.-46629 5 Λ7 B: ^^^^^•疰局肖二消費合作钍印" 五、發明說明( 本發明一般係有關用以於建築結構中建構永久性之 可硬化材料壁之組份及系統。本發明特別係有關於在用以 形成壁之可硬化材料(諸如,混凝土)硬化後保留於位置内 之組份及系統。本發明更特別地係有關其中壁之内及外表 面之至少一者(較佳係二者)構成該組份之一部份之此一組 份及系統。 於北美,混凝土壁之製備典型上需要數步驟。首先 ’建構建立腔六或空間之模壁。其次,將混凝土倒入該腔 穴或空間内。第三’使混凝土充分凝固或固化以移除該棋 壁。第四,移除該模壁。 於住宅結構中,混凝土地下室壁及其它混凝土壁之 製備使用上述程序。於完成混凝土壁之製備後,依所需於 混凝土壁頂部上、混凝壁側或二者上建立木框。典型之下 一步驟係包含將絕緣物嵌入木框元件之間。其後,完成側 壁及外壁。 前述實施係耗時、不充分、昂貴及浪費,特別是用 以製備及其後移除模壁之材料及人力。如一般之結構實施 ’特別是於較冷之氣候,使所有壁(包含地下室壁)被絕緣‘ ’移除模壁之需求,及建搆及使木框壁絕緣延遲其後之建 築物建構步驟。 另一程序(已被施行數年,特別是於歐洲)係藉由使用 一種發泡體絕緣材料結合數建構步驟而製備永久性模壁D 因發泡體絕緣材料保留於位置内,其無需安裝另外之絕緣 物’且完工材料可依所欲者施用於内壁及外壁。此程序係 i ----I ! — 訂--------- i s.-"-"*之-!音〕事項再填^本頁).-46629 5 Λ7 B: ^^^^^ • 疰 局 肖 二 Consumer cooperation seals " V. Description of the invention (The present invention is generally related to the components used to construct permanent hardenable material walls in building structures And systems. The present invention relates in particular to components and systems that remain in place after hardening of a hardenable material (such as concrete) used to form the wall. The present invention relates more particularly to the inner and outer surfaces of the wall At least one (preferably both) constitutes this component and system that is part of the component. In North America, the preparation of concrete walls typically requires several steps. First, construct a cavity wall or a cavity wall. Secondly, pour concrete into the cavity or space. Thirdly, fully solidify or solidify the concrete to remove the chessboard wall. Fourthly, remove the mold wall. In residential structures, concrete basement walls and other concrete The wall is prepared using the above procedure. After the preparation of the concrete wall is completed, a wooden frame is created on the top of the concrete wall, on the side of the concrete wall, or both. The next step typically involves inserting the insulation into the wooden frame element After that, the side wall and the outer wall are completed. The aforementioned implementation is time consuming, inadequate, expensive and wasteful, especially the materials and manpower used to prepare and remove the mold wall afterwards. As a general structural implementation 'especially compared to The cold climate caused all walls (including the basement walls) to be insulated, and the need to remove the mold walls, and the construction and insulation of wooden frame walls delayed the subsequent building construction steps. Another procedure (which has been implemented for several years, Especially in Europe) is the use of a foam insulation material combined with the number of construction steps to prepare a permanent mold wall D because the foam insulation material remains in place, it does not need to install additional insulation 'and the finished material can be Desire is applied to the inner and outer walls. This procedure is i ---- I! — Order --------- i s .- "-" * 之-! 音】 Fill in ^ page)
規格(21ϋ X 297公釐) 五、發明說明(: A. B: 對地下室壁及地面上之壁操作之。 美國專利(USP)苐5.657.600號案揭示一種建築組份, 其包含以間隔分開且彼此呈平行關係而配置之第_及第二 二度·I*冶體嵌板。至少二橋接元件跨過嵌板間之空間 ‘且藉由被模製於嵌板内而使嵌板彼此連接。每—橋接元 件具有一對呈垂直位向且緊靠發泡體嵌板外表面之延長2 板橋接元件可採用X-形狀’且係自塑膠材料(諸如言 密度之阻燃性聚乙烯、阻燃性聚丙烯,或聚笨乙烯)製: USP 4.730,422號案揭示一種用以使壁覆蓋物附接於 其上之形成絕緣性不可移除型式之混凝土壁之結構、裝置 及系統。於模組合成發泡塑膠混凝土形式結構中,數對模 組混凝土不可滲透之成形嵌板被堆疊於彼此之頂部上, 使端部彼此連接:嵌板對包含垂直間隔之丁·形繫桿插槽 ,合成塑膠繫桿之T-形端部係可滑動地被置於其内。插 區段之外表面上具有雕花繫桿-定位器標記物其能使固 著物經嵌板螺旋於合.成塑膠繫桿内,以使外壁完工覆蓋物 牢固地固接至嵌板或壁區段^ USP 4.889.3 10號案揭示一種改良式混凝土形成系 .其包含一系列之以相對平行間隔關係連接之相對之第 及第二聚之笨乙烯發泡體嵌板:發泡體嵌板具有垂直排 之繫桿插槽.其係沿其上下端蝝界定塑膠蘩桿被置人 槔插槽,以使發泡體嵌板保持於其間隔開之結構。每— 样端部具巧%隔開之弘形之内及外之樂狀元件1其係個 且 攢 統 列繫繫 別 ("""ηΫ ifr/ .:i音?W.項再填艾·本頁) 丨-裝--------訂 丨丨線-- 46 629 5 A/ 五、發明說明( 抵靠該内及外嵌板表面而配置。若欲移除發泡體嵌板之任 一者或二者時’繫桿端部可於混凝土硬化後打破。此等繫 桿可為模組,其間可包含蘩桿端部及間隔物皮帶,其可依 所欲者延長或縮短’以改變發泡體嵌板間之間隔。 USP心936,540號案揭示用以連結一對隔開形式之嵌 板(諸如’發泡體嵌板)之繫桿。此等繫桿具有至少一斜面 端部’其能在未先切割繫桿溝槽下迫使其經過發泡體嵌板 。此等繫桿亦可具有相對於斜面端部之整體成形之端板。 _旦斜面端部通過二隔開之發泡體嵌板時,間隔物可被嵌 入該等嵌板間,以保持適當排列’且角板被置於該斜端部 上以使嵌板保持於位置内》 ¾¾ ;0-<智«^產局S、二消费合作,社印Μ 東--------訂---------線 USP 5,107,648號案揭示一種絕緣壁結構,其係使用 藉由間隔物桿狀組件保持隔開結構之舌槽發泡體板材。此 間隔物桿狀組件包含通過發泡想板材之具桿狀接收片段之 外支掠板,滑過桿狀接收片段之内支撑板材,置入二板材 之桿狀接收片段内之間隔物桿材,及使間隔物端部保持於 每一桿狀接收.片段内▲之位置之鎖合栓。間隔物桿材可採範 圍為圓柱形(實心及中空)經成形(非因柱形)至外螺紋之數 種結構之任意者》於後者結構中,桿狀接收片段係内螺紋 °外支撐板材提供用以覆蓋諸如石責板及灰泥之材料之基 礎。 本發明係_種絕緣壁模子,其係包含第一嵌板片段 '第二嵌板片段,及數個連接該第一嵌板片段及第二 嵌板片段之每一者一般係平面結構’該第一及第二嵌板片 ______ 用中國國家標準(CNS)A4規格<210 X 297公釐 發明說明(4) 段係彼此間隔開,以建構一腔穴,且其位向係使第一嵌板 片段一般係與第二嵌板片段平行者,連接器之每—者係具 有第一端部及遠離第一端部之第二端部,該第—端部係可 移^地附接至第一嵌板片段’且該第二端部係可移開地P 接至第二嵌板片段,數個連接器係使第一及第二之嵌板片 段保持於一般呈平行位向之間隔開,該壁棋子係界定用以 接收可硬化填料之腔穴。 圖示簡要說明 第1圖係嵌板片段之一具體例之一部份之片斷上平面 圖s 第2圊係與一部份連接器一起之如第丨囷所示之具體 例之一部份之片斷上平面圖。 第3圖係包含二相對之如第丨圖所示型式之嵌板片段 及數個連接器之絕緣壁模子之水平裁面圖。 第4圖係嵌板片段之另外較佳具體例之片斷上平面圖 第1圖例示適於作為壁模子10(如第3圖所示)之部份之 璧嵌板片段20。嵌板片段2〇係一種層合結構其包含内層 21及外層25=内層21具有内表面22,及間隔開之一般呈平 行之外表面23。内層W亦於其内界定數個通道24 >其係呈 交又且係與网表面22及外表面23二者呈流體連通外層25 具有咖26 ’及間隔開之-般呈平行之外表面外層 亦於其内界定數個溝槽27。内層:Π之外表面23及外層25之 $表面26係彼此呈操作接觸:此操作接觸所欲地係藉由置Specifications (21ϋ X 297mm) 5. Description of the invention (: A. B: Operate on the basement wall and the wall on the ground. USP (U.S.P.) No. 5.657.600 discloses a building component which consists of spaces The first and second second degree I * smelting panels that are separated and arranged in parallel relationship with each other. At least two bridge elements span the space between the panels' and make the panels by being molded into the panels. They are connected to each other. Each bridge element has a pair of extensions which are vertically oriented and close to the outer surface of the foam panel. The two-plate bridge element can adopt X-shape 'and is made of plastic materials (such as flame retardant polymer with high density). Made of ethylene, flame-retardant polypropylene, or polyethylene (polyethylene): USP 4.730,422 discloses a structure, device, and device for attaching a wall covering to an insulating non-removable type of concrete wall, and System. In the form of modular synthetic foamed plastic concrete structure, several pairs of modular concrete impermeable shaped panels are stacked on top of each other, so that the ends are connected to each other: the panel pair contains the vertically spaced D-shaped system. Rod slot, T-synthetic plastic tie rod The end is slidably placed in it. The outer surface of the inserting section has a carved tie-locator marker that enables the fixture to be screwed together through the panel. It is formed into a plastic tie to make the outer wall The finished covering is firmly secured to the panel or wall section ^ USP 4.889.3 No. 10 discloses an improved concrete formation system comprising a series of opposing first and second clusters connected in a relatively parallel spaced relationship Stupid vinyl foam panel: The foam panel has vertical rows of tie rod slots. It is defined along the upper and lower ends of the plastic rods and is placed in the slot to keep the foam panel in place. Spaced-apart structures. Each—like the inside and outside of the Hong-shaped music-like element with a clever% separation at the end 1 and each of them are listed in a series (" " " ηΫ ifr /.: I Sound? W. fill in Ai this page) 丨 -install -------- order 丨 丨 line-46 629 5 A / V. Description of the invention (arranged against the inner and outer panel surface If you want to remove either or both of the foam panels, the ends of the tie rods can be broken after the concrete has hardened. These tie rods can be modules, which can include the ends of the stern rods and Spacer straps that can be extended or shortened as desired to change the spacing between foam panels. USP Heart No. 936,540 discloses a pair of spaced apart panels (such as' foam panels ) Tie rods. These tie rods have at least one beveled end 'which can force it to pass through the foam panel without first cutting the tie rod grooves. These tie rods may also have an integral body relative to the beveled ends Shaped end plates. _ When the beveled ends pass through two spaced foam panels, spacers can be inserted between the panels to maintain proper alignment 'and the corner plates are placed on the beveled ends to Keeping the panel in position "¾¾; 0- < Chi« ^ Production Bureau S, Second Consumer Cooperation, Social Printing M East -------- Order --------- Line USP 5 No. 107,648 discloses an insulating wall structure using a tongue-and-groove foamed sheet material that maintains a spaced structure by a spacer rod-like component. This spacer rod-shaped component includes a swivel plate outside the rod-shaped receiving section of the foamed sheet, sliding over the inner support plate of the rod-shaped receiving section, and placing the spacer rod in the rod-shaped receiving section of the two plates. , And a lock bolt that keeps the end of the spacer at the position of each rod receiving ▲ in the segment. Spacer rods can be cylindrical (solid and hollow) shaped (non-column-shaped) to any of several structures with external threads "In the latter structure, the rod-shaped receiving segment is an internal thread ° external support plate Provide a foundation to cover materials such as stone boards and stucco. The present invention is an insulating wall mold which includes a first panel segment 'a second panel segment and a plurality of each of the first panel segment and the second panel segment which are generally planar structures' The first and second panels ______ use Chinese National Standard (CNS) A4 specifications < 210 X 297 mm invention description (4) The segments are spaced from each other to build a cavity, and the orientation is to make the first A panel segment is generally parallel to the second panel segment. Each of the connectors has a first end portion and a second end portion remote from the first end portion. The first end portion is detachably attached. To the first panel segment 'and the second end is removably connected to the second panel segment, and several connectors keep the first and second panel segments in a generally parallel orientation Separated from each other, the wall chess piece defines a cavity for receiving a hardenable filler. The diagram briefly illustrates the first figure, which is a part of a specific example of a panel fragment, and a plan view on the fragment. The second figure is a part of the specific example shown in Figure 丨 囷 with a part of the connector. Plan view on pieces. Fig. 3 is a horizontal sectional view of an insulating wall mold including two opposite panel fragments of the type shown in Fig. 丨 and several connectors. Figure 4 is a top plan view of another preferred embodiment of a panel fragment. Figure 1 illustrates a 璧 panel fragment 20 suitable as part of a wall mold 10 (shown in Figure 3). The panel segment 20 is a laminated structure comprising an inner layer 21 and an outer layer 25 = the inner layer 21 has an inner surface 22 and spaced apart generally parallel outer surfaces 23. The inner layer W also defines several channels 24 within it; it is intersecting and is in fluid communication with both the mesh surface 22 and the outer surface 23. The outer layer 25 has a 26 'and spaced-out parallel-like outer surfaces. The outer layer also defines a plurality of grooves 27 therein. Inner layer: The outer surface 23 and the outer surface 26 of the outer layer 25 are in operational contact with each other: this operation contact is made by placing
(''"-"-I-·'*·-竟事項再填".本 I -----裝--------訂---------線------- ΐ ;.ΐ; ^ A: 4 6 629 5 _______B7_ 五、發明說明(5 ) 放於表面23及26間之黏著物質(未示出)而產生。溝槽27( 較佳係T-形)較佳係與内層21之通道24呈流體連通,溝槽:7 及通道24之結合構成數個被用以容納連接器端部(於第2及 3圖中顯示)之凹槽。 壁嵌板片段20 (亦稱為第一嵌板片段)之凹槽較佳係 包含於内層21(較佳係發泡體層)内之延長孔洞,及於外層 25内之腔穴。孔洞及腔穴係彼此呈流體連通。腔穴及孔洞 每一者具一寬度°腔穴之寬度較佳係大於孔洞之寬度。此 等凹槽可輕易容納連接器(諸如,第2圖所示之連接器3〇) 〇 第2圖例示與連接器30之片斷截面囷一起之壁嵌板片 段20之片斷截面圊.。連接器3〇具有第一端部31,及以中央 軸33間隔開之第二端部3 5(如第3圖所示)。每一端部3丨及3 5 附近(但與其間隔開)之轴33中間部份係具外螺紋β第2圖 顯示端部3 1附近之螺紋段32。螺紋段34(未示出)係鄰近端 部35(僅於第3圖中顯示),但係與其隔開。内螺紋壓縮配 件36係螺紋銜接具蜾紋之軸部份32及34(未示出),以使連 接器30保持於與壁嵌板片段2〇及40(顯示於第3圖)相關之 固定位置内。 雖然未顯示於第2及3圖,壁铁板片段20及40較佳係 進一步包含密封裝置’其係被置於連接器端部(諸如,連 接器30之第一端部31)及其締結之壓縮配件或螺帽36間, 如此’密封裝置係與嵌板片段20之内發泡體層或嵌板月段 40之内發泡體層4]之適當者及壓縮螺帽36二者呈操作或密 本紙張尺度適用中國·固家標準(C.\:S)A4規格(210 X 297公釐) -ΐ .¾----------------- ("元父Ϋϊΐ*--音'-箏項再填写木頁) ^^-¾¾^^局員二消費合作社印-紫 r^ — D. 五、發明說明(6 ) 封接觸。 熟髻此項技藝者可輕易瞭解各種取代物可作為與外 螺紋軸片段32及34及内螺紋壓縮配件36之結合相同之目的 :僅用以作為例示而而限制,此等取代物包含一或多個自 ''玄軸凸出之突出物(且轴钳係於其上滑動,然後旋轉並鎖 合 或一系列之位於該轴上之環(且具内部界定之隆起物 或鎖合裝置於其上滑動,然後保持於位置内)。熟習此項 技藝者亦瞭解壓縮配件3 6及任何替代物無需為實心或連續 升y狀。事只上,為易於安裝,配件較佳係具有一溝槽,其 係於該配件之外端緣及把件之中央孔洞(諸如,配件%之 内螺紋部份)間連通。該溝槽能使配件滑至於場地或組合 位置處之連接器3〇之中央軸33上。 第3圖例示壁模子】〇。模子1〇包含壁片段2〇 '壁片段 40,及數個接合連接器3〇。壁嵌板片段4〇可為(且較佳)璧 。段20鏡像,以節省用以製儀外層25及45之材料。因此, 壁嵌板片段40係一種層狀結搆,其係包含内層4〗及外層4f; 内層4 1具有内表面·42,及間隔開之—般呈平行之外表面 43。内層4〗亦於其内界定數個通道料’其係呈交又且係與 3表面42及外表面43二者呈流體連通。外層45具有内表面 46,及間隔開之,般呈平行之外表面48 =外層45亦於其闪 界疋數個溝槽47 :内層41之外表面43及外層45之内表面46 b破此呈操作接觸;此操作接觸所欲地係藉由置放於表面 ’及私間之韌著物質(未示出)而產生溝檜較佳係 不丨係與内層41之通道44呈流艎連通,相似於第1圖所示之(`` "-" -I- · '* · -Fill in the matter again ". This I ----- install -------- order --------- line ------- ΐ; .ΐ; ^ A: 4 6 629 5 _______B7_ V. Description of the invention (5) It is produced by the adhesion substance (not shown) placed between the surfaces 23 and 26. The groove 27 (more than Jia T-shape) is preferably in fluid communication with the channel 24 of the inner layer 21. The combination of the grooves: 7 and the channel 24 constitutes a number of terminals (shown in Figures 2 and 3) used to receive the connector end. The groove. The groove of the wall panel segment 20 (also referred to as the first panel segment) is preferably an extension hole included in the inner layer 21 (preferably a foam layer) and a cavity in the outer layer 25. The holes and cavities are in fluid communication with each other. Each of the cavities and holes has a width. The width of the cavities is preferably greater than the width of the holes. These grooves can easily accommodate connectors (such as shown in Figure 2) Connector 3)) Figure 2 illustrates the section cross section of wall panel section 20 together with the section cross section 连接 of connector 30. The connector 3 has a first end portion 31 and is spaced apart by a central axis 33 Second end 3 5 (as shown in Figure 3). Each end 3 The middle part of the shaft 33 near (but spaced from) 3 5 is externally threaded β. Figure 2 shows the thread section 32 near the end 31. The thread section 34 (not shown) is adjacent to the end 35 ( Only shown in Figure 3), but separated from it. The internal thread compression fitting 36 is a threaded connection with the embossed shaft portions 32 and 34 (not shown) to keep the connector 30 in contact with the wall panel. Fragments 20 and 40 (shown in Figure 3) are in fixed positions associated with each other. Although not shown in Figures 2 and 3, siding fragments 20 and 40 preferably further include a sealing device, which is placed in the connector End (such as the first end 31 of the connector 30) and its associated compression fitting or nut 36, so that the 'sealing device is within the foam layer of the panel segment 20 or within the panel segment 40 The foam layer 4] is suitable and the compression nut 36 is in operation or the size of the dense paper is applicable to China · Gujia standard (C. \: S) A4 specification (210 X 297 mm) -ΐ .¾-- --------------- (" 元 父 Ϋϊΐ *-音 '-Zheng Xiang fill in the wooden page again) ^^-¾¾ ^^ Bureau member II Consumer Cooperatives Seal-Purple r ^ — D. V. Description of the invention (6) Sealed contact Those skilled in the art can easily understand that the various substitutes can serve the same purpose as the combination of the external thread shaft segments 32 and 34 and the internal thread compression fitting 36: they are limited for illustration only, and these substitutes include a Or more protrusions that protrude from the mysterious shaft (and the shaft clamp is slid on it, then rotate and lock or a series of rings on the shaft (and have internally defined bumps or locking devices) Swipe over it and hold it in place). Those skilled in the art will also understand that the compression fittings 36 and any alternatives need not be solid or continuously raised. For the sake of ease, the accessory is preferably provided with a groove connected between the outer edge of the accessory and the central hole of the handle (such as the internal thread portion of the accessory). This groove enables the accessory to slide onto the central shaft 33 of the connector 30 at the field or combination location. Fig. 3 illustrates a wall mold]. The mold 10 includes a wall segment 20 'and a wall segment 40, and several joint connectors 30. The wall panel segment 40 may be (and preferably) 璧. Segment 20 is mirrored to save material used to make the outer layers 25 and 45 of the instrument. Therefore, the wall panel segment 40 is a layered structure, which includes an inner layer 4 and an outer layer 4f; the inner layer 41 has an inner surface 42 and spaced-out, generally parallel outer surfaces 43. The inner layer 4 also defines a plurality of channel materials' within it, which are intersected and in fluid communication with both the 3 surface 42 and the outer surface 43. The outer layer 45 has an inner surface 46, and is spaced apart, generally parallel to the outer surface 48 = the outer layer 45 also has several grooves 47 in its flash boundary: the outer surface 43 of the inner layer 41 and the inner surface 46 b of the outer layer 45 It is in operation contact; this operation contact is intended to generate a gully by placing on the surface and a tough material (not shown) in the privacy, preferably it is not in communication with the channel 44 of the inner layer 41. , Similar to that shown in Figure 1
^---ϋΓ/-i 急事項再说^'术頁 J 裝--------訂· — 線----- 4 6 62 9 5 Λ, Β: 五、發明說明(7 ) 溝槽27及通道24之結合,溝槽47及通道44之結合產生數個 被用以容納連接器端部(於第2及3圖中顯示)之凹槽。 壁嵌板片段40 (亦稱為第二嵌板片段)之凹槽較诖係 包含於内層41 (較佳係發泡體層)内之延長孔洞,及於外層 45内之腔穴。如層21及25内之對兆,孔洞及腔穴係彼此呈 流體連通’且每一者具一寬度,且腔穴之寬度較佳係大於 孔洞之重度。此等凹槽較佳係可用以容納連接器端諸 如,第2及3圖所示之連接器30者)。 妓-"智-,1-'^4局貧'工消費合作社印製 4^. 1 — 丨 — I I I 訂--------- 連接器(諸如’連接器30)較佳係以數個連接器組件置 放。每一連接器組件更佳係包含一格子,其間每一連接器 被位向化以與至少一其它連接器間隔開且一般係呈平行。 此位向化所欲者係藉由連接器組件内之二相鄰連接器之每 一者間之至少一連接器連結物而保持。如第3圖所示,數 個連接器30係藉由數個連結物32連結在一起或相互連接。 第3圖亦顯示每一對連接器30間之二連結物32。雖然每對 連接器30之二連結物32產生以簡單性及間隔均一性而言之 非常令人滿意之結果·,但可在未偏離本發明精神下使用較 大或較少數目之連接物。事實上,若要的話可除去此等連 結物。連結物32可為撓性以適應於作為壁模子之部份前之 储存及處理。連結物亦可為剛性,以於使可硬化材料置於 藉由相對應之嵌板牵段20及40之内表面22(第1圖)及42所 形成之腔穴内前提供額外之安定性。 連接器30之端部31及35可在未偏離本發明之精神及 範圍下採任何各種不同形狀。此形狀簡單地需適應與相對 本紙張尺度適用中國國家標準(CNS)A4規格(210 * 297公茇) 發明說明(S) 應:板片段20及40之溝槽27(第2圖)及47之至少一部份之 可滑動銜接。此形狀所欲地係提供磨擦性,但可與溝螬二 及47之表面滑動之銜接e形狀包含,例如,矩形、長㈣ 、平行四邊形 '梯形 '多遣形(例如,六邊形及八邊形)' 圓升v及橢圓形。雖然此等形狀較佳係具有至少等於溝槽二, 及47之寬度之厚度,其更佳係具有些微超過該等寬度之厚 度’以提供良好之磨擦配置。 特別佳之連接器係可摺疊之連接器,諸如,於新式 樣專利 383.373、USP 4,706,429、USP 4.730,422 及 USP 4.885,888所揭示者。此四專利案之相關教示在此併入本 案以為參考資料。藉由使用此等連接器,可組合本發明之 絕緣壁模子,然後,繞著該等連接器將其摺疊成可用以運 送或輸送之平的結構。當可於工作處使用時,可繞著連接 器而將其展開且將其置放於位置内。 第4圖係顯不以參考編號2 〇.指示之嵌板片段之另一較 佳具體例£嵌板片段20 係不同於嵌板片段20,因外層25 · 不具有於其内界定之·溝槽,而外層25具有於其内界定之溝 搰27 =相似於片段2〇,片段20'係一種層合結構,其包含 門層2Γ及外層25·=内層2Γ具有内表面22, '及間隔開之 一般呈平行之外表面23 · 6内層2 Γ亦於其内界定數個通道 24’ .其係呈交又且係與内表面22·及外表面23·二者呈流 體連通通道24 _較佳係具有相似於藉由通道24及嵌板20 之.溝螬27之結合所提供之τ_形t雖然第4圖顯示通道24,係 位於内層2丨_之外表面23'附近或與其交又 ' 通道亦可掖置 〇 29 5 A7 B7 ?1在'~0'-智ί.1?.^1局Ρ'工消费合作社印製 玉、發明說明(9 ) 放向著内表面22,,如此,其a)完全位於内層21,·内,…僅 與内表面22 ’交又.及c)係僅與内表面22.呈流體連接£外 層25具有内表面26,,及間隔開之一般呈平行之外表面 。内層2Γ之外表面23.及外層25,之内表面26,係彼此呈操 作接觸。如嵌板2〇,此操作接觸所欲地係藉由置放於表面 23’及26’間之黏著物質(未示出)而產生。 T·形通道27及24’可藉由任何適當方式製得》例如, 可於使内層21’及外層25,置放成彼此呈操作接觸後,使用 刻模洗床或其它相似裝置切割通道。更佳之技術係使用窄 的(相對於外層25’而言)帶狀内層21’。内層21’之外表面23. 於其内之每一側上界定縱向step或肩部,如此,當二條狀 内層21’被彼此鄰近放置,但非物理性接觸時,其界定丁_ 形通道24·。 外嵌板40可(且較佳)以與内嵌板20相同之方式改良, 以產生外喪板40 ’(未示出)。相似地,一種另外及較佳之 壁模子10’包含内嵌板20’及外嵌板40’,以替代内嵌板20 及外嵌板40。當然,.可使此等嵌板混合及結合以提供,例 如’内嵌板20及外嵌板40’、二内嵌板20,20,或一嵌板20 及一嵌板20’之結合,或二外嵌板40,40,,或一嵌板40及 一嵌板40’之結合,其係依諸如設計選擇及壁之位置等因 素而定。 内嵌板20及20’係層命結構,其包含至少二層,包含 絕緣發泡體村料之内層及包含室内表面材料之外層。内表 面材料係選自石骨板、人造板、木材、嵌板、砗、織板、 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 12 -----------Μ--------訂---------線 ί ί«气.^讀.¥-.*之江惠事項再填骂本頁> η — _£j, 五、發明說明(ΙΟ ) 乙蜗基板或任何能提供可接受之美觀性能、功能性能咬一 者之其它材料。 外嵌板40及40·係層合結構,其包含至少二層4 絕緣發泡體材料之内層包含室外表面材料之外層。此室夕°卜 表面材料係選自木材、碑、灰泥、混凝土磚、似水泥板層 合物、纖板、乙烯基外壁板、木質層合物、碑薄板,或件 何其它能提供可接受之功能性能及所欲之美觀外表之材料 〇 絕緣發泡體材料可為任何具足夠剛性而能於壁模子 之建構及使用期間實質上保持其形狀之微孔式絕緣材料。 較佳地’絕緣發泡體嵌板係一種微孔式聚合物發泡雜。其 可自熱固性或熱塑性之聚合物製得。適當之聚合物包含來 乙烯(包含低密度聚乙烯(LDPE)、線性低密度聚乙埽 (LLDPE) '高密度聚乙烯(HDPE)及實質上線性之乙烯異種 共聚物)、聚丙烯、聚氨基甲酸酯、聚異I尿St S旨、乙烯_ 乙酸乙稀醋共聚物、聚氣乙稀、盼-甲搭樹脂 '乙稀-笨乙 烯異種共聚物及烯基芳族聚合物及共聚物,包含自烯烴芳 族化合物(諸如.笨乙烯、α甲基笨乙烯、乙基笨乙烯、 乙烯基笨、乙烯基甲笨、氯笨乙烯及溴笨乙烯)衍生者t 較佳之烯基芳族聚合物係聚笨乙烯。小量之單乙烯不飽和 化合物(諸如.烷基酸及酯 '離聚物衍生物及c4_,二烯) β與歸基芳族化合物共聚合=可共聚合之化合物之例子包 含丙烯酸.甲基丙烯酸'乙基丙烯酸.馬來酸、衣康酸> 及丙烯睛前述之任二或更多者之推合物或前述任意者與 裝--------訂---------線-----------------^ --- ϋΓ / -i Urgent matters to talk about again ^ 'Surgery page J equipment -------- Order · — Line ----- 4 6 62 9 5 Λ, Ⅴ: Description of the invention (7) The combination of the groove 27 and the channel 24, and the combination of the groove 47 and the channel 44 create several grooves that are used to receive the connector end (shown in Figures 2 and 3). The recesses of the wall panel segment 40 (also referred to as the second panel segment) are more elongated holes included in the inner layer 41 (preferably a foam layer) and cavities in the outer layer 45. For example, in layers 21 and 25, the holes and cavities are in fluid communication with each other 'and each has a width, and the width of the cavities is preferably greater than the gravity of the holes. These grooves are preferably used to receive connector ends (e.g., the connector 30 shown in Figures 2 and 3). Prostitute- " Chi-, 1-'^ 4 Bureau of Poor Labor and Consumer Cooperatives printed 4 ^. 1 — 丨 — III Order --------- Connectors (such as' Connector 30) are better Placed in several connector assemblies. Each connector assembly preferably includes a grid during which each connector is oriented to be spaced apart from at least one other connector and is generally parallel. This orientation is maintained by at least one connector link between each of two adjacent connectors within the connector assembly. As shown in Fig. 3, the plurality of connectors 30 are connected together or connected to each other by a plurality of connectors 32. Figure 3 also shows the two joints 32 between each pair of connectors 30. Although each pair of connectors 30 bis link 32 produces very satisfactory results in terms of simplicity and spacing uniformity, a larger or smaller number of links can be used without departing from the spirit of the invention. In fact, they can be removed if desired. The attachment 32 may be flexible to accommodate storage and handling before being part of a wall mold. The attachment may also be rigid to provide additional stability before the hardenable material is placed in the cavity formed by the inner surfaces 22 (FIG. 1) and 42 of the corresponding panel holding sections 20 and 40. The ends 31 and 35 of the connector 30 can take any of a variety of different shapes without departing from the spirit and scope of the invention. This shape simply needs to be adapted to and relative to the size of this paper. Chinese National Standard (CNS) A4 specifications (210 * 297 cm) are applicable. Description of the invention (S) should be: grooves 27 (Figure 2) and 47 of plate segments 20 and 40 At least part of the slideable connection. This shape is intended to provide friction, but can be connected to the surface of Gully II and 47. e shapes include, for example, rectangles, long ridges, parallelograms 'trapezoidal' multiple shapes (eg, hexagons and eight (Edges) 'rounded v and oval. Although these shapes preferably have a thickness at least equal to the width of the grooves 2 and 47, they more preferably have a thickness slightly exceeding these widths' to provide a good friction configuration. Particularly preferred connectors are foldable connectors such as those disclosed in the new style patents 383.373, USP 4,706,429, USP 4.730,422 and USP 4.885,888. The relevant teachings of the four patent cases are incorporated herein for reference. By using these connectors, the insulating wall molds of the present invention can be combined and then folded around these connectors into a flat structure that can be transported or transported. When it is ready for use in the workplace, it can be unfolded around the connector and placed in position. Figure 4 shows another preferred specific example of a panel fragment indicated by reference number 20. The panel fragment 20 is different from the panel fragment 20 because the outer layer 25 does not have a groove defined within it. Groove, and the outer layer 25 has a groove defined therein 27 = similar to the segment 20, the segment 20 'is a laminated structure including a gate layer 2Γ and an outer layer 25 · = an inner layer 2Γ having an inner surface 22', and a space The opening is generally parallel to the outer surface 23 · 6 and the inner layer 2 Γ also defines a plurality of channels 24 'therein. It is intersecting and is in fluid communication with the inner surface 22 · and the outer surface 23 · both of which are in fluid communication with the channel 24 _ Preferably, it has a τ_shape t similar to that provided by the combination of channel 24 and panel 27. Channel 27. Although Figure 4 shows channel 24, it is located near or outside the inner surface 2′_ 23 ′ The crossing can also be set 〇29 5 A7 B7 11 printed jade and description of invention (9) on '~ 0'-Chi ί.1?. ^ 1 Bureau P' Industrial Consumer Cooperative (9) on the inner surface 22, In this way, a) is completely located in the inner layer 21, ..., intersects only with the inner surface 22 ', and c) is in fluid connection with only the inner surface 22. The outer layer 25 has an inner surface 26, and The general form of spaced parallel outside surfaces. The outer surface 23 of the inner layer 2Γ and the inner surface 26 of the outer layer 25 are in operational contact with each other. As with the panel 20, this operation contact is generated by an adhesive substance (not shown) placed between the surfaces 23 'and 26'. The T-shaped channels 27 and 24 'can be made by any suitable method. For example, after the inner layer 21' and the outer layer 25 are placed in operative contact with each other, the channels are cut using a die-cleaning bed or other similar device. A more preferred technique is to use a narrow (relative to outer layer 25 ') ribbon-shaped inner layer 21'. Outer surface of inner layer 21 '23. Defining longitudinal steps or shoulders on each side within it, so that when two strip-shaped inner layers 21' are placed next to each other but are not in physical contact, they define a D-shaped channel 24 ·. The outer panel 40 may (and preferably) be modified in the same manner as the inner panel 20 to produce an outer panel 40 '(not shown). Similarly, an additional and preferred wall mold 10 'includes an inner panel 20' and an outer panel 40 'instead of the inner panel 20 and the outer panel 40. Of course, these panels can be mixed and combined to provide, for example, 'inner panel 20 and outer panel 40', two inner panels 20, 20, or a combination of one panel 20 and one panel 20 ', Or two outer panels 40, 40, or a combination of a panel 40 and a panel 40 ', depending on factors such as design choices and wall position. The inner panel 20 and 20 'are layered structures, which include at least two layers, including an inner layer of an insulating foam material and an outer layer including an indoor surface material. The inner surface material is selected from stone bone board, wood-based board, wood, panel, concrete, weaving board, and this paper size is applicable to China National Standard (CNS) A4 (210 X 297 public love) 12 ------ ----- Μ -------- Order --------- line ί «qi. ^ Read. ¥-. * Zhejiang Hui matters Please fill out this page again > η — _ £ j, V. Description of the invention (ΙΟ) The base plate or any other material that can provide acceptable aesthetic performance and functional performance. The outer panels 40 and 40 · are a laminated structure which includes at least two layers of an inner layer of an insulating foam material and an outer layer of an outdoor surface material. The surface material of this room is selected from wood, monument, stucco, concrete brick, cement-like laminate, fiberboard, vinyl exterior siding, wood laminate, monument sheet, or any other material that can provide Accepted functional properties and desired aesthetic appearance materials. The insulating foam material can be any microporous insulation material with sufficient rigidity to substantially maintain its shape during the construction and use of the wall mold. Preferably, the 'insulating foam panel is a microcellular polymer foam. It can be made from thermosetting or thermoplastic polymers. Suitable polymers include ethylene (including low density polyethylene (LDPE), linear low density polyethylene (LLDPE) 'high density polyethylene (HDPE), and substantially linear ethylene heteropolymers), polypropylene, and polyamino Formate, Polyisocyanurate St S, Ethylene-Ethyl Acetate Copolymer, Polyethylene Gas, Pan-Methacrylic Resin, Ethylene-Stupid Ethylene Copolymer, and Alkenyl Aromatic Polymer , Containing alkenyl aromatics which are derived from olefin aromatic compounds (such as styrene, alpha methyl, ethylene, vinyl, vinyl, vinyl, and vinyl bromide). The polymer is polyethylene. Small amounts of monoethylene unsaturated compounds (such as alkyl acids and esters' ionomer derivatives and c4_, diene) β copolymerization with natural aromatic compounds = Examples of copolymerizable compounds include acrylic acid. Methyl Acrylic acid 'Ethyl acrylic acid. Maleic acid, itaconic acid > and acrylates of any two or more of the foregoing or any of the foregoing and equipment -------- order ----- ----line-----------------
629 5 Α7 Β: 五、發明說明(11 ) 另一聚合物或樹脂之摻合物係適合。剛性聚氨基甲酸醋、 聚笨乙烯、聚異氰尿酸酯及酚醛發泡體係較佳,且聚笨乙 烯及聚異氰尿酸酯發泡體係特別佳^發泡體可以其本身被 使用,或其可具有機械改質之外表面。機械改質包含諸如 磨砂、刮削、鉋光或其它自其形成狀態改變外表面之作用 之操作。 適當之烯基芳族聚合物包含自烯烴芳族化合物(諸如 ’笨乙烯、α甲基笨乙烯、乙基苯乙烯、乙烯基笨、乙稀 基甲苯、氣苯乙烯,及溴笨乙烯)衍生者。較佳之烤基芳 族聚合物係聚苯乙烯》小量之單乙烯不飽和化合物(諸如 ,CM烷基酸及酯、離聚物衍生物及C4.6二烯)可與烯基芳 族化合物共聚合。可共聚合之化合物之例子包含丙稀酸、 甲基丙稀酸、乙基丙嬌酸,馬來酸、衣康酸、丙稀腈、馬 來酸酐、丙烯酸甲酯 '丙烯酸乙酯、丙烯酸異丁酯、丙·歸 酸正丁酯、甲基丙烯酸甲酯、乙酸乙烯酯及丁二烯。較佳 發泡體包含大量(即,大於95%)且最佳係完全之聚笨乙稀 1._气父讀->.«之;1意事項再填耳本1> n 1. 1 n n 訂---------線 4--';:^'^:;-^壹局 R 二消費合作社印^ 任何傳統方法可製備絕緣發泡體材料,較佳係擠塑 發泡。 為易於製備壁模子10及10’及減低其組合時間,可使 潤滑材料置放於將與壁嵌板片段20及40之溝槽27及47或壁 嵌板片段20’及40·之溝槽24’及44’(未示出)接觸之連接器 31及35之表面上。適當之濶滑材料包含礦物油、合成油及 氟碳化物。 本紙張尸、度適用中國舀家標準(CNS)A4規格(210 X 297公釐) 14 ___ _ΒΓ__ 五、發明說明(I二) 壁模子10及10·界定被設計用以容納及形成負載材料( 較佳係可硬化材料,諸如’混凝土、纖維強化混凝土或螺 紋銅針強化;昆凝土 t之腔穴。若要的話,腔穴可進—半力 含腔六襯裡:使用時’腔穴襯裡係鄰近且物理性接觸内及 外嵌板20. 20_,40及40'之所選結合之内表面之至少—表面 部份=内及外表面係個別為22. 22.. 42及42.(未示出)=腔 穴襯裡包含由熱塑性聚合物製得之膜,該熱塑性聚合物係 聚烯烴(諸如,聚丙烯、低密度聚乙烯、高密度聚乙烯或 線性低密度聚乙烯)' 聚醯胺、烯基芳族聚合物(諸如,聚 笨乙烯)、聚氯乙烯、聚碳酸酯、丙烯聚合物,或聚酯。 膜可為非位向化、單軸位向或雙軸位向β骐可含有一或多 種傳統添加劑,諸如·填料、色料、著色劑、抗氧化劑、 紫外線安定劑、阻燃物料(被瞭解所有有機物料於正確條 件下會燃燒)及處理助劑。 任何能提供適當強度及剛性之負載材料可被使用。 於較簡單且較不昂責之壁結構中,負載材料可為,例如, 木札石材灰,矽.、金屬。此等可以顆粒形式有利地被 使用、因其可以鬆填塞物被輕易倒入模子集成内。但是, 本發明係特別適於與負載材料使用.其係於壁嵌板絕緣 發泡體嵌板及嵌板連接器之系統被組合後被倒入位置内, 後硬化 因此 '許多形式之水泥(諸如波特蘭水泥' 明篆水泥及水力水泥)之任意者係適合因點土(諸如泥 碑、灰泥及點,土 1及水泥之可硬化混合物係可硬化。基於 “及性Ϊ之理由—·伎係使用混凝土其係於可硬化 •:二_^^-?*之:.二*:)¥·項再填ΐϊ' 木 I ) !裝 訂---------線--------- ^-"智'!-^產局工消費合作钍印" :ό 6 2 9 5 A: _B:_ 五、發明說明(13 ) 基材,一般係灰泥,或諸如波特蘭、明礬或水力之混凝土 之混凝土形式内之諸如碎石、小画石、砂、碎石、益丨查或 煤渣之材料之凝結物。一般,可用於製備負載之建築壁之 任何混凝土或凝結物可適用於本發明。 心^'-------*------ 16 本紙張&度適用中國S家標準(CNS)A4規格(210 297公釐) B'五、發明說明(Η ) 元件標號對照 10··· 壁模子 42··· 内表面 20··· 嵌板片段 43". 外表面 21 内層 44·.· 通道 22 · 内表面 45 ·· 外層 23··· 外表面 46··· 内表面 24·.. 通道 47.·· 溝槽 25 · 外層 48", 外表面 27 ··· 溝槽 10'·· •壁模子 26··· 内表面 20'· •嵌板片段 28··· 外表面 2Γ.. •内層 30··· 連接器 22' ·· •内表面 3 1 *· 第一端部 23'-· •外表面 32··· 螺紋段 24 · 通道 勹Λ 中央軸 25、. •外層 34··· 螺紋段 . 26'· *内表面 35··· 第二端部 Λ 〇 * 二8 ·· -外表面 3 6"· 内螺紋壓縮配件 40' ,外嵌板 40.·. 嵌板片段 44'. 溝槽 41 ··· 内發泡體層 -"--"£之--一音7事項再填寫本頁 —裝--------訂---------線---------629 5 Α7 Β: 5. Description of the invention (11) Blend of another polymer or resin is suitable. Rigid polyurethane, polyethylene, polyisocyanurate, and phenolic foaming systems are preferred, and polyethylene and polyisocyanurate foaming systems are particularly good ^ Foams can be used by themselves, Or it may have a mechanically modified outer surface. Mechanical modification includes operations such as sanding, shaving, planing, or other operations that alter the outer surface from its state of formation. Suitable alkenyl aromatic polymers include derivatives from olefinic aromatics such as' Styrene, Alpha Methyl Styrene, Ethyl Styrene, Vinyl Styrene, Vinyl Toluene, Gas Styrene, and Bromo Styrene. By. The preferred baked aromatic polymer is polystyrene "small amounts of monoethylene unsaturated compounds (such as CM alkyl acids and esters, ionomer derivatives and C4.6 dienes) can be used with alkenyl aromatic compounds Copolymerization. Examples of copolymerizable compounds include acrylic acid, methacrylic acid, ethylpropionic acid, maleic acid, itaconic acid, acrylonitrile, maleic anhydride, methyl acrylate, ethyl acrylate, acrylic acid Butyl ester, n-butyl propionate, methyl methacrylate, vinyl acetate and butadiene. The preferred foam contains a large amount (ie, greater than 95%) and the best is complete polystyrene 1._Fatherfather-Read- &. nn Order --------- Line 4-';: ^' ^:;-^ One round R Two consumer cooperatives ^ Any traditional method can be used to prepare insulating foam materials, preferably extruded hair bubble. In order to easily prepare the wall molds 10 and 10 'and reduce the combination time, the lubricating material can be placed in the grooves 27 and 47 that will be connected to the wall panel segments 20 and 40 or the grooves of the wall panel segments 20' and 40 ·. 24 'and 44' (not shown) on the surfaces of the connectors 31 and 35 in contact. Suitable slip materials include mineral oils, synthetic oils and fluorocarbons. The paper body and degree are in accordance with the Chinese Family Standard (CNS) A4 specification (210 X 297 mm) 14 ___ _ΒΓ__ V. Description of the invention (I 2) Wall molds 10 and 10 · Defines are designed to contain and form load materials ( Hardened materials are preferred, such as 'concrete, fiber-reinforced concrete, or threaded copper needle reinforcement; cavities in Kun T. If necessary, the cavities can be entered-half-force with cavity six lining: when used' cavity lining The adjacent and physically contacting inner and outer panels 20.20_, 40 and 40 'at least the inner surface of the selected combination-the surface portion = the inner and outer surfaces are respectively 22. 22 .. 42 and 42. (Not shown) = cavity liner contains a film made of a thermoplastic polymer that is a polyolefin (such as polypropylene, low density polyethylene, high density polyethylene, or linear low density polyethylene) ' Amine, alkenyl aromatic polymer (such as polyvinyl chloride), polyvinyl chloride, polycarbonate, propylene polymer, or polyester. Films can be non-oriented, uniaxially oriented, or biaxially oriented β May contain one or more traditional additives such as · fillers, colorants, coloring , Antioxidants, UV stabilizers, flame retardant materials (all organic materials are known to burn under the correct conditions), and processing aids. Any load material that can provide appropriate strength and rigidity can be used. Simpler and less expensive In the wall structure, the load material can be, for example, wood ash stone, silicon, metal. These can be advantageously used in the form of particles because they can be easily poured into the mold integration because of the loose packing. However, the present invention It is particularly suitable for use with load materials. It is a combination of a system of wall panel insulation foam panels and panel connectors that are poured into position after being hardened and therefore 'many forms of cement (such as Portland Cement 'Any of cement, cement, and hydraulic cement is suitable for hardening due to point soils (such as clay tablets, stucco, and points, and the hardenable mixture of soil 1 and cement. Based on the reasons of "and sex"-tactics The use of concrete is tied to hardenable :: 二 _ ^^-? * 的 :. 二 * :) ¥ · item refill ΐϊ 'wood I)! Binding --------- line ----- ---- ^-" 智 '!-^ Industrial and Industrial Cooperative Consumption Seal ": ό 6 2 9 5 A: _ B: _ V. Description of the invention (13) The base material is generally plaster, or concrete such as Portland, Alum, or hydraulic concrete, such as crushed stone, small painted stone, sand, crushed stone, etc. Or coal slag material condensate. Generally, any concrete or condensate that can be used to prepare a load-bearing building wall can be used in the present invention. Heart ^ '------- * ------ 16 papers & Degree applies to China's Standards (CNS) A4 (210 297 mm) B'Fifth, the description of the invention (Η) The reference number of the component 10 ··· wall mold 42 · · · inner surface 20 · · panel fragment 43 ". Outer surface 21 Inner layer 44 ·· Channel 22 · Inner surface 45 ·· Outer layer 23 ··· Outer surface 46 ··· Inner surface 24 ··· Channel 47 ··· Groove 25 · Outer layer 48 ", Outer surface 27 ··· Groove 10 '··· Wall mold 26 ··· Inner surface 20' ·· Panel segment 28 ··· Outer surface 2Γ .. • Inner layer 30 ·· Connector 22 '··· Inner surface 3 1 * · First end 23'- · • Outer surface 32 ··· Threaded segment 24 · Channel 勹 Λ Central shaft 25 ·. · Outer layer 34 ··· Threaded segment. 26 '· * Inner surface 35 ··· Second end Λ 〇 * 2 · 8-· Outer surface 3 6 " · Internal thread compression fitting 40 ', outer panel 40. ·. Panel segment 44'. Groove 41 ·· · Inner Foam Layer- "-" £ 之 --Fill in 7 notes and then fill out this page—install -------- order --------- line ----- ----