_6 alkynyl Substituted phenyl or naphthyl. Specific examples of R3 are hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, third butyl, n-pentyl, isopentyl, neopentyl, hexyl, phenyl , Pyrene, ethylphenyl, or naphthyl. Preferred are hydrogen, fluorenyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, third butyl, pentyl, hexyl, or benzyl. When R2 in compound (I) is (Please read the precautions on the back before filling this page)
、1T 經濟部中央標準局員工消費合作社印製 R4, 1T Printed by the Consumer Standards Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs, R4
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時 最好每個R4獨立地為氫,Cw烷基,Cw環烷基,C26烯基, C2·6炔基,苯基,萘基,或者經Cu烷基,(:1-6環烷基,c 6烯基,或C2·6炔基取代之苯基或萘基。R4具體的例子如氫, 甲基,乙基,正丙基,異丙基,正丁基,異丁基,第三了 565577 ^"—一 l-> / 五、發明説明(ό) " 土 —正戊基#戊基,新戊基,己基,苯基,甲苯基,乙 基苯基,或萘基。較佳的例子如氫,甲基,乙基,正丙基, 2丙基JL 丁基’異丁基’第三丁基戊基己基或苯 土。更佳者為氫,或苯基。 J匕學,所示之紛類環氧樹脂可為對位、對位,(Ρ,〆·) 為擇自 ,者具體的酚類環氧樹脂之例子可 (請先閲讀背面!/注意事•項再填寫本頁}It is preferred that each R4 is independently hydrogen, Cw alkyl, Cw cycloalkyl, C26 alkenyl, C2 · 6 alkynyl, phenyl, naphthyl, or Cu alkyl, (: 1-6 cycloalkyl , C 6 alkenyl, or C2 · 6 alkynyl substituted phenyl or naphthyl. Specific examples of R4 include hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, and 565577 ^ " -l- > / V. Description of the invention (土) -n-pentyl #pentyl, neopentyl, hexyl, phenyl, tolyl, ethylphenyl, or naphthalene Preferred examples are hydrogen, methyl, ethyl, n-propyl, 2propyl JL butyl'isobutyl 'tert-butylpentylhexyl or phenyl earth. More preferred is hydrogen, or phenyl J Dology, the various types of epoxy resins shown can be para-position and para-position, (P, 〆 ·) is optional. Specific examples of phenolic epoxy resins can be used (please read the back first! / Note Things • Items to fill out this page}
經濟部中央標準局貝工消費合作社印製Printed by Shellfish Consumer Cooperative, Central Bureau of Standards, Ministry of Economic Affairs
本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ 297公势) 565577 A7 Β7 五、發明説明(7 )This paper size applies to Chinese National Standard (CNS) A4 specification (210 × 297 public power) 565577 A7 Β7 V. Description of the invention (7)
所組成之族群中。 經濟部中央標隼局貝工消費合作社印褽 本發明之%氧樹脂組成物,可使用一種或多種之酚 類%氧樹脂(A)及一種或多種之與前述酚類環氧樹脂(A)不 同之%氧樹脂(B)。酚類環氧樹脂(A)已如上詳細定義。環 氧樹知(B)則可為一般常用之環氧樹脂,如酚類環氧樹脂, 雙紛Ai(bisphenol A)環氣樹脂,紛清漆型(〇rth〇_cres〇i novolak)環氧樹脂,多官能基型環氧樹脂 等。唯酚類環氧樹脂(A)需佔全部環氧樹脂之丨至99加%, 較佳為1至95 wt。/。’更佳為全部環氧樹脂中需含4至9〇 wt〇/〇 之酚類環氧樹脂(A)。環氧樹脂(B)佔全部環氧樹脂 之1至99 wt%。 本發明之環氧樹脂組成物中之硬化劑(c),可包括一 般%氧樹脂所用之各種硬化劑,例如,胺類(amine),酸 肝類(anhydride)或酚類(phen〇Hc)硬化劑。硬化劑(c)的含 量為佔全部環氧樹脂組成物的1至9〇 wt%。本發明中所用 胺類硬化劑之較佳用量為每一環氧基搭配〇·5〜3.〇個活性 11 (請先閱讀背面之注意事項再填寫本頁) «衣· 訂 __ 本紙張尺度通用Τ國囤豕榡準(CNS ) Α4規格(21〇>< 297公^· 565577 經濟部中央標準局員工消費合作社印裝 Α7 Β7 五、發明説明(8) 風類硬化劑之活性氫與環氧樹脂之環氧基的當量比 為0.5至3.0。本發明中所用酸酐類(酸無水物)硬化劑之較 佳用量為’酸酐類硬化劑之酸酐與環氧樹脂之環氧基的當 量比為0.5至3.0。本發明中所用酚系硬化劑之較佳用量 為,紛系硬化劑之羥基與環氧樹脂之環氧基的當量比為〇·5 〜2.0,最好是〇·6至1.3。其中酚系硬化劑之實例如酚醛清 漆,甲酚酚醛清漆,間苯二酚酚醛清漆及雙酚Α酚醛清漆。 本發明之環氧樹脂組成物中亦可包括硬化促進劑。 此硬化促進劑可使用通常之觸媒,其種類無特別限定。硬 化促進劑之含量可為〇· 1至20 wt%,以環氧樹脂(A),(Β) 與硬化劑之總量為1〇〇 wt%作基準。硬化促進劑之具體例 可舉例如:三苯基膦、三(2,6·二甲氧基苯基)膦、三(對位 β甲苯基)膦、亞磷酸三苯基等之磷化合物;2-曱基咪唑, 2-苯基咪唑、2-十一烷基咪唑、2-十七烷基咪唑、2-乙基-4·曱基咪嗤等之咪唑類;2-二甲基胺基甲基酚、苯甲基二 甲基胺等之三級胺類;2,5-偶氮雙環[4,3,0]_5_壬烯,l,4-偶氮雙環[2,2,2]辛烷,1,8_偶氮雙環[5,4,0]-7-十一烯之有 機鹽基類等。 本發明之環氧樹脂組成物可依需要含有各種添加 劑。添加劑可舉例如填充劑、填充劑之表面處理劑、難燃 劑、離型劑、著色劑、應力緩和劑等。 填充劑之種類並無特別限定,可舉例如結晶性;ε夕土 粉、熔融性矽土粉、石英玻璃粉、滑石粉、矽酸鋁粉、石夕 酸錯粉、鋁粉、碳酸鈣粉等,其中尤以矽土系填充劑為佳。 12 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210Χ297公# ) (請先閱讀背面之注意事項再填寫本頁) 、11 565577 五 _^_ 經漪部中央標隼局員工消費合作社印製 A7 B7 、發明説明(9) 填充劑之含量為全部環氧樹脂組成物的1〜97wt%,尤以60 〜90wt%為佳。 表面處理劑可舉例如矽烷偶合劑等。難燃劑可舉例 如三氧化銻、磷酸鹽、溴化物等。離型劑可舉例如各種蠟 劑類。著色劑可舉例如碳黑等。應力緩和劑可包含如矽氧 樹脂或橡膠等。 本發明之環氧樹脂組成物通常可藉適當之混練器具 混合前述各種成份,必要時與其他添加劑成份混合而製 得,至於這些成份之混合順序則無特別規定。 本發明將藉後文之實施例更進一步說明之,但本發 明不限於這些實施例中。所有組成物之各成份均以重量計 之。 製備實施例1 : 2,2’-雙(環氧丙氧基)聯苯(環氧樹脂〇)之製備 2,2’-bis(glycidyloxy)biphenyl 於500毫升二頸圓底瓶中裝上機械攪拌器與冷凝管, 置入48.4克(0·20莫耳)之3,3’,5,5·-四甲基-4,4··聯酚,0.68 克(0·01莫耳)咪唑與185.2克(2.0莫耳)之表氣烷,加熱至 115°C反應迴流二小時(以層析法確定起始物3,3’,5,5f-四甲 基-4,4’-聯酚完全反應完)。待回復室溫後,以旋轉濃縮機 濃縮除去過量的表氣烧。 所得的產物再加入200毫升甲苯與50毫升1N氫氧化鈉 水溶液,加熱至90°C並強力攪拌,反應迴流二小時。待 回復室溫後,萃取分離有機層與水層,水層再以甲苯萃取 13 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公f ) (請先閱讀背面之注意事項再填寫本頁) #衣. -rr填寫太 訂 565577 經濟部中央標準局貝工消費合作社印裝 A7 五、發明説明(ιοί) (160毫升x2次);合併有機層,經無水硫酸鈉乾燥、過濾、 旋轉濃縮機濃縮,得粗產物。 粗產物由矽膠層析純化而得無色液體產物,產率達 920/〇 〇 oil, lH NMR (CDC135 200 MHz) δ 2.54 (2H, dd, J=5.1, 2.5 Hz),2.70 (2H,dd,J=5.1,4·0 Hz),3.16 (2H,dddd,J=5.5, 4.0, 2.9, 2·5 Hz),3·93 (2H,dd,J=1L2, 5·5 Hz),4·17 (2H, dd,J=11.2, 2.9 Hz),6.95 (2H,dd,J=8.1,<1.0 Hz),7.03 (2H, dd,J=7.3, 1·0 Hz),7.24 (4H,m) 13C NMR (CDC13, 100 MHz) δ 44.3 (t),50.2 (d),68.9 ⑴, 112·6 (d),121.0 (d),128.3 (s),128.5 (d),131.4 (d),155·9 (s)。 ' 製備實施例2 : 2,2'-雙(環氧丙氧基)_3,3’,5,5’-四第三丁基聯苯(環氧樹脂 D)之製備 9 2,2’_bis(glycidyloxy)-3,3,,5,5,-tetra-tert-butylbiphenyl 製備步驟與實施例1相同,只是於純化過程中,由乙 醇中結晶而得白色固體產物,產率達85%。溶點為 186°C。 NMR (CDC13, 200 MHz) δ 1.33 (18Η5 s)5 Ι.43 (ΐ8Η s),2.19 (2Η,dd,J=4.9, 2.7 Ηζ),2·63 (2Η,dd,J= (9, 4 4 Ηζ),3·00 (2Η,dddd,J=5.5, 4.4, 3.3, 2.7 Ηζ),3.57 (2Η,dd J=11.0, 5.6 Ηζ),3.68 (2Η,dd,11.0, 3.3 Ηζ),7·14 (2Η d J= 2.4 Hz), 7.38 (2H, d, J=2.4 Hz) ’ 14 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公犛) (請先閲讀背面一疋注意^項再填寫本頁〕Formed by the ethnic group. The% Oxygen Resin composition of the present invention printed by the Central Bureau of Standards, Shellfish Consumer Cooperative of the Ministry of Economic Affairs may use one or more phenolic% oxygen resins (A) and one or more phenolic epoxy resins (A) Different% oxygen resin (B). The phenolic epoxy resin (A) has been defined in detail as above. Epoxy resin (B) can be commonly used epoxy resins, such as phenolic epoxy resin, bisphenol A ring gas resin, varnish type (〇rth〇_cres〇i novolak) epoxy Resin, polyfunctional epoxy resin, etc. The phenol-based epoxy resin (A) needs to account for 99 to 99% of the total epoxy resin, preferably 1 to 95 wt. /. '' More preferably, the epoxy resin needs to contain 4 to 90 wt% / phenol phenolic epoxy resin (A) in all epoxy resins. The epoxy resin (B) accounts for 1 to 99 wt% of the total epoxy resin. The hardener (c) in the epoxy resin composition of the present invention may include various hardeners used in general% oxygen resins, such as amines, anhydrides, or phenols (phenoHc). hardener. The content of the hardener (c) is 1 to 90 wt% of the entire epoxy resin composition. The preferred amount of amine hardener used in the present invention is 0.5 ~ 3.0 active 11 per epoxy group (please read the precautions on the back before filling this page) «Clothing · Order __ This paper Standards General National Standards (CNS) A4 Specification (21〇 < 297g ^ 565577 Printed by the Consumer Cooperatives of the Central Standards Bureau, Ministry of Economic Affairs, printed A7 Β7 V. Description of the invention (8) Activity of wind hardener The equivalent ratio of hydrogen to the epoxy group of the epoxy resin is 0.5 to 3.0. The preferred amount of the acid anhydride (acid anhydrous) hardener used in the present invention is the acid anhydride of the acid anhydride hardener and the epoxy group of the epoxy resin. The equivalent ratio is 0.5 to 3.0. The preferred amount of the phenol-based hardener used in the present invention is that the equivalent ratio of the hydroxyl group of the various hardener to the epoxy group of the epoxy resin is 0.5 to 2.0, and most preferably 0. 6 to 1.3. Examples of the phenol-based hardener include novolac, cresol novolac, resorcinol novolac, and bisphenol A novolac. The epoxy resin composition of the present invention may further include a hardening accelerator. This hardening accelerator can use a common catalyst, and its type is not particularly limited The content of the hardening accelerator may be from 0.1 to 20 wt%, based on the total amount of the epoxy resins (A), (B) and the hardener being 100 wt%. Specific examples of the hardening accelerator include, for example, : Phosphorus compounds such as triphenylphosphine, tris (2,6 · dimethoxyphenyl) phosphine, tris (para-β-tolyl) phosphine, triphenylphosphite, etc .; 2-fluorenimidazole, 2-benzene Imidazoles, 2-undecylimidazole, 2-heptadecylimidazole, 2-ethyl-4 · fluorenimidazole, and the like; 2-dimethylaminomethylphenol, benzyldiamine Tertiary amines such as methylamine; 2,5-azobicyclo [4,3,0] _5_nonene, 1,4-azobicyclo [2,2,2] octane, 1,8_ Organic salts of azobicyclo [5,4,0] -7-undecene etc. The epoxy resin composition of the present invention may contain various additives as needed. Examples of the additives include fillers and surface treatment of fillers. Agents, flame retardants, release agents, colorants, stress relieving agents, etc. The type of filler is not particularly limited, and examples thereof include crystallinity; epsilon powder, fusible silica powder, quartz glass powder, talc powder , Aluminum silicate powder, cistern powder, aluminum powder, calcium carbonate powder Among them, silica-based fillers are especially preferred. 12 This paper size applies Chinese National Standard (CNS) Λ4 specification (210 × 297 公 #) (Please read the precautions on the back before filling this page), 11 565577 5 _ ^ _ The A7 B7 printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs, and the description of the invention (9) The content of the filler is 1 to 97% by weight of the total epoxy resin composition, especially 60 to 90% by weight. Examples include silane coupling agents. Examples of flame retardants include antimony trioxide, phosphate, and bromide. Examples of release agents include various waxes. Examples of colorants include carbon black. The stress relieving agent may include, for example, silicone resin or rubber. The epoxy resin composition of the present invention can generally be prepared by mixing the aforementioned various components with an appropriate kneading device, and if necessary, mixing with other additive components, and the mixing order of these components is not particularly specified. The present invention will be further explained by the following examples, but the present invention is not limited to these examples. All ingredients of all compositions are by weight. Preparation Example 1: Preparation of 2,2'-bis (glycidoxy) biphenyl (epoxy resin 0) 2,2'-bis (glycidyloxy) biphenyl In a 500 ml two-necked round-bottomed bottle was equipped with a machine Stirrer and condensing tube, 48.4 g (0 · 20 mole) of 3,3 ', 5,5 · -tetramethyl-4,4 ·· biphenol, 0.68 g (0. 01 mole) of imidazole And 185.2 g (2.0 mol) of epigas, heated to 115 ° C and refluxed for two hours (the starting material 3,3 ', 5,5f-tetramethyl-4,4'-linked was determined by chromatography Complete reaction of phenol). After returning to room temperature, it was concentrated by a rotary concentrator to remove excess surface gas. The obtained product was further added with 200 ml of toluene and 50 ml of a 1N aqueous sodium hydroxide solution, heated to 90 ° C and vigorously stirred, and the reaction was refluxed for two hours. After returning to room temperature, the organic layer and the water layer are extracted and separated. The water layer is extracted with toluene. 13 Paper size is applicable to Chinese National Standard (CNS) Λ4 specification (210X 297 male f) (Please read the precautions on the back before filling in this Page) # 衣. -Rr Fill in Taiding 565577 Printed by A7, Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the Invention (ιοί) (160 ml x 2 times); Combine the organic layers, dry over anhydrous sodium sulfate, filter, and spin Concentrator concentrated to give the crude product. The crude product was purified by silica gel chromatography to give a colorless liquid product with a yield of 920 / 〇oil, 1H NMR (CDC135 200 MHz) δ 2.54 (2H, dd, J = 5.1, 2.5 Hz), 2.70 (2H, dd, J = 5.1, 4.0 Hz), 3.16 (2H, dddd, J = 5.5, 4.0, 2.9, 2.5 Hz), 3.93 (2H, dd, J = 1L2, 5.5 Hz), 4. · 17 (2H, dd, J = 11.2, 2.9 Hz), 6.95 (2H, dd, J = 8.1, < 1.0 Hz), 7.03 (2H, dd, J = 7.3, 1.0 Hz), 7.24 (4H, m) 13C NMR (CDC13, 100 MHz) δ 44.3 (t), 50.2 (d), 68.9 ⑴, 112 · 6 (d), 121.0 (d), 128.3 (s), 128.5 (d), 131.4 (d) , 155.9 (s). '' Preparation Example 2: Preparation of 2,2'-bis (glycidoxy) _3,3 ', 5,5'-tetratert-butylbiphenyl (epoxy resin D) 9 2,2'_bis (glycidyloxy) -3,3,5,5, -tetra-tert-butylbiphenyl was prepared in the same manner as in Example 1, except that during the purification process, a white solid product was obtained by crystallization from ethanol with a yield of 85%. Melting point is 186 ° C. NMR (CDC13, 200 MHz) δ 1.33 (18Η5 s) 5 1.43 (ΐ8Η s), 2.19 (2Η, dd, J = 4.9, 2.7 Ηζ), 2.63 (2Η, dd, J = (9, 4 4 Ηζ), 3.00 (2Η, dddd, J = 5.5, 4.4, 3.3, 2.7 Ηζ), 3.57 (2Η, dd J = 11.0, 5.6 Ηζ), 3.68 (2Η, dd, 11.0, 3.3 Ηζ), 7 · 14 (2Η d J = 2.4 Hz), 7.38 (2H, d, J = 2.4 Hz) '14 This paper size is applicable to the Chinese National Standard (CNS) Λ4 size (210X 297 cm) (Please read the first note on the back ^ Fill in this page again]
經滴部中央標準局貝工消費合作社印製 565577 kl B7 ---------- 五、發明説明(11) MS (m/e): 522(M+),466(base),451,337, 225, 57, 41, 29 〇 製備實施例3 : l,lf-雙[(4-環氧丙氧基-3-苯基)苯基]-2-甲基丙烷(環氧樹 脂B)之製備 1,l’-bis[(4-glycidyloxy_3-phenyl)phenyl]_2-methylpr〇pane 製備步驟與實施例1相同,只是於純化過程中,以f 基乙基酮和甲苯的混合液(3:1)來萃取,並由甲苯中結晶 而得白色固體產物,產率達85-90%。熔點為131-134°C。 lU NMR (CDC135 200 MHz) δ 0.83 (6Η? d9 J=6.5 Ηζ)5 2·37 (1Η,dsept,J=11.0, 6.5 Ηζ),2·57 (2Η,dd,J=4.9, 2·7Printed by the Central Bureau of Standards, Shellfish Consumer Cooperative, 565577 kl B7 ---------- V. Description of Invention (11) MS (m / e): 522 (M +), 466 (base), 451 337, 225, 57, 41, 29 〇 Preparation Example 3: 1, lf-bis [(4-glycidoxy-3-phenyl) phenyl] -2-methylpropane (epoxy resin B ) Preparation of 1, l'-bis [(4-glycidyloxy_3-phenyl) phenyl] _2-methylpr〇pane The preparation steps were the same as in Example 1, except that during the purification process, a mixed solution of f-ethyl ethyl ketone and toluene ( 3: 1) to extract and crystallize from toluene to obtain a white solid product with a yield of 85-90%. Melting point is 131-134 ° C. lU NMR (CDC135 200 MHz) δ 0.83 (6Η? d9 J = 6.5 Ηζ) 5 2 · 37 (1Η, dsept, J = 11.0, 6.5 Ηζ), 2.57 (2Η, dd, J = 4.9, 2 · 7
Hz),2·71 (2H,dd,J=4.9, 4·4 Hz),3·15 (2H,dddd,】=5·〇, 4.4, 3.0, 2·7 Hz),3·31 (1H,d,J=ll.〇 Hz),3·86 (2H,dd, J=ll.l,5·0 Hz),4·07 (2H,dd,J=1M,3.0 Hz),6.81 (2H,d, J=8.2 Hz),7·12 (2H,dd,J=8.2, 2·0 Hz),7.20 (2H,d,J=2.〇 Hz),7.30 (6H,m),7·45 (4H,dd,J=6.9, 1.7 Hz)。 實施例1 -3和比較例1 環氧樹脂組成物中之各項成份以雙滾輪混練機在8〇_ 130〇C下使其混合均句’再予以粉碎待b環氧樹脂組成 物中之環氧樹脂之化學式和當量如表一所*,各實施例和 比較例中之環氧樹脂和硬化劑用量如表二所示,其中環氧 樹脂Y為習知之環氧樹脂,環氧樹脂B、D、〇為本發明特 殊使用之環氧樹脂,硬化劑係甲盼_清漆(phen〇i_ formaldehyde nov〇iakresin)’ 軟化點為7〇 751,羥基當 本紙張尺度適用中國----- (請先閱讀背面之注意事項再填寫本頁) 衣Hz), 2.71 (2H, dd, J = 4.9, 4.4 Hz), 3.15 (2H, dddd,] = 5.0, 4.4, 3.0, 2 · 7 Hz), 3.31 (1H , D, J = 11. 0 Hz), 3.86 (2H, dd, J = 11.l, 5.0 Hz), 4.07 (2H, dd, J = 1M, 3.0 Hz), 6.81 (2H , D, J = 8.2 Hz), 7 · 12 (2H, dd, J = 8.2, 2.0 Hz), 7.20 (2H, d, J = 2.0 Hz), 7.30 (6H, m), 7. · 45 (4H, dd, J = 6.9, 1.7 Hz). Examples 1 to 3 and Comparative Example 1 Each component in the epoxy resin composition was mixed with a double-roller kneader at 80-130 ° C, and then it was pulverized to prepare the epoxy resin composition in b. The chemical formula and equivalent weight of the epoxy resin are shown in Table 1 *, and the amounts of the epoxy resin and hardener in the examples and comparative examples are shown in Table 2. Among them, the epoxy resin Y is a conventional epoxy resin, and the epoxy resin B is , D, 〇 are special epoxy resins used in the present invention. The hardener is phen〇i_formaldehyde nov〇iakresin 'softening point is 7051. When the paper size is applicable to China ----- (Please read the notes on the back before filling this page)
-、1T 經濟部中央標準局貝工消費合作社印衆 565577 A7 __一__ 五、發明説明(l2) 量為103 g/eq。另外,表二中之各組成物均包含82wt%之 熔融性矽土粉,0.85wt%之硬化促進劑以及各種添加劑(如 表面處理劑、難燃劑、離型劑、著色劑........)共1.75wt°/〇。 測試方法: •吸水率 依據SEMI G66-96測試規範,將樣品在熱壓機中模壓 成型,製備得厚度3mm直徑50mm之試片,並在175°C做後 硬化處理(postcure),放入85GC/85%RH之恒溫恒濕機中72 小時,量測試片放置於恒溫恒濕機前後之重量,即可算出 該樣品之吸水率。 •膠化時間(gel time) 取用少量之樣品粉末置於175°C之加熱板(cure plate) 上,以鴨舌片攪拌直至樣品失去流動性為止,即測得膠化 時間。 •螺旋流動長度(spiral flow length) 依據SEMI G11-88測試規範,其重要條件如下:-、 1T Yinzhong, Co-operative Consumer Cooperative, Central Standards Bureau, Ministry of Economic Affairs 565577 A7 __ 一 __ 5. Description of the invention (l2) The amount is 103 g / eq. In addition, each composition in Table 2 contains 82% by weight of fusible silica powder, 0.85% by weight of hardening accelerator and various additives (such as surface treatment agents, flame retardants, release agents, colorants ... ....) A total of 1.75wt ° / 〇. Test method: • Water absorption according to the SEMI G66-96 test specification. The sample is compression molded in a hot press to prepare a test piece with a thickness of 3mm and a diameter of 50mm. It is postcure at 175 ° C and placed in 85GC. In a constant temperature and humidity machine at / 85% RH for 72 hours, measure the weight of the test piece before and after placing it in the constant temperature and humidity machine to calculate the water absorption of the sample. • Gel time: Take a small amount of sample powder and place it on a cure plate at 175 ° C. Stir the duck tongue until the sample loses fluidity. The gelation time is measured. • Spiral flow length According to SEMI G11-88 test specifications, the important conditions are as follows:
1·模中硬化時間90秒 2·模溫 175°C 3·轉移(transfer)壓力 6.895±0.177MPa(1000±25psi) 4·轉移(transfer)速度至少在 25.4mm/sec(r7sec) •玻璃轉移溫度和熱膨脹係數 依據SEMI G13-88測試規範。樣品製備是以熱壓機製 得直徑為5mm之圓柱體,在175°C烘箱後硬化(Post Cure)6 小時以上,再切成5mm厚度之樣品置於熱機械分析儀 16 本紙張尺度適用中國國家標準(CNS ) A4規桔(210X 297^# ) (請先閱讀背面t注意事項再填寫本頁) 、1Τ 565577 蛵濟部中央榡準局貝工消費合作枉印製 A7 B7 — 一 .. ..... — .-, I _ 1 1 一 五、發明説明(13) (TMA)測試,升溫速率5°c/min。 由表二之實驗結果可知,在配方中含有環氧樹脂B或 D均可降低材料之吸水率和熱膨脹係數,並可提高玻璃轉 移溫度,而環氧樹脂D或〇可明顯提高流動性。 實施你丨4〜6和比較例2,3 樣品製備方法以及配方中使用之硬化劑種類和添加 劑之種類和用量均與實施例1〜3相同,而硬化促進劑之用 量為0.7wt%,各組成物之組成及性質綜合如表三。其中 環氧樹脂Μ為日本Nippon Kayaku公司出品之多官能基環 氧樹脂,當量160〜170,商品名是EPPN-501 ;環氧樹脂N 是曰本Sumitomo化學公司出品之O-cresol novolac環氧樹 脂,當量190〜205,商品名是ESCN-195XF。由表三之實 驗結果可知,環氧樹脂Ο或B可降低材料之吸水率並同時 提高其流動性。 由以上實施例結果可知,本發明之環氧樹脂組成物 具有低吸濕性、低熱膨脹係數、高流動性和耐熱性,因此 特別適合用作半導體密封或封裝材料(encapsulants),也可 當作模造材料(molding materials),粉體塗裝(p0Wder coating),接著劑(adhesives),印刷電路板材料等產品或 裝置。 --1---:----衣-- (請先閱讀背面V注意篆項再填寫本貢) 訂 本紙張尺度適用中國國家榡率 (CNS ) Λ4規格(210X 297公嫠) 565577 A7 B7 五、發明説明(14) 表一 化學式 當量(g/eq) (請先閱讀背面之注意事項再填寫本頁)1. Hardening time in mold 90 seconds 2. Mold temperature 175 ° C 3. Transfer pressure 6.895 ± 0.177MPa (1000 ± 25psi) 4. Transfer speed at least 25.4mm / sec (r7sec) • Glass transfer Temperature and coefficient of thermal expansion are based on SEMI G13-88 test specifications. Sample preparation is a cylinder with a diameter of 5mm obtained by hot pressing. It is hardened (Post Cure) for more than 6 hours in an oven at 175 ° C, and then cut into a 5mm thickness. The sample is placed on a thermomechanical analyzer. 16 This paper is suitable for China. Standard (CNS) A4 Standard Orange (210X 297 ^ #) (Please read the precautions on the back before filling out this page), 1T 565577 Printed by A7 B7 of the Central Bureau of Quasi-Ministry of Economic Affairs, Consumer Cooperation, I ...... .... — .-, I _ 1 1 One, five, description of the invention (13) (TMA) test, heating rate 5 ° c / min. From the experimental results in Table 2, it can be seen that the inclusion of epoxy resin B or D in the formulation can reduce the water absorption and thermal expansion coefficient of the material, and increase the glass transition temperature, while epoxy resin D or 〇 can significantly improve fluidity. Implement your 4 ~ 6 and Comparative Examples 2, 3 The sample preparation method and the types and amounts of hardeners and additives used in the formula are the same as those in Examples 1 ~ 3, and the amount of hardening accelerator is 0.7wt%, each The composition and properties of the components are summarized in Table III. The epoxy resin M is a multifunctional epoxy resin produced by Japan's Nippon Kayaku company, the equivalent weight is 160 ~ 170, the trade name is EPPN-501; the epoxy resin N is the O-cresol novolac epoxy resin produced by Sumitomo Chemical Co., Ltd. , Equivalent weight 190 ~ 205, trade name is ESCN-195XF. From the experimental results in Table 3, it can be seen that epoxy resin O or B can reduce the water absorption of the material and improve its fluidity at the same time. From the results of the above examples, it can be known that the epoxy resin composition of the present invention has low hygroscopicity, low thermal expansion coefficient, high fluidity, and heat resistance, so it is particularly suitable for use as semiconductor sealing or encapsulants, and can also be used as Products or devices such as molding materials, powder coatings, adhesives, printed circuit board materials, etc. --1 --- : ---- clothing-(Please read the note on the back V before filling in this tribute) The size of the paper is applicable to the Chinese National Standard (CNS) Λ4 specification (210X 297 male) 565577 A7 B7 V. Description of the invention (14) Table 1 Chemical formula equivalent (g / eq) (Please read the precautions on the back before filling this page)
、1T 鮮 經濟部中央標隼局員工消費合作社印裝, 1T Printed by the Consumer Cooperatives of the Central Bureau of Standards, Ministry of Fresh Economy
Yuka Shell Co. YX-4000H (Epoxy Y)2,2,- bis(glycidylox y)biphenyl (Epoxy 0)2,2,- bis(glycidylox y)_3,3,,5,5f-tetra-tert-butyl biphenyl (Epoxy D)Yuka Shell Co. YX-4000H (Epoxy Y) 2,2,-bis (glycidylox y) biphenyl (Epoxy 0) 2,2,-bis (glycidylox y) _3,3,5,5,5f-tetra-tert-butyl biphenyl (Epoxy D)
o o s0o o s0
o oo o
R propane (Epoxy B) R=i-Pr (異丙基) 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ 297公釐) 192 177 261 253 565577 A7 B7 五、發明説明(15) 表二 經濟部中央標隼局員工消費合作社印11 實施例1 實施例2 實施例3 比較例1 組 環氧樹脂Y 8.66 9.65 10.20 10.62 成 環氧樹脂B 2.16 _ - —— 環氧樹脂D _ 1.07 __________ wt 環氧樹脂〇 _ ______ 0.42 % 硬化劑 4.58 4.68 4.78 4.78 膠化時間(sec·) 27 29 28 28 螺旋流動長度 40 49 59 40 性 (in) 吸水率(wt%) @85°C/85%R 0.192 0.193 0.211 0.199 H/72h 玻璃轉移溫度 150 159 138 148 (°C) 質 熱膨脹係數 <Tg 11 10 13 13 (ppm/C) >Tg 37 37 47 45 請 先 閱 讀 背 之一 注 意 事- 項 再 填 本 頁 19 本紙張尺度適用中國國家標準(CNS ) Λ4規輅(210Χ 297公兌) 565577 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(β 表三 實施例4 實施例5 比較例2 實施例6 比較例3 組 環氧樹脂0 2.06 _ 5.24 成 環氧樹脂Μ 8.24 3.55 10.3 — 環氧樹脂Ν 一 _ — 5.24 10.48 wt 環氧樹脂Β 一 10.62 — — % 硬化劑 5.25 5.38 5.25 5.07 5.07 填充劑 82 78 82 82 82 硬化促進劑 0.7 0.7 0.7 0.7 0.7 添加劑 1.75 1.75 1.75 1.75 1.75 膠化時間(sec.) 20 30 17 22 15 螺旋流動長度 29 46 21 31 12 性 (in) 吸水率(Wt°/o) 0.291 0.259 0.306 0.232 0.234 @85°C/85°/〇 質 RH/72h 玻璃轉移溫度 161 150 — 147 — (°C) 熱膨脹係數 (ppm/°C) <Tg 12 15 - 13 — >Tg 45 57 — 42 — (請先閱讀背面之注意事項再填寫本頁) 訂 ο 2 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公釐)R propane (Epoxy B) R = i-Pr (isopropyl) The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 × 297 mm) 192 177 261 253 565577 A7 B7 V. Description of the invention (15) Table 2 Printed by the Consumers' Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs 11 Example 1 Example 2 Example 3 Comparative Example 1 Group of epoxy resin Y 8.66 9.65 10.20 10.62 into epoxy resin B 2.16 _-—— epoxy resin D _ 1.07 __________ wt Epoxy resin 〇_ ______ 0.42% Hardener 4.58 4.68 4.78 4.78 Gelation time (sec ·) 27 29 28 28 Spiral flow length 40 49 59 40 Property (in) Water absorption (wt%) @ 85 ° C / 85% R 0.192 0.193 0.211 0.199 H / 72h Glass transition temperature 150 159 138 148 (° C) Coefficient of mass thermal expansion < Tg 11 10 13 13 (ppm / C) > Tg 37 37 47 45 Please read one of the first notes-item Refill this page 19 This paper size applies the Chinese National Standards (CNS) Λ4 Regulations (210 × 297) 565577 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (β Table 3 Example 4 Example 5 Comparative Example 2 Example 6 Comparative Example 3 Group of epoxy resin 0 2.06 _ 5.24 into epoxy resin M 8.24 3.55 10.3 — epoxy resin N — — — 5.24 10.48 wt epoxy resin B — 10.62 — —% hardener 5.25 5.38 5.25 5.07 5.07 Filler 82 78 82 82 82 Hardening accelerator 0.7 0.7 0.7 0.7 0.7 Additive 1.75 1.75 1.75 1.75 1.75 Gelation time (sec.) 20 30 17 22 15 Spiral flow length 29 46 21 31 12 Property (in) Water absorption Rate (Wt ° / o) 0.291 0.259 0.306 0.232 0.234 @ 85 ° C / 85 ° / 〇quality RH / 72h Glass transition temperature 161 150 — 147 — (° C) Coefficient of thermal expansion (ppm / ° C) < Tg 12 15 -13 — > Tg 45 57 — 42 — (Please read the notes on the back before filling out this page) Order ο 2 This paper size applies to the Chinese National Standard (CNS) Λ4 specification (210X 297 mm)
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TW87112508A TW565577B (en) | 1998-07-29 | 1998-07-29 | Epoxy resin composition |
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TW87112508A TW565577B (en) | 1998-07-29 | 1998-07-29 | Epoxy resin composition |
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1998
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