TW541577B - Process for fabricating semiconductor structures and devices utilizing the formation of a compliant substrate for materials used to form the same and including an etch stop layer used for back side processing - Google Patents

Process for fabricating semiconductor structures and devices utilizing the formation of a compliant substrate for materials used to form the same and including an etch stop layer used for back side processing Download PDF

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TW541577B
TW541577B TW091107540A TW91107540A TW541577B TW 541577 B TW541577 B TW 541577B TW 091107540 A TW091107540 A TW 091107540A TW 91107540 A TW91107540 A TW 91107540A TW 541577 B TW541577 B TW 541577B
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Taiwan
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layer
single crystal
substrate
compound semiconductor
silicon
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TW091107540A
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Chinese (zh)
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Jonathan F Gorrell
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Motorola Inc
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    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76898Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics formed through a semiconductor substrate
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    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
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    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
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    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/8258Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using a combination of technologies covered by H01L21/8206, H01L21/8213, H01L21/822, H01L21/8252, H01L21/8254 or H01L21/8256
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    • H01L27/04Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
    • H01L27/06Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration
    • H01L27/0605Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration integrated circuits made of compound material, e.g. AIIIBV
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    • H01L21/02367Substrates
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Abstract

Highly controlled, highly aligned monolithic integration of devices in a high quality monocrystalline material layer (26) with vias (211, 231) fabricated in an underlying monocrystalline substrate (22) in a single monolithic three dimensional architecture (20, 34). Excellent compliancy is achieved in a monolithic semiconductor structure (20, 34) by processes described herein while at the same time fabrication of via openings (211, 231) in the monocrystalline substrate (20, 34) can be made in a controlled, aligned manner to the back side (263) of a high quality monocrystalline film (26). Conductive connections (219, 239) can be made to devices (271, 273) in the high quality monocrystalline layer (26) from its backside (263).

Description

541577 A7 B7541577 A7 B7

本申請案已經以2001年7月16日申古杳夕M m由 亍㈡甲叫之杲國專利申請案編 號第09/905,110號申請。 發明領域 本發明係關於半導體結構及裝置以及所得結構之製法, 尤其是關於半導體結構及裝置以及半導體結構之方法,及 其用途’包含包單晶化合物半導體層及單晶半導體基材, 其中半導體基材係使用姓刻防止層處理。 發明背景# 半導體裝置通常包含多層導體v趟鲁材及半導體層。通 常,該層所需之性質係以層之善。例如,半4體層 之黾子移動及間隙在層之結晶庚諸加時會改善。同樣的, 導電層之自由電子濃度以及絕緣或介電膜之電荷移動與電 子能量回收性均會隨著此等層之結晶度增加而獲得改善。 多年來,已進行在外基材上進行各種單晶薄膜成長之嘗 試。然而,為達到各種單晶層最佳之特性,因此需要高結 晶品質之單晶膜。曾進行之嘗試為例如在基材如鍺、矽及 各種絕緣材上使各種單晶層成長。此等嘗試一般並未成功 ’因為主結晶及成長結晶間晶格之不協調造成所得單晶材 料層低的結晶品質, 若大面積高品質單晶材料薄膜可在低成本下使用,則相 車乂於以半導體材料之整體晶圓或半導體材料之整體晶圓上 之該材料柔性膜開始之該裝置之製造成本,可在低成本下 使用該薄膜有利的製造各種半導體裝置。另外,若高品質 單晶材料之薄膜可以以如矽晶圓之整體晶圓開始,則積體The present application has been filed on July 16, 2001 with the application of the ancient ancient evening Mm by the Jiao Jiaozhi State Patent Application No. 09 / 905,110. FIELD OF THE INVENTION The present invention relates to a semiconductor structure and device and a method for manufacturing the resulting structure, and more particularly, to a semiconductor structure and device and a method for semiconductor structure, and uses thereof, including a single crystal compound semiconductor layer and a single crystal semiconductor substrate, wherein the semiconductor substrate The wood department uses the last name to prevent the layer processing.发明 背景 # Semiconductor devices usually include multiple layers of conductors and semiconductor layers. In general, the properties required for this layer are layer goodness. For example, the migration and interstitial space of the half-four layers will improve when the crystallization of the layers increases. Similarly, the free electron concentration of the conductive layer and the charge transfer and electron energy recovery of the insulating or dielectric film will be improved as the crystallinity of these layers increases. Over the years, attempts have been made to grow a variety of single crystal films on an outer substrate. However, in order to achieve the best characteristics of various single crystal layers, a single crystal film with high crystal quality is required. Attempts have been made, for example, to grow various single crystal layers on substrates such as germanium, silicon, and various insulating materials. These attempts were generally unsuccessful because of the low crystal quality of the resulting single crystal material layer due to the inconsistency of the main crystal and the intercrystalline lattice of the growing crystal. Based on the manufacturing cost of the device starting from the integrated wafer of semiconductor material or the flexible film of the material on the integrated wafer of semiconductor material, various semiconductor devices can be advantageously manufactured using the film at low cost. In addition, if the thin film of high-quality single crystal material can start with a whole wafer such as a silicon wafer,

541577 五、發明説明(2 ) 裝置構造可達到矽及咼品質單晶材料二者之最佳性質。 因此,目前對於半導體結構之需求為在另一單晶材料上 提供高品質單晶薄膜或層,以及製造該結構之方法。換言 之,需要提供形成具有高品質單晶材料層之柔性之單晶基 材,因此實際之二次元成長可針對形成高品質之半導體社 構、裝置及具有與下層基材相同結晶定向之成長單晶薄^ 之積體電路。單晶材料層可由半導體材料、化合物半導體 材料及其他類型之材料如金屬及非金屬構成。亦需要另可 f具有於單晶基材中製造之結構之高品質單晶材料層中之 高度控制、高度排列之單塊體裝置之此種半導體結構。 先前技藝之蝕刻終止包含用於使裝置層用之鍵結對全部 石夕晶圓變薄者’包含層轉移方法,其中在硬裝置晶圓上之 預定薄且均勻之石夕層轉移到所需基材,亦即處理之晶圓之 上。該層轉移-般石夕藉由鍵結接著化學背敍刻石夕裝置晶圓 ’其中預;t薄且均勾之㈣係在㈣終止之上形成。已知 使用植入之活性雜質如侧、蝴/鍺、碳、氮、或氧,形成該 姓刻終止層。然而,問題是伴隨產生該^^中 推雜,以獲得钱刻終止層,如擴散出_|鍵H多問題。 再者’此等先前之钱刻終止並未設計用於複雜之單塊 中二因此需解決曰由不同單一結晶半導體材料形成之其二同 成刀層之間明顯晶格常數之不相符。 附圖簡要敘述 本發明係以實例說明,且不受附圖之限制 參考數目表示相似之元件,其中·· 本紙張尺度適财S S家標準_) Α4^ϋχ297公爱) 541577 A7 B7 五、發明説明(3 圖1、2及3說明本發明各種具體例之裝置構造之簡要剖面 圖; 圖4說明最大可達到膜厚及在主結晶及上層成長結晶間不 協調晶格之關係; 圖5說明包含單晶調節緩衝層結構之高解析度傳輸電子顯 微照相; 圖6說明包含單晶調節緩衝層結構之射線繞射光譜·, 圖7說明包含無定型氧化物層結構之高解析傳輸電子顯微 照相; 圖8說明包含無定型氧化物層結構之^射線繞射光譜; 圖9-12說明本發明另一具體例之裝置結構形成之簡要剖面 圖; 圖13-16說明圖9-12中說明之裝置結構之可移動分子結合 結構; σ σ 圖17-20說明本發明又另一具體例之裝置結構形成之簡要 剖面圖; 圖2 1-23說明本發明又另一具體例之裝置結構形成之簡要 剖面圖; 圖24,25說明可用於本發明各具體例之裝置結構之簡要 剖面圖; 圖26-30包含本文中所示包含化合物半導體部分、雙極性 部分、及MOS部分之一部分積體電路剖面圖之說明; 圖31-37包含本文中所示包含半導體雷射及M〇s電晶體之 另一種積體電路之一部分之剖面圖說明;541577 V. Description of the invention (2) The device structure can achieve the best properties of both silicon and plutonium-quality single crystal materials. Therefore, the current demand for a semiconductor structure is to provide a high-quality single crystal thin film or layer on another single crystal material, and a method of manufacturing the structure. In other words, it is necessary to provide a flexible single crystal substrate with a high-quality single crystal material layer, so the actual two-dimensional growth can be directed to the formation of high-quality semiconductor structures, devices, and growth single crystals with the same crystal orientation as the underlying substrate. Thin ^ product circuit. The single crystal material layer may be composed of a semiconductor material, a compound semiconductor material, and other types of materials such as metals and non-metals. There is also a need for such a semiconductor structure that can be a highly controlled, highly aligned monolithic device in a high quality single crystal material layer having a structure fabricated in a single crystal substrate. The etching termination of the prior art includes a method for thinning all of the wafer layers for bonding of device layers, including a layer transfer method in which a predetermined thin and uniform layer of wafer layers on a hard device wafer is transferred to a desired substrate. Material, that is, on the processed wafer. This layer transfer-like Shi Xi is formed by bonding and chemically describing the Shi Xi device wafer, which is thin and uniformly formed on the termination. It is known to use implanted active impurities such as side, butterfly / germanium, carbon, nitrogen, or oxygen to form the last stop layer. However, the problem is that it is accompanied by the inference in the ^^ to obtain the money-cutting termination layer, such as the problem of the diffusion of the _ | bond H. Furthermore, these previous terminations of money are not designed for complex monolithic blocks. Therefore, it is necessary to resolve the discrepancy between the apparent lattice constants of the two identical knife layers formed from different single crystalline semiconductor materials. Brief Description of the Drawings The present invention is illustrated by examples, and the number of references is not limited by the drawings, and similar elements are indicated, among which the paper size is suitable for SS home standards_) Α4 ^ ϋχ297 public love) 541577 A7 B7 V. Invention Explanation (3 Figs. 1, 2 and 3 are schematic cross-sectional views illustrating the device structure of various specific examples of the present invention; Fig. 4 illustrates the relationship between the maximum achievable film thickness and the uncoordinated lattice between the main crystal and the upper growth crystal; Fig. 5 illustrates High-resolution transmission electron micrographs containing the structure of the single crystal-regulated buffer layer; Figure 6 illustrates the ray diffraction spectrum of the structure containing the single-crystal-regulated buffer layer; Figure 7 illustrates the high-resolution transmission electron display containing the structure of the amorphous oxide layer Photomicrograph; Figure 8 illustrates the diffraction pattern of the structure including the amorphous oxide layer; Figure 9-12 illustrates a schematic cross-sectional view of the device structure formation of another specific example of the present invention; Figure 13-16 illustrates the structure of Figure 9-12 Illustrated device structure of the movable molecular binding structure; σ σ Figure 17-20 illustrates a schematic cross-sectional view of the device structure formation of yet another specific example of the present invention; Figure 2 1-23 illustrates another specific example of the present invention A schematic cross-sectional view of the device structure formation; FIGS. 24 and 25 are schematic cross-sectional views illustrating device structures that can be used in various specific examples of the present invention; FIGS. 26-30 include the compound semiconductor portion, bipolar portion, and MOS portion shown in this text. Description of a part of the integrated circuit cross-section diagram; Figure 31-37 contains a sectional view of a part of another integrated circuit including a semiconductor laser and a MOS transistor shown herein;

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五、發明説明(4 •簡要次明本發明供背側加工用之複合半導體結構之 剖面圖; 圖39簡要剖面說明使用圖38(圖㈠,_本發明具體例自複 合半導體結構之背側蝕刻處理之方法; 圖40簡要剖面說明使用圖3之結構,依據本發明另一具體 例,自複合半導體結構之背側蝕刻處理之方法; 圖4U1要剖面說明使用圖38之結構,依據本發明具體例 ,自複合半導體結構之背側蝕刻處理之方法; 圖42-4領要剖面說明使關38之結構,依據本發明具體 例,自複合半導體結構之背側蝕刻處理且在其中形成通道 之另一種不同方法; 圖45簡要剖面說明依據與圖42·44說明不同之具體例,形 成圖3之複合半導體結構中導電通道之方法; 圖46簡要剖面說明使用圖38之結構,依據本發明另一具 體例’形成半導體結構中熱通道之方法;及 圖47簡要剖面說明依另一具體例形成柔性半導體結構之 垂直面射型雷射之方法。 熟習本技藝者應了解圖中之元件僅為簡單且清楚的說明 用,並不需要標出尺寸。例如,圖中部分原件之尺寸可相 對於其他元件放大,以改善對本發明具體例之了解。 附圖之詳細說明 本發明係關於南品質單晶材料層如iii_v族半導體層中之 單塊三次元構造之具有在下層單晶基材中製造之通道之高 度控制、咼度排列之單塊體裝置。由下列敘述可了解藉4 541577 A7 B7 五、發明説明(5 本文中所述之方法可獲得單塊半導體結構,同時在單晶基 造之通道開口可以依控制、排列之方式,在高品質 單曰曰薄膜之月側進行。因此,例如可在裝置中,將導電連 接製造逾期背側之高品質單晶層中。另外,此可更有效的 使用高品質單晶薄膜上之區@。另外,通道開口可以形成 如熱通道’以消除高品質單晶層中裝置之熱。#外,通道 開口可經過單晶層钱刻至高品質單晶層中之光電裝置背側 以提供在光品質單晶層中製造之藉由底部垂直穴發射之 面射型田射、發光二極體或其他類似光電裝置產生之光或 其他光照射用之出口。 在處理本發明之複合材半導體結構中,通常,各向異性 蝕刻係經由單晶半導體基材之圖案化、暴露區進行,直到 包括金屬氧化物之蝕刻終止層暴露出為止,其中之金屬包 括不同之金屬元素,如鈣鈦礦氧化物金屬。依其一具體例 ,該製成中係進行各向異性濕潤蝕刻,其為半導體基材之 與定向有關之結晶態姓刻,1其於金屬氧化物終止^處終 止。依另一具體例,乾蝕刻製程係在半導體基材上進行, 其容易以分光法再到達金屬氧化物終止膜時終端偵測。至 於又另-具體例,可分別使用此等濕潤及乾燥敍刻前驅物 起始及結束通道之蝕刻,以有利的相對更高速的渴潤蝕刻 整體之移除,且調節可能以乾燥蝕刻進行之高精確終點债 測技術。 Χ 由於產生之厚度變化及切片及重叠之半導體晶圓,通過 半導體基材之濕潤及乾燥#刻通常需要過度蝕刻,如石夕晶 本紙張尺度適用中國國家標準(CNS) Α4規格(210X 297公釐) -8· 541577 五、發明説明(6 圓約150 /〇之過度姓刻,以避免姓刻不足。勞欽礦氧化物緩 衝層可避免單晶材料層在半導體材料層中形成通道之過程 中受到不可控之姓刻劑侵钱。因此,妈欽礦氧化物緩衝層 亦可當作蝕刻終止層。 、依本發明又一具體命卜對位在钱刻I晶基#中形成之通 道底部處之蝕刻終止區暴露部分進行蝕刻,使得通道開口 或孔洞經過(延伸)蝕刻終止層,直到高品質單晶材料層之背 側。卩刀暴路為止。本發明之方法可確保到達高品質單機材 料層背侧之通道與在單晶基材上起始之原㈣σ良好的排 列。 本發明另一優點為鈣鈦礦氧化物緩衝/蝕刻終止層在依本 發明處理之複合半導體結構中為多工。換言之,其一角色 係在與曰曰格不相符之複合結構中形成永久調節緩衝層,使 得问。口質、相對較薄之單晶材料層可以形成具有最小之結 晶及因半導體基材之晶格不相符產生之位移缺陷,另外, 及上述,緩衝層可在製造複合半導體結構之半導體基材中 起始之通道過程中分別當作終止層。該製程列舉之具體例 簡要說明於圖38-47中,其將更詳細說明於下。 八 用作供本發明背側加工用之料件之柔性半導體結構之製 造使先以圖U3說明於下,接著以實例及圖38-47更詳細钦 述本文中特別受矚目之背側加工。 圖1說明本發明具體例之一部分半導體結構2〇之簡要剖面 圖。半導體結構2G包含單晶基材22、包括單晶材料之調節 緩衝層24 ’及單基材料層26。本文中,、、單晶"一 q之音 本紙張尺度適用中國國家標準(CNS) Α4規格(210X 297公釐) 541577 A7V. Description of the invention (4 • A brief cross-sectional view of the composite semiconductor structure of the present invention for backside processing; FIG. 39 is a brief cross-sectional illustration using FIG. 38 (Figure ㈠, _ a specific example of the present invention is etched from the backside of the composite semiconductor structure Method of processing; FIG. 40 is a schematic cross-section illustrating a method of etching the back side of a composite semiconductor structure using the structure of FIG. 3 according to another specific example of the present invention; FIG. 4U1 illustrates a cross-section using the structure of FIG. 38 according to the present invention. For example, the method of etching the back side of the composite semiconductor structure; Figure 42-4 illustrates the structure of the gate 38 in a cross section. According to a specific example of the present invention, another method of etching the back side of the composite semiconductor structure and forming a channel therein is shown. A different method; FIG. 45 is a schematic cross-section illustrating a method for forming a conductive channel in the composite semiconductor structure of FIG. 3 according to a specific example different from that illustrated in FIGS. 42 and 44; FIG. 46 is a schematic cross-section illustrating the structure of FIG. Specific Example 'Method of Forming a Thermal Channel in a Semiconductor Structure; and FIG. 47 is a schematic cross-sectional view illustrating a method of forming a flexible semiconductor structure according to another specific example. The method of direct-facing laser. Those skilled in the art should understand that the components in the figure are only for simple and clear explanation, and do not need to indicate the size. For example, the size of some originals in the figure can be enlarged relative to other components to Improve the understanding of the specific examples of the present invention. Detailed description of the drawings The present invention relates to the control of the height of the single-dimensional three-dimensional structure of a single-layered material of southern quality such as a iii_v group semiconductor layer with a channel manufactured in the underlying single-crystal substrate A monolithic device arranged in a linear arrangement. The following description can be understood by borrowing 4 541577 A7 B7. 5. Description of the invention (5 The method described in this article can be used to obtain a monolithic semiconductor structure. The method of controlling and arranging is performed on the moon side of the high-quality single-layer film. Therefore, for example, the conductive connection can be made in the device to produce a high-quality single-crystal layer with an overdue backside. In addition, this can be used more efficiently. Area @ on high quality single crystal thin film. In addition, the channel opening can be formed like a hot channel to eliminate the heat of the device in the high quality single crystal layer. #Outside, the channel opening can pass through the single crystal Money is engraved to the backside of the optoelectronic device in the high-quality single crystal layer to provide light produced by the surface-emission field emission, light-emitting diode, or other similar optoelectronic device produced in the light-quality single crystal layer through the vertical hole emission at the bottom. Other exits for light irradiation. In processing the composite semiconductor structure of the present invention, generally, anisotropic etching is performed through the patterning and exposed area of the single crystal semiconductor substrate until the etching stop layer including the metal oxide is exposed. So far, the metal includes different metal elements, such as perovskite oxide metal. According to a specific example, the fabrication is anisotropic wet etching, which is a crystalline name of the semiconductor substrate related to orientation. At the moment, it is terminated at the end of the metal oxide. According to another specific example, the dry etching process is performed on the semiconductor substrate, and it is easy to detect the terminal when it reaches the metal oxide termination film by spectrometry. As for another specific example, these wet and dry precursors can be used to etch the beginning and end of the channel, respectively, to facilitate the overall removal of thirst etching at a relatively high speed, and the adjustment may be performed by dry etching. High-precision endpoint debt measurement technology. Χ Due to the thickness variation and slicing and overlapping of semiconductor wafers, wetting and drying of semiconductor substrates usually require over-etching. For example, Shi Xijing's paper size is applicable to China National Standard (CNS) A4 specifications (210X 297) (Centi) -8 · 541577 V. Description of the invention (6 rounds about 150 / 〇 excessive name engraving to avoid insufficient name engraving. Lauchin ore oxide buffer layer can avoid the process of forming a channel in the semiconductor material layer by the single crystal material layer It was invaded with money by an uncontrollable last name. Therefore, the oxide buffer layer of Maqin Mine can also be used as an etching stop layer. According to another embodiment of the present invention, the channel formed in Qian QI crystal base # is aligned. The exposed part of the etch stop area at the bottom is etched, so that the channel opening or hole passes (extends) the etch stop layer until the back side of the high-quality single crystal material layer. The trowel is violent. The method of the present invention can ensure high quality The channels on the back side of the stand-alone material layer are well aligned with the original ㈣σ starting on the single crystal substrate. Another advantage of the present invention is that the perovskite oxide buffer / etch stop layer is processed in accordance with the present invention. Semiconductors are multiplexed. In other words, one of their roles is to form a permanent adjustment buffer layer in a composite structure that does not match the grid, making it possible to ask. The mouthfeel, relatively thin single crystal material layer can form the smallest crystal And displacement defects caused by the inconsistency of the crystal lattice of the semiconductor substrate. In addition, as mentioned above, the buffer layer can be used as a termination layer in the process of starting the channel in the semiconductor substrate of the composite semiconductor structure. The example is briefly explained in Figs. 38-47, which will be explained in more detail below. Eight. The manufacture of flexible semiconductor structures used as materials for backside processing of the present invention is explained below with reference to Figure U3, followed by examples and Figures 38-47 illustrate the back-side processing of particular interest in this article in more detail. Figure 1 illustrates a schematic cross-sectional view of a portion of a semiconductor structure 20, which is a specific example of the present invention. The semiconductor structure 2G includes a single crystal substrate 22, including a single crystal material The adjustment buffer layer 24 ′ and the single base material layer 26. In this paper, “,” and “Single Crystal” paper size is applicable to China National Standard (CNS) A4 specification (210X 297 mm) 54 1577 A7

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裝 f 五、發明説明(8 合物半導體材料或另 料層26中之高品質結 一類型材料如金屬或非金屬 晶構造。 之單晶材 相較好為經選擇與下層基材及覆蓋材料層 :具=材及與後續塗佈之單晶材料層極相符= 屬鈦^㈣層之材料包含金屬氧化物,如驗土金 屬㈣鹽、驗土金屬錯酸鹽、驗土金屬給酸鹽、驗 鈕酸鹽、鹼土金屬釕酸鹽、鹼土金屬鈮酸鹽、鹼土金屬釩 酸鹽、以驗土金屬錫為主之㈣礦、紹酸鋼、鋼鏡氧;二 及乳化釓。另夕卜’各種氮化物如氮化鎵、氮化鋁、及氮化 棚亦可用於調節之緩衝層。大部分之此等材料均為絕緣材 ,氮例如釕酸總則為導體。通常,此等材料均為金屬氧化 物或金屬氮化物,更特別的是此等金屬氧化物或氮化物 =般包含至少二種結構。部分特殊應用中’金屬氧化物或 氮化物可包含三種或多種不同之金屬元素。 無定型介面層28較好為由基材22表面氧化形成之氧化物 ,且更好包含氧化矽。層28之厚度為足以釋出因基材22與 調節之緩衝層24之晶格常數間不協調產生之應力。通常, 層28之厚度約為〇·5至5奈米。 單晶材料層26之材料可依需要針對特殊結構或應用選擇 。例如,層26之單晶結構可包括可依特殊半導體結構之需 求選擇之ΙΠΑ族及VA族元素(III-V族半導體化合物)、混合 之III-V族半導體化合物,π族(A或Β)&νιΑ族元素(^…半 導體化合物)及混合之II-VI化合物任一種之化合物半導體。 541577 A7 _ B7 五、發明説明(9 ) 實例包含砷化鎵(GaAs)、砷化鎵銦(GalnAs)、砷化鎵链 (GaAlAs)、磷化銦(InP)、硫化鑛(CdS)、碲化锡銀(CdHgTe) 、硒化鋅(ZnSe)、硒化鋅硫(ZnSSe),等。然而,單晶材料 層26亦包括用於形成半導體材料、裝置及/或積體電路之其 他半導體材料、金屬、或非金屬材料。 模板30之適當材料敘述於下。適當之模板材料於單晶材 料層26之取向附生成長成核之選擇位置及提供位置化學結 合於調節缓衝層24之表面。當使用時,模板層30之厚度在 約1至約10層單層之間。 圖2說明本發明另一具體例之一部分半導體結構4〇之剖面 。結構40與刖述半導體結構2〇相似,但在調節緩衝層24及 單晶材料層26之間配置額外之緩衝層32。尤其,額外之緩 衝層矽配置在模板層30及單晶材料之覆蓋層之間。額外之 緩衝層(當單晶材料層26包括半導體或化合物半導體材料時 係由半導體或化合物半導體材料形成)可在調節之緩衝層之 晶格常數無法與覆蓋之單晶半導體或化合物半導體材料層 協调時供晶格補償。 圖3圖示說明本發明另一列舉具體例之一部分半導體結構 34之剖面圖。結構34與結構20相同,但結構34包含無定型 層36 ’而非調節之緩衝層24,及無定型介面層28,及額外 之單晶層38。 如下列詳細說明,無定型層36係藉由上述類似方式先形 成調節之緩衝層及無定型介面層。接著形成(藉由取向附生 成長)形成單晶層38,覆蓋單晶調節之緩衝層。調節之緩衝 L_—___-12- 本紙張尺度適用中國國家標準(CNS) A4規格(210 x 297公釐) 五、發明説明(1〇 層===製程中,將調節之緩衝層轉化成無定型層 來自調節之緩衝層及介 36可勺衽一庙 或未經汞齊化。因此,層 %之間形成無定型層峨著二=及額外之單晶層 應力,且提供後h工W 釋放層22及38間之 柔性基材。,、、貝 如形成單晶材料層26用之實際 成Γ及之前述製程適用於使單晶材料層於單晶基材上 成長。Μ而,圖3中敘述之製程(包含將單晶 換成無定型氧化物層)對於# s β " 曰 ^a ίπ早日日材枓層之成長較佳,因為其 了鬆弛層26中之任何應力。 ==晶層38可包含任—種本申請案所述之單晶材料 Γ半==衝層32之材料。例如,當單晶材料層26包 導體或化合物半導體材料,則 單晶化合物材料β I s早曰曰五私或 Z本發明另—具體例,額外之單晶層38可在層卿成 =中用作退火之覆蓋’或用作後續形成單晶材料層26之 挺板。因此’層38之較好厚収以提供層26成長(至少 f)曰適用之模板’且薄到足以使層38形成實質上沒有缺陷之 早日日材料。 依據本發明另一具體例,額外之單晶材料層38包括單曰 材料(例如上述單晶層26之材料),其後到足以形成層Μ中Z f置。該情況t ’本發明之半導體結構並未包含單晶材料 曰26。換言之,本具體例之半導體結構僅包含一配置在上 本纸張尺度適用t S躅冢標準(CNS) A4規格(210&7公着) 13 541577 五、發明説明(11 述無定型氧化物層36上之單晶層。 下列非限制、說明用實例說明用於本發明各種不同具體 例之釔構20、40及34中之材料之各種結合。此等實例僅用 於說明,本發明併不受此等說明用實例之限制。 實例1 依據本發明之-具體例,單晶基材22為依(ι〇〇)方向定向 之夕基材1¾石夕基材可為例如一般用於製造直徑約-則 毫米匹配之金屬氧化物半導體(CM0S)積體電路之石夕基材。 依據本發明之具體例,調節之緩衝層24為SrzBai-zT1〇3之單 晶層,其中2在〇至1之間,且無定型中間層為一層在石夕基材 與調節之:衝層間之介面處形成之氧化矽(Si〇x)。Z值係經 選擇乂獲得$夕個與後續形成之層26之相對應晶格常數 極相符之晶格常數。調節之緩衝層之厚度在約2至約1〇〇奈 求(nm)之間且厚度較好約為5奈米。通常,調節之緩衝層 :厚至足以使單晶材料層26與基材隔離,以獲得所需之電 态及光學性質.。比100奈米厚之層通常可提供少許額外之效 益,但增加不必要之成本,然而,若需要可製造較厚之層 。氧化石夕之無定型中間層之厚度在約〇5_5奈求之間,且較 好約為1至2奈米。 依據本發明另一具體例,單晶材料層26為厚度约^奈求至 勺100微求m)且較好厚度約0 5微米至约微米間之神化 鎵(GaAs)或砂化銘鎵(A1GaAs)之化合物半導體層。其厚产 通^= 斤欲製備之層之應用而定。為協助石申化錄或砰化鋁 豕在早曰曰氧化物上之取向附生成長,因此藉由覆蓋氧化物 裝 訂 線 本纸银尺度適财g國家標準(CNS) Μ規格(伽公爱) • 14-F. Description of the invention (8 compound semiconductor material or high-quality junction type material in the additional layer 26 such as metal or non-metallic crystal structure. The single crystal material phase is preferably selected with the underlying substrate and cover material. Layer: The material is in accordance with the single-crystal material layer that is subsequently coated. = The material belonging to the titanium ^ ㈣ layer contains metal oxides, such as soil test metal salt, soil test metal salt, and soil test metal salt. , Test salt, alkaline-earth metal ruthenate, alkaline-earth metal niobate, alkaline-earth metal vanadate, tin-based ore ore, shao acid steel, steel mirror oxygen; and emulsified rhenium. Various kinds of nitrides such as gallium nitride, aluminum nitride, and nitride can also be used as a buffer layer for adjustment. Most of these materials are insulating materials, and nitrogen such as ruthenic acid is generally a conductor. Generally, these materials Both are metal oxides or metal nitrides, and more particularly these metal oxides or nitrides generally contain at least two types of structures. In some special applications, 'metal oxides or nitrides may contain three or more different metal elements The amorphous interface layer 28 is preferably composed of The oxide formed on the surface of 22, and preferably contains silicon oxide. The thickness of layer 28 is sufficient to release the stress caused by the inconsistency between the lattice constant of the substrate 22 and the adjusted buffer layer 24. Generally, the thickness of layer 28 About 0.5 to 5 nanometers. The material of the single crystal material layer 26 can be selected according to the specific structure or application as required. For example, the single crystal structure of the layer 26 can include the IIIA group and the VA that can be selected according to the requirements of the special semiconductor structure. Compound semiconductors of any of group III elements (group III-V semiconductor compounds), mixed group III-V semiconductor compounds, group π (A or B) & νι group A elements (^ ... semiconductor compounds) and mixed II-VI compounds 541577 A7 _ B7 V. Description of the Invention (9) Examples include gallium arsenide (GaAs), indium gallium arsenide (GalnAs), gallium arsenide chain (GaAlAs), indium phosphide (InP), sulfide (CdS), Silver telluride (CdHgTe), zinc selenide (ZnSe), zinc selenide (ZnSSe), etc. However, the single crystal material layer 26 also includes other semiconductors used to form semiconductor materials, devices, and / or integrated circuits Material, metal, or non-metal material. Template 30 of When the material is described below, the appropriate template material in the orientation of the single crystal material layer 26 is attached to select positions for providing nucleation and provide positions for chemical bonding to the surface of the adjustment buffer layer 24. When used, the thickness of the template layer 30 is between Between about 1 to about 10 single layers. Fig. 2 illustrates a cross section of a part of a semiconductor structure 40, which is another specific example of the present invention. The structure 40 is similar to the semiconductor structure 20 described above, but the buffer layer 24 and the single crystal material are adjusted. An additional buffer layer 32 is disposed between the layers 26. In particular, an additional buffer layer silicon is disposed between the template layer 30 and the cover layer of the single crystal material. The additional buffer layer (when the single crystal material layer 26 includes a semiconductor or a compound semiconductor material) (Formed by semiconductor or compound semiconductor material) can be used for lattice compensation when the lattice constant of the adjusted buffer layer cannot be coordinated with the covered single crystal semiconductor or compound semiconductor material layer. FIG. 3 illustrates a cross-sectional view of a portion of a semiconductor structure 34 as another specific example of the present invention. Structure 34 is the same as structure 20, but structure 34 includes an amorphous layer 36 ' instead of a buffer layer 24 for conditioning, an amorphous interface layer 28, and an additional single crystal layer 38. As described in detail below, the amorphous layer 36 is a buffer layer and an amorphous interface layer that are first adjusted in a similar manner as described above. A single crystal layer 38 is then formed (by epitaxial growth) to cover the single crystal conditioned buffer layer. Adjusting buffer L _—___- 12- This paper size is in accordance with Chinese National Standard (CNS) A4 (210 x 297 mm) V. Description of the invention (10 layers === In the process, the buffer layer for adjustment is converted to none The shaping layer comes from the adjusted buffer layer and the medium 36 can be used as a temple or without amalgamation. Therefore, an amorphous layer is formed between the layers% and the additional single crystal layer stress, and the post-processing is provided. The flexible substrates between the release layers 22 and 38. The actual formation of the single crystal material layer 26 and the aforementioned processes for the formation of the single crystal material layer 26 is suitable for growing the single crystal material layer on the single crystal substrate. The process described in 3 (including the replacement of the single crystal with an amorphous oxide layer) is better for the growth of #s β " ^ a early Japanese material layer, because it stresses any stress in the relaxation layer 26. = = Crystal layer 38 may include any of the single crystal materials described in this application Γ half == material of punch layer 32. For example, when single crystal material layer 26 encapsulates a conductor or a compound semiconductor material, the single crystal compound material β I s earlier said that the five private or Z of the present invention-a specific example, the additional single crystal layer 38 can be used in the layer Qingcheng = Covered by fire 'or used as a stiffener for the subsequent formation of the single crystal material layer 26. Therefore,' the better thickness of layer 38 is to provide layer 26 growth (at least f) is a suitable template 'and is thin enough to form layer 38 substantially There is no defect on the material at an early date. According to another specific example of the present invention, the additional single crystal material layer 38 includes a single material (such as the material of the single crystal layer 26 described above), which is then sufficient to form Z f in the layer M. In this case, the semiconductor structure of the present invention does not include a single crystal material, which is 26. In other words, the semiconductor structure of this specific example includes only a paper size that is arranged on the upper paper scale and is applicable to the TSS Standard (CNS) A4 specification (210 & 7 Publications) 13 541577 V. Description of the invention (11 single crystal layer on the amorphous oxide layer 36 described below. The following non-limiting, illustrative examples illustrate the yttrium structures 20, 40 and 34 used in various specific examples of the present invention. Various combinations of materials. These examples are only for illustration, and the present invention is not limited by these illustrative examples. Example 1 According to the specific example of the present invention, the single crystal substrate 22 is in the direction of (ι〇〇) Oriented evening substrate 1¾ A stone evening substrate may be, for example, Generally, it is used to manufacture the shixi substrate of the metal oxide semiconductor (CM0S) integrated circuit with a diameter of about-millimeters. According to a specific example of the present invention, the adjusted buffer layer 24 is a single crystal layer of SrzBai-zT103. Among them, 2 is between 0 and 1, and the amorphous intermediate layer is a layer of silicon oxide (Si0x) formed at the interface between the Shixi substrate and the regulating: punching layer. The Z value is selected to obtain $ Xi. A lattice constant that closely matches the corresponding lattice constant of the layer 26 to be formed later. The thickness of the adjusted buffer layer is between about 2 and about 100 nanometers (nm) and the thickness is preferably about 5 nanometers. Generally, the adjusted buffer layer is thick enough to isolate the single crystal material layer 26 from the substrate to obtain the desired electrical and optical properties. Layers thicker than 100 nanometers usually provide a little extra benefit, but add unnecessary costs, however, thicker layers can be made if needed. The thickness of the amorphous intermediate layer of the oxidized stone is between about 0.05 and 5 nanometers, and preferably about 1 to 2 nanometers. According to another specific example of the present invention, the single-crystal material layer 26 is an atheized gallium (GaAs) or a sanded gallium (GaAs) with a thickness of about 0.5 μm to 100 μm (m) and preferably a thickness of about 0.5 μm to about μm. A1GaAs) compound semiconductor layer. Its thickness depends on the application of the layer to be prepared. In order to assist Shi Shenhualu or Pinghua Aluminium in the orientation and growth of oxides on early oxides, it is covered by the oxide gutter, paper, silver scale, and national standard (CNS). ) • 14-

層形成模板層。模板層較The layer forms a template layer. Template layer comparison

Sr-Ga-O、或 Sr A1 n 一為 1〇早層之Ti-As、Sr_〇-As、Sr-Ga-O, or Sr A1 n-Ti-As, Sr_〇-As,

Sr 〇a 〇 . 1 。精由較佳具體例,1-2單層之Ti-As或Sr 〇a 〇. 1. The fine specific example, 1-2 single layer of Ti-As or

Sr-Ga-Ο以說明成功成長之層。 實例2 依本發明另一具體例,單曰 娴早日日基材22為如上述之矽基材。 调即之緩衝層為立體哎正芸 ® 4止曼形(orthorhombic)相之鏍或鋇锆 酸鹽或铪酸鹽之罝a备& +八+ y 、 曰曰虱化物,且在矽基材及調節缓衝層間 ^ ^^氧化石夕之無定型中間層。調節緩衝層之厚度 〜2曰100奈来’且其厚度較好至少為5奈#,以確保適當 口日日及表面口口貝,且係由單晶^Ζγ〇3,β&Ζγ〇3,SrHf〇3,Sr-Ga-〇 to illustrate the layer of successful growth. Example 2 According to another specific example of the present invention, the single substrate 22 is a silicon substrate as described above. The buffer layer is a three-dimensional orthorhombic phase, or a barium zirconate or a osmium salt, and the + + + + y, said lice compound, and is based on silicon Material and adjustment buffer layer ^ ^^ Amorphous intermediate layer of oxidized stone. The thickness of the buffer layer is adjusted to ~ 2 nanometers, and the thickness is preferably at least 5 nanometers # to ensure proper mouth and day and mouth mouthshell, and is made of single crystal ^ Zγ〇3, β & Zγ〇3 , SrHf〇3,

BaSn〇3或B侧3形成。例如,Β_3之單晶氧化物層可在 勺700 C之/皿度下成長。所得結晶氧化物之晶格結構相對於 基材矽晶格結構呈現45度旋轉。 由此等鍅酸鹽或铪酸鹽材料形成之調節緩衝層適用於在 鱗化銦办m統中包括化合物半導體材料之單晶材料層之 成長17亥系統中,化合物半導體材料可為例如磷化銦(InP) 申化銦鎵(InGaAs)、砷化鋁銦(A1InAs)或鋁鎵銦砷磷化物 (AlGalnAsP) ’其厚度約為1〇奈米至1〇微米。該結構適用 之模板為ι-ίο單層之锆-砷(Zr_As)、鍅·磷(Ζγ·ρ)、铪·砷(Hf·BaSnO3 or B side 3 is formed. For example, a single crystal oxide layer of B_3 can be grown at a temperature of 700 C / deck. The crystal structure of the obtained crystalline oxide exhibits a 45-degree rotation with respect to the silicon lattice structure of the substrate. The adjustment buffer layer formed by such osmate or osmate materials is suitable for the growth of a single crystal material layer including a compound semiconductor material in the indium scale system, and the compound semiconductor material may be, for example, phosphating Indium (InP) Indium gallium (InGaAs), aluminum indium arsenide (A1InAs), or aluminum gallium indium arsenide phosphide (AlGalnAsP) has a thickness of about 10 nanometers to 10 micrometers. Suitable templates for this structure are ι-ίο single-layer zirconium-arsenic (Zr_As), thorium · phosphorus (Zγ · ρ), thorium · arsenic (Hf ·

As)給-^4(Hf-P)、銘 H(sr-〇_As)、IgH(Sr-O-P)、 鋇-氧-畔(Ba-O-As)、銦-認-ft(In-Sr-〇)、或鋇 _ 氧省(Ba〇-P),且較好為1-2單層之此等材料之一。藉由實例,針對鋇 锆調節緩衝層,係以1-2單層锆終止,接著沉積1-2單層之砷 形成Zr-As模板。接著在模板層上使碟化_系統之單晶層化 15- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐)As) gives-^ 4 (Hf-P), Ming H (sr-〇_As), IgH (Sr-OP), Barium-O-As, Ba-O-As, In-ft (In- Sr-O), or barium-oxygen province (BaO-P), and is preferably one of these materials in a 1-2 monolayer. By way of example, the buffer layer is adjusted for barium-zirconium, terminated with a 1-2 single layer of zirconium, and then a 1-2 single layer of arsenic is deposited to form a Zr-As template. Then on the template layer, the disc_layer of the system is layered. 15- This paper size is in accordance with China National Standard (CNS) A4 (210X297 mm).

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541577 A7541577 A7

合物氮導體材料成長。所得化合物半導體材料之晶格結構 相對於調節之緩衝層晶格結構呈現45度旋轉,且與(ι〇〇)ΐηρ 之晶格不相符低於2·5%,且較好低於約1〇%。 實例3 依據本發明另一具體例,係提供適用於覆蓋矽基材之包 括二六族材料之單晶材料取向附生膜之成長。該基材較好 為如上述之矽晶圓。適當之調節緩衝層材料為SrxBanTi〇〆 其中X為0至1),其厚度約為2-100奈米,且厚度較好為5 奈米。當單晶層包括化合物半導體材料時,二六族化合物 半導體材料可為例如硒化鋅(ZnSe)或硒化鋅硫(ZnSSe)。該 材料系統適用之模板包含1-10單層之鋅·氧(Zn_〇),接著為 1 -2單層之過量鋅,接著使表面上之鋅硒化。另外,模板層 了為1-10早層之錄-硫(S r - S)接著Z n S e S。 實例4 本發明之該具體例為圖2中說明之結構40之實例。基材22 、調節緩衝層24、及單晶材料層26均與實例1中所述相同。 另外,可使用額外之缓衝層32以減緩由調節缓衝層之晶格 與單晶材料之晶格之不相符造成之應力。緩衝層32可為一 層鍺或GaAs、砷化鋁鍺(AlGaAs)、碟化銦鍺(inGaP)、鱗化 鋁鍺(AlGaP)、砷化銦鎵(InGaAs)、磷化鋁鎵(AllnP)、磷化 砷鎵(GaAsP)或碳化銦鎵(InGaP)應力補償之超晶格。依該具 體例之另一目的,緩衝層32包括GaAsxPNx(其中之X為〇至1) 超晶格。藉由改變X及y之值,使晶格常數可在整個超晶格 之下限及上限間,使之與下層氧化物之晶格常數極覆蓋層 -16- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐)The compound nitrogen conductor material grows. The lattice structure of the obtained compound semiconductor material exhibits a 45-degree rotation with respect to the lattice structure of the adjusted buffer layer, and is inconsistent with the lattice of (ι〇〇) ΐηρ by less than 2.5%, and preferably less than about 1.0. %. Example 3 According to another specific example of the present invention, the growth of a single crystal material oriented epitaxial film including a group of two or six materials suitable for covering a silicon substrate is provided. The substrate is preferably a silicon wafer as described above. A suitable material for the adjustment buffer layer is SrxBanTi (where X is 0 to 1), its thickness is about 2-100 nm, and the thickness is preferably 5 nm. When the single crystal layer includes a compound semiconductor material, the group two or six compound semiconductor material may be, for example, zinc selenide (ZnSe) or zinc selenide (ZnSSe). The template suitable for this material system contains 1-10 single layers of zinc · oxygen (Zn_〇), followed by 1-2 single layers of excess zinc, followed by selenization of zinc on the surface. In addition, the template layer has 1-10 early layers of sulfur-sulfur (Sr-S) followed by ZnSeS. Example 4 This specific example of the present invention is an example of the structure 40 illustrated in FIG. 2. The substrate 22, the adjustment buffer layer 24, and the single crystal material layer 26 are all the same as those described in Example 1. In addition, an additional buffer layer 32 may be used to alleviate the stress caused by the mismatch between the lattice of the buffer layer and the lattice of the single crystal material. The buffer layer 32 may be a layer of germanium or GaAs, aluminum germanium arsenide (AlGaAs), indium germanium dish (inGaP), scaled aluminum germanium (AlGaP), indium gallium arsenide (InGaAs), aluminum gallium phosphide (AllnP), GaAsP or InGaP stress-compensated superlattice. According to another purpose of the specific example, the buffer layer 32 includes a GaAsxPNx (where X is 0 to 1) superlattice. By changing the values of X and y, the lattice constant can be between the lower limit and the upper limit of the entire superlattice, so that it can be covered with the lattice constant of the underlying oxide. ) A4 size (210X297 mm)

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線 (14 ) 五、發明説明 才料(該實例中為化合物半導體材料)之 ”他化合物半導體材料之組合物 7目符。 ,以依相同方式改變層32之晶格常數。超C改變 5〇-1〇〇奈米間,且厚戶:_杯i σ日日4之厚度在約 门 与度較好為100-200奈米。嗲蛀接 可與實例!中所述相同。另外,緩衝,,之棋板 5〇奈米且較好厚产A2層2了為—層厚度在1-罕又好,子度為2-20奈米之單晶錯。 二=約料層之錯都,或錯部 單晶料層(在該實例中為化合物半導體材^ 作後續單晶鍺沉積之成枝或早層敛覆蓋,當 ^ 核位置。早層之鳃或鈦提供可铋蛀 第一單層鍺之成核位I 結 實例5 該實例說明如圖2中說明之結構4〇中所用之材料。 料22二調節緩衝層24、單晶材料層26及模板層3〇均與土 中所述相同。另外’將額外緩衝層插在調節緩衝層及覆蓋 之單晶材料層之間。緩衝層(在本例中包括半導體材料之另 一早晶材料)可為例如砷化銦鎵(InGaAs)或砷化銦鋁 (I^As)之層。依據該具體例之一目的,額夕卜之緩衝層处 含InGaAs,其中之銦組成在〇至約5〇%之間。額外緩衝層η 之厚度較好約10-30奈米。將緩衝層之組合物由GaAs^成 InGaAs可提供下層單晶氧化物材料及覆蓋層之單晶材料(在 該實例中為化合物半導體材料)間之晶格相符。若調節之緩 衝層24及單晶材料層26間有晶格不相符,則該緩衝層尤其 有利。 五、發明説明(15 ) 實例6 該實例提供結構34中所用之列舉材料,如圖3中之 適當之材料22、模板層30及單晶 中所述者相同。 〃上述 無定型層36為無定型氧化物層,其係適合形成益定 間層材料(例如上述之層28材料)及調節之緩 上述之層24)之結合。例如,無定形層36可包含 SrzBa丨·ζΤι〇3(其中之2在〇至1之間)之社人 之=併或混合至少部分,形成二型二火6製程 t疋型層36之厚度可依應用而變,且可能隨層36所需之 絕緣性質、包括層26之單晶材料之種類等而定。依= 明之一列舉目的,層36之厚度約為2奈米至㈣ 好為約1-10奈米,且更好為約5_6奈米。 ’、κ 層38包括可取向附生成長在單晶氧化物材料上之單 二’如:於形成調節緩衝層24之材料。依: 體例,層38包含與包括層26者相同之材料。例如,若心 :Γ:38則層38亦包含GaAs。然而’依據本發明其:且 =兴ΪΓ體可^含與用於形成層26不同之材料。依據本發 月歹J牛之具體例,層38約1單層至約1〇〇單層厚。 4參Γ二基材22為單晶基材如單二,化…化鎵 :?材:類似之方式,調節之緩衝層心 土材之日日格㊉數必須極相符,或者其一結晶 本紙張尺度勒中^碎^^(210 X 297公爱) -18 - 541577 A7 _____ B7 五、發明説明(16 ) 定向需相對其他結晶定向旋轉,達到實質相符之晶格常數 。本文中、、實質相等"及、、實質相符〃一詞意指晶格常數 間足夠類似,使得高品質結晶層可在下層之上成長。 圖4圖不的說明高結晶品質之成長結晶層可達到之厚度為 主結晶與成長結晶間不相符之函數之關係。曲線42說明高 結晶品質材料之邊界。曲線42之右邊區域代表具有大量缺 陷之層。若沒有不協調之晶格,則理論上可在主結晶上成 長無限厚度、高品質之取向附生層。當晶格常數中之不協 凋增加日寸,可達到之高品質結晶層之厚度快速的下降。至 於參考點,例如,若主結晶及成長層間之晶格常數之不協 調超過2%,則無法達到超過約20奈米之單晶取向附生層。 依據本發明之一具體例,基材22為(100)或(111)定向之單 日曰石夕日日圓’且調節之緩衝層24為鈦酸鋰鋇層。此等二材料 間κ貝相符之晶格常數係藉由以相對於矽基材晶圓之結晶 疋向45度之鈦酸鹽材料結晶定向旋轉達成。無定型介面層 28( a亥實例中之氧化矽層)之結構中若足夠厚,則可降低鈦酸 ι單曰曰層中可邊導致主石夕晶圓及成長之鈦酸鹽層之晶格常 數中任何不協調之應力。因此,依據本發明具體例,可達 到南品質、厚的單晶鈦酸鹽層。 仍參考圖1-3,層26為一層取向附生成長之單晶材料,且 -亥、、’σ阳材料亦以結晶晶格常數及結晶定向特性化。依據本 發月之具體例,層2 6之晶格常數與層2 2之晶格常數不同 。未達到取向附生成長單晶層中之高結晶品質,因此調節 之緩衝層品為南結晶品質。另外,為達到層2 6中之高結晶Line (14) Fifth, the description of the invention (compound semiconductor material in this example) "other compound semiconductor material composition 7". Change the lattice constant of layer 32 in the same way. Super C change 5. -100 nanometers, and thick households: The thickness of the cup i σ day 4 is about 100-200 nanometers. The connection can be the same as described in the example! In addition, the buffer Chess board is 50 nm and it is better to produce A2 layer 2. The thickness of the layer is 1-rare and it is good, the single crystal is 2-20 nm. Or, the single crystal material layer (in this example, a compound semiconductor material) is used as a branch or early layer to cover the subsequent single crystal germanium deposition, when the nuclei position. The gill or titanium in the early layer provides bismuth. Single-layer germanium nucleation site I junction Example 5 This example illustrates the materials used in the structure 40 as illustrated in Figure 2. The material 22 adjusts the buffer layer 24, the single-crystal material layer 26, and the template layer 30 are in the soil. The same is described. In addition, an additional buffer layer is interposed between the adjustment buffer layer and the covered single crystal material layer. The buffer layer (including the semiconductor material A premature material) can be, for example, a layer of indium gallium arsenide (InGaAs) or indium aluminum arsenide (I ^ As). According to one purpose of this specific example, the buffer layer of Ebu contains InGaAs, where the indium composition is 〇 to about 50%. The thickness of the additional buffer layer η is preferably about 10-30 nm. The composition of the buffer layer is changed from GaAs to InGaAs to provide the lower single crystal oxide material and the single crystal material of the cover layer. (In this example, the compound semiconductor material) matches the lattice. If there is a lattice mismatch between the adjusted buffer layer 24 and the single crystal material layer 26, the buffer layer is particularly advantageous. V. Description of the invention (15) Examples 6 This example provides the enumerated materials used in structure 34, as described in the appropriate material 22, template layer 30, and single crystal in Figure 3. 〃 The above-mentioned amorphous layer 36 is an amorphous oxide layer, which is suitable for A combination of forming an intermediate layer material (such as the layer 28 material described above) and adjusting the above-mentioned layer 24). For example, the amorphous layer 36 may include SrzBa 丨 · ζΤι03 (where 2 is between 0 and 1) ) Of the people = and or at least part of it, forming a type 2 fire 2 process t 疋The thickness of the mold layer 36 may vary depending on the application, and may depend on the insulating properties required for the layer 36, the type of single crystal material including the layer 26, etc. According to one of the purposes listed, the thickness of the layer 36 is about 2 nanometers. The meter to ㈣ is preferably about 1-10 nanometers, and more preferably about 5-6 nanometers. ', Κ layer 38 includes a single two that can be oriented to grow on a single crystal oxide material', such as: to form a regulating buffer layer The material of 24. According to the method, layer 38 includes the same material as those including layer 26. For example, if the heart: Γ: 38, then the layer 38 also includes GaAs. However, according to the present invention: and = Xing Ϊ Γ can be included A material different from that used to form the layer 26. According to a specific example of the present invention, the layer 38 has a thickness of about 1 single layer to about 100 single layers. 4 Reference Γ Two substrates 22 are single crystal substrates, such as single crystals, gallium: gallium: materials: in a similar manner, the number of daily grid cells of the core material of the adjusted buffer layer must match, or one of the crystals Paper scale ^ Broken ^^ (210 X 297 public love) -18-541577 A7 _____ B7 V. Description of the invention (16) The orientation needs to be rotated relative to other crystal orientations to achieve a substantially consistent lattice constant. In this article, the terms “substantially equal” and “substantially coincide” mean that the lattice constants are sufficiently similar to each other so that a high-quality crystalline layer can grow on the lower layer. Figure 4 does not illustrate the relationship between the thickness that can be achieved by a growing crystal layer of high crystal quality as a function of the inconsistency between the main crystal and the growing crystal. Curve 42 illustrates the boundaries of high crystalline quality materials. The area to the right of curve 42 represents a layer with a large number of defects. If there is no inconsistent crystal lattice, theoretically, a high-quality oriented epitaxial layer can be grown on the main crystal. When the incoherence in the lattice constant increases, the thickness of the achievable high-quality crystal layer decreases rapidly. As for the reference point, for example, if the lattice constant between the main crystal and the growth layer does not match more than 2%, a single crystal orientation epitaxial layer exceeding about 20 nm cannot be achieved. According to a specific example of the present invention, the substrate 22 is a (100) or (111) -oriented single-day Japanese-Japanese-Japanese-Yen 'and the adjusted buffer layer 24 is a lithium barium titanate layer. The lattice constants of the kappa shells between these two materials are achieved by the crystal orientation rotation of the titanate material at 45 degrees relative to the crystal orientation of the silicon substrate wafer. If the structure of the amorphous interface layer 28 (the silicon oxide layer in the example) is sufficiently thick, the titanate can be reduced, and the crystals of the titanate layer that can lead to the main stone and the growing layer can be reduced. Any inconsistent stress in the lattice constant. Therefore, according to a specific example of the present invention, a south-quality, thick single crystal titanate layer can be achieved. Still referring to FIGS. 1-3, the layer 26 is a layer of oriented single crystal material with long growth, and the 亥, ’σ positive material is also characterized by a crystal lattice constant and a crystal orientation. According to a specific example of this month, the lattice constant of layer 26 is different from the lattice constant of layer 22. The high crystalline quality in the orientation-attached long single crystal layer is not achieved, so the adjusted buffer layer product is of the south crystalline quality. In addition, in order to achieve high crystallinity in layer 26

541577 A7 B7 五、發明説明(17 品質,因此在該例中需Φ. -4; AL· a 〇〇 〇 而要主、纟口日日早晶調節之緩衝層及成長 結晶間之晶格常數實質的協調。適#的選擇材料,該實質 相符之晶格常數可藉由使成長結晶之結晶定向相對於主結 晶之定向旋轉達成。例如,若成長之結晶為神化鎵、神化 鋁鎵、硒化辞、或硒化硫鋅,且調節之緩衝層為單晶 srzBai-zTi〇3 ’則可達到二材料實質相符之晶格常數,其中 成長層之結晶定向亦係以相對於主單晶氧化物之定向45度 旋轉。同樣的’若主材料為錯酸銘或销,或給酸錄或鎖, 或氧化頷錫’且化合物半導體層為魏麵或神化銦錄,或 神化銘姻’則結晶晶格常數之實f協調可藉由 晶層之定向以相對於主氧化物紝曰Λ# A ' 乳化物結日日成45度旋轉達成。部分 例中,线化物及成長之單晶材料層間之結晶半導體緩衝 層可用於降低會造成晶格常數小差異之成長單晶材料層中 之應力。因此可獲得成長單晶材料層中較佳之結晶品質。 下列實例說明本發明之-具體例之製造半導體材料如圖卜 3中所述結構之方法。該方法藉由提供包括碎或鍺 導體基材開始。依據本發明較佳具體例,半導體基= (100)定向之石夕晶圓。該基材較好以軸或至多4度之軸二: 至少一部分之半導體基材具有裸露之表面其他:;二 基材(如下述)可包含其他結構。本文中 刀义 〜 保路 一 +司音jb 基材部分中之表面已經過清洗移除任何氧化物 = 他外來之物質。如習知者,裸露之石夕為高反應性/,且二: 即形成天然氧化物。、、裸露,,一詞將包 。6咏大然氧彳卜 亦可故意在半導體基材上成長薄氧化矽: 。 琢成長之氧化 -20-541577 A7 B7 V. Description of the invention (17 quality, so in this case Φ. -4; AL · a 〇〇〇 and the lattice constant of the buffer layer and the growth crystal between the main and the day-to-day early crystal adjustment Substantial coordination. Suitable material selection, the substantially consistent lattice constant can be achieved by rotating the crystal orientation of the growing crystal relative to the orientation of the main crystal. For example, if the growing crystal is atheized gallium, atheized aluminum gallium, selenium Or selenium zinc selenide, and the adjusted buffer layer is single crystal srzBai-zTi〇3 ', the lattice constant of the two materials can be substantially matched, and the crystal orientation of the growth layer is also relative to the main single crystal oxidation The orientation of the object is rotated by 45 degrees. The same 'if the main material is a wrong acid inscription or pin, or for acid recording or locking, or tin oxide', and the compound semiconductor layer is Wei surface or atheized indium, or a deified marriage The real coordination of the crystal lattice constant can be achieved by the orientation of the crystal layer with a rotation of 45 ° relative to the main oxide Λ # A 'emulsification day. In some cases, linear and growing single crystal materials Interlayer crystalline semiconductor buffer layer can be used to reduce The stress in the growing single crystal material layer that will cause small differences in the lattice constants. Therefore, the better crystalline quality in the growing single crystal material layer can be obtained. The following examples illustrate the manufacture of the semiconductor material of the present invention-a specific example, as shown in Fig. 3. The method of describing the structure. The method begins by providing a substrate including broken or germanium conductors. According to a preferred embodiment of the present invention, the semiconductor substrate = (100) oriented Shi Xi wafer. The substrate is preferably an axis or at most 4 Axis two of the degree: At least a part of the semiconductor substrate has an exposed surface. Other: The two substrates (such as the following) may include other structures. In this article, the meaning of the ~ ~ Road 1 + Siyin jb substrate surface has passed Cleaning to remove any oxide = other foreign substances. As is known to the naked stone Xi is highly reactive /, and two: that is to form a natural oxide. ,, the naked, the word will be wrapped. 6 Yong Daran Oxygen can also intentionally grow thin silicon oxide on semiconductor substrates:

541577 A7 B7 五、發明説明(18 ) 矽基本上並非為本發明之方法。為使覆蓋在單晶基材上之 單晶氧化石夕層取向附生成長,因此需先去除天然氧化物層 ,暴露出下層基材之結晶結構。下列方法較好以分子束取 向附生(MBE)進行,但其他取向附生製程亦可用於本發明中 。天然氧化物可藉由在MBE裝置中先使薄層之錄、鎖或錄 及鋇之結合,或其他鹼土金屬或鹼土金屬之結合熱沉積。 當使用鋰時,在使積板加熱至溫度約75〇〇c,使鋰與天然氧 化矽層反應。鋰可使氧化矽層還原,留下無氧化每;之表'面 。所得表面(呈現排序2x 1之結構)包含鳃、氧及矽。排序2 X 1結構形成單晶氧化物覆蓋層之排序成長之模板。該模板 提供所需之化學及物理性質,成為覆蓋層結晶成長之主體。 依據本發明另一具體例,天然氧化矽可經轉化,且可藉 由以MBE在低溫下使鹼土金屬氧化物,如氧化鋰、氧化鋇 鋰、或氧化鋇沉積在基材表面上,接著使結構加熱至約75〇它 之溫度,製備單晶氧化物層成長用之基材表面。在該溫度 下’在氧化鳃及天然氧化矽間發生之固態反應造成天然氧 化矽還原,在基材表面上留下具有鋰、氧及矽之排序2χ1結 構而且此形成後續排序單晶氧化物層成長用之模板。 依據本發明之一具體例自基材表面去除氧化石夕之後,使 基材冷卻至溫度約200-80(TC,且藉由分子束取向附生使一 層鈦酸鳃在模板層上成長。MBE製程係藉由開啟MBE裝置 中之遮光器,以曝曬锶、鈦及氧源。鰓及鈦之比例約1 : 1 。氧之分壓先設定在最大值,使化學劑量之鈦酸锶在約〇3_ 〇·5不来/为鐘之速率下成長。先成長欽酸錄後,使氧之分屢 541577 A7 B7 五、發明説明(19 ) ----- 增加超過起勒之最大值。氧之過麼力造成下層基材及成長 之鈦酸鋰層間介面處無定型氧化矽層之成長。氧化矽層之 成長係由氧擴散經過成長之碳酸鳃層到達介面處,氧^此 處與石夕層基材表面之石夕反應形成。欽酸銷成長成具有相對 於下層基材以45度旋轉之(100)結晶定向之排序(1〇〇)單晶。 因為矽基材與成長結晶間小量之晶格常數不協調因而可能 存在於鈦酸鋰中之應力釋出於無定型氧化矽中間層中。 當鈦酸鋰層成長至所需厚度後,以模板層蓋住3單晶鈦酸 鋰,以進行後續所需單晶材料取向附生層之成長。例如, 對於後續砷化鎵之單晶化合物半導體材料層之成長,鈦酸 鋰單晶層之MBE成長係藉由以K2單層之鈦、1-2單層之鈦_ 氧或以1-2單層锶-氧終止成長覆蓋。該覆蓋層成長後,使砷 "匕積,形成Ti-As結合、Ti-0-As結合或Sr-0-As結合。此等 之任種均可形成沉積及形成砷化鎵單晶層用之適當模板 。模板形成後,在使鎵與砷及砷化鎵形式反應。另外,鎵 可沉基於覆盍層之上,形成Sr-o—Ga結合,接著與鎵導入形 成 GaAs。 圖5為依據本發明之一具體例製造之半導體材料之高解析 傳輸電子顯微照相(TEM)。單晶SrTi03調節之緩衝層24係取 向附生成長在矽基材22之上。該成長製程之過程中,形成 無定型介面層28,其由於晶格之不協調而釋出應力。〇aAs 化合物半導體層26再使用模板層30取向附生成長。 圖6說明包含包括使用調節之緩衝層24在矽基材22上成長 之GaAs單晶層26結構之x-射線繞射光譜。光譜之高峰顯示 ^紙張尺度“^^標準(CNS) A4規格(210 X 297公釐) 541577 A7 B7 五、發明説明(20 ) 調節之緩衝層24及GaAs化合物半導.體層26為單晶且(100)定 向。 圖2中說明之結構可以以上述之方法,加入額外之緩衝層 沉積步驟形成。額外之缓衝層32係在沉積單晶材料層之前 覆蓋模板層形成。若緩衝層為包括化合物半導體層之單晶 材料,則該超晶格可以以MBE沉積在例如上述之模板之上 。若緩衝層為包括一層鍺之單晶材料層,則可改變上述製 程,以鋰或鈦之最終層覆蓋鈦酸鳃之單晶層,接著使鍺沉 積以與锶或鈦反應。鍺緩衝層可再直接沉基於該模板之上。 圖3中說明之結構34可如上述般藉由使調節之緩衝層成長 ,在基材22上形成無定型氧化物層,且在調節之緩衝層之 上使半導體層38成長形成。調節之緩衝層及無定型氧化物 層可再暴露於足以使調節緩衝層之結晶結構自單晶變成無 定形之退火製程中’因此形成無定型[無定型氧化物層 及新的無定型調節緩衝層之結合物形成單一無定型氧化物 層36。接著使層在層38上成長。或者,可在層^成長之後 進行退火製程。 -依據本發明之-具體例,層36係藉由使基材22、調節 緩衝層、無定型氧化物層及單晶層38暴露在最高溫度約· = 100GC ’且處理時間約5秒鐘至約1()分鐘之快速熱退 程中。然而’亦可使用其他適用之退火製程,將調節 ,衝層轉化為本發明之無定型層。例如,雷射退火、電 形:Π 一般"之熱退火製程(在適當環境中)均可用 8 “吏用一般之熱退火形成層36時,需要層30541577 A7 B7 V. Description of the invention (18) Silicon is basically not the method of the present invention. In order to make the single crystal oxide layer covered on the single crystal substrate oriented and grow, it is necessary to remove the natural oxide layer first to expose the crystal structure of the underlying substrate. The following methods are preferably performed with molecular beam orientation epiphysis (MBE), but other orientation epiphytic processes can also be used in the present invention. Natural oxides can be thermally deposited by first depositing, locking, or combining barium, or other alkaline earth metals or alkaline earth metals in a MBE device. When lithium is used, the laminate is heated to a temperature of about 7500C to react lithium with the natural silicon oxide layer. Lithium can reduce the silicon oxide layer, leaving no oxidation surface. The resulting surface (presenting an ordered 2x1 structure) contains gills, oxygen, and silicon. The ordered 2 X 1 structure forms a template for the ordered growth of the single crystal oxide cap layer. The template provides the required chemical and physical properties and becomes the subject of the crystalline growth of the cover layer. According to another specific example of the present invention, natural silicon oxide can be transformed, and alkaline earth metal oxides such as lithium oxide, lithium barium oxide, or barium oxide can be deposited on the surface of the substrate by MBE at low temperature, and then The structure is heated to a temperature of about 75 ° C to prepare a substrate surface for growing a single crystal oxide layer. At this temperature, the solid state reaction between the gill oxide and the natural silicon oxide causes the natural silicon oxide to be reduced, leaving an ordered 2x1 structure with lithium, oxygen, and silicon on the surface of the substrate and forming a subsequent ordered single crystal oxide layer. Growth template. After removing the oxidized stone from the surface of the substrate according to a specific example of the present invention, the substrate is cooled to a temperature of about 200-80 ° C, and a layer of titanate gills is grown on the template layer by molecular beam orientation epigenesis. MBE The process is to open the shutter in the MBE device to expose strontium, titanium, and oxygen sources. The ratio of gill and titanium is about 1: 1. The partial pressure of oxygen is first set to the maximum value, so that the chemical dose of strontium titanate is about 〇3_ 〇 · 5 does not come / grow at the rate of the clock. After the growth of the first acid recording, the oxygen points are repeated 541577 A7 B7 V. Description of the invention (19) ----- Increase exceeds the maximum value of Killer. The force of the oxygen causes the growth of the amorphous silicon oxide layer at the interface between the underlying substrate and the growing lithium titanate layer. The growth of the silicon oxide layer is caused by the diffusion of oxygen through the growing gill carbonate layer to the interface. The stone evening reaction on the surface of the stone evening substrate is formed. The acetic acid pin grows into a (100) single crystal with a (100) crystal orientation rotated at 45 degrees relative to the underlying substrate. Because the silicon substrate and the growing crystal The small amount of lattice constants are inconsistent and stress release may occur in lithium titanate In the amorphous silicon oxide intermediate layer. After the lithium titanate layer has grown to the required thickness, cover the 3 single crystal lithium titanate with a template layer to perform the subsequent growth of the required epitaxial layer of the single crystal material. For example, for Subsequent growth of the single crystal compound semiconductor material layer of gallium arsenide, MBE growth of the lithium titanate single crystal layer is by using K2 single layer of titanium, 1-2 single layer of titanium_oxygen or 1-2 single layer of strontium -Oxygen terminates growth cover. After the cover layer grows, arsenic is accumulated to form Ti-As bond, Ti-0-As bond, or Sr-0-As bond. Any of these can form deposits and form Suitable template for gallium arsenide single crystal layer. After the template is formed, gallium reacts with arsenic and gallium arsenide forms. In addition, gallium can be deposited on top of the hafnium layer to form an Sr-o-Ga bond and then with gallium GaAs is introduced. FIG. 5 is a high-resolution transmission electron micrograph (TEM) of a semiconductor material manufactured according to a specific example of the present invention. The single-crystal SrTi03-adjusted buffer layer 24 is oriented to grow on the silicon substrate 22 During the growth process, an amorphous interface layer 28 is formed, which is released due to the inconsistency of the crystal lattice 〇aAs compound semiconductor layer 26 is then oriented using the template layer 30 to grow. Figure 6 illustrates the x-ray diffraction spectrum of a structure including a GaAs single crystal layer 26 grown on a silicon substrate 22 using an adjusted buffer layer 24 The peak of the spectrum shows ^ paper size "^^ Standard (CNS) A4 size (210 X 297 mm) 541577 A7 B7 V. Description of the invention (20) Adjusted buffer layer 24 and GaAs compound semiconductor. Body layer 26 is single crystal And (100) orientation. The structure illustrated in FIG. 2 can be formed by the above-mentioned method by adding an additional buffer layer deposition step. The additional buffer layer 32 is formed by covering the template layer before depositing the single crystal material layer. If the buffer layer is a single crystal material including a compound semiconductor layer, the superlattice may be deposited in MBE on, for example, the template described above. If the buffer layer is a single crystal material layer including germanium, the above process can be changed to cover the single crystal layer of gill titanate with a final layer of lithium or titanium, and then deposit germanium to react with strontium or titanium. The germanium buffer layer can then be sunk directly on top of the template. The structure 34 illustrated in FIG. 3 can form an amorphous oxide layer on the substrate 22 by growing the adjusted buffer layer as described above, and grow and form a semiconductor layer 38 on the adjusted buffer layer. The adjusted buffer layer and the amorphous oxide layer can be re-exposed to the annealing process sufficient to change the crystal structure of the adjusted buffer layer from a single crystal to an amorphous shape, thus forming an amorphous [amorphous oxide layer and a new amorphous adjustment buffer The combination of layers forms a single amorphous oxide layer 36. Layers are then grown on layer 38. Alternatively, an annealing process may be performed after the layer is grown. -According to a specific example of the present invention, the layer 36 is formed by exposing the substrate 22, the adjustment buffer layer, the amorphous oxide layer, and the single crystal layer 38 to a maximum temperature of about 100 GC 'and a processing time of about 5 seconds to About 1 () minutes of rapid thermal return. However, other suitable annealing processes can also be used to convert the conditioning and punching layers into the amorphous layer of the present invention. For example, the laser annealing, electric shape: Π general " thermal annealing process (in an appropriate environment) can be used 8 "When the general thermal annealing is used to form the layer 36, the layer 30 is required

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線 本纸張尺度適Λ +㈣轉準(CNS) -23- X 297公釐) 541577 A7 B7Thread This paper is suitable for Λ + ㈣ turn standard (CNS -23- X 297 mm) 541577 A7 B7

一種或多種成分之過壓力’以防止退火製程中層38之劣化 。例如,當層38包含GaAs時,退火環境較好包含砷之過壓 力,以緩和層38之劣化。 如上述,結構34之層38可包含任一種層32或26適用之材 料。因此,敘述用於層32或26之沉積或成長方法均可用於 沉積層38。 圖7為依據圖3中說明之本發明具體例製造之半導體材料 之高解析TEM。依據該具體例,高結晶心丁丨〇3調節緩衝層 係在矽基材22上取向附生成長。該成長過程中,如上述般 形成無定型介面層。接著,在調節緩衝層上形成包括GaAs 之化合物半導體層之額外單晶層3 8,且該調節緩衝層暴露 在退火製程中,形成無定型氧化物層36。 圖8說明包含包括在矽基材22形成之GaAs化合物半導體層 及無定型氧化物層36之額外單晶層38結構之X-射線繞射光 譜。光譜中之高峰顯示GaAs化合物半導體層38為單晶,且 (100)定向,且以高峰減少約40至50度顯示層36為無定型。 上述方法說明藉由分子束取向附生形成包含矽基材、覆 蓋氧化物層及包括神化鎵化合物半導體層之半導體結構之 方法。該方法亦可以化學蒸氣沉積法(CVD)、金屬有機化學 蒸氣沉積(MOCVD)、提昇移行之取向附生法(MEE)、原子 層取向附生(ALE)、物理蒸氣沉積(PVD)、化學溶液沉積 (CSD)、脈衝雷射沉積(pld)等進行。另外,藉由類似方法 ’亦可成長其他單晶調節緩衝層,如鹼土金屬鈦酸鹽、錯 酸鹽、铪酸鹽、钽酸鹽、釩酸鹽、釕酸鹽、及鈮酸鹽,以 ___- 24 - 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐)Overpressure of one or more components' to prevent degradation of layer 38 during the annealing process. For example, when the layer 38 contains GaAs, the annealing environment preferably contains an overpressure of arsenic to mitigate the degradation of the layer 38. As mentioned above, the layer 38 of the structure 34 may comprise any suitable material for the layers 32 or 26. Therefore, the deposition or growth methods described for layers 32 or 26 can be used for depositing layer 38. FIG. 7 is a high-resolution TEM of a semiconductor material manufactured according to the specific example of the present invention illustrated in FIG. 3. FIG. According to this specific example, the high-crystallinity-modifying buffer layer is oriented and grown on the silicon substrate 22. During this growth process, an amorphous interface layer is formed as described above. Next, an additional single crystal layer 38 including a compound semiconductor layer of GaAs is formed on the adjustment buffer layer, and the adjustment buffer layer is exposed to the annealing process to form an amorphous oxide layer 36. FIG. 8 illustrates an X-ray diffraction spectrum of a structure including an additional single crystal layer 38 including a GaAs compound semiconductor layer and an amorphous oxide layer 36 formed on a silicon substrate 22. As shown in FIG. The peak in the spectrum shows that the GaAs compound semiconductor layer 38 is single crystal and is (100) oriented, and the display layer 36 is amorphous with a peak reduction of about 40 to 50 degrees. The method described above illustrates a method of forming a semiconductor structure including a silicon substrate, a covering oxide layer, and a semiconductor layer including an atheized gallium compound by molecular beam orientation epitaxy. The method can also be used for chemical vapor deposition (CVD), metal organic chemical vapor deposition (MOCVD), orientation epitaxy (MEE) to promote migration, atomic layer orientation epitaxy (ALE), physical vapor deposition (PVD), chemical solutions Deposition (CSD), pulsed laser deposition (pld), etc. In addition, other single crystal adjustment buffer layers, such as alkaline earth metal titanates, malates, osmates, tantalates, vanadates, ruthenates, and niobates, can be grown by similar methods. ___- 24-This paper size applies to China National Standard (CNS) A4 (210X 297 mm)

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線 541577 A7Line 541577 A7

鹼土金屬錫為主之鈣鈦礦,鋁酸鑭、氧化鑭銃、及氧化札 。另外,藉由如MBE類似之方法,其他單晶材料層包括三 五族及二六族單晶化合物半導體、半導體、金屬及非金屬 均可沉積覆蓋單晶氧化物調節緩衝層。 各種不同之單晶材料層及單晶氧化物調節緩衝層使用適 虽之起始單晶材料層成長用之模板。例如,若調節之緩衝 層為鹼土金屬鍅酸鹽,則氧化物可以以薄層鍅覆蓋。鍅沉 積後可沉積砷或磷,使之與鍅反應當作前驅物,分別沉積 石申化銦鎵、砷化銦鋁或磷化銦。同樣的,若單晶氧化物調 節緩衝層為鹼土金屬铪酸鹽,則氧化物層可以以薄層铪覆 蓋。給沉積後可沉積砷或磷,使之與铪反應當作前驅物, 分別使砷化銦鎵、砷化銦鋁或磷化銦層成長。依同樣方式 ’可以一層錄或懿及氧覆蓋鈦酸链,且可以以一層鋇咬鎖 及氧覆蓋鈦酸鋇。各此等沉積後沉積砷或磷,與覆蓋之材 料反應’行私包括化合物半導體如石申化铜嫁、坤化紹銦咬 磷化銦之單晶材料層。 本發明另一具體例之裝置結構之形成係以圖9· 12剖面圖式 的說明。如同先前圖1-3所述之具體例,本發明之該具體例 包含使用單晶氧化物取向附生成長形成柔性基材之方法, 如形成前述參考圖1及2之調節緩衝層24及前述參考圖3之無 定型層36,及形成模板層30。然而,圖9-12中說明之具體 例使用包含介面活性劑之模板’以協助層與層間單晶材料 之成長。 參考圖9,無定型中間層58係藉由在層54成長過程中基材 -25-Alkali earth metal tin-based perovskite, lanthanum aluminate, lanthanum oxide lanthanum, and oxide. In addition, by similar methods such as MBE, other single crystal material layers including Group III, V, and Group 26 single crystal compound semiconductors, semiconductors, metals, and non-metals can be deposited to cover the single crystal oxide adjustment buffer layer. Various single crystal material layers and single crystal oxide adjustment buffer layers use suitable templates for the growth of the initial single crystal material layer. For example, if the adjusted buffer layer is an alkaline earth metal osmium salt, the oxide may be covered with a thin layer of rhenium. After plutonium deposition, arsenic or phosphorus can be deposited and made to react with plutonium as a precursor to deposit indium gallium indium, indium aluminum arsenide, or indium phosphide, respectively. Similarly, if the single crystal oxide-adjusted buffer layer is an alkaline earth metal osmium salt, the oxide layer may be covered with a thin layer of rhenium. After deposition, arsenic or phosphorus can be deposited and made to react with plutonium as a precursor to grow the indium gallium arsenide, indium aluminum arsenide, or indium phosphide layers, respectively. In the same way, the titanate chain can be covered with a layer of oxygen or oxygen, and the barium titanate can be covered with a layer of barium lock and oxygen. After each of these depositions, arsenic or phosphorus is deposited and reacts with the covering material 'to include a single crystal material layer of compound semiconductors such as Shishenhua copper, Kunhuashao indium and indium phosphide. The formation of the device structure of another specific example of the present invention is explained with reference to the cross-sectional view of Fig. 9 · 12. As in the specific examples described previously in FIGS. 1-3, this specific example of the present invention includes a method for forming a flexible substrate using a single crystal oxide orientation epitaxial growth, such as forming the adjustment buffer layer 24 described above with reference to FIGS. 1 and 2 and the foregoing Referring to the amorphous layer 36 in FIG. 3, and forming a template layer 30. However, the specific examples illustrated in Figures 9-12 use a template including a surfactant ' to assist the growth of layers and interlayer single crystal materials. Referring to FIG. 9, the amorphous intermediate layer 58 is formed by the substrate -25-

本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 541577 A7 B7 五、發明説明(23 ) 52之氧化,在基材52及成長調節缓衝層54間介面處之基材 上成長,其較好為單晶結晶氧化物層。層54較好為單晶氧 化物材料,如SrzBa^TiOK其中z為0至1)之單晶層。然而, 層54亦可包括前述化合物之任一種,參考圖1-2中之層24, 及前述層3中之層36化合物之任一種,其係由參考圖1及2中 之層24及28形成。 層54係以圖9中之虛線55表示之終端表面以鋰(Sr)成長, 接著加入模板層60,其包含介面活性劑層61及覆蓋層63, 如圖10及11中之說明。介面活性劑層61可包括(但不限)如A1 、In及Ga之元素,但係隨層54之組成及最佳結果之單晶材 料覆蓋層而定。依其一列舉之具體例,係將鎵(Ga)用於介 面活性層6 1中,且用於改良層54之表面及表面能。較好, 介面活性劑層61係如圖10中之說明般,藉由分子束取向附 生(MBE)取向附生成長至厚度為一至二單層,但亦可使用其 他取向附生方法,如化學蒸氣沉積法(CVD)、金屬有機化學 蒸氣沉積(MOCVD)、提昇移行之取向附生法(MEE)、原子 層取向附生(ALE)、物理蒸氣沉積(PVD)、化學溶液沉積 (CSD)、脈衝雷射沉積(PLD)等。 接著使介面活性劑層61暴露於五族元素如神中,形成如 圖11中說明之覆蓋層。介面活性劑層61可暴露於許多種材 料中,產生覆蓋層63,如包含(但不限)As、P、Sb及N。介 面活性劑層61及覆蓋層63合併形成模板層60。 單晶材料層66(其於該實例中為化合物半導體如GaAsN)接 著經由 MBE、CVD、MOCVD、MEE、ALE、PVD、CSD、 -26- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 541577 A7 B7 五、發明説明(24 ) PLD等沉積,形成圖12中說明之最終結構。 圖13-16說明本發明圖9-12中說明之具體例中形成之 GaAsN化合物半導體結構之可能分子鍵結結構。尤其,圖 13-16說明使用含模板(層60)之介面活性劑在鈦酸鋇勰單晶 氧化物(層54)之錄封端表面上GaAsN(層66)之成長。 單晶材料層66如GaAs在調節緩衝層54上之成長,如鋇勰 鈦氧化物在無定型介面層58及基材層52上(二者分別包括圖 1及2中之前述參考層28及22之材料)說明臨界厚度約1000埃 ,其中會產生二次原(2D)及三次原(3D)成長轉換,因為包 含表面能量。為藉由層成長(Frank Van der Mere成長)維持 實際之層,需滿足下列關係: δ STO>( S INT+ S GaAs) 其中單晶氧化物層54之表面能需大於鎵於GaAs層66之表 面能上之無定型介面層58之表面能。因為該程式並無法滿 足,因此使用含模板之介面活性劑,如上述圖10-12中所述 ,以增加單晶氧化物層54之表面能量,且亦使模板之結晶 結構轉換成隨原始GaAs層柔性之似鑽石結構。 圖13說明鋇錄鈦單晶氧化物層之鋇封端表面之分子鍵結 構。鎵及鋁介面活性劑層係沉積在鋇封端表面之上,且與 表面鍵結,如圖14中之說明,其經反應形成包括具有圖14 中說明之分子鍵結構之單層Al2Sr之覆蓋層,其形成與化合 物半導體如GaAs柔性之具有sp3混合封端表面之似鑽石結 構。接著使結構暴露於As中,形成一層A1 As,如圖15所示 。GaAs層再經氮化,在使GaAs沉積,形成圖16中說明之分 -27- 本纸張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) Γ41577 五、發明説明(25 =:匕其已經以2D成長獲得。杨可成長至形成其他 ^導體、Ί、裝置或積體電路之厚度。驗土金屬如Μ族為 用於形成早晶氧化物層54之覆蓋表面較佳之元素,因為其 可與鋁形成所需之分子結構。 …^ 該具體财,含模板層之介面活性劑協助形成包含由三 五族化合物之各種材料層,以形成高品質半導體結構、裝 置及積體電路。例如’含模板之介面活性劑係用於單晶材 料之單-塊體,如包括鍺(Ge)之層,以形成高效率光微胞。 再參考17-20,本發明另一具體例之裝置結構之形成係 以剖面說明。該具體例係用於形成柔性基材,其係在矽上 取向附生成長單晶氧化物’接著在氧化物上取向附生長成 長單晶石夕。 調節緩衝層74如單晶氧化物層係先於基材層”如矽上成 長無定型介面層78,如圖π之說明。單晶氧化物層%可由 參考圖1及2中之層24所述之任一種材料組成,但無定型介 面層78較好包括先前所述參考圖之層28之材料之任一 種。基材72(較好為矽)亦可包括先前所述參考圖1-3之基材 2 2之任一種材料。 接著,經由MBE,CVD,MOCVD,MEE,ALE,PVD,CSD, PLD專將石夕層8 1沉積在單晶氧化物層74之上,且如圖18之 說明,其厚度為數百埃,但厚度較好約5〇埃。單晶氧化物 層74之厚度較好為約20至100埃。 接著在碳源如乙块或甲烧存在下,於例如約8〇〇〇c至1〇〇〇它 之溫度下進行快速熱退火,形成覆蓋層82及氧化矽無定型 本纸張尺度適财®國家標準(CNS) A4規格(2i〇x297公爱) 541577 A7This paper size applies Chinese National Standard (CNS) A4 specification (210X 297 mm) 541577 A7 B7 V. Description of the invention (23) 52 oxidation, on the substrate at the interface between the substrate 52 and the growth adjustment buffer layer 54 Grow, which is preferably a single crystal crystalline oxide layer. Layer 54 is preferably a single crystal oxide material, such as a single crystal layer of SrzBa ^ TiOK where z is 0 to 1). However, layer 54 may also include any of the aforementioned compounds, with reference to layer 24 in FIGS. 1-2, and any of the compounds in layer 36 in layer 3, which are referred to layers 24 and 28 in FIGS. 1 and 2. form. The layer 54 is formed by lithium (Sr) on the terminal surface indicated by the dashed line 55 in FIG. 9, and then a template layer 60 is added, which includes an interface active agent layer 61 and a cover layer 63, as illustrated in FIGS. 10 and 11. The interfacial active agent layer 61 may include (but is not limited to) elements such as A1, In, and Ga, but it depends on the composition of the layer 54 and the single crystal material cover layer for the best results. According to one specific example, gallium (Ga) is used in the interface active layer 61 and used to improve the surface and surface energy of the layer 54. Preferably, as shown in FIG. 10, the interface active agent layer 61 is formed by molecular beam orientation epitaxy (MBE) orientation epitaxy to a thickness of one to two monolayers, but other orientation epitaxy methods can also be used, such as Chemical Vapor Deposition (CVD), Metal Organic Chemical Vapor Deposition (MOCVD), Orientational Epiphysis (MEE) for Ascension, Atomic Layer Orientation (ALE), Physical Vapor Deposition (PVD), Chemical Solution Deposition (CSD) , Pulsed laser deposition (PLD), etc. The interfacial active agent layer 61 is then exposed to a Group 5 element such as God to form a cover layer as illustrated in FIG. The interfacial active agent layer 61 may be exposed to a variety of materials to produce a cover layer 63 such as (but not limited to) As, P, Sb, and N. The interface active layer 61 and the cover layer 63 are combined to form a template layer 60. The single-crystal material layer 66 (which in this example is a compound semiconductor such as GaAsN) is then passed through MBE, CVD, MOCVD, MEE, ALE, PVD, CSD, -26- This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) 541577 A7 B7 V. Description of the invention (24) PLD and other deposits form the final structure illustrated in FIG. 12. Figures 13-16 illustrate possible molecular bonding structures of the GaAsN compound semiconductor structure formed in the specific examples illustrated in Figures 9-12 of the present invention. In particular, Figures 13-16 illustrate the growth of GaAsN (layer 66) on the end-capping surface of barium titanate hafnium single crystal oxide (layer 54) using a surfactant with a template (layer 60). The growth of the single crystal material layer 66, such as GaAs, on the adjustment buffer layer 54, such as barium hafnium titanium oxide, on the amorphous interface layer 58 and the substrate layer 52 (both include the aforementioned reference layers 28 and 1 in FIGS. 1 and 2 respectively) The material of 22) shows that the critical thickness is about 1000 Angstroms, in which secondary primary (2D) and tertiary primary (3D) growth transitions are generated because they include surface energy. In order to maintain the actual layer by layer growth (Frank Van der Mere growth), the following relationship must be satisfied: δ STO> (S INT + S GaAs) where the surface energy of the single crystal oxide layer 54 needs to be greater than that of gallium on the surface of the GaAs layer 66 The surface energy of the amorphous interface layer 58 on the energy. Because the formula cannot be satisfied, a template-containing surfactant is used, as described in Figures 10-12 above, to increase the surface energy of the single crystal oxide layer 54 and also convert the template's crystal structure to the original GaAs. The layer is flexible like a diamond structure. Fig. 13 illustrates the molecular bonding structure of the barium-terminated surface of the barium-titanium single crystal oxide layer. The gallium and aluminum interface active agent layer is deposited on the barium-terminated surface and is bonded to the surface, as illustrated in FIG. 14, which reacts to form a single layer of Al2Sr including the molecular bond structure illustrated in FIG. 14. A layer that forms a diamond-like structure with sp3 mixed capped surface that is flexible with compound semiconductors such as GaAs. The structure is then exposed to As to form a layer of As, as shown in Figure 15. The GaAs layer is then nitrided, and the GaAs is deposited to form the points illustrated in Figure 16. -27- This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) Γ41577 V. Description of the invention (25 = : It has been obtained by 2D growth. Yang can grow to the thickness of other conductors, ions, devices, or integrated circuits. Soil testing metals such as group M are better elements for forming the covering surface of the early-crystal oxide layer 54 , Because it can form the required molecular structure with aluminum.… ^ In this specific case, the surfactant with the template layer assists the formation of various material layers containing three or five compounds to form high-quality semiconductor structures, devices, and integrated circuits. Circuits. For example, 'template-containing surfactants are used for mono-blocks of single crystal materials, such as layers including germanium (Ge) to form high-efficiency photocells. Referring again to 17-20, another specific aspect of the present invention is The formation of the device structure of the example is described in section. This specific example is used to form a flexible substrate, which is oriented to form a long single crystal oxide on silicon and then oriented to grow a single crystal on the oxide. Adjustment buffer layer 74 such as single crystal oxide The layer is prior to the substrate layer ", such as the amorphous interface layer 78 grown on silicon, as illustrated in Figure π. The single crystal oxide layer% may be composed of any of the materials described with reference to layer 24 in Figures 1 and 2, but without The shaping interface layer 78 preferably includes any of the materials of the layer 28 previously described with reference to the drawing. The substrate 72 (preferably silicon) may also include any of the materials of the substrate 2 2 previously described with reference to FIGS. 1-3. Next, the Shi Xi layer 81 is deposited on the single crystal oxide layer 74 via MBE, CVD, MOCVD, MEE, ALE, PVD, CSD, PLD, and as shown in FIG. 18, its thickness is hundreds of Angstroms. However, the thickness is preferably about 50 angstroms. The thickness of the single crystal oxide layer 74 is preferably about 20 to 100 angstroms. Next, in the presence of a carbon source such as a block or methane, for example, about 8000 c to 1 〇〇〇 It is subjected to rapid thermal annealing at its temperature to form a cover layer 82 and a silicon oxide amorphous paper. Standard Paper® National Standard (CNS) A4 specification (2i × 297 public love) 541577 A7

1577 A71577 A7

五、發明説明(28 ) 層)鍵結為弱共價鍵。Sr會以二不同類型鍵結沉澱,且其電 荷之部分會到達包括SrzBai zTi〇3之較低調節緩衝層1〇4中之 氧原子,使之一離子鍵結沉澱,且其共價電荷之其他部分 會依通常以Zintl向材料進行之方式供應至A1。電荷傳送之 量隨著模板層130中元素之相對負電性以及原子間距離而定 。該實例中,A1假定為sp3雜化,且可輕易與單晶材料層126 鍵結,其在該實例中包括化合物半導體材料GaAs。 使用本具體例中所用Zintl類模板製造之柔性基材可吸收 大的應力而沒有明顯的能量成本。上述實例中,A1之鍵結 強度係以改變SrAh層之體積調整,因此使裝置可轉變成特 殊之應用,包括三五族及Si裝置之單塊體,及供CM〇s技術 用之高-k藉電材料之單塊體。 明顯的,尤其敘述具有化合物半導體部分及以族半導體 部分結構之此等具體例係用於說明本發明之具體例,但並 T限制本發明。其中包含本發明其他結合及其他具體例之 多重性。例如,本發明包含製造包含其他層如金屬及非金 屬層之可用於形成半導體結構、裝置及積體電路之單晶5. Description of the invention (28) layer) Bonding is a weak covalent bond. Sr will be precipitated with two different types of bonds, and the part of its charge will reach the oxygen atom in the lower regulating buffer layer 104 including SrzBai zTi03, causing one of the ionic bonds to precipitate, and its covalent charge will The other parts will be supplied to A1 in the same way that Zintl does to the material. The amount of charge transfer depends on the relative negative electrical properties of the elements in the template layer 130 and the distance between the atoms. In this example, A1 is assumed to be sp3 hybrid and can be easily bonded to the single crystal material layer 126, which in this example includes the compound semiconductor material GaAs. The flexible substrate manufactured using the Zintl type template used in this specific example can absorb large stresses without significant energy cost. In the above example, the bond strength of A1 is adjusted to change the volume of the SrAh layer, so that the device can be transformed into special applications, including single blocks of Group III and Si devices, and the high level for CMOs technology- k Monolithic body of borrowing material. Obviously, these specific examples having a structure of a compound semiconductor portion and a group semiconductor portion are described in particular to illustrate the present invention, but not to limit the present invention. It includes the multiplicity of other combinations and other specific examples of the invention. For example, the present invention includes the manufacture of single crystals that include other layers such as metal and non-metal layers that can be used to form semiconductor structures, devices, and integrated circuits.

GaAs層之方法。尤其,本發明包含結構及形成用於製造半 導體結構、裝置及積體電路之柔性基材之方法。藉由使用 本發明具體例,如今更簡單之積體電路包含包括半導體及 化合物半導體材料以及其他用於與其他裝置形成可在半導 體或化合物半導體材料中操作更容易或輕易及/錢宜形成 之單晶層。此使得裝置縮小,製造成本下降且產率及可靠 性增加。 本纸張尺度適财國國家標準(5^s)A4規格(21(^ 297公釐) 1577 五、發明説明(29 依據本發明之一具體例’可使用單晶半導體或化合物半 導體晶圓在晶圓上形成單晶材料。依該方式,晶圓基本上 ,製造覆蓋晶圓之單晶層中之半導體電子組件、'處理,,之 晶圓。因此,電組件可在至少200微米直徑,且可能約则 微米之晶圓上之半導體材料中形成。 由於使用該類基材,相對便宜之'、處理,,晶圓藉由將立 f於相對更耐久且容易製造之基礎材料之上,克服化合物 半導體或其他單晶材料晶圓之易碎性質。因此,可形成積 體電路’使得所有電組件,尤其是所有活性電子裝置均可 在單晶材料層中形成或使用,甚至基材本身亦可包含單晶 半導體材料。應減少使用非石夕單晶材料之化合物半導體= 置及其他裝置,因為與相對較小且更易碎之基材(例如一般 之化合物半導體晶圓)比較,基材愈大可更經濟且更輕易的 處理。 圖24以剖面簡要說明另一具體例之裝置結構%。裝置結 構50。3單曰曰半導體基材52、較好為單晶矽晶圓。單晶 導體基材52包含二區域,53及57。—般以虛線咐示之電 半導,組件至少部分在區域53中形成。電組件%可為電阻 、電容、主動半導體組件如二極體或電晶體或積體電路如 CM〇S積體電路。例如,電半導體組件56可建構成CM〇s積 體電路’以執行完全適用㈣體電路之數位訊號處理或另 =種功能。區域53中之電半導體組件可以藉由一般習知之 半導體加H且廣用於半導體卫業中。絕緣材料㈣ 如二氧化矽層等均可覆蓋電半專體組件56。 曰 K張尺度適用中國國x 297公釐) •32· 1577 A7 —---— B7_ 五、發明説明(30 ) "--— 在區域53中之半導體組件56加工過程中形成或沉積之絕 2材料59及任何其他層均自區域57之表面去除,在區中獲 得裸露之矽表面。如習知般,裸露之矽表面為高反應性且 可在裸露表面上快速形成天然石夕氧化物層。鎖或鎖及氧之 層係沉積在區域57之表面上之天然氧化物層上,且係與氧 化之表面反應,形成第一層模板層(未顯示)。依其一具體例 ,矽藉由分子束之製程取向附生形成覆蓋模板層之單晶氧 化物層。包含鋇、鈦及氧之反應物沉積在模板層上,形成 單晶氧化物層。沉積過程開始時,氧之分壓為時在接近需 求之最小值,使之與鋇及鈦充分反應,形成單晶欽酸鎖層 。接Ϊ增加氧之分壓,獲得過壓力之氧,使氧擴散經過成 長之單晶氧化物層。擴散經過鈦酸鋇之氧與係在區域57之 表面處反應,在第二區57上及矽基材52與單晶氧化物層仏 間之介面處形成氧化矽62之無定型層。層65及62可如上述 圖3般進行退火製程,形成單一無定型調節層。 依據具體例,使單晶氧化物層65沉積之步驟可以藉由沉 積第二層模板層64(其可為wo單層之鈥、鋇、鋇及氧或敛 及氧)終止。接著藉由漿一層坤沉積在模板64之上沉積單晶 化合物半導體材料層66,覆蓋第二層模板層。該起始步驟 後沉積鎵及砷,形成單晶砷化鎵66。另外,上述實例中可 以以鋰取代鋇。 依據另一具體例,半導體組件(一般以虛線68表示)係在化 合物半導體層66中形成。半導體組件68可藉由一般用於製 造砷化鎵或其他三五族化合物半導體裝置之加工步驟形成 張尺度適用中國S家標準(CNS) Α4規格(21GX 297公$----- A7 B7 五、發明説明(31 。半導體組件68可為任一種主動或被動組件,且較好為半 導體雷射、發光二極體、光偵測器、混合接合雙極電晶體 (HBT)、高頻MESFE丁或其他使用且對於化合物半導體材料 之物理性質有利之組件。以線條7〇圖示表示之金屬導體可 开> 成電偶合裝置68及裝置56,因此可製程包含至少一在石夕 基材52上形成之機體裝置及在單晶化合物半導體材料層% 之上形成之裝置。雖然說明用結構5〇已經以在矽基材52上 形成之結構,且具有鈦酸鋇(或勰)層65及砷化鎵層66之結構 敘述,氮亦可使用其他基材、單晶氧化物層及其他化合物 半導體層製造類似之結構,如該揭示另外所示。 圖25說明另一具體例之半導體結構71。結構71包含單晶 半導體基材73 ,如包含區域75及區域76之單晶矽晶圓。以 虛線79圖示說明之電組件係使用通常用於半導體工業中之 一般係裝置加工技術形成。所用之加工步驟與上述類似, 形成單晶氧化物層80及中間無定型氧化矽層83覆蓋基材” 之區域76。模板層84及後續之單晶半導體層”經形成以覆 蓋單晶氧化物層80。依據另一具體例,係藉由與形成層8〇 所用類似之步驟,形成額外之單晶氧化物層88,覆蓋層” ,且藉由與形成層87類似之加工步驟,形成額外之單晶半 導體層90,覆蓋單晶氧化物層88。依據其一具體例,層% 及90之至少-層係由化合物半導體材料形成。層⑼及以可 進行如上述圖3之退火製程,形成單一無定型調節層。 以虛線92表示之半導體成分形成至少部分之單:半導體 層^依據其-具體例,半導體成分92可包含具有部分由 本私張尺度適用中國國家標準(CNS) A4規格(210X297公釐) -34- 1577 A7GaAs layer method. In particular, the present invention includes structures and methods of forming flexible substrates for manufacturing semiconductor structures, devices, and integrated circuits. By using specific examples of the present invention, today's simpler integrated circuits include semiconductors and compound semiconductor materials, as well as other devices that are used to form with semiconductors or compound semiconductor materials that are easier or easier and / or easier to form in semiconductors or compound semiconductor materials.晶 层。 Crystal layer. This reduces the size of the device, reduces manufacturing costs, and increases yield and reliability. This paper is a national standard (5 ^ s) A4 size (21 (^ 297mm)) 1577 V. Description of the invention (29 According to a specific example of the present invention, a single crystal semiconductor or compound semiconductor wafer can be used. A single crystal material is formed on the wafer. In this way, the wafer basically manufactures semiconductor electronic components, 'processing,' wafers covering the single crystal layer of the wafer. Therefore, electrical components can be at least 200 microns in diameter, And it may be formed in semiconductor materials on wafers of about micrometers. Due to the use of such substrates, which are relatively cheap, processing, wafers will be placed on a relatively more durable and easier to manufacture base material, Overcome the fragile nature of compound semiconductor or other single crystal material wafers. Therefore, integrated circuits can be formed so that all electrical components, especially all active electronic devices, can be formed or used in the single crystal material layer, even the substrate itself Single crystal semiconductor materials can also be included. Use of compound semiconductors other than monolithic materials should be reduced, and other devices should be used because they are relatively small and fragile substrates (such as general compound semiconductor crystals). ) In comparison, larger substrates can be more economical and easier to handle. Figure 24 briefly illustrates the device structure% of another specific example in cross section. Device structure 50. 3 single semiconductor substrate 52, preferably single crystal silicon Wafer. The single crystal conductor substrate 52 includes two regions, 53 and 57. Generally, the electrical semiconductors are indicated by dashed lines, and the components are formed at least partially in the region 53. The electrical components may be resistors, capacitors, active semiconductor components such as Diodes or transistors or integrated circuits such as CMOS integrated circuits. For example, the electrical semiconductor component 56 may be constructed to form a CMOS integrated circuit to perform digital signal processing or other functions that are fully applicable to a body circuit. The electrical semiconductor components in area 53 can be widely used in the semiconductor health industry by commonly known semiconductors plus H. Insulating materials such as silicon dioxide layers can cover electrical semi-specialized components 56. K-sheet scales are applicable China x 297 mm) • 32 · 1577 A7 —--- — B7_ V. Description of the invention (30) " --- Insulation 2 materials 59 formed or deposited during the processing of semiconductor components 56 in area 53 and Any other layer goes from the surface of area 57 In addition, the exposed silicon surface is obtained in the area. As is known, the exposed silicon surface is highly reactive and can quickly form a natural stone oxide layer on the exposed surface. The layer of lock or lock and oxygen is deposited in the area 57 On the surface of the natural oxide layer, it reacts with the oxidized surface to form a first template layer (not shown). According to a specific example, silicon is epitaxially formed by the molecular beam process orientation to form a cover template layer. Single crystal oxide layer. Reactants containing barium, titanium, and oxygen are deposited on the template layer to form a single crystal oxide layer. At the beginning of the deposition process, the partial pressure of oxygen is at a minimum value close to the required time, which is related to barium It reacts fully with titanium to form a single crystal cascade layer. It then increases the partial pressure of oxygen to obtain overpressured oxygen, allowing oxygen to diffuse through the grown single crystal oxide layer. The oxygen diffused through the barium titanate reacts with the surface of the region 57 to form an amorphous layer of silicon oxide 62 on the second region 57 and the interface between the silicon substrate 52 and the single crystal oxide layer 仏. Layers 65 and 62 can be annealed as shown in Figure 3 above to form a single amorphous adjustment layer. According to a specific example, the step of depositing the single-crystal oxide layer 65 may be terminated by depositing a second template layer 64 (which may be a single layer of ", barium, barium, and oxygen, or oxygen and oxygen). Then, a single-crystal compound semiconductor material layer 66 is deposited on the template 64 by a layer of Kun deposition to cover the second template layer. After this initial step, gallium and arsenic are deposited to form single crystal gallium arsenide 66. In the above examples, barium may be replaced by lithium. According to another specific example, a semiconductor device (generally indicated by a dotted line 68) is formed in the compound semiconductor layer 66. The semiconductor component 68 can be formed by processing steps generally used to manufacture gallium arsenide or other III-V compound semiconductor devices. It is applicable to China Standards (CNS) A4 specifications (21GX 297 $ ----- A7 B7 5 Description of the invention (31. Semiconductor component 68 can be any active or passive component, and preferably semiconductor laser, light emitting diode, light detector, hybrid junction bipolar transistor (HBT), high frequency MESFE Ding Or other components which are beneficial to the physical properties of the compound semiconductor material. The metal conductor shown by the line 70 icon can be opened > into an electrical coupling device 68 and a device 56, so it can be manufactured to include at least one substrate 52 The body device formed above and the device formed on the single crystal compound semiconductor material layer%. Although the structure 50 has been described as having been formed on the silicon substrate 52, and has a barium titanate (or hafnium) layer 65 and The structure of the gallium arsenide layer 66 is described. Nitrogen can also use other substrates, single crystal oxide layers, and other compound semiconductor layers to make similar structures, as shown in the disclosure. Figure 25 illustrates the semiconducting of another specific example. Body structure 71. Structure 71 includes a single crystal semiconductor substrate 73, such as a single crystal silicon wafer including regions 75 and 76. The electrical components illustrated by dashed lines 79 are processed using general system devices commonly used in the semiconductor industry Technology formation. The processing steps used are similar to those described above, forming the single crystal oxide layer 80 and the intermediate amorphous silicon oxide layer 83 to cover the region "region 76. The template layer 84 and subsequent single crystal semiconductor layers" are formed to cover the single The crystalline oxide layer 80. According to another specific example, an additional single crystal oxide layer 88 and a cover layer are formed by similar steps to those used to form the layer 80, and by similar processing steps as the formation layer 87 An additional single crystal semiconductor layer 90 is formed to cover the single crystal oxide layer 88. According to a specific example, at least-layers of the layer% and 90 are formed of a compound semiconductor material. The annealing process forms a single amorphous adjustment layer. The semiconductor component represented by the dashed line 92 forms at least a part of the single: semiconductor layer ^ According to its specific example, the semiconductor component 92 may include a portion having a portion of the private ruler. Applicable to China National Standard (CNS) A4 specification (210X297 mm) -34- 1577 A7

1577 A7 B71577 A7 B7

1577 五、發明説明(34 ) 路之石夕表面,例如依前述之方式。 二著如圖27中之說明,在基材11〇之上形成調節之緩衝声 乂。调卽之缓衝層會在部分1〇22中之適當製鋇(亦即具: 適當之模板層)裸露石夕表面上以單晶層形成調節 ^ :而,在部分1〇24及刪上形成之層124之部分 ; =具因為其係在非單晶之材料上形成,且因此非成: 早甜成長。調節之緩衝層124通常為單晶金屬氧化物 物層’且厚度—般在約2]⑼奈米之間。依其一特殊具 严之緩衝層約為5-15奈求厚。形成調節緩衝層 中’沿著積體電路1〇3之最上方矽表面形成無定型中間声。 定型中間層m一般包含矽之氧化物’且厚度約為曰“5 …疋1中間層122形成之後,接著形成模板層,且 約-至十單層材料之間。依其一特殊具體例,該材料 =欽·神、錄-氧-砷或其他前述圖W中所述之類似材料。 =取向附生成長單晶化合物半導體層132,如圖28所示般 覆盍調節緩衝層124之單晶部分。在層124之部分上成長之 不為單晶之層132之部分可為多晶或無定型。化合物半 層可以以許多方法形成,且通常包含如石申化錄、紹錄钟化 2、鱗酸銦、或如前述之其他化合物半導體材料之材料。 曰之厚度在約1-5000奈米之間,且更好為1〇〇2〇〇〇奈米。再 可在層132之上形成額外之單晶層,如以 詳細之敘述。 Τ 依該特殊具體例’模板層中之各元素亦存在於調節緩衝 a張尺 A4 規格(2; •37 X 297公釐) 1577 A7 B7 五、發明説明(35 ) ^ 層124、單晶化合物半導體層132或二者之中。因此,模板 層125間及其二相鄰層之會在加工過程中出現。因此,當抓 =傳輸電子顯微鏡(TEM)照片時,會看見調節緩衝層124及 單晶化合物半導體層13 2。 區域1022中形成至少部分之層132時,層122及124可進行 如圖3中所述之退火製程,形成單_無㈣調節層。退火製 程之前僅形成層132之一冑分,則其餘部分會在另一製程之 前沉積在結構103之上。 斤此時,化合物半導體層132及調節緩衝層124(或無定型調 節緩衝層,若已經進行上述之退火製程)之部分自覆蓋雙極 邛刀1024及MOS部份1〇26之部分移除,如圖29中所述。移 除化合物半導體層及調節之緩衝層124之部分後,在保護層 1/22之上形成絕緣層142。絕緣層142可包含許多材料,如 氧化物、氮化物、氧基氮化物、低電材等。至於本文中 所用之低-k為介電常數不高於約3·5之材料。絕緣層142沉積 後,再經拋光或蝕刻,移除部分覆蓋單晶化合物半導體層 132之絕緣層142。 一接者在單晶化合物半導體部分1〇22中形成電晶體144。接 著在單晶化合物半導體層132之上形成閘極電極148。接著 在單晶化合物半導體層132中形成摻雜區146。依該具體例 ’電晶體144為金屬-半導體場效作用電晶體(MESFET),若 MESFET為η-型MESFET,則摻雜區146及至少一部分之單晶 化合物半導體層132亦為型摻雜。若形成?_型MESFE丁則 推雜區146及至少部分之單晶化合物半導體層132具有正好 -38- 1577 A71577 V. Description of the invention (34) The surface of Shi Xi on the road, for example, in the manner described above. As illustrated in FIG. 27, a buffered sound chirp is formed on the substrate 110. The tuned buffer layer will be adjusted with a single crystal layer on the surface of the exposed barium in the appropriate barium (that is, with an appropriate template layer) in part 1022 ^: and in part 1024 and deleted The portion of the layer 124 formed; = because it is formed on a non-single-crystal material, and therefore non-forming: Early sweet growth. The adjusted buffer layer 124 is usually a single crystal metal oxide layer 'and the thickness is generally between about 2] nanometers. According to a special strict buffer layer, about 5-15 nanometers thick. In the formation of the adjustment buffer layer, an amorphous intermediate sound is formed along the uppermost silicon surface of the integrated circuit 103. The shaped intermediate layer m generally contains an oxide of silicon 'and has a thickness of about "5 ..." 1. After the intermediate layer 122 is formed, a template layer is then formed, between about-to ten single-layer materials. According to a special specific example, This material = Chin-Shen, Lu-O-arsenic, or other similar materials described in the aforementioned Figure W. = Orientationally formed long single crystal compound semiconductor layer 132, as shown in FIG. 28, covered with a single layer of the adjustment buffer layer 124 Crystal portion. The portion of the layer 132 that is not single crystal grown on the portion of layer 124 may be polycrystalline or amorphous. The compound half-layer can be formed in many ways and usually includes, for example, Shishenhualu, Shaluozhonghua 2. Indium phosphonate, or other compound semiconductor materials as described above. The thickness is between about 1-5000 nanometers, and more preferably 10000 nanometers. It can be further in the layer 132. An additional single crystal layer is formed on it, as described in detail. Τ According to this particular specific example, each element in the template layer is also present in the adjustment buffer a scale A4 specifications (2; • 37 X 297 mm) 1577 A7 B7 V. Description of the invention (35) ^ layer 124, single crystal compound semiconductor layer 132, or both Therefore, the template layer 125 and its two adjacent layers will appear during processing. Therefore, when the = transmission electron microscope (TEM) picture is taken, the adjustment buffer layer 124 and the single crystal compound semiconductor layer 13 2 will be seen. Area When at least part of the layer 132 is formed in 1022, the layers 122 and 124 may be subjected to an annealing process as described in FIG. 3 to form a single-layer-free adjustment layer. Before the annealing process, only one part of the layer 132 is formed, and the rest will be Deposited on the structure 103 before another process. At this time, the part of the compound semiconductor layer 132 and the adjustment buffer layer 124 (or the amorphous adjustment buffer layer, if the above annealing process has been performed) is self-covered bipolar trowel 1024. The part of the MOS part 1026 is removed as shown in FIG. 29. After removing the part of the compound semiconductor layer and the adjusted buffer layer 124, an insulating layer 142 is formed on the protective layer 1/22. The insulating layer 142 Many materials can be included, such as oxides, nitrides, oxynitrides, low-electricity materials, etc. As used herein, low-k is a material with a dielectric constant not higher than about 3.5. After the insulating layer 142 is deposited, Polished or etched, shifted An insulating layer 142 partially covering the single crystal compound semiconductor layer 132. One transistor 144 is formed in the single crystal compound semiconductor portion 1022. A gate electrode 148 is then formed over the single crystal compound semiconductor layer 132. Then, a single A doped region 146 is formed in the crystalline compound semiconductor layer 132. According to this specific example, the transistor 144 is a metal-semiconductor field effect transistor (MESFET). If the MESFET is an n-type MESFET, the doped region 146 and at least a part of The single crystal compound semiconductor layer 132 is also a type dopant. If it is formed, the doped region 146 and at least part of the single crystal compound semiconductor layer 132 have exactly -38-1577 A7.

541577 五、發明説明(37 ) ’但均未說明於圖中。再者,額外之絕緣層及連接可一需 要形成,以在積體電路103中之各組件間形成適當之連接。 由先前具體例可看出,化合物半導體及IV族半導體材料 二者之主動裝置可整合成單—積體電路。因為在相同積體 電路中加入雙極電晶體及M〇s電晶體二者會有困難,因此 可能將雙極部分1〇24中之部分組件移到化合物半導體部分 1022或MOS物份1026中。因此,可省略主要用於製造雙極 電晶體所需之特殊製造步驟。因此,對於積體電路可=僅 需要化合物半導體部分及MOS部分。 依另一具體例,積體電路可在相同積體電路之族半導 體區中形成’使之在化合物半導體部分極光連接(波導)中包 含光雷射。圖31-37包含其一具體例之說明。 圖31包含單晶石夕晶圓161之一部分積體電路16〇剖面圖之 說明。無定型中間層162及調節之緩衝層164(與前述相同)以 在晶圓161上形成。依該特殊具體例,形成光雷射所需之雷 射會先形成,接著形成電晶體所需之雷射。例如,光雷: 中之第一、第二及第五層膜可包含如神化嫁之材料,且下 層鏡面層166中之第二、第四及第六層膜可含輯钟化物等 。雷射168包含用於產生光子之主動區。上鏡面層170係盘 石夕層鏡面層166類似之方式形成,且包含不同之化合物半導 體膜。依其-特殊具體例’上鏡面層17〇可為型摻雜之化 合物半導體材料’且下層鏡面層166可為η·型雜之化合物半 導體材料。 另調節缓衝層172與調節緩衝層64類似,係在上鏡面層 -40- 本紙張尺度it财g目家料(CNS) 五、發明説明(38 ) 170上形成。依另一具體例,調節之緩衝層164及〗72可包含 不同材料。然而,其功能基本上相同,其中各個均用於在 化合物半導體層及單㈣族半導體層間造成傳輸。雷射172 可如上述圖3般進行退火製程,形成無定型調節層。單晶ιν 無半導體層m係在調節缓衝層172上形成。依二 體例,單晶w族半導體層174包含錯、石夕鍺、石夕錯碳化物等:、 圖32中’ M0S部分係經處理,在上單晶ιν族半導體声w 中形成電組件。如圖32之說明,自—部分層 ”171。問極介電層173在層-上行程,1問極二:;5 =閉=電層Μ上形成。摻雜區m為供電晶體⑻用之 ,極、排放極或源極/排放極區,如圖示。側牆分隔材Μ 係”閘極電極175之垂直面相鄰。層174之至少—部分 製成其他組件。此等其他組件包含其他電晶體卜通 通道)、電容、電晶體、二極體等。 ^ 單晶1v族半導體層為取向附生成長於摻雜驅177之—之上 。上部分為P+摻雜’且下部分182維持實質固有態(未換 ,如圖32中之說明。該層可使用選擇性取向附生製 。依其-具體例’絕緣層(未顯示)係在電晶體⑻效 離區171上形成。絕緣層形成圖案已定義使摻雜區177之 暴露之開π。至少在開始時,係在沒有摻雜物下形成 性之取向附生層。全部之選擇性取向附生層可為原 或在接近選擇性取向时層形成結㈣添加卜型㈣j 當形成時’若選擇形取向附生層為原有,則摻雜步驟 由植入或藉由摻雜形成。不管如何形成p +上部分814,心 541577 A7 __B7 五、發明説明(39 ) 移除絕緣層’形成圖3 2中所示之最終結構。 執行下一組步驟,以界定光雷射,如圖33所示。在積體 電路之化合物半導體部分上移除場效隔離區171及調節之緩 衝層172 ^進行額外之步驟以界定光雷射ι8〇之上鏡面層n〇 及主動層168。上鏡面層170及主動層168之側面實質上為連 續。 刀別形成與上鏡面層170及下鏡面層166電接觸之接點I% 及188,如圖33所示。接點186為環狀,使光(光子)可離開上 鏡面層170到達後續形成之光波導器。 接著形成絕緣層190,且形成圖案,以界定延伸到接觸層 186及摻雜驅177之一之光開口,如圖34所示。絕緣材料可 為任一數量之不同材料,包含氧化物、氮化物、氧基氮化 物、低-k電介質或其任一結合。界定開口 192後,接著在開 口中形成較高折射係數材料202,以充填且將層沉積在絕緣 層190之上,如圖35之說明。針對較高折射係數材料2〇2, 、較高夕係相對於絕緣層190材料(亦即材料2〇2與絕緣層 190比較具有較高之折射係數)。視情況,在形成較高折射 係數層202之前可形成相對薄之低折射係數膜(未顯示卜部 分硬遮蔽層204及高折射係數層202係自覆蓋開口之部分移 除’且到達接近圖3 5側面之區域。 形成光波導器(其為光連接)之其他均說明於圖36中。執行 沉積程序(可能為dep-蝕刻製程)以有效的產生背側段212。 該具體例中,背側段212係由與材料202相同之材料製成。 接著移除硬遮蓋層204,且在高折射係數材料212及2〇2及絕541577 V. Description of the invention (37) 'But none of it is illustrated in the figure. Furthermore, additional insulation layers and connections may be formed as needed to form appropriate connections between the components in the integrated circuit 103. It can be seen from the previous specific examples that active devices of both compound semiconductors and group IV semiconductor materials can be integrated into a single-integrated circuit. Because it may be difficult to add both the bipolar transistor and the Mos transistor to the same integrated circuit, it is possible to move some of the components in the bipolar portion 1024 to the compound semiconductor portion 1022 or the MOS component 1026. Therefore, it is possible to omit special manufacturing steps required mainly for manufacturing a bipolar transistor. Therefore, for the integrated circuit, only the compound semiconductor portion and the MOS portion may be required. According to another specific example, an integrated circuit may be formed in a semiconductor region of the same integrated circuit as a semiconductor circuit so as to include an optical laser in an aurora connection (waveguide) of a compound semiconductor portion. Figure 31-37 contains a description of one specific example. FIG. 31 includes an illustration of a cross-sectional view of a part of the integrated circuit 16O of a single crystal wafer 161. An amorphous intermediate layer 162 and an adjusted buffer layer 164 (the same as described above) are formed on the wafer 161. According to this particular example, the laser required to form the optical laser is formed first, and then the laser required to form the transistor. For example, the first, second, and fifth films in the Lightning Ray: may include materials such as deified marrying, and the second, fourth, and sixth films in the lower mirror layer 166 may include clock compounds and the like. Laser 168 contains an active area for generating photons. The upper mirror layer 170 is formed in a similar manner as the Shi Xi layer mirror layer 166, and contains different compound semiconductor films. According to its specific example, 'the upper mirror layer 170 may be a type-doped compound semiconductor material' and the lower mirror layer 166 may be an? -Type hetero compound semiconductor material. In addition, the adjustment buffer layer 172 is similar to the adjustment buffer layer 64, and is formed on the upper mirror layer -40- the paper standard itnet g household materials (CNS) V. Description of the invention (38) 170. According to another specific example, the adjusted buffer layers 164 and 72 may include different materials. However, their functions are basically the same, and each of them is used to cause transmission between the compound semiconductor layer and the single semiconductor group. The laser 172 can be annealed as shown in FIG. 3 to form an amorphous adjustment layer. The single crystal ιν semiconductor-free layer m is formed on the adjustment buffer layer 172. According to two aspects, the single crystal w-group semiconductor layer 174 includes tungsten, germanium, and silicon carbide, and the like: The MOS portion in FIG. 32 is processed to form an electrical component in the upper single-crystal semiconductor semiconductor w. As shown in Fig. 32, "Self-partial layer" 171. The interlayer dielectric layer 173 is formed on the layer-upper path, and the first interlayer layer 2 is formed; 5 = closed = the electrical layer M. The doped region m is used for the power supply crystal. In other words, the electrode, emitter, or source / emitter regions are as shown in the figure. The vertical planes of the side wall separator M-series "gate electrode 175 are adjacent. At least part of the layer 174 is made into other components. These other components include other transistor channels), capacitors, transistors, diodes, and so on. ^ The single crystal group 1v semiconductor layer is longer than the doping driver 177 for orientation. The upper part is P + doped 'and the lower part 182 maintains a substantial native state (not changed, as illustrated in Figure 32. This layer can be formed using selective orientation epitaxy. According to its specific example, the insulating layer (not shown) is It is formed on the transistor-isolated region 171. The pattern of the insulating layer has been defined to expose the exposed region π of the doped region 177. At least at the beginning, it is an oriented epitaxial layer that is formed without dopants. All The selective orientation epitaxial layer can be the original or the layer forms a knot when it is close to the selective orientation. When added, 'if the selective orientation epitaxial layer is the original, the doping step is performed by implantation or by doping. Miscellaneous formation. Regardless of how p + upper part 814 is formed, the heart 541577 A7 __B7 V. Description of the invention (39) The insulation layer is removed to form the final structure shown in Figure 3.2. The next set of steps is performed to define the light laser As shown in Figure 33. The field effect isolation region 171 and the adjusted buffer layer 172 are removed from the compound semiconductor portion of the integrated circuit. ^ Additional steps are performed to define the mirror layer n0 and the active layer on the light laser 80. 168. Side surface essence of the upper mirror layer 170 and the active layer 168 The upper part is continuous. The knife forms contact points I% and 188 which are in electrical contact with the upper mirror layer 170 and the lower mirror layer 166, as shown in Figure 33. The contact 186 is ring-shaped, so that light (photons) can leave the upper mirror layer 170 reaches the subsequently formed optical waveguide. Next, an insulating layer 190 is formed and a pattern is formed to define a light opening extending to one of the contact layer 186 and the doping driver 177, as shown in Fig. 34. The insulating material may be any number Different materials, including oxides, nitrides, oxynitrides, low-k dielectrics, or any combination thereof. After defining the opening 192, a higher refractive index material 202 is then formed in the opening to fill and deposit the layer on Above the insulating layer 190, as shown in Figure 35. For the higher refractive index material 202, the higher refractive index is higher than the insulating layer 190 material (that is, the material 202 has a higher refractive index than the insulating layer 190). Coefficient). Depending on the situation, a relatively thin, low-refractive-index film can be formed before the higher-refractive-index layer 202 is formed (the hard-shielding layer 204 and the high-refractive-index layer 202 are not shown) are removed from the portion covering the opening and reached Close to the area on the side of Figure 3 5 The others that form the optical waveguide (which is an optical connection) are illustrated in Figure 36. A deposition process (possibly a dep-etching process) is performed to effectively generate the backside segment 212. In this specific example, the backside segment 212 is Made of the same material as material 202. The hard masking layer 204 is then removed, and the high refractive index materials 212 and 202 and

541577 A7 B7541577 A7 B7

五、發明説明(4Q 緣層19〇之暴露部分上形成低折射係數層2i4(相對於材料 2〇2及層212低)。圖36中之虛線說明高折射係數材料2〇2及 212間之邊緣。該名稱係⑽分辨由相同材料但不同時間形 成之二種。 持續加工形成實質完全之積體電路,如圖37之說明。接 著在光雷射180及MOSFET電晶體181上形成被動層22〇。雖 然並未顯示’但㈣電路中之之組件可騎其他電連接或 光連接’但並未說明於圖37中。此等連接可包含其他光波 導器或可含金屬連接。 依其他具體例,可形成其他類型之雷射。例如,另一類 之雷射可以以水平取代垂直發光(光子)。若水平發光,則可 在基材16i基材中形成M0SFET電晶體,且會在構成光波導 ,因此使雷射與電晶體適當的耦合(光連接)。依其一特殊且 體例’緩導可包含至少—部分之調節緩衝層。其他結構 均為可能。 明顯的,此等具有化合物半導體部分及IV族半導體部分 之積體電路具體例僅用於說明,且並不排除或限制所有可 能性。有多重之其他可能結合及具體例。例如,化合物半 導體部分可含發光二極體、光偵測器、二極體、等,且以 族半導體可包含數位邏輯記憶陣列及可以以一般Μ〇§積體 電路形成之大部分結構。藉由使用本文中所示及敘述,'如 今對於在化合物半導體材料中工作較佳之裝置與在以族半 導體材料中工作較佳之其他組件之整合更容易。此使裝置 變小’製造成本下降,且產率及可靠性增加。 本紙張尺度適财關家標準(CNS) Μ規格(⑽χ 297公爱) 43. 541577 A7V. Description of the invention (The low refractive index layer 2i4 (lower than the material 202 and layer 212) is formed on the exposed portion of the 4Q edge layer 19o. The dashed line in FIG. 36 illustrates the high refractive index material between 202 and 212. Edge. The name is to distinguish between two materials made of the same material but formed at different times. Continuous processing to form a substantially complete integrated circuit, as shown in Figure 37. Then, a passive layer 22 is formed on the light laser 180 and the MOSFET transistor 181. 〇. Although “but the components in the circuit can ride other electrical or optical connections” is not shown in FIG. 37. These connections may include other optical waveguides or may include metal connections. According to other specific For example, other types of lasers can be formed. For example, another type of laser can replace vertical light (photons) horizontally. If it emits light horizontally, a M0SFET transistor can be formed in the substrate 16i, and it will form light. The waveguide thus properly couples the laser to the transistor (optical connection). According to a special and systematic method, the "slow guide" can include at least part of the adjustment buffer layer. Other structures are possible. Obviously, these have Specific examples of the integrated circuit of the compound semiconductor portion and the group IV semiconductor portion are for illustration only, and do not exclude or limit all possibilities. There are multiple other possible combinations and specific examples. For example, the compound semiconductor portion may contain a light emitting diode Devices, photodetectors, diodes, etc., and family semiconductors can include digital logic memory arrays and most of the structures that can be formed with general MOS integrated circuits. By using the illustrations and descriptions in this article, ' Nowadays, it is easier to integrate devices that work better in compound semiconductor materials with other components that work better in family semiconductor materials. This makes the device smaller, reduces manufacturing costs, and increases yield and reliability. Financial standards (CNS) Μ specifications (⑽χ 297 public love) 43.541577 A7

541577 A7 B7 五、發明説明(42 對於與外部電子電路箱通知處理電路,複合之積體電路 了裝置與外部電子電路相連之電訊號。複合積體電路可具 有内部通訊連接,使複合積體電路中之處理電路與外部電 路相連。複合積體電路中之光組件可提供光通訊連接,其 可將通訊連接中之電訊號與處理電路電隔離。同時,電極 光通訊連接可供通訊資訊使用如數據、控制、計時等。 複合積體電路中之光組件對(光源組件及光偵測器組件)可 經建構使資料通過。在光學對之間接收或傳輸之資料可在 外部電路及複合積體電路間電通訊。光組件及電通訊連接 可在處理電路及外部電路間形成通訊連接,同時提供處理 電路用之電隔離。若需要,複合積體電路中可包含許多光 組件對,以提供許多通訊連接,且提供隔離。例如,接收 許多數據片段之複合積體電路可包含一對供各數據片段通 訊用之光組件。 操作時’可建構例如一對組件’產生以接收來自盘外部 電路相連之電訊號之電訊號為主之光(例如光子)。在组件對 中之光偵測組件可以與光源組件光相連,產生以谓測之藉 由光源組件產生之光為主之電訊號。在光源極偵測器組件 間傳輸之資訊可為數位或類比。 若需要可使用相反之該構造。對應板上處理電路之光源 組件可以與光债測器組件輕合,使光源組件產生電訊號, 用於與外部電路通訊。可使用許多該光組件對提供雙向相 ^。對於需要同步之某些應用’可耗合第一對光組件,以 七供數據通訊,且第二對可_合提供通訊用之同步資訊。 X 297公釐) 本纸張尺度適用中@ g家;^平(CNS) Μ規格“ -45 541577 A7 一 _ B7 五、發明説明(43 ) 為簡要起見’以下討論之光债測器組件主要為光價測器 組件之文中所討論,其已經在複合積體電路之化合物半導 體部份中形成。使用時,光偵測器組件可以以許多適當之 方式(例如由矽等)形成。 複合積體電路一般具有供電源及接地用之電連接。電源 及接地為除上述通訊連接以外者。複合積體電路中之處理 電路可包含電分離之通訊連接,且包含供電源及接地用之 電連接。對於大部份已知之應用,電源及接地通常以電路 充分的保護,以避免有害之外部訊號抵達複合積體電路。 通訊接地可以與使用接地通訊訊號之通訊連接中之接地訊 號隔離。 實例7 料件上所用且如參考圖38-47於下列更詳細敘述之蝕刻協 定並不需限於如圖1中所列之複合半導體結構起始材料之處 理,但亦可用於本文中所述之其不同複合材結構中,例如 參考圖2、3、12、20、23、24、25、29、30 及 37。而且, 僅說明圖38-47之討論中所述之特殊材料。 半導體基材中通常具有明顯之厚度變化,甚至在均勻蝕 刻上亦會在矽基材上,因蝕刻不足、過度蝕刻或二者之結 合產生孔洞或溝槽之不期望缺點。技藝中使之重疊及化學 機械拋光(CMP)平整化技術等均可使用以降低表面不均勻度 ,然而’必須維持半導體基材之厚度,以提供可承受處理 及使用之堅固晶圓。本發明提供一種在複合半導體結構中 與半導體晶圓基材(如矽晶圓)併用之蝕刻終止層,因此可達 -46- -- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公爱) 541577 A7 B7 五、發明説明(44 ) 成完全通過石夕基材厚度之孔洞開口之各向異性姓刻,且不 會造成尤其背側趨近之傷及較薄高品質單晶層之過度餘刻。· 如上所述,且參考圖38,本發明係使用已經存在於積體 複合結構20中之緩衝層24,不僅可減緩且消除晶格不相符 之問題,而且可當作後續製造主動裝置及/或在積體結構2〇 之反面主侧間之連接過程中用作蝕刻終止之額外角色,如 圖39-47中所示。本發明提供該蝕刻終止功能,而不會對結 晶品質及複合半導體結構中達成之晶袼不相符應力釋出產 生負面之影響。形成半導體結構20(包含層22、28、24、3〇 及26)之方式已經於本文中敘述,且於此處用做參考。單晶 矽基材22包含前面221及背面223。鈣鈦礦氧化物膜以具有 面向矽基材22之側面241,及面向化合物半導體層%之反面 243。單晶化合料導體層26具有面向触礦氧化物膜以之 側面263,及反面261。為說明圖38.47,單晶化合物半導體 層26可為二五族半導體材料,如前述者。 金屬氧化物薄膜材料,如SrTi〇3(STO)之前已用作各種電 子裝置之藉電材料’如電容;然而’本發明導入使用st〇 及其他鈣鈦礦金屬氧化物當作複合半導體材料之各向異性 餘刻用之餘刻終止。 A)复造到達钱刻终丨卜夕子丨里用之濕潤飪釗 如圖39中之說日月,係在_)定向之單晶石夕基i22上進行 選擇性蝕刻程序。 單晶矽基材22可以以濕潤蝕刻用之遮蓋物,以通用之一 般已知方法形成圖案。例如,表面可經氧化,接著微影钱 541577541577 A7 B7 V. Description of the invention (42 For the notification processing circuit with the external electronic circuit box, the composite integrated circuit is an electrical signal connected to the device and the external electronic circuit. The composite integrated circuit may have an internal communication connection to enable the composite integrated circuit The processing circuit is connected to the external circuit. The optical components in the composite integrated circuit can provide optical communication connection, which can electrically isolate the electrical signal in the communication connection from the processing circuit. At the same time, the electrode optical communication connection can be used for communication information such as Data, control, timing, etc. The light component pairs (light source components and light detector components) in the composite integrated circuit can be constructed to pass data. The data received or transmitted between the optical pairs can be external circuits and composite products. Electrical communication between body circuits. Optical components and electrical communication connections can form communication connections between processing circuits and external circuits, while providing electrical isolation for processing circuits. If necessary, the complex integrated circuit can include many optical component pairs to provide Many communication connections and provide isolation. For example, a complex integrated circuit that receives many data fragments can include a pair Optical components used for communication of various data fragments. 'Operation can be constructed, for example, a pair of components' during operation to generate light (such as photons) based on receiving electrical signals from electrical signals connected to the external circuit of the disk. Optical detection in the component pair The measuring unit can be optically connected to the light source unit to generate an electrical signal based on the light generated by the light source unit. The information transmitted between the light source detector units can be digital or analog. If necessary, use the opposite This structure. The light source component corresponding to the processing circuit on the board can be lightly connected with the optical debt detector component, so that the light source component generates an electrical signal for communication with external circuits. Many pairs of this optical component can be used to provide a two-way phase ^. For synchronization needs Some applications' can consume the first pair of optical components to provide data communication for seven, and the second pair can provide synchronous information for communication. X 297 mm) This paper standard is applicable @ g 家; ^ (CNS) M specifications "-45 541577 A7 A_ B7 V. Description of the invention (43) For the sake of brevity, the light debt detector components discussed below are mainly discussed in the article of light price detector components, which have been discussed in the review. It is formed in the compound semiconductor portion of the integrated circuit. In use, the photodetector component can be formed in many suitable ways (for example, from silicon, etc.). The integrated integrated circuit generally has electrical connections for power and ground. Power and Grounding is in addition to the above-mentioned communication connections. Processing circuits in composite integrated circuits may include electrically separated communication connections, and include electrical connections for power and grounding. For most known applications, power and grounding are usually electrical circuits Full protection to prevent harmful external signals from reaching the composite integrated circuit. The communication ground can be isolated from the ground signal in the communication connection using the ground communication signal. Example 7 Used on materials and as shown in Figure 38-47 in more detail below The etch agreement described is not limited to the processing of the composite semiconductor structure starting materials as listed in FIG. 1, but can also be used in its different composite structures described in this article, for example, refer to FIGS. 2, 3, 12, 20 , 23, 24, 25, 29, 30, and 37. Moreover, only the special materials described in the discussion of Figs. 38-47 will be described. Semiconductor substrates often have significant thickness variations, and even on uniform etching, silicon substrates can have undesired disadvantages of holes or trenches due to insufficient etching, excessive etching, or a combination of the two. Both overlap technology and chemical mechanical polishing (CMP) planarization techniques can be used to reduce surface unevenness. However, the thickness of the semiconductor substrate must be maintained to provide a robust wafer that can withstand processing and use. The present invention provides an etching stop layer used in combination with a semiconductor wafer substrate (such as a silicon wafer) in a composite semiconductor structure, so that it can reach -46--This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297) Love) 541577 A7 B7 V. Description of the invention (44) An anisotropic engraving that completely passes through the opening of the hole in the thickness of the substrate of Shi Xi, and will not cause damage to the back side, especially the thin high-quality single crystal layer. Excessive moment. As mentioned above, and referring to FIG. 38, the present invention uses the buffer layer 24 already existing in the integrated composite structure 20, which not only can slow down and eliminate the problem of lattice mismatch, but also can be used as a subsequent manufacturing active device and / Or it can be used as an additional role of etching termination during the connection between the main sides of the opposite side of the integrated structure 20, as shown in Figures 39-47. The present invention provides the etching stop function without adversely affecting the crystal quality and the release of non-conforming stresses in the crystallites achieved in the composite semiconductor structure. The method of forming the semiconductor structure 20 (including the layers 22, 28, 24, 30, and 26) has been described herein and is used herein as a reference. The single crystal silicon substrate 22 includes a front surface 221 and a back surface 223. The perovskite oxide film has a side surface 241 facing the silicon substrate 22, and a reverse surface 243 facing the compound semiconductor layer%. The single crystal compound conductor layer 26 has a side surface 263 facing the catalyzed oxide film and a back surface 261. To illustrate FIG. 38.47, the single crystal compound semiconductor layer 26 may be a group two or five semiconductor material, such as the foregoing. Metal oxide thin film materials, such as SrTi03 (STO), have previously been used as borrowing materials for various electronic devices, such as capacitors; however, the present invention introduces the use of stO and other perovskite metal oxides as composite semiconductor materials. The anisotropy terminates with the remainder. A) Reproduction reaches the end of the engraving. The wet cook used in Bu Xizi 丨 As shown in Fig. 39, the sun and the moon are selectively etched on the monocrystalline Yuki i22 oriented by _). The single-crystal silicon substrate 22 can be patterned by a method generally known in the art using a cover for wet etching. For example, the surface can be oxidized, followed by lithography money 541577

刻,成圖案,在石夕基材221上留下二氧切或氮化㈣蓋區 異ΐ欲㈣經㈣基材22厚度之孔洞或溝槽之基材上界定 暴路、未遮蓋之區域。 較好’遮盍層29為包括二氧化矽之層,其為在矽基材暴 露之表面上熱成長之氧化物或使用低壓蒸氣沉積(LpcvD) 沉積。接著使用光阻劑(未顯示)使單晶石夕基材上侧上之部分 二氧切遮蔽層暴露。將額外之光阻劑(未顯示)或其他適當 可移除之遮蓋物塗佈在複合半導體結構2〇之反面,以在矽 基材面蝕刻且加工《過程中完全且均句㈣蓋及保護位在 複合結構之反面(前面)上之高品質單晶半導體層%。 接著使用濕潤蝕刻溶液(如緩衝之氫氟酸或R][E蝕刻(例如 使用CF4/H2))以去除覆蓋矽基材之二氧化矽遮蓋層之部分, 使基材表面之下層表面區暴露出來。晶圓另可放置於保護 晶圓之前表面免於濕潤之姓刻溶液之固定裝置中。 如圖39中所示,各向異性結晶態之濕潤蝕刻係使用遮蓋 層29當作遮蓋物,在矽基材22之暴露未遮蓋表面區上進行 ’在依據結晶態方向之速率下自矽基材移除整體材料。亦 即,濕潤蝕刻之過程與定向有關。 需了解以氣氧化物為主之濕潤姓刻劑之(1 〇 Q )定向之石夕定 向相關之蝕刻產生精確之V-型溝槽2 11及23 1,側邊緣為與 (100)表面成54.7度之角(111)面,且當以(110)矽獲得時非 為直線或垂直壁孔。因此,必須小心以確保藉由用於濕、潤 蝕刻(100)矽之形成圖案遮蓋29產生之各蝕刻窗均足夠大, 使V型溝槽可在V-型溝槽完全且包含蝕刻之前到達钱刻終止 -48- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 541577Carved, patterned, leaving a dioxy-cut or nitrided capping area on the Shixi substrate 221. The area of the hole or groove of the thickness of the substrate 22 is defined as a storm road and an uncovered area. . Preferably, the masking layer 29 is a layer comprising silicon dioxide, which is an oxide that is thermally grown on the exposed surface of the silicon substrate or is deposited using low pressure vapor deposition (LpcvD). A photoresist (not shown) is then used to expose a portion of the dioxy-shielding layer on the upper side of the monocrystalline substrate. Apply additional photoresist (not shown) or other suitable removable cover on the opposite side of the composite semiconductor structure 20 to etch and process the silicon substrate surface completely and uniformly during the process. % High quality single crystal semiconductor layer on the opposite side (front) of the composite structure. Then use a wet etching solution (such as buffered hydrofluoric acid or R] [E to etch (for example, using CF4 / H2)) to remove the part of the silicon dioxide masking layer covering the silicon substrate, and expose the surface area below the substrate surface. come out. The wafer can also be placed in a fixture that protects the front surface of the wafer from the wet etching solution. As shown in FIG. 39, the anisotropic crystalline wet etching is performed on the exposed and uncovered surface area of the silicon substrate 22 using the cover layer 29 as a cover, and is performed from the silicon substrate at a rate according to the direction of the crystalline state. Remove the entire material. That is, the process of wet etching is related to orientation. It is necessary to understand that the (100) orientation of the wet-type engraving agent, which is mainly composed of gas oxides, and the directional orientation of the eve of the eve of the eve will produce accurate V-shaped grooves 2 11 and 23 1 with side edges formed on the (100) surface. 54.7 degree angle (111) plane, and not straight or vertical wall hole when obtained with (110) silicon. Therefore, care must be taken to ensure that each etched window created by the patterned mask 29 for wet and wet etching (100) silicon is sufficiently large so that the V-groove can reach before the V-groove is complete and includes etching. Qian Ke terminates -48- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 541577

層24。如圖39中之說明,此將造成孔洞開口(在尖端處具有 平整底部之V-型溝槽)。需了解依據其應用可在矽基材22上 形成一種或任何多種之孔洞開口。 用於該各向異性結晶態蝕刻程序及相對於(11〇)矽基材之 另外以下之敘述較好包括可以產生氫氧化物離子之鹼性溶 液,如四曱基銨氫氧化物(TMAH)等。然而,亦可使用可勇 於選擇性蝕刻單晶矽之結晶平面之包括氫氧化铯、乙二胺 焦余兒酚(EDP)、乙二胺/焦茶兒酚/水(Epw)、乙二胺/焦茶 兒酚/喹唑啉/水(改質之EPW)、氫氧化鉀、氫氧化鋰、氫^ 化鈉、或其他產生氫氧化物離子之化學品之溶液。 單晶矽基材22亦可具有沿著(1丨υ或(11〇)結晶平面切割之 平面,其係用於排列單晶矽基材22及半導體加工之設備。 濕潤蝕刻會進行到達到無定型氧化物層28為止,使得在 矽基材22及緩衝/蝕刻終止層24之介面處蝕刻終止。矽基材 22上所用之選擇性濕潤餘刻齊】,如下述,並無法明顯的钱 刻緩衝/蝕刻終止層24。氧化矽過渡區28並不受矽基材22上 所用選擇性姓刻劑之明顯影響。孔洞211、231之底部處存 在之2定型氧化矽層28在於基材22中蝕刻後,可藉由短暫 之暴路於为離蝕刻劑中移除,例如藉由以缓衝之濕潤蝕 刻(1000埃/分鐘之蝕刻速率)、或以CK/H2尺正乾燥蝕刻(45〇 埃/分鐘之飴刻速率)。本文中所述以氫氧化物為主之濕潤蝕 刻技藝不會明顯的侵襲緩衝/蝕刻終止層24,至少在短時間 内不會。然而,並不希望將緩衝/蝕刻終止層延長暴露於矽 上所用之濕潤蝕刻劑中,因為可能造成部份相同之同向異 -49- 本纸張尺度適用中國國家標準(CNS)A4規格(210X297公釐) 541577 A7 ______B7 五、發明説明(47 ) 性蝕刻。雖然鈣鈦礦氧化物膜24之結晶定向與本發明較佳 具體例之矽基材22相同,但係基材22上所用之濕潤蝕刻劑 不僅選擇性蝕刻結晶態,而且亦蝕刻特定材料。 依圖40中說明之另一具體例,半導體結構起始材料為如 本文中另外敘述之圖3之結構34,而非圖i之結構20。該例 中’選擇性濕潤钱刻之單晶石夕基材22在無定型氧化物層36 之側面245處終止。圖40以及圖45中,該實力中說明之層38 包括上述由至少一單層之單晶化合物半導體層26之成分形 成之模板,其與單層之遮盍層30作用,形成層26取向附生 成長之模板。亦可使用供層38使用之其他材料。 以下參考圖41中說明之另一方法,單晶矽基材22之暴露 主表面係在該說明之具體例用之(11〇)結晶平面中。為了在 矽基材22中形成孔洞或溝槽213及233,係使用選擇性濕潤 钱刻’其僅移除(110)面中之單晶基材22之暴露部分。至於 4選擇性濕潤姓刻製程,濕潤姓刻會使具有(111)定向之任 一平面暴露,其可用於定義孔洞開口。 溝槽結構213、233之寬度係以二平行(111)面界定。因為 矽蝕刻為各向異性,因此溝槽結構之底部係在(11〇)結晶面 中’且基本上與單晶石夕基材22之上表面221平行。 使用在矽基材上形成孔洞或溝槽之選擇性濕潤蝕刻之優 點如圖39-41中之說明,為濕潤蝕刻之速率相對比蝕刻單晶 矽用之大部分各向異性RIE蝕刻技術快。另外,選擇性濕潤 蝕刻可形成及小尺寸之開口,因為在蝕刻操作過程中並不 會使明顯產生之殘留物留在孔洞之側壁或底部上。例如, 張尺度適財g时標準(CNS) Μ規格(训χ 297公爱)- -- 541577 A7 ____B7_ 五、發明説明(48 ) 選擇性濕潤蝕刻可在矽基材上形成次微米開口,而且,選 擇性濕潤蝕刻與單一晶圓RIE處理相比較,可批式處理,增 加產出。 B) i終點偵測終止蝕刻之乾燥蝕刻路徑 以下參考圖42,亦可使用乾燥蝕刻例如電漿協助之蝕刻 ’在單一結晶矽基材22中形成孔洞或溝槽2 1 5及235。例如 使用RIE蝕刻可以比選擇性濕潤蝕刻更緩慢的通過矽基材22 ,但可提供再蝕刻到達缓衝/蝕刻終止層24時及時偵測蝕刻 終點之優點,且可形成高長寬比之孔洞。 至於圖41之濕潤蝕刻具體例,使用乾燥蝕刻亦可用於形 成具有在矽基材22中形成之實質上為垂直側壁之孔洞。 例如,可使用反應性離子蝕刻(RIE)製程,乾燥蝕刻係基 材(22)中之孔洞21 5及235。RIE製程可提供具有適當蝕刻選 擇性之石夕基材2 2之各向異性姓刻,如用於在石夕及遮蓋層2 9 之間界定石夕基材22之表面221上之開口在技藝中一般為已知 ’包含例如使用SF0/C12之RIE。供矽之RIE製程用之適當遮 蓋層亦為已知,包含二氧化矽及與其他介電層併用之二氧 化矽,等。可使此等遮蓋圖案化之適當技術亦為習知。遮 蓋之厚度為足以承受任一種與所用RIE製程之化學移除機構 一致之濺射(物理衝撞)作用之腐蝕。 終點測試意指可以配合該RIE處理使用,因為許多用於石夕 各向異性蝕刻之標準乾燥蝕刻劑亦會侵襲對本發明較佳之 鈣鈦礦金屬氧化物緩衝/蝕刻終止層材料。例如,供包含鹵 化氣體(如氯化、氟化、或溴化氣體)之矽用之標準反應1離 -51 - 本紙張尺度通用中S S家標準(CNS) A4規格(2蒙297公釐) ---------- 541577 A7 ____B7 五、發明説明(49 ) 子蝕刻電漿對於矽基材22及層24中之鈣鈦礦金屬氧化物材 料之選擇性不足。如先前所述,鈣鈦礦膜24(或無定型氧化 物層36)之厚度可能小至2至約1〇〇奈米。為確定用於形成經 過石夕基材22之孔洞215及235之RIE並不前進經過緩衝膜24, 且在蝕刻程序終止前,開始以未經控制之方式侵襲高品質 單晶化合物半導體膜26之背面,因此使用終點偵測使製造 孔洞215及235之RIE再到達層24時快速的終止。依該方式, 層24可提供緩衝區,使經過矽基材22之孔洞蝕刻程序可在 發生單晶膜任一未控制蝕刻侵襲之前安全的到達及終止。 為終止孔洞215、235在清除矽基材22及暴露層24之厚度 時之蝕刻,因此藉由適當之光譜分析技術,就地且即時的 進行矽終點之偵測。半導體基材22及蝕刻終止層24間之適 當終點偵測可使用已知且用於半導體製造技術之一般已知 及使用之光終點偵測系統(包含光干涉技術)進行。亦可使用 使用雷射反射光技術之終點偵測,其係使用該目的之技藝 中已知之方法及設備。另外,亦可使用蝕刻電漿之質譜分 析,以偵測何時金屬氧化物蝕刻終止層24中之材料自蝕刻 終止層24之表面釋入電漿中。基材22及蝕刻終止層24之介 面假設再電漿光譜分析顯示含有蝕刻終止層24之材料及反 應產物時已經到達,如再ST〇層24時之锶。此時,終止rie 製程。 可用於終點偵測之一基本策略包含將半導體基材22暴露 於適用於各向異性蝕刻成半導體基材之暴露表面區中之電 漿放電中,且視情況藉由以一部分電磁輻射通過,偵測半 -52- 本紙張尺度適用中國國家標準(CNS) A4規格- 541577Layer 24. As illustrated in Figure 39, this will result in a hole opening (a V-shaped groove with a flat bottom at the tip). It should be understood that one or any type of hole opening may be formed in the silicon substrate 22 depending on its application. For the anisotropic crystalline etching process and other (11) silicon substrates, the following descriptions preferably include alkaline solutions that can generate hydroxide ions, such as tetramethylammonium hydroxide (TMAH) Wait. However, it is also possible to use crystalline planes that can be used to selectively etch single crystal silicon, including cesium hydroxide, ethylenediamine pyrocatechol (EDP), ethylenediamine / pyrocatechol / water (Epw), ethylenediamine / Solutions of pyrocatechol / quinazoline / water (modified EPW), potassium hydroxide, lithium hydroxide, sodium hydroxide, or other chemicals that generate hydroxide ions. The single crystal silicon substrate 22 may also have a plane cut along the (1 丨 υ or (110)) crystalline plane, which is used to arrange the single crystal silicon substrate 22 and the equipment for semiconductor processing. Wet etching will be performed until no Until the oxide layer 28 is shaped, the etching is stopped at the interface of the silicon substrate 22 and the buffer / etch stop layer 24. The selective wetting used on the silicon substrate 22 is etched], as described below, and it is not possible to engrav the money. Buffer / etch stop layer 24. The silicon oxide transition region 28 is not significantly affected by the selective etchant used on the silicon substrate 22. The 2 shaped silicon oxide layer 28 existing at the bottom of the holes 211, 231 is located in the substrate 22. After etching, it can be removed from the etchant by a short storm road, for example, by wet etching with buffer (etching rate of 1000 angstroms / minute), or dry etching with CK / H2 ruler (45 °). Angstrom / minute etch rate). The hydroxide-based wet etching technique described herein will not significantly attack the buffer / etch stop layer 24, at least for a short time. However, it is not desirable to buffer / Etch stop layer to extend the wetting used on silicon In the etchant, it may cause some of the same anisotropy -49- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 541577 A7 ______B7 V. Description of the invention (47) Etching. Although calcium The crystal orientation of the titanite oxide film 24 is the same as that of the silicon substrate 22 of the preferred embodiment of the present invention, but the wet etchant used on the substrate 22 not only selectively etches the crystalline state, but also etches specific materials. Figure 40 In another specific example illustrated in the figure, the starting material of the semiconductor structure is the structure 34 of FIG. 3 as described in this document, instead of the structure 20 of FIG. 22 terminates at the side 245 of the amorphous oxide layer 36. In FIG. 40 and FIG. 45, the layer 38 illustrated in the strength includes the above-mentioned template formed of the components of the at least one single-layered single crystal compound semiconductor layer 26, and The single-layer masking layer 30 functions to form a layer 26 oriented to form a long template. Other materials for the layer 38 can also be used. Referring to another method illustrated in FIG. 41, the main exposure of the single-crystal silicon substrate 22 is as follows. The surface is specific to that description It is used in the (11) crystal plane as an example. In order to form holes or grooves 213 and 233 in the silicon substrate 22, a selective wetting coin is used to remove only the single crystal substrate 22 in the (110) plane. The exposed part. As for the 4 selective wetting process, the wetting process will expose any plane with (111) orientation, which can be used to define the opening of the hole. The width of the trench structures 213 and 233 is two parallel (111 ) Surface definition. Because silicon etching is anisotropic, the bottom of the trench structure is in the (11) crystal plane 'and is substantially parallel to the upper surface 221 of the single crystal substrate 22. Used on a silicon substrate The advantages of selective wet etching to form holes or trenches are shown in Figures 39-41. The rate of wet etching is relatively faster than most anisotropic RIE etching techniques used to etch single crystal silicon. In addition, selective wetting etching can form small openings because significant residues are not left on the sidewall or bottom of the hole during the etching operation. For example, the standard of the time scale (CNS) M specifications (training 297 public love)-541577 A7 ____B7_ V. Description of the invention (48) Selective wet etching can form sub-micron openings on the silicon substrate, and Compared with single wafer RIE processing, selective wet etching can be processed in batches to increase output. B) i End-Detection Dry Etching Path for Terminating Etching Referring to FIG. 42 below, dry etching such as plasma-assisted etching can also be used to form holes or trenches 2 1 5 and 235 in a single crystalline silicon substrate 22. For example, RIE etching can pass through the silicon substrate 22 more slowly than selective wet etching, but it can provide the advantage of detecting the end point of the etching in time when the re-etching reaches the buffer / etch stop layer 24, and can form high aspect ratio holes. As for the specific example of the wet etching shown in FIG. 41, dry etching can also be used to form holes having substantially vertical sidewalls formed in the silicon substrate 22. For example, the reactive ion etching (RIE) process can be used to dry the holes 21 5 and 235 in the etching-based substrate (22). The RIE process can provide an anisotropic engraving of the Shi Xi substrate 22 with appropriate etching selectivity, such as used to define the opening on the surface 221 of the Shi Xi substrate 22 between the Shi Xi and the cover layer 29. It is generally known to include RIE using, for example, SF0 / C12. Appropriate masking layers for silicon RIE processes are also known, including silicon dioxide and silicon dioxide in combination with other dielectric layers, and the like. Suitable techniques for patterning such masks are also known. The thickness of the cover is sufficient to withstand any type of sputtering (physical impact) corrosion consistent with the chemical removal mechanism used in the RIE process. The endpoint test means that it can be used in conjunction with this RIE process, because many standard dry etchant used for anisotropic etching of Shi Xi will also attack the perovskite metal oxide buffer / etch stop layer material which is better for the present invention. For example, standard reactions for silicon containing halogenated gases (such as chlorinated, fluorinated, or brominated gases) 1-51-This paper is commonly used in the SS Home Standard (CNS) A4 specification (2 Mongolian 297 mm) ---------- 541577 A7 ____B7 V. Description of the invention (49) The sub-etch plasma is not sufficiently selective for the perovskite metal oxide materials in the silicon substrate 22 and layer 24. As previously mentioned, the thickness of the perovskite film 24 (or the amorphous oxide layer 36) may be as small as 2 to about 100 nanometers. In order to determine that the RIE used to form the holes 215 and 235 passing through the Shixi substrate 22 does not advance through the buffer film 24, and before the termination of the etching process, the high-quality single crystal compound semiconductor film 26 is attacked in an uncontrolled manner. On the back side, the end point detection is used to quickly terminate the RIEs that make holes 215 and 235 when they reach layer 24 again. In this way, the layer 24 can provide a buffer zone, so that the hole etching process through the silicon substrate 22 can be safely reached and terminated before any uncontrolled etching attack of the single crystal film occurs. In order to stop the etching of the holes 215 and 235 when the thickness of the silicon substrate 22 and the exposed layer 24 is removed, the end point of silicon is detected in situ and in real time by appropriate spectrum analysis technology. Appropriate endpoint detection between the semiconductor substrate 22 and the etch stop layer 24 can be performed using light endpoint detection systems (including optical interference techniques) that are generally known and used for semiconductor manufacturing techniques. End point detection using laser reflected light technology can also be used, which uses methods and equipment known in the art for that purpose. Alternatively, mass spectrometry analysis of the etching plasma can be used to detect when the material in the metal oxide etching stop layer 24 is released into the plasma from the surface of the etching stop layer 24. The interface of the substrate 22 and the etch stop layer 24 assumes that the re-plasma spectrum analysis shows that the materials and reaction products containing the etch stop layer 24 have already arrived, such as strontium at the time of the ST0 layer 24. At this point, the rie process is terminated. One basic strategy that can be used for endpoint detection involves exposing the semiconductor substrate 22 to a plasma discharge suitable for use in an exposed surface area anisotropically etched into the semiconductor substrate, and optionally detecting it by passing a portion of the electromagnetic radiation. Detect half-52- This paper size applies to China National Standard (CNS) A4 specifications-541577

導體基材2 2及蝕刻終止層2 4之介面處之孔洞形成步驟之終 點,其相當於與包含由半導體基材22或蝕刻終止層Μ藉由 電漿放電釋出於輻射偵測器中之預選擇激發物種結合之頻 =°輻射偵測器產生與部分輕射之強度有關之輸i^二號: 當偵測之輸出訊號到達預定之門檻值時,則終止rie製程。The end of the hole formation step at the interface of the conductor substrate 22 and the etch stop layer 24 is equivalent to the release of the radiation detector from the semiconductor substrate 22 or the etch stop layer M by plasma discharge. The frequency of preselected excitation species combination = ° The radiation detector generates an input related to the intensity of some light shots. II: When the detected output signal reaches a predetermined threshold, the rie process is terminated.

例如,藉由輻射偵測持續偵測RIE製程中之部分電磁輻射 相當於與藉由電漿放電,自蝕刻終止層釋出之材料有關之 預選擇激發類產生之輻射頻率,如其中所含之金屬,且藉 由偵測超過門檻值之輸出訊號上升可到達預定之門檻值(★曰口 當時刻到達基材/蝕刻終止層介面時)。此時,終止rie製程。 裝 另外,相對應於由包含藉由電漿放電自半導體基材^如£石夕) 釋出之材料之預選擇激發物種產生之輻射頻率及預定之門 檻值之偵測電磁輻射之部分係藉由偵測落在門檻值以下之 輸出訊號達到(如當時刻到達基材/蝕刻終止層之介面時)。 此時,終止RIE製程。 訂For example, the continuous detection of part of the electromagnetic radiation in the RIE process by radiation detection is equivalent to the frequency of radiation generated by preselected excitation related to the material released from the etch stop layer by plasma discharge, as contained in it Metal, and by detecting that the output signal that exceeds the threshold value rises, it can reach the predetermined threshold value (★ when the mouth reaches the substrate / etch stop layer interface at any time). At this point, the rie process is terminated. In addition, the portion corresponding to the detected electromagnetic radiation corresponding to the radiation frequency and the predetermined threshold value generated by the preselected excited species including the material released from the semiconductor substrate by plasma discharge (e.g., Shi Xi) is borrowed. It is reached by detecting the output signal falling below the threshold (for example, when the interface of the substrate / etch stop layer is reached at a time). At this point, the RIE process is terminated. Order

線 因為圖42中之氧化物膜28極薄(5-5〇埃),因此在大部分情 況中會因矽基材22上使用之RIE蝕刻劑蝕刻掉,或者可使^ 分離之CH4 RIE蝕刻劑,在蝕刻完成後在孔洞215或235之底 部移除經過基材22之厚度。 - 離子研磨(如以氬氣)作為乾燥蝕刻矽基材22之方法較不佳 ,因為會增加碎片,而增加污染之危險,增加結晶受損, 以及基材及蝕刻終止層間之非選擇性,等。 c)盤刻終止之混合蝕刻法之技诞 如上述參考圖39-41之選擇性濕潤蝕刻製程另外可用於部 -53-Because the oxide film 28 in FIG. 42 is extremely thin (5 to 50 angstroms), it is etched away by the RIE etchant used on the silicon substrate 22 in most cases, or it can be etched by the separated CH4 RIE. After the etching is completed, the bottom of the hole 215 or 235 is removed through the thickness of the substrate 22. -Ion milling (such as argon) is not a good method for dry etching silicon substrate 22 because it will increase debris, increase the risk of contamination, increase crystal damage, and non-selectivity between the substrate and the etch stop layer. Wait. c) The technology of hybrid etching with discontinued engraving. The selective wet etching process as described above with reference to Figures 39-41 can also be used for other -53-

541577541577

分但非全部經過單晶矽基材22厚度之蝕刻,接著具終點债 測之乾燥姓刻製程(如圖42中之敘述)可用於進行孔洞,直到 到緩衝/蝕刻終止層24為止。該方法可提供經由濕潤蝕刻相 對快速蝕刻經過基材22整體,且具有乾燥蝕刻可能之即時 終點偵測之精確度。亦可能沿著孔洞之側壁及底部收集由 於RIE製程之濺射作用產生之碎片。 D)緩衝/蝕釗終止層之銼玄》1 以下參考圖43,當需要使以圖39、42或43所示之任一部 分加工料件形成之孔洞前進經過緩衝蝕刻終止層24,直到 到達單晶材料層26之背面263為止,則可使用下列程序。例 如 ^扁要使背面與單晶材料層2 6相連時,需要該姓刻。 此等連接需直接進行,如本文中所述供蝕刻終止層24用之 金屬氧化物材料般,一般係電介質及電絕緣體,除釕酸鳃 以外。 “ 。亥步驟可使用乾燥及濕潤餘刻技術進行。例如,钱刻終 止層24材料中之鈣鈦礦氧化物材料可以以光提昇之各向異 性蝕刻濕潤蝕刻。因此,金屬氧化物膜可以以使暴露之金 屬氧化物膜部分與鹽酸及/或氫氟酸之液態溶液接觸,接著 將酸性溶液(例如12Μ鹽酸)暴露於由輻射源(例如2〇〇瓦水銀 xenon電弧燈)產生之電磁輻射(例如直射之可見光/紫外線輻 射),其可起始鈣鈦礦金屬氧化物膜之各向異性、液相光化 學蝕刻。除非該程序係光解進行,否則鹽酸會同向異性的 侵襲金屬氧化物,增加側壁腐蝕之風險。側壁腐蝕並不希 望,因為當其前進經過鈣鈦礦氧化物層,使最終曰 、 子' 曰曰化 •54- 541577Partially but not entirely through the thickness of the monocrystalline silicon substrate 22 is etched, followed by a dry last engraving process (as described in FIG. 42) with an end-point debt measurement, which can be used to make holes until the buffer / etch stop layer 24 is reached. This method can provide relatively rapid etching through the entire substrate 22 via wet etching, and has the accuracy of instant endpoint detection possible with dry etching. It is also possible to collect debris along the sidewalls and bottom of the hole due to the sputtering effect of the RIE process. D) File of buffer / etch stop layer "1" With reference to Figure 43 below, when it is necessary to advance the hole formed by any part of the processing material shown in Figure 39, 42 or 43 through the buffer etch stop layer 24 until it reaches the single Up to the back surface 263 of the crystalline material layer 26, the following procedure can be used. For example, when the back is to be connected to the single crystal material layer 26, the last name is required. These connections need to be made directly, as are the metal oxide materials for the etch stop layer 24 described herein, and are generally dielectrics and electrical insulators, with the exception of ruthenate gills. ". The step can be performed using dry and wet after-etching techniques. For example, the perovskite oxide material in the material of the money-cut stop layer 24 can be wet-etched with anisotropic etching with light enhancement. Therefore, the metal oxide film can be formed with The exposed metal oxide film portion is contacted with a liquid solution of hydrochloric acid and / or hydrofluoric acid, and then an acidic solution (for example, 12M hydrochloric acid) is exposed to electromagnetic radiation generated by a radiation source (for example, a 200 watt mercury xenon arc lamp). (Such as direct visible light / ultraviolet radiation), which can initiate anisotropic, liquid-phase photochemical etching of perovskite metal oxide films. Unless this procedure is performed by photolysis, hydrochloric acid will anisotropically attack metal oxides , Increasing the risk of sidewall corrosion. Sidewall corrosion is not desirable because when it advances through the perovskite oxide layer, it will eventually be chemically modified. • 54-541577

。物半導體層背面暴露時,會降低孔洞之長寬比。 因為鈣鈦礦氧化物層24之厚度對於料件為已知,且濕潤 蝕刻系統之蝕刻速率可以針對料件預$,因此可以以時間 之函f預測濕潤蝕刻到達單晶材料層背面263所需之時間, 且此%可在適當時間終止緩衝/蝕刻終止層24之蝕刻。 至於蝕刻終止層24用之乾燥蝕刻技術,所用之蝕刻劑對 於2鈦礦氧化物材料之選擇性相對於在矽基材221上形成之 遮蓋物(未顯不)應較高。層24之蝕刻可使用rie處理,使用 -種或多種鹵素或_化之氣體(例如氟、a、Cf4),在高溫( 一般大於400°C,且較好為5〇〇_8〇〇t;)下,合併使用矽表面 上之硬遮蓋物(未顯示)達成。例如,硬遮蓋物可由過渡金屬 之氧化物BN 〇2〇3、A1N等形成。當姓刻經過層24後, 可藉由該目的用之任一標準蝕刻製程去除。例如,可在矽 基材表面處之硬遮蓋物上提供有機離形層,以利後續移除 更貝遮蓋。貝氣體(如氬氣)可包含於姓刻電漿中,賦予研磨 作用,以增加鈣鈦礦氧化物上之移除速率,但離子研磨對 鈣鈦礦氧化物並沒有選擇性,且遮蓋物之厚度需足夠,以 承受濺射作用。而且,蝕刻電漿可包含氧化或氧化合物, 以協助避免RIE製程之過程中層24中金屬氧化物之還原。 當用於蝕刻層24所用之rie處理過程中到達單晶材料層26 之背面263時,亦可使用光譜終點偵測技術(如上述)偵測, 此時終止各終止層24之蝕刻。為說明起見,圖43顯示如以 圖42所示中間結構為主之起始材料上進行般,在層24上進 行該製程步驟。需了解圖39-43所述之上述蝕刻程序在其包 -55- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公爱). When the back surface of the semiconductor layer is exposed, the aspect ratio of the holes is reduced. Because the thickness of the perovskite oxide layer 24 is known to the material, and the etching rate of the wet etching system can be pre-charged for the material, it can be predicted by the function of time f to reach the back of the single crystal material layer 263 Time, and this% can stop the etching of the buffer / etch stop layer 24 at an appropriate time. As for the dry etching technique used for the etch stop layer 24, the selectivity of the etchant to the titanite oxide material should be higher than that of the cover (not shown) formed on the silicon substrate 221. The etching of the layer 24 can be performed using a rie process, using one or more halogen or chemical gas (such as fluorine, a, Cf4), at a high temperature (generally greater than 400 ° C, and preferably 500-800t) ;), Combined with a hard cover (not shown) on the silicon surface. For example, the hard covering may be formed of oxides of transition metals BN 023, A1N, and the like. After the last name has passed through the layer 24, it can be removed by any standard etching process used for this purpose. For example, an organic release layer can be provided on a hard cover at the surface of the silicon substrate to facilitate subsequent removal of the cover. Shell gas (such as argon) can be included in the plasma engraving to give a grinding effect to increase the removal rate on perovskite oxides, but ion milling is not selective for perovskite oxides and covers The thickness must be sufficient to withstand sputtering. Moreover, the etch plasma may contain oxidation or oxygen compounds to help avoid the reduction of metal oxides in layer 24 during the RIE process. When the back surface 263 of the single crystal material layer 26 is reached during the rie process used for the etching layer 24, it can also be detected using the spectral endpoint detection technology (as described above), and the etching of each stop layer 24 is terminated at this time. For illustration, FIG. 43 shows that this process step is performed on the layer 24 as if it were performed on a starting material mainly composed of the intermediate structure shown in FIG. 42. It should be understood that the above-mentioned etching procedure described in Figure 39-43 is included in its package -55- This paper size applies to China National Standard (CNS) A4 specifications (210X297 public love)

裝 訂Binding

541577 A7 B7 括單曰曰鈣鈦礦氧化物材料時(如圖j所示),可用於使孔動開 口,過緩衝/#刻終止層24,《另外在其包括如圖3所述之 無疋型氧化物材料時,亦可用於使孔洞前進經過緩衝/蝕刻 終止層36。因為遮蓋層3〇及模板層38(結構34)之全部厚度為 1至ίο單層,且包含遮蓋層3〇及層26之成分,因此為說明起 見,相對於此二層,當其在層36及26間形成極薄之介面時 ,亚不需特殊之蝕刻程序。因此,不管是否安排層36之蝕 刻,或在層26到達時使用終點偵測,遮蓋/模板介面3〇/38之 存在並非明顯之因素 E)與單晶材料層相連之背面 以下參考圖44,導電孔洞連接219及239係在孔洞217及 23了中形成(見圖43)。此等連接219及239可製成存在於單晶 化合物半導體材料層26中之活性區或電子電路271及273。 此等導電孔洞連接可藉由一般已知之方法,即使用供一般 目的用之工業方法形成。例如孔洞内襯(如丁丨或TiN)及金屬( 例如鶴、銅或鋁)金可沉積在孔洞217及237中,形成孔洞連 接至單晶材料層26背面263處之不連續位置。 依圖45中說明之另一具體例,導電孔洞連接可在圖3導體 《構中形成。為達成該目的,用於使孔洞經過妈鈦礦層24 前進到達層之背面263之蝕刻製程可為與圖43所述相同之技 術。接著,孔洞連接219及239之形成可如圖44中所述般進 行。 實例8 圖46剖面圖示的說明依本發明另一具體例,使用圖3 8之 L-_ _-56- 本紙張尺度適用中國國家標準(CNS) Α4規格(210 X 297公釐) 541577541577 A7 B7, including single perovskite oxide materials (as shown in Figure j), can be used to make holes open, over buffer / #etch stop layer 24, "In addition, it includes In the case of a hafnium oxide material, it can also be used to advance holes through the buffer / etch stop layer 36. Because the total thickness of the cover layer 30 and the template layer 38 (structure 34) is a single layer and contains the components of the cover layer 30 and the layer 26, for the sake of illustration, compared to these two layers, When a very thin interface is formed between layers 36 and 26, no special etching process is required. Therefore, no matter whether the etching of the layer 36 is arranged, or the end point detection is used when the layer 26 arrives, the existence of the cover / stencil interface 30/38 is not an obvious factor. E) The back surface connected to the single crystal material layer is described below with reference to FIG. 44. Conductive hole connections 219 and 239 are formed in holes 217 and 23 (see Figure 43). These connections 219 and 239 can be made into active regions or electronic circuits 271 and 273 existing in the single crystal compound semiconductor material layer 26. These conductive hole connections can be formed by generally known methods, i.e., using industrial methods for general purposes. For example, hole linings (such as Ding or TiN) and metals (such as cranes, copper, or aluminum) can be deposited in the holes 217 and 237 to form holes connected to discrete locations on the back surface 263 of the single crystal material layer 26. According to another specific example illustrated in FIG. 45, the conductive hole connection may be formed in the conductor structure of FIG. To achieve this, the etching process used to advance the holes through the alumite layer 24 to the back surface 263 of the layer may be the same technique as described in FIG. 43. Next, the formation of the hole connections 219 and 239 can be performed as described in FIG. Example 8 The illustration of the cross-section diagram of FIG. 46 is according to another specific example of the present invention. Using L-_ _-56- of FIG. 3 8 This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 541577

、'、口構,在複合半導體結構中形成熱孔洞連接。該具體例亦 可在本文所述之其他半導體結構上進行,包含圖2之結構4〇 或圖3之結構34该結構包含如圖44之導電孔洞連接2 19及239 ,但此處希望之傳導為熱而非電。孔動連接219及239將單 晶化合物半導體層26中之裝置27丨及263中之熱傳導到達沉 積在單阳石夕基材22之反面暴露表面221上之熱吸收體281及 283 〇, ', Mouth structure, forming a hot hole connection in the composite semiconductor structure. This specific example can also be performed on other semiconductor structures described herein, including the structure 40 in FIG. 2 or the structure 34 in FIG. 3. The structure includes conductive hole connections 2 19 and 239 as shown in FIG. 44, but the desired conduction here It's heat, not electricity. The hole dynamic connection 219 and 239 transfer the heat conduction in the devices 27 丨 and 263 in the single crystal compound semiconductor layer 26 to the heat absorbers 281 and 283 deposited on the exposed surface 221 on the opposite side of the monolithic substrate 22.

實例9 裝 訂Example 9 Binding

參考圖47,垂直穴面射型雷射結構i 8丨係依據本發明另一 具體例’使用如上述圖42-43之背面加工技術,裝置於圖3 7 之複合半導體結構中,且在此提出供參考。單晶矽晶圓161 相當於矽基材22。無定型中間層162及調節之緩衝層164係 分別與上述圖42-44之層28及24相容。層162及164可如上述 圖3所述般進行退火製程,形成單一無定型調節層。依該特 殊具體例,先形成光雷射所需之層,接著形成M〇S電晶體 所需之層,如上述圖31-37所示,且供參考用。化合物半導 體層166及170包含另一層單晶化合物半導體材料,如上述 圖3 1-37所示。依垂直穴雷射之一具體例,係經過矽基材 161製造光射出之孔洞217 ’如使用圖42-44中所述之技術, 使得由光雷射180產生之光自半導體結構i8l之底部發射。 依另一具體例,可在孔洞217形成且前進至層26背面263之 後’自結構之石夕面2 21形成供雷射之鏡面堆疊。 如已知者,本發明完全適用於在單晶材料層26之背面獲 得高度排列通道。該背面之通道係用於提供與存在於單曰 N I 曰曰 -57- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 541577 A7 B7 五、發明説明(55 ) 材料層26中之某些微電子裝置、光電裝置、及/或電子電路 等電接觸。該薄金屬氧化物蝕刻終止層對於避免在半導體 基材,如處理〃之晶圓及位在單晶材料層中之活性區或 接觸區之背面間起始之孔洞間產生之排列問題相當重要。 因此’例如不相似之半導體或其他材料之複合、積體結構 可經加工成功高效能微電子/光電裝置用之具有結構強度極 高品質薄膜之單一、一體結構。 依本發明又另一具體例,孔洞可形成在半導體中具有各 種用途之溝槽,包含(但不限)在複合半導體結構之半導體基 材中形成或包含於其中之電分離結構、排列之標示及微結 構。因此,活性裝置可在複合半導體結構之半導體基材及 高品質單晶材料膜中形成。 例如,本文中所述之蝕刻製程技術亦可用於形成在矽基 材2 2之至少部份中形成之活性裝置或微結構(例如微感應器) 等用之分離溝槽。該具體例中,並不排除使时基材22當 作Ahandle®晶圓。例如該孔洞可在製造垂直雷射中,在矽 基材22中形成分離之溝槽。本發明係在複合半導體結構中 形成垂直雷冑。複合討導體雷射可依據本發明加工,其 中之半導體結構包㈣(Si)或化合物硬鍺(SiGe),以獲得對 結構提供機械強度之相對低成本、堅固平台,同時視情況 用於集結本身之活性裝置(若需要時卜同時使用高品質單晶 半導體層當作形成活化裝置及/或電路時之主要介質,且包 括三五族半導體,如 GaAs、GaInAs、GaAlAs、InP、CdS 、ZnSe等。 541577 五、發明説明(56 ) 前述說明書中,以參考特定具體例說明本發明。然而, 熟習本技藝者應了解各種改良及改變均不離下列申請專利 範圍所列之本發明範圍。因此,說明書及附圖僅視同說明 ’而非限制用’且所以改良均包含於本發明之範圍中。 效益、其他優點及問題之解答均以特殊具體例敘述於上 。然m、優點、問題之解答及可造成任何效益、優 點或問題解答之任何元素並未受任一或所有申請專利範圍 之基本特性或元素之限制、要求。至於本文中所用之、'包 括1一詞或其任何之變體均涵蓋不排除之包含,包括所列 出兀件之製程、方法、物件或裝置並非僅包含此等元件, 且該製程、方法、物件或裝置可包含並未列出之元件。 •59-Referring to FIG. 47, the vertical cavity surface type laser structure i8 丨 is based on another specific example of the present invention, using the back surface processing technology as shown in FIGS. 42-43 above, and is installed in the composite semiconductor structure of FIG. 37, and here Suggested for reference. The single crystal silicon wafer 161 is equivalent to the silicon substrate 22. The amorphous intermediate layer 162 and the adjusted buffer layer 164 are compatible with layers 28 and 24, respectively, of Figures 42-44 above. The layers 162 and 164 may be annealed as described in FIG. 3 above to form a single amorphous adjustment layer. According to this specific example, the layers required for light lasers are formed first, and then the layers required for MOS transistors are formed, as shown in Figures 31-37 above, and for reference. The compound semiconductor layers 166 and 170 include another single crystal compound semiconductor material, as shown in Fig. 3 1-37 above. According to a specific example of a vertical cavity laser, a light exit hole 217 is made through a silicon substrate 161. As described in Figures 42-44, the light generated by the light laser 180 is made from the bottom of the semiconductor structure i8l emission. According to another specific example, after the holes 217 are formed and advanced to the back surface 263 of the layer 26 ', a mirror stack for laser is formed from the stone surface 2 21 of the structure. As known, the present invention is fully applicable to obtain highly aligned channels on the back of the single crystal material layer 26. The back channel is used to provide and exist in the single NI-57- This paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) 541577 A7 B7 V. Description of the invention (55) Material layer Some of the microelectronic devices, optoelectronic devices, and / or electronic circuits in 26 are in electrical contact. The thin metal oxide etch stop layer is very important to avoid alignment problems that occur between the holes that begin on semiconductor substrates, such as wafers that process rhenium and the backsides of the active or contact areas in the single crystal material layer. Therefore, for example, the composite, integrated structure of dissimilar semiconductors or other materials can be successfully processed into a single, integrated structure with extremely high-quality thin films for structural use in high-performance microelectronic / optical devices. According to yet another specific example of the present invention, the hole can be formed in a semiconductor with various uses, including (but not limited to) a sign of electrical separation structure and arrangement formed in or contained in a semiconductor substrate of a composite semiconductor structure. And microstructure. Therefore, the active device can be formed in a semiconductor substrate of a composite semiconductor structure and a high-quality single crystal material film. For example, the etching process technology described herein can also be used to form separation trenches for active devices or microstructures (such as microinductors) formed in at least a portion of the silicon substrate 22. In this specific example, the time base material 22 is not excluded as an Ahandle® wafer. For example, the hole may form a separate trench in the silicon substrate 22 during the fabrication of a vertical laser. The invention forms a vertical thunderbolt in a composite semiconductor structure. Composite conductor lasers can be processed in accordance with the present invention, in which the semiconductor structure includes silicon (Si) or compound hard germanium (SiGe) to obtain a relatively low-cost, robust platform that provides mechanical strength to the structure, and is used for the assembly itself as appropriate Active devices (if required, high-quality single crystal semiconductor layers are also used as the main medium when forming activation devices and / or circuits, and include three or five group semiconductors such as GaAs, GaInAs, GaAlAs, InP, CdS, ZnSe, etc. 541577 V. Description of the invention (56) In the foregoing description, the present invention is described with reference to specific specific examples. However, those skilled in the art should understand that various improvements and changes can be made without departing from the scope of the invention listed in the scope of the following patent applications. Therefore, the description The drawings and drawings are only considered to be illustrative, but not limited, and all improvements are included in the scope of the present invention. Benefits, other advantages, and answers to problems are described above with specific examples. However, m, advantages, and answers to problems And any element that may cause any benefit, advantage or answer to a question is not subject to any or all of the essential characteristics or Limitations, requirements. As used herein, the word 'including 1' or any variation thereof encompasses non-excluded inclusions, including processes, methods, objects, or devices that include the listed elements, not just those elements. And the process, method, object or device may contain components not listed. • 59-

Claims (1)

541577 —------六、申請專利範圍 8 8 8 8 ABCD 1, 一種製造半導體結構之方法,包括 &供早晶發基材; 將單晶触礦氧化物膜覆蓋在單晶石夕上 之厚度低於會造成產生應力缺陷之材料之厚度; 、 形成在單晶舞鈦礦氧化物膜及單晶石夕基材間之介面處 至少含矽及氧之無定型氧化物介面層; 取向附生形成覆蓋單晶辦鈇礦氧化物膜之單晶化合物 半導體膜,該單晶化合物半導體層具有面向該單晶辦欽 礦氧化物膜之背側; 使圖案遮蓋矽基材,以界定位在其上之至少一暴露表 面; 在矽基材上形成通道經過暴露之表面區,其在暴露單 晶化合物半導體前在單晶鈣鈦礦氧化物膜處終止;及 使通道前進到單晶化合物半導體層之背側。 2·如申請專利範圍第1項之方法,尚包括沉積通道中之導 電材料,其係與單晶化合物半導體材料接觸。 3 ·如申請專利範圍第1項之方法,尚包括在矽基材之暴露 主面上形成熱下降,且在單晶化合物半導體層及通過通 道中之導電材料之熱沉降之間形成熱相通。 4·如申請專利範圍第1項之方法,其中取向附生形成單晶 化合物半導體層包括使取向附生之第三至第五族化合物 半導體材料沉積。 5·如申請專利範圍第1項之方法,其中之通道形成包括使 石夕基材暴露於對矽基材與單晶辦鈦礦氧化物層之蝕刻選 -60 -541577 ------- VI. Application for patent scope 8 8 8 8 ABCD 1, A method for manufacturing semiconductor structures, including & substrate for early-crystal hair; Covering monocrystalline catalyzed oxide film on monocrystalline stone The thickness on the evening is lower than the thickness of the material that will cause stress defects;. The amorphous oxide interface layer containing at least silicon and oxygen is formed at the interface between the single crystal dance titanium oxide film and the single crystal substrate; Orienting epitaxially to form a single crystal compound semiconductor film covering a single crystal gangue oxide film, the single crystal compound semiconductor layer having a back side facing the single crystal gangue oxide film; covering the silicon substrate with a pattern to At least one exposed surface positioned on the boundary; forming a channel on the silicon substrate through the exposed surface area, which terminates at the single crystal perovskite oxide film before exposing the single crystal compound semiconductor; and advancing the channel to the single Back side of the crystalline compound semiconductor layer. 2. The method according to item 1 of the patent application scope, further comprising depositing a conductive material in the channel, which is in contact with a single crystal compound semiconductor material. 3. The method according to item 1 of the patent application scope, further comprising forming a heat drop on the exposed main surface of the silicon substrate, and forming a thermal communication between the single crystal compound semiconductor layer and the thermal deposition through the conductive material in the channel. 4. The method of claim 1 in which the orientation epitaxial formation of a single crystal compound semiconductor layer includes depositing a group of third to fifth compound semiconductor materials that are epitaxially oriented. 5. The method according to item 1 of the scope of patent application, wherein the channel formation includes exposing the Shi Xi substrate to the etching selection of the silicon substrate and the single crystal titanium oxide layer -60- 本紙張尺度仙+ S S家標準(CNS) A4規格(21GX 297^7 541577 A8 B8 C8Paper size Sin + S S Home Standard (CNS) A4 size (21GX 297 ^ 7 541577 A8 B8 C8 6. 擇性至少料1G:1之各向異㈣刻劑中。 如申睛專利範圍第1項 石夕基材暴露於可“上=二t中之通道形成包括使 姓刻劑中。 、H晶態定向㈣之濃潤 7. 8. 9. 10. 如申請專利範圍第i項,古、土 . ^ ^ ^ 項 其中之通道形成包括仓 土“备於在其上提供各向異性結晶態定向蝕刻之^ ::刻』中’纟中該濕潤蝕刻劑包括鹼性氫氧化物溶液。 如申請專利範圍第1頊夕古、土 ^ 項之方法,其中之通道形成包括信 石夕基材進行反應性離子蝕刻。 如申請專利範圍第1 :¾ $ t、、土 ^ , ㈣乐i項之方法,其中之通道形成包括: 使夕基材暴鉻於電漿放電中,以蝕刻通道經過矽基材; 光偵測通道在何時到達單晶鈣鈦礦薄膜,及 ¥光偵則到時終止該通道之形成。 如申請專利範圍第9項之方法,其中之通道形成包括: 反應性離子姓刻;5夕基材;及 藉由使一部分電磁輻射(相當於輻射與包含藉由電漿 放電於輻射偵測器中,產生與輻射部分有關之輸出訊號 自矽基材或鈣鈦礦氧化物釋放材料之預選擇激發類之 頻率)通過,光偵測矽基材及鈣鈦礦氧化物膜間通道形成 之終點;及 當偵測之輸出訊號到達預定之門檻值時,終止該通道 形成。 11·如申请專利範圍第丨項之方法,其中之通道形成包括使 矽基材暴露於電漿放電中,蝕刻矽基材,且藉由使用質 -61 - 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)6. Optional at least 1G: 1 anisotropic etching agent. For example, if the Shi Xi substrate in the patent scope of item 1 is exposed, the channel formation in "top = two t" can be included in the last name. The H crystal orientation is concentrated. 7. 8. 9. 10. If applied The scope of the patent is item i, ancient and soil. ^ ^ ^ The channel formation includes silo soil "prepared to provide anisotropic crystalline directional etching thereon: ^ :: etching", and the wet etchant includes Alkaline hydroxide solution. For example, the method of the first patent and the second patent application in the scope of patent application, wherein the formation of the channel includes a reactive ion etching of the sill stone substrate. For example, the method of applying for the scope of patent 1: ¾ $ t, 、, ㈣, i, wherein the channel formation includes: making the substrate exposed to chromium in a plasma discharge to etch the channel through the silicon substrate; light detection When the channel reaches the single-crystal perovskite film, and the optical detection ends, the formation of the channel is terminated. For example, the method of claim 9 in the patent application, wherein the channel formation includes: reactive ion engraving; 5th base material; and by making part of electromagnetic radiation (equivalent to radiation and including plasma discharge to a radiation detector) The frequency of the output signal related to the radiating part is generated from the preselected excitation type of the silicon substrate or the perovskite oxide release material.) The light is used to detect the end point of the channel formation between the silicon substrate and the perovskite oxide film. ; And when the detected output signal reaches a predetermined threshold, the channel formation is terminated. 11. The method according to item 丨 of the scope of patent application, wherein the channel formation includes exposing the silicon substrate to a plasma discharge, etching the silicon substrate, and by using the quality -61-This paper standard is applicable to Chinese national standards (CNS ) A4 size (210 X 297 mm) 裝 訂Binding 541577 ABCD 六、申請專利範圍 譜儀分析偵測電漿放電,偵測半導體基材及鈣鈦礦氧化 物膜間形成步驟之·終點,直到預選擇之包含鈣鈦礦氧化 物膜之激發類降低為止,且在該偵測時終止該通道形成。 12.如申請專利範圍第丨項之方法,其中該通道之前進包括 使鈣鈦礦氧化物膜與包括鹽酸與氫氟酸至少之一之液態 >谷液之各向異性濕潤蝕刻劑接觸,接著使酸性溶液暴露 於電磁輻射中。 13·如申請專利範圍第1項之方法,其中該通道前進包括使 每鈇礦氧化物膜暴露於包括在包含自素氣體之氣體源中 產生之電漿之各向異性乾燥蝕刻劑中。 14_如申請專利範圍第丨項之方法,其中該單晶鈣鈦礦氧化 物之/儿積包括選擇選自包含鈦酸锶、鈦酸鋇鋰、鈦酸鋇 、锆酸鋰、锆酸鋇、铪酸鳃、铪酸鋇、及錫酸鋇之鈣鈦 礦氧化物。 15·如申請專利範圍第w之方法,其中提供矽基材包括選 擇選自包含(100)矽、(110)矽及(111)矽之矽。 16. 如中請專利範圍第㈣之方法,其中提供單晶石夕基材包 括選擇厚度約12,000至25,000奈来之矽,且沉積鈣鈦礦 氧化物膜,包括形成厚度約2至約1〇〇奈米之辦鈦礦氧化 物,且取向时形《單晶化合物铸體基材,包括形成 厚度約500至約10,000奈米之化合物半導體基材。 17. —種製造半導體結構之方法,包括 提供單晶矽基材; 沉積單晶舞鈦鑛氧化物膜,覆蓋在單晶石夕基材上,該 -62 - 本纸張尺度適财國S家標準(CNS) A4規格(21Gχ撕公董巧----- 541577 -BCD 六、申請專利範圍 薄膜之厚度低於會造成產生應力缺陷之㈣之厚度; 形成在單晶触礦氧化物膜及單晶石夕基材間之介面處 至少含矽及氧之無定型氧化物介面層; 取向附生形成覆蓋單晶触礦氧化物膜之單晶 半導體臈; 使該單晶約欽礦氧化物膜加熱,以有效的將触礦氧 化物膜轉化成無定型舞鈦礦膜; 使圖案遮蓋石夕基材,以界定位在其上之至少一暴露表 面; 18. 在矽基材上形成通道經過暴露之表面區,其在暴露單 晶化合物半導體前在單晶努鈦礦氧化物膜處終止;及 使通道前進到單晶化合物半導體層之背側。 一種半導體結構,包括: 單晶石夕基材; 覆蓋單晶矽基材之無定型氧化物材料; 覆f無定型氧化物材料之單晶舞鈦礦氧化物材料; 覆蓋單晶舞鈦礦氧化物材料之單晶化合物半導體材料 ;及 至少一延伸經過矽基材及鈣鈦礦氧化物膜到達單晶化 合物半導體材料層背側之通道。 19. ^申請專利範圍第18項之半導體結構,其中之通道含與 單晶化合物半導體層接觸之導電材料。 2〇·如申請專利範圍第18項之半導體結構,其中之通道含與 單晶化合物半導體層接觸之導電材料,且尚包括在石夕基 本紙張尺度適财國國家標準(CNS) A4規格(咖x 297公爱y -63- )41577 A8541577 ABCD VI. Patent application scope Spectrometer analysis and detection of plasma discharge, detection of the end point of the formation step between the semiconductor substrate and the perovskite oxide film, until the preselected excitation type containing the perovskite oxide film is reduced So far, and the channel formation is terminated during the detection. 12. The method according to the scope of application for patent, wherein the channel advance includes contacting the perovskite oxide film with an anisotropic wet etchant including liquid at least one of hydrochloric acid and hydrofluoric acid, and valley liquid, The acidic solution is then exposed to electromagnetic radiation. 13. The method of claim 1 in which the channel advancement includes exposing each ore oxide film to an anisotropic dry etchant including a plasma generated in a gas source containing a voxel gas. 14_ The method of claim 1, wherein the monocrystalline perovskite oxide comprises a member selected from the group consisting of strontium titanate, lithium barium titanate, barium titanate, lithium zirconate, and barium zirconate , Gallium gallate, barium gallate, and perovskite oxides of barium stannate. 15. The method of claim w, wherein providing a silicon substrate includes selecting a silicon selected from the group consisting of (100) silicon, (110) silicon, and (111) silicon. 16. The method of claim ii, wherein providing a single crystal substrate includes selecting silicon having a thickness of about 12,000 to 25,000 nanometers, and depositing a perovskite oxide film, including forming a thickness of about 2 to about 10%. 〇 Nano-sized titanium ore oxide, and the shape of the single crystal compound cast substrate, including forming a compound semiconductor substrate with a thickness of about 500 to about 10,000 nanometers. 17. —A method for manufacturing a semiconductor structure, including providing a single crystal silicon substrate; depositing a single crystal titanite oxide film, and covering the single crystal substrate, the -62-This paper is suitable for financial countries S Domestic Standard (CNS) A4 Specification (21Gχ Tung Dong Qiao ----- 541577-BCD VI. Patent application scope The thickness of the film is lower than the thickness of the gallium which will cause stress defects; it is formed on the monocrystalline cathodic oxide film And an interface between a single crystal substrate and an amorphous oxide interface layer containing at least silicon and oxygen; oriented epitaxially forming a single crystal semiconductor plutonium covering a single crystal catalyzed oxide film; and oxidizing the single crystal jossite The film is heated to effectively convert the cathodic oxide film into an amorphous titanite film; the pattern covers the Shixi substrate, and at least one exposed surface positioned on the substrate is bounded; 18. formed on a silicon substrate The channel passes through the exposed surface area, which terminates at the single crystal nutrite oxide film before the single crystal compound semiconductor is exposed; and advances the channel to the back side of the single crystal compound semiconductor layer. A semiconductor structure includes: a single crystal Evening substrate; cover sheet An amorphous oxide material of a crystalline silicon substrate; a single crystal titanite oxide material coated with an amorphous oxide material; a single crystal compound semiconductor material covering a single crystal titanite oxide material; and at least one extending through silicon The channel through which the substrate and the perovskite oxide film reach the back of the single crystal compound semiconductor material layer. 19. ^ The semiconductor structure of the 18th scope of the patent application, wherein the channel contains a conductive material in contact with the single crystal compound semiconductor layer. 2 〇 If the semiconductor structure in the 18th scope of the patent application, the channel contains a conductive material in contact with the single crystal compound semiconductor layer, and it also includes the national paper standard (CNS) A4 specification 297 public love y -63-) 41577 A8 541577 8 8 8 8 A BCD 、申請專利範圍 包括垂直穴面射型雷射。 27.如申請專利範圍第25項之發光半導體裝置,其中該裝置 包括發光二極體。 -65- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)541577 8 8 8 8 A BCD, patent application scope includes vertical cavity surface type laser. 27. The light-emitting semiconductor device according to claim 25, wherein the device includes a light-emitting diode. -65- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
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