565475 、發明説明.， Η本發明概有關於-種結構性面板及其製造方法特％ 疋仁非唯一地，有關於一種金屬屋頂面板及其製造方法 依據本毛明之樣，乃在提供_種結構性面板，包 ^先^^->面之;1&卞峭^^^本頁‘ 含： 至少一對平行且間隔分開的凸肋構造；及 一平坦部設在該對凸肋構造之間，而包含多數間隔分 開的細紋乃相對於該等凸肋構造橫向地延伸。 依據本發明之另-態樣，乃在提供一種製造結構性面 板的方法，包含下列步驟： 訂丨 在片材中形成至少一對平行且間隔分開的凸肋構造， 而有一平坦部會被形成於各對凸肋構造之間；及 ^在該平坦部的至少一部份中形成多數細紋。該等細紋 係間隔分開並相對於該等凸肋構造橫向地延伸。 較好是該等細紋係呈平行且間隔分開的凹槽與凸緣構 造，而由凸緣頂端至凹槽底部的深度係為〇 〇5mm至5mm , 由凸緣頂端至相鄰之凸緣頂端的間距係在l〇mm至5〇mm& 章巳圍内。更好是該深度為0，而間距為10mm。通常該 等凹槽與凸緣構造係有固定的深度及間距。 幸乂好是該等凹槽構造係呈v形戴面，而凸緣構造係呈 倒v形載面。更好是該等凸緣與凹槽構造分別具有圓緩的 頂部及底部。 較好是該各細紋的深度對間距之比係小於約1:1 5。 較好是該結構性面板係為金屬結構性面板。更好是該 面板係呈細長狀，且該凸肋構造沿著該面板的縱向延伸。565475. Description of the invention. The present invention generally relates to a structural panel and a method for manufacturing the same. In particular, the company has a metal roof panel and a method for manufacturing the same in accordance with this Maoming. Structural panel, including ^ first ^^->surface; 1 & 卞 ^^^ this page 'contains: at least a pair of parallel and spaced apart rib structures; and a flat portion provided on the pair of rib structures Between, and including most of the spaced apart fine lines, extend transversely with respect to the rib structures. According to another aspect of the present invention, a method for manufacturing a structural panel is provided, which includes the following steps: Ordering and forming at least a pair of parallel and spaced apart rib structures in a sheet, and a flat portion is formed Between each pair of rib structures; and a plurality of fine lines are formed in at least a portion of the flat portion. The fine lines are spaced apart and extend laterally with respect to the rib structures. It is preferred that the fine lines have a parallel and spaced groove and flange structure, and the depth from the top of the flange to the bottom of the groove is from 0.05mm to 5mm, from the top of the flange to the adjacent flange. The distance between the tips is within 10mm to 50mm & Zhangyiwei. More preferably, the depth is 0 and the pitch is 10 mm. These grooves and flange structures are usually fixed in depth and distance. Fortunately, the groove structure is a v-shaped wearing surface, and the flange structure is an inverted v-shaped carrying surface. More preferably, the flange and groove structures have rounded tops and bottoms, respectively. Preferably, the ratio of the depth to the pitch of each fine line is less than about 1:15. The structural panel is preferably a metal structural panel. More preferably, the panel is elongated, and the rib structure extends along the longitudinal direction of the panel.
565475565475
較好是在該平坦部中形成橫向細紋的步驟，乃包括將 在各對縱向凸肋構造之間的平坦部滾軋成形。更好是該等 橫向細紋係被冷軋製成於該平坦部中。 車父好是該等橫向細紋之截面造型皆為相同，且互相平 行排列。 較好是該等橫向細紋的截面一起會呈鋸齒狀造型。更 好疋該等細紋係呈重複的波狀構造排列在該平坦部之一共 同平面上。 較好是該平坦部在其相反的縱向邊緣部份乃含有一呈 平直的條唏。更好是該平直條帶會靠沿著一相鄰的凸肋構 這來i伸，並在该等由橫向細紋所形成的凹槽或凸緣的平 面上。通常該對平直條帶會占有小於15%的平坦部。 較好是該對凸肋構造係皆呈梯形的截面。更好是該結 構丨生面板含有多數對的凸肋構造互相平行排列而等間隔分 開，遺等平坦部則各位於一對相鄰的縱向凸肋構造之間。 幸父好是該結構性面板在其相反的縱向邊緣區域各含有 邊緣凸肋構造，而可與一相鄰面板的對應邊緣凸肋構造扣 合。更好是，該等扣合的縱向邊緣凸肋構造之結合戴面形 狀係相同於該等縱向凸肋構造。 圖式之簡單說明： 為使本發明能獲致更佳的瞭解，一結構性面板之較佳 實施例及其製造方法，現將參照圖式來舉例說明如下，其 中： 第1圖係本發明一實施例之結構性面板的部份立體圖； 本紙張尺度適用中國國家標準（CNs) A4規格（210X297公楚） 565475 A7 _____ Β7_ 五、發明説明（3 ) 第2圖為第1圖之面板的端視圖； 第3及4圖分別為第1圖之面板的底視圖及頂視圖： 第5圖為沿第4圖之A-A線的剖視圖，乃放大詳示出苐！ 圖中之該面板的橫向加強肋等； 第ό圖為第1圖之面板的負1載對應撓曲變形之圖表，並 與其它的面板相較；及 第7圖為弟1圖之面板在壓力下挽曲的部份示意圖。 如第1至4圖所示，係為一形成金屬屋頂面板1〇的結構 性面板。該屋頂面板1 〇乃可適用於覆蓋屋頂，但可瞭解其 亦可延伸至其它的用途，例如壁面覆板。 該屋頂面板10係呈長條狀，且在本例中乃包含有四個 縱向延伸而等間隔分開的凸肋構造12、14、16、18等。相 鄰的成對縱向凸肋構造如12與14，係以一平坦部2 〇來連 結。在本實施例的中間縱向凸肋構造丨4與1 6係呈梯形裁 面。而位於該面板1 0之相反縱向邊緣區域的凸肋1 2與1 8 等’係被設計成可與另一相鄰面板（未示出）之一對應的邊 緣凸肋來互相扣合。該等扣合的縱向邊緣凸肋結合在一起 的裁面形狀，係相同於一中間凸肋構造如】4。該等縱向凸 肋構造12、14、16、18係類似於申請人以KLIP-LOK商標 在澳洲行銷之屋頂覆板的結構。 如第5圖所示，該等平坦部20乃各包含有多數橫向延伸 且間隔分開的細紋22等。本實施例之細紋22係呈平行且間 隔分開的凹槽23與凸緣25構造的形式。由凸緣頂端至凹槽 底部的深度係約為0·5mm，而由凸緣頂端至相鄰凸緣頂端 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） _ 6 _ ,7f^^-v./^,nl;.7;i.&^Jfi^«f^'fi:jPreferably, the step of forming lateral fine lines in the flat portion includes rolling the flat portions between the pair of longitudinal rib structures. More preferably, the lateral fine lines are cold rolled into the flat portion. The driver is lucky that the cross-sectional shapes of these horizontal fine lines are the same and are arranged parallel to each other. It is preferable that the cross-sections of these lateral fine lines together have a zigzag shape. More preferably, the fine lines are arranged in a repeating wave-like structure on a common plane of one of the flat portions. Preferably, the flat portion includes a straight bar at its opposite longitudinal edge portion. More preferably, the flat strip will extend along an adjacent rib structure and be on the flat surface of the groove or flange formed by the lateral fine lines. Usually the pair of straight strips will occupy less than 15% of the flat portion. It is preferable that the pair of rib structures have a trapezoidal cross section. More preferably, the structure includes a plurality of pairs of rib structures arranged parallel to each other and spaced apart at equal intervals, and the equal flat portions are each located between a pair of adjacent longitudinal rib structures. Fortunately, the structural panel each has an edge rib structure in its opposite longitudinal edge region, and can be fastened to the corresponding edge rib structure of an adjacent panel. More preferably, the shape of the combined wearing surface of the longitudinal edge rib structures of the fasteners is the same as the longitudinal rib structures. Brief description of the drawings: In order to obtain a better understanding of the present invention, a preferred embodiment of a structural panel and a manufacturing method thereof will now be described with reference to the drawings as an example, wherein: FIG. Partial perspective view of the structural panel of the embodiment; This paper size applies Chinese National Standards (CNs) A4 specification (210X297). 565475 A7 _____ Β7_ 5. Description of the invention (3) Figure 2 is the end of the panel of Figure 1 Views; Figures 3 and 4 are the bottom and top views of the panel of Figure 1, respectively: Figure 5 is a cross-sectional view taken along line AA of Figure 4, which is shown in enlarged detail! The horizontal reinforcing ribs of the panel in the figure; Figure 6 is a graph of the negative load of the panel of Figure 1 corresponding to the flexural deformation, and compared with other panels; and Figure 7 is the panel of Figure 1 in Partial schematic diagram of an elbow under pressure. As shown in Figures 1 to 4, it is a structural panel forming a metal roof panel 10. The roof panel 10 is suitable for covering a roof, but it is understood that it can also be extended to other uses, such as wall coverings. The roof panel 10 has a long shape, and in this example includes four rib structures 12, 14, 16, 18, etc. that extend longitudinally and are equally spaced apart. Adjacent pairs of longitudinal ribs such as 12 and 14 are connected by a flat portion 20. In this embodiment, the middle longitudinal rib structures 4 and 16 are trapezoidal cuts. The ribs 12 and 18, which are located in the opposite longitudinal edge region of the panel 10, are designed to be fastened to each other with edge ribs corresponding to one of another adjacent panel (not shown). The shape of the cut surface where the buckled longitudinal edge ribs are combined is the same as a middle rib structure [4]. These longitudinal rib structures 12, 14, 16, 18 are similar to the roof claddings marketed by the applicant under the KLIP-LOK trademark in Australia. As shown in Fig. 5, the flat portions 20 each include a plurality of fine lines 22 and the like extending laterally and spaced apart. The fine lines 22 in this embodiment are in the form of parallel and spaced apart grooves 23 and flanges 25. The depth from the top of the flange to the bottom of the groove is about 0.5mm, and the paper size from the top of the flange to the top of the adjacent flange is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) _ 6 _, 7f ^^-v./^,nl;.7;i.&^Jfi^«f^'fi:j
565475 發明説明（4 的間距係為l〇mm左右。該等凹槽與凸緣構造係分別呈 及倒v形戴面。雖未明示於第5圖中，但該等凹槽與凸緣構 造23與2d係分別具有圓緩的頂部及底部。因此，以塑性變 形來形成該等細紋22之平坦部20上，僅有圓緩的凸峰及凹 底。該放大圖乃代表一細紋，其並未按尺寸比例，但示出 由凸緣頂端至凹槽底部的深度為“D，·，而相鄰之二凸緣頂 端的間距為“P’·。 本實施例之細紋如22等會對不穩定的平坦部2〇提供補 強增硬效果。此對例如由〇 42、〇 48或〇 6〇mm規格的片條 鋼等較薄規格之片條鋼所製成的屋頂面板1〇，乃為一有利 的優點。故，該平坦部20的寬度，或相鄰之二凸肋構造如 12與14之間的距離乃可增加，而該平坦部2〇的剛性仍可被 保持。但，尤其是在作為屋頂面板時，該等橫向細紋。之 高度對寬度的比則要減少，俾使被滯納的水、砂或樹葉等 能減至最少。該等細紋22亦為美感的理由而被設計成能提 供引人且··自然”的外觀。 傳統上在造型面板中滾軋形成凸部及凹部時，將會產 生所謂的··油罐·’現象（“〇Π canning”），即該材料的表面會被 金屬片的延屐所破壞。而在本申請案中乃已發現，在該面 板中形成該等橫向的細紋，將可藉大大地消除該平坦部的 延展，而得以大大地消除該“油罐，，的可能性。 第6圖係為上述實施例之金屬屋頂面板丨〇的負載相對 於撓曲的關係圖。言玄負載係以牛頓（Newt〇ns)計，乃用來代 表該屋頂蓋板由於風力所造成的典型上舉壓力。該撓曲則 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公爱） 裝----- (¾先.^^^m:之：ϋ事項冉飧舄本頁) ·:、玎..................線............ 565475 A7 ________B7_____ 五、發明説明（5 ) 以mm計，而係為該平坦部20在不同上舉力之作用下，由一 平面算起的最大撓曲偏移量。第6圖中的不同點線圖，乃包 括下列各種樣品的負載/撓曲測試： U) —種市售的屋頂面板； (b) 申請人以KLIP-LOK商標行銷的面板； (c) 上述實施例之金屬屋頂面板1〇 ;及 (d) 具有較大橫紋的KLIP-LOK面板。 即’點線（c)係有關於本發明之上述實施例，而點線 (a)、（b)、（d)則為習知或相較的結構性面板。乃可容易看 出該含有橫向細紋的較佳實施例會比習知或相較例，在相 同的撓曲程度下能承受更大的負載。例如，該細紋面板須 要70牛頓（N)來撓曲40mm，而該等點線（a)與（b)的習知面板 僅須約60N。此代表其強度會增加大約15〇/〇。 第7圖為上述實施例之金屬屋頂面板丨〇在以隱蔽式固 定夾如26及28等固定於一屋頂結構或類似物的放大示意 圖。該面板10之平坦部20的實線係表示其在無負載狀態， 而虛線則代表該平坦部20在風之壓力下撓曲變形。由圖中 可見該撓曲的平坦部20在此情況下已由該等隱蔽夾26與28 釋脫。使一含有本發明之橫向細紋的結構性面板釋脫所需 之力，要比在第6圖中所示出之習知或供比較的屋頂面板者 更高甚多。因此，該含有橫向細紋的金屬屋頂面板1 〇會較 不容易由該等隱蔽夾或其它固定裝置釋脫。 第1圖所示之該屋頂面板10的平坦部20亦包含有平直 條帶24，設在其相反的縱向邊緣部份。該平直條帶24會靠 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） -8 · f q先閲*竹，2之;i^-^Jfifr祀巧本頁)565475 Description of the invention (The pitch of 4 is about 10mm. The grooves and flange structure are respectively inverted and V-shaped. They are not shown in Figure 5, but the grooves and flange structure are 23 and 2d have rounded tops and bottoms respectively. Therefore, the flat portions 20 of the fine lines 22 formed by plastic deformation have only rounded convex peaks and concave bottoms. The enlarged view represents a fine line , Which is not in proportion to size, but shows that the depth from the top of the flange to the bottom of the groove is "D, ·", and the distance between the top ends of the two adjacent flanges is "P '." 22, etc. will provide a reinforcing and stiffening effect to the unstable flat portion 20. This roof panel is made of a thin gauge sheet steel such as a strip gauge of 〇42, 〇48, or 〇60mm. 10 is an advantageous advantage. Therefore, the width of the flat portion 20 or the distance between two adjacent rib structures such as 12 and 14 can be increased, and the rigidity of the flat portion 20 can still be increased. Keep. However, especially when used as a roof panel, the ratio of the height of the lateral fine lines to the width should be reduced, so that Water, sand, or leaves can be minimized. The fine lines 22 are also designed to provide an attractive and natural appearance for aesthetic reasons. Traditionally, the protrusions are rolled in the molding panel and When the recess is formed, a so-called "oil tank" phenomenon ("〇Πcanning") will occur, that is, the surface of the material will be damaged by the extension of the metal sheet. It has been found in this application The formation of such horizontal fine lines in the panel will greatly eliminate the possibility of the "oil tank" by greatly eliminating the extension of the flat portion. Figure 6 is the metal roof panel of the above embodiment 丨〇 Load versus deflection diagram. Yanxuan load is measured in Newtons, which is used to represent the typical upward pressure of the roof cover due to wind. The deflection is applicable to this paper size China National Standard (CNS) A4 specification (210X297 public love) ----- (¾first. ^^^ m: of: ϋ 事 飧 舄 然 飧 舄 this page) · :, 玎 ........ .......... line ............ 565475 A7 ________B7_____ V. Description of the invention (5) In mm, it is the flat part 20 The maximum deflection offset calculated from a plane under the effect of different lifting forces. The different point-line diagrams in Figure 6 include the load / deflection tests of the following various samples: U) —A commercially available Roof panels; (b) Panels marketed by the applicant under the trademark KLIP-LOK; (c) The metal roof panel 10 of the above embodiment; and (d) KLIP-LOK panels with relatively large stripes. That is, the 'dotted line (c) is the above-mentioned embodiment of the present invention, and the dotted lines (a), (b), and (d) are conventional or comparative structural panels. However, it can be easily seen that the preferred embodiment containing lateral fine lines can withstand a larger load than the conventional or comparative example with the same degree of deflection. For example, the fine-grained panel requires 70 Newtons (N) to deflect 40 mm, while the conventional panels of such dotted lines (a) and (b) only require about 60N. This means that its intensity will increase by about 15/0. Fig. 7 is an enlarged schematic view of the metal roof panel of the above embodiment fixed to a roof structure or the like with concealed fixing clips such as 26 and 28. The solid line of the flat portion 20 of the panel 10 indicates that it is in a no-load state, and the dashed line represents the flat portion 20 flexed and deformed under the pressure of the wind. It can be seen from the figure that the flexed flat portion 20 has been released by the concealed clips 26 and 28 in this case. The force required to release a structural panel containing the lateral fine lines of the present invention is much higher than the conventional or comparative roof panel shown in Figure 6. Therefore, the metal roof panel 10 containing the lateral fine lines is less likely to be released by the concealed clips or other fixing devices. The flat portion 20 of the roof panel 10 shown in FIG. 1 also includes a flat strip 24 provided at the opposite longitudinal edge portion thereof. The straight strip 24 will depend on the paper size and apply the Chinese National Standard (CNS) A4 specification (210X297 mm) -8 · f q Read * Bamboo, 2 of it; i ^-^ Jfifr
565475 五、發明説明（6 : =著相㈣縱向補強凸肋構造12來延伸， 向細紋22所形成的凹& 方、該寺鯈 上。故，該等平直條帶24乃 了對任何被會集於該等撗紋22之凹槽中的水或 提供排出的通路。在本例中 ” 部2〇的胸左右。 4 +直“24約占該平坦 應:瞭解該結構性面板的各尺寸，例如其縱向凸肋構 ；:明^度相對於該平坦部的寬度乃可改變，惟仍含括於本 ㈣的在本實施例中，該等凸肋構造如& 14寺之南度，對其中間之平坦部2()的寬度之比係約為 1:4 °此乃相當於該縱向凸肋之高度約為43mm，而平坦部 的寬度約為175mm。 用來製成上述之金屬屋頂面板1〇的整趙步驟係如下： (1)將縱向凸肋構造14等滾軋形成於金屬片條中；及 (ii)將橫向延伸的細紋滾軋形成於該屋頂面板之相鄰 的成對凸肋構造之間的平坦部上。 該等縱向a肋構造如12等，及細紋22等將會分別地被 々軋製成於片條鋼材中。該等縱向凸肋與橫向細紋係被接 續地製成。而該片條鋼材通常會具有一防蝕塗層。 專業人士應可瞭解，如上所述之本發明，將可在該等 特定細節之外容易地加以修正變化。例如，該結構性面板 亦可僅在其相反的邊緣區域處設有縱向凸肋構造。該等橫 向細紋亦可改變其戴面造型，且不似該所述之實施例，而 延伸及於平坦部的整個寬度。該結構性面板亦可部份地或 整體由一塑性材料來製成。所有該等修正變化，皆被視為 本紙張尺度適用中國國家標準（CNS) Α4规格（210X297公釐） -9 - 565475 五、發明説明（7 : 含括於:上述說明所決定之本發明的實質範圍内。 在前述本發明的概括說明中，除非因 ^AA - ^ 双這用語或必要的不思所須，否則•·包含，·之用詞 芍非唯~的包括之音， 即在本發明之各種不同的實施例中，該所述的構造特^ 可以有其它的變化構造。 元件標號對照 10…金屬屋頂面板 12、14、16、18··.凸肋構造 20··.平坦部 22...細紋 23·..凹槽 24···平直條帶 25. ·•凸緣 26、 28·.·固定失 本纸張尺度適用中國國家標準M规格（210X297公楚） 10 訂·565475 V. Description of the invention (6: = Extending along the longitudinal stiffening rib structure 12 to the concavities formed by the fine lines 22 and the temple. Therefore, these straight strips 24 are correct. Any water that is gathered in the grooves of these ridges 22 or provides a way to drain. In this example, the "part 20" is around the chest. 4 + straight "24 about the flat should: understand the structural panel Dimensions, such as its longitudinal rib structure; the degree of lightness can be changed with respect to the width of the flat portion, but it is still included in this example. In this embodiment, these rib structures are like & 14 South, the ratio of the width of the flat portion 2 () in the middle is about 1: 4 °, which is equivalent to the height of the longitudinal ribs of about 43mm, and the width of the flat portion is about 175mm. The entire steps of forming the above-mentioned metal roof panel 10 are as follows: (1) rolling the longitudinal rib structure 14 and the like into a sheet metal strip; and (ii) rolling and forming a horizontally extending fine grain on the roof On the flat part between the adjacent pairs of rib structures of the panel. The longitudinal a-rib structures such as 12 and so on, and the fine lines 22 and so on will be individually rolled. It is made in strip steel. The longitudinal ribs and lateral fine lines are successively made. And the strip steel usually has an anti-corrosion coating. Professionals should understand that the invention as described above, It will be easy to modify and change beyond these specific details. For example, the structural panel may also be provided with a longitudinal rib structure only at its opposite edge area. The lateral fine lines can also change the shape of the wearing surface And, unlike the described embodiment, it extends to the entire width of the flat portion. The structural panel can also be partially or entirely made of a plastic material. All such modifications and changes are considered as This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -9-565475 V. Description of the invention (7: Contained in: The essential scope of the invention determined by the above description. In the foregoing summary of the invention In the description, unless the word ^ AA-^ double is used or necessary is not necessary, otherwise the word “include”, “include” is not the only sound of “include”, that is, in various embodiments of the present invention, The described construction features ^ can Other variations of structure. Element reference number 10 ... metal roof panel 12, 14, 16, 18 ... rib structure 20 ... flat portion 22 ... fine line 23 ... groove 24 ... straight Strip 25. ·· Flanges 26, 28 ··· Fixed paper size applies Chinese National Standard M (210X297)