TW462917B - Electrically-operated injection molding machine and injection molding method - Google Patents

Electrically-operated injection molding machine and injection molding method Download PDF

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Publication number
TW462917B
TW462917B TW87110906A TW87110906A TW462917B TW 462917 B TW462917 B TW 462917B TW 87110906 A TW87110906 A TW 87110906A TW 87110906 A TW87110906 A TW 87110906A TW 462917 B TW462917 B TW 462917B
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Taiwan
Prior art keywords
mold
resin
ejection
cavity
filling
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TW87110906A
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Chinese (zh)
Inventor
Yoshiya Taniguchi
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Toyo Machinery & Amp Metal Co
Sony Disc Technology Kk
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Priority claimed from JP11882697A external-priority patent/JP3575782B2/en
Priority claimed from JP19782597A external-priority patent/JP3748992B2/en
Priority claimed from JP36368497A external-priority patent/JP3647239B2/en
Priority claimed from JP36941897A external-priority patent/JP3749783B2/en
Priority claimed from JP14061498A external-priority patent/JP3626012B2/en
Application filed by Toyo Machinery & Amp Metal Co, Sony Disc Technology Kk filed Critical Toyo Machinery & Amp Metal Co
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Publication of TW462917B publication Critical patent/TW462917B/en

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  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The present invention relates to a precisely-molded die compression injection molding method for an electromotive injection molding machine (A). A servo motor is used as a driving power in the injection of a weighed resin (3a) into a die cavity (2), the metering of a blended resin (3b), the opening of a mold (1), the cutting of a pouring gate after the weighed resin (3a) has filled up the die cavity (2), tipping out the molding die (26) after molding, and the removal of the molding die (26).

Description

4 6291 f A7 B7五、發明説明(·!) 〔發明背景〕 本發明係爲關於使用伺服馬達作爲射出成型過程的各 驅動源,特別是對於製品頂出過程及成型模取出過程’使 用伺服馬達的超精密成型用之電動射出成型機以及利用該 機之射出壓縮成型方法。 〔習知技術〕 以伺服馬達作爲其各過程的驅動源之射出成型機現今 多被採用。不過,該情況最大限只是對於①計量樹脂射出 至模穴,②混練樹脂的計量,③模具的開合,④澆口切斷 等的各驅動源,使用伺服馬達:尙未有對於製品頂出過程 使用伺服馬達之例。其原因,如第2 1圖所示,澆口切斷 用螺栓機構(G)的設置部分,集中極多的機構部:在此 部勉強可以收容之裝置過去則使用氣缸(6 0 )作爲製品 頂出銷(30)之驅動源。 〔第1問題點〕 最近,逐漸進入射出成型機(B )的高頻率化則所被 頂出的成型模之取出時間造成問題。若是在此部分達到時 間縮短,當然在此部分的正確回應爲重要。不過在氣缸( 6 0 )對於回應速度具有極限,另外回應時間也形成不均 衡,從氣缸(6 0 )至製品取出的短縮化及正確度的提高 已到達極限。 以一例表示,作爲目標之每1個製品之生產週期時間 {对先閲讀背面之注^^項再功巧本頁) 本紙張尺度適用中國國家栋率(CNS )八4此格(2丨0X297公釐) -4- 1 629t 7 A7 B7 五、發明説明(2 ) 爲3秒,則對於從頂出至取出製品爲止所被分配之時間爲 0 . 12〜0 . 15秒,而使用氣缸的情況必須要0 . 2 秒,對應於氣缸(6 0 )則非常困難。 另外,由於在氣缸(6 0 )的返復回應精度在 0 . 0 1秒範圍內具有不均衡,所以在製品取出裝置(未 圖示)之製品取出時間必須多取得0 . 0 2〜0 . 0 5秒 ,以高頻率化爲目標時,會有對全體的時間短縮造成耗損 時間增大的缺點》 〔第2問題點〕 另外,在前述過去例利用伺服馬達之電動式射出成型 機,根據伺服控制用的程式資料,在於各過程反饋控制各 伺服馬達,但此控制方法係爲將被裝在該伺服馬達的編碼 器之資料載入C P U後運算,依照程式而反饋控制其位置 ,速度,扭矩等。 ^¾、部中呔^^t?h-T消灸合竹"印" {1*先閱讀背面之注意事項再硪艿本頁) 不過,此樣的控制方法係爲介由被裝在伺服馬達的編 碼器而間接地控制位置,速度,扭矩的控制方法;無法實 際地直接檢出加諸在螺桿或模具之射出壓力,計量樹脂壓 以及模具合模力,且以此檢出資料爲依據反饋控制。即是 在任何處所未發現安裝有爲了直接檢測加諸在模具的前述 模具合模力之壓力感測器,所以無法直接檢測模具合模力 而回授控制* 〔第3問題點〕 本紙張尺度遍用肀國國家橾準(CNS ) A4说格(210X297公釐) -5- 4629 飞 7 A7 B7五、發明説明(3 ) 採用多數伺服馬達之電動射出成型機,各作動作機構 都各自使用伺服馬達,則會有伺服馬達數過多,不只是裝 置成本增加*控制也會因此而複雜之缺點。 〔第4問題點〕 另外,最近資料處理,影像或音樂等各種的領域,數 位化技術已普遍化,當然,其結果,例如C D或M D或 DVD所使用的數位基板已被實用化。特別是針對DVD 基板,已被要求能將刻設在模具的超細微凹凸正確地轉製 成成品,過去的油壓控制射出成型機則無法達成。 因而,部分地採用如前述的伺服馬達之射出成型機已 被開發出。然且,隨著射出成型模的精密化,不只是射出 成型機,其他射出成型方法也隨之進化。此樣的射出成型 機依如下的情況而左右基板精度》 例如列舉光碟基板的成形,成型品的曲翹,異物的附 著,微孔,氣體燒結,成型周期等爲極重要的因素,但是 最大的課題係爲①超微細的間距,②深度凹坑(pit )轉製 性,·③實現5 0 nm以下的曲折;緩合(光彈性係數X主 應力差「=剪斷應力+熱應力」而可以抑制曲折》 在於基板成形,妨礙細微凹凸的轉製性之要因,被列 舉有①微小•②微波紋β 沿著細微凹凸流動樹脂,則在於細微凹凸之壁的前後 產生樹脂流浸入空氣的現象,形成微細空氣集結》此微細 空氣集結造成轉製性低降低之原因,其對策爲以高速充塡 -6- 本紙張尺度適;η中Η國家標率(CNS ) A4規格(210X297公釐} (誚先閲讀背面之注^-項再球巧本頁) 裝_ 訂 4 62 9^ 7 a7 _____B7_ 五、發明説明(4 ) 而極度抑制樹脂固化而完成充塡。不過,在過去的射出成 .型方法對於防止固脂固化並不完全》另外射出壓縮的時刻 也是重要的因素。 綜合以上所述則如以下所述。在此數年之間數位基板 的實用化及其進展相當顯著,射出成型機以及射出成形技 術被要求開發新技術。同時,也積極地要成型速度的高頻 率化,其解決方法爲推展全驅動裝置的伺服化。 ① 伺服化的瓶頸爲從模具取出成型模之頂出用螺栓機 構之伺服化,'及對模具的樹脂塡充壓或模具合模力等模具 部分的直接檢測。在移動模具側設置直接檢測樹脂塡充壓 或模具合模力等之壓力感測器:另外將壓力感測器設置在 移動模具側的情況,只限於特殊的構造,其他則受限於無 法設置頂出用螺旋機構*進而也受到空間的限制。 ② 另外,伺服化當然是意味著反饋控制,在過去例, 由於無法檢測實際的樹脂塡充壓或模具合模力,所以只以 由伺服馬達附屬的編碼器之資料反饋控制處理。 ③ 另外,伺服化同時減少伺服馬達也是其要求的一種 好浐部中次i!'iTiJh-T消赍合竹"印欠 (诉先閲讀背面之注意事項再填艿本頁) 〇 ④ 要求伺服化的其他目的,例如提昇光數位基板用超 細微凹凸之轉製性。 〔發明槪要〕 以下,針對本發明所欲解決之課題,依順序作說明。 此樣作檢討,在第1解決課題:若是以更高頻率化爲 本紙張尺度適扣中囷國家栋隼(CNS ) Α4現格(2ΙΟΧ297公« ) 7] 4 629 W A7 B7 五、發明説明(5 ) * -'-—^1 - -I - - I I I - 1. -^^.1 1-- -- m- {讨先閲讀背面之注意事項再功巧本頁) 目標,以氣缸所形成製品頂出已達極限’期待製品頂出方 式的革新。換言之,本發明的課題①爲使高頻率化而取代 氣缸方式,開發新式的機構’然後與此新機構連動’在不 損耗時間下能進行製品的取出,②取代氣缸方式改而將新 機構在不妨礙下設置在複雜的澆口切斷機構設置部分等已 被要求。 在第2解決課題:使用伺服馬達作爲驅動源,不是是 高頻率化,同時直接檢測計量樹脂壓以及加諸在模具的模 具合模力,而使其進行這些的反饋控制6特別是在於模具 機構部側|過去不可能想到的模具合模力直接檢測使其成 爲可能。第3解決課題:採用伺服馬達因導致成本高漲或 控制複雜化,所以儘可能使1個伺服馬達負擔2種以上的 作業而達到減少伺服馬達:以1個伺服馬達負擔澆口切斷 及成型模頂出過程,而在不降低性能下,促使裝置的製造 成本降低及控制簡化。 第4解決課題:爲了同時達到成型的高頻率化,及提 高被形成在模具之細微凹凸轉製到成型模之複製性*及成 型模品質的安定化等的要求,而開發利用伺服馬達之電動 射出成型機的射出成型方法,且適切地進行計量樹脂射出 至模穴的速度控制,及澆口切斷的時刻或模具壓縮的壓縮 速度或模具壓縮的壓力控制,及爲使成形模的厚度一定之 模具的位置控制等:採用以油壓驅動的模具壓縮成型方法 之過去裝置則無法達到此能力。 第5解決課題:前述模具壓縮成型法進而改良’儘可 本紙張尺度適用中國國家標準(CNS)A4说格(210X297公藶) -8 - 4 6291 A7 B7 五、發明説明(6 能消除此固化表層的產生,且儘可能排出在細微凹凸面與 固化表層之間所產生的細微空氣集結,更而達到提高細微 凹凸的轉製性。 「申請專利第1項」記載之構成,爲使達成前述第1 課題,其特徵爲:「以精密成型的射出成型方法之射出成 型機(A),對於計量樹脂(3a)射入到模穴(2)的 射出,混練樹脂(3b)的計算,模具(1 )的開合,計 量樹脂(3 a )塡充到模穴(2 )後的澆口切斷,成型後 成型模(2 6 )的頂出,成型模(26)取出等各驅動源 ,使用伺服馬達(11) (12) (31) (40)( 4 5) (51)」。 依據於此,因以伺服馬達(11) (12) (31) ( 4 0 ) ( 4 5 )及(5 1 )控制射出作業的全部動作> 所以可以自主地控制其時刻或射出速度,加壓速度,加壓 壓力以及其他全部;當然可以使其格外提高使被刻設在模 穴(2 )之細微凹凸轉製到成型模(2 6 )之轉製性,由 於可以在伺服馬達(11) (12) (31) (40)( 4 5 )及(5 1 )進行複合動作而提高周期性。 特別是因對於成型後成型模(2 6 )的頂出,成型模 (26)取出等各驅動源使用伺眼馬達(45) (51) ,所以對動作的返復回應精度不致不均衡下,製品取出裝 置(S )所取出製品之時刻的耗損時間使其在0 . 0 1秒 以下,且能達成最終的高頻率化。 「申請專利第2項」記載之構造係爲爲了達成前述第 本紙張尺度通用中國國家標丰(CNS ) Α4規格(2丨0X297公釐) 先 w 讀 背 ι£ι 之 注 項 再 蛾 % 本 頁 -9- 4 629^ * A7 _B7___ 五、發明説明(7 ) 1課題之更具體構成;其特徵爲:「如申請專利範圍第1 項之射出成型機,以澆口切斷用螺旋構造(G) ’及連接 至前述澆口切斷用螺旋機構(G) ’往復移動自如地被配 置在模具(1)之澆口切斷構件(30) ’及介由澆口切4 6291 f A7 B7 V. Description of the invention (·!) [Background of the invention] The present invention relates to the use of a servo motor as the driving source for the injection molding process, especially for the product ejection process and the mold removal process. Electric injection molding machine for ultra-precision molding and injection compression molding method using the same. [Conventional Technology] Injection molding machines that use servomotors as the driving source for their processes are now widely used. However, the maximum limit for this case is only for each of the driving sources such as ① measurement resin injection to the cavity, ② measurement of kneaded resin, ③ opening and closing of the mold, ④ gate cut, etc .: 尙 no ejection of the product An example of a process using a servo motor. For this reason, as shown in FIG. 21, the installation part of the gate cutting bolt mechanism (G) has a large number of mechanical parts: the device that can barely be accommodated in this part used the cylinder (60) as a product in the past Drive source of ejector pin (30). [The first problem] Recently, the higher the frequency of the injection molding machine (B), the longer the ejection time of the ejection mold caused problems. If the time is shortened in this part, of course, the correct response in this part is important. However, the cylinder (60) has a limit on the response speed, and in addition, the response time also forms an imbalance. The shortening from the cylinder (60) to the removal of the product and the improvement of the accuracy have reached the limit. As an example, the production cycle time for each product as the target {read the note on the back ^^ item first, then use this page) This paper scale applies to China National Building Standard (CNS) 8 4 this grid (2 丨 0X297 Mm) -4- 1 629t 7 A7 B7 5. Description of the invention (2) is 3 seconds, then the time allocated from ejection to removal of the product is 0.12 ~ 0. 15 seconds, and the use of the cylinder The situation must take 0.2 seconds, corresponding to the cylinder (60) is very difficult. In addition, since the accuracy of the return response of the cylinder (60) is uneven within the range of 0.01 seconds, the product removal time of the work-in-product removal device (not shown) must be increased to obtain 0. 0 2 ~ 0. 0 5 seconds, when the goal is to increase the frequency, there is a disadvantage that the overall time is shortened and the loss time is increased. [Second problem] In addition, in the aforementioned conventional example, an electric injection molding machine using a servo motor is used. The program data for servo control is to feedback control each servo motor in each process, but this control method is to load the data of the encoder installed in the servo motor into the CPU for calculation, and feedback control its position and speed according to the program. Torque etc. ^ ¾ 、 部 中 呔 ^^ t? HT Eliminating Moxibustion &Bamboo; " 印 " {1 * Read the precautions on the back and then 硪 艿 this page) However, this control method is installed on the servo through The encoder of the motor indirectly controls the position, speed, and torque control methods; it is impossible to directly detect the injection pressure applied to the screw or mold, measure the resin pressure, and mold clamping force, and use this detection data as the basis Feedback control. That is, no pressure sensor was installed in any place to directly detect the mold clamping force applied to the mold, so feedback control cannot be performed by directly detecting the mold clamping force * [3rd problem point] Paper size Commonly used national standards (CNS) A4 grid (210X297 mm) -5- 4629 Fly 7 A7 B7 V. Description of the invention (3) Electric injection molding machine using most servo motors, each operating mechanism is used separately Servo motor, there will be too many servo motors, not only the increase of equipment cost, but also the disadvantages of complicated control. [Fourth Problem] In recent years, digital technology has become widespread in various fields such as data processing, video, and music. Of course, as a result, digital substrates such as CD or M D or DVD have been put into practical use. Especially for DVD substrates, ultra-fine unevenness engraved in a mold has been required to be accurately converted into a finished product, which was not possible with conventional hydraulic pressure control injection molding machines. Therefore, an injection molding machine partially using a servo motor as described above has been developed. However, with the advancement of injection molding dies, not only injection molding machines but also other injection molding methods have evolved. Such an injection molding machine controls the accuracy of the substrate according to the following conditions. For example, the formation of optical disk substrates, warpage of molded products, adhesion of foreign objects, micropores, gas sintering, and molding cycle are extremely important factors, but the largest The subjects are ① ultra-fine pitch, ② deep pit conversion, and ③ tortuosity below 50 nm; ease (photoelastic coefficient X main stress difference "= shear stress + thermal stress" can be "Suppression of tortuosity" is caused by the substrate forming, which hinders the conversion of fine unevenness. ①Micro • ②Micro ripples β Resin flows along the fine unevenness, and the phenomenon that the resin flow infiltrates the air before and after the wall of the fine unevenness is formed. "Fine air build-up" The reason for this low-air build-up is the low reduction in conversion. The countermeasure is to charge at high speed. 6- The paper size is appropriate; η China National Standard (CNS) A4 specification (210X297 mm) (诮 先Read the note on the back ^ -item reball page) _ order 4 62 9 ^ 7 a7 _____B7_ V. Description of the invention (4) The resin is extremely inhibited from curing and completed filling. However, in the past injection The .type method is important to prevent the solidification of solid grease. In addition, the time of injection compression is also an important factor. In summary, the following is described below. In the past few years, the practical use of digital substrates and their progress have been quite significant. Molding machines and injection molding technology are required to develop new technologies. At the same time, the frequency of molding speed is actively increased, and the solution is to promote the servo of the full drive device. ① The bottleneck of servo is removing the top of the mold from the mold. Servo-driven bolt mechanism, and direct detection of mold parts such as resin / filling pressure of the mold or mold clamping force. On the mobile mold side, pressure sensing is provided to directly detect resin / filling pressure or mold clamping force of the mold. Device: In addition, the case where the pressure sensor is installed on the side of the moving mold is limited to a special structure, and the others are limited by the inability to install a screw mechanism for ejection *, and also limited by space. ② Of course, servo means With feedback control, in the past examples, because the actual resin filling pressure or mold clamping force could not be detected, it was only attached to the servo motor. The feedback control processing of the encoder's data. ③ In addition, servo control and reducing the servo motor at the same time is also a good requirement of the ministry. I! (Fill in this page again) 〇④ Other purposes that require servo, such as improving the transferability of ultra-fine bumps for optical digital substrates. [Invention Summary] The following describes the problems to be solved by the present invention in order. Review the sample, and solve the problem in the first one: If the higher frequency is used as the standard, the paper size is deducted from the National Building (CNS) A4 (2ΙΟ × 297) «7] 4 629 W A7 B7 V. Description of the invention ( 5) * -'-— ^ 1--I--III-1.-^^. 1 1--m- {Please read the precautions on the back first and then use this page) The goal is to form the cylinder Product ejection has reached its limit 'I look forward to the innovation of product ejection methods. In other words, the problem of the present invention is to develop a new mechanism 'and then link with this new mechanism' to replace the cylinder method in order to increase the frequency, so that products can be taken out without wasting time. It is required to be installed in a complicated gate cutting mechanism installation portion without interfering. The second problem is to use a servo motor as the driving source instead of high frequency. At the same time, it directly measures the resin pressure and the mold clamping force on the mold to perform these feedback control. 6 Especially in the mold mechanism Side | Direct detection of mold clamping force, which was impossible in the past, is made possible. The third problem is to reduce the number of servo motors by using two servo motors as much as possible due to the high cost or complicated control of the servo motors: gate cutting and molding die with one servo motor Ejection process, without reducing performance, promotes device manufacturing cost reduction and simplified control. The fourth problem to be solved: In order to achieve the high frequency of molding at the same time, and to improve the reproducibility of the mold from the fine unevenness of the mold to the mold reproducibility * and the stability of the mold quality, the development of electric injection using servo motors The injection molding method of the molding machine, and appropriately controls the speed of measuring the resin injection to the cavity, the time when the gate is cut off, the compression speed of the mold compression, or the pressure control of the mold compression, and the thickness of the molding mold is constant. Position control of molds, etc .: This capability cannot be achieved with conventional devices that use hydraulically driven mold compression molding methods. Fifth problem to be solved: The foregoing mold compression molding method is further improved. As far as possible, this paper size applies the Chinese National Standard (CNS) A4 standard (210X297). -8-4 6291 A7 B7 5. Invention description (6 can eliminate this curing The surface layer is generated, and the fine air generated between the fine uneven surface and the cured surface layer is exhausted as much as possible, so as to improve the transferability of the fine uneven surface. 1 The subject is characterized by: "The injection molding machine (A) using the injection molding method of precision molding, for the injection of the metering resin (3a) into the cavity (2), the calculation of the kneaded resin (3b), the mold ( 1) Opening and closing, the gate after the metering resin (3a) is filled into the cavity (2) is cut off, the forming mold (2 6) is ejected after the forming, the forming mold (26) is taken out, etc. Use servo motor (11) (12) (31) (40) (4 5) (51) ". Based on this, the servo motor (11) (12) (31) (4 0) (4 5) and (5 1) Control the entire operation of the injection operation > so it can autonomously control its time or injection speed, pressurization speed Degree, pressurizing pressure, and all others; of course, it can be particularly improved to transform the fine unevenness engraved in the cavity (2) into the mold (2 6), because it can be used in the servo motor (11) (12 ) (31) (40) (4 5) and (5 1) perform a compound action to improve the periodicity. In particular, each driving source such as the ejection of the molding die (2 6) after the molding and the removal of the molding die (26) The eye-stop motor (45) (51) is used, so the return response accuracy to the action is not uneven, and the wear time of the product taken out by the product take-out device (S) is less than 0.01 seconds, and it can Achieved the final high frequency. The structure described in the "Patent Application No. 2" is to achieve the first paper standard of China National Standards (CNS) A4 specifications (2 丨 0X297 mm). % Of the remarked item on this page-9- 4 629 ^ * A7 _B7___ V. Description of the invention (7) A more specific structure of the subject; its characteristics are: "If the injection molding machine for item 1 of the scope of patent application, Spiral structure (G) 'for gate cutting and the screw mechanism connected to the aforementioned gate cutting G ') is arranged reciprocally movably disposed in the mold (1) of the gate cutting member (30') and via a gate cut

斷用螺旋機構(G)而使其動作澆口切斷構件(3 0 )之 伺服馬達(40),及頂出用螺旋機構(E) ’及連接在 前述頂出用螺旋機構(E),往復移動自如地被配置在模 具(1)之頂出構件(27) ’及介由頂用螺旋機構(E )而使其作動頂出構件(2 7 )之伺服馬達(5 1 )等而 被構成; 澆口切斷用螺旋機構(G)之螺旋軸(3 0 a )與頂 出用螺旋機構(E )的中心頂出桿(2 7 a )被配置在同 一軸線上且中心頂出桿(2 7 a )被插到螺旋軸(3 0 a )內:由頂出用螺旋機構E,澆口切斷用螺旋機構(G) 被配置在模具(1 )側」。 依據於此,由於澆口切斷用螺旋機構(G )與頂出用 螺旋機構(E )爲一列並排且中心頂出桿(2 7 a )被插 通到螺旋軸(3 0 a )內,所以可以在不妨礙下配置此部 分持有複雜的機構之澆口切斷用螺旋機構(G )及頂出用 螺旋機構(E )。 「申請專利第3項」記載之構成係爲關於爲了達成前 述第1課題之成型模(26)取出;其特徵爲:」針對申 請專利第1項所述之電動射出成型機(A),製品取出裝 置(S )以伺服馬達而被控制,使其作動頂出用螺旋機構 本紙張尺度適用中國國家樣率(CNS ) A4規格(210X297公釐) n f^i in - t -i ^^1 ^ f^i >1^ I ^(4 < f 、T {請先閲讀背面之注意事項再填疗本s > -10- 4 629^ t a? _ B7 五、發明説明(8 ) (对先閲讀背面之注意事項再填艿本頁) (E)而電氣式控制從模穴(2 )頂出成型模(2 6 )之 時機及取出成型模之時機•在幾乎沒有損耗時間的狀態或 是沒有損耗時間的狀態下取出成型模:如前述,可以在成 型後成型模的(2 6 )頂出,成型模(2 6 )取出時的返 復回應精度不致不均衡下製品取出裝置之取出製品的時機 使其爲0 · 0 1秒以下,且能達成最終的高頻率化。 「申請專利第4項」記載之構成係爲關於爲了解決前 述第2課題之手段,以移動模具(1 b )側的壓力感測器 (7)反饋控制模具合模力,其特徵爲:「具有移動模具 (1 b )裝著用的移動模板(1 8 ),及安裝曲柄連桿機 構(T)之外殼(50),及被配置在前述移動模板( 18)與外殼(50)之間之壓力感測器(7),及曲柄 連桿機構(T )驅動用的伺服馬達(3 1 ),及射出控制 用的伺服馬達(11) (12)之射出成型機(A); 在樹脂充塡時,以前述壓力感測器(7 )檢測模穴( 2 )內的塡充樹脂(3 )所造成模具的推力,根據其輸出 資料,反饋控制樹脂(3 )塡充到模穴(2 )之射出塡充 過程·。 在模具壓縮過程及其次的保壓過程,根據從前述壓力 感測器(7 )的資料,進行前述伺服馬達(3 1 )的有關 合模力以及位置控制之反饋控制。 依據於此,因在移動模板(1 8 )與外殻(5 0 )之 間配置壓力感測器,所以過去困難之射出塡充時的樹脂歷 ,或模具合模力或是移動模具(1 b )的位置控制之直接 ;紙張尺度適用中國困家標準(CNS ) A4洗格(210X297公釐) 1 629^ 7 a? B7 五、發明説明(9 ) 檢測成爲可能;且模具合模力或模具合模停止位置的更正 確反饋控制成爲可能。 然而*前述控制,在於①塡充樹脂(3 )開始接觸到 模具(1 )到澆口切斷之射出過程的一部分,②阻塞塡充 樹脂(3)的澆口( 2 a )之澆口切斷時機,③模具壓縮 在保壓過程的前部階段的塡充樹脂(3 )之過程,④在保 壓過程的後部階段之位置控制等的各過程全部,都被適用 〇 「申請專利第5項」記載之構成係爲在移動模板( 1 8)與外殼(50)之間,壓力感測器(7)的具體配 置例:其特徵爲:「成型模頂出機構(E)被裝著在外殻 (50),成型模(26)頂出用的頂出構件(27)貫 通壓力感測器(7),插通移動模具(7B)」。 在過去,欲將壓力感測器(7 )裝著在移動模板( 1 8 )與外殼(5 0 )之間,但受限於成型模頂出機構( E )的構造不是特殊的構造,因此無法設置壓力感測器( 7) »即是在外殻(50)與移動模板(18)之間設置 壓力感測器(7 ),則延伸至移動模具(1 b )側之成型 模頂出機構(E )的頂出構件(2 7 )衝突到壓力感測器 (7 )。因此,若設置壓力感測器(7 ),則如第1〜6 圖所示,必須是避開壓力感測器的特殊構造’在本發明之 前,壓力感測器(7)設置在移動模板(1 8)與外殼( 5 0 )之間之例尙未出現。 不過,在壓力感測器(7)設置貫通孔(7a) ’可 {誚先閱讀背面之注意事項再蛾朽本頁) 裝. 訂 本紙张尺度適用中阁國家標隼(CNS ) A4規格(210X297公兼) -12- a 629^ ^ A7 B7 五、發明説明(1C}) 以解除此問題,且以前述壓力感測器(7 )可以直接檢測 加諸在模具(1 )的射出壓力,計量樹脂壓以及模具合模 力等。 「申請專利第6項」記載之構成係爲關於爲了解決第 3課題之手段;其特徵爲:「針對申請專利第1或4項記 載的電動射出成型機(A),以滑動自如地被配置在移動 模具(lb)內之中空澆口切斷構件(30),及滑動可 能地被插通到前述澆口切斷構件(3 0 )內之頂出構件( 27),及旋合於被形成在澆口切斷構件(30)之螺帽 部(30a)而使其前進·後退澆口切斷構件(30)之 澆□切斷驅動螺帽部(44),及旋合於頂出構件(27 )的螺帽部(27s)而使其前進·後退頂出構件(27 )之頂出螺帽部(49),及使其同時回轉澆口切斷驅動 螺帽部(44)及頂出螺帽部(49)之滑輪(43)等 而被構成:前述澆□切斷驅動螺帽部(4 4 )與頂出螺帽 部(49)爲相互反向螺旋」· 依據於此,使其回轉滑輪(4 3 )後使其頂出澆口切 斷構件(3 0 )則頂出構件(2 7 )後退,相反地,使頂 出構件(2 7 )頂出後頂出成型模(2 6 )則澆口切斷構 件(4 0 )後退,所以以1個伺服馬達驅動澆口切斷及成 型模頂出,且可以在不降低裝置性能下,使其減少伺服馬 達個數,控制也可以簡化。 「申請專利第7項」記載之構成係爲爲了解決第4課 題之模具壓縮成型方法的第1法:其特徵爲:「針對被設 本紙張尺度通用中國囤家標率(CNS> A4洗格(210X297公釐) (邡先W讀背面之注意事項月填艿本頁 ΛΑ. ·** r * 13 - 衫浐部中次ir^XJh-T消货合竹"印繁 ^ 629^ · A7 ___B7___五、發明説明(n) 置有模具(1),及檢測模穴(2)內的塡充樹脂(3) 所形成模具(1 )的推力之壓力感測器(7 )等的精密成 型用射出成型機(A)之模具壓縮射出成型方法; 根據從前述壓力感測器(7 )的輸出資料,進行模具 (1 )所形成塡充樹脂(3 )的壓力之控制,或是模具( 1 )之位置控制所形成塡充樹脂(3 )厚度之控制的至少 其中一種控制」。 依據於此,保壓過程當中,因爲從塡充樹脂(3 )直 接得到的其反動力而進行爲重要因素的前述控制,所以能 以實時且正確地控制。 「申請專利第8項」記載之構成係爲關於控制第4課 題之澆口切斷銷(30)的作動時間;其特徵爲:「針對 被設置有模具(1),及檢測模穴(2)的塡充樹脂(3 )所形成模具(1 )的推力之壓力感測器(7 ),及開合 模具的澆口(2a)之澆口切斷銷(30)等的精密成型 用射出成型機(A )之模具壓縮射出成型方法;根據從前 述壓力感測器(7 )的輸出資料,控制澆口切斷銷(3 0 )之動作時機j。 依據以此,射出成型過程當中,因爲從塡充樹脂(3 )直接得到的其推力而進行爲重要因素1個之澆口切斷的 時機控制,所以能以實際且正確地控制。 「申請專利第9項」記載之構成係爲關於第4課題之 壓力感測器所形成的樹脂射出速度控制;其特徵爲:「針 對被設置有模具(1),爲檢測模穴(2)內的塡充樹脂 {誚先W讀背面之注意事項再壤β本頁) 本紙張尺度速用中國國家標隼(CNS ) A4規格(210X297公釐) -14- 4629Ί A7 B7 五、發明説明(12) (3)所造成模具(1)的推力之壓力感測器(7),及 在模具(1 )內射出樹脂之射出機構部(a )等的精密成 型用射出成型機(A)之模具壓縮射出成型方法:根據從 前述壓力感測器(7 )的輸出資料,進行從射出機構部( a)樹脂射出至模具(1)內之速度控制」。 依據於此,射出成型過程當中,爲重要因素1種之射 出過程,特別是因爲從塡充樹脂(3 )直接得到的其推力 而進行射出速度控制,.所以能以實際且正確地控制。 「申請專利第1 0項j記載之構成係爲關於模具壓縮 成型方法的第2法:其特徵爲:「在於移動模具(la) 朝合模方向移動之途中;將計量樹脂(3 )射出到塡充在 模穴(2),在已塡充預定量樹脂(3)時進行澆口切斷 *保持原狀至預定位址朝合模方向不使其停止移動模具( 1 a )繼續使其移動,進行合模|在合模位置保壓,冷卻 後,取出成型模(26)」。 依據於此,從開始計量樹脂(3 )的射出充塡至開始 合模爲止,朝閉模方向連續使移動模具(1 a )移動,所 以塡充樹脂(3 )與移動模具(1 a )的作動協同一致作 動,提高移動模具(1 a )與塡充樹脂(3 )的相對速度 :其結果,塡充樹脂(3 )由於臨接於模穴(2 )的內面 而更快速流動,在表面時常露出新的內部樹脂,阻礙形成 樹脂表面(3 )的表層。其結果,飛快地提高細微凹凸轉 製到成型品(2 6 )之轉製性。 「申請專利第1 1項」係爲關於申請專利第7或1 0 本紙張尺度速用中®國家樣率(CNS ) A4C格(210X2M公釐) (姊先閲讀背面之注意寧項再蛾艿本頁 裝 丁 -15- Α7 Β7 五、發明説明(13) 項之模具壓縮成型方法的塡充樹脂量;其特徵爲:「申請 .專利第1 0項之塡充樹脂(3)的預定量爲成型模(2 6 )的體積以上之量」。 依據於此,將成型模(2 6 )的體積以上之量的塡充 樹脂,以壓縮成型壓縮至成型模(2 6 )的體積爲止,所 以成型模(2 6 )形成爲高密度基板,不致密度的不均衡 期予提高品質。 「申請專利第1 2項」係爲關於申請專利第1 0或 11項的任何項所記載的前述模具壓縮射出成型方法之細 微凹凸形成處所,其特徵爲:「轉製用的細微凹凸被形成 在移動模具(1 a )之模穴(2 )內面側(5 ) J ,如前 述,能提高轉製性= 在移動模具(la)的移動中塡充計量樹脂(3), 則如前述,塡充樹脂(3),由於與移動模具(7a)的 作動協同一致作動,增大對於移動模具(1 a )的相對速 度,因而臨接於該表面時常使其露出新的內部樹脂,構成 移動模具(1 a )側的模穴(2 )之凹部(5 a )內面快 速流。其結果,阻礙形成樹脂表面(3)的表層*此情況 阻礙產生損及轉製性的細微空氣集結。 在移動模具(1 a )側之模穴(2)內面形成細微凹 凸,以此方法可以飛快地使其提昇轉製性。 〔圖面之簡單說明3 第1圖係爲表示本發明第1實施例之射出成型機全體 - · ... ^^1 -- - I ( —^^1 ----- ^^^1 > n (誚先閱讀背面之注意事項再填巧本頁) 本紙張尺度速用中國因家揉率(CNS ) A4規格(210X297公釐) -16 - 户 629Α Ί Α7 Β7 五 、發明説明 ( 14) 1 i 的槪略構造 之斷面圖 0 1 1 第 2圖 係 爲第1 圖的模具機構部合模時 之 擴 大 斷 面 圖 1 1 1 第 3圖 係 爲針對 第2圖的模具機構部, 在 模 具 塡 充 樹 先 Μ 1 l I 脂的一 定狀 態 之擴大斷面圖。 背 -δ 之 1 第 4圖 係 爲針對 第2圖的模具機構部* 開 模時 之 擴 大 注 意 事 1 1 斷 面圖 〇 項 再 1 填 裝 I 第 5圖 係 爲在第 2圖的模具機構部,澆 Π 部分 頂 出 時 本 ΊΤ 之 擴大 斷面 ΓΕΠ · 圖 〇 Η 'W 1 1 1 第 6圖 係 爲在第 2圖的模具機構部,成 型 模 頂 出 時 之 I 1 擴 大斷 面圖 0 1 1 第 7圖 係 爲第2 圖的X_X擴大斷面圖。 訂 | 第 8圖 係 爲本發 明第2實施例的模具機 構 部 合模時 之 1 I 擴 大斷面圖 Q 1 1 1 第 9圖 係 爲第8 圖的模具機構部成型模 頂出 機 構 部 分 1 之 更擴 大斷面 圖。 ί 1 第 10 圖 係爲第 9圖的Y — Y斷面圖。 1 I ..第 11 圖 係爲本 發明第3實施例的模具 機 構 部 合 模 時 1 | 之 擴大斷面 圖 〇 1 1 第 12 圖 係爲針 對第1 1圖的模具機構 部 9 在 模 具 塡 1 ;1 充 樹脂 的一 定 狀態之 擴大斷面圖。 1 第 13 圖 係爲針 對第11圖的模具機構 部 1 開 模 時 之 I 擴 大斷面圖 〇 1 1 第 14 圖 係爲在第1 1圖的模具機構部 澆 □ 部分頂 1 1 1 本紙張尺度iftffi中國國家標车(CNS) Α4規格(210><297公鼇> -17- 4 6291 ( A7 B7 五、發明説明(15) 出時之擴大斷面圖· 第1 5圖係爲在第1 1圖的模具機構部*製品取出時 之擴大斷面圖》 第16圖係爲本發明第4實施例的模具機構部之圖面 ,樹脂塡充時之擴大斷面圖。 第1 7圖係爲第1 6圖的模具機構部之圖面,模具壓 縮時之擴大斷面圖。 第1 8 ( 1 )〜(6 )圖係爲表示本發明的射出全過 程之模具的作動狀態之斷面圖。 第1 9圖係爲本發明之設定壓變化及及壓力感測器的 輸出與過去例設定壓及油壓感測器的輸出之比較圖形。 第2 0 ( 1 )〜(6 )圖係爲表示本發明的射出全過 程之模具的動作狀態之斷面圖。 第21圖係爲表示過去例機構部的一部分省略槪略構 造之斷面圖。 符號說明 Γ 模具 la 移動模具 lb 固定模具 2 模穴 3 塡充樹脂 3 a 計量樹脂 3b 混練樹脂 本紙乐尺度適用中®國家揉牟(CNS ) A4规格(2丨0X297公釐} -1— n ! I I —^1 ^ i - % I i^i l^i {对先閲讀背面之注意事項再功朽本莨) • 18- #ί^.部中JA^?4,^h-T消於合竹.β 印?! 4 629^ 7 五、發明説明(16) 3 c 原料樹脂 .4 螺桿 5 內側面 7-15 壓力感測器 7 ; 3 貫 通孔 8 控 制 裝置 9 輸 入 出裝 置 10 驅 動機 構 部 1 : i ^ 1 2, 3 1,40,45,51 伺服馬達 1 la » 1 2 ! £ i, 31a, 40a, 45a, 5 脈衝波產生裝置 13 射出氣缸 17 固定模板 18 移動模板 20 尾部支座 21 回轉驅動螺帽 2 2 通孔 2 3 頂出孔 2 6 成型模 2 6 a 澆 □ 部分 2 7 頂出 構 件 2 7 a 中 心 頂出桿 2 7 b 直 條 部分 2 7 c 中 心 銷 本紙張尺度逍用中®囤家橾準(CNS ) Α4说格(210X297公釐) ti ^—^1 .^ί I— -- ϋ^— In' ^ ϋ^— (請先閱讀背面之注意事項再ίΛ巧本頁) -19 - 4629 W五、發明説明(17 ) 2 7 d 頂出銷 2 7 s 母螺銷 2 8 > 5 5 連結桿 29 回復彈簧 33 同步皮帶 34 從動滑輪 35-43 橫肘頭 3 6-4 7 臂 3 7 導桿' 3 9 連結板 41 驅動滑輪 44 澆口切斷驅動螺帽部 4 6 調節器 4 8 吸附片 4 9 頂出螺帽部 5 0 外殻 5 6 導桿 ί.--:----ί 裝— (#先W讀背面之注意事項再磧巧本页) ίί浐部中夾i.r^-^h.·!.消於合竹.ii印>! 5 7 頂出 動 作 桿 6 0 氣缸 4 5 1 動 作 螺 帽 5 0 1 回 轉 外 殻 5 0 2 中 空 部分 〔實施形態〕 本紙張尺度適用中國囤家標準(CNS ) A4規格(210X297公釐) -20- 4 629^ 1 A7 _ B7 五、發明説明(18) 以下,依照圖示實施例詳述本發明之電動射出成型機 (A )。本明細,表示電動射出成型機(A)的第1〜4 實施例:第2實施例(A2)在第8〜10圖表示:第3 實施例(A3)在第1 1〜15圖表示:第4實施例( A4)在第16 ,17圖表示。另外*本發明方法的第1 實施例在第1 8圖表示;第2實施例在第2 0圖表示。首 先,針對電動射出成型機(A)的第1實施例(A1), 說明其構成以及作用;其後針對第2實施例,爲了避免重 複說明,只說明與第1實施例(A 1 )相異之點。然而, 透過本名細全體進行同一作用之零件則附註同一圖號。 訂 首先,依照第1〜7圖詳述本發明的第1實施例。本 發明之電動射出成型機(A 1 )被區分爲射出機構部(a )及模具機構部(b )。 Ϊ5淤部中次打ίν·^·‘=^.τ消於告作.ii印繁 射出機構部(a),係爲以使其前進·後退螺桿(4 )之驅動機構部(1 0 ),使其回轉螺桿(4 )之回轉用 伺服馬達(1 1 ),使其前進後退螺桿(4)之射出用 伺服馬達(12),原料樹脂混練及射出用螺桿(4), 進退· ·回轉可能收容螺桿(4)之射出氣缸(13),被 繞設在射出氣缸(13)之加熱器(14),被配置在螺 桿(4)與驅動機構部(1 〇)之間*檢測加諸在螺桿( 4)的壓力之射出用壓力感測器(15) ’原料供給漏斗 (16),以及被裝著在各伺服馬達(11) (12)之 脈衝波產生裝置(11 a) (12a)等而被構成。這些 在於本發明實施例(A 1 )〜(A4)爲共通。 本紙張尺度適用中國國家標牟(CNS) A4规格(210X297公釐) -21 - 46291*7 a? _____B7 五、發明説明(19) - - . . -.^1 <^^1 --- ·1 I I - i 一 ^^1 -1 ^^1 (对先閲讀背面之注意事項再硪艿本頁) 其次說明模具機構部。模具(1 )係爲移動·固定模 具(la) (lb)所構成:固定模具(la)被裝置在 固定模板(1 7 );移動模具(1 b )被裝著在移動模板 (18),以移動模具(lb)的相反側,介由樹脂壓檢 測用壓力感測器(7 )/或是直接,外殼(5 0 )被安裝 在移動模板(1 8 )。 在外殼(5 0 )的背面(即是移動模具(1 b )的相 反側)中央,設置澆口切斷用螺旋構造(G):進而在其 背方設置頂出用螺旋構造(E )。 另外,在固定模板(1 7 )與後述的尾部支座(2 0 )之間架設連桿(19),移動模板(18)滑動自如地 被安裝在連桿(1 9 ) ^ 其次,說明第1實施例(A 1 )的澆口切斷用螺旋機 構(G1)。澆口切斷用螺旋機構(G1)之從動滑輪( 4 3)介隔軸承而回轉自如地被配置在外殻(50):在 其中心旋裝中空的螺旋軸(30a);配合從動滑輪( 4 3 )的正反回轉而前進後退。配合此螺旋軸(3 0 a ) 而與'被配置在移動模具(lb)之中空的澆口切斷銷( 30b)組合而構成澆口切斷構件(30),但是當然’ 使螺旋軸(3 0 a )與澆口切斷銷(3 0 b )形成爲一體 而構成澆口切斷構件(3 0)亦可· 另外,前述從動滑輪(4 3 )介由同步皮帶(4 2 ) 而與伺服馬達(40)的驅動滑輪(4 1 )連結‘•以伺服 馬達(40)而作動澆口切斷構件(30) β圖號( 本紙張尺度適用中國國家梯準(CNS ) A4規格(2丨0X297公漦> -22- Δ62917 五 '發明説明(2〇) 4 0 a )係爲被裝著在伺服馬達(4 0 )之脈衝波產生裝 置。 其次*說明第1實施例(A 1 )的頂出用螺旋機構( E)。頂出用螺旋機構(E)之伺服馬達(5 1)的驅動 滑輪(5 2 )與從動滑輪(5 4 )係爲以同步皮帶(5 3 )而被連接,將伺服馬達(5 1 )的回轉力傳達至從動滑 輪(5 4 )。 從動滑輪(5 4 )介由軸承回轉自如地被保持在外殼 (5 0 )的突出部分(50a):頂出用中心頂出桿( 2 7 a )旋裝在其中心:配合從動滑輪(5 4 )的正反轉 而前進後退中心頂出桿(27 a)。在本實施例,從動滑 輪(5 4 )係爲2構件地被構成,但1構件亦可,超過2 個以上亦可〃 進而,在頂出用螺旋機構(E )的中心頂出桿( 27a)後端,安裝頂出連結桿(55);在頂出連結桿 (55)安裝導桿(56),及製品頂出動作桿(57) 0 •導桿(5 6),滑動自如地被插通到設在前述突出部 分(5〇a)之導孔(58)。 另則,未螺旋設置前述中心頂出桿(2 7 a )的螺旋 之直條部分(2 7 b )被插通到澆口切斷側的螺旋軸( 30 a ):其先端銜接或是連接到被插通到澆口切斷銷( 30b)內之中心銷(27c)。此情況,中心銷( 27 c)與直條部分(27b)爲不同體,但一體構成亦 --_---_-----i^------訂 {誚先閏讀背面之注意事項再蛾艿本页j 本紙張尺度適用中國國家標车(cns )Α4規格(2丨0x297公釐} -23- G29\ 7The servo motor (40) of the gate cutting member (30) and the screw mechanism (E) 'for ejection, and the screw mechanism (E)' for ejection and the screw mechanism (E) for ejection, The reciprocating movement is freely arranged on the ejection member (27) 'of the mold (1) and the servo motor (5 1) of the ejection member (2 7) through the screw mechanism (E) for ejection. Composition; The screw shaft (30a) of the gate cutting screw mechanism (G) and the center ejection rod (27a) of the ejection screw mechanism (E) are arranged on the same axis and the center ejection rod (2 7 a) is inserted into the screw shaft (30 a): the screw mechanism E for ejection and the screw mechanism (G) for gate cutting are arranged on the mold (1) side ". Based on this, since the gate cutting screw mechanism (G) and the ejection screw mechanism (E) are aligned side by side and the center ejection rod (2 7 a) is inserted into the screw shaft (30 a), Therefore, it is possible to arrange the gate cutting screw mechanism (G) and the ejection screw mechanism (E) that hold the complicated mechanism in this part without hindrance. The composition described in the "item 3 of the patent application" refers to the removal of the molding die (26) in order to achieve the above-mentioned first problem; it is characterized by "for the electric injection molding machine (A) described in the first patent application, products The take-out device (S) is controlled by a servo motor to make it actuate a screw mechanism for ejection. The paper size is applicable to the Chinese national sample rate (CNS) A4 specification (210X297 mm) nf ^ i in-t -i ^^ 1 ^ f ^ i > 1 ^ I ^ (4 < f, T {Please read the precautions on the back before filling this book s > -10- 4 629 ^ ta? _ B7 V. Description of the invention (8) (yes Read the precautions on the back before filling in this page) (E) and the timing of electrical control of ejecting the molding die (2 6) from the cavity (2) and the timing of taking out the molding die • In a state with little loss of time or Take out the molding die without loss of time: As mentioned above, you can eject the molding die (2 6) after molding, and the return response accuracy when the molding die (2 6) is taken out will not be uneven. Take out the product removal device. The timing of the product is less than 0 · 0 1 second, and the final high frequency can be achieved. The structure described in "4 items" refers to the means for solving the above-mentioned second problem by controlling the mold clamping force with a pressure sensor (7) on the side of the movable mold (1 b). 1 b) a mobile template (18) for mounting, a casing (50) for mounting the crank link mechanism (T), and a pressure sensor disposed between the mobile template (18) and the casing (50) (7), the servo motor (3 1) for driving the crank linkage mechanism (T), and the injection molding machine (A) for the servo motor (11) (12) for injection control; The aforementioned pressure sensor (7) is used to detect the thrust of the mold caused by the filling resin (3) in the cavity (2), and according to its output data, the injection of the resin (3) filling the cavity (2) is feedback-controlled. Filling process ... During the mold compression process and the subsequent pressure maintaining process, according to the data from the aforementioned pressure sensor (7), feedback control of the clamping force and position control of the aforementioned servo motor (31) is performed. Here, because a pressure sensor is arranged between the moving template (1 8) and the casing (50), The time-consuming resin calendar, or the mold clamping force or the position of the mobile mold (1 b) is directly controlled by the past difficult shots; the paper size is applicable to the Chinese Standard (CNS) A4 washing grid (210X297 mm) 1 629 ^ 7 a? B7 V. Description of the invention (9) Detection becomes possible; and more accurate feedback control of mold clamping force or mold clamping stop position becomes possible. However, the aforementioned control is that ① the filling resin (3) starts Part of the injection process from the mold (1) to the gate cutting, ② blocking the gate cutting timing of the gate (2a) of the resin filling (3), ③ the mold is compressed in the front stage of the holding process The process of filling the resin (3), ④ position control in the rear stage of the dwelling process, etc., are all applicable. The structure described in "Patent Application No. 5" is a mobile template (1 8) A specific configuration example of the pressure sensor (7) between the housing (50) and the housing (50): "The molding die ejection mechanism (E) is mounted on the housing (50), and the molding die (26) is ejected. The ejection member (27) penetrates the pressure sensor (7) and is inserted into the mobile mold ( 7B) ". In the past, the pressure sensor (7) was intended to be mounted between the mobile template (18) and the housing (50), but the structure of the ejection mechanism (E) of the molding die was not a special structure, so Pressure sensor (7) cannot be set up »That is, if the pressure sensor (7) is set between the casing (50) and the moving template (18), it extends to the mold ejection mechanism on the side of the moving mold (1 b) The ejection member (2 7) of (E) collides with the pressure sensor (7). Therefore, if a pressure sensor (7) is provided, as shown in Figures 1 to 6, it must be a special structure that avoids the pressure sensor. Prior to the present invention, the pressure sensor (7) was installed on a moving template. The example between (18) and the shell (50) did not appear. However, a through hole (7a) is provided in the pressure sensor (7) 'can be {read the precautions on the back first, and then go to this page) for installation. The size of the paper is applicable to the National Standard of China (CNS) A4 ( 210X297) -12- a 629 ^ ^ A7 B7 V. Description of the invention (1C)) to solve this problem, and the aforementioned pressure sensor (7) can directly detect the injection pressure applied to the mold (1), Measure resin pressure and mold clamping force. The structure described in "Patent Application No. 6" refers to a means for solving the third problem, and is characterized by "the electric injection molding machine (A) described in the patent application No. 1 or 4 is arranged in a sliding manner. The hollow gate cutting member (30) in the moving mold (lb), and the ejection member (27) which may be inserted into the gate cutting member (30), and may be slid into the The nut portion (30a) of the gate cutting member (30) is formed to advance and retreat the pouring of the gate cutting member (30). The driving nut portion (44) is cut off and screwed on. The nut portion (27s) of the member (27) advances and retracts to eject the nut portion (49) of the member (27), and simultaneously rotates the gate to cut off the drive nut portion (44) and The pulley (43) for ejecting the nut portion (49) is configured such that the aforementioned pouring and cutting drive nut portion (4 4) and the ejection nut portion (49) are in reverse spirals with each other. "· Based on this , After turning the pulley (4 3) to eject the gate cutting member (30), the ejecting member (2 7) is retracted, and conversely, the ejecting member (2 7) is ejected and ejected The mold (2 6) moves the gate cutting member (40) back, so the gate cutting is driven by a servo motor and the mold is ejected, and the number of servo motors can be reduced without reducing the performance of the device. Control can also be simplified. The structure described in "Patent Application No. 7" is the first method of the mold compression molding method to solve the fourth problem: it is characterized by "the standard of China's standard for housekeeping (CNS > A4) (210X297mm) (邡 Please read the precautions on the back first to fill in this page ΛΑ. · ** r * 13-次 中 中 次 ir ^ XJh-T Consumer Goods & Bamboo " 印 繁 ^ 629 ^ · A7 ___B7___ V. Description of the invention (n) A pressure sensor (7), etc., which is provided with a mold (1), and detects the thrust of the mold (1) formed by the filling resin (3) in the cavity (2) Mold compression injection molding method for injection molding machine (A) for precision molding; according to the output data from the aforementioned pressure sensor (7), controlling the pressure of the filling resin (3) formed by the mold (1), or At least one of the thickness control of the filled resin (3) formed by the position control of the mold (1) is controlled. "Based on this, during the pressure maintaining process, the reaction is directly obtained from the filled resin (3). It is the aforementioned control of important factors, so it can be controlled in real time and accurately. "Patent No. 8 "The structure described is about controlling the operating time of the gate cut-off pin (30) of the fourth problem; it is characterized by" for the resin filled with the mold (1) and the detection cavity (2) ( 3) The pressure sensor (7) of the thrust of the formed mold (1), and the injection molding machine (A) for precision molding such as the gate cut pin (30) of the gate (2a) of the opening and closing mold Mold compression injection molding method; according to the output data from the aforementioned pressure sensor (7), control the timing j of the gate cut-off pin (30). According to this, during the injection molding process, because the resin ( 3) The thrust obtained directly is used to control the timing of gate cut-off for one important factor, so it can be controlled accurately and practically. The structure described in "Patent Application No. 9" is the pressure on the fourth issue. The resin injection speed control formed by the sensor is characterized by: "For the mold (1) is installed, it is used to detect the filling resin in the cavity (2) {诮 read the precautions on the back and read the β Page) This paper is a quick-use China National Standard (CNS) A4 specification (210X297) -14) 4629Ί A7 B7 V. Description of the invention (12) (3) The thrust pressure sensor (7) of the mold (1), and the injection mechanism part (a) that ejects resin in the mold (1) ) And other precision molding injection molding machine (A) mold compression injection molding method: According to the output data from the pressure sensor (7), the resin injection from the injection mechanism (a) into the mold (1) Speed control ". Based on this, the injection molding process is an important factor in the injection process, especially because the injection speed is directly controlled by the thrust obtained from the resin (3), so it can be practical and accurate.地 控制。 Control. "The structure described in item 10 of the patent application is the second method concerning the compression molding method of the mold: It is characterized in that" it is in the process of moving the mold (la) toward the mold clamping direction; the metering resin (3) is injected to Fill in the mold cavity (2), and cut the gate when the predetermined amount of resin (3) has been filled. * Keep the original shape to the predetermined location toward the clamping direction without stopping the mold (1 a) and continue moving it. , Clamp clamping | pressurizing at the clamping position, after cooling, take out the mold (26) ". Based on this, the mobile mold (1 a) is continuously moved in the mold closing direction from the start of the injection filling of the resin (3) to the start of mold clamping. Therefore, the filling of the resin (3) and the mobile mold (1 a) Act in concert to increase the relative speed of the moving mold (1a) and the filling resin (3): As a result, the filling resin (3) flows more quickly because it is adjacent to the inner surface of the cavity (2). New internal resin is often exposed on the surface, preventing the formation of a surface layer on the resin surface (3). As a result, the transferability of the fine unevenness to the molded product (2 6) is rapidly improved. "Patent Application No. 11" is about patent application No. 7 or 10 of this paper-scale Quick-Use® National Sample Rate (CNS) A4C grid (210X2M mm) Ding-15- Α7 Β7 on this page 5. The amount of resin filled in the mold compression molding method of item (13) of the description of the invention; it is characterized by "application for a predetermined amount of resin filled in resin (3) in item 10 of the patent. It is the volume of the molding die (2 6) or more ". Based on this, the resin filled with the molding die (2 6) or more is compressed to the volume of the molding die (2 6) by compression molding, Therefore, the molding die (2 6) is formed as a high-density substrate, and the quality is improved due to the unbalanced period of density. "Patent Application No. 12" refers to the aforementioned mold described in any one of the patent application No. 10 or 11. The micro-convex formation area of the compression injection molding method is characterized in that "the micro-convex for conversion is formed on the inner surface side (5) J of the cavity (2) of the movable mold (1 a). As mentioned above, the conversion performance can be improved. = Fill the metering resin (3) while moving the moving mold (la), then As mentioned above, the filling resin (3) acts in concert with the operation of the moving mold (7a) to increase the relative speed with respect to the moving mold (1a), so it often exposes new internal resin when it is next to the surface. The inner surface of the recess (5 a) forming the cavity (2) on the side of the moving mold (1 a) is rapidly flowed. As a result, the formation of the surface layer of the resin surface (3) is hindered. This prevents the formation of fine air that impairs the conversion properties. A slight unevenness is formed on the inner surface of the cavity (2) on the side of the moving mold (1 a), and this method can quickly improve the transferability. [Simplified description of the drawing 3 The first figure is the first illustration of the present invention Example of the injection molding machine as a whole-... ^^ 1--I (-^^ 1 ----- ^^^ 1 > n (诮 Please read the precautions on the back before filling in this page) This paper is a fast-moving Chinese scale (CNS) A4 size (210X297 mm) -16-629 Α Ί Α7 Β7 V. Sectional drawing of the schematic structure of the invention description (14) 1 i 0 1 1 2 The figure is the enlarged sectional view of the mold mechanism part in Fig. 1 when the mold is closed. Fig. 1 1 is the needle in Fig. 3. The mold mechanism of Fig. 2 is an enlarged cross-sectional view of a certain state of M 1 l I grease before the mold is filled. Back-δ 1 Figure 4 shows the mold mechanism of Figure 2 when the mold is opened. Enlarged note 1 1 Sectional view 0 Item 1 Refill I Fig. 5 is the enlarged section of the main frame when the mold part in Fig. 2 is ejected. ΓΠ · Fig. ΗW1 1 1 FIG. 6 is an enlarged sectional view of I 1 when the molding die is ejected in the mold mechanism section of FIG. 0 1 1 FIG. 7 is an enlarged sectional view of X_X in FIG. 2. Order | Figure 8 shows the mold mechanism part 1 of the second embodiment of the present invention when the mold is closed I I enlarged sectional view Q 1 1 1 Figure 9 shows the mold mechanism part of the mold ejection mechanism part 1 of Figure 8 It enlarges the sectional view even more. ί 1 Figure 10 is a Y-Y sectional view of Figure 9. 1 I .. The 11th figure is an enlarged cross-sectional view of 1 | when the mold mechanism part of the third embodiment of the present invention is closed. 01 1 The 12th figure is the mold mechanism part for the 11th figure. 1; 1 enlarged sectional view of a certain state filled with resin. 1 Figure 13 is an enlarged cross-sectional view of the mold mechanism section 1 of Figure 11 when the mold is opened. 0 1 1 Figure 14 is a pouring part of the mold mechanism section of Figure 11 1 part 1 1 1 paper Standard iftffi China National Standard Vehicle (CNS) A4 Specification (210 > < 297 Gongao > -17- 4 6291 (A7 B7 V. Description of the Invention) (15) Expanded cross-section view at the time of export · Figure 15 shows Fig. 11 is an enlarged sectional view of the mold mechanism part when the product is taken out ". Fig. 16 is an enlarged sectional view of the mold mechanism part of the fourth embodiment of the present invention when the resin is filled. Fig. 7 is a drawing of the mold mechanism part in Fig. 16 and an enlarged sectional view when the mold is compressed. Figs. 18 (1) to (6) are the operating states of the mold showing the entire injection process of the present invention. A sectional view. Figure 19 is a comparison graph of the set pressure change and the output of the pressure sensor of the present invention with the output of the set pressure and the oil pressure sensor of the past example. No. 20 (1) ~ ( 6) The figure is a sectional view showing the operation state of the mold during the entire injection process of the present invention. Figure 21 is a diagram showing the past A part of the mechanism section is omitted from the schematic structure. Symbol description Γ mold la mobile mold lb fixed mold 2 mold cavity 3 filling resin 3 a metering resin 3b kneading resin paper scale application in China ® National Kneading (CNS) A4 Specifications (2 丨 0X297mm) -1— n! II — ^ 1 ^ i-% I i ^ il ^ i {Read the precautions on the back first, then work harder) • 18- # ί ^. 部 中JA ^? 4, ^ hT disappears in combination. Β 印?! 4 629 ^ 7 V. Description of the invention (16) 3 c Raw resin. 4 Screw 5 Inner side 7-15 Pressure sensor 7; 3 Through hole 8 Control device 9 I / O device 10 Drive mechanism unit 1: i ^ 1 2, 3 1, 40, 45, 51 Servo motor 1 la »1 2! £ i, 31a, 40a, 45a, 5 Pulse wave generating device 13 Injection cylinder 17 Fixed template 18 Mobile template 20 Tail support 21 Slewing drive nut 2 2 Through hole 2 3 Ejection hole 2 6 Forming die 2 6 a Casting part 2 7 Ejection member 2 7 a Center ejector 2 7 b Straight Section 2 7 c Centrally sold paper size Easy-to-use® Standards (CNS) Α4 grid (210X297 mm) ti ^ — ^ 1 . ^ ί I—-ϋ ^ — In '^ ϋ ^ — (Please read the precautions on the back first and then Λ ^ This page) -19-4629 W V. Description of the invention (17) 2 7 d Top pin 2 7 s female screw 2 8 > 5 5 connecting rod 29 return spring 33 timing belt 34 driven pulley 35-43 transverse elbow 3 6-4 7 arm 3 7 guide rod '3 9 link plate 41 driving pulley 44 gate cut off Drive nut part 4 6 Adjuster 4 8 Suction piece 4 9 Eject the nut part 5 0 Housing 5 6 Guide bar ί .--: ---- ί Install — (#First, read the precautions on the back, then 碛(This page is a clever page) The ir ^-^ h. · !. in the middle of the 浐 浐 ^^^^. Ii. &#; ≫! 5 7 Ejecting the lever 6 0 Cylinder 4 5 1 Action nut 5 0 1 Slewing case 5 0 2 Hollow section [Implementation form] This paper size is in accordance with China's standard (CNS) A4 specification (210X297 mm) -20- 4 629 ^ 1 A7 _ B7 V. Description of the invention (18) Below, according to the illustrated embodiment The electric injection molding machine (A) of the present invention will be described in detail. This description shows the first to fourth embodiments of the electric injection molding machine (A): the second embodiment (A2) is shown in Figs. 8 to 10; the third embodiment (A3) is shown in Figs. 1 to 15: The fourth embodiment (A4) is shown in Figs. In addition, the first embodiment of the method of the present invention is shown in FIG. 18; the second embodiment is shown in FIG. 20. First, the structure and function of the first embodiment (A1) of the electric injection molding machine (A) will be described. Then, in order to avoid repetitive description, the second embodiment will be described only with respect to the first embodiment (A1). The difference. However, the parts that perform the same function through the whole name are marked with the same drawing number. First, a first embodiment of the present invention will be described in detail with reference to Figs. 1 to 7. The electric injection molding machine (A 1) of the present invention is divided into an injection mechanism section (a) and a mold mechanism section (b). Ϊ5 The middle part of the silting part is hitting νv. ^ · '= ^. Τ is eliminated. Ii The printing injection mechanism part (a) is a driving mechanism part (1 0) to advance and retract the screw (4). The servo motor (1 1) for turning the turning screw (4) advances and retracts the servo motor (12) for shooting of the screw (4), the screw (4) for kneading and injection of raw resin, advances and retreats The injection cylinder (13) that may contain the screw (4) is wound around the heater (14) of the injection cylinder (13), and is arranged between the screw (4) and the driving mechanism (10). The pressure sensor (15) for the injection of the pressure of the screw (4) is a raw material supply funnel (16), and a pulse wave generating device (11a) (12a) is installed in each servo motor (11) (12). ) And so on. These are because the embodiments (A 1) to (A4) of the present invention are common. This paper size applies to China National Standards (CNS) A4 specifications (210X297 mm) -21-46291 * 7 a? _____B7 V. Description of the invention (19)--..-. ^ 1 < ^^ 1 --- · 1 II-i ^^ 1 -1 ^^ 1 (Please read the precautions on the back first, and then click this page) Next, the mold mechanism will be described. The mold (1) is composed of a movable and fixed mold (la) (lb): the fixed mold (la) is installed on a fixed template (1 7); the movable mold (1 b) is installed on a movable template (18), On the opposite side of the movable mold (lb), a housing (50) is mounted on the movable mold plate (18) via a pressure sensor (7) for resin pressure detection or directly. A spiral structure (G) for gate cutting is provided on the center of the back of the housing (50) (that is, the opposite side of the movable mold (1b)): and a spiral structure (E) for ejection is provided on the back side. In addition, a link (19) is erected between the fixed template (17) and a tail support (20) described later, and the movable template (18) is slidably mounted on the link (19). The screw mechanism (G1) for gate cutting of Example 1 (A1). The driven pulley (4 3) of the gate cutting screw mechanism (G1) is rotatably arranged in the housing (50) through the bearing: a hollow screw shaft (30 a) is screwed in the center; and the driven pulley (4 3) Forward and reverse rotation and forward and backward. A gate cutting member (30) is formed by combining this screw shaft (30a) with a gate cutting pin (30b) that is disposed in the hollow mold (lb), but of course, the screw shaft ( 3 0 a) is formed integrally with the gate cutting pin (3 0 b) to form a gate cutting member (30). In addition, the driven pulley (4 3) may be connected via a timing belt (4 2). Connected with the drive pulley (4 1) of the servo motor (40) '• The gate cut-off member (30) is actuated by the servo motor (40) β drawing number (This paper size is applicable to China National Standard (CNS) A4 specification ( 2 丨 0X297 Gong > -22- Δ62917 Five 'invention description (2〇) 4 0 a) is a pulse wave generating device mounted on a servo motor (40). Next * the first embodiment (A 1) The screw mechanism (E) for ejection. The drive pulley (5 2) and the driven pulley (5 4) of the servo motor (5 1) of the ejection screw mechanism (E) are driven by a timing belt (5 3). It is connected to transmit the turning force of the servo motor (5 1) to the driven pulley (5 4). The driven pulley (5 4) is held in the housing (50) freely through the bearing. Exit part (50a): The center ejection lever (2 7 a) for ejection is screwed on its center: it cooperates with the forward and reverse rotation of the driven pulley (5 4) to advance and retreat the center ejection lever (27 a). In this implementation For example, the driven pulley (5 4) is composed of two members, but one member may be used, and more than two members may be used. Furthermore, the rear end of the rod (27a) is ejected at the center of the ejection screw mechanism (E). , Install the ejection link (55); install the guide rod (56) on the ejection link (55), and the product ejection lever (57) 0 • the guide rod (5 6), slid freely into the A guide hole (58) is provided in the aforementioned protruding portion (50a). In addition, a spiral straight portion (2 7b) of the center ejector (2 7a) is not spirally provided and is inserted into the gate Screw shaft (30a) on the cutting side: its tip is connected or connected to the center pin (27c) inserted into the gate cutting pin (30b). In this case, the center pin (27c) and the straight bar Part (27b) is a different body, but the integral structure is also ------_----- i ^ ------ order {诮 read the precautions on the back first, and then go to this page j paper Standards apply to China National Standard Car (cns) Α4 specifications (2 丨0x297 mm} -23- G29 \ 7

A7 B7 好浐部中次"·"而h-T消贽合作/;;印翬 五、發明説明(21) 1 1 可。 1 1 在 移 動模具( 1 b ) 配 合模 穴(2 )的 外 周 t 於 1 i I 個複 數 個 處所被配 置 有製 品 頂 出銷 (27 d ) t 在 連 接 製 η 1 I 品頂 出 銷 (2 7 d ) 之連 結 桿 (2 8 ), 推壓 t 離 開 * * -刖 述 先 W 讀 1 '1 I 製品 頂出 動作桿( 5 7 ) 而 動 作製 品頂出桿( 2 7 d ) 〇 背 面 之 1 然而 製 品頂出銷 ( 2 7 d ) 係爲 以回復 彈簧 ( 2 9 ) t 1 事 1 1 使製 品 頂 出銷(2 7 d ) 的 先 端回 復到與 模穴 ( 2 ) 的 內 項 再 ih 1 面一 致 之 位置。從 上 述, 頂 出構件 (27 ), 本 實 施例 的 Π 本 裝 I 構造 情況 ,以中心 頃 ΐ桿 ( 2 7a) 與其直條部分( Η 1 i 1 2 7 b ) ,中心銷 ( 2 7 C ) ,製 品頂出 動作桿 ( 5 7 ) 1 1 ,連 結 桿 (28) ( 5 5 ) r 製品頂出桿 (2 7 a ) 及 回 1 1 復彈 簧 C 2 9 )而, 肢) _成 〇 訂 I 另 外 *如後述 成型 模 ( 2 6 )的頂 出, 先 使 其 落 下 1 1 1 與成 型 模 (26) 一 同隨 著 中 心銷 (2 7 c ) 而 來 的 澆 □ 1 I 部分 ( 2 6a), 繼而頂 出 成 型模 ,所以 在此 處 如 第 2 1 1 圖回 返 到 原位之製 品 頂出 動 作 桿( 5 7) 與製 品 頂 出 銷 ( 矣 1 2 7 d ) 側的連結 桿 (2 8 ) 離開 •伺服 馬達 ( 5 1 ) 動 1 1 作時_ 1 中 心銷(2 7 c ) 先 頂 出。 當然, 動作 關 係並 不 限 1 1 1 於此 製 品頂出動作桿( 5 7 )銜接到製品頂出銷( 1 1 2 7 d ) 側的連結 桿 (2 8 ) ,兩 者一起 頂出 亦 可 〇 另 外 1 ;1 ,其 他 構 造(未圖 示 ), 不 設 置連 結桿( 2 8 ) 而 將 製 品 1 頂出 〇 動 作 桿(5 7 ) 與製 品 頂 出銷 (27 d ) 一 體 化 亦 可 1 I 然 而 ,圖號( 5 1 a ) 係 爲被裝著在伺服 馬 達 ( 5 1 I 1 1 I 率 標 冢 國 阐 Ψ 通 双 尺 乐 纸 本 釐 公 7 9 2 24 46291 7 A7 B7 柯米'部中^K-^·而h 5消处合竹妇卬5? 五 '發明説明( 22) 1 I ) 的脈 衝波產 生裝置。 1 1 I 其 次 ,說 明模具開閉曲柄 連 桿 機 構 ( T ) D 在 尾 部 支 1 I 座 (2 0 )安 裝模具控制伺服 馬 達 ( 3 1 ) 介 由 同 步 皮 誚 1 1 帶 (3 3 )連 接被安裝在該回 轉 驅 動 軸 之 驅 動 滑輪 ( 3 2 先 Μ 讀 1 ) rim > 與 介 由軸 承而回轉自如地 攸 配 置 在 尾 部支 座 ( 2 0 ) 背 面 之 t 之 從動 滑 輪( 3 4 )。在前述 模 具 控 制伺 服 馬 達 C 3 1 ) ;i 意 畫 I 1 1 裝著 脈 衝波 產生裝置(31: 3〕 * } T 項 再 1 在 從 動滑 輪(3 4 )進退 白 如 地 旋 裝 螺 旋 軸 ( 3 4 a % 本 裝 \ ) »刖 述 螺旋 軸(3 4 a )的 頂 出 端 被 安 裝 在 模 具 開 合 橫 頁 1 1 肘 頭( 3 5 ) 。模具開合曲柄 連 桿 係 爲 將 長 短 各 臂 連 接 在 1 1 連 桿機 構 :其 一段回轉作動自如地被連接在尾部支座 ( 1 1 2 0 ) 他端 回轉作動自如地 被 連 接 外 殻 ( 5 0 ) 進 而 訂 1 另 一個 端 部被 安裝在模具開合 橫肘 頭 ( 3 5 ) 〇 此 連 桿 機 1 1 I 構 爲眾 知 的技術,所以省略說明 0 1 1 其 次 說明 製品取出裝置( S ) e 製 品 取 出 裝 置 ( S ) 1 的 伺服 馬 達( 4 5 )被設置在 移 動 模 板 ( 1 8 ) ; 在 本 實 ί. 1 施例, 介 由以 氣缸所構成調節 器 ( 4 6 ) 安 裝 製 品 取 出 臂 1 I ( 4" 7 ) ,其 先端設有吸附片 ( 4 8 ) 0 另 外 在伺 服 馬 達 1 1 I ( 4 5 ) 的後 端設有脈衝波產 生 器 C 4 5 a ) 控 制 伺 服 1 1 馬 達( 4 5 ) 的回轉角度或角速度 0 1 ;1 此 處 ,爲 了取出成型模( 2 6 ) 而 動 作 之 * 刖 述 調 節 器 1 .1 ( 4 6 ) 的往 復作動距離很短 所 只 以 氣 缸 就 足 夠 y 但 也 能 I 使 用伺 服 馬達 。使用伺服馬達 的 情 況 由 於 可 以 使 取 出 的 時 1 1 I 刻 完全 —- 致所 以可以使損耗時 間 成 爲 零 9 但使 用 氣 缸 的 情 1 1 1 本紙張尺度適用中國國家#車(CNS > A4规格(2丨0X297公釐) -25- 好"·部中^"'irt.?AJ"^^".,Jfp^ 4 62917 at — ____B7_ 五、發明説明(23) 況由於回應性較劣於伺服馬達所以會有產生若干損耗時間 的可能性。不過,由於其作動距離相當短,所以不會損及 本裝置的性能》 圖號8爲控制裝置,掌理本電動射出成型機(A)全 體的控制;其中的1個功能,取得從射出用壓力感測器( 15),樹脂壓檢測用壓力感測器(7),被裝著在伺服 馬達(11) (12) (31) (40) (45)及( 5 1 )之脈衝波產生裝置(1 1 a )( 1 2 a )( 3 1 a )(40a) (45a)及(51a)的信號或從其他裝 置的信號,進行伺服馬達(11) (12) (31)( 40) (45)及(51)或其他的控制。驅動系的控制 全部以伺服馬達控制,所以以程式作出複合動作等任意的 條件。 圖號(9)係爲對控制裝置(8)的輸入出裝置或 C R T 等。 其次說明本發明的作用。原料樹脂(3 c )投入到原 料供給漏斗(16),使其動作回轉用伺服馬達(11) 後使其回轉螺桿(4)則原料樹脂(3 c )逐渐朝射出氣 缸(13)方向送出,射出氣缸(13),以被繞著在其 外圍的加熱器(1 4 )而被加熱,所以進行射出氣缸( 1 3)之原料樹脂(3 c )逐漸溶融且以螺桿(4)的回 轉作用混練。 螺桿(4)的回轉同時溶融混練樹脂(3b)朝射出 氣缸(1 3)的先端方向送去,在先端部分貯留·以此反 本紙張尺度適用中國囤家橾隼(CNS ) A4«L格(210X297公釐) IΙΊ11 Ml f n ^ (11 (邡先Μ讀背面之注意事項再峨巧本茛) -26- ^滲部中^^^^^^消灸合作^印^ 4 6291 1 A7_B7 _五、發明説明(24) 作用,螺桿(4 )逐漸後退,最終到達預先所設定的後退 停止位置》在此時刻完成樹脂計量。 另則,在模具(1 )側,如第2圖所示,首先行進行 合模。即是使其作動模具控制伺服馬達(31),介由驅 動滑輪(32)及傳達皮帶(33),將其回轉力傳達到 從動滑輪(34),使其回轉從動滑輪(34)則被旋裝 在從動滑輪(3 4 )之螺旋軸(3 4 a )朝圖中右方向前 進,推進橫肘頭(3 5 )後使其伸長模具開合曲柄連桿( T )。此時配合此伸長而移動模板(1 8 )及被裝著在此 之移動模具(1 a )移動到固定模具(1 b )側,移動模 具(1 a )以所定壓力推壓到固定模具(1 b )進行合模 〇 其次,在此狀態下使其作動射出伺服馬達(1 2 )後 使其動作螺桿機構部(10),將螺桿(4)使其移動到 模具(1 )側,且將射出氣缸(1 3)前端的計量混練溶 融樹脂(3a),射出到模穴(2)內》其射出速度以控 制裝置(8 )控制。所被計置的溶融樹脂(3 )射出·塡 充到‘糢穴(2)內,則繼而進行澆口切斷。 即是在進行模具(1 )合模的狀態下使其動作伺服馬 達(40)則回轉驅動滑輪(41),介由同步皮帶( 42)回轉從動滑輪(43) »在此從動滑輪(43)的 螺帽部(43a)旋合螺旋軸(30a),所以與從動滑 輪(4 3 )的回轉同時前進到前方,連接在螺旋軸( 銷 斷 切 □ 澆 之 端 前 a ο 3 ο 模 定 固 塞 阻 而 進 前 {"先W讀背面之注意事項再填巧本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210X297公釐) -27- 4 62 91 t A7 B7 五、發明説明(25) 具(la)側的澆口(1(:)。因此模穴(2)完全地從 外界遮斷。 如前述,完成澆口切斷則以此狀態保持合模狀態或是 更增加合模力,以極強的壓力推壓塡充樹脂(3),將被 形成在移動模具(1 b )側的模穴(2 )內周面(5 )之 細微凹凸硬化,轉製在塡充樹脂。(參照第3圖) 完成塡充樹脂(3 )的硬化,則使其反動作伺服馬達 (31)鬆緩曲柄連桿機構(T),從固定模具(la) 側使其離開移動模具(lb)。此時成型模(26)保持 嵌入至移動模具(1b)的模穴(2)內的原狀與移動模 具(1 b ) —起移動。 対米·邵中AiT^/Jh-T消贲合竹杉印"A7 B7 The Ministry of Foreign Affairs " · " and h-T eliminates cooperation /; Yin 翚 V. Description of invention (21) 1 1 Yes. 1 1 The product ejection pins (27 d) are arranged on the outer periphery t of the cooperating cavity (2) of the movable mold (1b) and the mold cavity (2). 7 d) connecting rod (2 8), push t to leave * * -tell first W Read 1 '1 I product ejects the action lever (5 7) and the action product ejects the lever (2 7 d). 1 However, the product ejection pin (2 7 d) is to return the spring of the product ejection pin (2 7 d) to the inner part of the mold cavity (2) with ih. 1 side consistent position. From the above, the component (27) is ejected, and the structure of this embodiment I of this embodiment is based on the center pole (2 7a) and its straight portion (Η 1 i 1 2 7 b), and the center pin (2 7 C ), The product ejection lever (5 7) 1 1, the connecting rod (28) (5 5) r the product ejection lever (2 7 a) and the return spring 1 2 C 2 9), and the limb) _ Cheng. Order I In addition, as shown below, eject the molding die (2 6), let it fall 1 1 1 together with the molding die (26), follow the center pin (2 7 c). 1 I part (2 6a ), And then eject the mold, so here the product ejection action lever (5 7) and the product ejection pin (矣 1 2 7 d) side of the product return to the original position as shown in Figure 2 1 1 8) When leaving the servo motor (5 1) when it is operating 1 1 _ 1 The center pin (2 7 c) is ejected first. Of course, the action relationship is not limited to 1 1 1 The ejection lever (5 7) is connected to the connecting rod (2 8) on the ejection pin (1 1 2 7 d) side of the product, and the two can be ejected together. 〇 In addition 1; 1, other structures (not shown), the product 1 is ejected without a connecting rod (2 8). 0 the action lever (5 7) and the product eject pin (27 d) can be integrated. 1 I However, the drawing number (5 1 a) is for the servo motor (5 1 I 1 1 I) ^ K- ^ · , and h 5 eliminates the pulse of the bamboo woman? 5? 5 'invention description (22) 1 I) pulse wave generating device. 1 1 I Next, the mold opening and closing crank linkage mechanism (T) D will be explained. The mold control servo motor (3 1) is installed on the tail support 1 I seat (2 0). It is installed through the synchronous leather belt 1 1 belt (3 3). The driving pulley (3 2 first M read 1) rim > and the driven pulley (3 4) arranged at the back of the rear support (20) are freely rotatable via the bearing. The servo motor C 3 1) is controlled in the aforementioned mold; i means I 1 1 is equipped with a pulse wave generating device (31: 3) *} T item 1 and then the driven pulley (3 4) advances and retreats the screw shaft ( 3 4 a% of this installation \) »The top end of the screw shaft (3 4 a) is installed on the mold opening and closing cross-section 1 1 elbow (3 5). The mold opening and closing crank connecting rod system The arm is connected to the 1 1 link mechanism: one section of the swinging movement is freely connected to the tail support (1 1 2 0). The other end of the swinging movement is freely connected to the housing (50 0), and the other end is installed. The elbow (3 5) is opened and closed at the mold. This link machine 1 1 I is a well-known technology, so the description is omitted. 0 1 1 Next, the product take-out device (S) e servo of the product take-out device (S) 1 The motor (4 5) is provided on the moving template (1 8); in this embodiment, 1 embodiment, the product take-out arm 1 I (4 " 7) is installed via the regulator (4 6) constituted by the air cylinder, The front end is provided with a suction piece (4 8) 0 and the servo motor 1 1 I (4 5) is provided with a pulse wave generator C 4 5 a) to control the rotation angle or angular speed of the servo 1 1 motor (4 5) 0 1; 1 Here, it is operated to take out the mold (2 6). * The reciprocating distance of the adjuster 1.1 (4 6) is short. It is enough to use only a cylinder, but it can also use a servo motor. In the case of using a servo motor, it is possible to make the removal time 1 1 I and the moment is complete --- so that the loss time can be made zero. 9 However, when using a cylinder 1 1 1 This paper size is applicable to China ## (CNS > A4 specifications ( 2 丨 0X297mm) -25- Good " · Ministry ^ " 'irt.? AJ " ^^ "., Jfp ^ 4 62917 at — ____B7_ V. Description of the invention (23) The situation is poor due to its poor response It may cause some loss time for the servo motor. However, because its operating distance is quite short, it will not damage the performance of the device. Figure 8 is the control device, which controls the entire electric injection molding machine (A). One of the functions is to obtain the pressure sensor (15) for injection and the pressure sensor (7) for resin pressure detection, which are mounted on the servo motor (11) (12) (31) (40) ) (45) and (5 1) pulse wave generating device (1 1 a) (1 2 a) (3 1 a) (40a) (45a) and (51a) signals or signals from other devices, servo Motor (11) (12) (31) (40) (45) and (51) or other controls. The control of the drive system is all servo The motor is controlled, so arbitrary conditions such as compound operation are programmed. The drawing number (9) is an input / output device or CRT to the control device (8). Next, the function of the present invention will be described. The raw resin (3c) is charged to The raw material supply funnel (16) moves the servo motor (11) for rotation, and then rotates the screw (4), and the raw resin (3c) is gradually sent toward the injection cylinder (13), and the injection cylinder (13) is discharged. It is heated around the heater (1 4) on its periphery, so the raw resin (3 c) of the injection cylinder (1 3) is gradually melted and kneaded by the rotation of the screw (4). The rotation of the screw (4) At the same time, the melt-kneaded resin (3b) is sent toward the tip of the injection cylinder (1 3), and it is stored at the tip. Based on this paper, it is applicable to China Paper Store (CNS) A4 «L grid (210X297 mm) IΙΊ11 Ml fn ^ (11 (Notes on reading the back of the first M, then Eqiao Ben butter) -26- ^ Infiltration Department ^ ^ ^ ^ ^ Moxibustion cooperation ^ India ^ 4 6291 1 A7_B7 _ V. Description of the invention (24 ) Function, the screw (4) gradually retreats, and finally reaches the preset retreat stop position The resin measurement is completed at this time. On the other hand, on the mold (1) side, as shown in FIG. 2, the mold clamping is performed first. That is, the mold control servo motor (31) is actuated and the pulley (32) is driven through the mold. And the transmission belt (33), transmitting its turning force to the driven pulley (34), so that the driven pulley (34) is screwed on the screw shaft (3 4 a) of the driven pulley (3 4) to the right in the figure. Advance in the direction, push the horizontal elbow (35), and then extend the mold to open and close the crank link (T). At this time, the template (1 8) and the movable mold (1a) mounted thereon are moved to the fixed mold (1b) side in accordance with the elongation, and the movable mold (1a) is pushed to the fixed mold (1a) with a predetermined pressure. 1 b) mold clamping is performed; secondly, in this state, it is actuated to eject the servo motor (1 2), and then the screw mechanism portion (10) is operated, and the screw (4) is moved to the mold (1) side, and The metering and mixing of the molten resin (3a) at the front end of the injection cylinder (1 3) is injected into the cavity (2). The injection speed is controlled by the control device (8). The measured molten resin (3) is injected and filled into the 'mold cavity (2), and then the gate is cut. That is, when the mold (1) is clamped, the servo motor (40) is rotated to drive the pulley (41), and the driven pulley (43) is rotated through the timing belt (42) »Here, the driven pulley (43) The screw nut part (43a) is screwed into the screw shaft (30a), so it moves forward simultaneously with the rotation of the driven pulley (4 3), and is connected to the screw shaft (the pin is cut □ before the pouring end a ο 3 ο). Stop ahead and advance {" read the precautions on the back and fill in this page first) This paper size applies to China National Standard (CNS) A4 (210X297 mm) -27- 4 62 91 t A7 B7 V. Invention Note (25) The gate (1 (:) on the side of (la). Therefore, the mold cavity (2) is completely blocked from the outside. As mentioned above, the gate closing state is maintained in this state or more Increase the mold clamping force, push the resin filling resin (3) with extremely strong pressure, and harden the fine unevenness on the inner peripheral surface (5) of the cavity (2) formed on the side of the moving mold (1 b), and transform it into Resin filling (refer to Figure 3) After the hardening of the resin filling (3) is completed, the servo motor (31) is reversed to loosen the crank link. (T) from the fixed mold (la) side away from the moving mold (lb). At this time, the forming mold (26) remains in the original shape and the moving mold (1) embedded in the cavity (2) of the moving mold (1b). b) — Move up and down. 対 米 · 绍 中 AiT ^ / Jh-T Elimination of bamboo fir seals "

In 1^1 ^1.^1 1^1 ^^^1 I ^ ^^^1--*J (邡先M讀背面之注意Ϋ項再功巧本頁) 最後在完成開模之處使其作動頂出用伺服馬達(5 1 ),且使其回轉驅動滑輪(52),介由同步皮帶(53 )而使其回轉從動滑輪。因此,旋合在從動滑輪(5 4 ) 的螺帽部(5 4 a )之中心頂出桿(2 7 a )前進,且使 其前進被安裝在中心頂出桿(2 7 a )之頂出連結桿( 55)。在此頂出連結桿(55)如前述,安裝製品頂出 動作桿(57),與中心頂出桿一起前進* 先行銜接至製品頂出動作桿(5 7 )的製品頂出桿( 27d)側之連結桿(28),連接在螺旋軸(30a) 之中心銷(2 7 c )頂出與成型模(2 6 ) —同附著在中 心銷(27 c )前端之澆口部分(2 6 a )後使其落下。 (參照第5圖) 伺服馬達(5 1 )繼續動作,繼而使其前進製品頂出 本紙張尺度適用中困囷家標準(CNS ) A4坑格(210X297公釐) -28 - 4 629^ * Α7 _______Β7_ 五、發明説明(26) 動作桿(5 7) ’推壓製品頂出桿(27d)側的連結桿 (28),使其前進製品頂出銷(27d) ·製品頂出銷 (誚先閲讀背面之注項再填粍本頁) (2 7 d )從模穴(2 )內周面稍微頂出,推壓被設在成 型模(2 6 )外周緣的細微凹凸非成型部分,從前述內周 面稍微離開。(參照第6圖) 然後,達到前述離開的時機,使其動作製品取出裝置 (S)。即是成型模(26)的頂出係爲以伺服馬達( 5 1 )進行,所以其時機的重現性具有極高的精度。然且 ,伺服馬達(5 1 )的動作逐漸輸入至控制裝置(8 ), 所以配合伺服馬達(5 1 )的動作,而可以使其動作製品 取出裝置(S)的伺服馬達(45)。 即是配合伺服馬達(5 1 )的動作而使其動作製品取 出裝置(S)的伺服馬達(45),只一定角度使其回轉 在模具(1)外待機之臂(47),而在模具(1)的分 隔面內插入其前端部分*在成型模(2 6 )前方使其停止 後,使其動作調節器(46 )而朝成型模(2 6)側使其 移動臂(47)的吸附片(48),在所被頂出的瞬間吸 附所頂出瞬間的成型模(26),繼而使其反動作調節器 (46),而從模穴(2)使其脫離成型模(26),然 後使其反動作伺服馬達(45),將成型模(26)取出 到模具(1 )外* 此一連串的動作在〇.12〜0.15秒間進行,在 從頂出至取出製品爲止的一連串動作之捐耗時間成爲最小 限,期予提高周期性》 本紙張尺度適中國國家榇準(CNS ) A4規格(210X297公釐) -29- *ί浐部中呔i.;.4'->PJhJ消资合作妇印繁 4. 629^ 7 A7 B7 五、發明説明(27) 然而,說明壓力感測器(7)(15)的作用,壓力 感測器(7)因被裝著在移動模板(1 8)與外殼(5) 之間,所以曲柄連桿機構(T)所形成合模時的合摸力直 接加到壓力感測器,能直接檢測合模力。 同時,壓力感測器(1 5 )因被配置在驅動機構部( 10),所以直接檢測加諸在螺桿(4)的射出壓力及計 量樹脂壓。(以下第2實施例) 其次,依照第8〜1 0圖詳述本發明的第2實施例( 2)。然而,與第1實施例重複之點,爲了避免繁雜而省 略。第2實施例(A2 )的射出機構部(a )因與第1實 施例相同所以省略說明。 第2實施例(A2)的模具機構部(b2),因與第 1實施例有若干不同,所以以該不同部分爲中心作說明》 在此模具機構部(b2),在外殼(50)的背面(即是 移動模具(1 b )的相反側)中央,設置成型模頂出機構 (E);其特徵爲:滑動自在地配置在被貫穿設置在外殼 (50)之導孔(38),被貫穿設置在壓力感測器(7 )之貫通孔(7a),被貫穿設置在移動模板(18)之 通孔,以及被貫穿設置在移動模具(1 b )之頂出孔( 2 3 )之點。 然而,此情況未進行澆口切斷,但更改直條部分( 2 7 a )與導桿(3 7 )的長度使其能澆口切斷亦可。 然而,從動滑輪(3 4 )介由曲柄連桿驅動螺帽( 24)而進退自如地旋裝曲柄連桿驅動螺栓(2 5);前 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) {邡先閲婧背面之注意事項再填艿本頁) 裝 訂 -30- 4 6291 7 a? ____B7_ 五、發明说明(28) 述曲柄連桿驅動螺栓(2 5 )的突出端被安裝在模具開合 橫肘頭(3 5 ) « 其次,說明被形成在外殻(5 0 )內的成型模頂出機 構(E)。在前述外殼(50)內,介由軸承而配置回轉 驅動螺帽(2 1 );在此回轉驅動螺帽(2 1 )的突出端 固定從動滑輪(4 3 )。在此回轉驅動螺帽(2 1 ),旋 入·旋退自如地旋裝構成頂出構件(2 7 )的中心頂出桿 (27a)。 然後,在螺旋部(27b)的端部安裝連結板(39 ),以螺帽固定。在此連結板(39)的周緣安裝構成頂 出構件(27)的一部分之導桿(37),且滑動自如地 配置被貫穿設置在外殼之導孔(3 8),被貫穿設置在壓 力感測器(7)之貫通孔(7a),被貫穿設置在移動模 板(18)之通孔(22),以及被貫穿設置在移動模具 (lb)之頂出孔(23)。 ‘ 模具開合曲柄連桿機構(T)以及控制裝置(8 )因 與第1實施例(A 1 )同樣,所以省略說明。 其次,說明第2實施例(A 2 )的作用。原料樹脂( 3 C )投入到原料供給漏斗(1 6 )後*至完成樹脂計量 爲止因與第1實施例(A1)同樣所以省略說明。 在進行樹脂計量期間,在模具(1 )側如第8圖所示 進行合模。合模動作係爲與第1實施例相同。 完成合模及樹脂計量,則使其作動射出伺服馬達( 1 2)後將計量混練溶融樹脂(3 a )射出到模穴(2) 本紙張尺度通用中國國家標率(CNS ) A4規格(210X297公釐) 1^1 -- - I i 1— {1*先閲讀背面之注意事項再填朽本萸)In 1 ^ 1 ^ 1. ^ 1 1 ^ 1 ^^^ 1 I ^ ^^^ 1-* J (邡 M read the note on the back side first and then work on this page) Finally, use the The driving servo motor (5 1) is driven to rotate and drive the pulley (52), and the driven pulley is rotated through the timing belt (53). Therefore, the center ejection rod (2 7 a) which is screwed on the nut portion (5 4 a) of the driven pulley (5 4) is advanced, and its advance is installed on the top of the center ejection rod (2 7 a). Take out the connecting rod (55). Eject the connecting rod (55) here, install the product ejection lever (57) as described above, and move forward with the center ejection lever. * The product ejection lever (27d) that is first connected to the product ejection lever (5 7). The connecting rod (28) on the side is connected to the center pin (2 7 c) of the screw shaft (30a) and ejected from the molding die (2 6) —the same as the gate part (2 6) attached to the front end of the center pin (27 c). a) Then let it fall. (Refer to Fig. 5) The servo motor (5 1) continues to move, and then advances the product to push out the paper size. Applicable to the standard of Chinese paper (CNS) A4 grid (210X297 mm) -28-4 629 ^ * Α7 _______ Β7_ V. Description of the invention (26) Action lever (5 7) 'Push the connecting rod (28) on the side of the product ejection lever (27d) to advance the product ejection pin (27d) · Product ejection pin (first Read the note on the back and fill in this page) (2 7 d) Push out slightly from the inner peripheral surface of the cavity (2), and push the fine uneven non-molded part provided on the outer periphery of the forming mold (2 6). The aforementioned inner peripheral surface is slightly separated. (Refer to FIG. 6) Then, when it is time to leave, the product removal device (S) is operated. That is, the ejection of the molding die (26) is performed by a servo motor (51), so the timing reproducibility has extremely high accuracy. However, the motion of the servo motor (5 1) is gradually input to the control device (8), so the servo motor (45) of the product take-out device (S) can be made to cooperate with the motion of the servo motor (5 1). That is, the servo motor (45) of the product take-out device (S) is made to cooperate with the movement of the servo motor (5 1), and the arm (47) waiting outside the mold (1) is turned at a certain angle, (1) Insert the front end part of the partition surface * After stopping it in front of the molding die (2 6), move the adjuster (46) to the side of the molding die (2 6) to move the arm (47). The suction sheet (48) sucks the forming die (26) at the moment of ejection, and then makes it act on the adjuster (46), and releases it from the forming cavity (26) from the cavity (2). ), And then the servo motor (45) is reversed, and the molding die (26) is taken out of the mold (1) * This series of actions is performed between 0.12 to 0.15 seconds, and a series from the ejection to the removal of the product The donation time of the action becomes the minimum, and it is expected to increase the periodicity. ”The paper size is suitable for China National Standard (CNS) A4 (210X297 mm) -29- * ί 浐 部 中 呔 i.;. 4 '-> PJhJ Consumer and Investment Cooperation Women's Printing 4. 629 ^ 7 A7 B7 V. Description of Invention (27) However, explain the role of pressure sensor (7) (15), pressure Since the sensor (7) is installed between the movable template (18) and the casing (5), the clamping force when the mold is formed by the crank link mechanism (T) is directly added to the pressure sensor, which can Direct detection of clamping force. At the same time, since the pressure sensor (1 5) is arranged in the driving mechanism section (10), it directly detects the injection pressure applied to the screw (4) and measures the resin pressure. (Second Embodiment) Next, a second embodiment (2) of the present invention will be described in detail with reference to Figs. 8 to 10. However, the same points as in the first embodiment are omitted to avoid complexity. Since the injection mechanism section (a) of the second embodiment (A2) is the same as the first embodiment, description thereof will be omitted. The mold mechanism part (b2) of the second embodiment (A2) is slightly different from the first embodiment, so the description will focus on this different part. Here, the mold mechanism part (b2) is located in the housing (50). The center of the back (that is, the opposite side of the moving mold (1 b)) is provided with a molding die ejection mechanism (E); it is characterized in that it is slidably arranged in a guide hole (38) penetrated through the casing (50), A through-hole (7a) provided through the pressure sensor (7), a through-hole provided through the mobile template (18), and an ejection hole (2 3) provided through the mobile mold (1b) Point. However, in this case, the gate is not cut, but the length of the straight part (2 7 a) and the guide rod (3 7) can be changed so that the gate can be cut. However, the driven pulley (3 4) spins the crank link drive bolt (2 5) forward and backward freely through the crank link drive nut (24); the previous paper size applies the Chinese National Standard (CNS) A4 specification (210X297 (Mm) (邡 Please read the notes on the back of Jing before filling this page) Binding -30- 4 6291 7 a? ____B7_ V. Description of the invention (28) The protruding end of the crank connecting rod drive bolt (2 5) is installed Opening and closing the horizontal elbow (3 5) «Next, the mold ejection mechanism (E) formed in the casing (50) will be described. In the aforementioned casing (50), a rotary driving nut (2 1) is arranged via a bearing; and the protruding end of the rotary driving nut (2 1) is fixed to the driven pulley (4 3). Here, the center nut (27a) of the ejection member (2 7) is screwed in and screwed back freely by rotating the driving nut (2 1). Then, a connection plate (39) is attached to the end of the screw portion (27b) and fixed with a nut. A guide rod (37) constituting a part of the ejection member (27) is attached to the peripheral edge of the connecting plate (39), and is slidably arranged and penetrated through a guide hole (38) provided in the housing, and is penetrated and provided in a pressure sense. The through hole (7a) of the measuring device (7) is penetrated through the through hole (22) provided in the movable template (18) and the ejection hole (23) provided in the movable mold (lb). ‘The mold opening / closing crank link mechanism (T) and the control device (8) are the same as the first embodiment (A 1), so the description is omitted. Next, the operation of the second embodiment (A 2) will be described. After the raw resin (3C) is charged into the raw material supply funnel (16) * until the resin measurement is completed, the description is omitted because it is the same as the first embodiment (A1). During resin measurement, the mold is closed on the mold (1) side as shown in Figure 8. The mold clamping operation is the same as in the first embodiment. After the mold clamping and resin measurement are completed, it will actuate the injection servo motor (1 2) to inject the measurement and kneading molten resin (3 a) into the mold cavity (2) The paper size is generally China National Standard (CNS) A4 specification (210X297 (Mm) 1 ^ 1--I i 1— {1 * Read the precautions on the back before filling out this note)

、tT -31 - 46291 £ B; 46291 £ B; 麫沪部中决|?.^·而MJ.消货合竹ilfp業 五、發明説明(29) 內。其射出速度以控制裝置(8 )控制。所被計量的溶融 樹脂(3)被射出·塡充在模穴(2),其次,進行保壓 。此間,以極強的壓力推壓塡充樹脂(3),硬化被形成 在移動模具(1 b)側的模穴(2)內周面之細微凹凸, 轉製在塡充樹脂(3)。 完成塡充樹脂(3 )的硬化,則使其反作動伺服馬達 (31),鬆緩曲柄連桿機構(T),而從固定模具( la)側使其離間移動模具(lb)。此時,成型模( 2 6)保持嵌合在移動模具(1 b )的模穴(2)內的原 狀,與移動模具(lb) —起移動。 在完成開模處,使其作動伺服馬達(4 0 ),則回轉 驅動螺帽(2 1 )回轉,旋合在回轉驅動螺帽(2 1 )的 頂出構件(27)之螺旋部(27),配合前述回轉驅動 螺帽(2 1 )的回轉而前進。同時導桿(3 7)也因介由 連結板(3 9 )連接在中心頂出桿所以一起前進。 前進過的導桿(37)及中心頂出桿(27a),從 移動模具(1 b)的模穴(2)頂出,將模穴(2)內的 成型模(26)的頂出至模穴(2)外。(此情況,與第 1實施例(A 1 )同樣,利用壓縮氣體而從模穴(2 )稍 微突起成型模(2 6 )亦可。) 製品取出裝置(S )之製品取出·因與第1實施例( A 1 )相同所以省略。 其次,依照第1 1〜1 5圖詳述本發明的第3實施例 (A3)。此情況也是與第1實施例(A1)重複之點爲 本紙乐尺度速用中國國家標準(CNS ) A4現格(210X297公釐) (对先閱讀背面之注意?項再峨巧本商 裝' ,11 -32- 4 6291 kl B7 好浐部中戎"攀而hn消灸合竹41印y 五 、發明説明 (30) 1 1 了 避 免 繁 雜 而省略。 第 3實 施例 (A 3 ) 的射 出機 構部 ( 1 1 a ) > 因與第1實施例 (A 1〕 相同辦以省略說明。 1 I 第 3 實 施例(A 3 )的 模 具 機構 部 ( b ) ,基 本 上 與 η 1 I 第 1 實 施 例 (A 1 ) 的 說明 相 同 ,但 第 3 實施 例( A 3 ) 先 閲 讀 Ί 係 爲 以 1 台 伺服馬達 ( 4 0 ) 進 行澆 □ 及 成型 模頂 出 爲 其 背 面 之 1 特徵 » 以 下 ,詳述此部分· 注 意 事 1 1 首 先 1 說明被形 成 在外 殼 ( 5 0 ) 內 的澆 口切 斷 用 螺 再 1 t_.· 旋 機 構 ( G )及頂出用螺旋機構 (E ) Q 在前述外殼 ( η 本 7Γ 裝 I 5 0 ) 內 介由軸承 配置 回 轉 外殼 ( 5 0 1 ): 在 此 回 Η 1 1 I 轉 外 殼 ( 5 0 1 )的 突 出端 固 定 從動 滑 輪 (4 3 ) ♦ 且 在 1 1 回 轉 外 殼 ( 5 0 1) 的 中空 部 分 (5 0 2 )內 固定 澆 P 切 1 1 me m 驅 動 螺 帽 部(4 4 ) 。在 此 澆 口切 斷驅 動螺 帽部 ( 4 4 訂 1 ) 旋 裝 中 空 的螺旋軸 ( 3 0 a ) :以 此 澆 口驅 動螺 帽 部 ( 1 1 4 4 ) 的 回 轉而前進 * 後退 0 然 後, 在 其 中心 旋裝 中 空 的 \ ! I 螺 旋 軸 ( 3 0 a ); 配 合從 動 滑輪( 4 3 )的 正反 回 轉 而 1 前 進 後退 0 配合此中 空 的螺 旋 軸 (3 0 a ), 中空 的 澆 P ί 1 切 斷 銷 ( 3 0 b )被 配 置在 移 動 模具 ( 1 b ) 。在 此 澆 □ 1 1 切 斷 銷 ( 3 0 b )內 滑動自如地配置中心銷(2 7 c ) 1 1 另 外 前述從動 滑 輪( 4 3 ), 介 由 同步 皮帶 ( 4 2 1 1 t ) 而 rh-t 與 伺 服 馬達(4 0 )的 驅 動 滑輪 ( 4 1 ) ,以 伺 服 馬 1 :1 達 ( 4 0 ) 而作動澆 P 切斷 構 件 (3 0 ) 。在 此處 澆 □ 1 切 斷 構 件 ( 3 0), 係 爲以 中 空 的螺 旋 軸 (3 0 a ) « 及 1 被 裝 著 在 其 前端的澆 □ 切斷 銷 ( 3 0 b ) 所構 成。 另 外 9 1 I 圖 號 ( 4 0 a )係爲 被 裝著 在伺 服馬 達 ( 4 0 )之 脈 衝 波 1 I 1 本紙張尺度速用十國國家標率(CNS 说格(210X297公漦) -33-, TT -31-46291 £ B; 46291 £ B; Shanghai and Shanghai Ministry of Final Judgment |?. ^ · And MJ. Consumer Goods ilfp industry V. Description of Invention (29). Its injection speed is controlled by a control device (8). The measured molten resin (3) is injected and filled in the cavity (2), and then pressure is maintained. During this time, the impregnated resin (3) was pushed with a very strong pressure, and the fine unevenness on the inner peripheral surface of the cavity (2) formed on the side of the movable mold (1 b) was hardened, and then transferred to the impregnated resin (3). After the hardening resin (3) is cured, the servo motor (31) is reversely actuated to loosen the crank link mechanism (T), and the mold (lb) is moved from the fixed mold (la) side to the gap. At this time, the molding die (2 6) is kept in the original state fitted in the cavity (2) of the movable die (1 b), and moves together with the movable die (lb). After the mold is opened, the servo motor (40) is driven, and the rotary driving nut (2 1) rotates, and the screw portion (27) of the ejection member (27) of the rotary driving nut (2 1) is screwed. ), And advances in accordance with the rotation of the swivel driving nut (2 1). At the same time, the guide rods (3 7) also advance together because they are connected to the center ejection rod through the connecting plate (3 9). The advanced guide rod (37) and the center ejection rod (27a) are ejected from the cavity (2) of the moving mold (1 b), and the forming mold (26) in the cavity (2) is ejected to Outside the mold cavity (2). (In this case, similarly to the first embodiment (A 1), the molding die (2 6) may be slightly protruded from the cavity (2) using compressed gas.) The product taking out device of the product taking out device (S) The first embodiment (A 1) is the same, so it is omitted. Next, a third embodiment (A3) of the present invention will be described in detail with reference to Figs. 11 to 15. This situation is also the same as the first embodiment (A1). The Chinese National Standard (CNS) A4 is used in this paper. The standard is A4 (210X297 mm). (Please read the note on the back first? , 11 -32- 4 6291 kl B7 Haobu Department Zhongrong " Pan Er hn Xiao Moxibustion Hezhu 41 Yin y V. Description of the invention (30) 1 1 To avoid complexity and omit. The third embodiment (A 3) Injection mechanism section (1 1 a) > The description is omitted because it is the same as the first embodiment (A 1). 1 I The mold mechanism section (b) of the third embodiment (A 3) is basically the same as η 1 I The description of the first embodiment (A 1) is the same, but the third embodiment (A 3) reads first. It is a 1 servo motor (40) for pouring and the mold is ejected as one of its back features. » This section will be described in detail below. Notes 1 1 First 1 Explains the gate cutting screw 1 t_. · Screw mechanism (G) and ejection screw mechanism (E) Q formed in the housing (50). The above housing (η Ben 7Γ installed I 5 0) is equipped with bearings through Set the rotating housing (5 0 1): Here, return to the protruding end of the 1 1 I rotating housing (5 0 1) to fix the driven pulley (4 3) ♦ and in the hollow part (5 of the 1 1 rotating housing (5 0 1) 0 2) Internally fixed cast P cut 1 1 mem drive nut portion (4 4). Cut the drive nut portion (4 4 order 1) at this gate. Screw the hollow screw shaft (3 0 a): This gate drives the nut part (1 1 4 4) to rotate forward and back * 0 then, the hollow \! I screw shaft (3 0 a) is screwed in its center; it cooperates with the front and back of the driven pulley (4 3) Rotate while 1 forward and back 0. With the hollow screw shaft (3 0 a), the hollow pouring P 1 1 cutting pin (3 0 b) is placed in the moving mold (1 b). Here, pouring 1 1 cutting The center pin (2 7 c) 1 1 is slidably arranged in the pin (3 0 b). In addition, the aforementioned driven pulley (4 3) passes through a timing belt (4 2 1 1 t), and rh-t and the servo motor (4 0 ) The driving pulley (4 1) is driven by the servo horse 1: 1 to (40) P cutting member (30). The pouring □ 1 cutting member (30) is formed by a hollow screw shaft (3 0 a) «and 1 by a pouring □ cutting pin (3 0 b) at the front end thereof. In addition, the 9 1 I drawing number (4 0 a) is a pulse wave 1 I 1 that is mounted on a servo motor (4 0). This paper scale uses the ten national standard rates (CNS standard grid (210X297)) -33 -

4 62 9 W A7 B7 紂浐部中"^^^厂-'消灸合竹,^印$! 五、發明说明(31 ) 1 1 產生 裝 置 0 1 1 其 次 ,說明 第3實施例(A 3 ) 的頂 出 用 螺旋 機 構 ( 1 I E ) 在 中空的 螺旋軸(3 0 a ), 回轉 且 滑 動自 如 地 插 η I 通頂 出 構 件(2 7 )的直條部分(2 7 b ) D 前述 頂 出 構 先 « 讀 I 件( 2 7 )的螺 旋部(2 7 s )被旋 裝在 被 裝 著在 前 述 回 背 $3 之 1 轉外 殼 ( 5 0 1 )的突出端內部之頂 出螺 帽 部 (4 9 ) 0 注 意 事 1 1 因此 頂 出構件 (27),本實施例 的構 造 情 況, 以 中 心 項 再 I 頂出桿 ( 2 7 a )及中心銷(2 7 c ) 所構成。 % 本 17 装 I 然 後 ,在螺 旋部(2 7 s )的端部安裝連結構件 ( 1 1 I 3 9 ) 以螺帽 固定。在此連結構件 (3 9 ) 的兩 端 安 裝 1 1 導桿 ( 3 7 ), 滑動自如地被配置在 貫穿 設 置 在外 殼 之 導 1 I 孔( 3 8 )° 訂 I 另 外 ,如後 述,對成型模(2 6 )的 頂 出 •首 先 先 I 行使 其 落 下隨著 中心銷(2 7 c )的 削端 而 來 的澆 □ 部 分 1 1 1 (2 6 a ),繼 而從移動模具(1b )使其脫離成型模 ( ! L 2 6 ) <> ί 1 第 3 實施例 (A 3 )的模具開合 曲柄 連 桿 機構 ( T ) 1 1 ,製 品 取 出裝置 (S )以及控制裝置 (8 ) > 都與 第 1 實 1 I 施例 ( A 1 )相 同,所以省略說明。 1 1 I 其 次 ,說明 第3實施例(A 3 ) 的作 用 Ο 從原 料 樹 脂 1 1 I (3 C ) 投入到 原料供給漏斗至所被 計量 的 溶 融樹 脂 ( 3 1 )射 出 * 塡充在 模穴(2 )內爲止係爲與第] L實施例( 1 A 1 ) 相 同,省 略說明,但繼而所進 行的 澆 □ 切斷 之 作 用 1 1 爲第 3 實 施例獨 有的作用,所以詳述此點 a 1 1 本紙張尺度適和中囤國家標年(CNS ) A4说格(2】0X297公嫠) ^ -34 462917 A7 B7 五、發明説明(32) 即是樹脂塡充後,在模具(1 )合模的狀態下使其動 作伺服馬達(40)則回轉驅動滑輪(4 1),介由同步 皮帶(4 2 )而回轉從動滑輪(4 3 )»此從動滑輪( 43)因介由回轉外殼(501)•澆口切斷驅動螺帽部 (44)而旋合在中空的螺旋軸(30a),所以以從動 滑輪(43)的回轉而前進中空的螺旋軸(30a),朝 向澆口( 1 c )頂出連接在螺旋軸(30 a )之澆口切斷 銷且澆口切斷。 另則,中心頂出桿(27a)的螺旋部(27s), 由於旋合在頂出螺帽部(49),所以回轉前述從動滑輪 (43),則頂出螺帽部(49)也回轉且中心頂出桿( 2 7 a )也隨著移動,但是因中心頂出桿(2 7 a )的螺 旋部¢27 s )與中空的螺旋軸(30 a )被形成爲反螺 旋,所以如前述,中空的螺旋軸(3 0 a )前進*則中心 頂出桿(2 7 a )後退《 經此樣,完成澆口切斷,則模穴(2 )完全從外界遮 斷。 ''如前述完成澆口切斷則在此狀態下保持合模狀態或是 更加力合模,以極強的壓力推壓塡充樹脂(3),硬化被 形成在移動模具(1b)側的模穴(2)內周面之細微凹 凸,轉製在塡充樹脂(3) »(參照第12圖) 以下’從保壓過程至取出成型模(2 6 )爲止係爲與 第1實施例(A 1 )相同,所以省略說明》 其次,依照第11〜19圖詳述本發明的第4實施例 本紙張尺度適用侧家標率⑽)一10謂公*) i {讨先閱讀背面之注意事項再蛾巧本頁)4 62 9 W A7 B7 纣 浐 部 中 " ^^^ 厂-'消 消 合 竹 , ^ 印 $! V. Description of the invention (31) 1 1 Generating device 0 1 1 Next, the third embodiment (A 3) The screw mechanism (1 IE) for ejection is inserted into the hollow screw shaft (30 a), and can be slid into the straight part (2 7 b) of the ejection member (2 7). Ejection structure «Read I (2 7) The screw part (2 7 s) is screwed on the inside of the protruding end mounted on the protruding end of the $ 3 -1 turn housing (5 0 1). Part (4 9) 0 Attention 1 1 Therefore, the component (27) is ejected, and the structure of this embodiment is constituted by a central item and an ejector (2 7 a) and a center pin (2 7 c). % This unit is installed at 17 and then attach the connecting member (1 1 I 3 9) to the end of the screw (2 7 s) and fix it with a nut. 1 1 guide rods (3 7) are attached to both ends of the connecting member (3 9), and are slidably arranged at the guide holes 1 (3 8) provided through the housing. Order I In addition, as described later, Ejection of the mold (2 6) • First, I make it drop the pouring part that follows the cut end of the center pin (2 7 c) 1 1 1 (2 6 a), and then move the mold (1b) to make It is separated from the forming die (! L 2 6) < > ί 1 The mold opening and closing crank link mechanism (T) 1 1 of the third embodiment (A 3), the product taking-out device (S) and the control device (8) > Both are the same as the first embodiment 1 A (A 1), so the description is omitted. 1 1 I Next, the function of the third embodiment (A 3) will be described. 0 The raw resin 1 1 I (3 C) is fed into the raw material supply funnel to the measured molten resin (3 1) and injected *. (2) is the same as the [L] th embodiment (1 A 1), the description is omitted, but the subsequent pouring effect of cutting 1 1 is unique to the third embodiment, so this is described in detail. Point a 1 1 The size of this paper is suitable for the National Standard Year (CNS) A4. (2) 0X297 Gong. ^ -34 462917 A7 B7 V. Description of the invention (32) It means that after the resin is filled, the mold ( 1) When the mold is closed, the servo motor (40) rotates to drive the pulley (4 1), and rotates the driven pulley (4 3) through the timing belt (4 2) »This driven pulley (43) Rotary housing (501) • The gate cuts off the drive nut portion (44) and is screwed into the hollow screw shaft (30a), so the hollow screw shaft (30a) is advanced by the rotation of the driven pulley (43), facing the pouring The gate (1c) ejects the gate cutting pin connected to the screw shaft (30a) and the gate is cut. In addition, since the spiral portion (27s) of the center ejection rod (27a) is screwed into the ejection nut portion (49), so if the driven pulley (43) is rotated, the ejection nut portion (49) also rotates And the center ejection rod (2 7 a) also moves with it, but because the spiral portion of the center ejection rod (2 7 a) ¢ 27 s and the hollow spiral axis (30 a) are formed into an anti-helix, so As mentioned above, the hollow spiral shaft (30a) advances *, and the center ejector rod (2a) retreats. After the gate cut is completed in this way, the cavity (2) is completely blocked from the outside. '' If the gate cut is completed as described above, the mold clamping state is maintained in this state or the mold clamping is more forceful. The resin filling (3) is pushed with extremely strong pressure, and the hardening formed on the side of the movable mold (1b) The slight unevenness on the inner peripheral surface of the cavity (2) is transferred to the resin filling resin (3) »(refer to Figure 12). The following steps from the holding process to the removal of the molding die (2 6) are the same as the first embodiment ( A 1) Same, so description is omitted. Secondly, the fourth embodiment of the present invention will be described in detail with reference to FIGS. 11 to 19. The paper scale applies the house mark rate. Matters again on this page)

麫浐部中^"^t?d·消资合竹.ίΊ印54 厶629 口 A7 B7 五、發明説明(33) 。此情況,與第1實施例(A1)重複之點爲了避免繁雜 所以省略。第4實施例(A4)的射出機構部(a) ’因 與第1實施例(A 1 )相同,所以省略說明。另外,第4 實施例(A4)其特徵爲:被形成在移動模具(1 b)的 模穴(2 )內面(5 a )之光碟用極細微凹凸之壓縮成型 方法,所以在此處重點性說明壓縮成型方法。 第4實施例(A4)模具機構部(b)的模具(1 ) ,因爲是進行壓縮成型所以與第1〜3實施例(A 1 )〜 (A 3 )的情況若干不同*不過’模具機構部(b)因基 本上與第1實施例(A 1 )的說明相同所以省略說明。 在第4實施例(A4)固定模具(1 b )的分隔面’ 形成構成模穴(2)的一部分之凸部(5b) ’對應於前 述凸部(5b),構成模穴(2)的一部分之凹部(5b )被形成在移動模具(7 a )的分隔面:在合模時’凸部 (5b)嵌入到凹部(5a) » 進而,在與被凹設在移動模具(1 a )之凹部(5 b )的固定模具(lb)對向面(5) ’例如形成CD或 DVD用的細微凹凸。此細微凹凸刻設面(5 ) ’被要求 爲如超鏡面加工的極高平滑度(例如’ ma X 0.01 #m),平面度=0.lym;平行度被要求爲例如 ◦ . 0 0 5 nm以下等極高的精度* (此點爲全實施例共 通) 進而,在移動模具(1 a )的中心’滑動自如地配置 澆口切斷構件(30)。 本紙張尺度迫用中國國家橾丰(CNS ) A4規格(210X297公釐) (诉先《讀背面之注意事¾再4艿本芡) 裝 訂 -36 - d 6 2 91 7 A7 B7 五、發明説明(34) 模具開閉曲柄連桿機構(T),與第1實施例(A1 .)相同,所以省略說明。 其次,說明被設在外殻(5 0 )之第4實施例(A 4 )的澆口切斷/頂出機構部(C)。 此澆口切斷/頂出機構部(C)爲1個機構進行澆口 切斷及頂出》但如第1實施例(A1),分別分開設置機 構亦可,如第3實施例,利用反螺旋進行澆口切斷及頂出 亦可。 在外殼(5 0 )裝著澆口切斷/頂出用伺服馬達( 40):以傳達皮帶(42)連接被裝著在其回轉驅動軸 之驅動滑輪(41),與介由軸承回旋轉動自如地被保持 在外殼(50)之從動滑輪(43)。從動滑輪(43) 被安裝在動作螺帽(451);在此動作螺帽(451) ,進退自如地旋裝被旋設在澆口切斷構件(3 0 )後半部 分之動作用螺帽部(30a)。 控制裝置(8)係爲與第1實施例(A 1 )相同,所 以省略說明。 '其次 > 說明第5圖。該圖形係爲比較利用本發明電動 射出成型機(A)之壓縮成型方法(第1法)|與過去油 壓式射出成形機之射出成型方法,縱軸爲壓力,橫軸爲時 間。實現表示本發明模具壓縮成型方法之第1控制例;上 側實線爲移動模具(1 a )的設定壓力,下側實線表示以 壓力感測器(7)檢出的移動模具(1 a )之實際反作向 力。 本紙張尺度適用中國國家標率(CNS > A4規格(210X297公釐) IIII;----(装------^訂—:-----ί {誚先閱讀背面之注意事項再蛾艿本肓) -37-In the Ministry ^ " ^ t? D · Consumption of capital. ΊΊ 印 54 厶 629 口 A7 B7 V. Description of the invention (33). In this case, the points overlapping with the first embodiment (A1) are omitted to avoid complication. Since the injection mechanism section (a) 'of the fourth embodiment (A4) is the same as the first embodiment (A1), the description is omitted. In addition, the fourth embodiment (A4) is characterized by a compression molding method for extremely fine unevenness on an optical disc formed on the inner surface (5 a) of the cavity (2) of the movable mold (1 b), so the focus is on this point. Description of compression molding method. The mold (1) of the mold mechanism section (b) of the fourth embodiment (A4) is slightly different from the case of the first to third embodiments (A1) to (A3) because it is subjected to compression molding. * However, the mold mechanism The part (b) is basically the same as the description of the first embodiment (A 1), so the description is omitted. In the fourth embodiment (A4), the convex surface (5b) forming a part of the cavity (2) is formed on the partition surface of the fixed mold (1b). The corresponding convex portion (5b) constitutes the cavity (2). A part of the concave portion (5b) is formed on the separation surface of the movable mold (7a): when the mold is closed, the 'convex portion (5b) is embedded in the concave portion (5a) »and then is recessed in the movable mold (1a) The facing surface (5) 'of the fixed mold (lb) of the recessed portion (5b), for example, forms fine unevenness for CD or DVD. This fine concave-convex engraved surface (5) 'is required to have extremely high smoothness such as ultra-mirror processing (for example,' ma X 0.01 #m), and flatness = 0.lym; parallelism is required to be, for example, ◦. 0 0 5 Extremely high accuracy of nm or less * (this point is common to all the examples) Furthermore, a gate cutting member (30) is slidably disposed at the center of the moving mold (1a). The size of this paper is forced to use China National Standard (CNS) A4 size (210X297 mm) (v. "Notes on Reading the Back ¾ then 4 transcripts") Binding -36-d 6 2 91 7 A7 B7 V. Description of the Invention (34) The mold opening / closing crank link mechanism (T) is the same as the first embodiment (A1.), So the description is omitted. Next, the gate cutting / ejecting mechanism section (C) of the fourth embodiment (A 4) provided in the casing (50) will be described. This gate cutting / ejecting mechanism part (C) is a mechanism for gate cutting and ejection. However, as in the first embodiment (A1), separate mechanisms may be provided separately. As in the third embodiment, Reverse spiral cutting and ejection are also possible. The casing (50) is equipped with a gate cutting / ejecting servo motor (40): a transmission belt (42) is connected to a driving pulley (41) mounted on its rotary drive shaft, and is rotated back and forth through a bearing The driven pulley (43) is freely held on the casing (50). The driven pulley (43) is installed on the action nut (451); here, the action nut (451) is screwed forward and backward and is screwed on the action nut portion of the second half of the gate cutting member (30). (30a). The control device (8) is the same as the first embodiment (A 1), so the description is omitted. 'Second > Figure 5 is explained. This figure is a comparison between the compression molding method (the first method) using the electric injection molding machine (A) of the present invention and the injection molding method of a conventional hydraulic injection molding machine. The vertical axis is pressure and the horizontal axis is time. Realize the first control example of the mold compression molding method of the present invention; the upper solid line is the set pressure of the mobile mold (1 a), and the lower solid line is the mobile mold (1 a) detected by the pressure sensor (7) The actual reaction force. This paper size is applicable to China's national standard (CNS > A4 size (210X297mm) IIII; ---- (installation ------ ^ order —: ----- ί {诮 read the note on the back first) Matters (Ata moth 艿 肓) -37-

A629M Α7 Β7 五、發明説明(35) ^^1 1^1 ^ 《对先閱讀背面之注意事項再祕巧本頁) 虛線表示過去例;上側虛線爲油壓驅動之移動模具的 設定壓力*下側虛線爲設在油壓迴路之油壓感測器(未圖 示)的輸出。 在過去例,模具壓縮使用油壓驅動,其壓縮壓力,以 被設定油壓迴路之油壓感測器檢測,油壓控制使其一致於 設定壓力》不過,油壓控制的情況,油壓用油的溫度變化 或黏性及其他各種變化,當然,由於樹脂壓的檢測爲介由 油壓油之間接檢測,或者移動模具的動摩擦與靜摩擦之差 等各種的要因•因而實際模具內的樹脂壓力靜態變化所表 示波形不一致於設定壓力。即是如上側虛線,從射出過程 開始至開模(R 3 )爲止其模具壓縮壓力已被設定:配合 此設定壓力而以油壓控制使其變化移動模具的壓縮壓力, 但實際上不是該狀況。即是從被設置在模具驅動用油壓迴 路之油壓感測器的輸出,開始射出,且開始在模穴內塡充 樹脂,經過一段時間後,樹脂開始接觸到移動模具,開始 輸出》以(S)表示此點》其後,在樹脂的塡充的同時油 壓感測器的輸出急速上昇,到達峰値(S 1 )後*以後述 的理由,樹脂壓的輸出波波動。換言之,模穴內的樹脂壓 動態變化,與設定壓不一致。另外油壓驅動之射出速度也 有極限,如第5圖的(0—R1),以相當緩慢速度射出 。因此,在塡充樹脂(3 )的表面產生薄的樹脂膜,損及 轉製性。 在點(R 1 )完成射出過程,移往爲保壓過程的前階 段之模具壓縮過程(R1 — R2),但在此階段,因波動 本紙張尺度適用中國國家標率(CNS >A4说格(210X297公釐) -38- d 6291 1 A7 _ B7 五、發明説明(36) 所以被加諸在塡充樹脂各部的壓力不一定,成型模的內部 應力增高而增大曲折率。 {誚先Μ讀背面之注意事項再蛾寫本页} 對於此點,在本發明,因以壓力感測器(7 )直接檢 測塡充樹脂(3 )的樹脂壓,所以可以以實時使其追從爲 保壓過程的前部階段之移動模具(1 a )的壓縮壓力控制 ,或是爲後階段之移動模具(1 a )的位置控制:若爲射 出過程(px_P 1 )的範圍,則追從壓力感測器(7) 的直接檢測而可以控制射出速度。點(P X )係爲從壓力 感測器(7 )的輸出開始點上昇之垂直線(Η 1 )與射出 設定速度曲線(0 — P 1 )之交點。 其次,說明第4實施例(A 4 )的作用。從原料樹脂 (3 c )投入到原料供給漏斗(1 6 )至完成樹脂計量爲 止,與第1實施例(A1 )相同,所以省略。其後的射出 塡充過程以及保壓過程於後述。 然而,此期間(計量過程)螺桿(4)的回轉速度, 係爲將從脈衝波產生裝置(1 1 a )的輸出信號輸入至控 制裝置(8),與設定値比較;以反饋控制或是前饋控制 或是其兩者的控制,控制回轉用伺服馬達(1 1 )而使其 追從設定値。此點係爲全實施例(A1)〜(A5)共通 〇 完成樹脂計量,則如已詳述過移到射出填充過程,但 螺桿(4 )在樹脂塡充時的射出速度,係爲將壓力感測器 (15)的輸出信號輸入至控制裝置(8),與設定値比 較,以反饋控制或是前饋控制或是其兩者的控制,控制射 ^紙張尺度速用中國國家栋率(CNS ) A4現格(210X297公釐)A629M Α7 Β7 V. Description of the invention (35) ^^ 1 1 ^ 1 ^ "Precautions for reading the back first and then keeping this page secret) The dashed line indicates the past example; the upper dashed line is the set pressure of the hydraulically driven moving mold * The dotted line on the side is the output of a hydraulic pressure sensor (not shown) installed in the hydraulic circuit. In the past, the mold compression was driven by hydraulic pressure, and its compression pressure was detected by the oil pressure sensor of the set oil pressure circuit. The oil pressure control was made consistent with the set pressure. However, in the case of oil pressure control, the oil pressure is used. Oil temperature changes, viscosity, and various other changes. Of course, the resin pressure is detected by oil pressure and oil, or the difference between the dynamic and static friction of the moving mold. Therefore, the actual resin pressure in the mold. The waveform indicated by the static change is not consistent with the set pressure. That is, as shown by the upper dashed line, the mold compression pressure has been set from the beginning of the injection process to the mold opening (R 3): in accordance with this set pressure, the compression pressure of the moving mold is controlled by hydraulic pressure to change it, but this is not actually the case. . That is, the output from the oil pressure sensor installed in the hydraulic circuit for mold driving starts to be injected, and resin is filled in the mold cavity. After a period of time, the resin comes into contact with the moving mold and begins to output. (S) indicates this point. "Thereafter, the output of the oil pressure sensor rises sharply while the resin is being charged, and after reaching the peak value (S 1) * the output wave of the resin pressure fluctuates for reasons described below. In other words, the resin pressure in the cavity changes dynamically and does not match the set pressure. In addition, there is a limit to the injection speed of the hydraulic drive, such as (0-R1) in Figure 5, and the injection is performed at a relatively slow speed. As a result, a thin resin film is generated on the surface of the filling resin (3), which deteriorates the processability. At the point (R 1), the injection process is completed, and the mold compression process (R1 — R2), which is the previous stage of the holding process, is moved. However, at this stage, due to fluctuations, the national paper standard (CNS > A4) applies Grid (210X297mm) -38- d 6291 1 A7 _ B7 V. Description of the invention (36) Therefore, the pressure applied to each part of the resin filling is not necessarily, the internal stress of the molding die increases and the tortuosity increases. {诮Read the notes on the back first and then write this page} In this regard, in the present invention, since the pressure of the resin (3) is directly detected by the pressure sensor (7), it can be followed in real time For the compression pressure control of the moving mold (1 a) in the front stage of the holding process, or for the position control of the moving mold (1 a) in the later stage: if it is the range of the injection process (px_P 1), follow The direct detection of the pressure sensor (7) can control the injection speed. The point (PX) is the vertical line (Η 1) rising from the output start point of the pressure sensor (7) and the injection setting speed curve (0 — Intersection of P 1) Next, the function of the fourth embodiment (A 4) will be described. From the raw resin (3c) to the raw material supply funnel (16) until the resin measurement is completed, it is the same as the first embodiment (A1), so it is omitted. The subsequent injection filling process and pressure maintaining process are described later. However, During this period (measurement process), the rotation speed of the screw (4) is to input the output signal from the pulse wave generating device (1 1 a) to the control device (8), and compare it with the setting ;; Feed control, or both, to control the turning servo motor (1 1) so that it follows the setting 値. This point is common to all the examples (A1) to (A5) and the resin measurement is completed. The process of over-moving to injection filling is described in detail, but the injection speed of the screw (4) when the resin is filled is to input the output signal of the pressure sensor (15) to the control device (8). Feedback control is either feedforward control or both, and the control of paper size and speed is based on China National Building Standard (CNS) A4 (210X297 mm)

4 62 91Y A7 B7 — ' 1 " I . - ~ ~ — 五、發明説明(37) 出用伺服馬達(1 2)而使其追從設定値°此點全實施例 (A1)〜(A5)共通β 樹脂塡充時模具(1 )之模具壓縮成型的動作(第1 法)於後述。 射出用伺服馬達(12)的回轉速度係爲以脈衝波產 生裝置(12a)而被檢測。 然而,射出速度係爲依模穴(2 )內塡充樹脂(3 ) 的樹脂壓而被控制之方法以直接控制較理想,所以在於點 (P X ),塡充樹脂(3)接觸到移動模具(lc)後從 壓力感測器(7 )開始輸出有關樹脂壓的資料,則將壓力 感測器(1 5 )之射出速度控制切換成壓力感測器(7 ) 的射出速度控制亦可。此點以第19圖解說,(0—P1 )的領域,從射出過程進行速度控制,其中的(0 - px )進行壓力感測器(15)之射出速度控制;(px — P1)進行壓力感測器(7)之射出速度控制。當然* ( 0-P 1 )全體進行壓力感測器(1 5 )之射出速度控制 亦可。 然而,計量樹脂(3 a )的射出,以射出用伺服馬達 (1 2 )進行,所以極接近設定値之高速射出爲可能,且 能在薄樹脂膜產生至塡充樹脂(3 )表面之前完成射出, 顯著提高轉製性* 其後,進行澆口切斷,但其時刻(P 1 )係爲壓力感 測器(7 )表示所定之値時,作動澆口切斷構件(3 0 ) ,進行澆口切斷。因此,每次在相同樹脂壓時進行澆口切 本紙張尺度遙扣中國國家標率(CNS) Α4規格(210X297公釐) (却先聞讀背面之注意事項再填朽本玎> 裝· 訂 -40- 4 6291 Ί Α7 __Β7 五、發明説明(38) 斷,所以在模穴(2 )內,安定地每次塡充同量的樹脂( 3 )。 其次,移到保壓過程〔(PI) — (P3)〕,但在 爲其前部階段之壓力控制領域·以壓力感測器(7 )直接 檢測模穴(2 0 )內的樹脂壓後控制,所以可以在幾乎接 近設定値時壓縮壓力加諸在塡充樹脂(3),且可以更減 少內部應力。 移到爲保壓過程的後部階段之位置控〔(P 2 )—( P 3 )〕,塡充樹脂(3 )幾乎硬化;必須正確地控制移 動模具(1 a )的位置而使其厚度爲一定。如前述,在模 穴(2 )每次塡充一定量的樹脂(3 ),所以若壓力檢測 器(7 )的檢測値爲一定,則其厚度也爲一定。因此,在 位置控制階段若控制使壓力感測器(7 )的檢測値成爲設 定値,則移動模具(1 a )的位置通常爲一定位置,成型 模(26)的厚度也成爲一定。 以模具(1 )的作動說明上述過程。如第4圖所示* 進行合模,移動模具(1 a )的凹部(5 a )嵌入到固定 模具(lb)的凸部(5b)。不過在此時刻,曲柄連桿 未完全伸長,在分隔面間設有若干間隙。因此,模穴(2 )也比合模時還寬的狀態。 其次,使其作動射出伺服馬達(1 2 )後使其動作螺 桿機構部(10),且將螺桿(4)使其移動至模具(1 )側*將氣缸(1 3)先端的計量混練溶融樹脂(3 a ) ,射出到模穴(2 )內(參照第4圖。其射出速度以控制 本紙張尺度適用中國國家標车(CNS)A4见格(210ΧΜ7公釐) (誚先閲讀背面之注意事項再填巧本I) 裝. ,ιτ -41 - 4 6291 ; A? B7 五、發明説明(39 ) —^i ^^^1 ^^^1 1^1 ^^^1 ^^^1 ^ In ^^^1 an·— ^ii n^—.J-r*J {誚先閲讀背面之注意事項再蛾艿本頁) 裝置(8)控制。溶融計量樹脂(3a)被射出·塡充在 模穴(2)內,則接觸到移動模具(1 a )而推壓此模具 (la),以壓力感測器(7)檢測其塡充壓力。此時如 前述,模穴(2 )若干加多量被設定,只有其分量溶融混 練樹脂(3)被多餘充塡β 以上的過程(Ο — Ρ1),係爲以壓力感測器(15 )控制;或者是以壓力感測器(1 5 )控制(0 — ρ X) ,以壓力感測器(7)控制(ρχ — Ρ1)。另外,此射 出過程以射出伺服馬達(1 2 )進行而使其追從設定値, 所以在塡充樹脂(3 )產生薄樹脂膜之前完成塡充。 其次1進行澆口切斷,但在壓力感測器(7 )表示預 定値(Ρ 1 )時*立即進行澆口切斷,對模穴(2)的樹 脂(3 a )供給即刻使其停止。(參照第1 8 ( 3 )圖) 即是在進行模具(1)合模的狀態下使其作動伺服馬 達(4 0 )而使其回轉從動滑輪(4 3 )則澆口切斷構件 (30)前進,將固定模具(lb)的澆口(2a)在於 其前端合塞。因此,模穴(2)在只移動模具(1 a )未 前進'的分量多餘地塡充樹脂(3 )的狀態下完全從外界遮 斷。 其次,再度使其動作模具控制伺服馬達(3 1 )而更 使其前進陽螺旋棒(44),推進橫肘頭(35)而更使 其伸長模具開合曲柄連桿,移動模板(1 8 )以所定的壓 力推壓到固定模具(lb)。由於此因,以極強的壓力壓 縮塡充樹脂(3),硬化凹部(5a)細微凹凸面(5) 本紙^尺度通用中國國家栋準(CNS ) A4規格(210X297公釐) " -42- 4629!, A7 B7 五、發明説明(40) 的細微凹凸,正確地轉製在塡充樹脂(3 )的表面(參照 第18 (4)圖)。此期間以感測器(7)直接檢測樹脂 壓並且壓縮,所以可以高重現性地進行每次均等的模具壓 縮》 繼而,在於此狀態,以壓力感測器(7 )直接檢測樹 脂壓並且保持移動模具(1 a )使樹脂壓形成預定之値, 使其硬化塡充樹脂(3)。因此,成型模(26)成爲高 重現性地每次均等的肉厚。 完成塡充樹脂(3 )的硬化則如第1 8 ( 5 )圖所示 ,使其反動作模具控制伺服馬達(3 1 )而從固定模具( lb)側使其離開移動模具(la)。此時成型模(26 )保持嵌入在移動模具(1 a )的模穴(2 )內的原狀與 移動模具(la) —起移動。 最後,移到第18(b)圖,在完成開模處,使其作 動伺服馬達(40),而從模穴(2)頂出澆口切斷構件 (30),將成型模(26)脫模後回收。 其次,詳述本發明模具壓縮成型方法的第2法,由於 是在第4實施例(A4)所說明過的第1法之改良,所以 依照第2 0圖,以下只針對其作用作說明。 如第20 (1)圖所示進行模具(1)的合模*則移 動模具(la)移動到固定模具(lb),移動模具( la)的凹嵌入到固定模具(lb)的凸部(5b)。不 過在此時刻曲柄連桿未完全伸長在分隔面間(換言之,模 穴面間),成爲比第20(3)圖的澆口切斷時機之間隙 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公嫠) ~~ -43- <讳先聞禎背面之注意事項再填艿冬筲) 裝 訂 4 62 νΚ:/ α7 Β7 五、發明说明(41 ) (t )還寬幅的狀態 <<以(Τ)表示模穴面間間隙>> 〇 {对先Μ讀背面之注意事項再填寫本頁) 在此狀態下進行射出塡充,但如第2 0 ( 2 )圖所示 ,移動模具(la)從(Τ)朝向(t)在往合模方向移 動的途中射出塡充計量樹脂(3 )。此時’在射出的瞬間 ,樹脂(3 )表面產生表層,但因移動模具(1 a )·往合 模方向移動,所以樹脂以更高速流到移動模具(1 a )的 模穴(2)內面,而形成表層,或是抑制成長:因此抑制 細微空氣集結的產生而樹脂(3)確實地密著在形成有細 微凹凸的內面(5 ) · 繼而進行澆口切斷(參照第20(3)圖)’但其時 機(P1)係爲在壓力感測器(7)表示所定之値時作動 澆口切斷銷(3 0 )而從移動中的移動模具(1 a )頂出 後進行澆口切斷1從澆口(2a)脫離模穴(2)。此時 的移動模具(1 a )與固定模具(1 b )之模穴面間的間 隙爲(t )。 此樣,在每次相同樹脂壓時進行澆口切斷,所以在模 穴¢2)內,安定地每次塡充同量(不過,前述寬度(t )比成型模(2 6 )的寬度還寬,所以塡充量比成型模( 2 6 )的體積還多)的移動(3 ) > 符號(t )因此成型模(26)的最終厚度(S)還 厚,所以在模穴(2),被供給有成型模(26)的積體 以上的樹脂(3)。 澆口切斷,由於在進行移動模具(1 a )的合模移動 本紙張尺度进州中國围家梂準(CNS)A4洗格(210Χ297公釐) 4i629t ry A7 B7 五、發明説明(42) 之狀態下使其作動伺服馬達(4 Ο )後使其回轉從動滑輪 (43),則澆口切斷銷(30)從移動中的移動模具( {讀先Μ讀背面之注意事項再填艿本頁) 1 a )前進,將固定模具(1 b )的澆口以其前端阻塞而 進行,在多餘地塡充樹脂(3 )的狀態下完全地從外界遮 斷。 以上的過程(0 — P 1 )係爲以射出用測力計(Load Cell )控制;或者是以射出用測力計(1 5 )控制(0 — px),以壓力感測器(54)控制(PX—P1)。另 外,此射出塡充過程係爲以射出伺服馬達(1 2 )使其追 從設定値而進行,且移動模具(1 a )移動,所以塡充樹 脂(3 )係爲與移動模具(1 a )的動作協同一致而增大 對於移動模具(1 a )的相對速度,而臨接於在其表面時 常使其露出新的內部樹脂,且構成移動模具(1 a )側的 模穴(2)之凹部(5a)內面後快速流動。其結果,在 塡充樹脂〔3 )產生薄樹脂膜之前完成塡充,此狀況阻礙 產生損及轉製性之細微空氣集結。因而被形成在移動模具 (1 a )側的模穴(2)凹部(5 a 0之細微凹凸持有非 常優越的轉製性,轉製在成型模(26)。 其次,從保壓過程〔(PI)—(P3)〕移到取出 過程,但保壓過程或取出過程因與第1法相同所以其說明 省略β 〔發明效果〕 依據本發明,因爲是以伺服馬達反饋控制射出作業的 本紙張尺度適用中闺固家標準(CNS )六4说格(210X297公釐) -45- 4 6291 7 好浐部中^i:4,^,h-T消於合竹由卬" A7 B7五、發明説明(43 ) 全部動作,所以可以自由控制其時間或射出速度,加壓速 度,加壓壓力及其他;其結果*能提高頻率性。 特別是對於成型後成型模的頂出,成型模取出的各驅 動源使用伺服馬達•所以動作的返復回應精度不致不均衡 ,可以使製品取出裝置取出製品的時間耗損爲0 . 0 1秒 以下,能達成最終的高頻率化。 另外,一列並排澆口切斷用螺旋機構及頂出用螺旋機 構且在澆口切斷用的螺旋機構螺旋軸內插通頂出用螺旋機 構的螺旋軸,所以在不妨礙持有複雜機構的澆口切斷用螺 旋機構與頂出用螺旋機構而可以配置在1處所。 另外,依據本發明,以壓力感測器直接檢測射出壓力 ,計量樹脂以及合模力等而進行控制:能更正確的控制。 特別是在移動模板與外殼之間設置壓力感測器,直接 檢測實際加諸在模且的合模力過去爲困難,但以本發明已 開始成可能。 進而,依據本發明,以伺服馬達控制射出作業的全部 動作,所以可以自由控制其時間或射出速度,加壓速度, 加壓'壓力及其他,其結果能提高頻率。 然且,以壓力感測器直接檢測射出壓力,計量樹脂壓 以及合模力等而進行反饋控制|能更正確的控制。 特別是在移動模板與外殻之間設置壓力感測器,直接 檢測加諸在模具的合模力過去爲困難,但以本發明則容易 〇 另外,本發明,因設置檢測模穴內的塡充樹脂所形成 (姊先閲讀背面之注意事項再"朽本页} 本紙張尺度通用中因國家標準(CNS > A4规格(210X297公釐) -46- *ί·浐部-5-^ί-;4'·^ν^.τ.ί/ίφ;合竹妇印衆 4 6291 7 A7 B7 五、發明説明(44 ) 模具的推力,根據其輸出資料,進行控制將樹脂塡充在模 穴之射出過程或是繼而的保壓過程的至少一者,另外進行 控制前述過程全體或是其一部分之壓力感測器,所以從壓 力感測器直接取得有關塡充樹脂的資料;且以實時且正確 地控制各過程。 另外,根據從壓力感測器的輸出而控制澆口切斷的動 作時機,以實時且正確地控制前述時刻》 根據從壓力感測器的輸出資料,進行控制從射出機構 部樹脂射出到模具力之速度*仍然可以以實時且正確地進 行前述控制。 本發明方法,因從開始計量樹脂的射出塡充至開始合 模爲止,朝合模方向連續地使移動模具移動,所以塡充樹 脂與移動模具的動作而協同作動,特別是臨接於移動模具 (1 a )側的模穴內面而流動,阻礙形成樹脂表面的表層 =因此,當在移動模且側的模穴內面形成細微凹凸時,以 此方法,飛快地提高轉製性。 另外,將成型模的體積以上量之塡充樹脂塡充到模穴 後壓、縮成型,由於此因,至成型模的體積爲止壓縮’成型 模成爲高密度基板,不致密度的不均衡’期予提高品質。 (邡先W讀背面之注意事項再M艿本頁〕 裝. 訂_ 本紙張尺度適用中國國家栋準{ CNS ) A4洗格(210X297公兼) -47-4 62 91Y A7 B7 — '1 " I.-~ ~ — V. Description of the invention (37) Servo motor (1 2) is used to follow the setting 値 ° All embodiments (A1) to (A5) ) The operation (the first method) of the compression molding of the mold (1) for the common β resin / filler mold (1) will be described later. The rotation speed of the injection servo motor (12) is detected by a pulse wave generating device (12a). However, the injection speed is controlled by the method of controlling the resin pressure of the filling resin (3) in the mold cavity (2) for direct control. Therefore, at the point (PX), the filling resin (3) contacts the moving mold. (Lc) and then output the data about the resin pressure from the pressure sensor (7), the injection speed control of the pressure sensor (15) can be switched to the injection speed control of the pressure sensor (7). This point is illustrated in the 19th diagram, in the area of (0-P1), speed control is performed from the injection process, of which (0-px) performs the injection speed control of the pressure sensor (15); (px-P1) performs pressure Injection speed control of sensor (7). Of course * (0-P 1) The entire injection speed control of the pressure sensor (1 5) is also possible. However, the injection of the metering resin (3 a) is performed by the servo motor (1 2) for injection, so high-speed injection that is very close to the setting 値 is possible, and it can be completed before the thin resin film is generated on the surface of the resin (3). Injection, significantly improve the transferability * Then, the gate cut is performed, but the time (P 1) is when the pressure sensor (7) indicates a predetermined time, the gate cut member (3 0) is operated to perform The gate is cut off. Therefore, each time the gate is cut at the same resin pressure, the paper size is deducted from the Chinese National Standards (CNS) A4 specification (210X297 mm) (however, the precautions on the back should be read before filling this book.) Order -40- 4 6291 Ί Α7 __Β7 5. The description of the invention (38) is broken, so in the mold cavity (2), the same amount of resin (3) is stably filled each time. Second, move to the holding pressure process [( PI) — (P3)], but in the pressure control area of the front stage, it can be controlled almost by setting the pressure sensor (7) to directly detect the resin pressure in the cavity (2 0). The compression pressure is applied to the filling resin (3) at the time, and the internal stress can be further reduced. It is moved to the position control for the later stage of the holding process [(P 2) — (P 3)], and the filling resin (3) Almost hardened; the position of the moving mold (1 a) must be properly controlled so that its thickness is constant. As mentioned above, the cavity (2) is filled with a certain amount of resin (3) each time, so if the pressure detector (7 ) Is constant, the thickness is also constant. Therefore, if the pressure is controlled during the position control stage, When the detection 値 of the measuring device (7) becomes the setting, the position of the moving mold (1a) is usually a fixed position, and the thickness of the forming mold (26) is also constant. The operation of the mold (1) is used to explain the above process. As shown in Figure 4 * When the mold is closed, the concave part (5 a) of the moving mold (1 a) is inserted into the convex part (5b) of the fixed mold (lb). However, at this moment, the crank link is not fully extended, and it is on the separating surface. There are several gaps. Therefore, the cavity (2) is also wider than when the mold is closed. Next, the servo motor (12) is actuated and the screw mechanism (10) is operated, and the screw ( 4) Move it to the side of the mold (1). * Mix the molten resin (3a) at the tip of the cylinder (1) and inject it into the cavity (2) (refer to Figure 4. The injection speed is to control the paper. Standards are applicable to China National Standard Vehicle (CNS) A4 (210 × 7mm) (诮 Please read the notes on the back before filling in the book I)., Ιτ -41-4 6291; A? B7 V. Description of the invention (39 ) — ^ I ^^^ 1 ^^^ 1 1 ^ 1 ^^^ 1 ^^^ 1 ^ In ^^^ 1 an · — ^ ii n ^ —. Jr * J {诮 Read the precautions on the back first (艿 Page) Controlled by the device (8). The molten metering resin (3a) is injected and filled in the cavity (2), then it comes into contact with the moving mold (1a) and pushes the mold (la) with pressure. The measuring device (7) detects its filling pressure. At this time, as mentioned above, the mold cavity (2) is set to a certain amount, and only its component melt-kneading resin (3) is filled with more than β (0-P1), It is controlled by the pressure sensor (15); or controlled by the pressure sensor (15) (0-ρ X), and controlled by the pressure sensor (7) (ρχ-P1). In addition, the injection process is performed by an injection servo motor (12) to make it follow the set pressure, so the pressure filling is completed before the thin resin film is generated by the pressure filling resin (3). Next, the gate is cut off, but when the pressure sensor (7) indicates the predetermined pressure (P1) *, the gate is cut off immediately, and the supply of the resin (3a) to the cavity (2) is stopped immediately. . (Refer to Fig. 18 (3).) That is, when the mold (1) is clamped, the servo motor (40) is operated and the driven pulley (4 3) is rotated, and the gate cutting member (30) ) Advance, the gate (2a) of the fixed mold (lb) is closed at the front end. Therefore, the mold cavity (2) is completely blocked from the outside in a state where only the mold (1a) is moved and the component is not filled with resin (3). Next, the mold control servo motor (31) is moved again to advance the male spiral rod (44), and the horizontal elbow (35) is pushed to further extend the mold to open and close the crank link, and move the template (1 8). ) Push the fixed mold (lb) with a predetermined pressure. For this reason, the resin (3) is compressed with a very strong pressure, and the hardened recess (5a) is finely concave-convex (5). The paper is sized according to China National Standard (CNS) A4 (210X297 mm) " -42 -4629 !, A7 B7 5. The slight unevenness of the description of the invention (40) is correctly transferred to the surface of the resin (3) (see figure 18 (4)). During this period, the resin pressure is directly detected and compressed by the sensor (7), so that even the mold compression can be performed with high reproducibility. Then, in this state, the resin pressure is directly detected by the pressure sensor (7) and The moving mold (1a) is held to press the resin into a predetermined volume, and it is hardened and filled with the resin (3). Therefore, the molding die (26) has a highly reproducible and uniform meat thickness every time. After the curing of the resin filled resin (3) is completed, as shown in Fig. 18 (5), the mold is controlled by the servo motor (3 1) in the opposite direction to move it away from the movable mold (la) from the fixed mold (lb) side. At this time, the forming die (26) is kept in the original state embedded in the cavity (2) of the moving die (1a) and moved together with the moving die (la). Finally, move to Figure 18 (b), at the completion of the mold opening, make it actuate the servo motor (40), and eject the gate cutting member (30) from the cavity (2), and then set the mold (26) Recycle after demolding. Next, the second method of the mold compression molding method according to the present invention will be described in detail. Since it is an improvement of the first method described in the fourth embodiment (A4), its operation will be described below with reference to FIG. 20. As shown in Figure 20 (1), the mold (1) is clamped *, then the mobile mold (la) is moved to the fixed mold (lb), and the concave of the mobile mold (la) is inserted into the convex portion of the fixed mold (lb) ( 5b). However, at this moment, the crank connecting rod is not fully extended between the separating surfaces (in other words, between the cavity surfaces), which becomes a gap more than the gate cutting timing of Fig. 20 (3). This paper applies the Chinese National Standard (CNS) A4. Specifications (210X297 male) ~~ -43- < Notes on the back of the note, then fill in the winter notes) Binding 4 62 νΚ: / α7 Β7 V. Description of the invention (41) (t) is still in a wide state < < Indicate the gap between the cavity faces by (T) > > 〇 {Please read the precautions on the back side before filling out this page) In this state, the injection will be filled, but as in Section 2 (2) As shown in the figure, the mobile mold (la) injects the filling resin (3) on the way from (T) to (t) in the direction of clamping. At this moment, the surface layer of the resin (3) is generated at the moment of injection, but the resin (3a) moves toward the mold clamping direction, so the resin flows to the cavity (2) of the mobile mold (1a) at a higher speed. The inner surface forms a surface layer or inhibits growth: Therefore, the generation of fine air buildup is suppressed and the resin (3) is firmly adhered to the inner surface (5) where the fine unevenness is formed. Then, the gate is cut (see section 20). (3)) But its timing (P1) is to eject the gate cutting pin (30) when the pressure sensor (7) indicates a predetermined time, and eject it from the moving mold (1a) while it is moving. After that, the gate cut 1 is separated from the cavity (2) from the gate (2a). At this time, the gap between the cavity surface of the movable mold (1a) and the fixed mold (1b) is (t). In this way, the gate cut is performed every time the same resin pressure is used, so the same amount is stably filled in the cavity ¢ 2) each time (however, the aforementioned width (t) is greater than the width of the molding die (2 6) It is also wide, so the filling amount is larger than the volume of the molding die (2 6)) (3) > The symbol (t) Therefore, the final thickness (S) of the molding die (26) is also thick, so 2) Resin (3) or more which is supplied with the product of the molding die (26). The gate is cut off, as the moving mold (1 a) is used to close the mold. This paper is scaled into the state of China. The standard is CNS A4 (210 × 297 mm) 4i629t ry A7 B7. 5. Description of the invention (42) In this state, the servo motor (40) is driven to rotate the driven pulley (43), and then the gate cutting pin (30) is removed from the moving mold (read the precautions on the back and fill in again) On this page) 1 a), proceed to block the gate of the fixed mold (1 b) with its front end blocked, and completely block it from the outside with resin (3) overfilled. The above process (0 — P 1) is controlled by an injection dynamometer (Load Cell); or it is controlled by an injection dynamometer (1 5) (0 — px) and a pressure sensor (54) Control (PX-P1). In addition, the injection filling process is performed by injecting the servo motor (1 2) to follow the set pressure and the moving mold (1a) is moved, so the filling resin (3) is the same as the moving mold (1a). ) The actions are coordinated to increase the relative speed to the moving mold (1 a), and when it is next to the surface, it often exposes new internal resin and forms the cavity (2) on the side of the moving mold (1 a). The recess (5a) flows rapidly behind the inner surface. As a result, the filling is completed before the thin resin film is generated in the filling resin [3], and this situation prevents the generation of fine air accumulation which impairs the conversion property. Therefore, the cavity (2) recessed part (5 a 0) formed on the side of the moving mold (1 a) has a very good transferability, and is transferred to the molding die (26). Second, from the pressure holding process [(PI ) — (P3)] Move to the take-out process, but the pressure-holding process or take-out process is the same as the first method, so its description is omitted. [Inventive effect] According to the present invention, the servomotor feedback control is used to control the size of the paper Applicable to the Chinese Girl's Family Standard (CNS) Sixty-four Cases (210X297 mm) -45- 4 6291 7 In the Ministry of Education ^ i: 4, ^, hT disappeared in Hezhu Youyi " A7 B7 V. Description of the Invention (43) All operations, so you can freely control its time or injection speed, pressurization speed, pressurization pressure, and other; the result * can improve the frequency. Especially for the ejection of the molding die after molding, the removal of the molding die The driving source uses a servo motor. Therefore, the accuracy of the return response of the operation is not uneven, and the time consumption of the product removal device to remove the product is less than 0.1 seconds, which can achieve the final high frequency. In addition, a row of gates cut side by side Breaking screw mechanism and ejection The screw mechanism inserts the screw shaft of the ejection screw mechanism into the screw shaft of the screw mechanism for gate cutting, so that the screw mechanism for gate cutting and the screw mechanism for ejection can be held without interfering with holding the complicated mechanism It is located in one place. In addition, according to the present invention, the pressure sensor directly detects the injection pressure, measures the resin, and the clamping force, and performs control: it can control more accurately. Especially, a pressure feeling is provided between the moving template and the casing. It is difficult to directly detect the clamping force actually applied to the mold in the past, but it has become possible with the present invention. Furthermore, according to the present invention, the entire operation of the injection operation is controlled by the servo motor, so the time can be freely controlled. Or injection speed, pressurization speed, pressurization pressure, etc., the frequency can be increased as a result. However, the pressure sensor directly detects the injection pressure, measures the resin pressure, and the mold clamping force, and performs feedback control | more accurate In particular, it is difficult to install a pressure sensor between the moving template and the housing to directly detect the clamping force applied to the mold. It is easy to explain. In addition, the present invention is formed by installing the filling resin in the detection cavity (read the precautions on the back first and then quoting this page) The paper standards are generally based on national standards (CNS > A4 specifications ( 210X297 mm) -46- * ί · 浐 部 -5- ^ ί-; 4 '· ^ ν ^ .τ.ί / ί; Hezhu Fu Yinzhong 4 6291 7 A7 B7 V. Description of the invention (44) Mold According to its output data, it controls at least one of the injection process or subsequent holding process of filling the resin cavity in the mold cavity, and the pressure sensor that controls the whole or a part of the foregoing process. The pressure sensor directly obtains the data about the filling resin; and each process is controlled in real time and correctly. In addition, the timing of gate cut operation is controlled based on the output from the pressure sensor to control the aforementioned time in real time and accurately. Based on the output data from the pressure sensor, the resin injection from the injection mechanism to the mold force is controlled. The speed * can still perform the aforementioned control in real time and correctly. In the method of the present invention, since the injection of the resin is measured and the filling is started, the mobile mold is continuously moved toward the mold clamping direction, so the operation of the filling resin and the mobile mold are coordinated, especially when it is next to the mobile mold. (1 a) The inner surface of the cavity on the side flows and prevents the surface layer forming the resin surface. Therefore, when fine unevenness is formed on the inner surface of the cavity on the side of the moving mold, the method can rapidly improve the transferability. In addition, the resin filled with an amount of more than the volume of the mold is filled into the cavity and then pressed and shrink-molded. Due to this, the mold is compressed until the volume of the mold is compressed, and the mold becomes a high-density substrate. To improve quality. (邡 Please read the precautions on the back and then M 艿 this page) Binding. Order _ This paper size is applicable to China National Building Standard {CNS) A4 Washing (210X297) and -47-

Claims (1)

4 6291 7 ^:.?.·^艮原實質^-容 經濟部智慧財產局員工消費合作社印製 AS B8 C8 D8六、申請專利範圍 第87 1 1 0906號專利申請案 中文申請專利範園修正本 民國90年4月修正 1 一種電動射出成型機,係對於模穴(2 )之計量 樹脂(3 a )的射出;混練樹脂(3 b )的計量;模具( 1 )的開關模;計量樹脂(3 a )塡充到模穴(2 )後的 澆口切斷:成型後成品(2 6 )的頂出及,成品(2 6 )取出等各驅動源上使用伺服馬達(1 1 ) (12) (3 1) ( 4 0 ) ( 4 5 ) ( 5 1 ), 具有設置在與移動模板(1 8 )形成一體往返移動之 外殼(5 0 )的滑輪(4 3.),其中心栓鎖有可以使澆口 切斷用的螺旋軸(3 0 a )自由前進·退出的澆口切斷用 螺旋機構(G ); 連接上述澆口切斷用螺旋機構(G ),可往返自由移 動地配置在模具(1 )上的澆口切斷構件(3 0 ); 藉設於上述外殻(5 0 )之澆口切斷用螺旋機構(G )的滑輪(4 3 )及澆口切斷用的螺旋軸(3 0 a )使澆 口切斷構件(30)動作的伺服馬達(40): 設置在上述外殻(5 0 ),在可自由迴轉設置的從動 滑輪(5 4 )上具有可自由前進·退出地栓鎖之頂出用螺 旋軸(2 7 a )的頂出用螺旋機構(E ); 具有以設置在上述外殻(5 0 )的頂出用螺旋機構( E )的從動滑輪(5 4 )使頂出用螺旋軸(2 7 a )動作 之伺服馬達(5 1 )的精密成型之模具壓縮成型方法所使4 6291 7 ^:.? .. ^ The original substance ^-printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by AS B8 C8 D8 VI. Patent Application No. 87 1 1 0906 Chinese Patent Application Patent Amendment The Republic of China revised in April 1990. 1 An electric injection molding machine is used for injection of the metering resin (3 a) in the cavity (2); metering of the kneaded resin (3 b); switch mold of the mold (1); metering resin (3 a) Gate cut after filling into the cavity (2): ejection of the finished product (2 6) after molding, and removal of the finished product (2 6). Servo motors (1 1) ( 12) (3 1) (4 0) (4 5) (5 1), which has a pulley (4 3.) provided on a housing (50) that forms a reciprocating movement with the moving template (1 8), and the center pin A screw shaft (G) for gate cutting which can freely advance and retract a screw shaft (30a) for gate cutting is locked; the screw mechanism (G) for gate cutting is connected and can move freely back and forth The gate cutting member (30) arranged on the mold (1); the pulley of the gate cutting screw mechanism (G) provided on the shell (50) 4 3) and a servo motor (40) that operates a gate cutting member (30) with a screw shaft (30 a) for gate cutting: It is installed in the above-mentioned housing (50), and is provided in a freely rotatable manner. The driven pulley (5 4) is provided with a screw mechanism (E) for ejection which can freely advance and withdraw the screw shaft (2 7 a) for latching; The driven pulley (5 4) of the ejection screw mechanism (E) uses a precision compression molding method for the servo motor (5 1) of the ejection screw shaft (2 7 a) to operate. (請先閱讀背面之注意事項再填寫本頁) -[n II 1 .1 n n 一-1, t 1 ί 1 n It it n I 線'------------------------ 本紙張尺度適用中囵國家標準(CNS)A4規格(210 297公釐) 4 6291 7 A8 BS C8 ΌΒ 六、申請專利範圍 用的電動射出成型機(A ),其特徵爲: 澆口切斷用螺旋機構(G )的螺旋軸(3 0 a )內插 穿有頂出用螺旋軸(2 7 a ),澆口切斷用螺旋機構(G )較頂出用螺旋機構(E )設置在模具(1 )側。 2 ·如申請專利範圍第1項之電動射出成型機(A ) ,其中成品取出裝置(S )是以伺服馬達(4 5 )控制, 使頂出用螺旋機構(E )動作而可電氣控制將成品(2 6 )從模穴(2 )頂出的時機及取出成品(2 6 )的時機’ 在幾乎無時間損耗的狀態下或是無時間損耗的狀態下取出 成品(2 6 )。 3 · —種電動射出成型機,係對於模穴(2 )之計量 樹脂(3 a )的射出;混練樹脂〔3 b )的計量;模具( 1 )的開關模:計量樹脂(3 a )塡充到模穴(2 )後的 澆口切斷;成型後成品(2 6 )的頂出:及,成品(2 6 )取出等各驅動源上使用伺服馬達(1 1 ) (12)( 31) ( 4 0 ) ( 4 5 ) ( 5 1 ), 具有移動模具(1 b )安裝用移動模板(1 8 ): 安裝有以伺服馬達(3 1 )驅動之上述移動模板( 1 8 )的往返驅動用曲柄連桿機構(T )的一端,與上述 移動模板(1 8 )形成一體移動之外殼(5 0 );及, 配設在上述移動體模板(1 8 )與外殻(5 0 )之間 ,檢測射出模具(1 )內之計量樹脂之樹脂壓力的壓力感 測器(7 ),其特徵爲: 樹脂塡充時,以上述壓力感測器(7 )檢測模穴(2 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -2- (請先閱讀背面之注意事項再填寫本頁) -------訂---------線· 經濟部智慧財產局員工消費合作社印制衣 4 6291 7 A8 B8 C8 DS 六、申請專利範圍 )內塡充樹脂所產生之模具(1 )的反作用力,根據其輸 出數據利用反饋控制進行將樹脂(3 )塡充至模穴(2 ) 的射出塡充過程, 模具壓縮過程及隨後的保壓過程是根據來自上述壓力 感測器(7 )的數據進行上述伺服馬達(3 1 )之曲柄連 桿機構(T )所產生的合模壓力及移動模具(1 b )之位 置控制的相關反饋控制。 _ 4 ·如申請專利範圃第3項之電動射出成型機(A ) ,其中在外殼(5 0 )安裝成品頂出機構(E ),使成品 (2 6 )頂出用頂出構件(2 7 )貫穿壓力感測器(7 ) 後插穿移動模具(1b)。 5 .如申請專利範圍第1項或第4項之電動射出成型 機(A ),其中是以可Θ由滑動配設在移動模具(1 b ) 內的中空澆口切斷構件(3 0 ):可自由滑動地插穿上述 澆口切斷構件(30)內的頂出構件(27):栓鎖形成 在澆口切斷構件(3 0 )內的螺旋部(3 0 b )而使澆α 切斷構件(3 0 )前進’後退的澆口切斷驅動螺帽部( 4 4):栓鎖在頂出構件(2 7 )的螺紋部(2 7 a )而 使頂出構件(2 7 )前進·後退的頂出螺帽部(4 9 )的 滑輪(4 3 )所構成;使上述徺口切斷驅動螺帽部(4 4 )與頂出螺帽部(4 9 )形成相互逆向螺紋者。 6 · —種模具壓縮射出成型方法,係對於模穴(2 ) 之計量樹脂(3 a )的射出:混練樹脂(3 b )的計量; 模具(1 )的開關模:計量樹脂(3 a )塡充到模穴(2 本紙張尺度適用中國國家標準(CNS)A4規格(21ϋ X 297公釐〉 -3 - (請先閱讀背面之注意事項再填寫本頁) .ί --------訂·--------線JL 經濟部智慧財產局員工消費合作社印製 4 6291 7 AS B8 C8 D8 六、申請專利範圍 )後的澆口切斷:成型後成品(2 6 )的頂出;及,成品 (2 6 )取出等各驅動源上使用伺服馬達(1 1 ) (12 )(31) ( 4 0 ) ( 4 5 ) ( 5 1 ), 具備:可對於安裝在固定模板(1 7 )的固定模具( 1 a )進行模開關及安裝可關模支移動模具(1 b )的移 _模板(1 8 ):與移動模板(1 8 )形成一體移動,配 設於安裝上述移動模板(1 8 )之往返驅動用的曲柄連桿 機構(T ) 一端的外殻(5 0 )之間,檢測樹脂塡充時之 模穴(2 )內之塡充樹脂(3 )所形成對模具(;[)的反 作用力之壓力感測器(7 );及,上述移動模具(丄b ) 與固定模具(1 a )所構成的模具(1 ),其特徵爲: 根據上述壓力感測器(7 )的輸出數據,進行對模具 (1 )所產生之塡充樹脂(3 )壓力的控制,或是對移動 模具(1 b )之位置控制形成塡充樹脂(3 )厚度控制的 至少其中之一種控制。 7 ‘ 一種模具壓縮射出成型方法,係對於模穴(2 ) 之計量樹脂(3 a )的射出;混練樹脂(3 b )的計量; 模具(1 )的開關模;計量樹脂(3 a )塡充到模穴(2 )後的澆口切斷;成型後成品(2 6 )的頂出;及,成品 (2 6 )取出等各驅動源上使用伺服馬達(1 1 ) (12 )( 3 1 ) ( 4 0 ) ( 4 5 ) (51), 具備:可對於安裝在固定模板(1 7 )的固定模具( 1 a )進行摸開關及安裝可關模支移動模具(1 b )的移 動模板(1 8 );與移動模板(1 8 )形成一體移動’配 - . - - .. n I n n n u n n n ^ · ] In 1· n n rj «1R f [ f I I I j (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公i ) -4- 4 6291 7 A8 B8 C8 D8 六、申請專利範圍 設於安裝上述移動模板(1 8 )之往返驅動用的曲柄連桿 機構(T )..一端的外殻(5 0 )之間,檢測樹脂塡充時之 模穴(2 )內之塡充樹脂(3 )所形成對模具(1 )的反 作用力之壓力感測器(7 ):及*上述移動模具(1 b ) 與固定模具(1 a )所構成的模具(1 ),其特徵爲: 根據上述壓力感測器(7 )的輸出數據,控制交口切 斷(3 b )的動作時機。 ’ 8 ·—種模具壓縮射出成型方法,係對於模穴(2 ) 之計量樹脂(3 a )的射出;混練樹脂(3 b )的計量; 模具(1 )的開關模:計量樹脂(3 a )塡充到模穴(2 )後的澆口切斷;成型後成品(2 6 )的頂出;及,成品 (2 6 )取出等各驅動源上使用伺服馬達(1 1 ) (12 )( 3 1 ) ( 4 0 ) ( 4 5 ) ( 5 1 ), 具備:可對於安裝在固定模板(1 7 )的固定模具( 1 a )進行模開關及安裝可關模支移動模具_( 1 b )的移 動模板(1 8 ):與移動模板(1 8 )形成一體移動,配 設於安裝上述移動模板(1 8 )之往返驅動用的曲柄連f旱 機構(T ) 一端的外殼(5 0 )之間,檢測樹脂塡充時之 模穴(2 )內之塡充樹脂(3 )所形成對模具(1 )的K 作用力之壓力感測器(7 );及,上述移動模具(1 b ) 與固定模具(1 a )所構成的模具(1 ),其特徵爲: 根據上述壓力感測器(7 )的輸出數據,進行從射& 機構部(a )至模具(1 )內的樹脂射出速度控制。 9 . 一種模具壓縮射出成型方法,在移動模具(1 b 本紙張尺度適用中國國家標準(CNS)A4規格(2]0 X 297公釐) ^ ~ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 11 - n Γ— n 一3J· n n n I I ^ t tj i n I n I ! n rl— 1^1 n I el I - ! I n I 6291 T Α8 Β8 C8 D8 申請專利範圍 模 2 狀 合 C其 朝 Α 就 } 模 , 方 態 脂 3 樹 C 量脂移 計樹使 將的止 , 量爲 中定置 途預位 的充定 動塡預 移在至 向 1 以 進 後 合 行 1 進 \ly 動 6 移2 地C 續品 連成 而出 止取 停 , 致後 不過 向卻 方冷 動模 具 模 於斷模 充切合 塡口朝 出交> 射行 b 壓 保 置 位 模 合 在 爲 徵 特 其 具 模 助 移、 於 成 形 係。 凸 凹5) 微C 細面 的側 用內 製的 轉 ). 之 2 品 C 成穴 模 之 (諳先閲讀背面之注意事項再填寫本頁) -------訂·-------· ^^'Ί - 經濟部智慧財產局員J-消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐)(Please read the notes on the back before filling this page)-[n II 1 .1 nn 一 -1, t 1 ί 1 n It it n I 线 '-------------- ---------- This paper size is applicable to China National Standard (CNS) A4 (210 297 mm) 4 6291 7 A8 BS C8 8Β 6. Electric injection molding machine for patent application (A) It is characterized in that the screw shaft (30a) of the screw mechanism (G) for gate cutting is inserted with a screw shaft (27a) for ejection, and the screw mechanism (G) for gate cutting is higher The discharge screw mechanism (E) is set on the mold (1) side. 2 · If the electric injection molding machine (A) of item 1 of the patent application scope, wherein the finished product take-out device (S) is controlled by a servo motor (45), the ejection screw mechanism (E) can be operated to electrically control the Timing of the finished product (2 6) ejected from the cavity (2) and timing of taking out the finished product (2 6) 'Take out the finished product (2 6) in a state with little or no time loss. 3 · — An electric injection molding machine for injection of the metering resin (3 a) in the cavity (2); metering of the kneaded resin [3 b); the switch mold of the mold (1): metering resin (3 a) After filling the cavity (2), the gate is cut off; the finished product (2 6) is ejected after molding: and the finished product (2 6) is taken out using a servo motor (1 1) (12) (31) ) (4 0) (4 5) (5 1), with a movable mold (1 b), a movable template (1 8) for installation: a round trip of the above-mentioned movable template (1 8) driven by a servo motor (3 1) is installed One end of the driving crank link mechanism (T) forms a housing (50) that moves integrally with the moving template (18); and is disposed on the moving body template (18) and the housing (50) In the meantime, a pressure sensor (7) for detecting the resin pressure of the metering resin in the injection mold (1) is characterized in that when the resin is charged, the pressure sensor (7) is used to detect the cavity (2 pieces of paper) Standards are applicable to China National Standard (CNS) A4 specifications (210 X 297 mm) -2- (Please read the precautions on the back before filling this page) ------- Order -------- -Line · Printing of clothing by employees' cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 6291 7 A8 B8 C8 DS VI. Patent application scope) The reaction force of the mold (1) generated by filling resin in the resin is performed using feedback control based on its output data The injection filling process of filling the resin (3) to the cavity (2), the compression process of the mold and the subsequent holding process are performed on the servo motor (3 1) according to the data from the pressure sensor (7). Relevant feedback control of the clamping pressure generated by the crank link mechanism (T) and the position control of the moving mold (1b). _ 4 · If the electric injection molding machine (A) of the patent application No. 3, in which the finished product ejection mechanism (E) is installed in the casing (50), so that the finished product (2 6) ejection member (2) 7) Pass the pressure sensor (7) and insert the moving mold (1b). 5. If the electric injection molding machine (A) of the scope of the patent application is the first or the fourth item, wherein the hollow gate cutting member (30) is arranged in the movable mold (1b) by sliding by Θ : Can be slidably inserted through the ejection member (27) in the gate cutting member (30): a screw portion (3 0 b) formed in the gate cutting member (30) is bolted to make the pouring α Cut-off member (30) forward and backward gate cut drive nut portion (4 4): bolted to the threaded portion (2 7 a) of the ejection member (2 7) to make the ejection member (2 7) It is constituted by a pulley (4 3) that pushes forward and backward the nut portion (4 9); the above-mentioned cut-off driving nut portion (4 4) and the ejection nut portion (4 9) form each other. Reverse thread. 6 · A mold compression injection molding method, which is for the injection of the metering resin (3 a) of the cavity (2): the measurement of the kneaded resin (3 b); the switch mold of the mold (1): the metering resin (3 a)塡 Charge into the mold cavity (2 paper sizes are applicable to China National Standard (CNS) A4 specifications (21ϋ X 297 mm) -3-(Please read the precautions on the back before filling this page). Ί ------ --Order · -------- Line JL Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 6291 7 AS B8 C8 D8 VI. The scope of patent application after cutting): the finished product after molding (2 6 ) Ejection; and, the servo motor (1 1) (12) (31) (4 0) (4 5) (5 1) is used on each drive source such as the finished product (2 6) to take out. The fixed mold (1 a) of the fixed template (1 a) is used to switch the mold and install a movable mold (1 b) that can close the mold. The moving template (1 8): It is integrated with the moving template (1 8) to move and is equipped. Between the housing (50) at one end of the crank link mechanism (T) for reciprocating driving of the above-mentioned movable template (18), the inside of the cavity (2) when the resin is filled is detected. The pressure sensor (7) formed by the resin (3) against the mold (; [); and the mold (1) composed of the above-mentioned mobile mold (丄 b) and fixed mold (1a), which is characterized by For: According to the output data of the pressure sensor (7), control the pressure of the filling resin (3) generated by the mold (1), or control the position of the moving mold (1 b) to form the filling resin (3) Control of at least one of the thickness control. 7 'A mold compression injection molding method is for injection of the metering resin (3a) of the cavity (2); kneading of the resin (3b); the mold (1) ) Switch mold; gate cut off after metering resin (3a) is filled into cavity (2); ejection of finished product (2 6) after molding; and removal of finished product (2 6) on various drive sources Servo motor (1 1) (12) (3 1) (4 0) (4 5) (51), equipped with: can be used to switch and install the fixed mold (1 a) mounted on the fixed template (1 7) Movable template (1 8) for movable mold (1 b) that can be closed and supported; formed with the mobile template (1 8) as a unit for mobile 'matching-.--.. n I nnnunnn ^ ·] In 1 · nn rj «1R f [f III j (Please read the precautions on the back before filling out this page) Printed on the paper by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper applies Chinese National Standards (CNS) A4 specification (210 X 297 male i) -4- 4 6291 7 A8 B8 C8 D8 6. The scope of patent application is set on the crank link mechanism (T) for reciprocating driving of the above-mentioned moving template (1 8) .. at one end Pressure sensor (7) between housing (50) for detecting the reaction force of mold filling (1) formed by resin filling (3) in resin filling cavity (2): and * above The mold (1) composed of the movable mold (1b) and the fixed mold (1a) is characterized in that: based on the output data of the pressure sensor (7), the operation timing of the intersection cutoff (3b) is controlled. '8 · —A mold compression injection molding method, which is for injection of the metering resin (3 a) in the cavity (2); metering of the kneaded resin (3 b); switch mold of the mold (1): metering resin (3 a ) The gate is cut after filling the cavity (2); the finished product (2 6) is ejected after molding; and the servo motor (1 1) (12) is used for each drive source such as the finished product (2 6) is taken out (3 1) (4 0) (4 5) (5 1), with: mold switch for fixed mold (1 a) installed on fixed template (1 7) and installation of movable mold that can close mold support_ (1 b) mobile template (1 8): integrated with the mobile template (1 8) and arranged on the outer shell (5) of one end of the crank and f-drying mechanism (T) for reciprocating driving of the mobile template (18) 0), a pressure sensor (7) for detecting the K force on the mold (1) formed by the resin (3) filled in the cavity (2) during the resin filling; and, the above-mentioned moving mold ( 1 b) a mold (1) composed of a fixed mold (1 a), characterized in that: according to the output data of the pressure sensor (7), the ejection & mechanism section (a ) To the resin injection speed control in the mold (1). 9. A mold compression injection molding method, in a mobile mold (1 b this paper size applies Chinese National Standard (CNS) A4 specifications (2) 0 X 297 mm) ^ ~ (Please read the precautions on the back before filling this page ) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. D8 The scope of the patent application is modulo 2 and the direction C is}, modulate the fat 3, C, the amount of fat shift meter, and the amount will be the amount of movement in the fixed position. Take the first line, enter the first line, move it, move 6 and move to the 2nd place. The C sequel will be connected to the stop and stop. After that, the cold side will move the mold to the side of the mold and fill the opening. The pressure-retaining positioning mold is used for its special mold assisting and forming system. Concave and concave 5) The side of the micro-C fine surface uses internal rotation). 2 of the product C into the cavity mold (read the note on the back first) (Please fill in this page for matters) ------- Ordering --------... ^^ 'Ί-Member of Intellectual Property Bureau, Ministry of Economic Affairs J- 消This cooperative printed paper scale applicable Chinese National Standard (CNS) A4 size (210 χ 297 mm)
TW87110906A 1997-04-21 1998-07-06 Electrically-operated injection molding machine and injection molding method TW462917B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP11882697A JP3575782B2 (en) 1997-04-21 1997-04-21 Injection molding machine and its injection molding method
JP19782597A JP3748992B2 (en) 1997-07-07 1997-07-07 Injection molding machine
JP36368497A JP3647239B2 (en) 1997-12-15 1997-12-15 Injection molding machine
JP36941897A JP3749783B2 (en) 1997-12-26 1997-12-26 Injection molding machine
JP14061498A JP3626012B2 (en) 1998-05-06 1998-05-06 Mold compression injection molding method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI503219B (en) * 2011-07-27 2015-10-11 Meiki Seisakusho Kk A thin plate injection molding method and a thin plate injection press forming apparatus
TWI656009B (en) * 2017-03-31 2019-04-11 日商住友重機械工業股份有限公司 Injection molding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI503219B (en) * 2011-07-27 2015-10-11 Meiki Seisakusho Kk A thin plate injection molding method and a thin plate injection press forming apparatus
TWI656009B (en) * 2017-03-31 2019-04-11 日商住友重機械工業股份有限公司 Injection molding machine

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