TW539776B - Method of producing metal ferrules, and device therefor - Google Patents

Method of producing metal ferrules, and device therefor Download PDF

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Publication number
TW539776B
TW539776B TW89128351A TW89128351A TW539776B TW 539776 B TW539776 B TW 539776B TW 89128351 A TW89128351 A TW 89128351A TW 89128351 A TW89128351 A TW 89128351A TW 539776 B TW539776 B TW 539776B
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Taiwan
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core wire
metal
scope
patent application
item
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TW89128351A
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Chinese (zh)
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Yoshinari Kohno
Tetsuo Tanaka
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Tetsuo Tanaka
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Priority claimed from JP37366599A external-priority patent/JP2001192882A/en
Priority claimed from JP37335499A external-priority patent/JP4342062B2/en
Priority claimed from JP37524299A external-priority patent/JP2001192883A/en
Priority claimed from JP2000018426A external-priority patent/JP4357061B2/en
Priority claimed from JP2000018579A external-priority patent/JP2001207285A/en
Application filed by Tetsuo Tanaka filed Critical Tetsuo Tanaka
Application granted granted Critical
Publication of TW539776B publication Critical patent/TW539776B/en

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Abstract

A method of producing metal ferrules and a device therefor, wherein metal ferrules are produced with high productivity and high dimensional accuracy by arranging a plurality of long-sized core wires. A metal ferrule producing method and device, characterized in that a jig for receiving a metal to be electrocast is placed in an electrocasting tank, a holding unit in which a plurality of core wire holders for holding core wires are held in circumferential array is installed in the electrocasting tank, and the core wire holders and the holding unit are rotatable on their respective axes. It is preferable that the resistivity of the core wires be 5x10<-6> Omegacm or less. A core wire plated within a thin layer of metal having a resistivity of 5x10<-6> Omegacm or less may be used. Further, it is advisable to provide a conductive electric discharge body on the front end of the core wire. The resistivity of the conductor is preferably 10x10<-6> Omegacm or less, and the surface area of the conductive electric discharge body is preferably 10-100 times the outer surface area of the core wire. Further, the jig for receiving the metal to be electrocast is preferably such that a metal plate of given width extending longitudinally of the jig substantially throughout the length of the jig is formed to face in the direction of the core wire in such a manner as to project perpendicularly from the lateral surface of the jig. Further, the core wire holder is preferably provided with an elastic mechanisms, such as a spring or rubber for tightening the core wire, or with a wide prop projecting outwardly of the holder.

Description

539776 A7 B7 五、發明説明(1 ) 〔技術領域〕 本發明是關於在芯線的表面利用電鑄形成金屬皮膜, 從形成的金屬皮膜拉製芯線製造金屬套圈的方法及製造金 屬套圈的裝置。 〔技術背景〕 套圈是作爲石英系光纖連接用連接器之構成構件的一 部份使用。光連接器係通過套圈固定〇 . 1 2 5 m m左右 粗細的光纖,可正確地配合光纖中心之芯彼此間的位置連 接者。 . 現在所使用的套圈爲不銹鋼、鍩或塑膠製,但是主流 爲銷製。製造鉻製之套圈時,首先將鉻粉末與樹脂混合, 將此射出成型、擠製成型等成型爲圓筒形,以5 0 0 t左 右的溫度加熱該成型物分解除去樹脂成份,並以1 2 0〇 °C左右的高溫燒成。燒成後,切斷成預定的長度,在圓筒 中心部分的孔上穿過線狀鑽石硏磨體硏磨,進行內徑尺寸 精度拋光。該硏磨作業是以手作業進行,要求正確度。此 外,進行中鑽硏加工,硏磨端面進行套圈加工。此外,爲 了提昇內徑與外徑的同軸度精度,進行無心拉線機加工。 如上述,即使進行上述諸加工,仍會在內徑、外徑及同軸 度產生不均一,因此實際上必須一個個檢查,進行尺寸之 區分分類。 銷製套圈的製造必須要昂貴的射出成型機、擠製成型 機、模具,且成型機、模具的壽命短,而有以5 0 0〜 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) — 1--------- (疼先閲讀、背面之注意事項再填寫本頁) 訂539776 A7 B7 V. Description of the Invention (1) [Technical Field] The present invention relates to a method for forming a metal film on the surface of a core wire by electroforming, and a method for manufacturing a metal ferrule by drawing the core wire from the formed metal film and a device for manufacturing the metal ferrule. . [Technical Background] The ferrule is used as a part of a component of a connector for connecting a silica-based optical fiber. The optical connector is fixed by a ferrule. The thickness of the optical fiber is about 125 mm, which can correctly match the position of the core of the optical fiber. The ferrule used today is made of stainless steel, 塑胶 or plastic, but the mainstream is pin. When manufacturing a ferrule made of chrome, first, chrome powder is mixed with a resin, and the injection molding, extrusion molding, etc. are formed into a cylindrical shape, and the molding is heated at a temperature of about 500 t to decompose and remove the resin component, and It is fired at a high temperature of about 120 ° C. After firing, it is cut to a predetermined length, and honing is performed on a hole in the center of the cylinder through a linear diamond honing body, and the inner diameter is polished with a precision. This honing operation is performed by hand and requires accuracy. In addition, mid-drilling honing is performed, and the honing end face is subjected to ferrule processing. In addition, in order to improve the coaxial accuracy of the inner and outer diameters, a centerless wire drawing process is performed. As described above, even if the above-mentioned processes are performed, the inner diameter, the outer diameter, and the coaxiality are not uniform. Therefore, it is actually necessary to check one by one to distinguish the size and classification. The manufacturing of pin ferrules must require expensive injection molding machines, extrusion molding machines, and molds, and the life of the molding machines and molds is short, and the paper size applies to China National Standard (CNS) A4 specifications (210X297 mm) — 1 --------- (pain first read, the notes on the back before filling this page) Order

經濟部智慧財產局員工消費合作社印製 -4- 539776 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(2 ) 1 2 〇' 〇它處理锆•樹脂成型物用的能源成本高,且中部 孔之尺寸精度的獲得上必須以線狀鑽石硏磨體硏磨該孔, 硏磨是因作業者之高度熟練的手作業因此生產性低,等問 題。 本發明是以電鑄代替锆製套圈的製造來獲得金屬套圈 。以電鑄製造細孔管早已爲習知。例如,日本專利特開平 1 1 — 1 9 3485號公報中,記載於芯材表面形成金屬 皮膜,留下所形成的金屬皮膜具有除去芯材之細孔的管製 造方法。又,特開昭5 6 — 9 0 9 9 5號公報、,特開平 4 一 3 1 1 5 8· 9號公報中,記載可以藥品溶解的芯線外 圍面上電鑄金屬,切斷預定的尺寸後,以藥品將芯線熔解 除去製造細徑管的方法。 亦即,準備芯線電倒處理該芯線之後,以電鑄操作將 金屬電泳在芯線周圍,隨後以適當方法除去芯線,製造具 有細徑管的方法。基本上,利用此一方法,可以製造光纜 連接用套圈。 光纜的外徑是根據規格定爲0 · 1 2 5 m m,因此套 圈之內徑係形成0 . 126mm左右者。套圈本身的長度 在1 2 m m以下,外徑爲2 · 5 m m左右。如上述,以電 鑄製造小型且細徑管時,種種的問題,尤其會有生產性及 尺寸精度的問題。 爲提高生產性,使用較長的芯線同時施以電鑄,隨後 切斷成預定長度的方法爲佳。使用長芯線,並同時施以複 數芯線電鑄時,尤其會有大的均勻性問題。套圈係必須具 (請先閲讀背面之注意事項再填寫本頁) 衣.Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -4- 776 776 A7 B7 Printed by the Consumers' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (2) 1 2 0 '〇 It has high energy cost for processing zirconium resin molding In addition, in order to obtain the dimensional accuracy of the central hole, the hole must be honed with a linear diamond honing body. Honing is a problem due to the operator's highly skilled manual operation and low productivity. The invention obtains a metal ferrule by electroforming instead of the manufacturing of a ferrule made of zirconium. It has long been known to make small-pore tubes by electroforming. For example, Japanese Patent Laid-Open Nos. 11 to 19 3485 describe a method for controlling the formation of a metal film on the surface of a core material and leaving the formed metal film with pores removed from the core material. Also, Japanese Patent Application Laid-Open No. Sho 5 6-9 0 9 9 5 and Japanese Patent Application Laid-Open No. 4 1 3 1 5 8 · 9 describe electroformed metal on the outer surface of a core wire that can dissolve chemicals, and cut a predetermined size. Then, a method of manufacturing a small-diameter tube by melting and removing the core wire with a drug is performed. That is, after the core wire is prepared by electroporation, the metal is electrophoresed around the core wire by an electroforming operation, and then the core wire is removed by an appropriate method to produce a method having a small diameter tube. Basically, by this method, a ferrule for optical fiber connection can be manufactured. The outer diameter of the fiber optic cable is set to 0 · 125 mm according to the specifications. Therefore, the inner diameter of the ferrule is about 0.126 mm. The length of the ferrule itself is less than 12 mm, and the outer diameter is about 2.5 mm. As described above, when a small-sized and small-diameter pipe is manufactured by electroforming, there are various problems, especially productivity and dimensional accuracy. In order to improve productivity, a method in which electroforming is performed using a long core wire at the same time and then cut to a predetermined length is preferable. When using long core wires and applying multiple core wires at the same time, there will be a large uniformity problem. The ferrule must have a garment (please read the precautions on the back before filling this page).

、1T, 1T

本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 539776 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(3 ) 有高圓形度與同軸性,因此芯線一根根,其長度方向之電 鑄層厚度必須均勻,同時複數之芯線的電泳層厚度也必須 均勻。 均勻性的問題是如何使套圈的圓形度,即套圈的內徑 及外徑均勻,及同軸性,即使內徑與外徑之軸中心一致的 點。 例如,使用不銹鋼製直徑0 · 1 2 5 m m剖面的圓形 線作爲芯線,以此爲陰極連接電源進行電鑄時,如第3 ( b )圖所不,可獲得上方的直徑大下方之直徑小的電泳量 不均勻的電鑄體。此係接近電源之不銹鋼芯線部分的電流 密度大,但是越遠離電源的部分由於芯線的電阻使得電流 密度越小的原因。金屬的電泳量是與電流密度成比例,因 此越接近電流密度大的電源部分電泳量越多,越遠離電源 的部分金屬的電泳量越少,其結果,越接近電流密度大的 電源部分直徑越大,越遠離電源部分則直徑越小。 電鑄體的一端外徑大,而越接近另一端外徑越小之電 鑄體質徑不均勻的現象在製造如光纖用套圈的尺寸小時, 會產生大的問題。尤其在作爲提高套圈之生產性的手段上 ,在製造長尺寸管,會有使用將其切斷預定長度之方法時 的問題。 , *又,使用金屬球作爲陽極時,該金屬球係放入具導電 性之網狀的筒等內。對芯線施以電鑄時,電鑄體的形狀是 與放入金屬球的筒形狀有著極大關連性。例如,筒的形狀 朝著外側膨脹時,電鑄體形成大的相當於其位置部分的外 (請先閱讀背面之注意事項再填寫本頁) 衣· 、11This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) 539776 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (3) High circularity and coaxiality Every root, the thickness of the electroformed layer in the length direction must be uniform, and the thickness of the electrophoretic layer of the plurality of core wires must also be uniform. The problem of uniformity is how to make the circularity of the ferrule, that is, the inner and outer diameters of the ferrule are uniform and coaxial, even if the inner diameter and the center of the outer diameter axis coincide. For example, using a stainless steel round wire with a diameter of 0, 125 mm as the core wire, and using this as the cathode to connect the power source for electroforming, as shown in Figure 3 (b), the diameter above the upper diameter can be obtained. Small electroformed body with uneven electrophoresis. This is because the current density of the stainless steel core wire near the power source is large, but the part that is farther away from the power source has a smaller current density due to the resistance of the core wire. The amount of electrophoresis of metal is proportional to the current density. Therefore, the closer the power density of the power source is, the greater the amount of electrophoresis is. The larger, the farther away from the power supply part, the smaller the diameter. The phenomenon that the diameter of the electroformed body is large at one end, and the diameter of the electroformed body is smaller as it is closer to the other end, produces a large problem when the size of the ferrule for optical fiber is small. In particular, as a means for improving the productivity of the ferrule, there is a problem when a method of cutting a predetermined length is used in manufacturing a long-sized tube. * Also, when a metal ball is used as the anode, the metal ball is placed in a conductive net-shaped cylinder or the like. When the core wire is electroformed, the shape of the electroformed body is strongly related to the shape of the tube in which the metal ball is placed. For example, when the shape of the cylinder expands toward the outside, the electroformed body forms a large outer portion corresponding to its position (please read the precautions on the back before filling this page).

本紙張尺度適用中國國家標準(CNS )八4規格(210X297公釐) -6- 539776 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(4 ) 徑,筒的形狀朝內側下陷時,形成小的電鑄體之相對的外 徑。 . 亦即,如第1 3圖(a )所示,在鈦製的金屬筒6 1 收納有鎳的金屬塊6 4。金屬筒6 1係於中心部朝內側形 成漸細。使用該金屬筒6 1進行電鑄時,所獲得的電鑄體 是如第1 3圖(b )所示對應朝著金屬筒內側下陷的部分 會有變細的問題。 另外,電鑄體的尺寸不均勻的原因是與芯線的伸展度 相關的問題。亦即,作用在芯線上的張力大時使芯線伸展 而在其長度方向產生芯線直徑上的差,隨之所獲得的電鑄 體外徑同樣會產生差而不能獲得均勻之尺寸精度高的套圈 。又,張力小時,芯線會產生鬆弛,同樣會損及所獲得之 電鑄體的均勻性。 本發明是提供一種尤其在以電鑄製造內徑0 . 1 2 6 m m左右的小套圈時,可有效且生產性高地製造均勻的內 徑與外徑且具有小內徑,同軸性高的套圈之方法及裝置。 〔發明之揭示〕 本發明係提供製造金屬套圈之方法及製造金屬套圈的 裝置。本發明之製造方法是在芯線的外表面上利用電鑄形 成金屬皮膜,從所形成的皮膜拉製芯線製造金屬套圈的方 法中,其特徵爲:在其周邊部設置複數個使用於電鑄之配 置金屬的夾緊用具,使芯線支架自轉並同時使保持件自轉 之電鑄的金屬套圈之製法。並且,電鑄使用的芯線其電阻 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)— (請先閱讀背面之注意事項再填寫本頁) 訂This paper size applies to China National Standard (CNS) 8-4 (210X297 mm) -6- 539776 printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (4) When the shape of the tube is sunken toward the inside , Forming a relatively small outer diameter of the electroformed body. That is, as shown in FIG. 13 (a), a nickel metal block 64 is housed in a metal cylinder 6 1 made of titanium. The metal cylinder 61 is tapered from the center to the inside. When the metal cylinder 61 is used for electroforming, the obtained electroformed body has a problem that it becomes thinner as shown in FIG. 13 (b), which corresponds to the portion that sinks toward the inside of the metal cylinder. In addition, the cause of the uneven size of the electroformed body is a problem related to the degree of extension of the core wire. That is, when the tension acting on the core wire is large, the core wire is stretched to cause a difference in the core wire diameter in the length direction, and the obtained outer diameter of the electroformed body is also different, and a ferrule with high dimensional accuracy cannot be obtained . In addition, when the tension is small, the core wire is loosened, and the uniformity of the obtained electroformed body is also impaired. The present invention provides a small ferrule with an inner diameter of about 0.126 mm, which can efficiently and productively produce a uniform inner diameter and outer diameter with a small inner diameter and high coaxiality, especially when the small ferrule is manufactured by electroforming. Method and device for ferrule. [Disclosure of Invention] The present invention provides a method for manufacturing a metal ferrule and a device for manufacturing a metal ferrule. In the manufacturing method of the present invention, a metal film is formed on the outer surface of the core wire by electroforming, and a method of manufacturing a metal ferrule by drawing the core wire from the formed film is characterized in that a plurality of peripheral wires are provided for use in electroforming. It is a manufacturing method of an electroformed metal ferrule equipped with a metal clamping tool to rotate the core wire bracket and rotate the holder at the same time. In addition, the resistance of the core wire used in electroforming is based on the Chinese National Standard (CNS) A4 specification (210X297 mm) — (Please read the precautions on the back before filling this page).

539776 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(5 ) 率最好是在5 X 1 Ο— 6Ω cm以下,也可以在不銹鋼、磷 青銅製的芯線上電鑄電阻率5 X 1 0 — 6 Ω c m以下的第1 金屬薄層,其上以預定直徑之第2金屬進行電鑄。其第1 金屬有金、銀、銅、銘及以該等金屬爲主體之任一合金, 第2金屬係使用鎳或以鎳爲主體的合金。 在芯線之電源的遠端側可以保持導電性的放電體。並 且,該放電體電阻率最好在1 0 X 1 0 — 6 Ω c m以下,又 導電性放電體的表面積,芯線的外表面積的1 0〜1 0 0 倍爲佳。 . 另外,藉電鑄製造金屬套圈時,使用不銹鋼或磷青銅 ,電鑄的金屬則可以使用鎳或以鎳爲主體的合金。 收納電鑄之金屬的夾緊用具可以使用朝著芯線方向, 使其夾緊用具縱向方向上大致該夾緊用具全長一定寬度的 金屬板從夾緊用具側面垂直突出。該金屬夾緊用具是鈦製 網狀筒爲佳。 可具備芯線支架上緊繃芯線用的彈簧、橡膠等的彈性 機構。該彈性機構傳達芯線的張力是以芯線的彈性限度以 下爲佳。 此外,芯線支架可具備朝著該支架外側延展之寬幅的 支柱。並且,該支柱以輻射狀配置爲佳,其形狀爲長方形 ,支柱以2〜4個爲佳。 本發明之製造金屬套圈的裝置中,其特徵爲:在電鑄 槽內部,配置保持複數個呈圓形保持芯線之芯線支架的保 持件,及在其周邊部設置複數個使用於電鑄之配置金屬的 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) 衣· 訂539776 A7 B7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. The invention description (5) The best rate is below 5 X 10- 6Ω cm, or it can be electroformed on stainless steel and phosphor bronze core wires. Resistivity 5 The first thin metal layer of X 1 0 to 6 Ω cm or less is electroformed with a second metal having a predetermined diameter. The first metal includes gold, silver, copper, inscriptions, and any alloy mainly composed of these metals, and the second metal is nickel or an alloy mainly composed of nickel. A conductive discharge body can be maintained on the distal side of the power supply of the core wire. In addition, the resistivity of the discharge body is preferably 10 X 1 0 to 6 Ω cm or less, and the surface area of the conductive discharge body is preferably 10 to 100 times the outer surface area of the core wire. In addition, when manufacturing metal ferrules by electroforming, stainless steel or phosphor bronze is used, and electroforming metal can use nickel or nickel-based alloys. A clamping tool for accommodating electroformed metal may be a metal plate having a certain width in the longitudinal direction of the clamping tool, which is approximately the entire length of the clamping tool in the longitudinal direction of the clamping tool, and vertically protrudes from the side of the clamping tool. The metal clamp is preferably a titanium mesh cylinder. It can be equipped with elastic mechanism such as spring or rubber for tightening the core wire on the core wire holder. The elastic mechanism conveys the tension of the core wire so that the elastic limit of the core wire is preferably below. In addition, the core wire support may be provided with a wide pillar extending toward the outside of the support. In addition, the pillars are preferably arranged in a radial shape, and the shape is rectangular, and the pillars are preferably 2 to 4. The device for manufacturing a metal ferrule according to the present invention is characterized in that: inside the electroforming groove, a holder for holding a plurality of core wire brackets for holding the core wire in a circular shape is arranged, and a plurality of peripheral parts are used for electroforming. The paper size with metal is applicable to Chinese National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page)

經濟部智慧財產局員工消費合作社印製 539776 A7 ______ B7 __ 五、發明説明(6 ) 夾緊用具,使芯線支架可一邊自轉並同時使保持件自轉。 該裝置中,可以將放入需電鑄金屬之夾緊用具呈圓形 配置於芯線支架中;電鑄液具備攪拌電鑄液之超音波產生 裝置;及,從芯線電源保持導電性放電體於遠端側。導電 性放電體的電阻率以1 Ο X 1 〇 — 6 Ω c m以下爲佳,導電 性放電體的表面積以芯線外表面積的1 〇〜1 〇 0倍爲佳 。又,芯線其電阻率以5 X 1 0 — 6 Ω c m,具有電阻率5 X 1 0 — 6 Ω c m以下之金屬的薄層包覆膜爲佳。 收納電鑄之金屬的夾緊用具可以使用朝著芯線方向, 使其夾緊用具縱向方向上大致該夾緊用具全長一定寬度的 金屬板從夾緊用具側面垂直突出。該金屬夾緊用具是鈦製 網狀筒爲佳。 可具備芯線支架上緊繃芯線用的彈簧、橡膠等的彈性 機構。該彈性機構傳達芯線的張力是以芯線的彈性限度以 下爲佳。 此外,芯線支架可具備朝著該支架外側延展之寬幅的 支柱。並且,該支柱以輻射狀配置爲佳,其形狀爲長方形 ,支柱以2〜4個爲佳。 〔圖式之簡單說明〕 第1圖是表示套圈之例圖,第2圖是表示本發明電鑄 裝置之例圖,第3圖是表示電鑄體之加工狀態圖,第4圖 是表示本發明之芯線支架的例圖,第5圖是表示放入本發 明芯線支架、保持件、金屬之夾緊用具的配列狀態之例圖 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (秦先閱讀背面之注意事項存填寫本買)Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 539776 A7 ______ B7 __ V. Description of the invention (6) Clamping device enables the core wire bracket to rotate on one side and the holder to rotate at the same time. In this device, the clamping tool placed in the electroformed metal can be arranged in the core wire support in a circular shape; the electroforming solution is equipped with an ultrasonic generating device for stirring the electroforming solution; and the conductive discharge body is maintained from the core power source. Distal side. The resistivity of the conductive discharge body is preferably 10 × 10 to 6 Ω cm or less, and the surface area of the conductive discharge body is preferably 10 to 100 times the outer surface area of the core wire. In addition, the core wire has a resistivity of 5 X 1 0 to 6 Ω cm, and a thin-layer coating film of a metal having a resistivity of 5 X 1 0 to 6 Ω cm or less is preferred. A clamping tool for accommodating electroformed metal may be a metal plate having a certain width in the longitudinal direction of the clamping tool, which is approximately the entire length of the clamping tool in the longitudinal direction of the clamping tool, and vertically protrudes from the side of the clamping tool. The metal clamp is preferably a titanium mesh cylinder. It can be equipped with elastic mechanism such as spring or rubber for tightening the core wire on the core wire holder. The elastic mechanism conveys the tension of the core wire so that the elastic limit of the core wire is preferably below. In addition, the core wire support may be provided with a wide pillar extending toward the outside of the support. In addition, the pillars are preferably arranged in a radial shape, and the shape is rectangular, and the pillars are preferably 2 to 4. [Brief description of the drawings] FIG. 1 is a diagram showing an example of a ferrule, FIG. 2 is a diagram showing an example of an electroforming apparatus of the present invention, FIG. 3 is a diagram showing a processing state of an electroformed body, and FIG. An example diagram of the core wire bracket of the present invention, and FIG. 5 is an example diagram showing the arrangement state of the core wire bracket, holder, and metal clamping tools of the present invention. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297). Li) (Qin Xian read the notes on the back and fill in the purchase)

539776 A7 _B7 五、發明説明(7 ) (沐先閲讀背面之注意事項再填寫本頁) ,第6圖是表示設置本發明之放電體的芯線之例圖,第7 圖是表示本發明之放電體其他例圖,第8圖是表示具備本 發明之寬幅支柱之芯線支架的例圖,第9圖是表示具備本 發明之彈性機構的芯線支架之例圖,第1 0圖是表示具備 本發明之彈性機構的芯線支架之其他例圖,第1 1圖是表 示具備本發明金屬板之金屬夾緊用具的圖,第12圖是表 示具備本發明金屬板之金屬夾緊用具的配置狀態圖,第 1 3圖是表示金屬夾緊用具及所獲得電鑄體之例圖。’ 主要元件對照表· · 10 電鑄裝置 11 電源 12 馬達 13 軸 15 陽極 16 芯線 17 聯結器 經濟部智慧財產局員工消費合作社印製 18 電鑄液 2 0 保持上框 2 1 保持下框 2 2 延長部 26 超音波產生裝置 2 8 保持件 3 1 支柱 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -10 - 539776 A7 B7 ^----------------- 五、發明説明(8 ) 2、3 3 固定件 3 4 轉軸 3 5、3 6 上框 3 7、3 8 溝 3 9 下框 4 1 上框 4 2 橫框 4 3 下框· 44-45 固定件 5 1 夾·緊用具 · 5 2 彈性機構 5 3 底框 5 7 圓筒部 5 8 芯線保持部 59 彈簧保持部 6 0 彈簧 6 3 底框 (實施發明之最佳型態) 製造套圈時,長度最長爲1 2 mm左右外徑最高爲 2 · 5 m m的極小物,因此如何提高生產性的點實際上有 著極大的問題。因此,建議一種在比較長的複數芯線上同 時施以電鑄,然後切斷預定長度的方法。 使用長的芯線,並且同時施予複數芯線電鑄的場合, 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (#先閱讀•背面之注意事項再填寫本頁) ,ιτ539776 A7 _B7 V. Description of the invention (7) (Please read the precautions on the back and then fill out this page). Figure 6 shows an example of the core wire of the discharge body of the present invention. Figure 7 shows the discharge of the invention. FIG. 8 is a diagram showing an example of a core wire support provided with a wide support of the present invention, FIG. 9 is a diagram showing an example of a core wire support provided with the elastic mechanism of the present invention, and FIG. Another example of the core wire holder of the elastic mechanism of the present invention is shown in FIG. 11 and FIG. 11 are diagrams showing a metal clamping device provided with the metal plate of the present invention, and FIG. Fig. 13 is a diagram showing an example of a metal clamp and an electroformed body obtained. '' Comparison table of main components · · 10 Electroforming equipment 11 Power supply 12 Motor 13 Shaft 15 Anode 16 Core wire 17 Coupling Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economy 18 Electroforming liquid 2 0 Keep the upper frame 2 1 Keep the lower frame 2 2 Extension section 26 Ultrasonic generating device 2 8 Holder 3 1 Pillar This paper size is applicable to Chinese National Standard (CNS) A4 (210X297 mm) -10-539776 A7 B7 ^ ------------ ----- V. Description of the invention (8) 2, 3 3 Fixing parts 3 4 Rotating shaft 3 5, 3 6 Upper frame 3 7, 3 8 Groove 3 9 Lower frame 4 1 Upper frame 4 2 Horizontal frame 4 3 Lower frame · 44-45 Fasteners 5 1 Clip · Tightening tool · 5 2 Elastic mechanism 5 3 Bottom frame 5 7 Cylinder part 5 8 Core wire holding part 59 Spring holding part 6 0 Spring 6 3 Bottom frame (the best form for implementing the invention ) When manufacturing a ferrule, it is a very small object with a maximum length of about 12 mm and an outer diameter of up to 2.5 mm. Therefore, the point of how to improve productivity is actually a great problem. Therefore, a method is proposed in which electroforming is performed simultaneously on a relatively long plural core wires and then a predetermined length is cut. Where long core wires are used and multiple core wires are electroformed at the same time, this paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) (#Read first • Notes on the back before filling this page), ιτ

經濟部智慧財產局員工消費合作杜印製 -11 - 539776 A7 B7 五、發明説明(9 ) 尤其是會有大的均勻性等問題。套圈是爲獲得高的圓形度 與同軸性,因此對於一根根芯線,必須獲得均勻之長度方 向的電泳層厚度,同時獲得均勻的複數芯線之電泳層厚度 〇 製造優異的圓形度、同軸性,均勻性高的長尺寸電鑄 品時,使電鑄浴中的芯線及陽極周邊的離子數濃度均勻爲 重點之一。 電鑄操作時雖進行攪拌,但是攪拌的要點是在於均勻 之電極周邊的離子濃度。電鑄浴中的金屬離子利用對流等 運送至陰極周邊,藉著陰極表面的金屬離子濃度與電鑄浴 中之金屬離子濃度的濃度差所引起的擴散移動至陰極表面 。移動至陰極表面的金屬離子是組入於陰極表面失去電荷 的金屬結晶。陰極周邊是形成電雙重層,在金屬離子濃度 上產生勾配。使該金屬離子濃度的差沿著芯線長度的方向 ,儘可能地減小,並縮小擴散層的厚度,而必須沿著芯線 長度方向電泳均勻的金屬。 爲了縮小金屬離子濃度的差,本發明是使形成陰極的 芯線以各支架自轉的同時,使保持複數芯線支架的保持件 自轉。芯線直徑爲非常小的0 · 1 2 6 m m左右,芯線是 設定在芯線支架上浸漬於電鑄浴中。因此,對於複數芯線 同時施以電鑄時,將芯線以各支架設定於芯線支架保持件 上。芯線以各支架自轉的同時使芯線支架保持件自轉,藉 此可獲得均勻之芯線周邊的離子濃度。芯線支架的自轉數 以3 0〜1 0 0次/分鐘爲佳。或者,芯線支架保持件的 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ---------- 先閲讀t-面之注意事項再填寫本頁j -訂Produced by the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by employees -11-539776 A7 B7 V. Description of Invention (9) In particular, there will be problems such as large uniformity. The ferrule is to obtain high circularity and concentricity. Therefore, for each core wire, it is necessary to obtain a uniform electrophoretic layer thickness in the longitudinal direction, and at the same time to obtain a uniform electrophoretic layer thickness of a plurality of core wires. For long-size electroformed products with high coaxiality and uniformity, it is important to make the ion concentration in the core wire and the anode around the electroformed bath uniform. Although stirring is performed during the electroforming operation, the main point of the stirring is the uniform ion concentration around the electrode. The metal ions in the electroforming bath are transported to the periphery of the cathode by convection, etc., and move to the surface of the cathode by diffusion caused by the difference between the concentration of metal ions on the surface of the cathode and the concentration of metal ions in the electroforming bath. The metal ions moving to the surface of the cathode are metal crystals that are incorporated on the surface of the cathode and lose their charge. An electrical double layer is formed around the cathode, which produces a collusion in the metal ion concentration. The difference in the concentration of the metal ions should be reduced as much as possible along the length of the core wire, and the thickness of the diffusion layer should be reduced. A uniform metal must be electrophoresed along the length of the core wire. In order to reduce the difference in the concentration of metal ions, the present invention rotates the holders holding the plurality of core wire holders while rotating the core wires forming the cathode with each holder. The diameter of the core wire is very small, about 0.126 mm. The core wire is set on the core wire holder and immersed in the electroforming bath. Therefore, when electroforming is performed on a plurality of core wires at the same time, the core wires are set on the core wire holder holder by each bracket. The core wire rotates the holders of the core wire while the brackets rotate, thereby obtaining a uniform ion concentration around the core wire. The number of rotations of the core wire support is preferably 30 to 100 times / minute. Alternatively, the paper size of the core wire holder is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) ---------- Read the precautions on the t-face before filling in this page

經濟部智慧財產局員工消費合作社印製 -12- 539776 A7 _B7__ 五、發明説明(10 ) 轉數最好是2 0〜8 0次/分鐘。 諸- 先 閲 讀 r &amp; 之 注 意 事 項 再 填 寫 本 頁 首先,如上述由於在陰極的周邊產生電雙重層之所謂 的擴散層,因此如何獲得該小的擴散層是攪拌的重點之一 。尤其是超音波可獲得縮小該擴散層的效果。使用之超音 波的波長是以1 5千赫至6 0千赫爲佳,其能源是以2〜 4 W/ c m 2的強度爲佳。使用具有任意之該範圍的特性之 超音波時,可獲得大的攬拌效果。超音波的波長小於1 5 千赫時其超音波運用的效果小,且相反地大於6 0午赫時 同樣地會減小其效果,因此可將頻率設定在此一範圍內。 又,即使運用能源小時並無效果,且能源過大時,電鑄品 會產生皺紋的問題,因此上述爲適當的能源範圍。 經濟部智慧財產局員工消費合作社印製 電鑄裝置係如第2圖表示者。電鑄裝置1 0包含陽極 與陰極。陽極1 5是電泳用金屬板,可使用金屬板、金屬 球等。使用金屬球時,可以將具有導電性金屬球放入袋等 的狀態使用。陽極可根據需要設置複數個。陽極是連接在 電源1 1,例如電池的陽極。陰極係施以電鑄之芯線1 6 連接於電源1 1,例如電池的陰極上。芯線1 6係支持於 芯線支架2 1上。芯線1 6支持於芯線支架2 1的狀態下 ,保持在保持件2 8而浸漬於電鑄液1 8內,施以電鑄。 芯線2 1可使用例如第4 ( a )、同(b )圖表示者 。第4 ( a )圖中,上框3 5、3 6與下框3 9之間配置 3浪支柱3 1,保持著整體的形狀。上框3 6及下框3 9 的一部份分別設有槽3 7及3 8,芯線1 6是利用固定件 3 2與3 3固定在芯線支架2 1上。另外,設置可將馬達 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 13 539776 A7 _B7_ 五、發明説明(11 ) 1 2的轉動傳達芯線支架2 1的轉軸3 4。第4 ( b )圖 (請先閱讀背面之注意事項再填寫本頁) 中,芯線支架爲上框4 1、下框4 3及橫框4 2所構成, 芯線1 6是以固定件4 4、4 5固定在上框4 1與下框 4 3上。芯線支架不僅限於該等的形狀,當然也可以適當 地運用種種的型態。 複數個芯線支架2 1,例如呈圓形保持在保持件上。 第2圖中,保持件2 8爲保持上框2 0、保持下框2 5、 轉軸1 3及其延長部2 2所構成,芯線支架2 1係支持· 保持於保持上框2 0與保持下框2 5之間。保持上框2 0 組設有使芯線支架2 1自轉的裝置。其不一定需要轉軸延 長部2 2,但是係爲了設置穩定保持件2 8自轉之用。轉 軸延長部的前端安裝設於電鑄浴底部的軸承2 3,有助於 保持件2 8的穩定。 芯線是以各支架2 1複數個設置在保持件2 8上。以 儘可能安裝多數芯線爲佳。例如可以將1 0 0根芯線呈圓 形並排於保持件2 8的周邊各個支架安裝。保持件2 8是 利用馬達1 2經耦合器1 7而以軸1 3轉動。又,保持上 框2 0的部分安裝有使芯線支架2 1個別轉動用的裝置。 經濟部智慧財產局員工消費合作社印製 弟2圖中,電ί尋浴的側部設有複數個超苜波產生裝置 2 6。必要時可以使超音波產生裝置動作,獲得電鑄浴中 之離子濃度的均勻化。 第5圖爲從上方之放入芯線2 1、保持件2 8及金屬 之夾緊用具5 1支配列狀態的槪觀圖。保持件2 8的保持 上框2 0與保持下框(未圖示)之間呈圓周形狀配列保持 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) ~ 一 539776 A? ______________ B7 五、發明説明(12 ) I#先閱讀背面之注意事項再填寫本頁) 衩数Μ芯線支架2 1 。將放入金屬的夾緊用具5 1複數個 ii⑸Μ狀配置形成可包圍保持件2 8。來自馬達1 2的轉 _ .丨Α經由保持上框2 0中的裝置(未圖示)轉動芯線支架 ,Μ時使保持件2 8自轉。 如前面所記載,使用長的芯線;並一次電鑄複數個芯 線的場合,會有均勻性的問題。例如,如第3 ( b )圖所 不從一端朝著另一端,會使外徑隨之減小的不均勻電鑄體 。本案發明人等對於此直徑不均勻化等問題的解決進行種 種硏究的結果,在芯線的另外端保持導電性放電體,藉此 即使使用長尺寸的芯線時仍可獲得具有均勻外徑的套圈。 亦即,在芯線的另外端設置放電體,適當選擇該放電體的 電阻率或表面積,可以使芯線流動的電流事實上形成從該 放電體流動,形成一定之芯線長度方向的電流密度。其結 果,形成均勻之沿著芯線長度方向的電泳量,可獲得外徑 均一的套圈。第6圖是表示將球狀放電體1 9安裝在芯線 1 6前端的狀態。 該放電體以電阻率較小的材質構成爲佳。此係由於在 放電體集中電流的放電放電體的電阻率是以10X10 6 經濟部智慧財產局員工消費合作社印製 Ω c m爲佳。 又,放電體的表面積具有重要的作用,因此必須慎重 地決定放電體的表面積◦再芯線設β放電體進行電鑄時, 當然同樣會在放電體產生電泳。此||彳:,放電體的表面積大 時,會增大放電體的電流密度,使屯泳該放電體的金屬量 增多5而使得電泳在重要芯線h的金屬量減少。其結果, - · - .. _ Ί . ......... .......... - 木紙張尺度適用中國國家標準(CNS ) Α4規格(210X29*7公釐) 539776 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(13) 使電鑄所需的時間增加極長。 相反地,放電體的表面積小時,芯線電流密度之均勻 化不充分,朝著芯線長度的方向,會形成不均勻的電泳® ,不能獲得均勻之外徑的電鑄體。因此,爲了獲得均勻外 徑的電鑄體,重要的是將放電體的表面積設定在最適當値 〇 爲便於獲得放電體之最適當表面積的目標是最好設疋 在芯線當初表面積的1 0〜1 0 0倍左右。芯線是由電鑄 使金屬電泳隨之增大其直徑。隨著芯線直徑的.增大,電泳 在芯線上的金屬量會逐漸多於電泳放電體的金屬量。亦即 ,金芯線浸漬於電鑄液開始電鑄之初,相對於電泳在放電 體的金屬較芯線本身多,但是隨著電泳芯線之金屬量的增 加,使金屬優先電泳在芯線上。 放電體1 9可採取各種的型態。例如,第6圖所示, 也可以球型,也可以如第7 ( a )圖表示的板狀。或者, 如第7 ( b )圖表示在支持框的下方設置放電體。 另外,本發明人等是著眼於芯線電阻率對直徑不均勻 化較大的影響,以電阻率小於某一預定値之較小値得金屬 作爲芯線使用,藉此即使使用長的芯線仍可獲得具有均勻 外徑的套圈。 , 亦即,減小心線表面的電阻率,可獲得尺寸均勻的金 屬套圈。芯線表面的電阻率是以選擇5 X 1 0 — 6 Ω c m以 下者爲佳。電阻率一旦大於此一値時,使用長尺寸的芯線 施以電鑄時,不容易獲得外徑均勻的電鑄品。電阻率爲5 (請先閲讀•背面之注意事項再填寫本頁) .—衣· 訂Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -12- 539776 A7 _B7__ V. Description of Invention (10) The number of revolutions is preferably 20 to 80 times / minute. Read-Read the notes of r &amp; first, and then fill out this page. First, as mentioned above, because the so-called diffusion layer of electrical double layer is generated around the cathode, how to obtain this small diffusion layer is one of the focus of stirring. In particular, ultrasonic waves can achieve the effect of reducing the diffusion layer. The wavelength of the ultrasonic wave used is preferably from 15 kHz to 60 kHz, and its energy source is preferably from 2 to 4 W / cm 2. When an ultrasonic wave having characteristics in any of these ranges is used, a large stirring effect can be obtained. When the wavelength of the ultrasonic wave is less than 15 kHz, the effect of using the ultrasonic wave is small, and conversely, the effect is reduced when it is larger than 60 pm, so the frequency can be set within this range. In addition, even if the use of energy is not effective, and if the energy is too large, wrinkles may occur in the electroformed product. Therefore, the above is an appropriate energy range. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, as shown in Figure 2. The electroforming apparatus 10 includes an anode and a cathode. The anode 15 is a metal plate for electrophoresis, and a metal plate, a metal ball, or the like can be used. When a metal ball is used, it can be used with a conductive metal ball in a bag or the like. The anode can be provided in multiples as required. The anode is connected to a power source 11 such as the anode of a battery. The cathode is an electroformed core wire 16 connected to a power source 11, such as the cathode of a battery. The core wire 1 6 is supported on the core wire bracket 2 1. In a state where the core wire 16 is supported by the core wire holder 21, the core wire 16 is held in the holder 28 and immersed in the electroforming solution 18, and is electroformed. The core wire 21 can be represented by, for example, Fig. 4 (a) and (b). In Fig. 4 (a), three wave pillars 31 are arranged between the upper frames 3 5, 3 6 and the lower frames 3 9 to maintain the overall shape. A part of the upper frame 36 and the lower frame 3 9 are respectively provided with grooves 3 7 and 3 8, and the core wire 16 is fixed on the core wire support 21 using fixing members 3 2 and 3 3. In addition, the motor can be set according to the Chinese standard (CNS) A4 size (210X297 mm) 13 539776 A7 _B7_ V. Description of the invention (11) 1 2 The rotating shaft 3 of the core wire bracket 2 1 is transmitted. In Figure 4 (b) (please read the precautions on the back before filling out this page), the core wire bracket is composed of upper frame 4 1, lower frame 4 3 and horizontal frame 4 2, and the core wire 16 is a fixing member 4 4 , 4 5 are fixed on the upper frame 41 and the lower frame 4 3. The core wire support is not limited to such shapes, and of course, various types can be appropriately used. The plurality of core wire holders 21 are held on the holder in a circular shape, for example. In the second figure, the holder 2 8 is composed of holding the upper frame 20, holding the lower frame 2 5, the rotating shaft 13 and its extension 22, and the core wire support 2 1 supports and holds the holding upper frame 20 and holds. The lower box is between 2 and 5. The holding frame 20 group is provided with a device for rotating the core wire support 21. It does not necessarily need the shaft extension 22, but it is for the purpose of providing a stable holder 28 to rotate. The front end of the shaft extension is provided with a bearing 2 3 provided at the bottom of the electroforming bath, which helps to stabilize the holder 28. A plurality of core wires are provided on the holders 2 8 by a plurality of brackets 21. It is better to install as many wires as possible. For example, 100 core wires can be installed in a circle in a circle on each support frame around the holder 28. The holder 28 is rotated on a shaft 13 by a motor 12 through a coupler 17. A device for individually rotating the core wire holder 21 is attached to a portion holding the upper frame 20. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Figure 2 shows that the side of the electric search bath is provided with a plurality of ultra-clover wave generating devices 2 6. If necessary, the ultrasonic generator can be operated to obtain a uniform ion concentration in the electroforming bath. Fig. 5 is a perspective view showing a state in which the core wire 21, the holder 28, and the metal clamping tool 51 are placed in a row from above. Holders 2 8 are arranged in a circular shape between the upper holding frame 2 0 and the lower holding frame (not shown). This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) ~ One 539776 A? ______________ B7 V. Description of the invention (12) I # Please read the precautions on the back before filling in this page) 衩 Number of M core wire brackets 2 1. A plurality of clamps 5 1 placed in the metal are arranged in a ii⑸M shape to surround the holders 2 8. The rotation from the motor 12 is turned through the device (not shown) in the upper frame 20 to rotate the core wire support, and the holder 28 is rotated at M. As described above, when a long core wire is used; when a plurality of core wires are electroformed at one time, there is a problem of uniformity. For example, as shown in Fig. 3 (b), the non-uniform electroformed body will decrease in diameter from one end to the other end. As a result of various investigations by the inventors of the present invention on solving such problems as non-uniform diameters, the conductive discharge body was maintained at the other end of the core wire, thereby obtaining a sleeve having a uniform outer diameter even when using a long-sized core wire. ring. That is, a discharge body is provided at the other end of the core wire, and the resistivity or surface area of the discharge body is appropriately selected so that the current flowing through the core wire actually forms a current density flowing from the discharge body to form a certain length of the core wire. As a result, a uniform electrophoresis amount along the length of the core wire is formed, and a ferrule having a uniform outer diameter can be obtained. Fig. 6 shows a state in which the spherical discharge body 19 is attached to the front end of the core wire 16. The discharge body is preferably made of a material having a small resistivity. This is because the resistivity of the discharge discharge body which concentrates the current in the discharge body is 10 × 10 6 printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. In addition, the surface area of the discharge body plays an important role. Therefore, the surface area of the discharge body must be carefully determined. When a beta discharge body is provided with a core wire for electroforming, of course, electrophoresis also occurs in the discharge body. This || 彳: When the surface area of the discharge body is large, the current density of the discharge body will increase, which will increase the amount of metal in the discharge body by 5 and reduce the amount of metal electrophoretic on the important core line h. As a result,-·-.. _ Ί. ......... .....-The size of the wood paper is in accordance with the Chinese National Standard (CNS) A4 (210X29 * 7mm) 539776 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (13) The time required for electroforming is extremely long. Conversely, when the surface area of the discharge body is small, the uniformity of the core current density is insufficient, and an uneven electrophoresis® is formed toward the length of the core wire, and an electroformed body with a uniform outer diameter cannot be obtained. Therefore, in order to obtain an electroformed body with a uniform outer diameter, it is important to set the surface area of the discharge body to the most appropriate. For the purpose of obtaining the most appropriate surface area of the discharge body, it is best to set the surface area of the core wire to 10 to About 100 times. The core wire is electroformed to increase the diameter of the metal. As the diameter of the core wire increases, the amount of metal electrophoresed on the core wire will gradually exceed that of the electrophoretic discharge body. That is, when the gold core wire is immersed in the electroforming solution to start electroforming, compared with electrophoresis in the discharge body, the metal is more than the core wire itself, but as the amount of metal in the electrophoresis core wire increases, the metal is preferentially electrophoresed on the core wire. The discharge body 19 can take various forms. For example, as shown in FIG. 6, a spherical shape may be used, or a plate shape as shown in FIG. 7 (a) may be used. Alternatively, as shown in FIG. 7 (b), a discharge body is provided below the support frame. In addition, the inventors focused on the effect of the core wire resistivity on the diameter nonuniformity, and used a smaller metal with a resistivity less than a predetermined value as the core wire, thereby obtaining a long core wire. Ferrules with uniform outer diameter. That is, by reducing the resistivity of the surface of the core wire, a uniform metal ferrule can be obtained. The specific resistance of the surface of the core wire is preferably 5 X 1 0-6 Ω cm. When the resistivity is larger than this range, it is difficult to obtain an electroformed product having a uniform outer diameter when electroforming is performed using a long core wire. Resistivity is 5 (please read the notes on the back before filling this page).

本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -16- 經濟部智慧財產局員工消費合作社印製 539776 A7 B7 五、發明説明(14 ) X 1 〇 6 Ω c m以下物質可舉例如金、銀、銅、銘及以該 等爲主體的合金。又,磷青銅的電阻率低,張力大而可有 效地運用。 芯線的電阻率是以5 X 1 0 — 6 Ω c m以下爲佳,因此 也可以使用芯線本身電阻率爲5 X 1 0 — 6 Ω c m以下者, 電阻率大的金屬,例如可以在不銹綱線上電鑄1 〇 v m左 右薄層之電阻率小的金屬。此時,稱芯線上最初電鑄薄層 的電阻率小的金屬爲第一金屬,電鑄該電阻率小的金屬上 進行電鑄的金屬則稱第二金屬。使用該等芯線進行電鑄, 藉此形成沿著芯線長度方向之均勻的電泳量,可獲得外徑 均勻的套圈。電鑄電阻率低之第一金屬層的厚度只要可確 保良好之電傳導度的厚度即可,可適當運用數〜十數 μ m。其上施以電鑄是第二金屬形成預定直徑爲止。 可以選擇不銹鋼、磷青銅作爲母模使用之線的基質, 將其表面施以厚度1 0 // m左右的銀、金、銅電鑄使用於 芯線上。並且可以使甩基質爲金、銀、鋁、銅或以該等爲 主體的合金。芯線的表面以平滑的表面爲佳,但多形成微 小的凹凸。在表面電鑄電阻率低的金屬時,芯線的外表面 具有平滑的優點。又,由於不銹鋼線或磷青銅線具有高的 張力,可有效地從套圈拉製芯線。 爲了使芯線支架具有攪拌效果,以在芯線支架設置寬 幅的支柱爲佳。寬幅支柱於芯線支架自轉時,會受大的電 鑄液的阻力而可獲得優異的攬拌效果。支柱的形狀基本上 只要可接受電鑄液的阻力即可,一般形狀之長方形以外, 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀r面之注意事項再填寫本頁)This paper size applies to China National Standard (CNS) A4 (210X297 mm) -16- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 539776 A7 B7 V. Description of the invention (14) X 1 〇6 Ω cm The following substances can be exemplified Such as gold, silver, copper, Ming and alloys based on these. In addition, phosphor bronze has a low resistivity and a large tension, and can be effectively used. The resistivity of the core wire is preferably 5 X 1 0-6 Ω cm or less. Therefore, the core wire itself may have a resistivity of 5 X 1 0-6 Ω cm or less. A metal with a large resistivity may be, for example, stainless steel. A thin layer of metal with a small resistivity of about 10 vm is electroformed on the wire. At this time, the metal with the small specific resistivity of the first electroformed thin layer on the core wire is referred to as the first metal, and the metal with the low specific resistivity electroformed is referred to as the second metal. These core wires are used for electroforming to form a uniform electrophoresis amount along the length of the core wires, and a ferrule with a uniform outer diameter can be obtained. The thickness of the first metal layer having a low electroformed resistivity is sufficient as long as it can ensure a good electrical conductivity, and it can be suitably used in the range of several to several ten μm. Electroforming is applied thereon until the second metal is formed to a predetermined diameter. You can choose stainless steel and phosphor bronze as the matrix of the wire used by the master mold, and apply silver, gold, and copper electroforming on the core wire with a thickness of about 10 // m. In addition, the substrate can be made of gold, silver, aluminum, copper, or an alloy mainly composed of these materials. The surface of the core wire is preferably a smooth surface, but it is often formed with small unevenness. When a metal with a low resistivity is electroformed on the surface, the outer surface of the core wire has the advantage of being smooth. Also, since the stainless steel wire or phosphor bronze wire has a high tension, the core wire can be effectively drawn from the ferrule. In order to make the core wire holder have a stirring effect, it is better to provide a wide pillar in the core wire holder. When the wide support is rotated by the core wire support, it will be subjected to the resistance of the large electroforming solution to obtain excellent stirring effect. The shape of the pillar is basically as long as it can accept the resistance of the electroforming solution. Except for the rectangular shape of the general shape, this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the r side before filling in (This page)

-17- 經濟部智慧財產局員工消費合作社印製 539776 A7 _B7_ 五、發明説明(15 ) 例如圓弧形或多角形的支柱,或者設置鋸齒狀者亦可,獲 於支柱設置凹凸,設置小孔等皆可。爲了增大攪拌效果, 以形成支柱朝芯線支架外側伸展者爲佳。轉動芯線支架時 ,會增大伸展部分之接受電鑄液的阻力,而增大攪拌效果 。又,支柱以呈輻射狀配置者爲佳。此係因芯線支架的自 轉,支柱呈輻射狀配置具有最佳的攪拌效果之故。 另外,支柱是以長方形板狀爲佳。長方形板狀爲最簡 單的形狀,但具有極良好的攪拌效果。本發明之芯線支架 具有支柱具攪拌效果的特徵。只要是支柱即必須2根以上 的支柱數量。支柱的數量以2〜4根爲佳。其原因是即使 設置5根以上也難以期待更大攪拌效果的提昇。 第8圖係表示以芯線支架爲例。支柱係以長方形板狀 支柱5 4、5 5、5 6取代。該支柱是將其一部份朝著芯 線支架外側延伸配置,或者支柱是朝著芯線支架的半徑方 向,即輻射狀配置。採上述支柱之配置,可以獲得芯線支 架轉動時的大的攪拌效果。支柱於支持芯線支架時不致使 支柱整體延伸出芯線支架的外側。其面積的2 0〜8 0 % 左右伸展至外側者爲佳。支柱是如第8圖表示之長方形板 狀,但是不僅限於此。例如也可以在突出部設置鋸齒狀, 或在板上設置凹凸。或者,至少使用2個支柱。從攪拌效 果的觀點來看一般使用3個左右爲佳。即使設置5個也不 致會急劇地提昇其效果。 爲了獲得均勻厚度的電鑄體,芯線的張力爲重點之一 。具有優異的圓形度、同軸度,製造均勻性的高縱向電鑄 (談先閲讀t*面之注意事項再填寫本頁)-17- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 539776 A7 _B7_ V. Description of the invention (15) For example, circular or polygonal pillars, or those with jagged shapes, can also be provided with bumps and small holes on the pillars. And so on. In order to increase the stirring effect, it is better to form a pillar that extends toward the outside of the core wire support. When the core wire support is turned, the resistance of the extension part to receiving the electroforming solution is increased, and the stirring effect is increased. It is preferable that the pillars are arranged in a radial pattern. This is due to the rotation of the core wire bracket, and the pillars are arranged in a radial shape to have the best stirring effect. In addition, the pillar is preferably a rectangular plate. The rectangular plate shape is the simplest shape, but has excellent stirring effect. The core wire support of the present invention has the feature that the pillar has a stirring effect. As long as it is a pillar, there must be two or more pillars. The number of pillars is preferably 2-4. This is because it is difficult to expect a greater improvement in the stirring effect even if five or more are provided. Fig. 8 shows an example of a core wire holder. The pillars are replaced by rectangular plate-shaped pillars 5 4, 5 5 and 5 6. This pillar is arranged to extend partly toward the outside of the core wire bracket, or the pillar is arranged in a radial direction toward the core wire bracket, that is, radially arranged. With the configuration of the above-mentioned pillars, a large stirring effect can be obtained when the core wire support rotates. When supporting the core wire bracket, the pillar does not cause the whole pillar to extend outside the core wire bracket. About 20% to 80% of the area is preferably stretched to the outside. The pillar has a rectangular plate shape as shown in Fig. 8, but it is not limited to this. For example, the protrusions may be provided in a zigzag manner, or the plate may be provided with irregularities. Alternatively, use at least 2 pillars. From the viewpoint of stirring effect, it is generally preferable to use about three. Even if five are set, the effect will not increase sharply. In order to obtain an electroformed body of uniform thickness, the tension of the core wire is one of the key points. High longitudinal electroforming with excellent circularity, coaxiality, and manufacturing uniformity (talk about the precautions for t * face before filling out this page)

本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -18- 539776 A7 B7 五、發明説明(16) 品時,必須在電鑄浴中的芯線賦予適當張力形成拉緊狀態 。賦予芯線適度張力時,可以使用具備彈性機構之芯線支 架。彈性機構可以使用彈簧、橡膠等的彈性體。作用於芯 線之張力的大小最好是不會產生永久撓曲之彈性限度以下 者。尤其是以彈性限度1 0〜5 0 %左右的張力爲佳。 在芯線支架設置彈性機構的例是如第9圖所示。在支 架下部設置彈性機構5 2與把持彈性機構的支架底框5 3 。彈性機構5 2的一端是連接在支架下框3 0,彈性機構 的另外端是連接在支架底框5 3上。支架下框.3 9是上下 移動,可控制賦予芯線的張力。 彈性機構5 2在第9圖中雖是形成彈簧,但是不僅限 於彈簧,也可以使用橡膠等其他業者所熟知的彈性體。彈 簧由於可選定設定具有的預定張力,因此可有效地使用於 電鑄。因應所使用的芯線,選定具有芯線相當張力的彈簧 。賦予芯線的張力是在芯線的彈性限度以下。一旦超過彈 性限度時,芯線會產生永久撓曲而不能獲得均勻的電鑄體 。尤其是賦予芯線張力以彈性限度1 〇〜5 0 %爲佳。 彈性機構之其他例係表示於第1 0圖。芯線1 6是固 定在芯線保持部5 8上。支架底框6 3係以彈簧保持部 5 9與圓筒部5 7結合。在圓筒部5 7上捲繞彈簧6 0。 彈簧6 〇的一端是結合在彈簧保持部5 9上,另外端係結 合於芯線保持部5 8上。芯線保持部5 8係設置可沿圓筒 部5 7上下者。芯線保持部5 8是藉著彈簧6 0朝下方拉 伸,其結果可拉緊芯線。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀貧面之注意事項再填寫本頁) 訂This paper size applies Chinese National Standard (CNS) A4 (210X297 mm) -18- 539776 A7 B7 V. Description of the invention (16) The core wire in the electroforming bath must be given proper tension to form a tensioned state. When giving a moderate tension to the core wire, a core wire holder with an elastic mechanism can be used. As the elastic mechanism, an elastic body such as a spring or rubber can be used. The magnitude of the tension applied to the core wire is preferably less than the elastic limit which does not cause permanent deflection. In particular, a tension of about 10 to 50% of the elastic limit is preferred. An example of providing an elastic mechanism in the core wire holder is shown in FIG. 9. An elastic mechanism 5 2 and a frame bottom frame 5 3 for holding the elastic mechanism are provided at the lower part of the support. One end of the elastic mechanism 52 is connected to the lower frame 30 of the bracket, and the other end of the elastic mechanism 52 is connected to the bottom frame 53 of the bracket. The lower frame of the bracket. 3 9 is moved up and down to control the tension applied to the core wire. Although the elastic mechanism 52 is formed of a spring in Fig. 9, it is not limited to a spring, and an elastic body known to other manufacturers such as rubber may be used. Since the spring can be selected to have a predetermined tension, it can be effectively used in electroforming. According to the core wire used, a spring with a considerable tension in the core wire is selected. The tension applied to the core wire is below the elastic limit of the core wire. Once the elastic limit is exceeded, the core wire will be permanently deflected and a uniform electroformed body cannot be obtained. In particular, it is preferable to give the core wire tension an elastic limit of 10 to 50%. Other examples of the elastic mechanism are shown in FIG. 10. The core wire 16 is fixed to the core wire holding portion 58. The bracket bottom frame 6 3 is connected to the cylindrical portion 5 7 by a spring holding portion 5 9. A spring 60 is wound around the cylindrical portion 57. One end of the spring 60 is coupled to the spring holding portion 59, and the other end is coupled to the core wire holding portion 58. The core wire holding portion 5 8 is provided so as to be able to move up and down along the cylindrical portion 5 7. The core wire holding portion 58 is pulled downward by the spring 60, and as a result, the core wire can be tightened. This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions for the poor side before filling this page) Order

經濟部智慧財產局員工消費合作社印製 539776 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(17) 放入電鑄金屬之多孔性金屬筒的形狀係根據電鑄體的 形狀而有極大的影響。因此因應此一問題是多孔性金屬筒 上,在該筒的縱長方向設置從筒側面垂直突出配置之金屬 板。該金屬板係可於多孔性金屬筒之縱長方向的筒大致全 長上設置垂直突出筒側面者。此外,金屬板以具有一定寬 幅爲佳。尤其是在多孔性金屬筒的縱長方向上,筒的大致 全長上形成從筒側面垂直突出之一定寬幅的金屬板,藉此 可使電流集中於該金屬板上流動.,並且使金屬板形成垂直 ,可朝著金屬板的長度方向,使電流均勻地流動,具有使 獲得之電鑄體的形狀形成均勻的顯著效果。其結果,即使 再多孔性金屬筒的形狀上產生撓曲時,仍可獲得均勻形狀 的電鑄體。 設於多孔性金屬筒的金屬板係以朝著芯線的方向爲佳 。使電流流動於多孔性金屬筒的金屬板與芯線之間,施以 電鑄。因此,爲獲得均勻的電鑄體,電流係以多孔性金屬 筒之金屬板朝著芯線方向流動爲佳。多孔性金屬筒以不爲 電鑄液所浸漬者爲佳,由此觀點來看以使用鈦製之多孔性 金屬筒爲佳。 例如,可以使用第1 1圖表示之金屬製網狀筒。多孔 性金屬筒6 1上,多孔性金屬筒縱向之筒的大致全長,設 置從筒側面垂直突出之一定寬幅的金屬板6 2。多孔性金 屬筒6 1內放入電鑄之金屬塊6 4。多孔性金屬筒雖可適 當使用金屬製的網狀筒,但是不僅限於此,也可以在金屬 板所呈的筒上設置複數個孔。 (請先閲讀背面之注意事項再填寫本頁) · 、!'Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 539776 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Have a great impact. Therefore, in response to this problem, a porous metal cylinder is provided with a metal plate which is vertically arranged from the side of the cylinder in the longitudinal direction of the cylinder. This metal plate can be provided with a vertically protruding side surface of the porous metal tube in substantially the entire length of the tube in the longitudinal direction. In addition, it is preferable that the metal plate has a certain width. Especially in the longitudinal direction of the porous metal tube, a metal plate of a certain width protruding vertically from the side of the tube is formed over the entire length of the tube, so that the current can be concentrated on the metal plate and the metal plate can flow Forming a vertical direction allows the current to flow uniformly toward the length of the metal plate, and has a significant effect of uniformly forming the shape of the obtained electroformed body. As a result, even when the shape of the re-porous metal cylinder is deflected, an electroformed body having a uniform shape can be obtained. The metal plate provided in the porous metal tube is preferably oriented toward the core wire. An electric current was passed between the metal plate of the porous metal cylinder and the core wire, and electroforming was performed. Therefore, in order to obtain a uniform electroformed body, it is preferable that the current flow from the metal plate of the porous metal cylinder toward the core wire. The porous metal cylinder is preferably one that is not impregnated with an electroforming solution. From the viewpoint, a porous metal cylinder made of titanium is preferred. For example, a metal mesh cylinder shown in Fig. 11 can be used. The porous metal cylinder 61 is provided with a metal plate 62 having a certain width, which protrudes perpendicularly from the side of the cylinder. An electroformed metal block 6 4 is placed in the porous metal tube 6 1. The porous metal tube may be a metal mesh tube, but it is not limited to this. A plurality of holes may be provided in the tube formed by the metal plate. (Please read the notes on the back before filling this page)

本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -20- 539776 A7 _____B7 五、發明説明(18 ) 請· 先 閲 讀 r 面 之 注 意 事 項 再 填 寫 本 頁 電鑄的操作條件以直流電7〜1 0 A / d m 2左右的電 流密度,進行一整天的導電,藉此成長爲直徑3 m m左右 的套圏。從該套圈拉製母模使用的線,以擠製或酸或減水 溶液溶解等,除去芯線1 6。根據選擇之芯線1 6的金屬 種類,可決定拉製芯線,或擠製、溶解於酸、鹼等。 電鑄液是根據其目的之電鑄金屬的種類決定。電鑄金 屬可採用鎳或其合金、鐵或其合金、銅或其合金、鈷或其 合金、鎢合金等的電鑄金屬。對應該等金屬,可分別使用 以氨基磺酸鎳、氯化鎳、硫酸鎳、氨基磺酸亞鐵、氟硼酸 亞鐵、焦磷酸銅、硫酸銅;氟硼酸銅、氟矽酸銅、鈦氟化 銅、鏈烷醇磺酸銅、硫酸鈷、鎢酸納等水溶液爲主成分的 液體。 其中,以選擇鎳或鎳爲主成分的合金作爲電鑄用的金 屬爲佳。電鑄鎳的場合,尤其是以氨基磺酸鎳爲主成分的 電鑄液從電鑄作業的容易性、製品的硬度等物性、化學的 穩定性、焊接的容易性等的面皆可有效地使用。 又,電鑄液是以過濾精度0 · 1〜2 // m左右的濾器 經濟部智慧財產局員工消費合作社印製 高速過濾,將此加溫溫度控制在± 5 °C左右的適性溫度範 圍,經常地活性碳處理除去有機雜質,必要時可以鍍鎳之 鐵製波形板作爲陽極、以碳作爲陰極除去金屬雜質。 陽極是以目的之電鑄金屬決定,因此選定鎳、鐵、銅 、鈷等,金屬的形狀也可以適當地使用板狀物、球狀物。 使用球狀物時,放入鈦製的籃內,覆蓋可抗聚酯製等電鑄 液的布袋使用。 -21 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) 經濟部智慧財產局員工消費合作社印製 539776 A7 __B7_ 五、發明説明(19 ) 作爲母模使用的材質可以適當地使用鋁、銅、鐵獲該 等的合金、金、銀等的金屬等。藉拉製或擠製芯線除去時 ,可以適當使用其他金屬處理不銹鋼線、磷青銅線及該等 表面。 芯線的表面藉電鑄形成金屬皮膜之後,將金屬皮膜切 對成預定尺寸後,從金屬皮膜除去芯線,進行精加工獲得 套圈。芯線的除去可以拉製進行。同時有利用藥品溶解除 去,但是直徑小的芯線在溶解的事實上是不可能。芯線的 拉製是將電鑄獲得的金屬皮膜切斷成預定的尺寸後,以夾 緊用具使該金屬皮膜塊之一端面中的芯線端面部分突出, 從金屬皮膜塊的另外端面使芯線突出,把持突出的芯線部 分藉拉製芯線進行。此時,使直徑小於芯線直徑的突起體 突出芯線中央部,拉伸相反側面的芯線端,可拉製芯線。 〔實施例1〕 根據實施例說明本發明如下。將剖面呈圓形之直徑 〇· 1 2 6 m m、長度3 5 m m的磷青銅線安裝在芯線支 架2 1上。將此芯線1 0 0個設定在保持件2 8上浸漬於 電鑄浴1 8中。芯線支架是以6 0次/分鐘的速度,保持 件是以3 0次/分鐘的速度自轉。電鑄浴是以氨基磺酸鎳 爲主成分的液體,將在放入聚酯製袋之鈦製網中放入鎳球 的陽極5 0個設定在保持件周邊,以9 A / d m 2左右的陰 極電流密度施以1 0小時的電鑄。藉著電鑄獲得平均値徑 2 m m的鎳電鑄品。將此電鑄體以N C自動加工機切斷成 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (談先閲讀f*面之注意事項再填寫本頁)This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) -20- 539776 A7 _____B7 V. Description of the invention (18) Please read the precautions on the r side before filling in the operating conditions for electroforming on this page to direct current A current density of about 7 to 10 A / dm 2 conducts electricity throughout the day, thereby growing into a sleeve with a diameter of about 3 mm. From this ferrule, the wire used for the master die is drawn, and the core wire 16 is removed by extrusion, or by dissolving in an acid or water-reducing solution. Depending on the metal type of the selected core wire 16, the core wire can be drawn, or extruded, dissolved in acid, alkali, etc. The electroforming liquid is determined according to the type of electroforming metal used for the purpose. The electroformed metal may be an electroformed metal such as nickel or an alloy thereof, iron or an alloy thereof, copper or an alloy thereof, cobalt or an alloy thereof, and a tungsten alloy. Corresponding to these metals, nickel sulfamate, nickel chloride, nickel sulfate, ferrous sulfamate, ferrous fluoborate, copper pyrophosphate, and copper sulfate can be used; copper fluoborate, copper fluosilicate, and titanium fluoride Liquids containing copper hydroxide, copper alkanolsulfonate, cobalt sulfate, and sodium tungstate as main components. Among them, nickel or an alloy containing nickel as a main component is preferably used as the metal for electroforming. In the case of electroforming nickel, especially an electroforming liquid containing nickel sulfamate as a main component can be effectively used from the aspects of ease of electroforming work, physical properties such as product hardness, chemical stability, and ease of welding. use. In addition, the electroforming liquid is printed with high-speed filtration using a filter with a filtration accuracy of about 0 · 1 to 2 // m. The consumer property cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs has controlled this heating temperature to a temperature range of about ± 5 ° C. Frequent activated carbon treatment removes organic impurities. If necessary, nickel-plated iron corrugated plates can be used as anodes, and carbon can be used as cathodes to remove metal impurities. The anode is determined by the intended electroformed metal. Therefore, nickel, iron, copper, cobalt, and the like are selected, and the shape of the metal can be appropriately used as a plate or a ball. When using a ball, put it in a titanium basket and cover it with a cloth bag that is resistant to electroforming liquids such as polyester. -21-This paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 539776 A7 __B7_ V. Description of the invention (19) The material used as the master mold can be used appropriately Aluminum, copper, and iron are alloys, metals such as gold and silver. When the core wire is removed by drawing or extruding, other metals may be appropriately used to treat the stainless steel wire, phosphor bronze wire and these surfaces. After the surface of the core wire is electroformed to form a metal film, the metal film is cut to a predetermined size, the core wire is removed from the metal film, and the ferrule is obtained by finishing. The removal of the core wire can be performed by drawing. At the same time, it can be removed by dissolving the drug, but the core wire with a small diameter is actually impossible to dissolve. The core wire is drawn by cutting the metal film obtained by electroforming to a predetermined size, and using a clamping tool to protrude a core wire end portion from one end face of the metal film block, and protrude the core wire from the other end face of the metal film block. Holding the protruding core wire is performed by drawing the core wire. At this time, the protrusions having a diameter smaller than the diameter of the core wire protrude from the center portion of the core wire, and the core wire ends on the opposite side are stretched to draw the core wire. [Embodiment 1] The present invention will be described based on an embodiment as follows. A phosphor bronze wire with a circular cross-section diameter of 0.126 mm and a length of 35 mm was mounted on the core wire support 21. This set of 100 core wires was set on the holder 28 and immersed in the electroforming bath 18. The core support is rotating at 60 times / minute, and the holder is rotating at 30 times / minute. The electroforming bath is a liquid containing nickel sulfamate as the main component. 50 anodes with nickel balls placed in a titanium mesh made of polyester bag are set around the holder, and the size is about 9 A / dm 2 The cathodic current density was applied by electroforming for 10 hours. Nickel electroformed products with an average diameter of 2 mm were obtained by electroforming. This electroformed body is cut into an NC automatic processing machine. The paper size is in accordance with the Chinese National Standard (CNS) A4 (210X297 mm) (talk about the precautions on the f * side before filling out this page)

-22- 539776 A7 B7 五、發明説明(20) 長1 2 m m,一側端施以鏜孔加工。該加工品以縱向,爲 鏜孔加工的面爲上,藉芯線衝壓機將直徑0 . 1 2 6 ni m 的芯線從上方以具有小於該此直徑之突起的錘敲擊,從加 工品下方拉製伸出頭之芯線的一部份,藉此除去芯線。隨 後,進行精加工。所獲得的製品在預定的規格內爲不具問 題的製品。另外,以3 W/ c m 2的強度運用3 0千赫的超 音波,可同樣獲得具有預定規格內的製品。 〔實施例2〕 將剖面呈圓形之直徑0· · 1 .2 6 m m、長度3 5 5 m m的不銹鋼製芯線設定在第2圖表示電鑄用夾緊用具上 。並且,如第6圖所示在芯線下部連接作爲放電體之表面 積〇 · 2 c m 2的銅球。另一方面,在以氨基磺酸鎳爲主成 分的電鑄浴中,設定鎳金屬板。並將芯線浸漬在電鑄浴內 。以芯不銹鋼線爲陰極,鎳板爲陽極,以1 〇 A / d m 2左 右的電流密度實施1 8小時的電鑄。獲得平均約2 _. 5 m m直徑的電鑄體。電鑄體沿著縱向方向外徑在2 . 5 m m ± 0 · 0 5 m m的範圍內,由此所獲得的套圈具良好 的均勻性,圓形度,同軸性。 〔實施例3〕 將剖面呈圓形之直徑0 · 1 2 6 m m、長度3 5 5 m m的不銹鋼製的線電鑄1 0 // m的金(電阻率2 . 0 5 X 1 〇 — 6 Ω c m ),獲得直徑0 · 1 3 6 m m的芯線。該 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (後先閱讀背面之注意事項再填寫本頁) 訂-22- 539776 A7 B7 V. Description of the invention (20) The length is 12 mm, and one end is bored. The processed product is longitudinally oriented with the boring surface as the upper side. A core wire punch with a diameter of 0.126 nim is struck from above with a hammer having a protrusion smaller than this diameter, and pulled from below the processed product. Remove the core wire by making a part of the core wire that sticks out. Then, finishing is performed. The obtained product was a non-problematic product within a predetermined specification. In addition, by using an ultrasonic wave of 30 kHz at an intensity of 3 W / cm2, a product having a predetermined specification can be obtained similarly. [Example 2] A stainless steel core wire with a diameter of 0 ·· 1.2 6 m and a length of 3 5 5 m having a circular cross section was set on a clamping device for electroforming shown in Fig. 2. Further, as shown in Fig. 6, copper balls having a surface area of 0.2 cm 2 as a discharge body were connected to the lower portion of the core wire. On the other hand, a nickel metal plate was set in an electroforming bath containing nickel sulfamate as a main component. And immerse the core wire in the electroforming bath. A core stainless steel wire was used as a cathode, and a nickel plate was used as an anode. Electroforming was performed for 18 hours at a current density of about 10 A / dm 2. An electroformed body having an average diameter of about 2 mm to 5 mm was obtained. The outer diameter of the electroformed body in the longitudinal direction is in the range of 2.5 mm ± 0.5 mm, and the ferrule thus obtained has good uniformity, roundness, and coaxiality. [Embodiment 3] A stainless steel wire having a diameter of 0,126 mm, and a length of 3,55 mm was electroformed with a cross section of 1 0 // m of gold (resistivity 2.0 5 X 1 0-6 Ω cm) to obtain a core wire with a diameter of 0 · 136 mm. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the precautions on the back before filling this page)

經濟部智慧財產局員工消費合作社印製 -23- 539776 A7 _ _B7 _ 五、發明説明(21) 芯線係如第2圖所示設定於電鑄用夾緊用具。另一方面, 以氨基磺酸鎳爲主成分的電鑄液中,設定鎳金屬板。並浸 漬於電鑄浴內。以芯線爲陰極,鎳板爲陽極,以1 0 A / d m 2左右的電流密度實施1 8小時的電鑄。藉此電鑄獲得 平均約2 . 5 m m直徑的鎳電鑄品。電鑄品是沿著縱向方 向外徑爲在2 . 5mm±0 · 05mm的範圍內,可獲得 均勻的電鑄品。並且可由該電鑄品獲得套圈,同樣具有具 良好的圓形度,同軸性。 〔實施例4〕 · ' 將剖面呈圓形之直徑0 · 1 2 6mm、長度3 5 5 m m的磷青銅線設定在第2圖表示的電鑄裝置上。另一方 面,在以氨基磺酸鎳爲主成分的電鑄浴內設定放入鎳金屬 塊的鈦製之網狀多孔性金屬筒。該多孔性金屬筒具備第 1 1圖表示之筒的縱向大致全面突起的金屬板6 2。並且 ,設定使金屬板6 2朝著保持件2 8的轉軸方向。將芯線 1 6連同支架2 1浸漬在各電鑄液內。芯線是以1 〇 〇根 呈圓形配置。多孔性金屬筒是設定使金屬板朝著保持件 2 8的轉軸方向。以芯線爲陰極,收納鎳塊之多孔性金屬 筒爲陽極,以1 0 A / d m 2左右的電流密度實施1 8小時 的電鑄。藉電鑄獲得平均約2 · 5 m m直徑的鎳電鑄體。 電鑄體在沿著長度方向外徑爲2 · 5mm±〇 · 〇5mm 的範圍內,可獲得均勻的電鑄體。又,從該電鑄品所獲得 的套圈同樣具有良好的圓形度,同軸性。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請,先閱讀背面之注意事項再填寫本頁) 衣·Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -23- 539776 A7 _ _B7 _ V. Description of the invention (21) The core wire is set in the clamping device for electroforming as shown in Figure 2. On the other hand, a nickel metal plate is set in an electroforming solution containing nickel sulfamate as a main component. And immersed in the electroforming bath. The core wire was used as the cathode, the nickel plate was used as the anode, and electroforming was performed for 18 hours at a current density of about 10 A / d m 2. With this electroforming, nickel electroformed articles having an average diameter of about 2.5 mm were obtained. The electroformed product has an outer diameter in the range of 2.5mm ± 0 · 05mm in the longitudinal direction, and a uniform electroformed product can be obtained. The ferrule can also be obtained from the electroformed product, which also has good circularity and coaxiality. [Example 4] · 'A phosphor bronze wire having a circular cross section with a diameter of 0, 126 mm, and a length of 3,55 mm was set on the electroforming apparatus shown in FIG. 2. On the other hand, a titanium porous metal cylinder made of a nickel metal block was set in an electroforming bath containing nickel sulfamate as a main component. This porous metal cylinder includes a metal plate 62 projecting substantially completely in the longitudinal direction of the cylinder shown in Fig. 11. Then, the metal plate 62 is set to face the rotation axis direction of the holder 28. The core wire 16 and the bracket 21 are immersed in each electroforming solution. The core wires are arranged in a circular shape with 100 wires. The porous metal cylinder is set so that the metal plate faces the rotation axis of the holder 28. The core wire was used as a cathode, and a porous metal cylinder containing a nickel block was used as an anode. Electroforming was performed for 18 hours at a current density of about 10 A / dm 2. Nickel electroformed bodies with an average diameter of about 2.5 mm were obtained by electroforming. The electroformed body has a uniform outer diameter within a range of 2.5 mm ± 0.5 mm along the longitudinal direction. The ferrule obtained from the electroformed product also has good circularity and coaxiality. This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) (please read the precautions on the back before filling this page).

經濟部智慧財產局員工消費合作社印製 -24- 539776 A7 B7 五、發明説明(22 ) 〔實施例5〕 將剖面呈圓形之直徑0 · 126mm、長度355 m m的青銅製芯線設定在芯線支架上,浸漬於電鑄裝置 10 (第2圖)。另一方面,在以氨基磺酸鎳爲主成分的 電鑄浴內設定放入鎳金屬塊的鈦製之網狀多孔性金屬筒。 並且,將芯線1 6連同芯線支架2 1浸漬在電鑄液內。芯 線是以1 0 0根呈圓形配置。多?[:性金屬筒是設定使金屬 板朝著保持件2 8的轉軸方向。以芯線爲陰極,收納鎳塊 之多孔性金屬筒爲陽極,以1 0 A / d m 2左右的電流密度 實施1 8小時的電鑄。藉電鑄獲得平均約2 . 5 m m直徑 的鎳電鑄體。電鑄體在沿著長度方向外徑爲2 . 5 m m 土 0 . 0 5 m m的範圍內,可獲得均勻的電鑄體。又,從該 電鑄品所獲得的套圏同樣具有良好的圓形度,同軸性。 〔實施例6〕 將剖面呈圓形之直徑0 · 1 2 6 m m、長度3 5 5 m m的青銅製芯線設定在第9圖表示的芯線支架上,浸漬 於電鑄裝置中。設於支架的彈簧設定荷重爲0 . 1 5 N。 另一方面,在以氨基磺酸鎳爲主成分的電鑄浴內設定放入 鎳金屬塊的鈦製之網狀多孔性金屬筒。並且,將芯線1 6 連同芯線支架2 1浸漬在電鑄液內。芯線是以1 0 0根呈 圓形配置。多孔性金屬筒是設定使金屬板朝著保持件2 8 的轉軸方向。以芯線爲陰極,收納鎳塊之多孔性金屬筒爲 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 請 閲 讀 背- 之 注 意 事 項 再 旁 經濟部智慧財產局員工消費合作社印製 -25- 539776 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(23 ) 陽極/以1 0 A / d m 2左右的電流密度實施1 8小時的電 鑄。藉電鑄獲得平均約2 . 5 m m直徑的鎳電鑄體。電鑄 體在沿著長度方向外徑爲2 . 5 m m 土 0 · 0 5 m m的範 圍內,可獲得均勻的電鑄體。又,從該電鑄品所獲得的套 圈同樣具有良好的圓形度,同軸性。 〔比較例〕 使用不銹鋼(電阻率9 Ο X 1 0 _ 6 Ω c m )製之直徑 0 · 1 2 6 m m、長度3 5 5 m m的作爲芯線.之外,與實 施例同樣進行電鑄。所獲得之電鑄品上方的直徑大下方的 直徑小。亦即,上方的直徑爲2 · 7 7 m m ,下方的直徑 爲2 · 4 2 m m左右。如上述,在使用不銹鋼製芯線時, 芯線前端未設置放電體的場合,可獲知僅能獲得不均勻的 電鑄品。 〔產業上之可利用性〕 對於長尺寸的複數芯線施以電鑄時,使芯線在電鑄液 中自轉的同時,使保持複數個芯線支架的保持件自轉,可 幸昔此生產性局地製造外徑均勻,圓形度、同軸性高的金屬 套圈。 根據本發明之套圏的製造,可不需要昂貴的成型機, 模具,只要廉價的電鑄設備即可。且,沒有高溫的燒成步 驟,因此能源成本低。另外,電鑄的尺寸轉印精度極佳, 製品的尺寸可獲得較尺寸測定之無需區分量時更高的精度 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) (請先閲讀背面之注意事項再填寫本頁) .^^衣.Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs-24- 539776 A7 B7 V. Description of Invention (22) [Example 5] Set a bronze core wire with a circular cross-section with a diameter of 0 · 126 mm and a length of 355 mm on the core wire support Then, it is immersed in the electroforming apparatus 10 (FIG. 2). On the other hand, a meshed porous metal cylinder made of titanium in which a nickel metal block was placed was set in an electroforming bath containing nickel sulfamate as a main component. The core wire 16 and the core wire holder 21 are immersed in an electroforming solution. The core wires are arranged in a circular shape with 100 wires. Many? [: The metal tube is set so that the metal plate faces the rotation axis of the holder 28. The core wire was used as a cathode, and a porous metal cylinder containing a nickel block was used as an anode. Electroforming was performed for 18 hours at a current density of about 10 A / d m 2. An electroformed nickel body having an average diameter of about 2.5 mm was obtained by electroforming. The electroformed body can obtain a uniform electroformed body within a range of 2.5 mm m and 0.05 mm along the length. The sleeve obtained from the electroformed product also has good circularity and coaxiality. [Example 6] A bronze core wire with a diameter of 0.126 mm and a length of 3,55 mm in a circular cross section was set on a core wire holder shown in Fig. 9 and immersed in an electroforming apparatus. The setting load of the spring set on the stand is 0.1 5 N. On the other hand, a mesh porous metal cylinder made of titanium in which a nickel metal block was placed was set in an electroforming bath containing nickel sulfamate as a main component. The core wire 16 and the core wire holder 21 are immersed in an electroforming solution. The core wires are arranged in a circular shape with 100 wires. The porous metal cylinder is set so that the metal plate faces the rotation axis direction of the holder 2 8. The core wire is used as the cathode, and the porous metal tube containing nickel blocks is based on the Chinese paper standard (CNS) A4 (210X297 mm). -25- 539776 A7 B7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the Invention (23) Anode / Electroforming for 18 hours at a current density of about 10 A / dm 2. An electroformed nickel body having an average diameter of about 2.5 mm was obtained by electroforming. The electroformed body can obtain a uniform electroformed body in a range of 2.5 m m soil 0 · 0 5 m along the length direction. The ferrule obtained from the electroformed product also has good circularity and coaxiality. [Comparative Example] A core wire made of stainless steel (resistivity 9 0 X 1 0 _ 6 Ω c m) with a diameter of 0 · 1 2 6 m m and a length of 3 5 5 m m was used. Electroforming was performed in the same manner as in the embodiment. The obtained electroformed product has a larger diameter above and a smaller diameter below. That is, the diameter at the upper side is 2. 7 7 m m, and the diameter at the lower side is about 2. 4 2 m m. As described above, when a stainless steel core wire is used without a discharge body provided at the tip of the core wire, it can be seen that only non-uniform electroformed products can be obtained. [Industrial Applicability] When electroforming is performed on a plurality of long-sized core wires, while the core wires are rotated in the electroforming solution, the holders holding the plurality of core wire holders are rotated. Fortunately, this was a productive situation. Manufacture metal ferrules with uniform outer diameter, roundness and high coaxiality. According to the manufacturing of the sleeve according to the present invention, an expensive molding machine and a mold can be unnecessary, and only an inexpensive electroforming equipment can be used. In addition, there is no high-temperature firing step, so energy costs are low. In addition, the size transfer accuracy of the electroforming is very good, and the size of the product can be higher than that of the size measurement without the need to distinguish the amount. This paper size is applicable to the Chinese National Standard (CNS) A4 size (210X297 cm) (Notes on the back then fill out this page). ^^ 衣.

、1T, 1T

-26· 539776 A7 B7 五、發明説明(24 ) 〇 又,近年來由於光通訊的多樣化、多面化,光纖用套 圈之需求爲外徑2 · 5 m m以下之物,尤其是外徑爲 1 · 2 5 m m、〇· 9 m m或〇· 7 5 m m等極細物者。 銷製等不可能製造外徑1·25mm以下的套圈。然而本 發明之製法及裝置所製造的金屬套圈可獲得極細,.且加工 性優異者。 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) -27--26 · 539776 A7 B7 V. Description of the invention (24) 〇 In addition, in recent years, due to the diversification and multifaceted optical communication, the requirements for ferrules for optical fibers are those with an outer diameter of 2.5 mm or less, especially for outer diameters of Very fine objects such as 1.25 mm, 0.9 mm, or 0.75 mm. It is impossible to manufacture ferrules with an outer diameter of 1 · 25 mm or less by pins. However, the metal ferrule produced by the manufacturing method and the device of the present invention can obtain extremely fine and excellent workability. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is sized to the Chinese National Standard (CNS) A4 (210 × 297 mm) -27-

Claims (1)

539776 A8 B8 C8 D8539776 A8 B8 C8 D8 卜告本1 &quot;&quot;&quot;&quot;&quot;&quot; | .. :1.:11: ::. Ι»·Ι&quot;»ΙΙ&gt;:ΙΙΓ1 ~-,i 穴、申請專利乾圍 第89 1 2835 1號專利申請案 ~ 中文申請專利範圍修正本 (請先閱讀背面之注意事項再填寫本頁) 民國91年11月I4日修正 1 . 一種金屬套圈之製法,係藉電鑄在芯線的外表面 上形成金屬皮膜,從所形.成的皮膜拉製芯線製造金屬套圈 的方法中,其特徵爲: 保持複數個呈圓周圍形狀配置之保持芯線的芯線支架 之保持件,及在其周邊部設直複數個配置電鑄時使用之金 屬的夾緊用具,使芯線支架可一邊自轉並同時使保持件自 轉進行電鑄。 2 _如申請專利範圍第1項所述之金屬套圏之製法, 其中係使用電阻率5 X 1 0 _ 6 Ω c m以下的芯線進行電鑄 〇 經濟部智慧財產局員工消費合作社印製 3 ·如申請專利範圍第1項所述之金屬套圏之製法, 其中係於不銹鋼、磷青銅製的芯線上電鑄電阻率 5 X 1 0 — 6 Ω c m以下的第一金屬薄層,於其上以預定直 徑之% 一^金屬進彳了電禱者。 4 ·如申請專利範圍第3項所述之金屬套圈之製法, 其中第一金屬係金、銀、銅、鋁及.以該等金屬爲主體之任 一合金所成,第二金屬係以鎳或鎳爲主體的合金所成者。 5 .如申請專利範圍第1項至第4項中任一項所述之 金屬套圈之製法,其中是從芯線的電源保持導電性放電體 於速端側進彳了電禱者。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 539776 A8 B8 C8 _ D8 々、申請專利範圍 6 ·如申請專利範圍第5項所述之金屬套圈之製法, 其中導電性放電體之電阻率爲1 〇 x 1 〇 - 6 Ω c m以下者 〇 (請先聞讀背面之注意事項再填寫本頁) 7 ·如申請專利範圍第5項所述之金屬套圈之製法, 其中導電性放電體的表面積爲芯線之外表面積的1 〇〜 1 0 0 倍。 8 ·如申請專利範圍第6項所述之金屬套圈之製法, 其中導電性放電體的表面積爲芯線之外表面積的1 〇〜 1 0 0 倍。 9 .如申請專利範圍第1項所述之金屬套圈之製法, 其中芯線爲不銹鋼或磷青銅製,電鑄之金屬係以鎳或鎳爲 主體之合金者。 1 0 ·如申請專利範圍第8項所述之金屬套圏之製法 ,其中芯線爲不銹鋼或磷青銅製,電鑄之金屬係以鎳或鎳 爲主體之合金者。 1 1 ·如申請專利範圍第1項至第4項中任一項所述 經濟部智慧財產局員工消費合作社印製 之金屬套圈之製法,其中具備芯線支架上緊繃芯線用之彈 簧、橡膠等的彈性機構。 1 2 ·如申請專利範圍第8項所述之金屬套圏之製法 ,其中具備芯線支架上緊繃芯線用.之彈簧、橡膠等的彈性 機構。 1 3 ·如申請專利範圍第1 1項所述之金屬套圈之製 法,其中彈性機構傳達至芯線之張力係於芯線之彈性限度 以下者。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 539776 A8 B8 C8 D8 六、申請專利範圍 1 4 ·如申請專利範圍第1 2項所述之金屬套圈之製 法,其中彈性機構傳達至芯線之張力係於芯線之彈性限度 以下者。 1 5 .如申請專利範圍第1項至第4項中任一項所述 之金屬套圈之製法,其中收納電鑄之金屬的夾緊用具係形 成朝著芯線方向,使其夾緊用具縱向方向上之大致該夾緊 用具全長一定寬度的金屬板從夾緊用具側面垂直突出者。 1 6 ·如申請專利範圍第8項所述之金屬套圏之製法 ,其中收納電鑄之金屬的夾緊用具係形成朝著芯線方向, 使其夾緊用具縱向方向上之大致該夾緊用具全長一定寬度 的金屬板從夾緊用具側面垂直突出者。 1 7 ·如申請專利範圍第1 3項所述之金屬套圈之製 法,其中夾緊用具係鈦製網狀筒。 1 8 ·如申請專利範圍第1 4項所述之金屬套圏之製 法,其中夾緊用具係鈦製網狀筒。 1 9 ·如申請專利範圍第1項至第4項中任一項所述 之金屬套圏之製法,其中芯線支架具備朝著該支架外側延 伸而出之寬幅的支柱。 2 0 ·如申請專利範圍第8項所述之金屬套圏之製法 ,其中芯線支架具備朝著該支架外側延伸而出之寬幅的支 柱。 2 1 ·如申請專利範圍第1 9項所述之金屬套圈之製 法,其中支柱係以輻射狀配置者。 . 2 2 ·如申請專利範圍第1 9項所述之金屬套圈之製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -- &lt; - (請先聞讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -3- 539776 A8 B8 C8 D8 々、申請專利範圍 法,其中支柱係呈長方形板狀者。 2 3 .如申請專.利範圍第1 9項所述之金屬套圈之製 法,其中支柱的數量爲2〜4支。 24 · —種金屬套圈之製造裝置,其特徵爲:在電鑄 槽內部,配置保持複數個呈圓形保持芯線之芯線支架的保 持件,及在其周邊部設置.複數個電鑄使用時配置金屬的夾 緊用具,使芯線支架可一邊自轉並同時使保持件自轉。 2 5 .如申請專利範圍第2 4項所述之金屬套圈之製 造裝置,其中係將放入電鑄金屬之夾緊用具呈圓形配置在 芯線支架周邊。 2 6 _如申請專利範圍第2 5項所述之金屬套圈之製 造裝置,其中電鑄槽具備攪拌電鑄液之超音波產生裝置。 2 7 ·如申請專利範圍第2 4項或第2 5項所述之金 屬套圈之製造裝置,其中是從芯線電源保持導電性放電體 於遠端側。 2 8 .如申請專利範圍第2 7項所述之金屬套圈之製 造裝置,其中導電性放電體的電阻率爲1 Ox 1 〇-6 Ω c m以下者。 2 9 .如申請專利範圍第2 8項所述之金屬套圈之製 造裝置,其中導電性放電體之表面積爲芯線外表面積的 1 0〜1 0 0倍。 3 〇 .如申請專利範圍第2 4項或第2 5項所述之金 屬套圈之製造裝置,其中芯線其電阻率爲5x 1 〇 一6 Ω c m 〇 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -- (請先閱讀背面之注意事項再填寫本頁) 、1T 經濟部智慧財產局員工消費合作社印製 -4 - 539776 A8 B8 C8 D8 六、申請專利範圍 (請先閱讀背面之注意事項再填寫本頁) 3 1 ·如申請專利範圍第2 4項或第2 5項所述之金 屬套圈之製造裝置,.其中芯線支架具備使芯線緊繃用的彈 簧、橡膠等的彈性機構。 3 2 ·如申請專利範圍第3 1項所述之金屬套圈之製 造裝置,其中彈性機構傳達於芯線之張力係於芯線之彈性 限度以下者。 3 3 ·如申請專利範圍第2 4項或第2 5項所述之金 屬套圈之製造裝置,其中收納電鑄之金屬的夾緊用具係形 成朝著芯線方向,使其夾緊用具縱向方向上之大致該夾緊 用具全長一定寬度的金屬板從夾緊用具側面垂直突出者。 3 4 .如申請專利範圍第3 3項所述之金屬套圈之製 造裝置,其中夾緊用具係鈦製網狀筒。 3 5 ·如申請專利範圍第2 4項所述之金屬套圏之製 造裝置,其中芯線支架具備朝著該支架外側延伸而出之寬 幅的支柱。 3 6 ·如申請專利範圍第2 5項所述之金屬套圈之製 造裝置,其中芯線支架具備朝著該支架外側延伸而出之寬 幅的支柱。 經濟部智慧財產局員工消費合作社印製 3 7 ·如申請專利範圍第3 5項所述之金屬套圈之製 造裝置,其中支柱係以輻射狀配置者。 3 8 .如申請專利範圍第3 5項所述之金屬套圈之製 造裝置,其中支柱係呈長方形板狀者。 3 9 .如申請專利範圍第3 6項所述之金屬套圏之製 造裝置,其中支柱係呈長方形板狀者。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ : ^ 539776 ABCD 六、申請專利範圍 4 〇 .如申請專利範圍第3 5項所述之金屬套圏之製 造裝置,其中支柱的數量爲2〜4支。 4 1 .如申請專利範圍第3 7項至第3 9項中任一項 所述之金屬套圈之製造裝置,其中支柱的數量爲2〜4支 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -6-Announcement 1 &quot; &quot; &quot; &quot; &quot; &quot; &quot; | ..: 1.: 11: ::. Ι »· Ι &quot;» ΙΙ &gt;: ΙΙΓ1 ~-, i-hole, patent application, No. 89 1 2835 Patent Application No. 1 ~ Chinese Patent Application Amendment (please read the precautions on the back before filling out this page) Amended on November 4, 1991, I4. 1. A method of manufacturing a metal ferrule, which is made by electroforming on the core wire A method of forming a metal film on the outer surface of a metal wire, and manufacturing a metal ferrule by drawing a core wire from the formed film, is characterized in that: a plurality of holders for holding a core wire holder for holding the core wire are arranged in a circle shape, and The peripheral part is provided with a plurality of straight clamping devices configured with metal used in electroforming, so that the core wire bracket can rotate on one side while rotating the holder to perform electroforming. 2 _ The manufacturing method of metal sleeves as described in item 1 of the scope of the patent application, which uses electro-forming using core wires with a resistivity of 5 X 1 0 _ 6 Ω cm or less. 0 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 3 · The manufacturing method of the metal sheath according to item 1 of the scope of the patent application, wherein the first metal thin layer with an electrical resistivity of 5 X 1 0 to 6 Ω cm or less is formed on a core wire made of stainless steel or phosphor bronze, on which An electric prayer was entered in% ^ metal of a predetermined diameter. 4 · The manufacturing method of the metal ferrule as described in item 3 of the scope of the patent application, wherein the first metal is made of gold, silver, copper, aluminum and any alloy mainly composed of these metals, and the second metal is made of Made of nickel or nickel-based alloys. 5. The method for manufacturing a metal ferrule according to any one of the items 1 to 4 of the scope of application for a patent, wherein a conductive discharge body that maintains a conductive discharge from a power source of a core wire enters an electric prayer at a fast end side. This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) 539776 A8 B8 C8 _ D8 々, patent application scope 6 · The manufacturing method of metal ferrule as described in item 5 of the patent application scope, in which conductive discharge The resistivity of the body is less than 1 〇x 1 〇- 6 Ω cm or less 〇 (Please read the precautions on the back before filling out this page) 7 · The manufacturing method of the metal ferrule described in item 5 of the scope of patent application, where The surface area of the conductive discharge body is 10 to 100 times the surface area outside the core wire. 8. The method for manufacturing a metal ferrule as described in item 6 of the scope of the patent application, wherein the surface area of the conductive discharge body is 10 to 100 times the surface area outside the core wire. 9. The method for manufacturing a metal ferrule as described in item 1 of the scope of the patent application, wherein the core wire is made of stainless steel or phosphor bronze, and the electroformed metal is nickel or nickel-based alloy. 10 · The manufacturing method of metal sleeves as described in item 8 of the scope of patent application, wherein the core wire is made of stainless steel or phosphor bronze, and the electroformed metal is nickel or nickel-based alloy. 1 1 · The manufacturing method of metal ferrules printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs as described in any one of the scope of patent application, including springs and rubbers for tightening the core wire on the core wire support And other flexible mechanisms. 1 2 · The manufacturing method of the metal sleeve according to item 8 of the scope of the patent application, which includes a spring, rubber and other elastic mechanisms for tightening the core wire on the core wire support. 1 3 · The method of manufacturing a metal ferrule as described in item 11 of the scope of patent application, wherein the tension transmitted to the core wire by the elastic mechanism is below the elastic limit of the core wire. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 539776 A8 B8 C8 D8 VI. Application for patent scope 1 4 · The manufacturing method of metal ferrule as described in item 12 of patent scope, in which the elastic mechanism The tension transmitted to the core wire is below the elastic limit of the core wire. 1 5. The method for manufacturing a metal ferrule according to any one of items 1 to 4 of the scope of the patent application, wherein the clamping tool for accommodating the electroformed metal is formed toward the core wire so that the clamping tool is longitudinal A metal plate with a certain width in the direction substantially equal to the entire length of the clamping tool is vertically protruding from the side of the clamping tool. 16 · The manufacturing method of the metal sleeve according to item 8 of the scope of the patent application, wherein the clamping tool for accommodating the electroformed metal is formed toward the core wire so that the clamping tool is approximately the clamping tool in the longitudinal direction. A metal plate with a certain length over the entire length protrudes vertically from the side of the clamp. 17 • The method for manufacturing a metal ferrule as described in item 13 of the scope of patent application, wherein the clamping device is a titanium mesh cylinder. 18 · The method for manufacturing a metal sleeve according to item 14 of the scope of patent application, wherein the clamping device is a titanium mesh cylinder. 19 · The method of manufacturing a metal jacket according to any one of the first to fourth aspects of the patent application scope, wherein the core wire support is provided with a wide pillar extending toward the outside of the support. 20 · The manufacturing method of the metal sleeve according to item 8 of the scope of the patent application, wherein the core wire support is provided with a wide post extending toward the outside of the support. 2 1 · The method of manufacturing a metal ferrule as described in item 19 of the scope of patent application, wherein the pillars are arranged in a radial pattern. 2 2 · The paper size of the metal ferrule as described in item 19 of the scope of patent application is subject to the Chinese National Standard (CNS) A4 specification (210X297 mm)-&lt;-(Please read the precautions on the back first (Please fill in this page again) Order printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -3- 539776 A8 B8 C8 D8 々, Patent Application Law, in which the pillars are rectangular plate-shaped. 2 3. The method for manufacturing a metal ferrule as described in item 19 of the application scope, wherein the number of pillars is 2 to 4. 24. A manufacturing device for a metal ferrule, which is characterized in that: inside the electroforming groove, a plurality of holders for holding a plurality of core holders for holding a core wire in a circular shape are arranged, and are arranged at the periphery thereof. Equipped with metal clamping tools, the core wire bracket can rotate on one side and the holder on the other. 25. The manufacturing device for the metal ferrule according to item 24 of the scope of the patent application, wherein the clamping device for placing the electroformed metal is arranged in a circle around the core wire support. 2 6 _ The manufacturing device of the metal ferrule according to item 25 of the scope of patent application, wherein the electroforming tank is provided with an ultrasonic generating device for stirring the electroforming liquid. 2 7 · The manufacturing device for the metal ferrule as described in item 24 or item 25 of the scope of patent application, wherein the conductive discharge body is kept on the distal side from the core power source. 28. The manufacturing device of the metal ferrule according to item 27 in the scope of the patent application, wherein the electrical resistivity of the conductive discharge body is less than 1 Ox 1 0-6 Ω cm. 29. The manufacturing device of the metal ferrule according to item 28 of the scope of the patent application, wherein the surface area of the conductive discharge body is 10 to 100 times the outer surface area of the core wire. 3 〇. The manufacturing device of the metal ferrule described in the scope of application for patent No. 24 or No. 25, wherein the core wire has a resistivity of 5x 1 6 Ω cm 〇 This paper standard applies Chinese National Standard (CNS) A4 specifications (210X297 mm)-(Please read the notes on the back before filling this page), 1T Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-4-539776 A8 B8 C8 D8 VI. Patent Application Scope (please first (Please read the notes on the back and fill in this page) 3 1 · As for the manufacturing device of the metal ferrule described in the scope of patent application No. 24 or No. 25, where the core wire bracket is provided with springs and rubber for tightening the core wire And other flexible mechanisms. 3 2 · The manufacturing device for a metal ferrule as described in item 31 of the scope of patent application, wherein the tension transmitted by the elastic mechanism to the core wire is below the elastic limit of the core wire. 3 3 · The manufacturing device of the metal ferrule according to item 24 or item 25 of the scope of patent application, wherein the clamping tool for accommodating the electroformed metal is formed toward the core wire, and the clamping tool is longitudinally oriented. The metal plate with a certain width over the entire length of the clamp is vertically projected from the side of the clamp. 34. The manufacturing device for a metal ferrule according to item 33 of the scope of the patent application, wherein the clamping device is a titanium mesh cylinder. 3 5 · The manufacturing device for a metal jacket according to item 24 of the scope of patent application, wherein the core wire support is provided with a wide pillar extending toward the outside of the support. 36. The manufacturing device for a metal ferrule according to item 25 of the scope of the patent application, wherein the core wire support is provided with a wide pillar extending toward the outside of the support. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 37 • The manufacturing device of the metal ferrule as described in Item 35 of the scope of patent application, in which the pillars are arranged in a radial pattern. 38. The manufacturing device for a metal ferrule according to item 35 of the scope of patent application, wherein the pillars are rectangular plate-shaped. 39. The manufacturing device for a metal jacket according to item 36 of the scope of patent application, wherein the pillars are rectangular plate-shaped. This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) ~: ^ 539776 ABCD VI. Application for patent scope 4 〇. The metal sleeve manufacturing device as described in item 35 of the patent scope, among which the pillar The quantity is 2 ~ 4. 4 1. The manufacturing device for a metal ferrule as described in any one of items 37 to 39 in the scope of patent application, wherein the number of pillars is 2 to 4 (please read the precautions on the back before filling in this Page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is sized for the Chinese National Standard (CNS) A4 (210X297 mm) -6-
TW89128351A 1999-12-28 2000-12-28 Method of producing metal ferrules, and device therefor TW539776B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP37366599A JP2001192882A (en) 1999-12-28 1999-12-28 Manufacturing method of thin column for forming metal ferrule
JP37335499A JP4342062B2 (en) 1999-12-28 1999-12-28 Manufacturing method of fine cylinder for forming metal ferrule
JP37524299A JP2001192883A (en) 1999-12-28 1999-12-28 Method and apparatus of manufacturing metal ferrule
JP2000018426A JP4357061B2 (en) 2000-01-27 2000-01-27 Porous metal cylinder used for electroforming
JP2000018579A JP2001207285A (en) 2000-01-27 2000-01-27 Core wire holder used in electroforming

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