JP4331880B2 - Three-dimensional network and method for producing the same - Google Patents

Three-dimensional network and method for producing the same Download PDF

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JP4331880B2
JP4331880B2 JP2000309830A JP2000309830A JP4331880B2 JP 4331880 B2 JP4331880 B2 JP 4331880B2 JP 2000309830 A JP2000309830 A JP 2000309830A JP 2000309830 A JP2000309830 A JP 2000309830A JP 4331880 B2 JP4331880 B2 JP 4331880B2
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net
dimensional network
mold
thickness
mesh
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JP2002115164A (en
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洋 北川
庸輔 高井
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DaiwaboPolytecCo.,Ltd.
Daiwabo Holdings Co Ltd
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DaiwaboPolytecCo.,Ltd.
Daiwabo Holdings Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/254Roof garden systems; Roof coverings with high solar reflectance
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/32Roof garden systems

Description

【0001】
【発明の属する技術分野】
本発明は、廃棄物処分場の底面排水材やトンネルの隔壁離面排水材など、土圧が掛かって常に厚味方向に圧縮応力が掛かり、かつ逸流水を速やかに排出することができる排水材において、従来の排水材より圧縮応力が大きいことが求められている土木資材に対応でき、無論、従来の土木基盤材や緑化工事における土壌保持、法面強化工事や護岸工事における土壌流出防止や地盤の流出防止などの土木分野、そして、より大きな嵩を要求されている分野において、立体網状体を折り曲げたり、接着したりして組み立てる立体網状体構造物の組み立て部材、およびベッドパットなどの大きい空隙とクッション性が要求される寝装分野にも適応す立体網状体に関するものである。
【0002】
【従来の技術】
廃棄物処分場において、その底面は漏水によって地下水の汚染を防止するための遮水構造体で形成され、その上部に廃棄物層から逸流する汚水を集め排水する面状排水材が使用され、該面状排水材には、特公昭58−9186号公報や特開平11−247060号公報開示されているフィラメントが融着接着して一体化し、かつ全体的に凹凸状になって一定の厚みを持ったマツト状になった立体網状体が使用され、また、この立体網状体を利用した特開平5−118196号公報に見られるトンネルやコンクリートの擁壁の裏面から湧出する水を導水して排水する面状排水材が、当該排水材がプラスチック製で軽量のため、施工が簡単で多用されている。
【0003】
また、上記廃棄物処分場の遮水構造体として、セメント打ちなどの剛性工法に比べ、ゴムシートやプラスチックシートを止水材として用いるのが、簡単であり、従来から行なわれてきたが、当該シートが破損して漏水する問題があり、これらを改良する試みがなされ、上下に不透水膜を配置し中層に排水材を設け、該排水材より逸流水が生じた場合に、当該排水材に不透水剤を注入して遮水を完璧なものとする、遮水構造のチェックと補修を兼ねたダブルライナー工法の排水材を挟んだ遮水材、また、前記遮水構造体として、取り扱いが容易な様に、本発明の様な空隙の大きい立体網状体を用い、該立体網状体にベントナイトなどの水によって容易に膨潤する物質を止水材を散布する考案が、特開平6−341124号公報、特開平5−1048号公報や特開平4−146319号公報が開示されており、さらには、これらの止水効果が減じた部分が生じて漏水を発生させた場合まで想定して止水する特開平7−119130号公報が開示されているが、いずれの場合であっても、立体網状体に、より耐圧性のものが望まれてきた。
【0004】
また、従来から土木用資材に土壌や砂を充填して緑化を行ない、より自然的な環境を維持しようとする多種多様な工法が提案され、施工目的や施工場所の環境に対応して、種々の工夫が加えられているが、傾斜面に立体網状体を張りつけて固定し、種子を含んだ土壌を吹き付けるという客土植生工法が、施工性に優れ経済的であることから現在も広く利用されている。そして、客土をより多く保持するため、より嵩高な立体網状体が望まれてきた。
【0005】
【発明が解決しょうとする課題】
前記した特公昭58−9186号公報や特開平11−247060号公報開示されているフィラメントが融着接着して一体化し、かつ全体的に凹凸状になって一定の厚みを持ったマツト状になった立体網状体は、従来、覆土して緑化工事などに用いられてきたため、特に厚み方向への圧縮抵抗の強化の必要性がなく、前記した土圧が掛かって常に厚味方向に圧縮応力が掛かり、かつ逸流水を速やかに排出することが必要な排水材への展開において、当初はフィラメントの量を増やし、より緻密化した網状体で対応してきたが、コストと製品重量の面、そして製品の柔軟性が喪失し取り扱いが問題となり、より軽量で空隙率が高く従来の排水材より圧縮応力が大きい立体網状体が求められている。また、従来の立体網状体も、従来の機能が維持できるなら、より軽量なものが求められている。
【0006】
さらに、現在、土壌で覆うことで冷房費を低減できる省エネ効果と、草木を植生することで自然的外観を演出できるため、ビルの屋上緑化などが注目されており、各種の緑化資材が開発されているが、傾斜の急な部分に十分対応できる土壌の保持性に優れた植生基盤材がなかった。また、湖水面に浮かべ湖水を緑化すると共に、植生された植物で湖水の浄化を行なう人工浮島など、より嵩高で剛性の大きい立体網状体が求められている。
【0007】
本発明の目的は、土圧が掛かって常に厚味方向に圧縮応力が掛かる用途で、従来の排水材より圧縮応力が大きくて、高加重下でも厚みの減少量が少なく、高い空隙率を保持して逸流水を速やかに排出することができる立体網状体やその筒状体、そして、圧縮強度が同等で、従来よりフィラメント量を減らして土壌の充填性を向上させた立体網状体、また、従来より、より嵩高で剛性の大きい網状体として、これら立体網状体を接着して組み立てて、従来の立体網状体では不可能であった厚み数十cmの立体網状体構造物の素材などを土木資材として提供することにある。
【0008】
【課題を解決するための手段】
従来の網状体の圧縮下の挙動を観察し、上下面を繋ぐ、フィラメントが融着接着した網状物よりなる壁が多い程、圧縮応力が高く、かつ、当該の壁が一つの稜線を持つ三角形状の2面であり、該稜線に対応する辺が不織布などの平面体で固定されて広がることが規制されている場合に、厚み方向に対する圧縮への抵抗力が大きいことを見いだしこれらを詳細に検討して本発明に到達したものである。
すなわち、本発明は、多数の連続フィラメントが網状に重ね合わされ、その交点で融着接着されて一体化した、実質厚みが数mmの網状体が、厚み方向断面においてプリーツ状で、一方向に連続した多数の畦部と溝部が交互に形成され、該網状体の凹凸によって大きな空隙を形成したマット形状となった見掛けの厚みが数cmの立体網状体とすることで、従来の同様の立体網状体の厚み方向の凹凸が無計画で上記の上下面を繋ぐ網状体の壁を多くする配慮がなされていない立体網状体より、単位表面積当たりの壁の数と壁の面積が圧倒的に多くなせ、これらの壁によって、立体網状体の厚み方向への圧縮応力に対し、大きな抵抗を発揮できる様にしたものである。なお、本発明者らは、先にプリーツ形状の立体網状体の少なくとも片面に不織布などを貼って厚み断面が三角柱形状とした立体網状体をを先に提案したが、さらに検討を続けた結果、A4サイズ程度のサンプルでは確かに少なくとも一面を不織布などで固定しないと、厚み方向からの圧縮によってプリーツの稜線が滑ってプリーツが広がり、大した圧縮抵抗を示さないが、少なくとも50cm□の本発明の立体網状体をそれより大きいベニヤ板に上下を挟み上部に乗っても、前記したプリーツの稜線が滑ってプリーツが広がる現象は中心部では見られないことを発見し、実際の土木施工では、これより大きな幅での施工であり、不織布を少なくとも片面に貼らなくとも、不織布を貼った立体網状体と同様の効果を実質的に発揮することを再確認したのである。
【0009】
もう少し具体的に述べると、当該立体網状体の上面と下面を占める網状物の面積を最小とし、フィラメントが融着接着した網状物よりなる、上下面を繋ぐ壁の面積を最大とするのが基本で、上下面間の間隔をできるだけ小さく、即ちプリーツの畦の数を多く、網状体の目付けとその繊維径を後述する適当な範囲とすると、厚み方向に対する圧縮抵抗と全体の剛直性をさらに発揮できる。
【0010】
具体的には、熱可塑性合成樹脂からなる、太さが0.1〜1.5mmの多数の連続フィラメントが網状に重ね合わされ、その交差点で融着接着されて一体化した、実質厚みが0.1〜4mmの網状体を形成し、該網状体が、厚み方向断面においてプリーツ状で、一方向に連続した複数の畦部と溝部とが、整然と配列して交互に形成され、該網状体の凹凸によって大きな空隙を形成したマット形状となった、見掛けの厚みが4〜50mmである立体網状体に関する。
【0011】
また、本発明の立体網状体は従来の立体網状体より、その構造上剛直であり、巻いたり、折ったりすることに不便がある。そこで、畦が伸びる方向で、間欠的に、これら畦を横断する畦部および/または溝部である易折り曲げ部を設けて、巻いたり、折ったりすることを可能にすると都合が良い。
【0012】
【発明の実施の形態】
本発明の実施の形態について実施例の図示に基づいて以下に説明する。図1に本発明による多数のプリーツ断面構造を持つ立体網状体5の製造装置の側面概略図を示す。図2は図1A部の上部から見た拡大図である。
【0013】
本発明による網状体の形態は、例えば図3や図4で図示するものであり、該網状体は、多数の連続フィラメント1を溶融紡糸の紡糸口金2より、三角柱を寝かした形状が刻まれている金型4に吐出して、網状に重ねてその交点を溶融接着させ、金型の凸面上部に圧着ローラー6で押しつけて、金型の凸部上の融着接着した網状体をさらに圧着させて、立体網状体の整形と畦部上端の補強を行なって、厚み方向断面がプリーツ状の立体網状体として、該立体網状体の畦下部と溝上部に三角柱形状の凹凸によって大きな空隙を形成したマット形状の網状体5とするものである。
【0014】
本発明の一形態である耐圧性向上用途では、整然と並列して配されたプリーツ形状の、立体網状体の表層を一辺と仮想した三角断面構造によって、厚み方向への圧縮力を受けとめることで耐圧性を向上させる効果を発揮させ、加えて、当該三角断面構造をプリーツ状に横方向に整然と配置することで耐圧性に寄与する該三角断面構造を最大限に組み込むことによって、全体としての耐圧強度を大幅に向上させ得る。なお、耐圧性向上用途では、網状体5のプリーツ部が形成する三角断面構造の斜辺部である2辺が共に圧縮強度が高い方が良く、金型14または4に例示する、プリーツが機械の進行方向に並ぶ網状物を作ることができる金型を用いると、夫々のプリーツ斜辺が均質な網状物となせ都合が良い。
【0015】
また、図1の様にプリーツの流れ方向に巻くには、図5Bの金型4を用い、図4に例示する様に切れ目を入れた網状体5とすることで達成できる。このような金型を使用することで、一方向に整然と平行して配列している連続した多数の畦部が、その同一方向において、間欠的に、これら畦部を横断する畦部および/または溝部である易折り曲げ部が形成され得る。また該易折り曲げ部を支点として折り曲げ可能および/または巻き上げることが可能な立体網状体となり得る。また、該折り曲げや巻き上げのためには前記整然と配列している多数の畦部と易折り曲げ部が直交していることが好ましい。また、このような折り曲げや巻き上げ性能を利用して、少なくとも5本以上のプリーツ部を一組として、畦の流れ方向に添って畦または溝部が切断され、当該畦側を内側として折り曲げられて丸められ、紐または金属線などの線状物で固定して筒状とすることにより、畦の流れ方向に大量排水できることを特徴とする円筒状の立体網状体をも形成可能となる。
【0016】
本発明の他の一形態の図6に例示した網状体13は、図5のCの様な、機械の進行方向に直交する三角柱型金型を用いることで作れ、図7に例示する様な傾斜面に網状体13を設置し、土壌23などで覆土して緑化する土壌保持材として用いる物で、その三角断面構造の網状物の2辺が連続フィラメントの密度が疎の辺と密の辺の交互配列でなっており、該網状体は、図5Cに例示する進行方向に対して横方向に三角柱が寝かされた形状が刻まれている金型15を用いると、該金型では、連続フィラメントが該金型15の三角柱の進行方向に面する面に主として堆積され、もう一方の面は前者に比べ堆積量が少ない現象を生じるため、簡単に作ることができる。なお圧着ローラー6で網状体を押しつけて圧着するため、進行方向に伸びる三角断面のブリッジを少なくとも金型の彫刻部の2端に配置するか、寝かされた三角柱を機械の幅方向に対して若干の角度を持たせることで、金型の上面の少なくとも2箇所が常に圧着ローラー6と接触する状態にすることが好ましい。また本発明に用いる金型は、圧着ロール6を用いる都合上、金型上面と底面が平行で、金型の凸部上面はすべての凸部上面が同一平面にあることが好ましい。
【0017】
本発明に用いる三角柱が寝かされた形状が刻まれている金型4は、金型の底面を1辺とし、等辺に挟まれた頂点からなる稜線を該金型の突出上面とする、断面が2等辺三角形が好ましく、特に正三角形が好ましいが、突出上面と底面の間隔が同じなら、不等辺三角形であっても良い。また、圧着ローラー6で網状体を打しつけて圧着する都合上、前記稜線が鋭いと平面体との圧着性が不十分な部分が発生し易く、また該平面体を破損させることもあるので、該稜線は鈍角もしくは上部を切断して面取りをするのが好ましく、金型底面において、三角柱の間隔も3mm以上、好ましくは5mmあけるのが良い、なおこれらの面取りした金型に連続フィラメントを吐出して、本発明の網状体を作成すると、上端と底部は、適度なアールを描き、外見状、プリーツ状の断面が三角形のものとなせる。こうして形成される断面プリーツ状の立体網状体のプリーツ角度が概ね60度とすることにより耐圧性に優れた立体網状体となり得る。
【0018】
本発明の連続フィラメントに使用する素材は、ポリプロピレン、ポリエチレン、ポリエチレンテレフタレートなどのポリエステルおよびナイロン6などのポリアミドなどの熱可塑性樹脂で、柔軟性を強化するためこれらの共重合体はさらに好ましく、これらのポリマーブレンドしたものやポリマーアロイも好ましい。
【0019】
本発明の連続フィラメントの太さは、強度と剛性の面から0.1〜1.5mmが好ましく1.5mmより太いと、本発明の網状体を成形しにくく、0.1mmより細いと剛性に問題が出やすくなるため好ましくない。
【0020】
また、本発明の立体網状体の目付けは用途によるが、概ね100〜3000g/m2 の範囲であり、耐圧性強化を意図する場合は、連続フィラメントの強度と本数の積による耐圧強度の問題があり、150〜1500g/m2 が好ましく、土壌の保持を意図する場合はその厚みにもよるが、200〜1500g/m2 が好ましい。
【0021】
本発明の立体網状体の厚みは、耐圧性強化を意図する場合は、4〜40mmが好ましく、土壌の保持を意図する場合は、20〜50mmが用途的に好ましい。なお50mmを超えると、連続フィラメントが金型に接触して、冷やされて到達しにくくなって不揃いとなるし、融着接着不良で、事実上製造が困難であるので好ましくない。
【0022】
また、本発明において立体網状体の形態安定性や引張強度の向上、さらには相互の係合、持ち運び性の付与等のため、該立体網状体を構成する連続フィラメントが可撓性ネットで絡ってなる可撓性ネットで補強された立体網状体が好ましい。該立体網状体の補強に用いる可撓性ネットは、網目が15〜50mm□の漁網などの編みたてネット、スプリットヤーンを使用する寒冷紗、マルチまたはモノフィラメントなどの糸条を縦と横方向に織ったり引き揃えたものやスクリムネットなどが都合良く用いられ、強度補強の点でポリエチレンテレフタレート製漁網が特に好ましい。該ネットで補強された立体網状体は図示はしないが図1に例示の製造装置の金型上にネットを配設、積層し、積層されたネット上方から連続フィラメントを紡糸することにより、図8に例示するような立体網状体を構成する連続フィラメントが可撓性ネットで絡ってなる可撓性ネットで補強された立体網状体となり得る。
【0023】
(作用)本発明の立体網状体は連続したフィラメントで構成されており、水などの液体は容易に網状体を通過して排水できるため、廃棄物処分場の底面排水材として好適であり、土壌などの固形分はこのフィラメントで濾過して固形分の流出を抑制できるため、土壌を充填する植生用途の土木資材として最適である。また該立体網状体を構成する連続フィラメントを可撓性ネットで補強することにより、立体網状体の引張強度や耐圧強度の向上、さらには立体網状態同士の係合や持ち運び性を付与することができる。
【0024】
【実施例】
次に本発明の効果を実施例と比較例で具体的に説明する。
(実施例1〜6、比較例1〜2) 本発明の網状体は第1図に例示する装置に、図5AまたはBの金型4、14を用いることで、効率良く製造できる。融点が140℃でメルトフローレートが18g/10分のエチレンープロピレン共重合体の溶融物を、孔径0.6mmの多数の紡糸ノズルが列設された紡糸口金2より繊維径が0.7mmの連続フィラメント1を紡出し、等速で移動している三角柱が寝かされた形状が刻まれている金型に垂らして網状に重ね、その交差点を融着接着させて網状物3を形成させると共に、ロール6で金型上の網状体を、圧着接着して、図3および図4に例示する実施例1〜6の立体網状体を得た。比較例1〜2は、図5Dに例示する当社が従来から使用している金型16を用いて、実施例2〜3と同様にして作成した。これら実施例と比較例の圧縮性能を表1に示す。
【0025】
【表1】

Figure 0004331880
【0026】
(実施例7) 実施例1の金型と同じ山谷の深さだが、三角柱の方向が90゜異なる図5Cの金型15を用い、実施例1と同様にして作成し、図6に例示する傾斜地緑化用の網状体13を得た。該網状体は、金型の山で進行方向に面する部分の網状物22は密に積層され、反対側の部分21は大部分のフィラメントが一気に谷を下る様な模様で、網状物22に比べかなり疎な網状物21を形成しており、図7に示す様に、角度45゜に傾斜したベニア板の上に、疎な網状物21を上側として網状体13を設置し、これに庭の土を大まかに砕いて移植ごてを用いて充填したところ、容易に図7に例示する様な土の充填ができた。実際には、土壌に草花の種を混ぜ、この土をもう少し減らして充填すれば、ビルなどの屋上緑化に都合良く供すことができると考える。
【0027】
【発明の効果】
本発明の1つは、立体網状体の断面が、三角形が横に繋がったプリーツ形状で、その1辺を立体網状体の上下面と仮想する、三角形状がしっかりと固定されて耐圧性を向上させたものであるが、該網状体の内部は網状物の壁で構成されており、該網状物は熱可塑性樹脂のフィラメントで構成されているため、嵩高で、通気性と通水性に優れており、空隙率が極めて大きいため軽量で、施工場所に運びかつ施工するに便利であり、従来のものより強度が向上しているため、従来品よりきつい使用条件に耐え得ることができるため、より汎用できる植生用土木資材とできる。また、もう1つの、土壌の保持性を目的とした網状体13は、前記した網状体では土壌の充填が困難であった網状物の内部に土壌の充填が容易であり、かつ、内部に閉鎖的な空洞がなく、未充填の部分の発生が抑制されているため、同じ厚みの網状体でも、土壌の保持量が従来より大幅に増やすことができるので、ビルの屋上緑化資材として好適である。また該立体網状体を構成する連続フィラメントを可撓性ネットで補強することにより、立体網状体の引張強度や耐圧強度の向上、さらには立体網状態同士の係合や持ち運び性を付与することができる。
【図面の簡単な説明】
【図1】 本発明の耐圧性が向上した網状体の製造装置の概略図である。
【図2】 図1Aの上部から見た拡大図である。
【図3】 本発明の耐圧性が向上した網状体の一実施形態を示す斜視図である。
【図4】 本発明の折り曲げと巻取りを可能とした一実施形態図である。
【図5】 金型の例 A:実施例1に使用する例 B:実施例2に使用する例
C:実施例5に使用する例 D:比較例に使用する例
C:実施例8に使用する例 D:比較例に使用する例
【図6】 実施例5の網状体の一実施形態を示す斜視図である。
【図7】 本発明の充填性を目的とした網状体の実施形態を示す斜視図である。
【図8】 連続フィラメントが可撓性ネットで絡ってなる可撓性ネットで補強された立体網状体を説明するための斜視図である。
【符号の説明】
1 連続フィラメント
2 紡糸口金
3 連続フィラメントが金型の上で融着接着した網状物
4、14、15、16 金型
5、13 本発明の立体網状体
6 圧着ロール
7、8 ガイドロール
21 連続フィラメントが疎の壁
22 連続フィラメントが密の壁
23 充填された土壌
24 ベースのベニア板
25 可撓性ネット[0001]
BACKGROUND OF THE INVENTION
The present invention is a drainage material that can apply earth pressure and is always subjected to compressive stress in the thick direction, and can quickly discharge diverted water, such as a drainage material at the bottom of a waste disposal site and a separation wall drainage material of a tunnel. Therefore, it is possible to cope with civil engineering materials that are required to have higher compressive stress than conventional drainage materials. Of course, soil preservation in conventional civil engineering foundation materials and tree planting works, soil runoff prevention and ground in slope strengthening construction and revetment construction In the civil engineering field such as prevention of spillage, and in the field where a larger volume is required, the assembly member of the three-dimensional network structure that is assembled by bending or bonding the three-dimensional network body, and a large gap such as a bed pad The present invention relates to a three-dimensional network that can be applied to the bedding field where cushioning is required.
[0002]
[Prior art]
In the waste disposal site, the bottom surface is formed with a water-blocking structure to prevent groundwater contamination due to water leakage, and the surface drainage material that collects and drains sewage flowing away from the waste layer is used at the top, Filaments disclosed in Japanese Patent Publication No. 58-9186 and Japanese Patent Laid-Open No. 11-247060 are fused and integrated into the surface drainage material, and the entire surface drainage material has an uneven shape and has a certain thickness. A pine-like three-dimensional mesh body is used, and the water spilled from the back of the tunnel or concrete retaining wall found in Japanese Patent Laid-Open No. 5-118196 using this three-dimensional network body is drained. Since the drainage material is made of plastic and light in weight, construction is easy and frequently used.
[0003]
Moreover, as a water-impervious structure of the above-mentioned waste disposal site, it is simpler to use a rubber sheet or a plastic sheet as a water-stopping material, compared to a rigid construction method such as cementing, which has been conventionally performed. There is a problem that the sheet breaks and water leaks, and attempts are made to improve them.When impermeable membranes are arranged on the top and bottom and drainage material is provided in the middle layer, Water-impervious agent is injected to perfect the water-impervious structure, water-impervious material sandwiched between double liner construction drainage material that doubles as a check and repair of the water-impervious structure, and can be handled as the water-impervious structure In order to facilitate the use of a three-dimensional network with large voids as in the present invention, a device for spraying a water-stopping material on the three-dimensional network with a substance that easily swells with water, such as bentonite, is disclosed in JP-A-6-341124. Publication, JP-A-5-10 No. 8 and Japanese Patent Laid-Open No. 4-146319 are disclosed, and furthermore, a water stop is assumed in the case where a portion where the water stop effect is reduced to cause water leakage is generated. However, in any case, it has been desired that the three-dimensional network is more pressure resistant.
[0004]
In addition, a wide variety of construction methods have been proposed in order to maintain a more natural environment by filling soil and sand into civil engineering materials and maintaining a more natural environment. However, the customer soil vegetation method, in which three-dimensional nets are attached to the inclined surface and fixed, and the soil containing the seeds is sprayed, is widely used because of its excellent workability and economy. ing. And in order to hold | maintain more customer land, the bulky three-dimensional network body has been desired.
[0005]
[Problems to be solved by the invention]
The above-mentioned filaments disclosed in Japanese Patent Publication No. 58-9186 and Japanese Patent Laid-Open No. 11-247060 are fused and integrated to form an overall concavo-convex shape with a certain thickness. Conventionally, the three-dimensional network has been used for greening work by covering the soil, so there is no need to strengthen the compression resistance particularly in the thickness direction, and the above-mentioned earth pressure is applied and the compressive stress is always in the thickness direction. In the development of drainage materials that require quick discharge of hanging water, the amount of filaments was initially increased, and a more dense mesh was used, but in terms of cost, product weight, and product Therefore, there is a need for a three-dimensional network that is lighter, has a higher porosity, and a higher compressive stress than conventional drainage materials. Also, the conventional three-dimensional network is required to be lighter if the conventional function can be maintained.
[0006]
In addition, energy saving effects that can reduce cooling costs by covering with soil and natural appearance by planting vegetation are attracting attention, and greening of buildings has attracted attention, and various greening materials have been developed. However, there was no vegetation base material with excellent soil retention enough to handle steep slopes. Further, there is a demand for a three-dimensional network having a higher bulk and rigidity, such as an artificial floating island that greens floating lake water on the lake surface and purifies the lake water with vegetated plants.
[0007]
The purpose of the present invention is for applications in which compressive stress is always applied in the thickness direction due to earth pressure, compressive stress is greater than conventional drainage materials, thickness decrease is small even under high load, and high porosity is maintained. 3D network body and its cylindrical body that can quickly discharge the turbulent water, and 3D network body that has the same compressive strength and reduced the amount of filaments to improve soil filling, Conventionally, these three-dimensional network bodies are bonded and assembled as a bulky and rigid network body, and materials such as a three-dimensional network structure having a thickness of several tens of centimeters, which was impossible with a conventional three-dimensional network body, are used in civil engineering. It is to be provided as a material.
[0008]
[Means for Solving the Problems]
Observe the compression behavior of a conventional mesh body, and the more walls made of a mesh-like material with the filaments fused and bonded, the higher the compressive stress and the triangle the wall has one ridgeline When it is restricted that the two sides of the shape and the side corresponding to the ridge line is fixed and spread by a flat body such as a nonwoven fabric, the resistance to compression in the thickness direction is found to be large and these are described in detail. The present invention has been studied.
That is, according to the present invention, a reticulate body having a thickness of several millimeters is continuously formed in a pleated shape in a cross section in the thickness direction, in which a large number of continuous filaments are overlapped in a reticulate shape and fused and bonded at their intersections. By forming a three-dimensional network having an apparent thickness of several centimeters in which a large number of ridges and grooves are alternately formed, and a large gap is formed by the irregularities of the network, a three-dimensional network having an apparent thickness of several centimeters is formed. The number of walls per unit surface area and the area of the wall can be overwhelmingly higher than the three-dimensional network that has no plan for unevenness in the thickness direction of the body and has not been considered to increase the wall of the network connecting the upper and lower surfaces. These walls can exert a great resistance against the compressive stress in the thickness direction of the three-dimensional network. In addition, the present inventors previously proposed a three-dimensional network having a triangular cross-section with a thickness cross section by pasting a nonwoven fabric or the like on at least one side of the pleated three-dimensional network, but as a result of further investigation, In the case of a sample of about A4 size, if at least one surface is not fixed with a nonwoven fabric or the like, the pleat ridge line slides due to compression from the thickness direction and the pleat spreads, and does not show a great compression resistance, but at least 50 cm □ of the present invention. Even if a three-dimensional net is sandwiched between upper and lower plywood and placed on the top, the pleat ridgeline slips and the pleat spreads are not seen in the center. It is a construction with a large width, and it is reconfirmed that even if the nonwoven fabric is not pasted on at least one side, the same effect as the three-dimensional network with the nonwoven fabric pasted is exhibited. It was was.
[0009]
More specifically, it is essential to minimize the area of the mesh that occupies the upper and lower surfaces of the three-dimensional network, and maximize the area of the wall that connects the upper and lower surfaces of the mesh with the filaments fused and bonded. If the distance between the upper and lower surfaces is as small as possible, that is, the number of pleat creases is increased, and the mesh weight of the reticular body and the fiber diameter thereof are within the appropriate ranges described later, the compression resistance in the thickness direction and the overall rigidity are further exhibited. it can.
[0010]
Specifically, a large number of continuous filaments made of a thermoplastic synthetic resin having a thickness of 0.1 to 1.5 mm are overlapped in a net shape, and are fused and bonded at their intersections, and the substantial thickness is 0.00. 1 to 4 mm of a net-like body is formed, the net-like body is pleated in a cross section in the thickness direction, and a plurality of ridges and grooves continuously in one direction are alternately arranged in an orderly manner, The present invention relates to a three-dimensional network having an apparent thickness of 4 to 50 mm, which has a mat shape in which large voids are formed by unevenness.
[0011]
Further, the three-dimensional network of the present invention is more rigid in structure than the conventional three-dimensional network, and is inconvenient to wind or fold. Therefore, it is advantageous to provide a fold part and / or a groove part that easily crosses the ridges in the direction in which the ridges extend so that the folds can be wound or folded.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below based on examples. FIG. 1 shows a schematic side view of an apparatus for manufacturing a three-dimensional network 5 having a large number of pleat cross sections according to the present invention. FIG. 2 is an enlarged view seen from the upper part of FIG. 1A.
[0013]
The form of the mesh body according to the present invention is, for example, as shown in FIGS. 3 and 4, and the mesh body has a shape in which a triangular prism is laid down from a spinneret 2 for melt spinning. It is discharged onto the mold 4 and overlapped in a net shape to melt and bond the intersections, and is pressed against the upper surface of the mold by the pressure roller 6 to further press-bond the fusion bonded net on the convex portion of the mold. Then, shaping the three-dimensional network and reinforcing the upper end of the heel part to form a three-dimensional network having a pleated cross section in the thickness direction, and forming large gaps by triangular prism-shaped irregularities in the lower part of the three-dimensional network and the upper part of the groove A mat-like net 5 is provided.
[0014]
In the pressure resistance improvement application which is one form of the present invention, the pressure resistance is obtained by receiving the compressive force in the thickness direction by the triangular cross-sectional structure in which the surface layer of the three-dimensional network body is assumed to be one side in orderly arranged in parallel. In addition, the triangular cross-sectional structure that contributes to the pressure resistance by arranging the triangular cross-sectional structure in a pleated form in the horizontal direction in order to maximize the pressure resistance strength as a whole Can be greatly improved. For the purpose of improving pressure resistance, it is better that the two sides, which are the hypotenuses of the triangular cross-sectional structure formed by the pleats of the mesh body 5, have higher compressive strength, and the pleats exemplified in the mold 14 or 4 are mechanical machines. Use of a mold that can form a net-like material arranged in the traveling direction is advantageous because each pleat hypotenuse can be a uniform net-like material.
[0015]
Moreover, winding in the pleat flow direction as shown in FIG. 1 can be achieved by using the mold 4 of FIG. 5B and forming the mesh body 5 with a cut as illustrated in FIG. By using such a mold, a large number of consecutive saddles arranged in order and in parallel in one direction are intermittently traversed in the same direction, and / or An easily bent portion that is a groove portion may be formed. Moreover, it can be a three-dimensional network that can be folded and / or rolled up with the easily bent portion as a fulcrum. In order to bend or wind up, it is preferable that the numerous ridges arranged in an orderly manner and the easily bent portions are orthogonal to each other. In addition, using such folding and winding performance, at least 5 or more pleats are used as a set, and the ridges or grooves are cut along the flow direction of the ridge, and the ridge side is bent inside and rounded. In addition, it is possible to form a cylindrical three-dimensional network body characterized by being able to drain a large amount of water in the flow direction of the basket by fixing it with a linear object such as a string or a metal wire.
[0016]
A mesh body 13 illustrated in FIG. 6 of another embodiment of the present invention can be made by using a triangular prism mold perpendicular to the moving direction of the machine, such as C in FIG. 5, and as illustrated in FIG. The mesh body 13 is installed on an inclined surface and used as a soil retaining material that is covered with the soil 23 and greened, and the two sides of the mesh body of the triangular cross-sectional structure are the sides where the density of the continuous filament is sparse and the dense side When the mold 15 engraved with a shape in which a triangular prism is laid in the lateral direction with respect to the traveling direction illustrated in FIG. 5C is used as the mesh body, Since the continuous filament is mainly deposited on the surface of the mold 15 facing the traveling direction of the triangular prism and the other surface has a phenomenon of less deposition than the former, it can be easily made. In addition, in order to press and press the mesh body with the pressure roller 6, a triangular cross-section bridge extending in the traveling direction is arranged at least at the two ends of the engraving portion of the mold, or the laid triangular column is arranged with respect to the machine width direction. It is preferable that at least two places on the upper surface of the mold are always in contact with the pressure roller 6 by giving a slight angle. Further, in the mold used in the present invention, it is preferable that the upper surface and the bottom surface of the mold are parallel because of the use of the pressure roll 6, and the upper surfaces of the convex portions of the mold are all on the same plane.
[0017]
The mold 4 engraved with the shape of the triangular prism used in the present invention has a cross section in which the bottom surface of the mold is one side and the ridge line formed by the vertices sandwiched between equal sides is the projecting top surface of the mold. Is an isosceles triangle, and an equilateral triangle is particularly preferable. However, an unequal triangle may be used as long as the distance between the protruding top surface and the bottom surface is the same. In addition, for the convenience of hitting the net-like body with the pressure roller 6 for pressure bonding, if the ridgeline is sharp, a portion with insufficient pressure-bonding property with the plane body is likely to occur, and the plane body may be damaged. The ridge line is preferably chamfered by cutting an obtuse angle or the upper part, and the interval between the triangular prisms should be 3 mm or more, preferably 5 mm at the bottom of the mold. The continuous filament is discharged to these chamfered molds. Thus, when the net-like body of the present invention is prepared, the upper end and the bottom portion have an appropriate round shape, and the appearance-like and pleated-like cross-sections can be triangular. When the pleat angle of the three-dimensional network having a pleated cross section formed in this way is approximately 60 degrees, a three-dimensional network having excellent pressure resistance can be obtained.
[0018]
The material used for the continuous filament of the present invention is a thermoplastic resin such as a polyester such as polypropylene, polyethylene, polyethylene terephthalate, and a polyamide such as nylon 6, and these copolymers are more preferable in order to reinforce flexibility. Polymer blends and polymer alloys are also preferred.
[0019]
The thickness of the continuous filament of the present invention is preferably 0.1 to 1.5 mm from the viewpoint of strength and rigidity, and if it is thicker than 1.5 mm, it is difficult to form the mesh of the present invention, and if it is thinner than 0.1 mm, it becomes rigid. This is not preferable because problems are likely to occur.
[0020]
Further, the basis weight of the three-dimensional network according to the present invention depends on the use, but is generally in the range of 100 to 3000 g / m 2. There is preferably 150~1500g / m 2, depending on its thickness when the intended retention of soil, 200~1500g / m 2 is preferred.
[0021]
The thickness of the three-dimensional network of the present invention is preferably 4 to 40 mm when the pressure resistance is intended to be strengthened, and 20 to 50 mm is preferably used for the purpose of retaining the soil. If the thickness exceeds 50 mm, the continuous filament comes into contact with the mold and is cooled and difficult to reach, resulting in irregularity.
[0022]
Further, in the present invention, the continuous filaments constituting the three-dimensional network are entangled with a flexible net in order to improve the shape stability and tensile strength of the three-dimensional network, and to provide mutual engagement and portability. A three-dimensional network reinforced with a flexible net is preferable. The flexible net used to reinforce the three-dimensional net is a woven net such as a fishing net with a mesh size of 15 to 50 mm □, a cold raft using a split yarn, a yarn such as a multi- or monofilament, woven in the vertical and horizontal directions. For example, a fishing net made of polyethylene terephthalate is particularly preferable in terms of strength reinforcement. Although the three-dimensional network reinforced with the net is not shown in the figure, the net is arranged and laminated on the mold of the manufacturing apparatus illustrated in FIG. Can be a three-dimensional network reinforced with a flexible net in which continuous filaments constituting the three-dimensional network are entangled with a flexible net.
[0023]
(Operation) The three-dimensional network of the present invention is composed of continuous filaments, and since liquids such as water can easily drain through the network and drain, it is suitable as a bottom drainage material for waste disposal sites. Since the solid content such as can be filtered with this filament and the outflow of the solid content can be suppressed, it is optimal as a civil engineering material for vegetation filling soil. Further, by reinforcing the continuous filament constituting the three-dimensional network body with a flexible net, it is possible to improve the tensile strength and pressure resistance of the three-dimensional network body, and to provide engagement and portability between the three-dimensional network states. it can.
[0024]
【Example】
Next, the effects of the present invention will be specifically described with reference to examples and comparative examples.
(Examples 1-6, Comparative Examples 1-2) The net | network body of this invention can be efficiently manufactured by using the metal mold | die 4 and 14 of FIG. 5A or B for the apparatus illustrated in FIG. A melt of an ethylene-propylene copolymer having a melting point of 140 ° C. and a melt flow rate of 18 g / 10 min is applied to a fiber having a fiber diameter of 0.7 mm from a spinneret 2 in which a large number of spinning nozzles having a pore diameter of 0.6 mm are arranged. The continuous filament 1 is spun, suspended on a mold engraved with a shape in which a triangular prism moving at a constant speed is laid down, overlapped in a net shape, and the intersection is fused and bonded to form a net 3 The mesh body on the mold was pressed and bonded with the roll 6 to obtain the three-dimensional mesh bodies of Examples 1 to 6 illustrated in FIGS. 3 and 4. Comparative Examples 1 and 2 were prepared in the same manner as in Examples 2 and 3 using a mold 16 that has been conventionally used by the Company illustrated in FIG. 5D. Table 1 shows the compression performance of these examples and comparative examples.
[0025]
[Table 1]
Figure 0004331880
[0026]
(Example 7) The same depth of the valley as the mold of Example 1, but the direction of the triangular prism is 90 ° different from that of FIG. A net 13 for sloped greening was obtained. The reticulate body 22 is densely laminated with the reed portion 22 facing the direction of travel at the crest of the mold, and the opposite portion 21 has a pattern in which most of the filaments go down the valley at once. Compared with the veneer plate inclined at an angle of 45 °, the net body 13 is installed on the veneer plate inclined at an angle of 45 ° with the sparse net body 21 as the upper side, as shown in FIG. When the soil was roughly crushed and filled with a transplanting iron, the soil was easily filled as illustrated in FIG. In reality, if we mix grass seeds in the soil and fill it with a little less soil, we can conveniently use it for greening rooftops such as buildings.
[0027]
【The invention's effect】
One aspect of the present invention is that the cross-section of the three-dimensional network is a pleated shape in which triangles are connected horizontally, and one side of the three-dimensional network is virtually fixed to the upper and lower surfaces of the three-dimensional network. However, since the inside of the mesh body is composed of a network wall, and the mesh body is composed of filaments of thermoplastic resin, it is bulky and has excellent air permeability and water permeability. Because the porosity is extremely large, it is lightweight, convenient to carry and install to the construction site, and because it has improved strength compared to the conventional one, it can withstand harder usage conditions than the conventional one, so It can be a civil engineering material for vegetation that can be used for general purposes. In addition, another net 13 for soil retention is easy to fill the inside of the net, which was difficult to fill with the above-mentioned net, and closed inside. Since there are no typical cavities and the occurrence of unfilled parts is suppressed, the amount of soil retained can be significantly increased even with a net of the same thickness, making it suitable as a rooftop greening material for buildings. . Further, by reinforcing the continuous filament constituting the three-dimensional network body with a flexible net, it is possible to improve the tensile strength and pressure resistance of the three-dimensional network body, and to provide engagement and portability between the three-dimensional network states. it can.
[Brief description of the drawings]
FIG. 1 is a schematic view of an apparatus for producing a mesh body with improved pressure resistance according to the present invention.
FIG. 2 is an enlarged view seen from the top of FIG. 1A.
FIG. 3 is a perspective view showing an embodiment of a mesh body with improved pressure resistance according to the present invention.
FIG. 4 is an embodiment of the present invention that enables bending and winding.
5: Example of mold A: Example used in Example 1 B: Example used in Example 2 C: Example used in Example 5 D: Example used in Comparative Example C: Used in Example 8 Example D: Example used for Comparative Example FIG. 6 is a perspective view showing an embodiment of the mesh body of Example 5. FIG.
FIG. 7 is a perspective view showing an embodiment of a mesh body for the purpose of filling of the present invention.
FIG. 8 is a perspective view for explaining a three-dimensional network reinforced with a flexible net in which continuous filaments are entangled with a flexible net.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Continuous filament 2 Spinneret 3 Reticulated material 4,14,15,16 Die 5,13 in which continuous filament was fusion-bonded on the mold Solid body 6 of the present invention 6 Crimp roll 7, 8 Guide roll 21 Continuous filament Sparse wall 22 Dense wall 23 of continuous filaments Filled soil 24 Base veneer plate 25 Flexible net

Claims (7)

三角柱が寝かされた形状が複数本刻まれている金型上に、熱可塑性合成樹脂からなる、太さが0.1〜1.5mmの多数の連続フィラメントが紡出され、前記金型に添って連続フィラメントが網状に重ね合わされ、その交差点で融着接着されて一体化した網状体であり、A large number of continuous filaments made of a thermoplastic synthetic resin and having a thickness of 0.1 to 1.5 mm are spun on a mold in which a plurality of shapes in which triangular prisms are laid are engraved. In addition, a continuous filament is superposed in a net shape, and is a net-like body integrated by fusion bonding at the intersection,
前記網状体の実質厚みが0.1〜4mmであり、  The net thickness is 0.1 to 4 mm;
前記網状体は、前記金型の進行方向に対して平行な方向および/または直交な方向に直線状に連続した複数の畦部と溝部とが交互に形成されて、凹凸によって大きな空隙を形成したマット形状のプリーツ断面構造を持つ立体網状体に形づくられており、  In the mesh body, a plurality of ridges and groove portions that are linearly continuous in a direction parallel to and / or orthogonal to the traveling direction of the mold are alternately formed, and a large gap is formed by unevenness. It is formed into a three-dimensional network with a mat-shaped pleated cross-section,
前記立体網状体の見かけ厚みは4〜50mmであることを特徴とする立体網状体。  An apparent thickness of the three-dimensional network is 4 to 50 mm.
一方向に整然と平行して配列している連続した多数の畦部が、その同一方向において間欠であり、
前記畦部を横断する溝部が、易折り曲げ部を形成していることを特徴とする請求項1記載の立体網状体。
A number of consecutive ridges arranged in order and parallel to one direction are intermittent in the same direction ,
The three-dimensional network body according to claim 1, wherein the groove portion that crosses the flange portion forms an easily bent portion .
整然と配列している多数の畦部と易折り曲げ部が直交していることを特徴とする請求項2記載の立体網状体。  3. The three-dimensional network body according to claim 2, wherein a number of ridges arranged in an orderly manner and an easily bent portion are orthogonal to each other. 連続フィラメントが可撓性ネットに絡っており、可撓性ネットで補強された立体網状体であることを特徴とする請求項1〜3のいずれかに記載の立体網状体。Continuous filaments are I fault the flexible net, three-dimensional net-like body according to claim 1, characterized in that a three-dimensional net-like body that is reinforced with a flexible net. プリーツの角度が60゜であることを特徴とする請求項1〜4のいずれかに記載の立体網状体。The three-dimensional network according to any one of claims 1 to 4, wherein an angle of the pleat is 60 °. プリーツの一山(∧)の一方の斜面ともう一方の斜面で網状物の網目の度合いが異なり、網目の度合いが異なるものが交互に配されていることを特徴とする請求項1〜5のいずれかに記載の立体網状体。  The one of the pleat mountain (∧) and the other slope are different in the degree of mesh of the net-like material, and different ones of the degree of mesh are alternately arranged. A three-dimensional network according to any one of the above. 三角柱の一面が平面上にあり、該三角柱が該平面上にない稜線の上部が、該平面に平行に切断除去されており、該三角柱が一定間隔で整然と当該平面に配列されている形状の金型を一定速度で移動させ、該金型上に、熱可塑性合成樹脂からなる、太さが0.1〜1.5mmの多数の連続フィラメントが紡出され、該金型に添って連続フィラメントが網状に重ね合わされ、その交差点で融着接着されて一体化して網状体を形成し、
前記網状体は、前記金型の進行方向に対して平行な方向および/または直交な方向に直線状に連続した複数の畦部と溝部とが交互に形成されて、凹凸によって大きな空隙を形成したマット形状のプリーツ断面構造の立体網状体に形づくられたことを特徴とする立体網状体の製造方法。
A gold plate having a shape in which one surface of a triangular prism is on a plane, and the upper part of the ridge line where the triangular prism is not on the plane is cut and removed parallel to the plane, and the triangular prisms are regularly arranged on the plane at regular intervals. The mold is moved at a constant speed, and a large number of continuous filaments made of a thermoplastic synthetic resin having a thickness of 0.1 to 1.5 mm are spun on the mold, and the continuous filaments follow the mold. Overlaid in a net, fused and bonded at the intersection to form a net,
In the net-like body, a plurality of ridges and grooves that are linearly continuous in a direction parallel to and / or orthogonal to the traveling direction of the mold are alternately formed, and a large gap is formed by unevenness. A method for producing a three-dimensional network having a mat-shaped pleated cross-sectional structure .
JP2000309830A 2000-10-10 2000-10-10 Three-dimensional network and method for producing the same Expired - Fee Related JP4331880B2 (en)

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