TW552160B - Coating chamber - Google Patents

Coating chamber Download PDF

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Publication number
TW552160B
TW552160B TW091107338A TW91107338A TW552160B TW 552160 B TW552160 B TW 552160B TW 091107338 A TW091107338 A TW 091107338A TW 91107338 A TW91107338 A TW 91107338A TW 552160 B TW552160 B TW 552160B
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TW
Taiwan
Prior art keywords
water
sound
air flow
painting room
exhaust fan
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TW091107338A
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Chinese (zh)
Inventor
Koichi Toikawa
Mikio Sasaki
Shigeki Suzuki
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Anest Iwata Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/40Construction elements specially adapted therefor, e.g. floors, walls or ceilings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/46Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
    • B05B14/469Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material wherein the washing material is the spraying material

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  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

This invention relates to a water coating chamber for collecting paint mist generated in paint spraying to enhance a collecting efficiency, using an exhaust fan for collecting water mist injected by a plurality of nozzles along with paint mist that is drawn in along with an air flow. Because a large amount of water is used, the combination of the sound of the injection, the sound accumulated by injection water impacting upon a wall, sound of water flow, and the sound the air flow being drawn in, the accumulated sound is leaked to a side of the coating chamber by means of a draw-in portion at a front of the coating chamber to generate significant noises. The subject invention includes an air flow channel provided in such a manner where its exit inclining towards the coating chamber, such that the sound of injection does not directly project towards the draw-in opening to thereby reduce and attenuate the sound. The wall of the channel upon which the injected water impacts is constructed of another face facing away from the wall face of the coating chamber (water guiding panel), to prevent the noises from directly impacting upon the sides of the coating chamber.

Description

552160 A7 B7 五、發明説明(Ο (請先閱讀背面之注意事項再填寫本頁) 本發明係關於噴射塗裝中所噴霧之塗料當中,吸引未 塗著於被塗裝物所擴散之塗料霧氣,而捕捉回收之塗裝室 ;特別是關於利用排氣風扇而與氣流一起吸引塗料霧氣, 在塗裝室內捕集處理塗料霧氣後,成爲淸淨空氣排出到外 氣中之塗裝室。本發明則是針對在塗裝室內設置水洗噴淋 噴嘴,利用所噴射霧氣的密度捕捉塗料粒子之方式的水洗 式塗裝室特別有效果。 〔先行技術〕 一般的水洗式塗裝室,如第3圖所示在下部配置水槽 4 5,利用排氣風扇4 1吸引塗裝室前面的霧氣含有氣流 ,當通過霧氣處理室4 3之際,從噴嘴4 4的水洗噴淋頭 噴射而將霧氣與水一起掉落到下部水槽中而加以捕捉,由 前述噴嘴4 4供應泵所上吸的水,並且供應到使其溢流到 設在塗裝室前面的水流板4 2之輸水槽4 6。設在水流板 與水流板的後部之霧氣處理室內4 3所捕捉到的塗料,掉 落到水槽內作爲沈澱物加以分離回收處理。 經濟部智慧財產局員工消費合作社印製 此種塗裝室由於是利用與水的接觸捕捉所擴散塗料的 霧氣,因而使其增多接觸的機會而提高捕集效率,能夠提 高所排出空氣的淸淨化,防止大氣污染、環境污染。 有效的方法則是採用經常以噴淋所形成的噴霧水進行 捕捉之方法。此情況通常是在塗裝室前面設置水流板而使 水流通,利用該水流進行1次捕捉,在該水流板的後面內 部配置前述沖淋所形成的霧氣之處理室。 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 552160 A7 B7 五、發明説明(2) 此類水洗式塗,裝室的問題點,列舉有沖淋所造成水的 噴射聲音及風扇運轉所造成的聲音其兩種聲音的發生。即 是水洗噴淋由配列在水流板背面側的噴射噴嘴將霧狀的7jC 噴射到氣流通過導管內,其噴射音較高,由也是吸入口之 開口部傳送到塗裝室內。另外所噴射的噴淋直接噴到水流 板的背側,成爲衝突音傳送到塗裝室側。這些的噪音經複 合傳達到塗裝室的作業者,成爲噪音而妨礙作業的效率。 (發明所欲解決之課題) 在最大限度維持也是塗裝室的基本功能之霧氣的捕集 效果下,減少傳送到塗裝室側的聲音發生,而達到更安靜 且作業環境良好的塗裝室則爲本發明的課題。特別是當霧 氣處理裝置在處理室內嗜射水洗噴淋水,以該霧狀的水捕 捉所通過氣流中的霧氣,而達到排出空氣的淸淨化時,有 效地削減內部所發生的噴射音及衝撞壁面的聲音爲第1目 的。 (用以解決問題之手段) 爲了解決這些的課題,本發明其特點爲使成爲噪音發 生源之設有水洗噴淋用的噴射噴嘴之風洞的流路傾斜到設 在下方之前面開口部,使直到該開口部的氣流通路彎曲而 形成連通到前面開口部的黑洞之構成。 ’ 經由這些的構成,噴淋噴射音不致直接朝向開□部, 因而所產生的聲音衝突到形成黑洞的壁面,經衰減後傳達 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) •Li! (請先閱讀背面之注意事項再填寫本頁} -訂 經濟部智慧財產局員工消費合作社印製 -5- 552160 A7 B7 五、發明説明(3) 到塗裝室。噪音發生源所放置的部位爲傾斜面,噪音直接 送出到外部。 (請先閱讀背面之注意事項再填寫本頁) 進而,噴淋水的噴射方向爲中心逆氣流的方向廣角地 噴射,而衝突到斜前方向的壁面,傾斜的壁面由於與面向 塗裝室的壁面(水流板)分別分離形成,沖淋水衝突的聲 音與前述相同不致直接到達開口部。從傾斜的氣流通路到 前述開口部的黑洞使其彎曲就能更加使其效果增大。 另外,針對與沖淋的聲音一起吸收所發生之排氣風的 噪音,也在吸入口之前,其周圍空出迂回的通路,設置遮 蔽板,使排氣風扇的聲音不致直接傳達到塗裝室的開口部 。對於通過遮蔽板之噪音,依前述的彎曲通路漸漸減低, 從開口部的噪音能大幅度減低。 〔實施形態〕 以下,參照圖面詳細說明本發明的實施例。 經濟部智慧財產局員工消費合作社印製 第1圖係爲從塗裝室的側邊直視之斷面圖。配置在下 部之水槽1分割成前部水槽1 A及後部水槽1 B。在中央 部位設置霧氣處理室3,其上部安裝排氣風扇4。處理室 的前面,在上部設置輸水槽5,由該輸水槽5往下方垂下 水流板6。水流板6考慮到製作上及維修上的容易度,而 由上部水流板6 A及下部水流板6 B所構成。下部水流板 6 B的下端係開穿吸入口 7而前述排氣風扇4的吸入氣流 以適度的流速吸引的構成。 霧氣處理室3爲排氣風扇4其吸入氣流的通路,在中 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -6 - 552160 A7 B7 五、發明説明(4) 間部位設置水洗沖淋的噴射噴嘴8,朝向通過氣流噴射。 (請先閱讀背面之注意事項再填寫本頁j 噴射噴嘴8,從塗裝室正面直視往左右方向排列複數 個噴嘴,沖淋水將處理室內的氣流通路全區域噴霧。沖淋 所形成的噴射使用廣角的噴嘴而衝突到斜前方的壁面,因 此發生沖淋的噴射聲音及衝突到周圍壁面的衝突聲音。 另外,在上部的排氣風扇與下部吸入口之間形成導引 板9 ,氣流形成爲流向使其部分彎曲的風洞內。噴射噴嘴 8設置在該彎曲風洞內中傾斜到所開口的吸入口之風洞內 ,與通過該處的氣流相對向後使其噴射,因而噴射方向的 中心沿著導引板9平行地定位。 經濟部智慧財產局員工消費合作社印製 進而,廣角噴射之沖淋水所衝突之風洞的壁面設置導 引板9的位置使其不致成爲面對塗裝室的遮蔽板或是水流 板。第2圖係爲將風洞的形成圖形化,a爲過去的風洞, b、c爲本發明之例。過去所噴射的水直接噴到水流板, 噴射方向直接朝向開口部,不過b、c的例則是所噴射的 水衝突到與水流板隔離之導引板9 A的構造。另外在也是 聲音發生源之噴嘴的位置不直接面對開口部的經彎曲的風 洞內,所發生的聲音經反射而傳達到開口部,經衰減傳送 到塗裝室。 圖號2 0係爲分離器,與氣流流動一起用來除去排氣 風扇4所吸入的細水滴所設置。圖號2 1係爲在排氣風扇 的吸入側使其迂回周圍流通氣流而在正前方所設置之遮蔽 板,防止排氣風扇所發生的噪音朝向下部的開口部直接傳 播,並且防止橫向寬度較長的風洞內氣流集中於排氣風扇 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) - 7- 552160 A7 B7 五、發明説明(5) (請先閲讀背面之注意事項再填寫本頁) 的中心部而產生氣流不均一。爲了維持風洞內的均一氣流 ,當塗裝室的中間口較寬而風洞內的橫向寬度較寬時,使 用複數個排氣風扇。 〔發明效果〕 本發明利用以上的構成,水洗沖淋的噴射音,沿著對 塗裝室的開口部持有角度之傾斜板傳播到風洞內,至少1 次反射而到達開口部,傳送到塗裝室內,因而大幅衰減而 達到噪音的低減。 另外,衝突到壁面之際所發生的聲音也同樣地衰減, 且其聲音不致直接傳送到塗側,因而減少塗裝室的噪音。 進而依據本發明,經由在排氣風扇的正下方設置遮蔽 板,而防止排氣風扇的運轉聲音經過霧氣處理室傳達到塗 裝室側的開口部,達到噪音的衰減。另外由於黑洞部位的 壁面未直接面對塗裝室側,因而不傳達氣流的通過聲音。 經濟部智慧財產局員工消費合作社印製 實際爲中間口 1 m的裝置,與過去構造的機種比較, 其噪音値在正面1 . 5 m的位置從7 7 d B ( A )減少爲 7 2 d B ( A )。中間口加大則開口部也變大,因而噪音 値也上升,不過減少傾向爲同等已被確認。 此樣依據本發明,噪音不致從發生源直接傳達到塗裝 室內,與過去相比較,達到噪音大幅降低,改善作業者的 作業垣境,結果·達到作業效率的提升。 (圖面之簡單說明) 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) -8-552160 A7 B7 V. Description of the invention (0 (Please read the precautions on the back before filling out this page) The present invention is about spraying the paint sprayed in the paint, which attracts the paint mist that is not spread on the paint. The coating room that captures and recycles; in particular, the use of an exhaust fan to attract paint mist with the airflow, and after the paint mist is captured and treated in the painting room, it becomes a painting room where clean air is discharged to the outside air. The invention is particularly effective for a water-washing painting room in which a water-washing spray nozzle is installed in the painting room, and the density of the sprayed mist is used to capture paint particles. [Advanced Technology] A general water-washing painting room, such as the third As shown in the figure, a water tank 45 is arranged in the lower part, and the exhaust fan 41 is used to suck the mist in the front of the painting room containing airflow. When passing through the mist processing chamber 4 3, the mist is sprayed from the washing shower head of the nozzle 4 4 to spray the mist with Water is dropped into the lower water tank to be captured together, and the water sucked up by the pump is supplied from the aforementioned nozzle 44, and is also supplied to the water conveyance tank 46 which overflows to the water flow plate 42 provided in front of the painting room. Assume The coating material captured in the mist processing chamber 4 3 in the rear of the water flow plate and the water flow plate is dropped into the water tank as a sediment to be separated and recovered. This coating room is printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs because it is The contact with water is used to capture the mist of the diffused paint, so that it increases the chance of contact and improves the capture efficiency, which can improve the purification of the exhausted air and prevent air pollution and environmental pollution. An effective method is to often spray The method of catching the sprayed water formed by the shower is usually formed by setting a water flow plate in front of the painting room to circulate the water. The water flow is used for one capture, and the aforementioned shower is arranged inside the rear of the water flow plate. Processing room for mist. This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 552160 A7 B7 V. Description of the invention (2) The problems of this type of water-washing coating, including the shower, are listed in the shower. There are two kinds of sounds: the sound of water spray and the sound of the fan. That is, the water washing spray is arranged by the rear side of the water flow plate. The spray nozzle sprays the mist-like 7jC into the airflow through the duct. The spray sound is high and is transmitted to the painting room from the opening that is also the suction port. In addition, the spray spray is directly sprayed onto the back of the water flow plate, which becomes a conflict. The sound is transmitted to the painting room side. These noises are transmitted to the operator of the painting room through compounding, which becomes noise and hinders the efficiency of the work. (Problems to be solved by the invention) It is also a basic function of the painting room to maintain it to the maximum. Under the effect of mist collection, the generation of sound transmitted to the painting room side is reduced, and a painting room that achieves a quieter and good working environment is the subject of the present invention. Especially when the mist treatment device is sprayed with water in the treatment room When the water is sprayed, the mist-like water captures the mist in the passing air flow, and when the radon purification of the exhaust air is achieved, it is the first purpose to effectively reduce the ejection sound generated inside and the sound hitting the wall surface. (Means for solving the problems) In order to solve these problems, the present invention is characterized in that the flow path of a wind tunnel provided with a spray nozzle for water washing shower, which is a source of noise, is inclined to an opening portion provided on a lower front surface so that The airflow path up to the opening is curved to form a black hole communicating with the front opening. '' Through these structures, the spray sound does not directly face the opening, so the generated sound conflicts with the wall surface forming the black hole, and after attenuation, it is communicated that this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) • Li! (Please read the notes on the back before filling out this page}-Ordered by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -5- 552160 A7 B7 V. Description of the invention (3) Go to the painting room. Noise source The place to be placed is an inclined surface, and the noise is sent directly to the outside. (Please read the precautions on the back before filling this page.) Furthermore, the spray direction of the spray water is a wide-angle spray in the direction of the central airflow, and conflicts with the oblique front direction. The wall surface and the inclined wall surface are formed separately from the wall surface (water flow plate) facing the painting room, and the sound of the shower water collision is not the same as that described above, and does not reach the opening directly. The black hole from the inclined air flow path to the opening makes it The effect of bending is even greater. In addition, the noise of the exhaust air that is absorbed with the sound of the shower is also before the suction port. There is a detour in the surrounding area, and a shield plate is provided so that the sound of the exhaust fan is not directly transmitted to the opening of the painting room. The noise passing through the shield plate is gradually reduced according to the curved path described above, and the noise from the opening can be large. [Embodiment] [Embodiment] Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the first picture is a cross-sectional view viewed directly from the side of the painting room. The lower water tank 1 is divided into a front water tank 1 A and a rear water tank 1 B. A mist processing chamber 3 is provided at the center, and an exhaust fan 4 is installed at the upper part. A water supply tank 5 is provided at the upper part of the front of the processing chamber. 5 The water flow plate 6 is lowered downward. The water flow plate 6 is composed of an upper water flow plate 6 A and a lower water flow plate 6 B in consideration of ease of manufacturing and maintenance. The lower end of the lower water flow plate 6 B is opened through the suction inlet. 7 And the suction air flow of the exhaust fan 4 is attracted at a moderate flow rate. The mist processing chamber 3 is the path of the suction air flow of the exhaust fan 4, and the Chinese paper standard applies Chinese national standards. (CNS) A4 specification (210X297 mm) -6-552160 A7 B7 V. Description of the invention (4) The spray nozzle 8 with water washing and showering is installed in the part, and it is sprayed through the airflow. (Please read the precautions on the back before filling in this Page j Spray nozzles 8. A plurality of nozzles are lined up from the front of the painting room to the left and right, and the spray water sprays the entire area of the air flow path in the processing chamber. The spray formed by the shower uses a wide-angle nozzle to conflict with the oblique front wall surface. Therefore, the jetting sound of the shower and the conflicting sound of the surrounding wall surface occur. In addition, a guide plate 9 is formed between the upper exhaust fan and the lower suction port, and the airflow is formed to flow into a wind tunnel that partially bends it. Jetting The nozzle 8 is disposed in the wind tunnel inclined to the opened suction opening in the curved wind tunnel, and sprays it backwards with respect to the airflow passing therethrough, so that the center of the spray direction is positioned parallel to the guide plate 9. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Furthermore, the guide plate 9 is installed on the wall of the wind tunnel where the wide-angle jetting water is in conflict, so that it does not become a shield plate or a water flow plate facing the painting room. Fig. 2 is a diagram illustrating the formation of a wind tunnel, a is a past wind tunnel, and b and c are examples of the present invention. In the past, the sprayed water was directly sprayed onto the water flow plate, and the spray direction was directed toward the opening portion. However, the examples of b and c are structures in which the sprayed water collides with the guide plate 9 A which is separated from the water flow plate. In a curved wind tunnel where the nozzle that is also the source of sound does not directly face the opening, the generated sound is reflected to the opening and transmitted to the painting room through attenuation. Fig. 20 is a separator, which is provided together with the air flow to remove fine water droplets sucked into the exhaust fan 4. Figure No. 2 1 is a shielding plate installed directly in front of the exhaust fan to allow air to flow around it, preventing noise generated by the exhaust fan from directly propagating toward the lower opening, and preventing the lateral width from being relatively large. The airflow in the long wind tunnel is concentrated on the exhaust fan. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm)-7- 552160 A7 B7 V. Description of the invention (5) (Please read the precautions on the back before filling This page) causes uneven airflow. To maintain a uniform airflow in the wind tunnel, when the middle opening of the painting room is wide and the lateral width in the wind tunnel is wide, multiple exhaust fans are used. [Effects of the Invention] According to the present invention, the spray sound of water washing and showering propagates into the wind tunnel along the inclined plate that holds an angle to the opening of the coating room, and at least once reflects to the opening and transmits to the coating Installed in the room, so the attenuation is greatly reduced to achieve low noise reduction. In addition, the sound generated when the collision hits the wall surface is similarly attenuated, and the sound is not transmitted directly to the painting side, thereby reducing noise in the painting room. Furthermore, according to the present invention, a shielding plate is provided directly below the exhaust fan to prevent the operating sound of the exhaust fan from being transmitted to the opening on the coating room side through the mist processing chamber, thereby achieving noise attenuation. In addition, since the wall surface of the black hole portion does not directly face the painting room side, the passing sound of airflow is not transmitted. The Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs printed a device with an actual middle entrance of 1 m. Compared with the previous models, the noise level on the front 1.5 m was reduced from 7 7 d B (A) to 7 2 d. B (A). The larger the middle mouth, the larger the opening, and therefore the noise 上升 also increases. However, it has been confirmed that the reduction tendency is the same. In this way, according to the present invention, the noise is not directly transmitted from the source to the painting room. Compared with the past, the noise is greatly reduced, the operator's working environment is improved, and as a result, the operating efficiency is improved. (Simplified description of the drawing) This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) -8-

Claims (1)

552160 A8 B8 C8 D8 六、申請專利範圍 1 (請先閲讀背面之注意事項再填寫本頁) 1 · 一種塗裝室,係爲針對利用排氣風扇所形成的吸 入氣流,由塗裝室其前面下部的吸入口吸引塗料霧氣,在 吸入氣流通路中裝配水洗噴淋用的噴射噴嘴而進行霧氣處 理,淸淨空氣流由排氣風扇排出到外部之塗裝室; 構成爲設置前述噴嘴之部位的成爲通路之黑洞的流路 傾斜到設在下方之前面下部的吸入口,使直到吸入口爲止 的氣流通路彎曲而連通。 2 · —種塗裝室,係爲針對利用排氣風扇所形成的吸 入氣流,由塗裝室其前面下部的吸入口吸引塗料霧氣,在 吸入氣流通路中裝配水洗噴淋用的噴射噴嘴而進行霧氣處 理’淸淨空氣流由排氣風扇排出到外部之塗裝室; 至少持有裝配噴射噴嘴的通路之風洞,構成爲持有與 面對塗裝室的遮蔽板隔離之另外的壁面所形成,發生音傳 播到該風洞內而到達前面開口部。 3 .如申請專利範圍第2項之塗裝室,其中在排氣風 扇的吸入通路正前方,周圍形成迂回通路而設置遮蔽板所 形成。 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -10-552160 A8 B8 C8 D8 VI. Scope of patent application 1 (Please read the precautions on the back before filling this page) 1 · A painting room is for the intake air flow formed by the exhaust fan. The lower suction port attracts paint mist, and installs spray nozzles for washing and spraying in the suction air flow path to perform mist processing. The clean air flow is exhausted to the external painting room by the exhaust fan; The flow path of the black hole of the passage is inclined to the suction port provided on the lower front surface, and the air flow path to the suction port is bent and communicated. 2 · —A painting room is designed for suctioning the airflow formed by the exhaust fan by sucking paint mist from the suction port on the front and lower part of the painting room. The suction airflow path is equipped with a spray nozzle for washing and spraying. Mist treatment ': The net air flow is exhausted to the outside painting room by the exhaust fan; at least the wind tunnel holding the passageway equipped with the spray nozzle is formed by holding another wall surface isolated from the shielding plate facing the painting room. The generated sound propagates into the wind tunnel and reaches the front opening. 3. The painting room according to item 2 of the scope of patent application, wherein a bypass plate is formed in front of the suction passage of the exhaust fan, and a shielding plate is formed around the bypass passage. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is sized to the Chinese National Standard (CNS) A4 (210X 297 mm) -10-
TW091107338A 2001-12-17 2002-04-11 Coating chamber TW552160B (en)

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JP2001383132A JP2003181343A (en) 2001-12-17 2001-12-17 Coating booth equipped with bent wind tunnel

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MY (1) MY128687A (en)
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JP2010115626A (en) * 2008-11-14 2010-05-27 Anest Iwata Corp Recovery apparatus for sludge treatment in coating booth
KR20110122505A (en) * 2010-05-04 2011-11-10 주식회사 디엠에스 Substrate processing apparatus
CN104959266A (en) * 2015-06-30 2015-10-07 成都市新都区鑫悦空气净化设备厂 Paint mist treating system for paint room

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MY128687A (en) 2007-02-28
CN1426850A (en) 2003-07-02
SG122772A1 (en) 2006-06-29
CN1325173C (en) 2007-07-11
JP2003181343A (en) 2003-07-02
KR20030051169A (en) 2003-06-25

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