TW469469B - Fabrication method of vacuum display and its structure - Google Patents
Fabrication method of vacuum display and its structure Download PDFInfo
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469469 五、發明說明(1) 【發明領域】 本發明通常有關一種真空顯示器之製造方法及其構造, 更特別有關一種利用具有高/寬比之支撐柱製造真空顯示 器之方法’及利用此支撐柱製造之真空顯示器。469469 V. Description of the invention (1) [Field of the invention] The present invention generally relates to a method and a structure for manufacturing a vacuum display, and more particularly to a method for manufacturing a vacuum display using a support column having a high / width ratio 'and the use of the support column Manufactured vacuum display.
【發明背景】 D 〇 近年來,發展之平面顯示器已廣泛用於電子產品,例如 個人電腦。一種廣為普遍使用之平面顯示器係一主動陣列 液晶顯示器(AM LCD) ’其提供較佳之解析度。然而,液晶 顯示器具有許多固有的限制,使其不適於許多應用領域。 例如’液晶顯示器具有許多製造限制,其包含以非晶石夕塗 層玻璃面板之較慢沉積製程,製造之高複雜性,及低生產 良率。此外’液晶顯示器需要消耗大功率之背光源,但其 所產生之光大部份係為浪費。在強光狀況下,或在寬視角 下’其亦較困難看見液晶顯示影像,進而限制液晶顯示器 很多應用領域。 近年來已發展其他平面顯示器,以取代液晶顯示面板。 此裝置其中之一為場致放射顯示器(FED),其克服液晶顯 示器(LCD)之一些限制,且較液晶顯示器(LCD)提供更多之 優點。例如,場致放射顯示器較之薄膜電晶體(TFT)液晶 顯示面板具有較高的對比度,較大的視角,較高的亮度, 較低的功率消耗量’及較寬的工作溫度範圍。 場致放射顯示器(FED)與液晶顯示器(lcd)最大不同點在 於:不像液晶顯示器(LCD),場致放射顯示器(FED)利用彩 色螢光產生自己的光源。場致放射顯器(FED)不需複雜且[Background of the Invention] D 〇 In recent years, the development of flat displays has been widely used in electronic products, such as personal computers. A widely used flat panel display is an active array liquid crystal display (AM LCD) 'which provides better resolution. However, liquid crystal displays have many inherent limitations that make them unsuitable for many applications. For example, a 'liquid crystal display' has many manufacturing limitations, including a slower deposition process of coating glass panels with amorphous stone, high complexity of manufacturing, and low production yield. In addition, a liquid crystal display requires a high-power backlight, but most of the light it generates is wasted. Under strong light conditions or at wide viewing angles, it is also difficult to see the liquid crystal display image, which limits many applications of the liquid crystal display. In recent years, other flat panel displays have been developed to replace liquid crystal display panels. One of these devices is a field emission display (FED), which overcomes some of the limitations of a liquid crystal display (LCD) and provides more advantages than a liquid crystal display (LCD). For example, a field emission display has a higher contrast ratio, a larger viewing angle, a higher brightness, a lower power consumption 'and a wider operating temperature range than a thin film transistor (TFT) liquid crystal display panel. The biggest difference between a field emission display (FED) and a liquid crystal display (lcd) is that unlike a liquid crystal display (LCD), a field emission display (FED) uses colored fluorescent light to generate its own light source. Field emission display (FED) does not need to be complicated and
P99-047. ptd 第4頁 4, 6 9 4 6 9 五、發明說明(2) 消耗電力的背光及濾光板’因此使用者可以看見場致放射 顯示器(FED)所產生大部份的光。此外,場致放射顯示器 (FED)不而大陣列之薄膜電晶體,因此除去主動陣列液晶 顯示(AM LCD)之高成本及低生產良率問題。 在場致放射顯示器(fed)中,陰極發射電子衝擊透明上 板之螢光體’以產生影像。此陰極發光過程係被認為產生 光之最有效方法之一。與習用之陰極射線管(CRT)不同,P99-047. Ptd Page 4 4, 6 9 4 6 9 V. Description of the invention (2) Power-consuming backlight and filter plate 'So users can see most of the light generated by the field emission display (FED). In addition, the field emission display (FED) is not a large array of thin film transistors, so the high cost and low production yield issues of the active array liquid crystal display (AM LCD) are eliminated. In a field emission display (fed), the cathode emits electrons and strikes the phosphor 'on the transparent upper plate to produce an image. This cathodic emission process is considered to be one of the most effective methods of generating light. Unlike the conventional cathode ray tube (CRT),
場致放射顯示器(FED)中之每一像素或發射單元具有自己 的電子源’即典型的陣列發射微尖端(eraitting m 1 crot 1 ps),。在陰極與閘門間之電壓差將電子自陰極引 出,加速朝向螢光層。一般而言,發射電流、顯示器亮度 與發射材料之功函數(work functi on)之關係相當密切。 為達成場致放射顯示器(FED )之必需效率,發射源材料之 淨度及均勻性因而非常重要。 為了使電子可在場致放射顯示器(FED)中移動,大多的 場致放射顯示器(FED)被抽成低壓,例如1 〇-7托耳 (torr) ’以提高發射電子平均自由徑,及避免微尖端受污 染及磨損。利用聚焦柵極以聚集來自微尖端之電子,可以 改良顯示器之解析度。Each pixel or emission unit in a field emission display (FED) has its own electron source, i.e. a typical array emission microtip (eraitting m 1 crot 1 ps). The voltage difference between the cathode and the gate draws electrons out of the cathode and accelerates toward the phosphor layer. Generally speaking, the emission current, display brightness, and work functi on are closely related. In order to achieve the necessary efficiency of a field emission display (FED), the clarity and uniformity of the source material is therefore very important. In order to make the electrons move in the field emission display (FED), most field emission displays (FED) are pumped to a low pressure, such as 10-7 torr, to increase the average free path of emitted electrons, and to avoid Microtips are contaminated and worn. Using a focusing grid to gather electrons from the microtip can improve the resolution of the display.
在早期發展的場致放射陰極,其係採用鉬之金屬微尖端 發射極。在此裝置中’首先氧化矽晶圓,以產生一厚二氧 化石夕層’然後在氧化物之頂端沈積一金屬閘門層。金屬閉 門層以圖案化形成閘門開口,隨後在開口下方蝕刻二氧化 矽,下切該閘門,並產生一凹井。沈積一犧牲金屬層(例Field emission cathodes, which were developed in the early days, are metal microtip emitters using molybdenum. In this device, 'a silicon wafer is first oxidized to produce a thick layer of dioxide' and then a metal gate layer is deposited on top of the oxide. The metal closing layer is patterned to form a gate opening. Silicon dioxide is then etched under the opening, the gate is cut down, and a recess is created. Deposit a sacrificial metal layer (eg
d 6 q ^ 6 9_____^___ 五、發明説明(3) 如鋁)’以避免翻在發射井内沈積。然後鉬以正入射沈 積,而使一尖錐頭錐體在空室内形成’直到開口於其上方 關閉為止。當移除鋁犧牲層時,一發射錐體被留下。 在另一設計中’首先在矽上以熱氧化形成氧化物,然後 圖案化該氧化物,並以選擇性蝕刻,而形成矽晶月,以形 成矽微尖端發射極。進一步氧化或蝕刻以保護矽,並磨尖 該點,以提供一犧牲層。在另一設計中,微尖端係在理想 材料(例如玻璃)之基板上形成,可當做大面積平面顯示 之理想基板。微尖端由導電材料,例如金屬或摻雜半導體 材料形成。在此場致放射顯示器(FED)裝置之設計中,在 陰極與微尖端間沈積之具有控制導電性之中間層,係非常 理想的。合適的中間層電阻率使裝置可在穩定狀態中工 作。製造此場致放射顯示器(fed)裝置,較佳沈積一非晶 矽膜,該矽膜於固有非晶矽與n+摻雜非晶矽之間具有導電 性。調整該薄膜之磷原子含量,可以控制n+摻雜非晶矽之 導電性。 一般而言,在場致放射顯示器(fed)裝置之製造過程 中’該裝置係被包含於非常低壓之真空中,因此不會阻礙 電子發射。例如.通常需要1〇-7托耳(torr)之低壓。為 避免場致放射顯示器(FED)之玻璃面板坍塌,必需在兩面 板間以支撐柱支撐及提供適當的間隔。例如,在習用之場 致放射顯示器(FED)裝置中,玻璃球已被用以維持此場致 放射顯示器(FED)裝置之間隔。對高陽極電壓之場致放射 顯示器(FED)裝置而言’加長支撐柱亦用於此目的,如圖d 6 q ^ 6 9 _____ ^ ___ V. Description of the invention (3) (such as aluminum) ’to avoid turning and depositing in the silo. Then molybdenum is deposited under normal incidence, and a sharp-pointed cone is formed in the cavity until the opening is closed above it. When the aluminum sacrificial layer is removed, an emission cone is left behind. In another design, 'the oxide is first formed by thermal oxidation on silicon, then the oxide is patterned and selectively etched to form a silicon crystal moon to form a silicon microtip emitter. Further oxidation or etching protects the silicon and sharpens the point to provide a sacrificial layer. In another design, the microtip is formed on a substrate of an ideal material (such as glass), which can be used as an ideal substrate for large-area flat display. The microtips are formed from a conductive material, such as a metal or a doped semiconductor material. In the design of this field emission display (FED) device, an intermediate layer with controlled conductivity deposited between the cathode and the microtip is ideal. Proper interlayer resistivity allows the device to operate in steady state. To manufacture this field emission display (fed) device, an amorphous silicon film is preferably deposited, and the silicon film has conductivity between intrinsic amorphous silicon and n + doped amorphous silicon. Adjusting the phosphorus atom content of the film can control the conductivity of n + doped amorphous silicon. In general, during the manufacture of a field emission display (fed) device, the device is contained in a very low-pressure vacuum and therefore does not hinder the emission of electrons. For example, a low pressure of 10-7 torr is usually required. In order to avoid the collapse of the glass panel of the field emission display (FED), it is necessary to support and provide proper spacing between the two panels by supporting columns. For example, in conventional field emission display (FED) devices, glass balls have been used to maintain the spacing of this field emission display (FED) device. For a field anode display (FED) device with a high anode voltage, an elongated support post is also used for this purpose, as shown in the figure
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1 A及圖1B所示。 圖4 A係一習用場致放射顯示器(FED)裝置(丨之 局部分解圖。場致放射顯示器(FED)裝置(1〇)由一上 璃面板(12)ϋ玻璃面板(14)所構成。於兩玻璃面 板(12,14 )'間’在尚真空壓下利用多數個加長支撐柱 (2 0 )支撐兩玻璃面板間之間隔。多數個支撐柱() 位在適當位置,即位在下破璃面板(14)表面(22)上所 形成之主動區(16)間。多數個支撐柱(2〇)係由侧壁板 (18 )之凹槽(24)固定在適當位置,如圖义為與圖之放大 上視圖所示。 裝配如圖U及圖1B所示之多數個支撐柱(2〇)之習用方 法,出現許多製程困難。首先,因為加長支撐柱不能以其 中央定位,支撐柱之中央部份容易自底玻璃面板之正確^ 置滑移。此外,加長支撐柱(2〇 )需具有真空通道,以利 抽真空。另外,凹槽必需位在側壁板(丨8 )之精確位置 上’而使場致放射顯示器(FED)裝置之製造過程更加複 雜。1 A and Figure 1B. Figure 4 A is a partial exploded view of a conventional field emission display (FED) device (丨). The field emission display (FED) device (10) is composed of an upper glass panel (12) and a glass panel (14). The space between the two glass panels is supported by a plurality of elongated support columns (20) under the vacuum pressure between the two glass panels (12, 14). The majority of the support columns () are in a proper position, that is, under the broken glass. Between the active area (16) formed on the surface (22) of the panel (14). Most of the support columns (20) are fixed in place by the grooves (24) of the side wall plate (18), as shown in the figure. As shown in the enlarged top view of the figure. The conventional method of assembling a plurality of support columns (20) as shown in Figure U and FIG. 1B has many manufacturing difficulties. First, because the extended support column cannot be positioned at its center, the support column The central part is easy to slide from the correct position of the bottom glass panel. In addition, the extension support column (20) must have a vacuum channel to facilitate vacuum. In addition, the groove must be located on the side plate (丨 8) accurately. Position 'makes the manufacturing process of field emission display (FED) device more miscellaneous.
D 在現代的場致放射顯示器(fed)裝置中,經常需要較高 工作電壓’以達成南解析度及亮度。例如,經常應用幾千 伏特之高電壓,當做場致放射顯示器(FED)之陽極電壓。 在此高電壓下’在上玻璃面板與下玻璃面板間必需保持足 夠的上下板間隔(〇·5至5毫米)’以避免兩破璃面板間發生 放電。因此,在高壓場致放射顯示器(FED)裝置中,場致 放射顯示器(FED)真空室之適當的上下板間隔係非常重要 469469 五、發明說明(5) 的關鍵。 因此’本發明之目的係提供— — 法,該真空顯示裝置無習用方 ^真空顯示裝置之方 y /25Γ Μχ, 本發明之另一目的係提供一絮,生’ 該裝置可抵抗大氣壓且不坍塌。乂真空顯示裝置之方法, 本發明之另一目的係提供—劁、生 該真空顯示裝置設計以供高工;=空顯示裝^之方法, 室内放電之問題。 垩使用,且不會造成空 本發明之另一目的係提供—劁4 該真空顯示裝置在兩玻璃面板間空顯示裝置之方法, 本發明之另-其他目的d5毫米之間隔。 法,其利用加長支樓柱以保持兩$真=示裝置之方 隔。 荇兩千仃定位玻璃面板間之間 本發明,另一目的係提供—製造真空方 其利用黏在下玻璃面板底邊之加長支撐柱。f罝之方法’ 本發明之另一目的係提供一製造場致放射顯示 法,其利用固定於下玻璃面板之加長支撐柱,而該加κ 撐柱係利用一固定裝置以將黏著劑塗於支撐柱之底支 本發明之另一目的係提供一製造場致放射顯示裝置之 法,其首先利用加長東撐柱,被夾緊在固定裝置中,然後 以網目印刷或其他方法塗伟黏著層再將層黏著劑沾黏^ ^ 摟柱底邊緣。 【發明概要】 根據本發明’其提供一方法以製造利用加長支撐柱之真D In modern field emission display (fed) devices, higher operating voltages are often needed to achieve south resolution and brightness. For example, a high voltage of several thousand volts is often used as the anode voltage of a field emission display (FED). At this high voltage, a sufficient interval between the upper and lower glass panels (0.5 to 5 mm) must be maintained between the upper and lower glass panels to avoid a discharge between the two broken glass panels. Therefore, in a high-pressure field emission display (FED) device, the proper space between the upper and lower plates of the field emission display (FED) vacuum chamber is very important. 469469 V. The key to the description of the invention (5). Therefore, 'the purpose of the present invention is to provide a method, the vacuum display device has no conventional method ^ vacuum display device y / 25Γ Μχ, another object of the present invention is to provide a floppy, the device can resist atmospheric pressure and does not Collapse.乂 Vacuum display device method. Another object of the present invention is to provide a method for designing a vacuum display device for high-tech work; an empty display device, and the problem of indoor discharge. The use of chalk does not cause space. Another object of the present invention is to provide-劁 4 the method of emptying the display device between two glass panels by the vacuum display device, and another-other purpose of the invention d5 mm interval. Method, which uses an extension of the pillar to keep the two $ true = display device apart. (Two thousand) positioning between the glass panel Another object of the present invention is to provide-manufacture a vacuum side, which uses an elongated support post adhered to the bottom edge of the lower glass panel. Method f 罝 'Another object of the present invention is to provide a field emission display method that uses an extended support pillar fixed to a lower glass panel, and the κ-supported pillar system uses a fixing device to apply an adhesive to Bottom Support of Support Columns Another object of the present invention is to provide a method for manufacturing a field radiation display device. Firstly, an elongated east support column is used, which is clamped in a fixed device, and then coated with a mesh or other method to coat the adhesive layer Then stick a layer of adhesive to the bottom edge of the post. [Summary of the Invention] According to the present invention, it provides a method for manufacturing the use of extended support posts
4 6 9 4 6 94 6 9 4 6 9
空顯示裝置及利用 在一較佳具體實 室。首先,提供一 長形狀之支撐柱, 使每一支撐柱與其 直向外延伸;將夾 將夾具移開,因而 將夾具壓在下玻璃 下端緊密接觸下玻 及下玻璃面板至一 端與下玻璃面板之 移除夾具;並將上 端。 此方法製造之裝置。 例中’利用下列工作 上玻璃面板及一下坡 其上端係可移動地失 直接相鄰支樓柱以預 具壓入一層黏著劑中 使每一支樓柱之下端 面板之頂表面上,因 璃面板之頂表面;加 溫度’且維持一段時 頂表面間足以形成黏 玻璃面板固定於支撐 步驟以形成一真空 璃面板,提供一加 緊在爽具中,因而 定距離,由夾具垂 ’並自該層黏著劑 均塗有該黏著劑; 而使每一支撐柱之 熱該夾具、支撐柱 間,使在支撐柱下 合;自支撐柱上端 柱及四側壁板上 在形成真空室之方法中,支撐柱可為加長形狀,並具有 至少1 / 5之寬度/高度縱橫比,或珠於約1 / 5與1 / 2 〇間。該 方法另包含一步驟加熱夾緊裝置、至少兩支撐柱及下玻璃 面板達到至少2 5 0 t: ’或在2 5 0 t:與6 0 0 〇C間之溫度。下玻 璃面板具有主動區’在其間具有預定空間,以固定至少兩 支禮柱。該方法另包含一步驟將上玻璃面板黏合至支樓柱 上端’或將上玻璃固定於支撐柱及上與下玻璃面板間之四 側壁板’以形成密封室。 在另—較佳具體實例中,利用下列工作步驟以製造真空 顯示裝置’該真空顯示裝置在主動區間具有支撐柱。工作 步驟包含提供一第一玻璃面板,該玻璃面板在頂表面具有Empty display device and use in a preferred concrete room. First, provide a long-shaped support pillar so that each support pillar extends straight outwards; move the clamp away from the clamp, so the clamp is pressed against the lower glass lower end to closely contact the lower glass and the lower glass panel to one end and the lower glass panel. Remove the fixture; place the upper end. A device made by this method. In the example, 'the following work is to use the upper glass panel and the lower slope to move the upper end of the directly adjacent branch column to pre-press into a layer of adhesive so that the top surface of the lower panel of each column is on the top surface. The top surface of the panel; when the temperature is maintained and maintained for a period of time, the top surface is sufficient to form a sticky glass panel fixed to the support step to form a vacuum glass panel, which provides a tightening in the cooler, so a fixed distance, is suspended by the fixture, and The layer of adhesive is coated with the adhesive; and each support column is heated between the fixture and the support column so as to be closed under the support column; the upper end column of the self-supporting column and the four side wall plates are used to form a vacuum chamber. The support pillars may be elongated and have a width / height aspect ratio of at least ½, or beading between about ½ and 1/2. The method further comprises a step of heating the clamping device, at least two support columns and the lower glass panel to reach a temperature of at least 250 °: 'or between 250 °: and 600 ° C. The lower glass panel has an active area 'with a predetermined space therebetween to hold at least two gift posts. The method further includes a step of adhering the upper glass panel to the upper end of the supporting column 'or fixing the upper glass to the supporting column and the four side wall plates' between the upper and lower glass panels to form a sealed chamber. In another preferred embodiment, the following working steps are used to manufacture a vacuum display device. The vacuum display device has a support column in the active section. The working step includes providing a first glass panel, the glass panel having a top surface
P99-047.ptd 第9頁 4 6 9 4 6 9 五、發明說明(7) . 多數個主動區’多數個主動區以定距離分隔及矩陣形狀排 列,在其間具有預定的間隔;提供多數個加長形狀之支撐 柱,每一支撐柱之頂邊及底邊相互平行;將多數個支撐柱 固定於夹緊裝置中,支撐柱之頂邊可脫離地夾緊在夾緊褒 置中,而底邊大部份外露;將夾緊在其間之多數個支撐柱 之夾緊裝置壓靠在一層黏著劑上,直到支撐柱底邊塗層黏 著劑;將夾緊裝置壓在第一玻璃面板頂表面上,直到支撐 柱底邊以預定間隔黏合頂表面,並移除夾緊裝置;並將第 二玻璃面板固定於形成真空顯示裝置之多數個支撐柱之底 邊上。 製造在主動區間具有支撐柱之真空顯示裝置之方法,另 包含一步驟以提供一層介電質材料之黏著劑,或提供一層 電絕緣材料之黏著劑’可耐5 0 0 °C之工作溫度,或提供— 法另包含一步驟提供一以網目印刷技術之塗著之黏著劑材 料層’黏著劑材料層之圖案與支撐柱之佈置相對應。該方 法另包含一步驟以旋轉塗層技術塗著一黏著劑材料層,直 到達成預定之黏著劑厚度。 於製造在主動區間具有支撐柱之真空顯示裝置之方法 中,所利用之夾緊裝置可為一機械夾緊裝置。該方法另包 含一步驟提供一具有多數像素之第一玻璃面板,多數像素 以預定間隔距離相隔且互相電絕緣。預定間隔界於約5〇“ m與200 A m間之範圍。黏著劑層有足夠的厚度,支撐杈底 邊之塗層厚度在約5 與20 之間。多數支撐柱之高度/P99-047.ptd Page 9 4 6 9 4 6 9 V. Description of the invention (7). Most active areas' Most active areas are separated by a fixed distance and arranged in a matrix shape with a predetermined interval in between; Lengthened support columns, the top and bottom edges of each support column are parallel to each other; a plurality of support columns are fixed in the clamping device, and the top edges of the support columns are detachably clamped in the clamping set, and the bottom Most of the edges are exposed; press the clamping device of the plurality of supporting columns clamped against the adhesive layer until the bottom of the supporting column is coated with adhesive; press the clamping device on the top surface of the first glass panel Up, until the bottom edges of the support pillars are bonded to the top surface at a predetermined interval, and the clamping device is removed; and the second glass panel is fixed on the bottom edges of the plurality of support pillars forming the vacuum display device. A method for manufacturing a vacuum display device having a supporting column in an active section, further comprising a step of providing a layer of an adhesive of a dielectric material, or providing a layer of an adhesive of an electrically insulating material, which can withstand an operating temperature of 50 ° C, Or provide-The method further includes a step of providing a pattern of an adhesive material layer coated with a screen printing technique. The pattern of the adhesive material layer corresponds to the arrangement of the support pillars. The method further includes a step of applying a layer of an adhesive material by a spin coating technique until a predetermined adhesive thickness is achieved. In a method of manufacturing a vacuum display device having a supporting column in an active section, the clamping device used may be a mechanical clamping device. The method further includes a step of providing a first glass panel having a plurality of pixels, and the plurality of pixels are separated by a predetermined interval and electrically insulated from each other. The predetermined interval is in the range between about 50 ”m and 200 A m. The thickness of the adhesive layer is sufficient, and the thickness of the coating on the bottom of the supporting branch is between about 5 and 20. The height of most supporting columns /
469469 五、發明說明(8) 寬度縱橫比在約1/5與1/20之間。多數支樓柱 。.5毫米與…之間。該方法另:含:度在約 ^置、支撐柱及第一玻璃面板至一溫度,使在支撐緊^ J與第-玻璃面板之頂表面間足以形成黏合 J = 二-步驟加該熱夾緊裝置、支推柱及第一板,到 MO C,或約25(TC與600 t間之溫度。該方法 5將:二玻璃面板黏合在支撐柱頂邊上及黏合在形3成真空 雄閉室之四側壁板上。 、工 為了讓本發明之上述和其他目的、特徵、 h ,特徵,下文特舉本發明較佳實施例,並配合所附^月 作詳細說明如下。 【較佳具體實例之詳細說明】 本發明揭示一製造真空顯示裝置之方法,其使用加長支 ^柱而無習用方法之缺點,該加長支撐柱可方便黏合於該 、置之下玻璃面板’而不須複雜之處理步驟。本發明新穎 方法將加長支樓柱黏合於真空顯示裝置中,可適用於製造 任何使用真空之平面面板裝置,以防止面板之可能坍塌, 並特別適合製造高電壓型式之真空顯示裝置,其中增加兩 玻璃面板間之間隔,以防止間隔中發生不想要之電子釋 放。 使用於本發明方法之加長支撐柱可用簡單且可靠之方 法’有效地黏合至之下玻璃面板主動區間或電子發射區 間。本發明之加長支撐柱可達成現代真空顯示裝置所需之 較大間隔,其中玻璃球無法提供此大間隔。此外,利用本469469 V. Description of the invention (8) The aspect ratio of the width is between about 1/5 and 1/20. Most pillars. Between .5 mm and The method further includes the following steps: placing the support pillar and the first glass panel at a temperature of approximately one degree, so that sufficient adhesion is formed between the support tightly J and the top surface of the first glass panel J = two-step plus the hot clip Tighten the device, the support column and the first plate to MO C, or a temperature between about 25 ° C and 600 t. The method 5 will: two glass panels are bonded to the top edge of the support column and bonded to form a vacuum male The four side walls of the closed chamber. In order to make the above and other purposes, features, h, and features of the present invention, the preferred embodiments of the present invention are given below, and will be described in detail in conjunction with the attached month. Detailed description of examples] The present invention discloses a method for manufacturing a vacuum display device, which uses the disadvantages of an extended support column without a conventional method. The extended support column can be easily bonded to the glass panel underneath without complicated Processing steps. The novel method of the present invention adheres the extended support pillars to the vacuum display device, and is applicable to the manufacture of any flat panel device using a vacuum to prevent the panel from collapsing. Device, in which the interval between the two glass panels is increased to prevent unwanted electrons from being released in the interval. The extended support column used in the method of the present invention can be simply and reliably used to 'effectively bond to the active area or electronics of the lower glass panel. Emission interval. The extended support pillars of the present invention can achieve the larger interval required by modern vacuum display devices, where glass balls cannot provide this large interval. In addition, using this
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發明新穎方法黏合加長支撐柱,顯示裝置之側壁不需凹 槽,因此可以用較簡單製造過程製造該裝置,而 /造具較高之可靠性。 以稱 現在參照圖2 A,其顯不本發明夹緊裝置(3 〇 )包含 夾板(32 ),用以夾緊其間之多數支撐柱(2〇 )。夾 (32)可由機械裝置例如彈簣及螺栓操作,施力於支 (20) ’將支撐柱固定於適當位置。夾板(32)固定支撐 柱(2—0 )之頂邊(26 ),並使底邊(28 ) a分暴露。圖 亦顯示一黏著劑層(40)塗層於另一基板(36)上。The novel method of the invention adheres the elongated support column, and the side wall of the display device does not need a groove. Therefore, the device can be manufactured by a simpler manufacturing process, and has a higher reliability. Reference is now made to Fig. 2A, which shows that the clamping device (30) of the present invention includes a clamping plate (32) for clamping most of the supporting columns (20) therebetween. The clamp (32) can be operated by a mechanical device such as a spring and a bolt, and a force is applied to the support (20) 'to fix the support post in place. The splint (32) fixes the top edge (26) of the support column (2-0), and exposes the bottom edge (28) a. The figure also shows that an adhesive layer (40) is coated on another substrate (36).
在本發明之新穎方法中,塗於基板(36)上之黏著劑層 (40 )為極佳之高溫黏著材料,如氧化塗膠或玻璃釉 黏著劑應承受至少2 5 0 C,或高至6 〇 〇 之退火溫度,該溫 度經常用於在支撐柱與玻璃面板間形成黏合之退火過程。 該黏著劑層(40 )之黏著劑材料.應具有適當的黏度,即在 1. 0〔 1/秒〕之切應變速率,約1〇, 〇〇〇cps與 1,000, 000cPS範圍間,因此黏著劑之黏性才足以使用網目 印刷方法或旋轉塗層方法實施,並且能在一接觸時’其流 動性足以沾濕支撐柱之底端。In the novel method of the present invention, the adhesive layer (40) coated on the substrate (36) is an excellent high-temperature adhesive material, such as an oxide coating or a glass glaze adhesive, which should withstand at least 2 5 0 C, or as high as The annealing temperature of 600, which is often used in the annealing process to form a bond between the support pillar and the glass panel. The adhesive material of the adhesive layer (40) should have a proper viscosity, that is, a shear strain rate of 1.0 [1 / second], between about 10,000 cps and 1,000, 000 cPS, Therefore, the viscosity of the adhesive is sufficient to be implemented by the screen printing method or the spin coating method, and it can be wet enough to wet the bottom end of the support post in a contact.
黏著㈣(40)可利用網目印刷方法,與玻璃面板上之 支撐柱相對應之型式,適當地塗於基板(36 )表面。換言 之’僅基板(36 )頂部之選擇區必須由黏著劑覆蓋。黏著 劑層(\〇 )亦可以旋轉塗層方法均勻塗於基板(36 )表 面。黏著劑材料之儲存壽命亦極為重要的,而可使此黏箸 劑層可使用於多種組合應用中。The adhesive film (40) can be applied on the surface of the substrate (36) by a screen printing method corresponding to the type corresponding to the supporting pillars on the glass panel. In other words, 'only the selection area on the top of the substrate (36) must be covered with an adhesive. The adhesive layer (\ 〇) can also be evenly coated on the surface of the substrate (36) by a spin coating method. The storage life of the adhesive material is also extremely important, and this adhesive layer can be used in a variety of combined applications.
^09469 五、發明說明(10) 圖2名係圖2A所示之本發明結構之剖面圖,夾緊裝置(30 )壓入黏著劑層(40 ),支撐柱(20 )之底邊(28 )浸於 或接觸黏著劑層(40)。夹緊裝置(30)歷入黏著劑層 (40 )之壓力應足夠高,以使支撐柱(20 )之底邊(28 ) 與黏著劑層(40 )間有充分的接觸,但須避免支撐柱(20 )之損壞或錯位。 在支撐柱(2 0 )之底邊(2 8 )充分浸入黏著劑層(4 0 )’夾緊裝置(30)自黏著劑層(40)向上移動,而使支 撐柱(20)之底邊(28)充分塗有黏著劑層(40),如圖 2 C所示《業者應注意,底邊(2 8 )黏著劑材料之塗層量係 與黏著劑性質有關,例如黏著劑之黏度。底邊(2 8 )黏著 劑之塗層(40 )應具有一厚度約5 /ζπι與20 之間,因此 支撐柱可黏合玻璃基板,且不污染該主動區。如圖2d,圖 2E及圖2F所示。 如圖2 D所示,在本發明方法之下一步驟中,將加長支撐 柱黏合至一真空顯示裝置之一下玻璃面板,夾緊裝置(3〇 )係位在一下玻璃面板(50)上。應注意在下玻璃面板之 頂表面(54)上,提供多數個主動區(52),或電子發射 區。每一主動區,或電子發射區係為像素。在主動區(52 )間形成之適當間隔(56)為在約5〇em與2〇〇νπι間之範 圍’當設計真空顯示裝置時,該範圍即已先設定。經常使 用之間隔為100 yni。加長支撐柱(20)之適當寬度/高度 縱横比係在約1/5與1/20間。例如,加長支撐柱(2〇 )之 見度C或厚度)為約在3〇 μπ!與150 /zm間,其高度在約0.5^ 09469 V. Description of the invention (10) Figure 2 is a cross-sectional view of the structure of the present invention shown in Figure 2A. The clamping device (30) is pressed into the adhesive layer (40), and the bottom edge (28) of the support column (20) is pressed. ) Immerse or contact the adhesive layer (40). The pressure of the clamping device (30) into the adhesive layer (40) should be high enough to allow sufficient contact between the bottom edge (28) of the support post (20) and the adhesive layer (40), but support must be avoided Damaged or misplaced column (20). The bottom edge (2 8) of the support column (20) is fully immersed in the adhesive layer (40). The clamping device (30) moves upward from the adhesive layer (40), so that the bottom edge of the support column (20) (28) Fully coated with adhesive layer (40), as shown in Figure 2C. "The operator should note that the coating amount of the adhesive material on the bottom edge (28) is related to the properties of the adhesive, such as the viscosity of the adhesive. The coating (40) of the adhesive on the bottom edge (2 8) should have a thickness between about 5 / ζπ and 20, so the support pillars can be bonded to the glass substrate without contaminating the active area. As shown in Fig. 2d, Fig. 2E and Fig. 2F. As shown in FIG. 2D, in the next step of the method of the present invention, an elongated support post is bonded to a lower glass panel of a vacuum display device, and a clamping device (30) is positioned on the lower glass panel (50). It should be noted that on the top surface (54) of the lower glass panel, a plurality of active areas (52), or electron emission areas are provided. Each active area, or electron emission area is a pixel. An appropriate interval (56) formed between the active areas (52) is a range between about 50em and 200nm. When the vacuum display device is designed, the range is set first. It is often used at intervals of 100 yni. The appropriate width / height of the lengthened support column (20) is between about 1/5 and 1/20. For example, the visibility C or thickness of the extended support column (20) is between about 30 μπ! And 150 / zm, and its height is about 0.5
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毫米與3毫米間之範圍。場致放射顯示器(FED)之典型加長 支樓柱(20)之寬度(或厚度),其 度約1亳米。 'Range between millimeters and 3 millimeters. The typical extension of a field emission display (FED) is the width (or thickness) of the supporting column (20), which is about 1mm. '
由此可知’在主動區(52 )間之最大間隔200 ,支樓 柱(20)之最大寬度(或厚度因而允許場致放 射顯不器(FED)之支撐柱(20)兩側之最大塗層厚度約4〇 # m ’因此黏著劑不會接觸或污染主動區(52 )。圖2E說 明支撐柱之底邊(28)接觸在玻璃面板(5〇)上之 主動區(5 2 )、間之間隔(5 6 )。如圖2 e所示,黏著劑(4 〇 )不會接觸或污染主動區(52 ),因此說明理想之黏合結 在本發明之新穎黏合過程之最後步驟中,移除支撐柱 2〇)之夾緊裝置(3〇),使支撐柱(2〇) 面板(50 )。如圖2F所示。 本發月之新穎方法可選擇性地包含一將黏著劑材料退火 之步驟^。在移除支撐柱(2 〇 )之夾緊裝置(3㈠前,如圖 不^失緊裝置(3〇 )、支樓柱(20 )及下玻璃面板 、之正個裝配可放置在烤爐中,或在烤爐之運輸帶 e η η。並根據所使用之黏著劑材料型式,暴露於約2 5 0。(:與 =之^退火溫度。退火步驟係可自由選擇的,因為支撐 主〇黏合下玻璃面板(50)之一些黏著劑材料不需退 用 退火過程木僅改良兩元件間 ,產生高可靠性之結構。 之黏合,並可消除應力作It can be known that the maximum interval between the active area (52) is 200, and the maximum width (or thickness) of the supporting column (20) allows the maximum coating on both sides of the supporting column (20) of the field emission display (FED). The layer thickness is about 4〇 # m ', so the adhesive will not contact or contaminate the active area (52). Figure 2E illustrates that the bottom edge (28) of the support pillar contacts the active area (52) on the glass panel (50), The interval (56). As shown in Fig. 2e, the adhesive (40) does not contact or pollute the active area (52), so it shows that the ideal adhesion is in the last step of the novel adhesion process of the present invention. Remove the clamping device (30) of the support column 20) to make the support column (20) a panel (50). As shown in Figure 2F. The novel method of the present invention may optionally include a step of annealing the adhesive material ^. Before removing the clamping device (3) of the support column (20), as shown in the figure, the loosening device (30), the support column (20) and the lower glass panel can be placed in the oven. Or in the conveyor belt e η η of the oven. And according to the type of adhesive material used, exposed to about 2 50. (: and = ^ annealing temperature. The annealing step is freely selectable, because the main support 〇 Some of the adhesive materials of the bonded lower glass panel (50) do not need to be retired. The annealing process is only used to improve the space between the two components, resulting in a highly reliable structure.
Ρ9Θ-047, ptd 第14頁Ρ9Θ-047, ptd Page 14
d69 9 五、發明說明(12)d69 9 V. Description of the invention (12)
圖3 A及圖3 B說明利用本發明之新穎方法之完整結構。例 如’圖3 A為一剖面圖’說明本發明之新穎方法所形成之一 真空顯示裝置(60 )。真空顯示裝置(6〇 )係黏合一上玻 璃面板(70)至支撐枉(20)之頂邊(26),及真空顯示 裝置(60 )外周邊之四惻壁板(62 )。黏合處理可利用上 述之類似型式之黏著劑材料而有效地執行。圖3 B顯示真空 顯示裝置(60)之上玻璃面板(7〇)懸掛在下玻璃面板 (50)上之透視圖。為了明示理由,在圖示中,上玻璃面 板(70)與下玻璃面板(5〇)分離,因此在加長支撐柱 (20)黏合下玻璃面板(50)之頂表面(54)上之間隔 (56)後,可各易看見加長支標枉(2〇)之位置。另外, 根據結構需要,可以適當調整兩玻璃面板間之間隔、支撐 柱(2 0 )之全部數量及其位置。 本發明之新穎方法所形成之真空顯示裝置,具有加長支 撐柱位在其中,及所形成之結構已詳細揭示於上述說明及 圖2A至圖。 雖然本發明係以說明方式 術§吾係用以§兒明而用以非限 此外’雖然本發明已以前 用以限足本發明,任何熟習 精神和範圍内,當可作各種 保護範圍當視後附之申請專 詳細揭示,但應暸解所使用之 制本發明之範圍。 述較佳實施例揭示,然其並非 此技藝者,在不脫離本發明之 之更動與修改,因此本發明之 利範圍所界定者為準。Figures 3A and 3B illustrate the complete structure using the novel method of the present invention. For example, 'Fig. 3A is a sectional view' illustrating a vacuum display device (60) formed by the novel method of the present invention. The vacuum display device (60) is an upper glass panel (70) bonded to the top edge (26) of the support frame (20), and four wall panels (62) of the outer periphery of the vacuum display device (60). The bonding process can be effectively performed using a similar type of adhesive material as described above. Figure 3B shows a perspective view of the upper glass panel (70) of the vacuum display device (60) suspended from the lower glass panel (50). For the sake of clarity, in the illustration, the upper glass panel (70) is separated from the lower glass panel (50). Therefore, the interval (on the top surface (54) of the lower glass panel (50) is bonded to the extended support column (20) ( 56), you can easily see the position of the extended support 枉 (20). In addition, according to the structural requirements, the interval between the two glass panels, the total number of support columns (20) and their positions can be adjusted appropriately. The vacuum display device formed by the novel method of the present invention has elongated support posts therein, and the structure formed has been disclosed in detail in the above description and Figs. 2A to 2D. Although the present invention is described by way of illustration, § we use it for § children's sake, and are not limited in addition. 'Although the present invention has been used to limit the present invention, any familiarity within the spirit and scope should be regarded as various protection scopes. The attached application is specifically disclosed, but the scope of the invention used should be understood. The above-mentioned preferred embodiment discloses, but it is not the artist, without departing from the changes and modifications of the present invention, so the scope of the present invention shall prevail.
469469469469
圖式簡單說明 【簡單圖式說明】 =系-習用平面顯示裝置之局部分解透視圖,其中具 有支撐柱。 圖1B係圖1A所示之構造之居立L ^ 々傅 < 句$放大平面圖,說明一支撐 柱與侧壁板之凹槽相囉合。Brief description of the drawings [Simplified illustration of the drawings] = Department-a partially exploded perspective view of a conventional flat display device, which has a supporting column. Fig. 1B is an enlarged plan view of the structure shown in Fig. 1A, which shows that a support pillar and a groove of the side wall are combined.
J2A係本發明方法之别面圖’顯示支撐柱係位在一層黏 者劑材料上之夾緊裝置申。 圖2B係圖2A所示之本發明支撐柱之剖面圖,支撐柱之下 端浸入黏著劑層中。 圖2C係圖2B所示之本發明支撐柱在接觸黏著劑層,並自 此層移除後之剖面圖。 圖2D係圖2C所示之本發明支撐柱之剖面圖’支撐柱兩端 塗有黏著劑層’並定位在具有主動區之下玻璃面板上。J2A is a different view of the method of the present invention 'showing that the supporting column is a clamping device applied on a layer of adhesive material. Fig. 2B is a cross-sectional view of the support post of the present invention shown in Fig. 2A, with the lower end of the support post immersed in the adhesive layer. FIG. 2C is a cross-sectional view of the support pillar of the present invention shown in FIG. 2B after it is in contact with the adhesive layer and is removed therefrom. FIG. 2D is a cross-sectional view of the support pillar of the present invention shown in FIG. 2C. The two ends of the support pillar are coated with an adhesive layer and positioned on a glass panel with an active area.
亂2E係在支樓柱壓在主動區間隔中之下玻璃面板後,圖 2D所示之本發明支撐柱及下玻璃面板之剖面圖。 圖2T係在支樓柱由黏著劑塗層黏合下破璃面板後,圖2E 所示之本發明支撐柱之剖面圖。 圖3、A係本發明真空顯示裝置之剖面圖,其裝有加長支稽_ 柱。 圖3..B係圖3A所示之本發明真空顯示裝置之透視圖,該頂 玻璃面板懸掛在下玻璃面板上。 【圖號說明】 10 場致放射顯示器裝置 12 上破填面板The random 2E is a cross-sectional view of the supporting pillar and the lower glass panel of the present invention shown in FIG. 2D after the supporting pillars are pressed against the lower glass panel in the active zone. FIG. 2T is a cross-sectional view of the supporting pillar of the present invention shown in FIG. 2E after the lower pillar is bonded with the adhesive coating to break the glass panel. Fig. 3 and A are cross-sectional views of the vacuum display device of the present invention, which are provided with extended support posts. Fig. 3.B is a perspective view of the vacuum display device of the present invention shown in Fig. 3A, with the top glass panel suspended from the lower glass panel. [Illustration of the drawing number] 10 Field emission display device 12 Overfill panel
P99-047. ptd 第16頁 ^ 6 9 AB 9P99-047. Ptd Page 16 ^ 6 9 AB 9
圖式簡單說明 14 下 玻 璃 面 板 16 主 動 18 側壁 板 20 支 撐 柱 22 表 面 24 凹 槽 26 頂 邊 28 底 邊 30 夾 緊 裝 置 32 夹 板 36 基 板 40 黏 著 劑層 50 下 玻 璃 面 板 52 主 動 區 54 頂 表 面 56 間 隔 60 真 空 顯 示 裝置. 62 側 壁 板 70 上 玻 璃 面 板 P99-047.ptd 第17頁Brief description of the drawings 14 Lower glass panel 16 Active 18 Side wall plate 20 Support column 22 Surface 24 Groove 26 Top edge 28 Bottom edge 30 Clamping device 32 Clamping plate 36 Substrate 40 Adhesive layer 50 Lower glass panel 52 Active area 54 Top surface 56 Space 60 vacuum display. 62 Side wall panel 70 Upper glass panel P99-047.ptd Page 17
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Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW89122026A TW469469B (en) | 2000-10-18 | 2000-10-18 | Fabrication method of vacuum display and its structure |
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TW89122026A TW469469B (en) | 2000-10-18 | 2000-10-18 | Fabrication method of vacuum display and its structure |
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