4 經濟部中央標準局負工消費合作社印製 480300 A7 ' ------- 五、發明説明（i ) 〜 "~' 【創作領域】 本發明是有關於—種植生毯，特別是指一種可強化結 構、提昇植生能力且製造容易的立體加勁植生毯之製造方 法。 【習知技藝說明】 •台灣地處多山，故往往在地勢上形成許多坡面，當進 行道路闢建或開墾山坡地等各項土木工程時，往往會破壞 地面的植生，而使坡面土表外露或鬆動，甚至當山坡地受 到天然災害的侵襲如地震、豪雨沖刷…等等，亦會如此， 此犄若無法穩固土壤並加強植生的抓地能力，將使土壌及 植物因雨水的沖刷而向下滑動，進而造成山崩、土石流等 災害。為了改善上述現象，工程人員大多會在坡面上鋪設 金屬或塑膠材質之植生網毯，如公告第302923號、第58623 號、第1844988號及第255408號等皆是，兹舉第2554〇8號「邊 坡植生之改良構造」說明，如第一、二圖所示，主要是利 用夕數之組合卓元體1連結而成’該組合單元體1是在且有 預定長度及高度的板片1 0 1兩端分別設有二第一連結部1〇2 及二第二連結部103，該第一連結部102及第二連結部1〇3 内部均設有位於相同軸線的一孔洞104、1 〇5，當組合單元 體1併設且使第一連結部102及二第二連結部1 03互相搭接 時，該孔洞1 04、1 05即可呈相對狀，再藉一固定鋼條2由上 向下置入於該等孔洞104、105中，並使固定鋼條2底端打入 於邊坡表面之適當深度中，即可由該等組合單元體1構成網 格狀邊坡植生構造。 本紙張尺度適用中國國家標準（（：?^)/\4規格（210/297公釐） 第3頁 种衣 訂 線 (請先閲讀背面之注意事項再填寫本頁) Μ Μ 經 濟 部 t 央 標 準 消 費 合 作 社 印 製 五、發明説明（2 ) 雖然’利用上述的$ w π、去^ 裝置可達到網袼狀邊坡植生目的， 但是組合單元體1是利用 6 用口疋鋼條2釘固在邊坡表面而獲得 固疋，該組合單元體1太包 η 本身又疋利用塑膠材質製成，故強 度、勁度均較為不足。Η τ # 少 且知工時必須將多數之組合單元體1 互相搭接且使孔洞104、105互相對準，再將固定鋼條2穿過 且，行敲擊、釘固之操作，所以在組配上較為麻煩。 【創作概要】 因此’本發明之目的，即在於提供一種以簡單的步驟 卩可製仏出具有較佳強度且鋪設施工容易之立體加勁植生 毯之製造方法。 於疋纟發明之立體加勁植生毯之製造方法，是先製 備一網體，該網體是在以一尼龍纖維編織而成的基體表面 被覆有-以高分子塑膠材質構成的被覆層，該網體上形成 有多數之網孔及多數之網結。再將該網體往特定方向拉移 夺利用一加熱裝置對該網體進行加熱，促使該被覆層受 熱而呈融溶狀。接著藉由一擠壓裝置擠出相同材質的不規 貝J立體狀乂錯纏繞的單絲，且使該等單絲黏附在呈融熔狀 的網體之被覆層上。繼之，藉由一成型裝置對尚未冷卻固 結的單絲及網體進行沖擊成型且構成一離形體，該成型裝 置具有呈相對設置的一公成型件及一母成型件，該公、母 成型件相對面各對稱地設有多數呈凸、凹互補的凸出部及 凹孔，且藉該公、母成型件對雛形體進行相對壓合，可使 該凸出。卩穿過網體之網孔並頂推對稱於網孔部份的單絲而 甘八套在該凹孔中，對稱於網結之單絲經公、母成型件相對 本纸張尺度適用巾(⑽）鐵格（2丨 (請先閱讀背面之注意事項再填寫本頁)4 Printed by the Central Bureau of Standards, Ministry of Economic Affairs, Consumer Cooperatives 480300 A7 '------- V. Description of the Invention (i) ~ " ~' [Creative Field] This invention is about planting green blankets, especially It refers to a manufacturing method of three-dimensional stiffened vegetation blanket that can strengthen the structure, enhance the vegetation ability, and make it easy to manufacture. [Learning skills] • Taiwan is located in many mountains, so many slopes are often formed on the terrain. When road construction or civil engineering works are carried out, the vegetation on the ground is often destroyed, and the soil on the slope is often damaged. The surface is exposed or loose, even when the hillside is affected by natural disasters such as earthquakes, heavy rains, etc ... If this cannot stabilize the soil and strengthen the vegetation's ability to grasp the ground, soil and plants will be washed away by rain And sliding down, which caused disasters such as landslides, earth and rock flows. In order to improve the above-mentioned phenomenon, most of the engineers will lay planting net blankets made of metal or plastic on the slope, such as announcements No. 302923, No. 58623, No. 1844988 and No. 255408, etc. The description of the "Improved Structure of Slope Vegetation", as shown in the first and second figures, is mainly formed by using the combination of the number of Zhuoyuan body 1 'The combination unit body 1 is a board with a predetermined length and height There are two first connecting portions 102 and two second connecting portions 103 at both ends of the sheet 101. The first connecting portion 102 and the second connecting portion 103 are both provided with a hole 104 on the same axis. When the combination unit 1 is juxtaposed and the first connecting portion 102 and the second and second connecting portions 103 are overlapped with each other, the holes 1 04 and 105 can be opposite to each other, and then a fixed steel bar is borrowed. 2 It is inserted into these holes 104 and 105 from top to bottom, and the bottom end of the fixed steel bar 2 is penetrated into an appropriate depth on the slope surface, and the combination unit body 1 can form a grid-like slope vegetation. structure. This paper size applies to Chinese national standard ((:? ^) / \ 4 specifications (210/297 mm) Page 3 Seed Thread (please read the precautions on the back before filling this page) Μ Ｍ Ministry of Economy Printed by a standard consumer cooperative. V. Description of the invention (2) Although 'the above-mentioned $ w π and de- ^ device can be used to achieve the purpose of planting netting slopes, the combination unit 1 is nailed with 6 steel bars 2 The solid foundation is obtained on the surface of the slope. The composite unit 1 is too packaged. Η itself is made of plastic material, so the strength and stiffness are insufficient. Η τ # is small and the number of combined units must be known in working hours. 1 Overlap each other and align the holes 104 and 105 with each other, and then pass the fixed steel bar 2 through and perform the operations of tapping and nailing, so it is more troublesome to assemble. [Summary of Creation] Therefore, 'the invention of The purpose is to provide a method for manufacturing a three-dimensional stiffened green blanket with better strength and easy laying and laying in a simple procedure. The method for manufacturing a three-dimensional stiffened green blanket invented by Yu Li is to first prepare a net Body, the mesh body The surface of the base body woven with a nylon fiber is covered with a coating layer made of high-molecular plastic material, and the mesh body is formed with most mesh holes and most mesh knots. The mesh body is then pulled in a specific direction A heating device is used to heat the mesh body, so that the coating layer is heated to become melted. Then, an irregular J-shaped three-dimensionally twisted monofilament of the same material is extruded through an extrusion device, and the The monofilaments are adhered to the covering layer of the melted mesh body. Next, the monofilament and mesh body which have not been cooled and consolidated are impact-molded by a molding device and constitute a release body, the molding device has A male molded part and a female molded part are oppositely arranged, and the male and female molded parts are symmetrically provided with a plurality of convex and concave complementary protrusions and concave holes on the opposite sides, and the male and female molded parts The embryonic body is relatively pressed to make the protrusion. 卩 Pass through the mesh of the mesh body and push the monofilament symmetrical to the mesh portion, and Ganba is set in the concave hole, symmetrical to the mesh monofilament The male and female molded parts are suitable for the size of this paper. (2 Shu (Please read the notes and then fill in the back of this page)
第4頁… 經 濟 部 中 h 準 局 員 X 消 費 合 作 社 印 製 A7 B7 五壓Ί明説明U ) 〇而固結成一體。最後，將該雛形體穿經一冷卻槽進行 又型，即可獲得一植生毯。 【囷式之簡單說明】 本發明之其他特徵及優點，在以下配合參考圖式之較 佳實施例的詳細說明中，將可清楚的明白，在圖式中： •第一圖是習用一種邊坡植生裝置之立體分解圖； 第二圖是該種習用邊坡植生裝置的鋪設立體示意圖； 第三圖是一流程圖，說明本發明立體加勁植生毯之製 造方法的一較佳實施例之製造步驟； 第四圖是該較佳實施例之一成品立體示意圖； 第五圖是該較佳實施例之一成品剖面示意圖；及 第六圖是該較佳實施例之植生毯鋪設示意圖。 【較佳實施例之詳細說明】 參閱第三、五圖，本發明之立體加勁植生毯之製造方 法的一較佳實施例是包含下列步驟： · 步驟一：製備一網體1 〇，該網體丨0是在以一尼龍纖維 縱、橫交錯編織而成的基體η表面被覆有一以高分子塑膠 材質構成的被覆層1 2，本實施例是以聚丙烯材質製成 (Polypropylene，簡稱ΡΡ)，該基體u的延伸率在11%以 下’該網體1 0上形成有多數之網孔丨3及多數之網結丨4。 步驟二：將該網體1〇往特定方向拉移時，利用一加熱 裝置100對該網體10進行加熱，促使該被覆層12因受熱而呈 融溶狀。 步驟三：藉由一擠壓裝置200擠出與被覆層12具相同材 本纸張尺度適用中國國家標準（CNS ) A4規枱（210x297公楚） 第5頁"· 裳 訂 線 (請先閱讀背面之注意事項再填寫本頁j 480300 經 濟 部 t 標 準 局 Μ 工 消 費 合 作 社 印 製 π張尺度適用中國 第6頁 kl B7 五、發明説明（4 ) 質（即聚丙稀材質）的不規則立體狀交錯纏繞的單絲20， 且使该等單絲20黏附在呈融熔狀的網體1〇之被覆層12上， 單絲20所構成之立體網狀結構所形成之間隙佔#料體積的 90% ° 步驟四：藉由一成型裝置300對尚未冷卻固結的單絲2〇 及:網體ίο進行沖擊成型且構成一離形體3〇，該成型裝置 具有呈相對設置且呈滾輪狀的一公.成型件31〇及一母成型 件320’該公、母成型件31〇、32〇周面各對稱地環設有多數 呈凸、凹互補的凸出部311及凹孔321，且在該公、母成型 件31 0 320相對轉動時可使該凸出部31丨穿過網體1 〇之網孔 13並頂推對稱於網孔部份的單絲2 〇而嵌套在該凹孔3 2工 中，對稱於網結14之單絲20經公、母成型件31〇、32〇周面 相對壓合而固結成一體。 ^驟五·將该雛形體3 〇穿經一裝設有水的冷卻槽4 〇 〇 進行定型，即可獲得一植生毯40。 再如第四、五圖所示，上述步驟所製成植生毯40，包 各有網體1 0及以不規則立體狀交錯纏繞的單絲2 〇，且單 絲20對稱於網體1〇的網結14部份，係可與網結μ上的被覆 層12固結成一體，該單絲20對稱於網孔13的部份，則呈單 向浮凸於網體1 〇 一側表面，利用該植生毯之網孔1 3及立 體’予凸在網孔1 3上方的不規則交錯纏繞的單絲2 0，而可構 成該植生毯4 〇。 如第六圖所示，當該植生毯40欲鋪設於需要植生之地 表或道路邊坡時’只需將地表予以整地，在將草種鋪灑， (請先閱讀背面之注意事項再填寫本頁)Page 4 ... Printed by A prospective member of the Ministry of Economic Affairs, X Consumer Cooperative, A7, B7, Five-Pressure Instructions U), and consolidated into one. Finally, the green body is shaped through a cooling tank, and a green blanket is obtained. [Brief description of the formula] Other features and advantages of the present invention will be clearly understood in the following detailed description of the preferred embodiment with reference to the drawings. In the drawings: • The first figure is a conventional edge An exploded perspective view of a slope plant growth device; the second figure is a perspective view of laying the conventional slope plant growth device; the third figure is a flowchart illustrating the manufacture of a preferred embodiment of the three-dimensional stiff plant growth blanket of the present invention Step 4. The fourth diagram is a schematic perspective view of a finished product according to one of the preferred embodiments; the fifth diagram is a schematic sectional view of a finished product according to one of the preferred embodiments; and the sixth diagram is a schematic diagram of laying of a green blanket of the preferred embodiment. [Detailed description of the preferred embodiment] Referring to the third and fifth figures, a preferred embodiment of the method for manufacturing the three-dimensional stiffened plant blanket of the present invention includes the following steps: Step one: preparing a net body 10, the net The body 丨 0 is covered with a nylon fiber longitudinally and transversely woven on the surface of the substrate η. A coating layer 12 made of a high-molecular plastic material is covered. This embodiment is made of polypropylene (Polypropylene, referred to as PP). The elongation of the matrix u is below 11%. The mesh body 10 has a plurality of meshes 3 and a plurality of meshes 4. Step 2: When the mesh body 10 is pulled in a specific direction, the mesh body 10 is heated by a heating device 100, so that the coating layer 12 is melted due to heat. Step 3: Extrude the same material as the coating layer with an extrusion device 200. The paper size is applicable to the Chinese National Standard (CNS) A4 gauge (210x297). Page 5 " Read the notes on the back side and fill in this page j 480300 Ministry of Economic Affairs t Standard Bureau M Industrial and Consumer Cooperative Co., Ltd. Printed π-size scale Applicable to China page 6 kl B7 V. Description of the invention (4) Irregular three-dimensional quality (that is, polypropylene material) The interlaced monofilaments 20 are made to adhere to the covering layer 12 of the melted mesh body 10, and the gap formed by the three-dimensional network structure composed of the monofilaments 20 accounts for the volume of material. 90% ° Step 4: Impact molding of the monofilament 20 and the mesh body ο, which have not been cooled and consolidated, with a molding device 300 and forming a free-form body 30, the molding device has a relative arrangement and a roller shape The male and female moldings 31 and 320 are formed symmetrically on the peripheral surfaces of the male and female moldings 31 and 32 respectively. The convex portions 311 and the concave holes 321 are convex and concave. And when the male and female molded parts 31 0 320 are relatively rotated, the protrusion can be made 31 丨 passes through the mesh 13 of the mesh body 10 and pushes the monofilament 20 symmetrical to the mesh portion and is nested in the recess 32. The monofilament 20 symmetrical to the mesh 14 passes through the male and female, The peripheral surfaces of the female molded parts 31 and 32 are relatively pressed together and consolidated into one body. ^ Step 5: Pass the prototype 30 through a cooling tank 400 equipped with water for setting, and a green blanket can be obtained. 40. As shown in the fourth and fifth figures, the vegetative blanket 40 made in the above steps includes a net body 10 and monofilaments 20 interlaced in an irregular three-dimensional shape, and the monofilaments 20 are symmetrical to the net body. The portion 10 of the net knot 10 can be consolidated with the covering layer 12 on the net knot μ. The portion of the monofilament 20 symmetrical to the mesh 13 is unidirectionally embossed on the side of the net body 10 On the surface, the mesh 13 of the plant blanket and three-dimensional irregularly intertwined monofilaments 20 protruding above the mesh 13 can be used to form the plant blanket 40. As shown in the sixth figure, when When the vegetation blanket 40 is to be laid on the ground surface or road slope that needs to be planted, 'just the ground surface must be prepared, and the grass seeds should be spread, (Please read the precautions on the back before filling this page)
經 濟 部 中 央 準 局 員 工 消 t 合 作 社 印 製 kl B7 五；發明説明（5 ) ---— p可將該植生毯40平鋪於植生之地表上，使得呈浮凸之單 、’、糸20朝上，並利用门型錨釘41予以固定於地表即可。 且由於該網體10底部呈平面片大，故其具有較佳之貼地 性，又具有可撓特性，使得植生毯40可鋪設於任何地形之 土壤表面上，尤其是邊坡地形，且由於對稱於網孔13處係 呈三度立體網狀結構，其包覆性亦佳，表層土壌不易流失。 再者單絲2 0所構成之立體網狀結構所形成之間隙佔材料 體積90% ，故可使草種於植生毯4〇中容易生長，並使植物 之根部可與網毯交織，強化植物抓地效果，加上植生毯40 是應用尼龍纖維作為該基體丨丨，其縱橫方向皆具有同等之 抗拉強度，且其延伸率在丨1%以下，故其勤性佳、不易變 形，且抗拉強度高，相當適合陡坡、崩塌處、岩盤等地形 之水土保持。 值得一提的是，該植生毯4〇具有極佳之護地效果，故 可依需要應用於各種場所及地形，例如運動場、公園、河 (海）堤護岸、裸露岩盤、崩塌處、渠道及各類坡地等。 應用本發明之製造方法具有下列功效： 1·植生毯40之製程是以一貫化自動製造而成，不僅產 能高，且使得單絲20與網體1〇之固結性強，對稱於網孔13 部份的單絲20則呈立體浮凸狀，品質均一。 2·製造完成之植生毯40可呈捲收狀，不僅重量輕、易 於搬運，施工時更容易鋪設定位。 歸納上述，本發明之立體加勁植生毯之製造方法具有 簡單之製程、具有極佳韌勁度，鋪設於需要植生之地表時 本紙&尺度適用中國國家標準（CNS ) A4規枱（210X 297公泠） 第7頁 ——： 裝------1T------^ (請先閱讀背面之注意事項再填寫本頁) 480300 kl B7 五、發明説明（6 ) 而可產生較佳之植生效果，故確實能達到發明之目的。 I*隹以上所述者，僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請專利 範圍及創作說明書内容所作之簡單的等效變化與修飾，皆 仍屬本發明專利涵蓋之範圍内。 ί I - - - - · (請先閱讀背面之注意事項再填寫本頁) 、1Τ bf. 經濟部中央標準局員工消費合作社印製 準 I標 一家 國 一國 I中 用 適 |度 尺 張 紙 I本 — 一t 公頁 -8 一第 480300 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明（7 ) 【元件標號對照】 習知： 1 組合單元體 v>t)l 板片 102 第一連結部 103 第二連結部 vyl〇4 孔洞 以05 孔洞 V 2 固定鋼條 本發明： ^10 網體 11 基體 12 被覆層 13 網孔 14 網結 20 單絲 30 雛形體 v 40 植生毯 X/10 0 加熱裝置 v2 0 0 擠壓裝置 300 成型裝置 v81〇 公成型件 311 凸出部 v 320 母成型件 * 321 凹孔 v 400 冷卻槽 (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準（CNS ) A4規枱（210X 297公f ) 第9頁Employees of the Central Provincial Bureau of the Ministry of Economic Affairs printed Kl B7 five; invention description (5) ----- p can be planted on the surface of the planting blanket 40, so that the raised sheet, ', 糸 20 Just face up and fix it to the ground with a door anchor 41. And because the bottom of the mesh body 10 is large in plane, it has better grounding property and flexible characteristics, so that the vegetal blanket 40 can be laid on the soil surface of any terrain, especially the slope terrain, and because of the symmetry A three-dimensional three-dimensional network structure is formed at the mesh 13 and its covering property is also good. The top soil is not easy to lose. Moreover, the gap formed by the three-dimensional network structure composed of monofilament 20 accounts for 90% of the volume of the material, so that the grass can be easily grown in the vegetative blanket 40, and the roots of the plant can be woven with the net blanket to strengthen the plant. The grip effect, plus the vegetal blanket 40 is the use of nylon fiber as the substrate. It has the same tensile strength in both the vertical and horizontal directions, and its elongation is below 1%, so it has good rigidity and is not easy to deform. High tensile strength, suitable for soil and water conservation on steep slopes, collapses, rock plates and other terrains. It is worth mentioning that the vegetative blanket 40 has excellent ground protection effect, so it can be applied to various places and terrains as needed, such as sports fields, parks, river (sea) bank revetments, exposed rock disks, collapses, channels, and Various slopes and so on. The manufacturing method to which the present invention is applied has the following effects: 1. The production process of the vegetal blanket 40 is made automatically and consistently, which not only has a high production capacity, but also makes the monofilament 20 and the mesh body 10 have strong consolidation properties and is symmetrical to the mesh. The monofilament 20 of 13 parts is three-dimensional embossed with uniform quality. 2. The manufactured vegetal blanket 40 can be rolled up, which is not only light in weight and easy to transport, but also easier to lay and position during construction. To sum up, the manufacturing method of the three-dimensional stiffened plant blanket of the present invention has a simple process, has excellent toughness, and is laid on the surface of the paper when it needs to be planted. The paper & scale is applicable to the Chinese National Standard (CNS) A4 gauge (210X 297) ） Page 7——: Loading ------ 1T ------ ^ (Please read the notes on the back before filling this page) 480300 kl B7 V. Description of the invention (6) and it can produce better The vegetative effect can indeed achieve the purpose of the invention. I * 隹 The above are only the preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited by this, that is, the simple equivalent changes made according to the scope of the patent application and the content of the creative specification of the present invention, and Modifications are still within the scope of the invention patent. ί I----· (Please read the notes on the back before filling out this page), 1Τ bf. The Central Consumers Bureau of the Ministry of Economic Affairs printed the standard I standard for a country and a country. I—One t public page-8 one No. 480300 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (7) [Comparison of component numbers] Known: 1 Combination unit v > t) l Sheet 102 The first connection part 103 The second connection part vyl〇4 The hole fixes the steel bar with the 05 hole V 2 The present invention: ^ 10 mesh body 11 base body 12 coating layer 13 mesh 14 mesh knot 20 monofilament 30 prototype body v 40 plant blanket X / 10 0 Heating device v2 0 0 Extrusion device 300 Molding device v81〇 Male molding 311 Projection v 320 Female molding * 321 Recessed hole v 400 Cooling tank (Please read the precautions on the back before filling this page) This paper size applies to Chinese National Standard (CNS) A4 (210X 297 male f) Page 9