550311 A7 B7 五、發明說明(1) 【發明領域】 本發明是有關於一種手指手套模具之製造方法,特別 是指一種鎳合金電鑄手指手套模具之製造方法。 【習知技藝說明】 5 ^目前市面上之橡、矽膠手套(如手術用手套等)是由如 第一圖所示之手指手套模具9所製造出來,其過程是先製造 出一手指手套模具9,之後,將該手指手套模具9浸入橡、 石夕膠溶液中,讓其附著於手指手套模具9之表面,然後將該 手指手套模具9移出橡、矽膠溶液中,待手指手套模具9表 〖〇面之橡、矽膠溶液乾涸後,將其剝下即成可使用之橡、矽 膠手套。 手指手套模具9之製造方式,依目前業界使用者僅有二 種製造方法,一為以陶瓷材料燒結方式而成,以此方法製 造之手指手套模具9因其耐熱衝擊性低,因此整體厚度需增 1 5厚,所以重量較重,耗費之陶瓷材料又多,且品質較差; 二為以鋁合金材料重力鑄造而成,此種手指手套模具g為一 實心體,其重量相當重,且耐磨耗性亦不良。因此如何提 昇手指手套模具9之品質,乃現階段業者亟需克服及解決之 問題。 20【發明概要】 因此,本發明之目的,即在提供一種有效達到硬度佳、 耐磨耗性及耐熱衝擊性佳及重量輕不易破裂、延長使用壽 命之功效的鎳合金電鑄手指手套模具之製造方法。 於是’本發明之一種錄合金電鑄手指手套模具之製造550311 A7 B7 V. Description of the Invention (1) [Field of the Invention] The present invention relates to a method for manufacturing a finger glove mold, and particularly to a method for manufacturing a nickel alloy electroformed finger glove mold. [Description of Know-how] 5 ^ The current rubber and silicone gloves (such as surgical gloves) on the market are manufactured by the finger glove mold 9 as shown in the first figure. The process is to first manufacture a finger glove mold 9. After that, immerse the finger glove mold 9 in the rubber and stone rubber solution, let it adhere to the surface of the finger glove mold 9, and then remove the finger glove mold 9 from the rubber and silicone solution. After the surface of the rubber and silicone solution dries, peel it off and use it as a rubber and silicone glove. There are only two manufacturing methods for the finger glove mold 9 according to the current industry users. The first method is to sinter the ceramic material. The finger glove mold 9 manufactured by this method has low thermal shock resistance, so the overall thickness is required. Increased by 15 thickness, so the weight is heavier, it consumes more ceramic materials, and the quality is poor; the second is gravity casting of aluminum alloy material, this finger glove mold g is a solid body, its weight is quite heavy, and it is resistant to The abrasion resistance is also poor. Therefore, how to improve the quality of the finger glove mold 9 is a problem that the industry urgently needs to overcome and solve at this stage. 20 [Summary of the invention] Therefore, the object of the present invention is to provide a nickel alloy electroformed finger glove mold which effectively achieves the effects of good hardness, good abrasion resistance, good thermal shock resistance, light weight and easy breakage, and prolonged service life. Production method. Therefore, ‘the manufacture of an electroformed finger glove mold of the present invention
550311 五、發明說明(2) 方法依序包含有手指手套模芯 驟、當榼士、以止^ 銀鏡處理步 驟 〜成形v驟、手指手套模芯型取出步驟及手# 模具加工步驟。 曰于套 ,4手才曰手套模芯型製作步驟,是使用非導電性材 5製作出-手指手套模芯型;而於銀鏡處理步驟中再將上 步驟之手指手套模芯型表面塗佈導電層;然後於 开: 步驟,將已塗佈有導電層之手指手套模= 中之陰極端,而陽極端放置鎳合金金屬,以將鎳合金金 電鑄於手指手套模芯型之表s,以完成手指手套模具之電 10鑄;之後進行將電鑄完成後之手指手套模芯自手指手套模 具之取出口中取出,以使手指手套模具成一中空狀之手指 手套模芯型取出步驟,以及進行最後將手指手套模具之取 出口封閉’以及手指手套模具之表面拋光加工作業之手指 手套模具加工步驟。藉由製作一手指手套模芯型後再以電 1 5禱方式完成手指手套模具,如此以達到硬度佳、耐磨耗性 及耐熱衝擊性佳及重量輕不易破裂、延長使用壽命之功效。 【囷式之簡單說明】 本發明之其他特徵及優點,在以下配合參考圖式之較 佳實施例的詳細說明中,將可清楚的明白。 |2〇 第一圖是習知手指手套模具之立體圖; 第二圖是本發明鎳合金電鑄手指手套模具之製造方法 的步驟流程圖;及 第三圖是該較佳實施例所製造之手指手套模具立體 圖0 本紙張尺度適用中國國家標準(CNs) A4規格(21〇χ 297公釐) 頁 第 550311 A7 __ B7 五、發明說明(3) ~ 【較佳實施例之詳細說明】 參閱第二圖所示,本發明之鎳合金電鑄手指手套模具 之製造方法依序包含有手指手套模芯型製作步驟丨、銀鏡處 理步驟2、電鑄成形步驟3、手指手套模芯型取出步驟4及手 5指手套模具加工步驟5。 該手指手套模芯型製作步驟i,是使用非導電性材質, 如矽橡膠材質、蠟、樹脂或者是由好幾塊木塊組成,先製 作出一手指手套模;S型。 然後進行將上述步驟之手指手套模芯型表面塗佈可導 10電之導電層的銀鏡處理步驟2,該等導電層通常為一金層或 銀層’因此該步驟被稱之為銀鏡處理步驟2。 參閱第三圖,再將已塗佈有導電層之手指手套模芯 型,放入電鑄電流為5〜15安培、電鑄液溫度為攝氏3〇〜6〇 度之電鑄液中的陰極端,而陽極端則放置鎳合金金屬,以 15將鎳合金金屬電鑄於手指手套模芯型之表面,(該種電鑄方 式為習用之方式,於此不再贅述)以完成手指手套模具7之 電缚作業的電鑄成形步驟3。該鎳合金金屬之成份重量百分 比為50%〜95%之鎳、小於5〇%之鐵、小於5%之銅、小於5%之 鐘及小於10%之鉻。完成後之鎳合金手指手套模具7其厚度 20約為3mm左右,相當輕薄。 然後進行將電鑄完成後之手指手套模芯自手指手套模 具7之取出口 7 1中取出,該手指手套模芯若是蠟、樹脂材 質’則以加熱方式,使蠟、樹脂融化流出取出口 7 1 ,若是 木質則將多塊木塊分別自取出口 7丨中抽出,以使手指手奮 本紙張尺度適用中國國家標準(CNS) A4規格(21〇χ 297公釐) 第6頁 550311 A7 B7 五、發明說明(4) 模具7成一中空狀的手指手套模芯型取出步驟4 · 最後進行手指手套模具加工步驟5,其主要是為了使手 指手套模具7表面光滑,須做手指手套模具7之表面拋光加 工作業’以及將手指手套模具7之取出口 7丨封閉。 5 本發明鎳合金電鑄手指手套模具之製造方法,與習知 手指手套模具之製造方法比較下,具有以下之優點: —— 、 硬度、耐磨耗性: 10 本發明利用電鑄方式將硬度及耐磨耗性高之鎳合 金(成份包含鎳、銅、鐵、錳及鉻)電鑄成形手指手套 模具’使得該手指手套模具在多次浸入橡、矽膠溶液 中’或取出該乾涸後之橡、矽膠手套時,相較習知鋁 合金材料重力鑄造而成之手指手套模具,耐磨耗性不 良之缺失’本發明仍能保持其硬度及耐磨耗性。 财熱衝擊性佳: 由於手4曰手套模具需時常浸入高溫之橡、石夕膠溶 液中因此,手指手套模具須具備有較佳之而才熱衝擊 性之性能,而本發明因使用鎳合金為手指手套模具之 材料,相較習知陶瓷材料燒結製造之手指手套模具便 因其耐熱衝擊性低,因此整體厚度需增厚之缺失,所 以本發明確實在使用上較習知具有耐熱衝擊性佳之功 效。 重量輕不易破裂、延長使用壽命: 如前所述,本發明利用電鑄方式將之鎳合金(成份 υέ鎳銅、鐵、猛及鉻)電鑄成形手指手套模具,並 20 550311 五、發明說明(5) 使手指手套模具為一中空狀,即可達到硬度、耐磨耗 :生及耐熱衝擊性佳之功效,且電•完成後之手指手套 莫…、厚度約僅3mm ’又不易破裂,使得手指手 5 二重量相當輕,較習知叙合金之手指手套模具為實: 丰:陶竞材料為改善耐熱衝擊性低之缺失而增加手指 π模具之厚度,重量之差異性相當大,因此可 知有較長之使用壽命。 ^ 法 手=明錄合金電鑄手指手套模具之製造方 L· a、r止 表作v驟、銀鏡處理步驟、雷植 成形^、手指手套模芯型取出步驟, 丨步驟等五步,,改變傳統手指手套模具之製造:;:工 質,製造出中空狀重量輕之手指手套模具,較習知:材 度佳:耐磨耗性及耐熱衝擊性佳及重量輕不易了 = 使用壽命之功效。 乂、長 115惟以上所述者,僅為本發明之較佳實施例而已一 能以此限定本發明實施之範圍,即舉凡依本發 ^不 範圍及發明說明書内容所作之簡單的等效 :專利 應仍屬本發明專利涵蓋之範圍内。 ,、修飾,皆 元件標號對照 本紙張尺度適用中國國家標準(CNS) A4規格(210x 297公釐) 550311 A7 B7 五 發明說明(6) 1 手指手套模芯型製作步驟 2 銀鏡處理步驟 3 電鑄成形步驟 4 手指手套模芯型取出步驟 5 手指手套模具加工步驟 7手指手套模具 71 取出口 本紙張尺度適用中國國家標準(CNS) A4規格(210x 297公釐) 第9頁550311 V. Description of the invention (2) The method includes a finger glove mold core step, being a master, a silver mirror processing step ~ forming v step, a finger glove core core removal step, and a hand # mold processing step. It is made in 4 sets and made in 4 hands. It is made of non-conductive material 5-finger glove core type; and in the silver mirror processing step, the surface of the finger glove core type in the previous step is coated. Conductive layer; then in the opening step: the finger end of the finger glove mold that has been coated with the conductive layer = the cathode end, and the anode end is placed with nickel alloy metal to electrocast nickel alloy gold on the core of the finger glove mold. , To complete the electric glove casting of the finger glove mold; after that, the finger glove core after the electroforming is completed is taken out from the finger glove mold exit, so that the finger glove mold is a hollow finger glove core type removing step, And the finger glove mold processing steps of finally closing the take-out opening of the finger glove mold and the surface polishing processing operation of the finger glove mold. By making a finger glove core type, the finger glove mold is completed by electric prayer, so as to achieve the effects of good hardness, good wear resistance, good thermal shock resistance, light weight, not easy to break, and long service life. [Brief description of the formula] Other features and advantages of the present invention will be clearly understood in the following detailed description of the preferred embodiment with reference to the drawings. 2〇 The first diagram is a perspective view of a conventional finger glove mold; the second diagram is a flowchart of the steps of a method for manufacturing a nickel alloy electroformed finger glove mold according to the present invention; and the third diagram is a finger manufactured by the preferred embodiment Three-dimensional view of the glove mold 0 This paper size is applicable to Chinese National Standards (CNs) A4 specification (21〇χ 297 mm) Page 550311 A7 __ B7 V. Description of the invention (3) ~ [Detailed description of the preferred embodiment] See the second As shown in the figure, the method for manufacturing the nickel alloy electroformed finger glove mold of the present invention includes the steps of making a finger glove core mold, the silver mirror processing step 2, the electroforming forming step 3, the finger glove core core removing step 4 and Hand 5 refers to glove mold processing step 5. The finger glove mold core manufacturing step i is to use a non-conductive material, such as silicone rubber, wax, resin, or a plurality of wooden blocks, to make a finger glove mold; S type. Then perform the silver mirror processing step 2 of coating the finger glove core surface of the above steps with a conductive layer that can conduct electricity. The conductive layer is usually a gold or silver layer. Therefore, this step is called a silver mirror processing step. 2. Referring to the third figure, the finger-glove mold core coated with a conductive layer is placed in an electroforming solution with an electroforming current of 5 to 15 amps and an electroforming solution temperature of 30 to 60 degrees Celsius. Extreme, and the nickel end is placed with nickel alloy metal, and the nickel alloy metal is electroformed on the surface of the finger glove core type at 15 (this electroforming method is a conventional method, which is not repeated here) to complete the finger glove mold Step 7 of the electroforming process of the electric binding operation of 7. The nickel alloy metal has a weight percentage of 50% to 95% nickel, less than 50% iron, less than 5% copper, less than 5% bells, and less than 10% chromium. The finished nickel alloy finger glove mold 7 has a thickness of about 3 mm, which is quite thin. Then, the finger glove core after the electroforming is completed is taken out from the outlet 71 of the finger glove mold 7. If the finger glove core is made of wax or resin, the wax and resin are melted out of the outlet 7 by heating. 1. If it is wood, pull out several pieces of wood from the outlet 7 丨, so that the paper size of the finger is in accordance with the Chinese National Standard (CNS) A4 specification (21〇χ 297 mm) Page 6 550311 A7 B7 V. Description of the invention (4) The mold 7 is a hollow finger glove core core removal step 4 · Finally, the finger glove mold processing step 5 is performed, which is mainly to make the surface of the finger glove mold 7 smooth. Surface polishing processing operation 'and closing the take-out opening 7 丨 of the finger glove mold 7. 5 The method for manufacturing the nickel alloy electroformed finger glove mold of the present invention has the following advantages compared with the conventional method of manufacturing finger glove molds: ——, hardness, abrasion resistance: 10 The present invention uses the electroforming method to change the hardness And highly wear-resistant nickel alloys (comprising nickel, copper, iron, manganese and chromium) electroformed finger glove molds 'making the finger glove mold immersed in rubber and silicone solutions multiple times' or removing the dried In the case of rubber gloves and silicone gloves, compared with conventional finger glove molds made by gravity casting of conventional aluminum alloy materials, the abrasion resistance is poor. The invention can still maintain its hardness and abrasion resistance. Good thermal shock resistance: Because the hand mold is often immersed in high-temperature rubber and stone rubber solutions, the finger glove mold must have better thermal shock performance, and the present invention uses a nickel alloy as The material of the finger glove mold is lower than that of the conventional finger glove mold made of sintered ceramic materials due to its low thermal shock resistance. Therefore, the overall thickness needs to be thickened. Therefore, the present invention is indeed better in use than conventional ones. efficacy. Light weight, not easy to rupture, prolong the service life: As mentioned above, the present invention uses electroforming to electroform nickel fingers (composition nickel copper, iron, ferrous and chrome) to form finger glove molds, and 20 550311 5. Description of the invention (5) Make the finger glove mold a hollow shape, which can achieve the hardness, wear resistance: good heat resistance and thermal shock resistance, and the finger glove after the electricity is completed, the thickness is only about 3mm, and it is not easy to break, making The finger hand 5 is quite light weight, which is more solid than the conventional finger glove mold of the known alloy: Feng: Tao Jing material increases the thickness of the finger π mold to improve the lack of low thermal shock resistance. The weight difference is quite large, so it can be known that Has a longer life. ^ Manipulation = manufacturer of Minglu alloy electroformed finger glove mold L · a, r stopwatch as v step, silver mirror processing step, thunder plant forming ^, finger glove core core removal step, 丨 step and other five steps ,, Change the manufacturing of traditional finger glove molds; :: Working fluid, to produce hollow finger gloves molds with light weight, more familiar: good material quality: good wear resistance and thermal shock resistance, and light weight is not easy = service life efficacy.乂, long 115, but the above is only a preferred embodiment of the present invention, which can limit the scope of the implementation of the present invention, that is, the simple equivalent made according to the scope of the present invention and the contents of the description of the invention: The patent should still fall within the scope of the invention patent. ,, and modification, all component codes are in accordance with the Chinese paper standard (CNS) A4 specification (210x 297 mm) 550311 A7 B7 Five invention descriptions (6) 1 Finger glove core core manufacturing step 2 Silver mirror processing step 3 Electroforming Forming step 4 Finger glove mold core removal step 5 Finger glove mold processing step 7 Finger glove mold 71 Take-out This paper size applies to China National Standard (CNS) A4 (210x 297 mm) Page 9