TW499358B - Method of manufacturing roller shaft - Google Patents

Method of manufacturing roller shaft Download PDF

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Publication number
TW499358B
TW499358B TW90120243A TW90120243A TW499358B TW 499358 B TW499358 B TW 499358B TW 90120243 A TW90120243 A TW 90120243A TW 90120243 A TW90120243 A TW 90120243A TW 499358 B TW499358 B TW 499358B
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TW
Taiwan
Prior art keywords
mold
tube
rubber
center
axis
Prior art date
Application number
TW90120243A
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Chinese (zh)
Inventor
Jr-Huang Jou
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Jr-Huang Jou
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Publication date
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Priority to TW90120243A priority Critical patent/TW499358B/en
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Publication of TW499358B publication Critical patent/TW499358B/en

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  • Rolls And Other Rotary Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

Disclosed is a method of manufacturing roller shaft, comprising the steps of: forming symmetrical, semi-tubular cavities on each of an upper mold and a lower mold. The cavities are each formed with semi-circular bearing holes at its opposite ends. On one side of the semi-tubular cavity of the upper mold is provided with a runner channel. A central shaft may pass through a seamless tube, which is then placed between the upper and lower molds. Rubber material is then injected between the central shaft and the seamless tube through the runner channel such as to form a rubber roller around the central shaft. As such, a rubber roller without mold lines but with a smooth surface is formed around the central shaft.

Description

499358 五、發明說明α) 一種「滾輪桿之製造方法」,尤指一種在中心軸上成 形無合模線之橡膠滾輪的製造方法,該橡膠滾輪之表面光 滑且無合模線。 按,一般印表機或事務機,其上用以滾送影印紙或列 表紙之滾軸,係於一金屬製成的中心軸a上形成橡膠滾輪 b ,而習知在中心軸a上製作橡膠滾輪b的製造方法,如 第七圖所示,係於上模c及下模d上各設有一對稱之半管 狀模穴c 1 、d 1 ,且在半管狀模穴c 1 、d 1兩端各設 有一半圓承孔c 2、d 2 ,又於上模c的頂面設有一料槽 c 3 ,於該料槽c 3上方套裝有一得將橡膠料擠出之壓板 e ,而該壓板e係裝設在一擠壓機(圖式中未表示)下 方,並在料槽c 3與半管狀模穴c 1的側邊之間設有一洗&lt; 道c 4 ;得將中心軸a兩端跨在上模c與下模d之半圓承 孔c 2、d 2上,再使該壓板e將上模c之料槽c 3的膠 料經由洗道4擠入上模c之半管狀模六(:1,而在中心軸 a上形成橡膠滾輪b ;而在開模後取出之成品,如第八圖 所’示。 然由於該上模c與下模d的半管狀模穴c 1 、d 1之 間有一合模面,因此在橡膠滾輪b成形後,於該橡膠滾輪 b表面會產生兩條合模線b 1 ,如第九圖所示,因此該橡 膠滚輪b必須再經過表面研磨,方得有較佳的真圓度;而 由於該橡膠滾輪b成形在中心轴a上後必須再經過研磨加 工,故在製造上較為麻煩不便,而增加製造成本。 再者,由於該橡膠滾輪b必須經過切削研磨,所以該499358 V. Description of the invention α) A "manufacturing method of a roller rod", especially a method for manufacturing a rubber roller without a mold line on a central axis. The surface of the rubber roller is smooth and has no mold line. Press, a general printer or business machine, on which a roller for feeding photocopy paper or list paper is attached to a central shaft a made of metal to form a rubber roller b, and it is conventionally made on the central shaft a As shown in the seventh figure, the method for manufacturing the rubber roller b is provided on the upper mold c and the lower mold d with a symmetrical semi-tubular mold cavities c 1 and d 1, and the semi-tubular mold cavities c 1 and d 1 Both ends are provided with semi-circular bearing holes c2, d2, and a material trough c3 is provided on the top surface of the upper die c. A pressing plate e for extruding rubber material is set above the material trough c3, and the The pressure plate e is installed under an extruder (not shown in the figure), and a washing channel <c4> is provided between the trough c3 and the side of the semi-tubular mold cavity c1. Both ends of a straddle the semi-circular bearing holes c 2 and d 2 of the upper die c and the lower die d, and then the pressing plate e squeezes the rubber material of the material tank c 3 of the upper die c into the upper die c through the washing channel 4. The semi-tubular mold 6 (: 1, and a rubber roller b is formed on the central axis a; and the finished product taken out after the mold is opened is shown in FIG. 8). However, the semi-tubular mold of the upper mold c and the lower mold d There is a mold clamping between the holes c 1 and d 1 Surface, so after the rubber roller b is formed, two clamping lines b 1 will be generated on the surface of the rubber roller b, as shown in the ninth figure, so the rubber roller b must be ground again to obtain a better Roundness; and because the rubber roller b must be ground after being formed on the central axis a, it is more troublesome and inconvenient in manufacturing, and the manufacturing cost is increased. Moreover, because the rubber roller b must be cut and ground, The

499358 五、發明說明(2) 橡膠滾輪b之外徑尺寸必須預留加工裕度,而在研磨加工 後產生廢料即增加材料的成本。 又該橡膠滾輪b之合模線b 1的位置容易產生硬化與 應力集中的現象,使得合模線b 1的位置於日後會產生收 縮的情況,因而失去真圓度,故降低產品的品質。 本發明人有感於習知滾輪桿有上述之缺失,因而著手 構思,終而設計出一種滾輪桿之製造方法,主要係於上、 下模之間開設有對稱之半管狀模穴,於其兩端設有半圓承 孔,又於上模之半管狀模穴側邊設有一澆道;得將一中心 軸穿過一無縫管,並將其置於上、下模内,再將橡膠料由 洗道注入中心軸與無縫管之間以在中心軸上形成橡膠滾 I 輪;據上述之製造方法,得在中心軸外形成無合模線且表® 面光滑之橡膠滾輪。 由是,本發明之主要目的,旨在提供一種在中心軸上 成形無合模線之橡膠滾輪的製造方法,該橡膠滾輪之表面 光滑且無合模線,而得有較佳之製造品質。 為使本發明更加明確詳實,茲配合下列各圖示詳述如 后: 首先,請參閱第一圖至第三圖,本發明主要係由下列 各製造步驟組成,茲將其分述如下: (a )係於上模1及下模2之間開設有對稱之半管狀 模穴1 1 、21 ,且在半管狀模穴1 1 、21兩端設有半 圓承孔1 2、2 2 ,又於上模1頂面設有一料槽1 3 ,於馨 該料槽1 3上方套裝有一得將橡膠料擠出之壓板3 ,而該499358 V. Description of the invention (2) The outer diameter of the rubber roller b must have a machining allowance, and the production of waste after grinding processing increases the cost of materials. In addition, the position of the mold line b 1 of the rubber roller b is prone to hardening and stress concentration, so that the position of the mold line b 1 will be contracted in the future, so the roundness is lost, and the quality of the product is lowered. The inventor felt that the conventional roller lever had the above-mentioned shortcomings, so he set out to conceive, and finally designed a method for manufacturing a roller lever, which is mainly provided with a symmetrical semi-tubular mold cavity between the upper and lower molds. Semi-circular bearing holes are provided at both ends, and a runner is provided at the side of the semi-tubular cavity of the upper mold; a central shaft must be passed through a seamless tube and placed in the upper and lower molds, and then rubber The material is injected between the central axis and the seamless pipe from the washing channel to form a rubber roller I wheel on the central axis. According to the manufacturing method described above, a rubber roller without a mold line and a smooth surface can be formed outside the central axis. Therefore, the main object of the present invention is to provide a method for manufacturing a rubber roller without a mold line on a central axis. The surface of the rubber roller is smooth and has no mold line, so as to obtain better manufacturing quality. In order to make the present invention more clear and detailed, the following drawings are described in detail below: First, please refer to the first to third drawings. The present invention is mainly composed of the following manufacturing steps, which are described as follows: ( a) The symmetrical semi-tubular mold cavities 1 1 and 21 are opened between the upper mold 1 and the lower mold 2, and semi-circular bearing holes 1 2 and 2 2 are provided at both ends of the semi-tubular mold cavities 1 1 and 21, and A top groove 1 3 is provided on the top surface of the upper die 1, and a pressing plate 3 for extruding rubber material is set above the trough 13

499358 h壓槽第 明 說 明 元 發板 料如 在, 並4 , IX 方道 下澆 } 一 示有 表設 未間 中之 式邊 圖側 C的 機1 壓1 擠穴 一模 在狀 設管 ⑶裝半 彳係與 3 3The 499358 h pressure groove clearly states that the Yuanfa sheet is as follows, and 4, IX is poured on the side.} A machine is shown with a side-by-side side view. C, press 1 and squeeze the cavity. (3) Equipped with half-three lines and 3 3

5 管 縫 無一 過 穿 4 ΙΦ JJ9 心 中 1 •,將 示 所b 圖C 4 軸 心 中 將 且 孔中 r-H 圓2 半、 的 1 ·, 對1 示 相穴所 兩模圖 之狀二 2管第 模半如 下於, 及置軸 T-Η LO 同 模管5 上縫管 在無缝 跨使無 並與 ,4 2軸 2心 、中 2使 經與三 料4第 膠軸如 的心, 3中6 1入輪 槽擠滾 料1膠 之1橡 1穴成 模模形 上狀上 將管4 3半軸 板之心 1± Φ— 之模在 述上而 前由, 使而間 } 4之 C τ-Η LO C道管 澆縫 由無 所 圖 四 第 如 出 取 併一 5 管 縫 無 同 4gc 後 模 av4_J 於 \ly •, .α 示c 所 圖 心圖 中六 在第 形及 成圖 將五 可第 即如 , , 後出 卻抽 冷中 6 5 輪管 滾縫 膠無 橡由 該輪 在滾 而膠 }橡 e的 C上 ; 4 示 軸 管5 半管 之縫 2無 模由 下藉 與得 1而 模, 上5 該管 於縫 由無 ,有 法入 方置 造内 製 1 之2 述、 上1 據1 。根穴 示 模 所 狀 形而 成, 6線 輪模 滾合 膠生 橡產 得會 使不 ,面 線表 模6 合輪 的滾 間膠 之橡 2該 模, 下後 與上 14 模軸 上心 開中 避在 後 出 抽 中 5 管 縫 無 ο ^31 面6 表輪 滑滾 光膠 的橡 整該 完又 有 得 6 輪 滾 膠 橡 該 程 造 製 的 工 加 再 除 免 得 而 因 磨。 研本 工成 加造 再製 須低 不降 成得 完故 已, 即序 ^15 Pipes without any puncture 4 ΙΦ JJ9 Heart 1 •, will be shown b Figure C 4 Axial center and rH circle in the hole 2 half, 1 ·, 2 to 1 shows the shape of the two points of the acupoint The first half of the mold is as follows, and the shaft T- 同 LO is placed on the same mold tube 5 in the seamless span to make no union, 4 2 axis 2 center, middle 2 make warp and the center of the 4th rubber axis, 3 in 6 1 into the groove to squeeze the rolling material 1 glue 1 rubber 1 cavity into the shape of the mold and shape the tube 4 3 the center of the axis plate 1 ± Φ— the model is described above and forward, so as to make time} 4 of the C τ- C LO C pipe joints are taken out of nothing as shown in Figure 4 and a 5 pipe joint is not the same as 4gc after the mold av4_J in \ ly •, .α is shown in the figure in the figure. And the drawing will be like five, like,, but after cooling out 6 5 wheel tube roll seam glue without rubber from the wheel on the rubber and rubber e C; 4 shaft tube 5 half pipe seam 2 There is no mold for borrowing and gaining 1 for the mold. On the 5th, the tube has no seam. There are two ways to build the internal system. The shape of the root cavity mold is shaped. The 6-wire wheel mold is made of rolled rubber. The upper thread table mold 6 is the rubber of the roller. 2 The mold is placed on the lower and upper 14 shafts. Avoid opening in the heart and drawing in the back. 5 pipe seams without ο ^ 31 Surface 6 The rubber of the surface roller smooth rubber should be finished and there are 6 wheels of rubber rubber. Grinding the text, the production, the process, the rework, must be low, not reduced, it is complete, that is, the order ^ 1

第6頁 499358 裕 工 加 留 預 須 無 削 切 磨 研 再 須 無 6 輪 滾 膠 4)橡 /V 月該 且 明 發 除 免 可 而 線 模 0合 本無 成並 料面 材表 低6 降輪 得滾 而膠 ,橡 料該 省於 為由 較’ 以者 所再 度 的 形 變 生 產 後 曰 除 免 可 故 無 所 昔 往 係 法 方 造 製 之 ,。露 象度揭 現圓所 中真明 集的發 力佳本 應較, 之有述 成得所 造而上 所因以 線,綜 模況 合情 爰, ,利 件專 要予 之准 專查 發予 備貴 具局 已鈞 子二 ίι ,盼 果, 效利 之專 述明 上發 成請 達申。 能出禱 實提感 確法為 且依實Page 6 499358 Yu Gong plus stay need to cut without grinding and grinding without 6 roller glue 4) rubber / V this month and Mingfa can be exempted and wire mold 0 combined without material and surface material table low 6 The down wheel has to be rolled and glued, and the province should be made by the French side after the production of the deformation caused by the deformation of the rubber is eliminated. The exposure of the Zhenming Collection in the Exponential Revealing Circles should be better. It can be described as a result of the above-mentioned reason, and the comprehensive model conditions are reasonable. The special statement issued to the Prestige Bureau has been issued, hopefully, and the special statement of effectiveness and profit is posted to Dashen. Be able to pray

Hr 第7頁 499358 圖式簡單說明 第一圖 第二圖 視 圖 第三圖 第四圖 第五圖 第六圖 第七圖 第八圖 第九圖 剖 之 管 縫 無 與 轴 心 圖中 視入 剖置 模内 下模 與下 模、 上上 之之 明明 發發 本本 圖圖 視體 剖立 之之 輪出 滾取圖 膠管體 橡縫立 形無之 成同管 上連縫 軸後無 心模下 中開取 之於於 明明明 發發發 本本本 係係係 圖 體圖 立視 品剖 成造 之製 明之 發知 本習 係係 圖 視 圖剖 品品 成成 之之 知知 習習 係係 明 說 2 4 1 S早 irH rH rH CXI CO LO 簡 之 穴 號孔模 件 承狀管 模圓道管板縫 上半洗半壓無 半管狀模六 料槽 下模 半圓承孔 中心轴 橡膠滾輪Hr Page 7 499358 The diagram is a brief description of the first diagram, the second diagram, the third diagram, the fourth diagram, the fifth diagram, the sixth diagram, the seventh diagram, the eighth diagram, and the ninth diagram. In-mold lower mold, lower mold, upper and upper part of the hair, this figure is shown in the figure, the wheel is cut out, the roller is rolled out, the rubber tube body is shaped like a rubber seam, the shape of the pipe is not formed, and the center of the pipe is connected with the shaft. Taken from the book issued by Ming Mingfa, the book is a picture of the body of the book, the view of the book is made of the book, the book of the book is the view of the book, the book of the book of the book, the book of the book 2 2 1 S early irH rH rH CXI CO LO Jane hole hole module bearing pipe mold round track tube sheet seam half wash half pressure without semi-tubular die six material trough lower die semicircle bearing hole central axis rubber roller

oo 1± 1± CO %oo 1 ± 1 ± CO%

Claims (1)

499358 六 J 法 方 造 製 之 桿 輪 圍滾 範厂 利 專種 請- 括 包 設 模面 狀頂 管模 半上 之於 稱又 對, 有孔 設承 開圓 間半 之有 模設 下端 及兩 模穴 上模 於狀 係管 半 a在 C且 穴 狀 壓管 之半 出與 擠槽 料料 膠在 橡並 將, 得方 一下 有機 裝壓; 套擠道 方一澆 上在一 槽設有 料裝設 該係間 於板之 ,壓邊 槽該侧 料而的 一,穴 有板模 上模 在狀 跨管 軸半 心於 中置 將管 且縫 ,無 管使 縫並 無,; 一孔軸 過承同 穿圓管 軸半縫 心的無 中對與 一相軸 將兩心 之中 b模使 下 ’ 及中 模穴 而心 道中 澆在 由而 經, 料間 勝之 的管 槽縫 料無 之與 模軸 上心 將中 板入 壓擠 之穴 述模 前狀 使管 半 C之 C模 上 由 出 取 併 1 管 縫 無 同 4ec •,後 輪模 滾開 膠於 橡} 成d 形C 上 軸 軸 心 中 在 形 成 將 可 即 後 卻。 冷出 輪柚 *3^· 一〆'* 滾中 膠管 橡縫 該無 在由 而輪 &gt;滾 e膠 C橡 的 上499358 Six-J rod-and-roller roller fan made by the French method, please include-including the mold surface, the top pipe mold, the upper half of the mold, the right and the right, the hole, the open half of the circle, and the lower end of the mold. The upper part of the two mold cavities is a half of the tube and the other half of the cavity pressure tube is squeezed with the rubber of the grooved material, and the organic pressure is obtained; There is a material installed between the board and the blank holder on the side of the side. The hole mold has a die on the center of the tube across the axis of the tube. The tube is sewn in the middle and the tube is sewn. The hole axis passes through the centerless pair that passes through the half-slot center of the circular tube axis and the same axis. The center and center of the two b's are moulded down, and the mold cavity is poured into the channel. The gap between the materials is the best. The shape of the material and the center of the mold axis will be pressed into the cavity of the squeeze. The shape of the mold will be taken out of the C mold of the tube half C and 1 tube seam is not the same as the 4ec •, the rear wheel mold is rolled and glued to the rubber} to d In the shape of the upper axis of the shape C, the center of the shaft will be able to stop immediately. Cold out of round pomelo * 3 ^ · 一 〆 '* roll in the rubber tube, the seam of the roller should be free of the cause &gt; roll e rubber C rubber on ^1^ 1 第9頁Page 9
TW90120243A 2001-08-17 2001-08-17 Method of manufacturing roller shaft TW499358B (en)

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