TW522544B - Production method for semiconductor crystal and semiconductor element - Google Patents
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522544 五、發明說明(1) 發明所屬之技術 本發明係關於,藉由在由矽(S i )所形成的底層基板上生 長由11 I族氮化物系化合物半導體所構成之結晶以製得半 導體基板的方法。又,本發明亦為關於以所述之半導體基 板作為結晶生長基板所製造之I I I族氮化物系化合物半導 體元件。 知之技術 5 圖5為用以例示在石夕基板(底層基板)上進行結晶生長之 習知之半導體結晶的示意截面圖。於此結晶生長步驟中, 係採用MOCVD法,如在本圖5中所例示般,於以習知的技術 在矽基板(底層基板)上進行高溫生長之半導體結晶(氮化 鎵結晶等)中,會產生「反應部」及移位、裂痕等。 j务明所欲解決之誤顥 '移位及裂痕,係基於異種材料間之熱膨脹係數差及晶格 常數差產生的應力所作用之結果而產生者,以這樣的、纟士曰° 生長基板來製造各種半導體元件(device)之情況,备 元件特性的劣化。 θ 又,例如將把由矽等所構成之底層基板除去只留 層,以期得到獨立之基板(結晶)之情況,因於上述的^ 及裂痕等之作用,欲得到大面積(lcm2以上)者幾 夕522544 V. Description of the invention (1) The technology to which the invention belongs The present invention relates to the production of semiconductors by growing a crystal composed of a group 11 nitride compound semiconductor on an underlying substrate formed of silicon (S i). Substrate method. The present invention also relates to an I I I group nitride compound semiconductor device manufactured by using the semiconductor substrate as a crystal growth substrate. Known Technology 5 FIG. 5 is a schematic cross-sectional view illustrating a conventional semiconductor crystal for crystal growth on a Shi Xi substrate (base substrate). In this crystal growth step, a MOCVD method is used, as exemplified in FIG. 5, in a semiconductor crystal (gallium nitride crystal, etc.) that is grown at a high temperature on a silicon substrate (base substrate) by a conventional technique. , "Reaction part", displacement, cracks, etc. will occur. The errors and displacements that Wuming wants to solve are based on the effects of the stress caused by the difference in thermal expansion coefficients and lattice constants between dissimilar materials. In this way, the growth substrate In the case where various semiconductor devices are manufactured, the characteristics of the standby device are deteriorated. θ For example, if the underlying substrate made of silicon is removed and only the remaining layer is removed, in order to obtain an independent substrate (crystal), it is necessary to obtain a large area (more than 1 cm2) due to the effects of ^ and cracks described above. Jixi
能的。 义个口J 又,於目的之半導體基板( 度之1 0 0 0 °C〜11 5 0 °c附近石夕會 結晶的氮化蘇(圖中的「反靡 半導體結晶A )的結晶生長溫 與氮化鎵反應,會有形成多 部」)之情形。因此,欲經由can. Yigekou J, and the crystal growth temperature of the target semiconductor substrate (100 degrees ° C ~ 1150 ° C near Shi Xi will crystallize thallium nitride ("reverse semiconductor crystal A") Reacting with gallium nitride may form multiple parts "). Therefore,
五 、發明說明(2) ______ 一 高溫的結晶生具、 等,是Η % 〜過程得到單結晶的氮化鎵基板並非容易等 〜问畸所在。 本發明係用决 用比較廉價、*解決上述的課題而提出者,其目的在於, (反應部)之古f作為底層基板來製得無裂痕並無多結晶塊 在於,Μ ± ^ 質的半導體結晶。又,本發明之又一目的 結晶生長美 斤衣成之高品質之上述的半導體結晶作為 思^ ’來製造高品質的半導體元件。. 作用以及發 亦即,第、1述&的課題’下述的手段是有效的。 利用橫方向纟4手曰'^,為一種半導體結晶之製造方法,其係 上生長由I i 生長作用,藉由在由矽所形成之底層基板 晶A,而製得=ί化物系化合物半導體所構成之半導體結 反應防止步 基板之方法,其係具有下述諸步驟: 導體結晶Α之底層基板上,形成融點或耐熱性高於半 成步驟,經As料B所構成的反應防止層膜;突起部形 止層膜之:側ΐ性或物理性的蝕刻’以在形成有反應防 形成多數個^=面上不使底層基板露出而自反應防止層 面之至少結晶生長步驟…突起部的表 生長面,使半體,開始結晶生長之最初的 連結至少成為連貫的平面為止。 Μ此生長面相互 為Ϊ居Ϊ ί述半導體結晶Α所構成之上述半導邮其柘讦 為早層構造亦可為複層構造(多層構造)。牛基板,可 又,此處所謂之「丨丨ί族氮化物 σ物+導體」,通V. Description of the invention (2) ______ A high-temperature crystallization jig, etc. is% ~ It is not easy to wait for a single-crystal gallium nitride substrate in the process. The present invention was proposed by using a relatively inexpensive solution to solve the above-mentioned problems. The purpose of the present invention is to produce a semiconductor having no cracks and no polycrystalline blocks by using the substrate f of the (reaction part) as an underlying substrate. crystallization. In addition, another object of the present invention is to produce high-quality semiconductor crystals having the above-mentioned high-quality semiconductor crystals, and to manufacture high-quality semiconductor devices. Functions and Developments That is, the problems described below & 1 ' are effective. It is a manufacturing method of semiconductor crystals by using 4 directions in the horizontal direction. The growth is performed by I i growth, and the base substrate crystal A formed of silicon is used to produce a compound semiconductor. The method for forming a semiconductor junction reaction prevention step substrate has the following steps: On the underlying substrate of the conductor crystal A, a melting point or heat resistance higher than a half step is formed, and the reaction prevention layer composed of As material B is formed. Film; protrusion-shaped stop layer film: lateral or physical etching 'to form at least a number of ^ = faces on which formation of the reaction is prevented, at least the crystal growth step from the reaction prevention layer without exposing the underlying substrate ... the protrusion The surface of the surface grows so that the initial connection of the half body to start crystal growth becomes at least a continuous plane. This growth surface is mutually composed of the above-mentioned semi-conductor composed of the semiconductor crystal A, and it is an early layer structure or a multi-layer structure (multilayer structure). Bovine substrate, but also the so-called "丨 丨 nitride σ + conductor"
522544 五、發明說明(3) 常含有2成分、3成分或4成分之由「AlxGayln(ixy)N(0 $1,0 $1,〇 ‘x + y $1)」所成之通式所代表之任意的 混晶比之半導體,再者,添加有p型或η型雜質之半導體亦 屬本說明書之「I 11族氮化物系化合物半導體」的範_ ^ 又,將上述I Π族元素(A1、Ga、I η)之中的一部份,以 石朋(Β )或I它(Τ 1 )等取代’或氮(Ν )的一部份以碟(ρ)、石申 (As)、綈(Sb)、鉍(Bi)等取代之半導體等,亦屬本說明書 之「I I I族氮化物系化合物半導體」的範嘴。 曰 又,作為上述之p型的雜質,可添加例如鎂(Mg)及/或 (Ca)等。 又,作為上述之η型的雜質,可添加例如矽(Si )、硫 (S)、石西(Se)、篩(Te)或鍺(Ge)等。 又,此等之雜質,可同時添加2元素以上,亦可同時添 加2型(p型與η型)。 圖1為用以例示說明本發明的基本概念之半導體結晶之 ,造步驟中之示意截面Η。此反應防止層,係用以°防止石夕 严餘糸的半導體間之反應者’如此般,藉由在底層基板 1 ί ”由較氮化鎵系的半導體(半導體結晶Α) (•曰/之例如Sic或Α1Ν等所成之反應防止層 (日日貝材料Β),即使於須使氮化鎵系 Α)進行長時間結晶生長之产、、ff 卞守奴(牛%•胆、,、口日日 上述的「反應部」。…也不會在石夕界面附近形成 又’藉由形成多數個穿名p 片 體結晶A),以突起化嫁系的半導體(半導 夂邙的千頂部為起點亦進行橫方向生長。522544 V. Description of the invention (3) Any formula represented by the general formula "AlxGayln (ixy) N (0 $ 1,0 $ 1, 〇'x + y $ 1)" which usually contains 2 components, 3 components, or 4 components Semiconductors with mixed crystal ratios, and semiconductors with p-type or η-type impurities also fall within the scope of the "I 11 nitride-based compound semiconductors" in this specification. ^ In addition, the above-mentioned I Π group elements (A1, Ga, I η), part of which is replaced by Shi Peng (B) or I (T 1), etc., or part of nitrogen (N) is dish (ρ), Shi Shen (As), 绨Semiconductors such as (Sb) and bismuth (Bi) are also examples of "Group III nitride-based compound semiconductors" in this specification. In addition, as the p-type impurity, for example, magnesium (Mg) and / or (Ca) can be added. In addition, as the n-type impurity, for example, silicon (Si), sulfur (S), hesi (Se), sieve (Te), germanium (Ge), or the like can be added. These impurities may be added with more than two elements at the same time, and may also be added with type 2 (p-type and η-type). FIG. 1 is a schematic cross-section of a semiconductor crystal used to illustrate the basic concept of the present invention. This reaction prevention layer is used to prevent the reaction between the semiconductors of Shi Xiyan and Yu Xi ', so that by using a lower gallium nitride-based semiconductor (semiconductor crystal A) (• say / For example, the reaction prevention layer (Japanese-Japanese shell material B) formed by Sic or A1N, etc., is produced even if gallium nitride system A is required to undergo long-term crystal growth. The above-mentioned "reaction part" ... will not be formed near the Shi Xi interface and 'by forming a large number of p-plate crystals A), the semiconductor of the doped system (semiconducting semiconductor) Thousands of tops also start to grow horizontally.
522544 五、發明說明(4) 藉此,基於反應防止層與氮化鎵系的半導體結晶A之間的 晶格常數差之應力不易產生,而可大幅緩和應力。 又,藉由形成多數個突起部,可緩和作用於反應防止層 之應力,故此等應力難以對反應防止層作用以使其形成縱 方向的裂痕,因此,於反應防止層之縱方向貫穿之裂痕不 易產生。因此之故,可經由縱方向沒有貫穿之裂痕的反應 防止層,將底層基板(矽基板)與氮化鎵系的半導體(半導 體結晶A )完全地隔絕,故可更確實地防止上述般的「反應 部」之產生。 又,例如,由於藉由形成上述般的突起部,可將反應防 止層與半導體基板(即,所要之半導體結晶A )之間的接觸 部位限定成較狹小,故基於兩者的晶格常數差之變形不易 k大。「基於底層基板與半導體基板之間的晶格常數差之 應力」可得以緩和。因此,半導體基板(所要的半導體結 晶A)於結晶生長之時,可抑制生長中之作用於半導體基板 之不要的應力,而減低移位及裂痕的發生密产。 (半亦導即體,/= 的發生密度。產生,且可大幅地減低裂痕 部藉ΐίΐ述乘效果’使得上述之沒有「反應 //墓s Α您度經充分抑制之高品質的半導體Α板 V Λ:)之製得成為可能或變得容易。 ,於本=:岔緩衝層C ’係採行在必要時可插入之型能 於本發明之貫施上,此等緩衝層並非-定必要的構V 要 第8頁 C:\2D-O0DE\91-04\91102215.ptd 522544 五、發明說明(5) t亦即,即使於未設置緩衝層之情況下,亦可得到一定 程度以上之本發明的作用.效果。 曰a又,Λ2手段’係於上述的第1手段中,上述之半導體結 ]曰曰,’+ <,、可滿足組成式「AlxGayIn(1-")N(0$x<1,〇<0 x y =1)」之1 π族氮化物系化合物半導體所構成。 ,弟3手段,為於上述的第1或第2手段中,作為形成 怎防止層之晶質材料Β,係使用 /、 (AW、或尖晶石(心12〇4)。 鼠化銘 又,第4手段’為於上述的第j或第2手段中, 反應防止層之晶質材料B,係使用鋁組成比至少為"乂以 上之A1GaN、A1InN、或A1GaInN …J 士二為〇乂二 質材料B,以選擇晶格常數為未滿3. 18A之房;; 比較強固的耐熱性(融點)高之安定的材枓為I…曰力 ::第5手段,為在上述之第】至第4之任 由使生長面向橫方向生長並使彼此相 中 形f因為半導體結晶人未積層所成之空洞;,在-起部間 合ϋ :大m::大為佳’唯,若過分大則連結後 曰有難以付到大致平面狀的生長面之情況,須。 =,第6手段,係於上述第!至第5中任一手段中,%吏突 ::間的反應防止層的谷部之膜厚形成為0 此厚度m由於膜厚會有不均,或由於形成反 止層之上述的晶質材料B並非充分安定的物質之故,使> 無法將鎵(Ga)或氮化鎵(GaN)與矽(Si)完全地隔絕。因:522544 V. Description of the invention (4) In this way, the stress based on the lattice constant difference between the reaction prevention layer and the gallium nitride-based semiconductor crystal A is not easily generated, and the stress can be greatly relieved. In addition, by forming a plurality of protrusions, the stress acting on the reaction prevention layer can be relaxed. Therefore, it is difficult for these stresses to act on the reaction prevention layer to form a crack in the longitudinal direction. Not easy to produce. For this reason, the underlying substrate (silicon substrate) can be completely isolated from the gallium nitride-based semiconductor (semiconductor crystal A) through the reaction prevention layer having no cracks penetrating in the longitudinal direction, so that the above-mentioned " "Response section". In addition, for example, by forming the protrusions as described above, the contact portion between the reaction prevention layer and the semiconductor substrate (that is, the desired semiconductor crystal A) can be restricted to be narrow, so the difference in the lattice constants is based on the two. The deformation is not easy to be large. "The stress based on the lattice constant difference between the underlying substrate and the semiconductor substrate" can be alleviated. Therefore, during the crystal growth of the semiconductor substrate (the desired semiconductor crystal A), unnecessary stress acting on the semiconductor substrate during growth can be suppressed, and the occurrence of displacement and cracks can be reduced. (Semi-conducting body, the density of occurrence of / =. It produces and can greatly reduce the cracking effect by using the above-mentioned "multiplying effect" so that there is no "reaction // tombs Α You have fully suppressed high-quality semiconductors Α The production of the plate V Λ :) becomes possible or becomes easy. In this case, the buffer layer C 'can be inserted in a form that can be inserted when necessary, which can be applied to the present invention. These buffer layers are not- To determine the necessary structure, please refer to page 8 C: \ 2D-O0DE \ 91-04 \ 91102215.ptd 522544 V. Description of the invention (5) t That is, even if no buffer layer is provided, a certain degree can be obtained The above-mentioned functions and effects of the present invention. "A" and "Λ2 means" are connected to the above-mentioned first means, the above-mentioned semiconductor junction] said, "+ <, and can satisfy the composition formula" AlxGayIn (1- " ) N (0 $ x < 1, 0 < 0 xy = 1) " Means 3 are used in the first or second means as the crystalline material B of how to prevent the formation of the layer, using /, (AW, or spinel (Heart 1204). The fourth means is the crystalline material B of the reaction prevention layer in the j or the second means described above, which uses A1GaN, A1InN, or A1GaInN… J, which is an aluminum composition ratio of at least <乂 Secondary material B is to select a room with a lattice constant of less than 3. 18A ;; a relatively stable material with a high heat resistance (melting point) is I ... said force: 5th means is based on the above No. 1 to No. 4 are to cause the growth to grow in a lateral direction and to form a cavity f in each other because the semiconductor crystals are not laminated; However, if it is too large, there may be cases where it is difficult to pay for a substantially flat growth surface after the connection. =, The sixth means is tied to any of the above means from the above! To the fifth means,% 吏 突 :: 间The film thickness of the valley portion of the reaction prevention layer is formed to be 0. The thickness m may be uneven due to the film thickness, or the above-mentioned crystalline material B forming the stop layer is not sufficient. Stable species, the so > can not be gallium (Ga) or gallium nitride (GaN) and silicon (Si) is completely isolated by:
C:\2D-CODE\9l-04\91102215.ptdC: \ 2D-CODE \ 9l-04 \ 91102215.ptd
522544 五、發明說明—^7 一 …、去充分得到基於此等反應之「反應部(多 」的形成mm。 化幻 的i ^反應防止層的谷底之膜厚若太厚,則於反應防止層 (Si) ^易產生裂痕,而無法將鎵(^a)或氮化鎵(GaN)與矽 應1部r元夕全地隔絕。因而無法充分得到基於此等反應之、「及 、° (夕結晶的氮化鎵)」的形成防止效果。 分i額Ϊ應防止層的谷部之膜厚若過*,則由於過厚的部 所期望。㈣積層時間及積層材料,於生產成本等方面亦非522544 V. Description of the invention ^ 7 I ... To fully obtain the formation of the "reaction part (multi") mm based on these reactions. If the film thickness of the valley bottom of the reaction prevention layer is too thick, the reaction is prevented. The layer (Si) is prone to cracks, and it is impossible to completely isolate gallium (^ a) or gallium nitride (GaN) from silicon. Therefore, it is not possible to obtain adequately, "and," based on these reactions. (Even crystalline gallium nitride) "formation prevention effect. If the film thickness of the valley part of the layer should be too high, it is expected because the thickness is too thick. The build-up time and build-up material are cost-effective. And so on
形成+ =手奴係在上述第1至第6中任一手段之突起部 2〇……更使/者起:的:方向的高度形成為〇· 5㈣上 m以上5❹以下 4,犬起部的縱方向的高度形成為1/Z 分,非所期望。曰曰生長成不充分致應力緩和作用不充 的積層時間及蝕列二突J部若過高,過高的部分須額外 非所期望。刻〜間、或積層材料’於生產成本等方面 又,第8手段,儀 — 形成步驟中,使突起;弟至第7中任一手段之突起部 為〇.1 以上10 =起。卩的k方向的粗度、寬度或直徑形成 施條件’以突起m :乂下。更佳者雖亦依於結晶生長的實 # m程度為佳。 K向的粗度、寬度或直徑為〇. 5〜5 此粗度若過粗,w 基於晶格常數差之對半導體基板(生 C:\2D-C0DE\91-04\91102215.ptd 第10頁 522544Forming + = the protruding part 2 of the hand slave system in any of the above 1 to 6 means more: /: the height of the direction is formed from 0.5 to 4 m, 5 to 4, The height in the longitudinal direction is 1 / Z minutes, which is not desirable. If the build-up time is insufficient due to insufficient stress relaxation and the J part of the second eclipse is too high, the excessively high part must be extra unexpected. In terms of production cost, etc., or layered materials, the eighth means, instrument-forming step, the protrusions; the protrusions of any of the means from the seventh to the seventh means from 0.1 to 10 =. The thickness, width, or diameter of k in the k direction is formed. The better is also dependent on the degree of crystal growth. The thickness, width, or diameter in the K direction is 0.5 to 5. If this thickness is too thick, w is based on the difference in the lattice constant of the semiconductor substrate (C: \ 2D-C0DE \ 91-04 \ 91102215.ptd Section 10 Page 522544
目容易乍增用加之應又力,的影響會變大,致半導體基板的移位數 難’或突起部的镅=:細’則突起部本身的形成變得困 望。 、、σ卩之結晶生長速度b會變慢,非所期 下述之分離步驟:拉士述弟.1至第8中任一手段中,設置 加熱,使其美將半導體結晶A與底層基板冷卻或 而發生應力,二ώ導體結晶A與底層基板之熱膨脹係數差 結晶A與底層基错板分利離用此應力使突起部斷[而使半導體 例如,如圖1你;—Λ 上進行生長由ηΪ;! 在具有多數個突起部之底層基板 體基板(半導體化物系化合物半導體所構成之半導 配置間隔盘經由調整突起部的大小與 你丨方),/、f aB生長諸條件等,在各突起部間(突起部的 」 可形成未積層半導體結晶A的空洞。因此,與突起 /ϋ从^度相比’若使半導體基板(半導體結晶A)的厚度充 1立旱’則内部應力或外部應力會容易集中地作用於此突 μ八v、y果’尤其是此等應力作用為對於突起部之剪斷 應力等’當此應力變大時,突起部會斷裂。 ^而’若利用此應力,可容易地將底層基板與半導體基 板分離(剝離)。又,上述的「空洞」形成得愈大,在突起 部之應力(剪斷應力)愈容易集中。 亦即’依於上述第9手段,則由於可容易地生成上述的 應力’故可將半導體結晶A與底層基板容易地分離。 又在將底層基板與半導體基板分離(剝離)之時,即使It is easy to increase the use of the object at the same time, and the impact will increase, which will make it difficult to shift the number of semiconductor substrates' or 镅 =: thin in the protrusions, and the formation of the protrusions itself will become difficult. The crystal growth rate b of σ, σ 卩 will be slower, and the following separation steps are unexpected: In any of the methods described in Rashid. 1 to 8, heating is set to make the semiconductor crystal A and the underlying substrate beautiful. When cooling or stress occurs, the thermal expansion coefficient difference between the second conductor crystalline A and the underlying substrate is different. Crystal A and the underlying base fault plate are separated and separated. This stress is used to break the protrusion [and the semiconductor, for example, as shown in Figure 1; The growth is made by ηΪ ;! On a base substrate body substrate having a plurality of protrusions (a semiconducting semiconductor semiconductor compound semiconductor is used to arrange a spacer by adjusting the size of the protrusions and you), /, f aB growth conditions, etc. A cavity in which the semiconductor crystal A is not laminated can be formed between each of the protrusions ("protrusions"). Therefore, if the thickness of the semiconductor substrate (semiconductor crystal A) is increased by one degree compared with the protrusions / thickness, then Internal stress or external stress can easily concentrate on the protrusions μ, v, and y. In particular, these stresses act as shear stresses on the protrusions. When the stress becomes large, the protrusions will break. 'If using this should Force can easily separate (peel) the underlying substrate from the semiconductor substrate. Also, the larger the above-mentioned "void" is formed, the more easily the stress (shear stress) in the protruding portion is concentrated. That is, 'depending on the 9th Means, because the stress described above can be easily generated, the semiconductor crystal A can be easily separated from the underlying substrate. When the underlying substrate is separated (peeled off) from the semiconductor substrate,
C:\2D-CODE\9l-04\91102215.ptd 第11頁 522544 五、發明說明(8) 在底層基板侧殘留有半導體基板的一部份亦可,或在半導 體基板側殘留有底層基板的一部份(例如:突起部的斷裂 殘骸)亦可。亦即,上述的分離步驟,並非以完全沒有此 等材料的一部份之殘骸作為前提(必要條件)。 如此般的斷裂殘骸等之除去,必要時,亦可用磨除或蝕 刻等之周知的手段來實施。 又’第1 0手段,係於上述的第1至第9中之任一手段之結 晶生長步驟中,使半導體結晶A積層50 以上。 此厚度愈厚,愈可緩和對於半導體基板(半導體結晶A) 之拉伸應力,而可減少半導體基板的移位及裂痕的發生密 度,同日可可使半導體基板更加強固,故可使上述應力容易 集中於上述之突起部。 又,底層基 厚度愈薄,愈 應力,使半導 底層基板的厚 度方面會產生 製造之結晶生 50 //m 以上3〇〇 又’相對地 厚度,以作成 較厚為佳。藉 拉伸應力,使 幅地得到抑制 板(矽基板)的厚度,以3〇〇 以下為佳。此 可緩和對半導體基板(半導體結晶A)之拉伸 體基板的移位及裂痕的發生密度減少。唯, 度若未滿5 0 // m,則底層基板本身的絕對強 問題’致難以維持高生產性。因而,欲確保 長基板的品質與生產性,底層基板的厚度以 // m以下為佳。 ,生長結晶之半導體基板(半導體結晶A)的 為與底層基板(矽基板)的厚度大致相同,或 由=般的設定,可易於緩和對半導體基板之 半i脱基板的移位及裂痕的發生較習知者大 。此效果,於相對地半導體基板作成愈厚時C: \ 2D-CODE \ 9l-04 \ 91102215.ptd Page 11 522544 V. Description of the invention (8) It is also possible to leave a part of the semiconductor substrate on the base substrate side, or the substrate on the semiconductor substrate side. A part (for example, a broken wreckage of the protrusion) is also acceptable. That is, the above-mentioned separation step is not based on the premise that no part of the material is completely absent (required condition). The removal of such fractured debris and the like may be performed by a known method such as abrasion or etching, if necessary. Also, the "10th means" is a step of laminating the semiconductor crystal A by 50 or more in the crystal growth step of any of the first to ninth means. The thicker the thickness, the more it can alleviate the tensile stress on the semiconductor substrate (semiconductor crystal A), and it can reduce the displacement of the semiconductor substrate and the density of cracks. The semiconductor substrate can be strengthened on the same day, so the above stress can be easily concentrated. On the above protrusion. In addition, the thinner the thickness of the base substrate, the more stress, which will cause the production of crystals in the thickness of the semiconductive base substrate 50 // m or more, and the relative thickness is preferably made thicker. The thickness of the suppression plate (silicon substrate) can be obtained by tensile stress, and it is preferably 300 or less. This can alleviate the displacement of the semiconductor substrate (semiconductor crystal A) and the reduction in the occurrence density of cracks. However, if the degree is less than 5 0 // m, the absolute strength of the underlying substrate itself is problematic, making it difficult to maintain high productivity. Therefore, to ensure the quality and productivity of long substrates, the thickness of the underlying substrate is preferably // m or less. The semiconductor substrate (semiconductor crystal A) that grows crystals is approximately the same thickness as the underlying substrate (silicon substrate), or is set in a general manner, which can easily ease the displacement of the semiconductor substrate and the occurrence of cracks. Bigger than those who know it. This effect increases when the semiconductor substrate is made thicker.
522544 五、發明說明(9) 效果愈大。 又,第11手段,係於上述的 晶生長步驟中,藉由調整丨丨丨 0中任一手段之結 原料供給量q,以使在底芦、λ 糸化合物半導體的 部份的…區:二突起部的谷部之至少- 生長速度a、與在突起部的:二匕”半導體的結晶 差分(b-a),控制於大致最大值。卩之,,、° B曰生長速度b之間的 依於此手段,於突起部的頭頂 相對地變Λ,上述之被浸蝕區域附近的晶生長速度會 被抑制,致源自頭頂部附近社曰4 =日日生長則比較地 結果’由突起部的頭頂部附“ = 者。/ 結晶A)的橫方向生長變得顯 V體基板(丰V胆 晶生長時作用於「基於反庫 11、,友和半導體基板的結 格常數差之應力」:=應=與半導體基板之間的晶 又多位及裂痕難以發生。 如,在突起部的側方(各突起部長n( ^0)/變得顯著,則例 洞。 間)谷易形成比較大的空 以適當的大小、間隔、或週 凹凸之情況,通常,在底声旯^底層基板的表面上形成 分以外,與凸部(突起部):::外圍側壁附近的周邊部 -方之單位時間.單位面積之=相比’凹部(谷部)的 少。此傾向,雖亦依存於結晶料的供給量容易變 度、方向等,唯藉由將此等諸::二氣體流之流量、溫 <彳条件控制於最適、或較佳之 1 C:\2D-CODE\91-04\91102215.ptd 522544 五、發明說明(ίο) -------- ί月況,可使上述的差分(b-a)控制於大致最大值。 ,ϋ2手I,係於上述的第11手段中,將原料供給量 Q '疋於 1 //mol/min 以上100 以下。 較佺者為,將上述原料供給量q設定於5 以上 90#㈣l/min以下。作為更佳之值,雖亦依存於所形成 突起部之大小、形狀、配置間隔等之底層基板的規格,应 供給原料的種類及供給流方向、結晶生長法等之諸條件了 概略而言以1〇〜80 //mol/min程度為理想的。此值若過大, 則欲將上述的差分(b-a)控制於大致最大值會變得困難, 故難以在各突起部間(突起部的側方)形成大的空洞。因 而,於此般的情況中,比較地難以緩和基於晶格常數差之 結晶内的應力,容易導致致移位之發生等之半導體基板的 單結晶之結晶性劣化,故非所期望。 又,藉由應力(剪斷應力),將底層基板與半導體基板分 離之時,若突起部側方沒有空洞,或此空洞小,則應力難 以集中於突起部,致突起部不易斷裂,故非所期望。 另一方面,若原料供給量q過小,則結晶生長時間太過 費時,於生產性方面不利,非所期望。 又,第1 3手段,係於上述的第1至第1 2中任一手段中, 在突起部形成步驟後具有下述步驟:至少於上述突起部的 表面形成由「AlxGaBNCtKx^l)」所構成之緩衝層c之步 驟。 唯,上述緩衝層C,係於400 °c〜li〇(Tc附近生長之A1N或 AIGaN等的半導體層,亦可於此緩衝層C之外,更進一步以522544 V. Description of the invention (9) The greater the effect. In addition, the eleventh means is in the above-mentioned crystal growth step, by adjusting the supply amount of the junction raw material q in any of the means, so that the ... region in the bottom semiconductor, λ 糸 compound semiconductor portion: At least-the growth rate a of the valleys of the two protrusions, and the crystal difference (ba) of the semiconductors in the protrusions: two daggers, are controlled to approximately the maximum value. According to this method, the top of the head portion is relatively changed to Λ, and the crystal growth rate near the above-mentioned etched area will be suppressed, which is caused by the company near the top of the head. "=" Is attached to the top of the head. / Crystal A) The growth in the lateral direction becomes a V-body substrate (the stress based on the difference between the lattice constant of the anti-reservoir 11 and the semiconductor substrate during the growth of the V-bile crystal): = should be between the semiconductor substrate There are many crystals and cracks that are difficult to occur. For example, on the side of the protrusion (each protrusion n (^ 0) / becomes significant, an example is a hole.) The valley is easy to form a relatively large space with an appropriate size, In the case of intervals or irregularities, it is usually formed on the surface of the base substrate, and the convex portion (protrusion):: Peripheral portion near the peripheral side wall-square unit time. Unit area = Compared with 'concave (valley)'. This tendency, although also depends on the supply of crystal material is easy to change the degree, direction, etc., only by these :: the flow rate of two gas streams, temperature < Controlled at the most suitable or better 1 C: \ 2D-CODE \ 91-04 \ 91102215.ptd 522544 V. Description of the invention (ίο) -------- ί The monthly conditions can make the above difference (ba) Controlled at the approximate maximum value, ϋ2 lots I, tied to the above-mentioned eleventh means, the raw material supply amount Q 'is set to 1 // mol / min to 100 or less. The lower one is to set the above-mentioned raw material supply q to 5 to 90 # ㈣l / min. As a better value, it depends on the size, shape, and arrangement interval of the underlying substrate of the protrusions. The specifications, the types of raw materials to be supplied, the direction of the supply stream, the crystal growth method, etc. are roughly ideally about 10 to 80 // mol / min. If this value is too large, the above-mentioned difference ( ba) It becomes difficult to control the approximate maximum value, so it is difficult to form large voids between the protrusions (sides of the protrusions). Therefore, in such a case, it is relatively difficult to alleviate the difference based on the difference in lattice constants. The stress in the crystal is likely to cause the crystallinity of the single crystal of the semiconductor substrate to be degraded, which is not desirable. When the underlying substrate is separated from the semiconductor substrate by stress (shear stress), If there is no cavity on the side of the protrusion or the cavity is small, it is difficult to concentrate the stress on the protrusion and the protrusion is not easily broken, which is not desirable. On the other hand, if the amount q of the raw material supply is too small, the crystal grows. It is too time-consuming and unfavorable in terms of productivity, and the 13th means is any one of the above-mentioned means from 1 to 12, and has the following steps after the protrusion forming step: at least less than And a step of forming a buffer layer c made of "AlxGaBNCtKx ^ l)" on the surface of the protrusion. However, the above-mentioned buffer layer C is a semiconductor layer such as A1N or AIGaN grown near 400 ° c ~ li0 (Tc, and can also be further out of this buffer layer C.
522544 五、發明說明(η) (人以下w t衝層C大致同组成(例如·· Α1Ν或AlGaN)的中間, 他層交互地時亦Λ只稱作「缓衝層」)作週期性地,或與曰其 基板(半導體結或晶t)以中構成多層構造之方式,積層於半導體 „缓衝層(或中間層)積層可 於半導體基板(生長層)之應力等,經由與:二i 问樣的作用原ίΐ,可提高結晶性。 “者 ^,此寺作用.效果,在構成反應防止 為碳化矽(Sic)等之情況時尤其 日日貝材枓β 又’㈣手段,係於上述之第 者手段中,使缓種 膜厚形成為0·01 pm㈣以τ。 使成衝層c的 藉由此手段,可使在緩衝層上形成所要 Α (例如:氮化鎵層)單獨以橫方向作良質地 ¥肢、、,口曰曰 ^,緩衝層的膜厚’以〜為概^的、^之 軌圍,而以0.1,以上0.5 ^以下為佳 ^適虽之 則空洞容易變小,非所期望。又, /膑厗右過厚, 致均一地成膜成緩衝層會有困難。尤发f若過薄,則欲大 近之緩衝層會產生成膜不均「、疋在犬起部的附 形’則於結晶性亦會發生不(均有的仏^ J ’弟15手段,係於上迷的第1至第14中任车。 起部形成步驟中,以使突起千任一手段之突 期配置之方式來形成突起部。 寺間隔或大致一定週 藉此,整體上橫方向生長的生長條 以產生影響結晶性良窳之不均的情妒:成為大致均等,難 C:\2D-C0DE\91-04\91102215.ptd 522544 五、發明說明(12) 又,藉由本手 大小,上述的剪 此,全部突起部 半導體基板間的 又,突起部間 盖之别’不易產 速度慢的結晶生 晶生長法之情況 然地作決定可變 又,第1 6手段 中,在1邊為0. 1 角格子的格子點 經由此手段, 實施,藉此,可 又,第17手段 部形成步驟中, 角形、大致正六 或大致平行四邊 藉由此手段, 成之結晶的結晶 對於任意的水平 致一樣之故, 可 三角形或平行四 稱,為較佳者。 ^岸:5 ί述的空洞各自成為大致均等的 的斷裂合益罢分配於各突起部,因 八^ 7 ί 產生,可使底層基板與 刀離仔以確實地實施。 上方,在被半導體基板之完全覆 均情形,因此,於自結晶生長 ,、其變更:日t變更為結晶生長速度快的結 得i易。τ點之明確地、早期地、或斷 ’係於上述 < 第15手&之突起部形成步驟 # m以上的大致正三角形為基調之2次元三 上形成上述突起部。 一 可,上述之第15手段具體地正確、確實地 確實地減低移位的數目。 、 於上述第1至第丨6中任一手段之突起 將突起部的水平截面形狀作成為大致正三 角形、大致圓形、大致矩形、大致菱形、 形。 由於以111族氮化物系化合物半導體所形 軸之方向於各部分容易齊一,或由於可將 方向之犬起部的水平方向之長度限制於大 抑制移位的數目。尤其是,正六角形或正 邊形等,容易與半導體結晶的結晶構造相 又’圓形及矩形,於製造的技術面上容易522544 V. Description of the invention (η) (the middle layer of the punch layer C below the human body is roughly the same composition (such as A1N or AlGaN), and other layers are also referred to as "buffer layers" when they are interactive.) Or with the substrate (semiconductor junction or crystal t) in a multilayer structure, laminated on the semiconductor buffer layer (or intermediate layer) laminated on the semiconductor substrate (growth layer) stress, etc., and: The role of the sample is to increase the crystallinity. "Zhe ^, this temple action. The effect, especially when the formation of the reaction prevention is silicon carbide (Sic) and so on In the first method described above, the retarded film thickness is formed to be 0.01 pm to τ. By forming the punching layer c by this means, the desired A (for example, a gallium nitride layer) can be formed on the buffer layer alone to make a good texture in the horizontal direction. The thickness of the buffer layer is thick. '~~ is the approximate range of ^, and 0.1, more than 0.5, and ^ is better. ^ Although it is easy to become small, it is not desirable. Moreover, the thickness is too thick, so that it may be difficult to form a uniform buffer film. If Youfa f is too thin, uneven film formation will occur in the buffer layer that is close to you. "The shape attached to the dog's starting part will also cause uneven crystallinity (both 仏 ^ J 'di 15 means , It is tied to any of the first to 14th cars of the fans. In the step of forming the protrusions, the protrusions are formed in a way that the protrusions are arranged in a sudden way. The growth bar that grows in the horizontal direction produces jealousy that affects the unevenness of the crystallinity. It is difficult to become roughly equal. C: \ 2D-C0DE \ 91-04 \ 91102215.ptd 522544 5. Explanation of the invention (12) According to the size of the hand, the above-mentioned cutting, all the protrusions between the semiconductor substrates, and the difference between the protrusions and the cover between the protrusions are not easy to produce. The slow growth rate of the crystal growth method is determined. The grid points of 0.1 corner grids on one side are implemented by this means, whereby, in the 17th means part forming step, the corners, approximately regular six or substantially parallel sides are crystallized by this means. Crystals are the same for any level, can be triangular or parallel four The shore is the better. 5: Each of the hollows described above becomes approximately equal fractures and is distributed to each protrusion. Because of the occurrence of 8 ^, the bottom substrate and the knife can be separated from each other to be surely implemented. Above, it is completely covered by the semiconductor substrate. Therefore, in the self-crystal growth, its change: It is easy to change the day t to a crystal with a fast crystal growth rate. The τ point is clearly, early, or broken. The above-mentioned protrusions are formed on the above-mentioned < 15th hand > protrusion forming step #m above a substantially regular triangle which is the second dimension of the basic tone. First, the above-mentioned 15th means is specifically and accurately reduced. The number of shifts. The protrusions in any of the above-mentioned first to sixth methods have the horizontal cross-sectional shape of the protrusions as a substantially regular triangle, a circle, a rectangle, a rhombus, and a shape. The direction of the axis of the compound semiconductor is easy to be uniform in each part, or because the length of the horizontal portion of the dog can be limited to a large number to suppress displacement. In particular, a regular hexagon or a regular hexagon Shaped, etc., and easily semiconductor crystal phase and crystal structure 'circular and rectangular, is easy to manufacture technical side
522544 五、發明說明(13) 形成而言,可比照現行一 ^ 優點。 戈的加工技術水準的現狀,為其 又,第1 8手段,係於上# 卜 部形成步驟中,將突起部^弟1至第―1 7中任一手段之突起 # m以下。較佳者,雖、配置間隔作成為0 · 1 // m以上i 〇 突起部的配置間隔以〇· 存於j结晶生長的實施條件,唯 間隔,係指相互鄰近之各今以111私度為仏此處所謂之配置 藉由此手段,於使將突f起部的中心點間的距離。 體基板(半導體結晶A)覆^部的谷部的上方以目的之半導 (突起部的谷部)形成空為可能之同時,在突起部間 此值若太小,則成為可能。 到應力緩和作用,致“性=〇的作用/而無法充分得 小,且半導體基板的膜厚^又’形成之空洞若太 得不易斷裂。 :必要以上’則突起部會變 又,此值若過大,則無法確 體基板覆蓋’致無法得到均質且ϋ::上方以半導 體結晶Α)。 勺貝且良貝的+導體基板(半導 或者,此值若更大,則谷部μώ s 乎無法得到_作用,且致空洞完全無法形成。…、人 又,第19手段,係於上述第丨至第18中任—手段之反應 防止步驟中,在底層基板上的表裏兩面成膜成反應防止 層。 藉此,可防止或緩和在反應防止步驟後產生之底層基板 (石夕基板)的反曲(彎曲)。522544 V. Description of the invention (13) In terms of formation, it can be compared with the advantages of the current one ^. The current status of Ge's processing technology level is the eighteenth method, which is tied to the ## section forming step, the protrusion # 1 to any of the means # 1 to # 17 below the protrusion #m. Preferably, although the arrangement interval is set to be 0 · 1 // m or more i 〇 the arrangement interval of the protrusions is 0 · the implementation condition of crystal growth existing in j, only the interval refers to each adjacent to each other at 111 degrees In order to determine the so-called arrangement here, the distance between the center points of the raised portions will be raised by this means. While it is possible to form voids in the target semiconductor (valve portion of the protrusion) above the valley portion of the body substrate (semiconductor crystal A), if the value is too small between the protrusions, it becomes possible. To the stress relaxation effect, the effect of "Sex = 0 / cannot be sufficiently small, and the thickness of the semiconductor substrate ^ is too difficult to break if the cavity formed is too large .: If it is more than necessary", the protrusion will change again, this value If it is too large, it is impossible to ensure that the solid substrate is covered, so that homogeneity cannot be obtained and the semiconductor crystal A is above.) Spoon and Liangbei + conductor substrate (semiconductor or, if this value is larger, the valley part is free) s Almost no effect can be obtained, and the cavities cannot be formed at all ...., and again, the 19th means is in any of the above-mentioned 丨 to 18th-the reaction prevention step of the means, the film is formed on both sides of the bottom substrate Reaction prevention layer By this, it is possible to prevent or mitigate the buckling (bending) of the underlying substrate (Ishiba substrate) generated after the reaction prevention step.
C:\2D-C0DE\91-04\91102215.ptdC: \ 2D-C0DE \ 91-04 \ 91102215.ptd
522544 五、發明說明(14) 又,第2 0手段,係於π I族氮化物系彳b合物半導體中, 具有使用上述第1至第1 9中任一手段製遠之半導體結晶作 為結晶生長基板。 依於此手段,經由結晶性為良質且内部應力小之半導體 來製造11 I族氮化物系化合物半導體元件’成為可能或成 為容易。 又,弟21手段,係使用上述第1至第丨9中任一手段製造 之半導體結晶作為結晶生長基板,藉由在其上進行結晶生 長而製造111族氮化物系化合物半導體元件。 依於此手段,經由結晶性為良質且内部應力小之半導體 來製造I I Ϊ族氮化物系化合物半導體元件,成為可能或成 為容易。 藉由上述之本發明之手段,可將上述的課題有效地或合 理地解決。 發明之實施形熊 於實施本發明之時,可由後述之中的各個製造條件作分 別而任意的選擇。又,此等製造條件,亦可任意地加以組 合0 首先,先就作為形成111族氮化物系化合物半導體之方 法而言,以有機金屬氣相(生長法M0CVD4M0VPE)為佳。然 而’亦使用可由分子束氣相生長法(MBE)、_素氣相生長 法(Halide VPE)、液相生長法(LPE)#,又,各層亦可以 分別相異之生長方法來形成。 又’有關緩衝層,就矯正晶格不匹配等之理由,以形成522544 V. Description of the invention (14) In addition, the 20th means is based on a π I-nitride-based hafnium compound semiconductor, and has a semiconductor crystal produced by using any of the above means 1 to 19 as a crystal. Growth substrate. According to this method, it is possible or easy to manufacture a Group I nitride compound semiconductor device 'through a semiconductor having good crystallinity and low internal stress. Means 21 is a method of manufacturing a 111-nitride-based compound semiconductor device by using the semiconductor crystal manufactured by any of the above-mentioned methods 1 to 9 as a crystal growth substrate and performing crystal growth thereon. According to this method, it is possible or easy to manufacture the I I Group VIII nitride-based compound semiconductor device through a semiconductor having good crystallinity and low internal stress. With the above-mentioned means of the present invention, the problems described above can be effectively or reasonably solved. Embodiments of the Invention When carrying out the present invention, they can be selected arbitrarily from each manufacturing condition described later. These manufacturing conditions may be combined arbitrarily. First, as a method for forming a group 111 nitride-based compound semiconductor, an organic metal vapor phase (growth method M0CVD4M0VPE) is preferred. However, ′ is also formed by a molecular beam vapor phase growth method (MBE), a halogen vapor phase growth method (Halide VPE), a liquid phase growth method (LPE) #, and each layer may be formed by a different growth method. And for the buffer layer, the reason for correcting the lattice mismatch is to form
C:\2D-C0DE\91-04\91102215.ptd 第18頁 522544 五、發明說明(15) 於結晶生長基板中,或底層基板等上面為佳。 尤其是,在半導體基板(半導體結晶A)中進行緩衝層(上 述之中間層)積層之情況,作為此等緩衝層,可使用在低 溫形成之丨丨^矣氮化物系化合物半導體^^〜丨^^^⑼^ X<1 ,〇$y〈l + ,更佳者為使用 A1xGah(〇€x$ 1)。此緩衝層可為單層,亦可為組成等相異之多重層。緩 衝層之形成方法,可在380〜42 0 t:的低溫下形成,亦可相 反地於1 0 0 0〜1 180 °C的範圍下以MOCVD法形成。又,用DC磁 控管濺鍍裝置,以高純度金屬鋁與氮氣作為原料,藉由反 應性錢鑛法形成由A 1 N所構成之緩衝層亦可。 同樣地,可形成通式為AlxGay In(1_x_yJ(0 $x<1,〇 ’ 〇 < x + y $ 1,組成比為任意)的緩衝層。更進一步,亦可 使用離子鑛法、雷射燒银法、ECR法。藉由物理m鍛法之 ,衝層,以在2 0 0〜60(TC下進行為佳。較佳者為3〇〇〜6〇〇 C,更佳者為3 5 0〜45(TC。於使用此等濺鍍法等之物理蒗 Ί之Λ況’緩衝層的厚度以10°〜3_A為#。而以1〇〇 〜400 A較佳,尤以1〇〇〜3〇〇 a為最佳。 作為多重層,可使例如由所 片 匕氮化鎵層交互地形成’其係使用使組 曰 6〇〇 C以下與100。。。以上來交互形成等方法…曰j 等加以組合亦可,多重層亦可由3種以上 田;、將此 化否物+ $月豆Α1»(卜")Ν(〇 $χ<1,〇 來積層。lit,緩衝層為非晶質,中間 」二〈χ”:1) ^ ^ ^ t ^ ^ ^ ^C: \ 2D-C0DE \ 91-04 \ 91102215.ptd Page 18 522544 V. Description of the invention (15) It is better to be in a crystal growth substrate, or on the bottom substrate. In particular, when a buffer layer (the above-mentioned intermediate layer) is laminated on a semiconductor substrate (semiconductor crystal A), as the buffer layer, a nitride-based compound semiconductor formed at a low temperature can be used. ^^^ ⑼ ^ X < 1, 〇 $ y <l +, more preferably, use A1xGah (〇 € x $ 1). The buffer layer may be a single layer or multiple layers having different compositions and the like. The formation method of the buffer layer can be formed at a low temperature of 380 to 4200 t: or the MOCVD method at a temperature of 100 to 1 180 ° C. Alternatively, a DC magnetron sputtering device may be used to form a buffer layer composed of A 1 N by using a high-purity metal aluminum and nitrogen as raw materials by a reactive gold mining method. Similarly, a buffer layer having a general formula of AlxGay In (1_x_yJ (0 $ x < 1, 0 '〇 < x + y $ 1, the composition ratio is arbitrary) can be formed. Furthermore, an ion ore method, a mine, Injecting silver method, ECR method. By physical m forging method, punching layer is preferably performed at 2000 ~ 60 ° C. The better is 300 ~ 600C, the more preferable is 3 5 0 ~ 45 (TC. The thickness of the buffer layer used in physical processes such as these sputtering methods is 10 ° ~ 3_A as the thickness. It is preferably 100 ~ 400 A, especially 1 〇〇 ~ 3〇〇a is the best. As a multiple layer, for example, the gallium nitride layer can be interactively formed from the piece of d ', which is used to make the group below 600 ° C and 100.... Other methods ... J and other combinations can also be used, multiple layers can also be composed of more than three kinds of fields ;, this compound + $ 月 豆 Α1 »(卜 ") N (〇 $ χ < 1, 0 to stack. Lit , The buffer layer is amorphous, the middle "two <χ": 1) ^ ^ ^ t ^ ^ ^ ^
522544 五、發明說明(16) " 覆任意週期。反覆愈多次則結晶性愈佳。 級衝層及上層之11 I族氮化物系化合物半導體,即使I 11 族兀素的組成之一部份,以硼(B)或鉈(T i)等取代,或氮 (N )的組成之一部份以磷(P)、砷(A s )、銻(Sb )、鉍(B i)等 取代’實質上亦適用於本發明。又,將此等元素以無法表 不於組成中之程度進行摻雜者亦可。例如在組成中沒有銦 (In)、碎(As)之11 I族氮化物系化合物半導體之Α1χ(^ιΝ (0<x $ 1)中,經由摻雜以較鋁(A1 )、鎵(Ga)之原子半徑大 的姻(In)、或較氮(N)之原子半徑大的砷(As),經由氮原 子之脫除導致之結晶的擴張變形進行補償以改良結晶性亦 'vy 〇 此情況下,由於受體(accept〇r)雜質容易進入HI族原 子的位置’能以如生長狀態(as gr〇Wn)下得到p型結晶。 經由如此作法使結晶性變佳,與本發明合併使用可進一步 將貫穿移位降到1 0 0分之1至1 〇 〇 〇分之1程度。緩衝層與J J J 族氮化物系化合物半導體層為以2週期以上形成之基底層 之情況,若對I I I族氮化物系化合物半導體層以較其主要 構成元素之原子半徑大的元素摻雜則更佳。又,作為發光 元件構成之情況’以使用本來之I I I族氮化物系化合物半 導體的2成分系、或3成分系為佳。 欲形成η型的I I I族氮化物系化合物半導體層之情況,作 為η型雜質,可添加Si、Ge、Se、Te等IV族元素4VI族元 素。又,作為P型雜質,可添加Zn、Mg、Be、Ca、Sr、 等I I族元素或I V族元素。以此等施行複數摻雜或將n型雜522544 V. Description of the invention (16) " The more iterations, the better the crystallinity. Class 11 I-nitride-based compound semiconductors in the upper layer and the upper layer, even if a part of the group I 11 element is replaced by boron (B) or thorium (T i), or nitrogen (N) Part of the substitution of 'with phosphorus (P), arsenic (As), antimony (Sb), bismuth (Bi), etc. is also substantially applicable to the present invention. Those elements may be doped to such an extent that they cannot be expressed in the composition. For example, in the composition A1x (^ ιN (0 < x $ 1)) of a Group I nitride compound semiconductor having no indium (In) and broken (As) in the composition, it is doped with aluminum (A1) and gallium (Ga). ) With a large atomic radius (In), or arsenic (As) with a larger atomic radius than nitrogen (N), is compensated by the expansion and deformation of crystals caused by the removal of nitrogen atoms to improve crystallinity. In this case, since the acceptor impurity easily enters the position of the HI group atom, a p-type crystal can be obtained in a growth state (as gr0Wn). By doing so, the crystallinity is improved, and it is combined with the present invention. The use can further reduce the penetration displacement to a level of 1/100 to 1/1000. In the case where the buffer layer and the JJJ group nitride compound semiconductor layer are base layers formed in more than 2 cycles, if the The III-nitride-based compound semiconductor layer is preferably doped with an element having a larger atomic radius than its main constituent element. In the case of a light-emitting element structure, a two-component system of an original III-nitride-based compound semiconductor is used. Or 3 components are preferred. To form η-type II In the case of a group I nitride-based compound semiconductor layer, as an n-type impurity, a group IV element such as Si, Ge, Se, and Te can be added. As a P-type impurity, Zn, Mg, Be, Ca, Sr, and other group II elements or group IV elements. Complex doping or n-type impurity
\\312\2d-code\91-04\91102215.ptd 第 20 頁 522544 五、發明說明(17) ----— 質推雜於同一層亦可。 用检方向蠢晶生長以減少丨JI族氮化物系化合物半導體 層的移位亦可隨意施行。此時,可採取藉由使用罩幕或藉 由#刻等任意的方法來填埋高低差。 曰 蝕刻罩幕,可使用多結晶矽、多結晶氮化物半導體等之 多結晶半導體,氧化矽(si0x)、氮化矽(sixN)、氧化鈦 (TiOJ、氧二匕鉛(Zr〇x)等之氧化物,氮化物,鈦、鎢 (W)之類—的高融點金屬,及此等之多層膜。此等之成膜方 法可為瘵鍍、濺鍍、CVD等之氣相生長法及其他之任咅 者。 "" 於蝕刻之時,以使用反應性離子束蝕刻(R丨βΕ)為佳,唯 亦可,用任意的蝕刻方法。作為對基板面形成非垂直的側 面之高低差者,亦可藉由異向性蝕刻來形成例如在高低差 的底部沒有底面、截面為V字形者。 Μ在III族氮化物系化合物半導體上可形成FET、發光元件 等。於發光元件的情況,發光層可考慮為多重量子井 (MQW)構造、單一量子井構造(SQW)之外,尚有均質構造、 f質(hetero)構造、雙異質(double heter〇)構造者,唯 藉由pin接面或pn接面來形成亦可。 以下’依據具體的貫施例就本發明加以說明。唯,本發 明並非限定於以下所示之實施例。 實施例1 以下,就本發明之實施例中之半導體結晶(結晶生長基 板)的製造順序之概要作例示。\\ 312 \ 2d-code \ 91-04 \ 91102215.ptd Page 20 522544 V. Description of the invention (17) ---- It is also possible to mix and match the same layer. Orientation of stupid crystal growth to reduce the displacement of the JI nitride compound semiconductor layer can also be performed at will. At this time, it is possible to bury the height difference by using an arbitrary method such as using a mask or by using a #mark. The etching mask can use polycrystalline semiconductors such as polycrystalline silicon, polycrystalline nitride semiconductors, silicon oxide (si0x), silicon nitride (sixN), titanium oxide (TiOJ, lead oxide (ZrOx), etc.). Oxides, nitrides, titanium, tungsten (W) and other high melting point metals, and these multilayer films. These film formation methods can be vapor deposition methods such as hafnium plating, sputtering, CVD, etc. &Quot; " When etching, it is better to use reactive ion beam etching (R 丨 βΕ), but it is also possible to use any etching method. To form a non-vertical side surface on the substrate surface Those with high or low level can also be formed by anisotropic etching. For example, those with no bottom surface at the bottom of the high and low level and have a V-shaped cross section. Μ can form FETs, light-emitting elements, etc. on a group III nitride compound semiconductor. In the case of an element, the light emitting layer can be considered as a multiple quantum well (MQW) structure or a single quantum well structure (SQW), and there are homogeneous structures, f-mass (hetero) structures, and double hetero structures. It may be formed by a pin interface or a pn interface. The specific embodiments are described in the present invention. However, the present invention is not limited to the examples shown below. Example 1 The following is a summary of the manufacturing sequence of a semiconductor crystal (crystal growth substrate) in an example of the present invention. For illustration.
C:\2D-CODE\91-O4\91102215.ptd 第21頁 522544 五、發明說明(18) [1 ]反應防止步驟 本反應防止步驟’係於麻思盆4c , r/7 i Ϊ \ 你於底層基板(矽基板)上進行反應防 止層之積層的製造步驟。 於本反應防止步驟中’首先,在麥⑴υ基板上以氣相 =法MOVPE),成膜成由碳化梦(Si(:)所構成之反應防止 層約1. 5 // m。又,未防丨卜曰圓G^ 止日日0的反曲,亦可將SiC成膜於 录晨兩面施行。 [2 ]突起部形成步驟 在上述的反應防止層上,藉由利用光微影術之乾式# 亥,形成以約的配置間隔的直徑約丨_ 突起部B1的圓柱底面的中心配置於J邊為〇· ^ 致正三角形為基調之2次元三角格子的格子式 形成突起部Μ。唯,底層基板的厚度係 式來 [3]結晶生長步驟 Μ為約200 Μ。 於本結晶生長步驟中,如圖4所示般,結晶 自突起部Β1的上面(初期狀態)開始生長,曰、 面’ 連結之一連的大致平面狀之生長步驟,係依二各相互 合物氣相生長法(MOVPE法)施行,其後,’此^有機金屬化 晶層)之生長到2 0 0 //m程度的厚膜之生長步=體,板(結 物氣相生長法(HVPE法)施行。 ^糸以氫化合C: \ 2D-CODE \ 91-O4 \ 91102215.ptd Page 21 522544 V. Description of the invention (18) [1] Reaction prevention step This reaction prevention step is tied to Ma Sipen 4c, r / 7 i Ϊ \ you A manufacturing step of laminating a reaction prevention layer on a base substrate (silicon substrate). In this reaction prevention step, 'First, a gas phase = method MOVPE on a wheat substrate is formed into a reaction prevention layer composed of a carbonized dream (Si (:) of about 1.5 m. Also, not It is also possible to prevent the inflection of the circle G ^ on the last day and 0, and also to perform SiC film formation on both sides of the recording. [2] The step of forming the protrusions is on the above-mentioned reaction prevention layer by using photolithography. Dry-type # ,, forming a cylindrical shape of the cylindrical bottom surface of the protruding portion B1 at an approximate interval of arrangement. The center of the cylindrical bottom surface of the protruding portion B1 is arranged at the J side, and the regular triangle is based on a two-dimensional triangular lattice. The protruding portion M is formed. The thickness of the underlying substrate is based on the formula [3] The crystal growth step M is about 200 M. In this crystal growth step, as shown in FIG. 4, the crystal starts to grow from the top (initial state) of the protrusion B1. The 'plane' connection step is a substantially planar growth step, which is performed according to two mutual compound vapor phase growth methods (MOVPE method). Thereafter, the 'this ^ organometallized crystal layer) grows to 2 0 0 // Thick film growth step of m degree = body, plate (HVPE method). Hydrogenated co
又,於本結晶生長步驟中,係使用氨(NH 體(H2, N2)、三曱基鎵(Ga(CH3)3)氣體(以下記^「載體氣 及三甲基I呂(ai(ch3)3)氣體(以下記為「TMA°」。TMG jMoreover, in this crystal growth step, ammonia (NH body (H2, N2), trifluorenyl gallium (Ga (CH3) 3) gas (hereinafter referred to as "carrier gas and trimethyl I lu (ai (ch3 ) 3) Gas (hereinafter referred to as "TMA °". TMG j
522544 五、發明說明(19) (a) 首先’將設置有上述的突起部61之底層基板(圖2)以 有機洗淨及酸洗淨來進行洗淨,再裝到載置在結晶生長裝 置的反應室中之承載器上,於常壓下,於將&流入反應室 中之同時’在溫度11 〇 〇它下對底層基板施行烘烤。 (b) 接著,對上述的底層基板,依於M〇VPE法,供給h2、 NH3、TMG、TMA,進行AlGaN緩衝層(緩衝層C)之成膜。此 A 1 GaN緩衝層C的結晶生長溫度為約11 〇 〇 ,膜厚約〇 · 2 # m (圖 3)。 (c) 在此AlGaN緩衝層(緩衝層C)上,對半導體基板的一 部份(即,膜厚約5 /zm的氮化鎵層)供給H2、NH3 &TMG,於 生長溫度1 Ο 7 5 °C下使結晶生長。藉由此步驟,如圖4所示 般,半導體基板的一部份(氮化鎵層A)進行橫方向生長, 於谷部(即突起部B1的側方)可生成大的空洞。 又,此時的TMG之供給速度,概略為40 // mol/min程度, 氮化鎵層的結晶生長速度,約為1 // m /小時程度。 (d) 其後,依於氫化合物氣相生長法(HVPE法使上述的氮 化鎵層(半導體結晶A)進一步進行結晶生長到2 0 0 // m。此 HVPE法之氮化鎵層的結晶生長速度約為45 // m/小時程度。 [4 ]分離步驟 (a )於上述的結晶生長步驟之後,在將氨(NH3 )氣流入結 晶生長裝置的反應室之狀態下’將具有底層基板(石夕基板) 之晶圓冷卻至大致為常溫。此時的冷卻速度,可作成為概 略為「-50°C/min〜- 5°C/min」程度。 (b)其後,將此等自結晶生長裝置的反應室取出,則可522544 V. Description of the invention (19) (a) First, the bottom substrate (FIG. 2) provided with the above-mentioned protruding portion 61 is cleaned by organic cleaning and acid cleaning, and then mounted on a crystal growth device. On the carrier in the reaction chamber under normal pressure, while & flowing into the reaction chamber, the underlying substrate is baked at a temperature of 1100 ° C. (b) Next, h2, NH3, TMG, and TMA are supplied to the above-mentioned base substrate according to the MOVPE method, and an AlGaN buffer layer (buffer layer C) is formed. This A 1 GaN buffer layer C has a crystal growth temperature of about 1 100 and a film thickness of about 0.2 m (FIG. 3). (c) On this AlGaN buffer layer (buffer layer C), H2, NH3 & TMG is supplied to a part of the semiconductor substrate (ie, a gallium nitride layer with a film thickness of about 5 / zm) at a growth temperature of 1 〇 7 Crystals grow at 5 ° C. Through this step, as shown in FIG. 4, a part of the semiconductor substrate (the gallium nitride layer A) is grown in the lateral direction, and a large cavity can be generated in the valley portion (ie, the side of the protruding portion B1). The supply rate of TMG at this time is approximately 40 // mol / min, and the crystal growth rate of the gallium nitride layer is approximately 1 // m / hour. (d) Thereafter, the above-mentioned gallium nitride layer (semiconductor crystal A) is further crystal-grown to 2 0 0 // m according to a hydrogen compound vapor phase growth method (HVPE method). The crystal growth rate is about 45 // m / hour. [4] The separation step (a) after the above crystal growth step, in a state where ammonia (NH3) is flowed into the reaction chamber of the crystal growth device, will have a bottom layer The wafer of the substrate (Shiyu substrate) is cooled to approximately normal temperature. The cooling rate at this time can be roughly "-50 ° C / min ~ -5 ° C / min". (B) After that, These can be taken out of the reaction chamber of the crystal growth device, then
II _1 删 mill 1II _1 delete mill 1
ll C:\2D-CODE\91-04\91102215.ptd 第23頁 522544 五、發明說明(20) 1到=底層基板(矽基板)剝離之氮化鎵結晶(半導體結晶 Α /ν/Λ、结晶’為於氮化録層(半導體基板)的裏面之 留下8來友者 小部分的殘骸與突起部B1的斷裂殘縣所殘 [5 ]斷裂殘骸除去步驟 奸ΐ ί ΐ分離步驟後’ #由磨除處理’將由殘留在氮化鎵 、° :、面的矽所構成之突起部Β1的斷裂殘骸除去。 酽之ί :裂殘骸除去步驟,亦可藉由使用將硝酸加入氟 酸之混合液之蝕刻處理來實施。 非! : ΐ述之製造方法,可製得膜厚約200,厚的結晶性 &二二二,f貝的風4化鎵結晶(氮化鎵層),亦即由底層基 板所獨立出來之所要的半導體基板(半導體結晶A)。 又,作為形成反應防止層之晶質材料B,即使是mn、 AlxGai_xN(0.3〇SxSl)等,亦可得到與上述的實施例大致 =樣的作用.纟果。較通常者,作為形成反應防止層之晶 λ材料B,可使用碳化矽(Sic,3c_Sic)、氮化鋁(ain)、 尖晶石(MgAl^)、或鋁組成比至少為〇 3〇以上之Ai(jaN、ll C: \ 2D-CODE \ 91-04 \ 91102215.ptd page 23 522544 V. Description of the invention (20) 1 to = gallium nitride crystal (semiconductor crystal A / ν / Λ, The crystal 'is left in the nitrided layer (semiconductor substrate) with a small amount of debris from the friend and the fracture of the protrusion B1. [5] The fracture debris removal step is performed after the separation step. #Breshing treatment 'removes the fractured remains of the protrusion B1 made of silicon remaining on the gallium nitride, ° :, and the surface. 酽 之 ί: The cracked residue removal step can also be performed by adding nitric acid to the hydrofluoric acid. The etching process of the mixed liquid is performed. Non !: The manufacturing method described above can produce a wind 4 gallium crystal (gallium nitride layer) with a film thickness of about 200, a thick crystallinity & That is, the desired semiconductor substrate (semiconductor crystal A) that is separated from the underlying substrate. Also, as the crystalline material B that forms the reaction prevention layer, even mn, AlxGai_xN (0.30SxSl), etc. can be obtained with the above-mentioned The example is roughly equivalent to the effect. Fruit. More commonly, it is used as a reaction prevention layer. λ material B, may be used silicon carbide (Sic, 3c_Sic), aluminum nitride (AIN), spinel (MgAl ^), or the ratio of aluminum to be at least the square 3〇 Ai (jaN,
AlInN 或AlGalnN 〇 又,用以形成目的之半導體基板的半導體結晶A,並非 限疋於氮化鎵(GaN),可由上述的通常的「丨〗丨族氮化物系 化合物半導體」中任意選擇。 又,目的之半導體基板(半導體結晶A ),亦可為具有多 層構造者。 又,於上述的實施例中,如圖2所示般,底層基板的突AlInN or AlGalnN 〇 The semiconductor crystal A used to form the intended semiconductor substrate is not limited to gallium nitride (GaN), and can be arbitrarily selected from the above-mentioned general "丨〗 丨 nitride compound semiconductors". The intended semiconductor substrate (semiconductor crystal A) may have a multilayer structure. In the above-mentioned embodiment, as shown in FIG.
1L1L
\\312\2d-code\91-04\91102215.ptd 第24頁 522544 五、發明說明(21) 起部及谷部可由垂直面與水平面構成,唯由任意的斜面及 曲面等形成亦可。因而,如圖2 ( c )所示之形成於底層基板 上之谷部的截面形狀,除了形成為大致矩形的凹字形狀之 外,亦可形成為例如,大致U字形或大致V字形等之形狀, 通常,此等之形狀、大小、間隔、配置、配向等可為任意 的。 元件編號說明\\ 312 \ 2d-code \ 91-04 \ 91102215.ptd Page 24 522544 V. Description of the invention (21) The starting part and the trough part can be composed of a vertical plane and a horizontal plane, but it can be formed by any inclined surface or curved surface. Therefore, as shown in FIG. 2 (c), the cross-sectional shape of the valley portion formed on the underlying substrate may be formed into a substantially rectangular concave shape, for example, a substantially U-shape or a substantially V-shape. The shape, in general, the shape, size, interval, arrangement, alignment, etc. may be arbitrary. Component number description
Si 矽 基 板(底層 基 板) A 半 導 體結晶( § 的之 半導 體基板) B 反 應 防止層( 晶 質材 料) B1 突 起 部(反應 防 止層 的一 部份) C 緩 衝 層Si silicon substrate (bottom substrate) A semiconductor crystal (semiconductor substrate of §) B reaction prevention layer (crystalline material) B1 protruding portion (part of reaction prevention layer) C buffer layer
C:\2D-CODE\91-04\91102215.ptd 第25頁 522544 圖式簡單說明 導體 圖1為用以例示性地說明本發明之基本概念之半 晶之製造步驟之示意截面圖。 τ凝結 的斷 圖2為本發明之實施例之底層基板(矽基板)的部> 片之示意性的立體圖(a )、俯視圖(b )及截面圖(c, 圖3為經成膜成緩衝層c (A 1 GaN層)之底層基板之示意个生 的立體圖(a)、俯視圖(b)及截面圖(c)。 圖4為經積層成半導體基板(半導體結晶A)之底層基板之 示意性的立體圖(a )、俯視圖(b )及截面圖(c )。 圖5為用以例示在矽基板(底層基板)上進行結晶生長之 習知的半導體結晶之示意截面圖。C: \ 2D-CODE \ 91-04 \ 91102215.ptd Page 25 522544 Brief description of the diagram Conductor FIG. 1 is a schematic cross-sectional view of a semi-crystalline manufacturing process for illustratively illustrating the basic concept of the present invention. Fig. 2 of the τ condensation Fig. 2 is a schematic perspective view (a), a top view (b), and a cross-sectional view (c, 3) of the bottom substrate (silicon substrate) of the embodiment of the present invention. Schematic perspective view (a), top view (b), and cross-section view (c) of the underlying substrate of the buffer layer c (A 1 GaN layer). Figure 4 shows the underlying substrate laminated to a semiconductor substrate (semiconductor crystal A). A schematic perspective view (a), a top view (b), and a cross-sectional view (c). Fig. 5 is a schematic cross-sectional view illustrating a conventional semiconductor crystal for crystal growth on a silicon substrate (base substrate).
C:\2D-CODE\91-04\91102215.ptd 第26頁C: \ 2D-CODE \ 91-04 \ 91102215.ptd Page 26
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