TW537963B - Method for producing soft anti-slippage pad - Google Patents

Method for producing soft anti-slippage pad Download PDF

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Publication number
TW537963B
TW537963B TW91122455A TW91122455A TW537963B TW 537963 B TW537963 B TW 537963B TW 91122455 A TW91122455 A TW 91122455A TW 91122455 A TW91122455 A TW 91122455A TW 537963 B TW537963 B TW 537963B
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Taiwan
Prior art keywords
film layer
plastic film
layer
soft
slip pad
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TW91122455A
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Chinese (zh)
Inventor
Tsan-Shin Yang
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Golden Pond Plastic Mfg Compan
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Priority to TW91122455A priority Critical patent/TW537963B/en
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Publication of TW537963B publication Critical patent/TW537963B/en

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Abstract

A method for producing a soft anti-slippage pad mainly comprises: preparing a mold; coating the mold with a first film layer; filling up the mold with a gel; coating a second film layer to combine with the first film layer; wrapping the gel between the two layers to form an anti-slippage pad upper layer substrate with soft protrusions; combining the upper layer substrate with a lower layer substrate having a suction plate on the bottom thereof, thereby forming a soft anti-slippage pad with a warm touch and soft protrusions.

Description

五、發明說明(/ ) 本發明係關於〜種柔軟止滑墊之製法,特別是一種製 造表面具:有觸感溫潤、柔軟之突起止滑墊之製法者。 如%五圖所示,其爲一種習用之止滑墊,揭露於中華 =國專利發明第一三七九七三號之「多色彩之塑膠止滑墊 製法」中’其結構主要包括有一射製成形爲任意形狀及任 眉、彦頁色之止滑條(6 〇 ) ’並且止滑條(6 〇 )以略爲突 出的方式’埋設於不同顏色之塑料基材(7 〇 )中,以形 成具有多色彩及立體花紋之塑膠止滑墊。 然而該種習用之塑膠止滑墊,由於止滑條(6 0 )基 於議止滑墊耐用的理由,多由硬質或彈性塑料所製成,然 而以該種材質製成止滑墊之突出部,確會造成使用者在踏 足於止滑塾上產生不適感,因此在使用上雖有美觀的效 果,但未能達到舒適的目的。 因此,本發明主要目的在提供一種柔軟止滑墊之製 法°製止^墊具有彳寸殊之溫潤與柔軟觸感,以達到增加止 滑墊舒適感之目的者。 爲達到本發明之上述目的,其所用之製程包括有: 準備一下層基板··準備一樹脂製之底板,該底板具有 複數個止滑吸盤形成於底面,並有一接合層貼附於底板之 頂面上,藉此形成一止滑墊之下層基板; 準備一上層基板模具··準備一具有複數個花紋凹槽之 模具; 塗佈第一薄膜層:將模具頂面塗佈一層第一塑料薄膜 層; 3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公复> (請先閱讀背面之注意事項再填寫本頁) 訂---------線 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 537963 A7 B7 五、發明說明(2 ) 灌注凝膠體:將凝膠體注滿於花紋凹槽; 塗佈第二薄膜層:塗佈一層第二塑料薄膜層於模具之 頂面,該第二塑料薄膜層與第一塑料薄膜層重疊結合,藉 此將凝膠體包覆於兩層塑料薄膜層中,以形成一具有柔軟 突起之上層基板;與 熱壓結合下層基板與上層基板:將下層基板具有接合 層之一面朝下,與上層基板之第二塑料薄膜層熱壓結合, 待冷卻後以形成具有柔軟突起之止滑墊。 爲使貴審查委員進一步了解前述發明目的及特徵, 茲附圖式詳細說明如后: (一) 圖式部分: 第一圖:係本發明之製作流程圖。 第二圖:係本發明柔軟止滑墊下層結構之立體分解圖。 第三A到三E圖:係本發明之柔軟止滑墊上層結構製作流 程之剖面示意圖。 第四圖:係本發明之柔軟止滑墊之立體圖。 第五圖:係習用止滑墊之部份分解立體圖。 (二) 圖號說明 (1 0 )底板 (1 2 )止滑吸盤 (14)凹槽 (16)接合層 (2 0 )模具 (2 2 )花紋凹槽 (2 4 )第一塑料薄膜層 (2 6 )凝膠體 (2 8 )第二塑料薄膜層 (3 0 )突起 4 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂---------線·^}· 537963 A7 B7 五、發明說明(3 ) (6 0 )止滑條 (7 0 )塑料基材 木發明主要係關於一種_軟止滑墊之製法,請參閱第 一圖、第二圖與第三A至三E圖所示,其步驟包括有: 準備一下層基板:準備〜樹脂製之底板(i Q ),於 底板(1 0 )底面形成有複數個止滑吸盤(1 2 ),另於 底板(1 0 )頂面形成有複數個凹槽(1 4 ),並有一接 合層(1 6 )以完全貼合之方式貼附於底板(1 〇 )之頂 面上,藉此形成一止滑墊之下層基板。 準備一上層基板模具:準備一具有複數個花紋凹槽 (2 2 )之片狀模具(2 0 ),如第三A圖所示,其花紋 凹槽爲圓凹狀。 塗佈第一薄膜層:如第三B圖所示,將片狀模具(2 0 )之頂面完全塗佈一層第一塑料薄膜層(2 4 ),並靜 置2分鐘等待該塑料薄膜層(2 4 )固化,其中該塑料薄 膜層(2 4 )爲®]性強度高之PU(pdyurethane)塑料層。 灌注凝膠體:如第三C圖所示,將凝膠體(2 6 )注 滿於花紋凹槽(2 2 )中,並令凝膠體的頂面與模具之頂 面齊平,其中凝膠體(2 6 )可爲不同比例調配而成之不 同柔軟程度之凝膠聚合物。 塗佈第二薄膜層:如第三D圖所示,再度塗佈一層第 二塑料薄膜層(2 8 )於片狀模具(1 0 )之頂面,並同 樣靜置2分鐘等待第二塑料薄膜層(2 8 )固化,該第二 塑料薄膜層(2 8 )部份與第一塑料薄膜層(2 4 )重疊 結合,藉此將凝膠體(2 6 )包覆於兩層塑料薄膜層(2 5 (請先閱讀背面之注意事項再填寫本頁) «- -線- 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 537963 Α7 Β7 五、發明說明(f) 4)( 2 8 )中形成一具有柔軟突起之上層基板。 壓合下層基板與上層基板:如第二E圖所示,將下層 基板(1 〇 )具有接合層(1 6 )之一面朝下,與上層基 板之第二塑料薄膜層(2 8 )以適當壓力壓合,其中第二 塑料薄膜層(2 8 )部份會滲入接合層(1 6 )後固化, 以達到上、下層基板的強力結合。 修邊··將經過擠壓後被壓出止滑墊四周圍多於的塑料 切除,以維持柔軟止滑墊之平整外觀‘,之後靜置8小時讓 止滑墊上之各種塑料完全成形凝固即完成本發明之柔軟止 滑墊。 製作完成之柔軟止滑墊如第四圖所示,其中止滑墊上 之突起(3 0 )及即爲第一塑料薄膜層(2 4 )與第二塑 料薄膜層(2 8 )結合共同包覆凝膠體(2 6 )所形成’ 因此除了有止滑防跌的功能外,同時具有如人體肌 軟與彈性兼具的溫潤觸感,當使用者踏足其上時’會医1其 柔軟之特性而感到舒適感的增加。 另外,該接合層(1 6 )可爲具有花紋之布料’當第 一塑料薄膜層(2 4 )部份與第二塑料薄膜層(2 8 )爲· 透明材質時即可看見接合層(1 6 )上之花紋’增加柔軟 止滑墊的外觀變化。 綜上所述,本發明確實可改變習用止滑塾之既有使用 感覺及外觀變化,吸引消費者的購買與使用’增進止滑塾 之使用功能及市場價値,因此兼具實用性及產業上之利用 性。 6 適用中國國家標準(CNS)A4規格(210 X 297公ί) ^ -------------—— (請先閱讀背面之注意事項再填寫本頁) 訂-· -丨線- 經濟部智慧財產局員工消費合作社印製 537963 A7 _B7_ 五、發明說明(^ ) 本發明確係一極具突破性的發明佳作,由於新穎的製 法及巧妙的配製設計,製作出之柔軟止滑墊爲一未見於市 面上之新穎創作,同時並具有使用上增進舒適感之實用效 果,極具產業上之利用性,應符合發明專利之申請要件, 乃依法具文提出申請。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 7 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)V. Description of the Invention (/) The present invention relates to a method for manufacturing a kind of soft anti-slip pad, especially a method for manufacturing a surface with a method of making the anti-slip pad with a warm and soft touch. As shown in the figure, it is a conventional anti-slip pad, which is disclosed in the "Multi-Color Plastic Anti-Slip Pad Manufacturing Method" of the Chinese Patent Invention No. 1377973. Its structure mainly includes a shot The anti-sliding bar (60) formed into an arbitrary shape and any eyebrow and color is made into a shape, and the anti-sliding bar (60) is embedded in a plastic substrate (70) of different colors in a slightly protruding manner. In order to form a multi-color and three-dimensional pattern of plastic anti-slip pad. However, the conventional plastic anti-skid pads are mostly made of hard or elastic plastic because the anti-skid pads (60) are durable. However, the protruding parts of the anti-skid pads are made of this material. It does cause the user to feel uncomfortable when stepping on the anti-slippere. Therefore, although it has a beautiful effect in use, it fails to achieve the purpose of comfort. Therefore, the main object of the present invention is to provide a method for manufacturing a soft anti-slip pad. The anti-slip pad has a very gentle and soft touch, so as to increase the comfort of the anti-slip pad. In order to achieve the above-mentioned object of the present invention, the manufacturing process includes: preparing a layer substrate · preparing a resin base plate, the base plate having a plurality of anti-slip suction cups formed on the bottom surface, and a bonding layer attached to the top of the bottom plate On the surface, a lower substrate is formed on the anti-slip pad. An upper substrate mold is prepared. A mold having a plurality of pattern grooves is prepared. Coating a first film layer: coating a first plastic film on the top surface of the mold Layer; 3 This paper size is applicable to China National Standard (CNS) A4 specifications (210 X 297 public copy) (Please read the precautions on the back before filling this page) Order --------- Wisdom of the Ministry of Economics Printed by the employee's consumer cooperative of the Property Bureau Printed by the consumer's cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 537963 A7 B7 V. Description of the invention (2) Filling gel: Fill the gel with pattern grooves; Apply the second film layer: A second plastic film layer is coated on the top surface of the mold. The second plastic film layer is overlapped with the first plastic film layer, thereby covering the gel body in the two plastic film layers to form a flexible material. Bulge Upper substrate; Combined with thermocompression Lower substrate and upper substrate: One side of the lower substrate with a bonding layer facing down and thermally bonded to the second plastic film layer of the upper substrate. After cooling, a slip pad with soft protrusions is formed In order to make your reviewing committee better understand the purpose and characteristics of the foregoing invention, the detailed description of the drawings is as follows: (1) Schematic part: The first figure: the flow chart of the present invention. The second figure: the softness of the present invention Three-dimensional exploded views of the underlayer structure of the anti-slip pad. Figures A to E: Sectional schematic diagrams of the manufacturing process of the upper structure of the soft anti-slip pad of the present invention. Figure 4: A perspective view of the soft anti-slip pad of the present invention. Figure 5: Partially exploded perspective view of the conventional anti-slip pad. (2) Drawing number description (1 0) bottom plate (1 2) anti-slip suction cup (14) groove (16) joint layer (2 0) mold (2 2) ) Pattern groove (2 4) First plastic film layer (2 6) Gel body (2 8) Second plastic film layer (3 0) protrusions 4 This paper size applies to Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the notes on the back first (Write this page) Order --------- line · ^} · 537963 A7 B7 V. Description of the invention (3) (6 0) Anti-sliding bar (7 0) Plastic substrate wood invention is mainly about a _ For the manufacturing method of the soft anti-slip pad, please refer to the first, second, and third A to three E diagrams. The steps include: preparing the lower substrate: preparing ~ a resin base plate (i Q) on the base plate (1 0) A plurality of anti-slip suction cups (1 2) are formed on the bottom surface, and a plurality of grooves (1 4) are formed on the top surface of the bottom plate (1 0), and a bonding layer (1 6) is formed to completely fit the It is affixed to the top surface of the bottom plate (10), so as to form a lower substrate of the anti-slip pad. Prepare an upper substrate mold: prepare a sheet mold (20) with a plurality of pattern grooves (2 2). As shown in FIG. 3A, the pattern grooves are round and concave. Coating the first film layer: As shown in the third figure B, the top surface of the sheet mold (20) is completely coated with a first plastic film layer (24), and left for 2 minutes to wait for the plastic film layer (2 4) curing, wherein the plastic film layer (2 4) is a PU (pdyurethane) plastic layer with high physical strength. Fill the gel body: as shown in the third figure C, fill the gel body (2 6) into the pattern groove (2 2), and make the top surface of the gel body flush with the top surface of the mold, where The gel body (2 6) can be a gel polymer with different softness levels prepared by different proportions. Applying the second film layer: As shown in the third figure D, apply another layer of the second plastic film layer (2 8) on the top surface of the sheet mold (1 0), and leave it for 2 minutes to wait for the second plastic. The film layer (2 8) is cured, and the second plastic film layer (2 8) is partially overlapped with the first plastic film layer (2 4), thereby covering the gel body (2 6) on the two plastic films. Layer (2 5 (Please read the precautions on the back before filling out this page) «--line-Printed by the Employee Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is printed in accordance with China National Standard (CNS) A4 (210 X 297 mm) ) 537963 Α7 B7 V. Description of the invention (f) 4) (2 8) An upper layer substrate with soft protrusions is formed. Laminating the lower substrate and the upper substrate: as shown in the second E diagram, one of the lower substrate (10) with the bonding layer (16) faces downward, and the second plastic film layer (2 8) of the upper substrate Appropriate pressure compression, in which the part of the second plastic film layer (2 8) will penetrate into the bonding layer (1 6) and then be cured, so as to achieve the strong bonding of the upper and lower substrates. Trimming ·· Cut off more plastic around the anti-slip pad after extrusion to maintain the smooth appearance of the soft anti-slip pad ', and then let it stand for 8 hours to fully shape and solidify the various plastics on the anti-slip pad. Complete the soft anti-slip pad of the present invention. The finished soft anti-slip pad is shown in the fourth figure, in which the protrusions (30) on the anti-slip pad and the first plastic film layer (2 4) and the second plastic film layer (2 8) are combined and covered. The gel body (2 6) is formed. Therefore, in addition to its anti-slip and anti-fall functions, it also has a moist touch such as the softness and elasticity of the human body. When the user steps on it, it will heal its softness. Features and increase comfort. In addition, the bonding layer (1 6) can be a cloth with a pattern. 'The bonding layer (1) can be seen when the first plastic film layer (2 4) and the second plastic film layer (2 8) are transparent materials. 6) The pattern above increases the appearance change of the soft anti-slip pad. In summary, the present invention can indeed change the existing feeling and appearance of the conventional anti-slippery, and attract consumers to purchase and use it. It can increase the use function and market price of the anti-slippery, so it is both practical and industrial. Its usability. 6 Applicable to China National Standard (CNS) A4 specification (210 X 297) ^ ----------------- (Please read the precautions on the back before filling this page) Order-·-丨 Line-Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 537963 A7 _B7_ V. Description of the Invention (^) The invention is indeed a breakthrough invention. Due to the novel manufacturing method and clever formulation design, the softness of the production The anti-slip pad is a novel creation not seen in the market, and has the practical effect of improving comfort in use. It has great industrial applicability. It should meet the application requirements for invention patents. (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 7 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

537963 A8 B8 CS D8 六、申請專利範圍 1 ·一種柔軟止滑墊之製法,其步驟包括有: (請先閱讀背面之注意事項再填寫本頁) 準備一下層基板:準備〜樹脂製之底板,該底板具有 複數個止滑吸盤形成於底面,並有一接合層貼附於底板之 頂面上,藉此形成一止滑墊之下層基板; 準備一上層基板模具:準備一具有複數個花紋凹槽之 模具, 塗佈第一薄膜層:將模具頂面塗佈一層第一塑料薄膜 層; 灌注凝膠體:將凝膠體注滿於花紋凹槽; 塗佈第二薄膜層:塗佈〜層第二塑料薄膜層於模具之 頂面,該第二塑料薄膜層與第一塑料薄膜層重疊結合,藉 此將凝膠體包覆於兩層塑料薄膜層中,以形成一具有柔軟 突起之上層基板;與 壓合下層基板與上層基板:將下層基板具有接合層之 一面朝下,與上層基板之第二塑料薄膜層以壓力壓合,待 冷卻後以形成具有柔軟突起之止滑墊。 2 ·如申請專利範圍第1項之柔軟止滑墊之製法,其 製法中在壓合下層基板與上層基板之後,進一步包括: 經濟部智慧財產局員工消費合作社印製 修邊:將經過擠壓出止滑墊四周圍多於的塑料切除, 以維持柔軟止滑墊之平整外觀。 3 ·如申請專利範圍第1項之柔軟止滑墊之製法,其 中該塑料薄膜層爲韌性強度高之P U(polyurethane)塑料層。 4 ·如申請專利範圍第1項之柔軟止滑墊之製法,其 中該接合層之材質爲布料。 8 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 537963 A8 B8 CS D8 六、申請專利範圍 5 ·如申請專利範圍第1項之柔軟止滑墊之製法,其 中,h層基板的模具上之花紋凹槽爲圓凹狀。 6 ·如申請專利範圍第1或5項之柔軟止滑墊之製 法,其中第二塑料薄膜層與第一塑料薄膜層爲透明材質。 7 ·如申請專利範圍第6項之柔軟止滑墊之製法,其 中接合層爲具有花紋之布料。 .— (請先閱讀背面之注意事項再填寫本頁) 線_ 經濟部智慧財產局員工消費合作社印制π 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)537963 A8 B8 CS D8 VI. Application for Patent Scope 1 · A method for manufacturing a soft anti-slip pad, the steps include: (Please read the precautions on the back before filling this page) Prepare the layer substrate: prepare ~ resin base plate, The bottom plate has a plurality of anti-slip suction cups formed on the bottom surface, and a bonding layer is attached to the top surface of the bottom plate, thereby forming a lower substrate of the anti-slip pad; preparing an upper substrate mold: preparing a pattern groove Coating the first film layer on the mold: coating the top surface of the mold with a first plastic film layer; injecting gel: filling the gel into the pattern groove; coating the second film layer: coating ~ layer The second plastic film layer is on the top surface of the mold. The second plastic film layer overlaps with the first plastic film layer, thereby covering the gel body in the two plastic film layers to form an upper layer with soft protrusions. The substrate is laminated with the lower substrate and the upper substrate: one side of the lower substrate having a bonding layer faces downward, and the second plastic film layer of the upper substrate is pressure-bonded with pressure, and after cooling, a Projections of soft cushion slip. 2 · If the soft anti-slip pad manufacturing method in item 1 of the patent application scope, the manufacturing method after laminating the lower substrate and the upper substrate, further includes: Printing and trimming by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs; Cut out more plastic around the anti-skid pad to maintain the flat appearance of the soft anti-skid pad. 3. The method for manufacturing a soft anti-slip pad according to item 1 of the patent application range, wherein the plastic film layer is a PU (polyurethane) plastic layer with high toughness. 4 · The method for manufacturing a soft anti-slip pad as described in item 1 of the scope of patent application, wherein the material of the bonding layer is cloth. 8 This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 537963 A8 B8 CS D8 VI. Application for patent scope 5 · For the method of making soft anti-slip pads in the first scope of patent application, where, h The pattern grooves on the mold of the layer substrate are round and concave. 6 · The method for manufacturing a soft anti-slip pad as described in item 1 or 5 of the patent application scope, wherein the second plastic film layer and the first plastic film layer are transparent materials. 7 · The method for manufacturing a soft anti-slip pad according to item 6 of the patent application, wherein the bonding layer is a cloth with a pattern. .— (Please read the notes on the back before filling out this page) Line _ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs π This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
TW91122455A 2002-09-30 2002-09-30 Method for producing soft anti-slippage pad TW537963B (en)

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