TW510924B - Surface cleaning method of sputtering target - Google Patents
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510924 五、發明說明(i) 發明領域 本案係為一種錢艘起及其表面清潔方法,尤指適用於 一濺鍍設備上之濺鍍靶及其表面清潔方法。 發明背景 在半導體製程或是薄膜電晶體面板之製造過程中,物 理氣相沉積法(Physical Vapor Deposition,PVD)係為經 常使用之薄膜沉積技術,而物理氣相沉積法主要可分為蒸 鍍(evaporation)與濺鍍(sputtering)兩大類。請參見第 一圖,其係一般常見之金屬濺鍍(sputtering)設備,其主 要係利用反應氣體電漿所產生之離子來對金屬乾1〇進行轟 擊,使電漿的氣相内具有金屬靶的粒子(例如原子),最後 於基板11上形成金屬薄膜。 但當上述濺鑛(sputtering)設備處於待機時間過久 (例如進入待機時間超過八小時)或是反應室1 2中微粒汙染 之情況太嚴重時,操作者便需要於正式進行濺錢製程前, 先行進行一名為「預濺鍍(pre-sputter)」之程序,以求 去除金屬靶10表面可能附著的雜質、氧化物以及瘤狀物 (nodule)等可能影響濺鍍沉積品質之異物。 而現今使用之預濺鍍(pre-sputter)」程序,僅是將 進入反應室1 2中前幾片基板(或晶圓)當作犧牲品,以較標 準製程時間為長之單一反應氣體製程來對該等基板(或晶510924 V. Description of the Invention (i) Field of the Invention This case is a money boat and its surface cleaning method, especially a sputtering target and its surface cleaning method suitable for a sputtering equipment. BACKGROUND OF THE INVENTION In the semiconductor manufacturing process or the manufacturing process of thin film transistor panels, Physical Vapor Deposition (PVD) is a commonly used thin film deposition technology, and physical vapor deposition can be mainly divided into evaporation ( Evaporation and sputtering. Please refer to the first figure, which is a common metal sputtering equipment, which mainly uses the ions generated by the reactive gas plasma to bombard the metal stem 10, so that there is a metal target in the gas phase of the plasma. Particles (such as atoms), and finally a metal thin film is formed on the substrate 11. However, when the above-mentioned sputtering equipment is in the standby time for too long (for example, entering the standby time exceeds eight hours) or the particle contamination in the reaction chamber 12 is too serious, the operator needs to formally carry out the money-spattering process. A "pre-sputter" process is performed first to remove impurities, oxides, and nodule that may be attached to the surface of the metal target 10, which may affect the quality of the sputter deposition. The "pre-sputter" procedure used today only takes the first few substrates (or wafers) entering the reaction chamber 12 as victims, and uses a single reaction gas process that is longer than the standard process time. On these substrates (or crystals
第4頁 510924 五、發明說明(2) 圓)進行濺鍍,以求去除金屬靶1 0表面可能附著之異物, 但此方法並無法有效地達成清除金屬靶1 0表面異物以及控 制金屬靶10表面之粗糙度,為能改善上述習用手段之缺 失,係為發展本案之主要目的。 發明概述 本案係為一種濺鍍靶表面清潔方法,適用於一濺鍍設 備上,該方法包含下列步驟:使該濺鍍設備進行一第一階 段濺鍍製程,以一第一反應氣體對該濺鍍靶表面進行離子 轟擊達一第一時間;以及使該賤鍍設備進行一第二階段賤 鍍製程,以一第二反應氣體對該濺鍍靶表面進行離子轟擊 達一第二時間,進而清潔該濺鍍靶表面,其中該第一反應 氣體之動能係大於該第二反應氣體之動能。 本案之另一方面係為一種濺鍍靶表面清潔方法,適用 於一濺鍍設備上,該方法包含下列步驟:使該濺鍍設備進 行一第一階段濺鍍製程,以一第一反應氣體對該濺鍍靶表 面進行離子轟擊達一第一時間;使該濺鍍設備進行一第二 階段濺鍍製程,以一第二反應氣體對該濺鍍靶表面進行離 子轟擊達一第二時間,進而清潔該濺鍍靶表面,其中該第 一反應氣體之原子半徑及原子量係大於該第二反應氣體之 之原子半徑及原子量。 本案之再一方面係為一種濺鍍靶,適用於一濺鍍設備 上,該濺鍍靶係經過下列清潔方法之處理:使該濺鍍設備Page 4 510924 V. Description of the invention (2) Circle) Sputtering is performed to remove foreign matter that may be attached to the surface of the metal target 10, but this method cannot effectively remove the surface of the metal target 10 and control the metal target 10. The roughness of the surface is the main purpose of developing this case in order to improve the lack of the above-mentioned conventional means. SUMMARY OF THE INVENTION The present invention is a method for cleaning the surface of a sputtering target, which is applicable to a sputtering device. The method includes the following steps: the sputtering device is subjected to a first-stage sputtering process, and the sputtering is performed with a first reaction gas; The target surface is subjected to ion bombardment for a first time; and the base plating equipment is subjected to a second-stage base plating process, and the target surface is ion bombarded with a second reaction gas for a second time, and then cleaned. On the surface of the sputtering target, the kinetic energy of the first reaction gas is greater than the kinetic energy of the second reaction gas. Another aspect of the case is a method for cleaning the surface of a sputtering target, which is applicable to a sputtering equipment. The method includes the following steps: the sputtering equipment is subjected to a first-stage sputtering process, and a first reaction gas is used to The surface of the sputtering target is subjected to ion bombardment for a first time; the sputtering equipment is subjected to a second-stage sputtering process, and the surface of the sputtering target is subjected to ion bombardment with a second reaction gas for a second time, and then The surface of the sputtering target is cleaned, wherein the atomic radius and atomic weight of the first reaction gas are larger than the atomic radius and atomic weight of the second reaction gas. Another aspect of the present case is a sputtering target, which is suitable for a sputtering device, and the sputtering target is treated by the following cleaning method: the sputtering device
第5頁 510924 五、發明說明(3) 進行一第一階段濺鍍製程,以一第一反應氣體對該錢鍍乾 表面進行離子轟擊達一第一時間;以及使該濺鍍設備進行 一第二階段濺錢製程,以一第二反應氣體對該濺鍍靶表面 進行離子轟擊達一第二時間,進而清潔該濺鍍靶表面,其 中該第一反應氣體之動能係大於該第二反應氣體之動能。 根據上述構想,濺鍍靶表面清潔方法中該濺鍍靶之材 質為導體。 濺鍍靶表面清潔方法中該濺鍍靶之材 濺鍍靶表面清潔方法中該等反應氣體 濺鍍靶表面清潔方法中該濺鍍靶之材 根據上述構想 質為金屬。 根據上述構想 係為惰性氣體。 根據上述構想 質為鉬化鎢。 根據上述構想,濺鍍靶表面清潔方法中該第一反應氣 體係為氪(Kr),該第二反應氣體係為氬(Ar)。 根據上述構想,濺鍍靶表面清潔方法中該第一時間之 長度占第一時間加上第二時間長度之5 0%至8 0°/。,而第二時 間之長度則占第一時間加上第二時間長度之5 0%至2 0%。 根據上述構想,濺鍍靶表面清潔方法中該氪(Kr)之流 量為2 0 0 seem至30 0 sccm間,該氬(Ar)之流量則為30 sccm 至 8 0 s c c m 間。 根據上述構想,濺鍍靶表面清潔方法中該氪(κ Γ )之流 量為240sccm,該氬(Ar)之流量則為50sccm。Page 5 510924 5. Description of the invention (3) Perform a first-stage sputtering process to ion bombard the dry surface of the coin with a first reaction gas for a first time; and make the sputtering equipment perform a first In a two-stage sputtering process, a second reaction gas is used to ion bombard the surface of the sputtering target for a second time, and then the surface of the sputtering target is cleaned. The kinetic energy of the first reaction gas is greater than that of the second reaction gas. Kinetic energy. According to the above-mentioned concept, in the method of cleaning the surface of a sputtering target, the material of the sputtering target is a conductor. The material of the sputtering target in the method of cleaning the surface of the sputtering target The reaction gas in the method of cleaning the surface of the sputtering target The material of the sputtering target in the method of cleaning the surface of the sputtering target is a metal according to the above concept. According to the above concept, it is an inert gas. According to the above idea, the substance is tungsten molybdenum. According to the above concept, in the method for cleaning the surface of a sputtering target, the first reaction gas system is krypton (Kr), and the second reaction gas system is argon (Ar). According to the above concept, in the method for cleaning the surface of a sputtering target, the length of the first time accounts for 50% to 80 ° / of the first time plus the second time. , And the length of the second time accounts for 50% to 20% of the first time plus the second time length. According to the above-mentioned concept, the flow rate of the krypton (Kr) in the sputtering target surface cleaning method is between 2 0 seem and 30 0 sccm, and the flow rate of the argon (Ar) is between 30 sccm and 8 0 s c cm. According to the above concept, the flow rate of the krypton (κ Γ) in the sputtering target surface cleaning method is 240 sccm, and the flow rate of the argon (Ar) is 50 sccm.
第6頁 510924 五、發明說明(4) 簡單圖式說明 本案得藉由下列圖式及詳細說明,俾得一更深入之了 解: 第一圖:其係一般常見之金屬錢鍍(sputtering)設備示意 圖。 第二圖:其係本案運用其上之金屬賤鑛(sputtering)設備 不意圖。 本案圖式中所包含之各元件列示如下: 金屬靶10 基板11 反應室12 濺鍍靶20 基板(或晶圓)2 2 反應室2 1 較佳實施例說明 為能解決上述習用技術之缺失,本案係揭露一濺鍍靶 表面之清潔方法,適用於濺鍍設備之預濺鍍 (pre-sputter)程序上,該濺鍍設備主要包含有一濺鑛乾 2 0、反應室2 1,用以於基板(或晶圓)2 2上形成薄膜(請參 見第二圖之所示)。 但當上述錢鍍(sputtering)設備處於待機時間過久 (例如進入待機時間超過八小時)或是反應室2 1中微粒汙染Page 6 510924 5. Description of the invention (4) Simple diagram description The following diagram and detailed description can be used to gain a deeper understanding: The first picture: it is a common metal coin plating (sputtering) equipment schematic diagram. The second picture: It is not intended to use the metal sputtering equipment on this case. The elements included in the drawings of this case are listed as follows: metal target 10 substrate 11 reaction chamber 12 sputtering target 20 substrate (or wafer) 2 2 reaction chamber 2 1 The preferred embodiment is described to solve the above-mentioned shortcomings in conventional technology. This case discloses a cleaning method for the surface of a sputtering target, which is applicable to the pre-sputter procedure of sputtering equipment. The sputtering equipment mainly includes a sputter ore 20 and a reaction chamber 21 for A thin film is formed on the substrate (or wafer) 2 (see the second figure). However, when the above-mentioned sputtering equipment is in the standby time for too long (for example, entering the standby time for more than eight hours) or the particle is contaminated in the reaction chamber 21
第7頁 510924 五、發明說明(5) 之情況太嚴重時,操作者便可執行本案所揭露之濺鍍靶表 面清潔方法,進而達成去除濺鍍靶2 0表面可能附著的雜 ’ 質、氧化物以及瘤狀物(nodule)等可能影響濺鍍沉積品質 之異物。本案方法主要包含下列步驟: (1)使該濺鍍設備進行一第一階段濺鍍製程,其中係以一 第一反應氣體對該濺鍵乾20表面進行離子轟擊達一第一時 * 間,(2 )使該濺鍍設備進行一第二階段濺鍍製程,其中係 以一第二反應氣體對該濺鍍靶20表面進行離子轟擊達一第 · 二時間,而該第一反應氣體之動能、原子半徑及原子量係 大於該第二反應氣體之動能、原子半徑及原子量。至於該 濺鍍靶20之材質可為導體,通常為金屬。而該等反應氣體 _ 係為惰性氣體,主要可為鈍氣(例如氪(Kr)、氬(Ar))或是 氮氣等。 以下就一實例進行說明,其中該濺鍍靶2〇之材質為鉬Page 7 510924 5. Description of the invention (5) When the situation is too serious, the operator can perform the method for cleaning the surface of the sputtering target disclosed in this case, and then remove the impurities and oxidation that may be attached to the surface of the sputtering target 20 Foreign matter and nodule may affect the quality of sputter deposition. The method in this case mainly includes the following steps: (1) subjecting the sputtering equipment to a first-stage sputtering process, wherein an ion bombardment is performed on the surface of the sputter bond stem 20 with a first reaction gas for a first time *, (2) The sputtering equipment is subjected to a second-stage sputtering process, in which a surface of the sputtering target 20 is subjected to ion bombardment with a second reaction gas for a first and second time, and the kinetic energy of the first reaction gas is The atomic radius and atomic weight are greater than the kinetic energy, atomic radius and atomic weight of the second reaction gas. The material of the sputtering target 20 may be a conductor, usually a metal. The reaction gas _ is an inert gas, which can be mainly an inert gas (such as krypton (Kr), argon (Ar)) or nitrogen. An example is described below, in which the material of the sputtering target 20 is molybdenum
化鐵(MoW’其中原子比例’Mo占65%’而w占35%),而今第 一反應氣體與第二反應氣體則分別為氪(Kr)以及氮。 關於鉬(Μ)、鎢(W)、氪(Kr)以及氬(Ar)之基本資料如 下:鉬(M)、鎢(W)、氪(Kr)以及氬(ΑΓ)之原子量分別為 95.94、1 83.85、83. 80以及3 9. 9 5。而鉬化鎢(M〇w)刀之等效 分子量為1 26.70 6。至於氪(Kr)以及氬(Ar)之原子半炉則 分別為112XE(-12)公尺以及98χΕ(_12)公尺。根據:述 資料進行一計算推導可知,氬(Ar)與氛(I)間之碰撞 機率比(意即有效碰撞面積比)為原子半徑平方比,艮 ( 9 8/ 1 1 2 ) 2 = 76· 6%(假設原子為近似玻形广^ ▲ P 4 坏办)。而在彈性碰撞Iron (MoW 'in which the atomic proportion' Mo accounts for 65% 'and w accounts for 35%), and today the first reaction gas and the second reaction gas are krypton (Kr) and nitrogen, respectively. Basic information about molybdenum (M), tungsten (W), krypton (Kr), and argon (Ar) is as follows: the atomic weights of molybdenum (M), tungsten (W), krypton (Kr), and argon (ΑΓ) are 95.94, 1 83.85, 83. 80, and 3 9. 9 5. The equivalent molecular weight of tungsten molybdenum (Mww) knives is 126.706. As for the krypton (Kr) and argon (Ar) atomic half furnaces, they are 112XE (-12) meters and 98χΕ (_12) meters, respectively. According to the following data, a calculation and derivation shows that the collision probability ratio (meaning the effective collision area ratio) between argon (Ar) and atmosphere (I) is the square ratio of the atomic radius. (9 8/1 1 2) 2 = 76 · 6% (assuming that the atom is approximately glassy ^ ▲ P 4 is bad). While in elastic collision
510924 五、發明說明(6) 且游離電荷以及電場皆相同之假設下,氬(A r )與氪(K r )之 有效碰撞動能比則為((4X 126. 706X 39.95)/(39.95 + 126. 70 6)2)/((4x 126. 706X83. 80)/(83-80 + 126. 706)2)= 76. 1 %。由此可知,無論由碰撞機率或是有效碰撞動能來看, 氬(Ar)皆小於氪(Kr),因此以氬(Ar)做為反應氣體之濺鍍 膜沉積速度將小於以氪(Kr)做為反應氣體之濺鍍膜沉積速 度,反過來說,在氬(Ar)之撞擊下,以鉬化鎢所完成之濺 鍍靶表面均勻度將較以氪(Kr)撞擊下之濺鍍靶表面均勻 度為佳。 而本實例係前後分別以流量為2 0 0 s c c m至3 0 0 s c c m間 (最佳為240 seem)之氪(Kr)氣體以及流量為30 seem至 80sccm間(最佳為50sccm)之氬(Ar)氣體來對該濺鍍靶20表 面進行一第一時間以及第二時間之離子轟擊,其中第一時 間之長度占第一時間加上第二時間長度之5〇 %至8〇 G%,而第 二時間之長度則占第一時間加上第二時間長度之5 〇 %至 20%。由於氪(Kr)氣體之動能與粒子皆較大,轟擊效果較 佳’因此清除濺鍍靶20表面上異物之速度較快,而雖然氬 (A r )氡體之動能與粒子皆較小,但卻可降低澂鍍乾2 〇表面 之粗键度,有效修補上一階段離子轟擊所造成表面過於粗 糙之現象。 為能驗證本案確可改善習用手段之缺失,吾人係進行 一實驗。吾人於濺鍍設備待機達2 4小時後進行一習用之預 $鑛程序,在將前6片基板(或晶圓)當作犧牲品而進行完 習用之預濺鍍程序後,再對編號為7、8、9、1 〇、11、1 2510924 V. Description of the invention (6) Under the assumption that the free charge and the electric field are the same, the effective collision kinetic energy ratio of argon (A r) and krypton (K r) is ((4X 126. 706X 39.95) / (39.95 + 126 70 6) 2) / ((4x 126. 706X83. 80) / (83-80 + 126. 706) 2) = 76.1%. It can be seen that argon (Ar) is less than krypton (Kr) in terms of collision probability or effective kinetic energy. Therefore, the deposition rate of sputtering film using argon (Ar) as the reaction gas will be less than that of krypton (Kr). For the deposition rate of the sputtered film of the reactive gas, on the other hand, under the impact of argon (Ar), the surface uniformity of the sputtering target completed with tungsten molybdenum will be more uniform than that of the sputtering target under the impact of krypton (Kr) Degree is better. In this case, argon (Ar) gas with a flow rate of 20 seem to 240 scm (preferably 240 seem) and argon (Ar flow rate of 30 seem to 80 sccm (preferably 50 sccm)) ) Gas to perform ion bombardment on the surface of the sputtering target 20 for a first time and a second time, wherein the length of the first time accounts for 50% to 80% of the first time plus the second time, and The length of the second time accounts for 50% to 20% of the first time plus the second time. Because the kinetic energy and particles of krypton (Kr) gas are larger, the bombardment effect is better. Therefore, the speed of removing foreign matter on the surface of the sputtering target 20 is faster, and although the kinetic energy and particles of argon (A r) carcass are small, However, it can reduce the rough bond on the surface of ytterbium plating and effectively repair the rough surface caused by ion bombardment in the previous stage. In order to verify that this case can indeed improve the lack of conventional methods, we conducted an experiment. After the sputtering equipment has been in standby for 24 hours, I will perform a customary pre-mine process. After the first 6 substrates (or wafers) are used as sacrifices and the customary pre-sputtering process is completed, the serial number will be 7 , 8, 9, 1 〇, 11, 1 2
Μ 第9頁 510924Μ Page 9 510924
五、發明說明(了) 之下6片基板(或晶圓)上進行厚度為235〇埃之鉬化鎢賤 鍍。然後在待機達24小時後再進行一本案實例所揭露之預 濺鍍程序,在將前6片基板(或晶圓)當作犧牲品而進行完 本案實例所揭露之預藏鍍程序後’再對編號為1 9、2 0、 21、22、23、24之下6片基板(或晶圓)上亦進行厚度為 2 3 5 0埃之鉬化鎢濺鍍。而於上述濺鍍過程中所測量到 據如下表所述: 之數 基板編號 反應室内 微粒總數 94 濺鍍靶表 8.9〇/〇 基板編號 19__ 〇 A 反應室内 微粒總數 92_ 97 87 99 ^--— 濺鍍靶表 8 112 !〇.0% 9.4% Q /ς〇/ 9 78 9.3〇/〇 v/ 21__ 22 10 _ 132 9.7% 11 127 1 丨 — ' _ ο π 23 101 y ·〇 /〇 9.5% 12 〇y 1 Λ C , 9.4% 24 88 9.2% 〜 平均值 105.3 9^58%^ 平均值 94 923%^ -----V. Description of the invention The tungsten molybdenum tungsten plating with a thickness of 235 angstroms is performed on the 6 substrates (or wafers) underneath. Then, after waiting for 24 hours, perform the pre-sputtering procedure disclosed in the example of this case. After the first 6 substrates (or wafers) are sacrificed and the pre-hidden plating procedure disclosed in the example is completed, Tungsten molybdenum tungsten sputtering with a thickness of 2 3 50 angstroms is also performed on 6 substrates (or wafers) numbered 19, 20, 21, 22, 23, and 24. The number of particles measured in the above sputtering process is described in the following table: Number of substrates in the reaction chamber total number of particles 94 Sputtering target table 8.90 / 〇 substrate number 19__ 〇A Total number of particles in the reaction chamber 92_ 97 87 99 ^ --- Sputtering target table 8 112! 〇.0% 9.4% Q / ς〇 / 9 78 9.3〇 / 〇v / 21__ 22 10 _ 132 9.7% 11 127 1 丨 — '_ ο π 23 101 y · 〇 / 〇9.5 % 12 〇y 1 Λ C, 9.4% 24 88 9.2% ~ average 105.3 9 ^ 58% ^ average 94 923% ^ -----
由上表 < 清楚看出 本案方法係有效改善反應室内微From the above table < it is clear that the method in this case is an effective
510924 五、發明說明(8) 粒總數以及濺鍍靶表面之均勻度,其改善率分別為1 0. 73% 以及3. 6 5 %,有效地改善習用手段之缺失,進而達成發展 本案之主要目的。而本案可因應需求而運用於積體電路或 是薄膜電晶體液晶顯示器之製造過程中,故本案發明得由 熟習此技藝之人士任施匠思而為諸般修飾,然皆不脫如附 申請專利範圍所欲保護者。 第11頁 510924 圖式簡單說明 第一圖:其係一般常見之金屬錢鍍(sputtering)設備示意 圖。 第二圖:其係本案運用其上之金屬滅鍍(sputtering)設備 示意圖。510924 V. Description of the invention (8) The improvement rate of the total number of particles and the uniformity of the sputtering target surface are 10.73% and 3.65%, which effectively improves the lack of customary methods and thus achieves the main purpose of developing this case. purpose. And this case can be applied to the manufacturing process of integrated circuit or thin-film transistor liquid crystal display according to demand. Therefore, the invention of this case can be modified by people skilled in this technology as any craftsman. The scope wants to protect. Page 11 510924 Brief description of the diagram The first picture: It is a schematic diagram of the common metal sputtering equipment. The second picture: it is a schematic diagram of the metal sputtering equipment used in this case.
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