TW558501B - A manufacturing method for adhering an elastomeric cloth with rubber in a continuous roll - Google Patents

Abstract

The manufacturing method of the invention comprises the steps of: simultaneously attaching and rolling up an elastomeric cloth and a substrate using an attaching device; adding at least one rubber compound into a press mixer for fully agitating and uniformly mixing the mixture; coating an adhesive on the elastomeric cloth using a pasting device, followed by drying with heat; adding an additive to the press mixer and fully mixing with rubber compound; then, transferring the rubber compound mixed with the additive to a constant-pressure continuous roll-type film generator to generate a thin film and adhering the film to the elastomeric cloth; transferring the elastomeric cloth adhered with the thin film to a continuous open-type hot-air device for vulcanization; rolling up the semi-finished product after cooling; and detaching the substrate from the semi-finished product to obtain a final product, in which the final product is the elastomeric cloth with rubber in a continuous roll.

Description

558501 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a method for making and connecting mackerel, which is mainly made of thin elastic cloth made of thin rubber = elastic cloth and rubber material. The continuous roll-type rubber cloth with uniform thickness of the rubber film formed under the condition of autoclaving is set to the method of f temperature and sulfur addition, that is, the elasticity and softness. / 、 The rubber cloth formed by catties has good [previous technology] According to the traditional traditional elastic cloth processing,

Hot Press Mo 1 di ng Me thod) In the first step, the product is produced by thermocompression molding (adhesion of rubber and plastic materials, vulcanization method, 'f general traditional elastic cloth source), and the products produced are discontinuous and closed. Hot press molding sulfurization energy consumption is high; its elastic fabric can be divided into ^ μ product production process continued, knitted fabric structure is divided into unidirectional expansion knots 〇 十 十 woven non-woven fabric; of which ° fu v 〇i η ο * 1 ρ η:,.

Structure) and bidirectional telescopic Γ lection ^ v double η * ·

Structure) two kinds; among them, flat weave elastic cloth is, lrecti 〇η dimension is in long fiber (Filament Fiber), v plain weave cloth adds high elastic fiber elastic cloth; it is also divided into unidirectional stretch structure ( There are two types of scalability: Structure) and Bidirectional Stretching Structure. e Direction [Summary of the Invention] The main object of the present invention is to provide a method for manufacturing a composite rubber material, which is mainly a rubber film formed by a two-rolled elastic cloth affixed with a film generating device: the material is bonded to the elastic cloth. Vulcanization method '... into continuous roll elasticity; fit wind

558501 V. Description of the invention (2) The composite rubber material of the present invention is formed into a continuous sheet shape, and then after the edge is cut, the elastic cloth is adhered to the composite rubber material of the present invention, or the flame resistance is high. The value and the production of the composite rubber material of the present invention can be used as the adhesive for the secondary purpose of the present invention. Purpose-making method, and fabric-making method of rubber material with another purpose, circular knitted and warp knitted fabric or plain fabric The present invention is a continuous (Calender Method) rubber cloth, and the base material and the rubber material are bonded together first And the needle plate breaks through the hot air and vulcanization, and the raw products are rolled out and the productivity is uniform. It has elasticity and refits rubber products. : It is to provide a continuous roll type elastic cloth paste system, which mixes the rubber composition through a kneading device, which undergoes a sulfurization reaction through a film generating device and an elastic cloth aeration device, and is then rolled in and rolled out at the same time. Forms a continuous roll product. The second is to provide a continuous-rolled elastic cloth patch. The raw cloth can be treated specially, including anti-mold electrical treatment to increase the diversity of products. Fabric elastic roll type elastic cloth is mainly used to produce elastic cloth. It is a continuous cloth on the production equipment. It is light and soft. It is a continuous cloth that fits the last type of cloth. Laminated with rubber elastic fabrics, and then placed in an oven to limit the use. Good performance of the application of roll-type elastic cloth paste rubber products. Roll-type elastic fabrics Textiles, including the rolling method of materials, and continuous bonding of rubber materials, calendering devices and rubber vulcanization bridges, to provide continuous production.

Page 5 558501 V. Description of the invention (3) [Embodiment] Please refer to the drawing for more detailed information; apply the manufacturing steps as shown in the figure. In the next step, the full step is followed by the addition of the step agent to perform the mixing step. To a normal-pressure cloth bonding; step 60 0 sulfurization step 70 in the device will have to continuously review your instructions. Read the first picture, this article further explains, shown, method, 10, will roll 20 at the same time, will stir Mutual 30, heat drying 40, joining together; 50, will continuously roll the party's one bomb member after the settlement and recognition: It is the Ming system and the law is mainly composed of the following cloth and taking; the understanding of the present invention, I would like to apply one of the present invention to a continuous roll substrate with a structural feature and the achieved preferred embodiment and the flow-type elastic cloth with the preferred embodiment of the rubber step. The laminating device performs synchronous unwinding at least A rubber mixture is processed by the bomb; the mixed rubber material is placed in a pressure-type mixing device through a mixing device and an added composition, and the mixture is uniformly dispersed; and the cloth is coated by a paper paste device A bonding agent will be added to the rubber roll step 20, which is 80-110 ° C, the rubber mixture mixed by the pressure mixing device, the feed film generating device to produce a film and the elasticity of the The pasted film is brought into a continuous open heating air and sulfur is cooled and wound into a roll; and the rolled product is separated from the base cloth after the vulcanization is completed, and the cloth is laminated with a rubber material product. The temperature is controlled at 8 0-1 2 0 ° C. Generally, the temperature is raised from normal temperature to 5-10 minutes; in step 30, the heating temperature is 1 0 0-

Page 6 558501 1 V. Description of the invention (4) 1 3 0 ° C. Step 40, the temperature is controlled at 50-70 ° C, and the mixing time is 5-10 minutes. Step 50, its operating temperature is 80-100 ° C, and its rubber temperature is 50-70 ° C. In step 60, the heating temperature is controlled at 120-170 ° C, and the heating temperature is controlled at 10-30 minutes. Contained rubber, oak and octyl amino group, 6 purpose, type, mode, its elastic type, coated with nylon group of tissue fibers in three steps 20, type kneader glue, synthetic plastic mixed with paper paste The thickness of the polyurethane is hard, and the coating is fully coated. The thickness of the heating temperature cloth and the thickness of the coating cloth is the base fiber, one of which, and the rubber compound. The surface should be added, or two, and the paste of the ester, polyurethane, or natural rubber type, the combination of the system, the base, or the rubber mixing device is at least one rubber group. The rubber composition of the at least one rubber used in the mixture may be a mixer or a compound selected from the sky, or may be a group rubber component directly selected from one of the 10,000 horsepower products. The rubberized type is a solvent coating or coating agent and a synthetic moisture hardening agent can be glued urethane type or thin film-like sizing. The synthetic rubber is a heat-hardening type in which the ester is not continuous. 1 0 0-1 2 0 ° C The heating time is 5-10. The lamination of bell materials is that the degree of lamination after heating through a polymer is 7 0 _ 9 0 ° C, and the coating viscosity is 3 0 0 0-5 0 0 centipoise. 0.02-0.03mmo The material is a fiber fabric, which is selected from a polyester fiber, a cotton fiber, or a blend of the two. The group of fabrics can be a water-repellent cloth or a water-repellent cloth, and is a plain weave. The elastic cloth material is selected from the group consisting of a polyester fiber, a nylon, a cotton fiber, a viscose snail, or a blended fiber of the two, or a blended fiber of the two, wherein the elastic cloth is For the fiber, where

Page 7 558501 V. Description of the invention (5) A knitted fabric or a plain woven fabric mixed with elastic fiber yarn can also be subjected to a mildew-proof treatment or a flame-resistant treatment or an antistatic treatment. The knitted fabric can be It is a unidirectional elastic cloth or a bidirectional elastic cloth, or a circular knitted fabric or a warp knitted fabric, and the plain woven elastic cloth can be a unidirectional elastic cloth or a bidirectional elastic cloth. The mixing device is an open double roller, wherein the open double roller includes a thick wheel and a thin wheel, which are mainly used for the second mixing and supplying the rubber mixture required by the film production device, wherein the mixing The operating temperature of the device is controlled at 50-70 ° C. The additive can be a sulfurized bridging agent, a sulfurized accelerator, or a group containing both a sulfurized bridging agent and a sulfurization accelerator. Wherein, the film generating device is a calender, wherein the calender can produce a product with a width of 4-50 inches, and the film after the paste is brought into a continuous open heating air device to add sulfur. Before the step, the method further includes a step of dusting the film surface of the elastic cloth with a film. The powder composition is a corn flour, a talc powder, a mica powder, a stearic acid or magnesium carbonate. The vulcanization device is an open hot air vulcanization oven, the vulcanization temperature is controlled at 1 40-160 ° C, and the residence time is 20-40 minutes. The open hot air vulcanization The oven is a needle type vulcanizing machine. The same fashion as the separation of the base fabric includes a trimming step. The trimming device of the trimming is an upright and a center winding method. The manufacturing method is a rubber-laminated elastic cloth to form a continuous fabric. Roll products. The rubber composition of the present invention contains synthetic rubber, a vulcanizing agent, an active agent, an anti-aging agent, an internal and external slip agent, a vulcanizing accelerator, a foaming agent, a filler, a processing aid, other additives, a colorant, and a reinforcing agent. Wait. Synthetic rubber is

558501 V. Description of the invention (6) Polychlorinated Rubber; sulfur agent is sulfite yellow; active agent is zinc oxide and stearic acid; old antioxidants are various old antioxidants; internal and external lubricants are PEW a X and fatty acids; fillers can be light carbonic acid, carbonic acid, talc, calcined soil, etc .; other additives can be processing oil, zinc stearate, calcium stearate, zinc oxide , Antimony oxide, etc .; the colorants are organic and inorganic pigments; the reinforcing agents are white smoke (S i 1 ica) and carbon black (carb ο η Black).

Another rubber composition of the present invention contains a synthetic rubber, a vulcanizing agent, an active agent, an anti-aging agent, an internal and external slip agent, a vulcanizing accelerator, a flame retardant, a filler, a processing aid, a colorant, and the like. Synthetic rubber is chlorin rubber, polyethylene-propylene rubber (Ethylene-Propylene Rubber) and natural rubber (Natural Rubber); sulfur agent is sulfur; active agent is zinc oxide and hard acid; aging agent is phenolic aging agent Agent and amine anti-aging agent; internal and external lubricants are PE Wax and fatty acids; flame retardants are inorganic flame retardants and organic flame retardants; fillers can be light carbonic acid office, carbonic acid treated carbonate, talc, It also burns soil, and other additives can be processing oil, stearic acid, calcium stearate, and antimony oxide; colorants are organic and inorganic pigments; reinforcing agents are white smoke (Silica) and carbon black (Carbon Black). & Polychlorinated Rubber 50-

80%, ethylene ~ acrylic rubber (] £ 1: 1 ^ 16116 一] [^ 〇1 ^ 16 ^ 1 ^ 131 ^ 1〇3〇 一 = Injury, Natural Rubber 丨 〇-2〇 1 to 3 parts of sulfur agent; 4-5 parts of zinc oxide and 1 to 2 parts of stearic acid; anti-aging agent = 2 parts of phenolic anti-aging agent and anti-oxidant; PE for internal and external lubricant Wax 1-2 parts and fatty acids 2 parts; flame retardants 30-50 parts; fillers 30-50 parts; other additives

558501

The colorant is 3 to 30 parts of organic and inorganic pigments; the reinforcing agent is 3 to 10 parts and 10 to 30 parts. Products, continuous roll-type elastic cloth fits rubber knee pads and shoes "1; the bed lies in leather bags, handbags, gloves, traditional ί :: f method compared with the general tradition, the production efficiency is higher;-general Π method is Hot press H Method is carried out. The present invention is a continuous roll type elastic cloth rolling method. The calendar method is used to apply a calendering device 5 and an open oven for vulcanization and bridging. This is a substantial breakthrough. Restrictions on production equipment provide continuous elastic fabric products and greatly increase production capacity, product value and practical use. Example 1: The composition used in this example is 100 parts for flat rubber, 3 parts for vulcanizing agent, 5 parts of oxidation, 1 part of stearic acid, 1 part of pe Wax, 1 part of fatty acid soap, 1 part of phenolic antioxidant, 50 parts of filler, 20 parts of processing oil, 30 parts of reinforcing agent and 5 parts of colorant. Example 2: The composition used in this example is 50 parts of synthetic rubber, Polychlorinated Rubber, 30 parts of Ethylene-Propylene Rubber, and 20 parts of Natural Rubber; vulcanizing agent 2 parts of sulfur; active agent is zinc oxide 5 And 1 part of stearic acid; anti-aging agent, 2 parts of a phenolic anti-aging agent; external slip agent is P E Wax 2 parts and 1 part of fatty acids; 50 parts of flame retardant agent; filler is 30 parts; the

Page 10 558501 V. Description of the invention (8) 5 parts for other additives; 30 parts for organic and inorganic pigments; 30 parts for reinforcing agents. Please refer to the second figure, which is a manufacturing schematic diagram of a preferred embodiment of the present invention. As shown in the figure, a rubber raw material 150 is first mixed through a mixing device 160 and mixed and penetrated. The sulfur agent 1 72 is mixed with a mixing device 170, and a stretchable cloth 1 2 0 and a substrate 1 0 0 are pasted on a bonding device 1 10, and the surface thereof is passed through a paper bonding device 1 3 0 After applying a layer of rubber adhesive, the rubber compound mixed with a mixing device is sent to a film production device 140, which is then glued, and then powdered by a dusting device 1 800, and then sent to a plus Sulfur process 190 is vulcanized under normal pressure, and then rolls and trims the process of cutting edges and separating the substrate. The process is 200, that is, rolling out and winding 2 1 0 to form a continuous elastic rubber cloth product. . Then, the specific gravity, weight, tensile strength, tear strength, adhesion strength, heat resistance, cold resistance, and water pressure resistance were measured. The measurement results are shown in the following table. Example 3: The processing conditions shown in the attached table, the composition is the same as in Example 2. In summary, the present invention is indeed a novel, progressive, and industrially usable person, and should meet the patent application requirements stipulated by the Chinese Patent Law. No doubt, the invention patent application was submitted in accordance with the law. A quasi-patent is a prayer. However, the above is only a preferred embodiment of the present invention, and is not intended to limit the scope of implementation of the present invention. For example, changes in shape, structure, characteristics, and spirit according to the scope of the patent application for the present invention are equivalent. Modifications shall all be included in the scope of patent application of the present invention. Brief description of drawing number:

558501 V. Description of the invention (9)

1 0 0 Base material 1 1 0 Applicator 1 2 0 Stretch cloth 1 3 0 Paper mounting device 1 4 0 Film production process i 5 0 Rubber material 1 6 0 Closed mixer 1 7 0 Mixing device 1 7 2 plus Sulfur agent 1 80 Powder spraying device 1 90 Sulfurizing device 200 roll and trimming process 2 10 Roll out

Page 12 558501 Brief description of the drawings The first diagram: it is a flowchart of a preferred embodiment of the present invention; and the second diagram: it is a manufacturing schematic diagram of a preferred embodiment of the present invention. ΙΪΒΙΪ Page 13

Claims (1)

558501 VI. Scope of patent application A continuous roll elastic cloth mainly includes the following steps for manufacturing a method of laminating a rubber material. The method is to simultaneously synchronize the elastic cloth and a substrate with a laminating device, and then simultaneously Take out and wind up; Stir at least one rubber composition 2 with each other to heat and elastically mix the mixture; Occupy the pressurized continuous roll shell; Place the paste with sulfur; Apply for a special rubber group to be placed in a pressure mixing device, and fully mix to make the mixture uniformly dispersed; the cloth is coated with an adhesive agent through a paper paste device, and then treated; the subsequent rubber material is passed through a mixing device Mixed with an additive. Mixing device. After the film is vulcanized after the film is vulcanized, it is rolled into a cloth. The first product is put into a mixed rubber mixture and sent to a normal pressure device to produce. A film is combined with the elastic cloth into a continuous open vulcanization hot air device to cool and wind it into a roll; and the product is separated from the base cloth to obtain a continuous rubber product. The manufacturing method according to the item, wherein the temperature of the step of the plurality of pressurized mixing devices is controlled to 80 to 120 ° C. The manufacturing method according to item 2 of the scope of patent application, wherein the temperature of the operation is from normal temperature to 80-110 ° C, and the time is 5-10 minutes. The manufacturing method according to item 1 of the scope of patent application, wherein in the step of heating and drying after applying an adhesive, the heating temperature is Page 14 558501 VI. Application scope of patents 1 0-1 3 0 ° C. 5 · If applying for a patent, the temperature of the compound is controlled. 6 · If applying for a patent, the steps of continuous thin film lamination are 50-70 ° C. 7 · The manufacturing method according to item 1 of the patented open heating range, which is mixed at 50-70 ° C with a mixing device and an additive at a mixing time of 5-1 0 In the manufacturing method described above, the film generating device is used to produce a thin film, and the operating temperature is 8 0-1 0 0 ° C, and its 1 2 0-1 7 0 ° C 8 10 11 12 If you apply for a rubber mix, if you apply for a rubber, if you apply for a patent, please apply a patent for the device, apply for a patented rubber composition, request for a patented rubber composition, request for a patented rubber composition, for a patented substrate, and range 1 In the sulfurizing step in the manufacturing square wind device, the heating temperature is controlled in the range of 10 to 30 minutes. The manufacturing method described in item 1 is a 10-horsepower kneader or the sealed range item 1. Manufacturing cubes are selected from the group consisting of natural rubber and synthetics. The manufacturing method described in the scope item 1 can be a mixture of rubber and plastic. The manufacturing method described in the scope item 1 is an adhesive for directly bonding the manufacturing method described in the scope item 1 of the scope. Ingredients are acid ester, natural rubber and synthetic rubber method, and its temperature is heated. Method, its kneading method, its rubber-forming method, its method, its method, and its method, which is selected from the steps of mixing for one minute. The normal pressure elastic cloth sticks the material temperature, the continuity is controlled in the press. One of the at least or both of the at least the at least the at least the elastic polyurethane rubber Page 15 558501 6. Scope of patent application, a group consisting of a viscose snail or a mixed fiber of the two or three of the mixed fibers. 2 2 · The manufacturing method as described in item 21 of the scope of patent application, wherein the elastic cloth can be a knitted cloth or an plain cloth mixed with elastic fiber yarn. 2 3 · The manufacturing method as described in item 21 of the scope of patent application, wherein the elastic cloth may be subjected to a mildew proof treatment or a flame resistant treatment or an antistatic treatment. 24. The manufacturing method as described in item 22 of the scope of patent application, wherein the knitted fabric is a unidirectional elastic fabric or a bidirectional elastic fabric. 2 5 · The manufacturing method as described in item 22 of the scope of patent application, wherein the knitted fabric is a circular knitted fabric or a warp knitted fabric. 2 6 · The manufacturing method as described in item 22 of the scope of patent application, wherein the plain weave elastic cloth can be a unidirectional elastic cloth or a bidirectional elastic cloth. 27. The manufacturing method as described in item 1 of the scope of patent application, wherein the mixing device is an open double roller. 2 8 · The manufacturing method as described in item 27 of the scope of patent application, wherein the distance between the rough wheels of the open double roller is large, which is mainly used for mixing the mixture after the mixing process and the additives in the rear stage; the distance between the fine wheels Small, mainly used for the second mixing and supply of rubber mixture required for film production equipment. 2 9 · The manufacturing method as described in item 1 of the scope of patent application, wherein the operating temperature of the mixing device is controlled at 50-70 ° C. 30. The manufacturing method as described in item 1 of the scope of patent application, wherein the additive may be a sulfurized bridging agent, a sulfurized accelerator, or both Page 17