TW459339B - Shallow trench isolation process for preventing the corner form exposing - Google Patents
Shallow trench isolation process for preventing the corner form exposing Download PDFInfo
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4 5 9 3 3 9 五'發明說明(1) 5-1發明領域: 本發明係有關於一種半導體元件隔離區的製造方法 特別是一種有關於防止邊角暴露之淺溝渠隔離製程。 2發明背景 近年 晶體或其 造的重要 區域氧化 點。例如 面突起會 了克服區 渠隔離法 高密度的 的問題, 來隨著積體電 他單元元件的 路積集 方法, 議題之一。其中較為 然而, 會導致 影製程 法(LOCOS)。 ,鳥嘴的形成 使得在光學微 域氧化法的限制,一 (STI)就因孕而生。 積集度,且其有較平 因此被廣泛使用在深 度的持續 就成為局 廣泛使用 區域氧化 隔離效果 時對焦產 種新發展 淺溝渠隔 坦的表面 次微米的 上升 積集 的一 法仍 不佳 生誤 的隔 離可 ,又 半導 ,區 度積 種隔 有其 ,不 差。 離方 允許 沒有 體製 隔各 體電 離方 天生 平坦 因此 法, 元件 烏嘴 程上 個電 路製 法為 的缺 的表 ,為 淺溝 有較 形成 傳統淺溝渠隔離的製造方法如第一 A圖所示,首先, 提供一矽底材Π 0,然後利用熱氧化法形成一二氧化矽層 11 2於矽底材11 0上做為墊氧化層。再利用化學氣相沉積法 形成一氮化矽層Π 4於二氧化矽層1 1 2上,接著利用微影技 術形成一圖案轉移的光阻11 6於氮化矽層11 4上。經圖案轉4 5 9 3 3 9 Five 'Invention Description (1) 5-1 Field of the Invention: The present invention relates to a method for manufacturing a semiconductor device isolation region, and particularly to a shallow trench isolation process for preventing corners from being exposed. 2 BACKGROUND OF THE INVENTION In recent years, the crystal or its important regional oxidation point. For example, the surface protrusion can overcome the problem of high density of the trench isolation method, and it is one of the topics to follow the road accumulation method of integrated electric unit elements. Among them, however, it will lead to LOCOS. The formation of the bird's beak makes the limitation of the oxidation method in the optical microdomain, as soon as (STI) is born due to pregnancy. Accumulation degree, and it is relatively flat, so it is widely used. The continuous depth has become a widely used regional oxidation isolation effect. When focusing on breeding, the newly developed shallow trench isolation surface has a sub-micron rising accumulation method that is still poor. Mis-isolation is acceptable and semi-conductive. The ionization side is not allowed to separate from each other. The ionization side is inherently flat. Therefore, the lack of a circuit on the component's nozzle is the same as the traditional method for forming a shallow trench, as shown in Figure A. First, a silicon substrate Π 0 is provided, and then a silicon dioxide layer 112 is formed on the silicon substrate 110 as a pad oxide layer by a thermal oxidation method. Then, a chemical vapor deposition method is used to form a silicon nitride layer Π 4 on the silicon dioxide layer 1 12, and then a lithography technique is used to form a pattern transfer photoresist 116 on the silicon nitride layer 114. By pattern transfer
4 b 9 3 3 9 五、發明說明¢2) 移的光阻1 1 6可定義一主動區域1 1 8和一溝渠區域1 2 0。 利用圖案轉移的光阻Π 6為罩幕,依序蝕刻氮化矽層 1 1 4,二氧化矽層Π 2和部分的矽底材1 1 0,以形成一溝渠 1 2 0於矽底材11 0内。然後再將光阻11 6去除,接著利用熱 氧化法形成一二氧化矽層1 2 2於溝渠12 0内做為襯層。之後 利用常壓化學氣相沉積法將二氧化矽填塞於溝渠1 2 0内, 形成做為淺溝渠隔離的二氧化矽層1 2 4,如第一 B圖所示。 然後利用化學機械研磨法將做為淺溝渠隔離的二氧化 矽層1 2 4平坦化至氮化矽層。而形成平坦化後之二氧化矽 層1 2 4 a,如第一 C圖所示。再接著利用熱磷酸去除氮化矽 層11 4。之後再利用氫氟酸去除墊氧化矽層1 1 2。 然而,傳統淺溝渠隔離在經過多次的蝕刻製程,其邊 角同時會被蝕刻而形成邊角暴露1 2 6的問題,如第一 D圖所 示。淺溝渠隔離的邊角暴露會使得電荷堆積於暴露的邊角 1 2 6,結果造成次啟始電壓漏電流,亦即所謂的頸結效應 。淺溝渠隔離的邊角暴露亦會因應力和晶格差排而造成閘 氧化層薄化的問題,使其電流/電壓關係產生雙岭行為。 不正常的頸結效應和閘氧化層薄化導致的雙峰現象會降低 元件的品質,和降低良率,而此為元件製造過程時所希望避 免的。4 b 9 3 3 9 V. Description of the invention ¢ 2) The shifted photoresist 1 1 6 can define an active area 1 1 8 and a trench area 1 2 0. Using the pattern transfer photoresist Π 6 as a mask, the silicon nitride layer 1 1 4, the silicon dioxide layer Π 2 and a part of the silicon substrate 1 1 0 are sequentially etched to form a trench 1 2 0 on the silicon substrate. Within 110. Then, the photoresist 116 is removed, and then a silicon dioxide layer 1 2 2 is formed in the trench 12 0 by a thermal oxidation method as a lining layer. Thereafter, silicon dioxide is packed in the trenches 120 by atmospheric pressure chemical vapor deposition to form a silicon dioxide layer 12 as a shallow trench isolation, as shown in the first figure B. Then, the silicon dioxide layer 12 as a shallow trench isolation is planarized to a silicon nitride layer by a chemical mechanical polishing method. The planarized silicon dioxide layer 1 2 4 a is formed, as shown in FIG. 1C. The silicon nitride layer 11 4 is then removed using hot phosphoric acid. Thereafter, the silicon oxide layer 1 1 2 is removed by hydrofluoric acid. However, in the conventional shallow trench isolation, after multiple etching processes, the corners of the trenches are etched at the same time to form the problem that the corners are exposed 1 2 6, as shown in the first D diagram. The exposed corners of the shallow trench isolation will cause charges to accumulate in the exposed corners 1 2 6, resulting in secondary voltage leakage currents, also known as the neck-knot effect. The exposed corners of shallow trench isolation will also cause the thinning of the gate oxide layer due to stress and lattice difference row, which will cause a double ridge behavior in its current / voltage relationship. The bimodal phenomenon caused by the abnormal neck knot effect and thinning of the gate oxide layer will reduce the quality of the device and reduce the yield, which is desirable to avoid during the device manufacturing process.
469339 五、發明說明(3) 5 - 3發明目的及概述: 鑒於上述之發明背景中,傳統的淺溝渠隔離製程所產 生的諸多缺點,本發明的目的為提供一種防止邊角暴露之 淺溝渠隔離的製造方法,其可避免因頸結效應而造成的電 荷堆積和次啟始電壓漏電流,且可避免因應力和晶格差排 使得閘氧化層薄化而造成的電流/電壓關係的雙峰現象。 根據以上所述之目的,本發明提供了一種防止邊角暴 露之淺溝渠隔離的製造方法,其包含步驟如下首先,提供 一底材,然後形成一第一絕緣材料層於底材上。再形成一 阻絕層於第一絕緣材料層上,接著形成一第二絕緣材料層 於阻絕層上。然後再形成一圖案轉移的光阻於第二絕緣材 料層上,而圖案轉移的光阻定義出一主動區域和一溝渠區 域。而後利用圖案轉移的光阻為罩幕,依序蝕刻第二絕緣 材料層,阻絕層,第一絕緣材料層和部分的底材,以形成 一溝渠於底材内。接著再蝕刻第二絕緣材料層,形成一凹 洞於光阻與阻絕層之間。之後去除光阻,然後形成一第三 絕緣材料層於溝渠内做為襯層。再利用第二絕緣材料層為 罩幕,蝕刻阻絕層。接著以絕緣材料填塞溝渠,形成一第 四絕緣材料層。而後再平坦化第四絕緣材料層至阻絕層, 其步驟更包括平坦化第四絕緣材料層至第二絕緣材料層和 去除第二絕緣材料層。接著依序去除阻絕層和去除第一絕469339 V. Description of the invention (3) 5-3 Purpose and summary of the invention: In view of the many shortcomings of the traditional shallow trench isolation process in the above background of the invention, the object of the present invention is to provide a shallow trench isolation that prevents corners from being exposed. Manufacturing method, which can avoid the charge accumulation and secondary starting voltage leakage current caused by the neck knot effect, and can avoid the double peak phenomenon of the current / voltage relationship caused by the thinning of the gate oxide layer due to the stress and the lattice difference discharge. . According to the above-mentioned object, the present invention provides a manufacturing method for preventing shallow trench isolation from exposed corners. The manufacturing method includes the following steps. First, a substrate is provided, and then a first insulating material layer is formed on the substrate. A barrier layer is formed on the first insulating material layer, and a second insulating material layer is formed on the barrier layer. Then, a pattern transfer photoresist is formed on the second insulating material layer, and the pattern transfer photoresist defines an active area and a trench area. Then, using the pattern-transferred photoresist as a mask, the second insulating material layer, the barrier layer, the first insulating material layer, and a part of the substrate are sequentially etched to form a trench in the substrate. Then, a second insulating material layer is etched to form a cavity between the photoresist and the blocking layer. After that, the photoresist is removed, and then a third insulating material layer is formed in the trench as a lining layer. The second insulating material layer is used as a mask to etch the resist layer. The trench is then filled with insulating material to form a fourth insulating material layer. Then, the fourth insulating material layer to the barrier layer is planarized, and the steps further include planarizing the fourth insulating material layer to the second insulating material layer and removing the second insulating material layer. Then sequentially remove the barrier layer and remove the first barrier
第7頁 459339 五、發明說明(4) ,緣材料層。如此一來’淺溝渠隔離的邊角可被保護住而免 於暴露,而可避免頸結效應和氧化層薄化的雙峰現象。 5 - 4發明詳細說明: 本發明的一些實施例會詳細描述如下。然而,除了詳 細描述外,本發明還可以廣泛地在其他的實施例施行,且 本發明的範圍不受限定,其以之後的專利範圍為準。 造電 製始 的啟 離次 隔和 渠積 溝堆 淺荷 之電 露的 暴成 角造 邊而 止應 防效 種結 一頸 了因 供免 提避 明可 發其 本’ 法 方 避 可流 且電 ’的 流成 電造 漏而 壓化 薄 層 化 氧 閘 得 使 1EI 差 格 晶 和 力 應 剪 因 免 峰 雙 的 係 關 壓 電 象 參考第二A圖之較佳實施例,首先,提供一底材2 1 Ο, 其材料可以是矽。接著形成一第一絕緣材料層2 1 2於底材 2 1 0上,做為墊氧化層。例如,利用熱氧化法形成一二氧 化矽層2 1 2於矽底材2 1 〇上。然後沉積一阻絕層2 1 4於第一 絕緣材料層2 1 2上。例如,利用化學氣相沉積法沉積一氮 化石夕層2 1 4於二氧化矽層2 i 2上。接著再沉積一第二絕緣材 料層^ 32於阻絕層214上,做為擋氧化層(dummy 〇xide)。 此擋乳化層232可以是任何能與阻絕層2】4產生蝕刻選擇比 的材料所形成。例如,女丨 利用化學氣相沉積法沉積一二氧化Page 7 459339 V. Description of the invention (4), marginal material layer. In this way, the corners of the shallow trench isolation can be protected from exposure, and the double-peak phenomenon of the neck knot effect and thinning of the oxide layer can be avoided. 5-4 Detailed Description of the Invention: Some embodiments of the present invention will be described in detail as follows. However, in addition to the detailed description, the present invention can also be widely implemented in other embodiments, and the scope of the present invention is not limited, which is subject to the scope of subsequent patents. At the beginning of the electricity generation system, the separation of the electric separation and the sudden formation of the edges of the electric dew in the trench accumulation trench should be prevented, and the effect should be prevented. The flow of electricity and electricity creates leakage and compaction of the thin-layered oxygen gate, so that the 1EI difference lattice and force should be sheared due to the peak-free double system. Refer to the preferred embodiment of Figure 2A. First, A substrate 2 1 〇 is provided, and the material may be silicon. A first insulating material layer 2 1 2 is then formed on the substrate 2 10 as a pad oxide layer. For example, a silicon dioxide layer 2 1 2 is formed on a silicon substrate 2 10 by a thermal oxidation method. A barrier layer 2 1 4 is then deposited on the first insulating material layer 2 1 2. For example, a chemical vapor deposition method is used to deposit a silicon nitride layer 2 1 4 on the silicon dioxide layer 2 i 2. A second insulating material layer ^ 32 is then deposited on the barrier layer 214 as a dummy oxide layer. The emulsion blocking layer 232 may be formed of any material capable of producing an etching selectivity ratio with the barrier layer 2] 4. For example, female 丨 deposited chemical dioxide by chemical vapor deposition
4 5 9 33 9 五、發明說明(5) 矽層2 3 2於氮化矽層2 1 4上。之铭*立丨m 案轉移的光阻21 6於做為擋氧化層^ 1影技術形成一圖 可定義出-主動區域川和―溝渠㈣矽層如上,其 而後利用經圖案轉移的光阻2 ^ 6為 、 乾蝕刻法依序蝕刻擋氧化層2 3 2,氮化 =非等向性 =和部分的梦底材21G,以形成—溝渠⑽於底塾氧化層 者再利用對阻絕層和樓氧層钱刻比不同 -才内。接 或濕蝕刻法蝕刻部分擋氧化層2 3 2, 11性蝕刻法 阻216與氮化石夕層214之間,如第圖所凹洞234於光 凹洞234的深度如果太深則會使泪 :ί :而使得主動區域變小’如果太淺則Y不:防據止太邊大角 和3◦。埃之間。接著去除光阻;=介於1〇。 料層222於溝渠22〇内做為襯層。再利用做 二絕緣材 的第二絕緣#料層為罩幕, :备乳化層232 層的步驟與以擋氧化層為革 ''&層214。而且形成襯 換。例如,利用埶氧化法鍺^阻絕層的裎序可彼此調 於溝渠22 0内,再利用熱磷醆巧视層的一氧化矽層222 圖所示。 ^鼠化矽層2 1 4 ’如第二◦ 利 2 2 4。例如 田外與# λ 〜取一笫四絕緣材 用化子氣相沉籍、、表拉 儿檟法將二氡化矽填塞戈4 5 9 33 9 V. Description of the invention (5) The silicon layer 2 3 2 is on the silicon nitride layer 2 1 4. Zhiming * Li 丨 m transferred photoresist 21 6 is used as an oxide blocking layer ^ 1 shadow technology to form a picture can be defined-active area and ditch silicon layer as above, and then use the pattern transferred photoresist 2 ^ 6 is, the dry etching method sequentially etches the oxide blocking layer 2 3 2, nitriding = anisotropic = and part of the dream substrate 21G to form-trenches immersed in the bottom oxide layer and then reuse the barrier layer And the floor oxygen floor money ratio is different-only within. Wet or wet etching method is used to etch part of the oxide blocking layer 2 3 2 and 11. The etching method is between the resist layer 216 and the nitride nitride layer 214. If the depth of the recess 234 to the light recess 234 is too deep as shown in the figure, tears will be caused. : ί: And make the active area smaller. 'If it is too shallow, then Y is not: prevent the big corner and 3◦. Between Egypt. Then remove the photoresist; = between 10. The material layer 222 is used as a lining layer in the trench 22. The second insulating material layer used as the second insulating material is a mask, and the step of preparing the 232 layer of the emulsified layer and the oxide blocking layer as the leather layer 214 are used. And form a replacement. For example, the sequence of the germanium barrier layer using the hafnium oxide method can be adjusted to each other in the trench 220, and then the silicon oxide layer 222 using the thermal phosphorous layer is shown in the figure. ^ Ratified silicon layer 2 1 4 ′ is the same as the second ◦ 2 2 4. For example, Tianwai and # λ ~ take one or four insulating materials, use silicon dioxide to sink, and pull the silicon dioxide to fill the silicon dioxide.
第9頁 - 9 33 9 五、發明說明(6) 中,以形成淺溝渠隔離,如第二D圖所示。而後再平坦化 第四絕緣材料層2 2 4至阻絕層2 1 4,其步驟包括平坦化第四 絕緣材料層2 2 4至第二絕緣材料層2 3 2以及去除第二絕緣材 料層2 3 2,以形成平坦化後之第四絕緣材料層2 2 4 a。例如 ,利用化學機械研磨法將做為溝渠隔離的二氧化矽層2 2 4 研磨至做為擋氧化層的二氧化矽層2 3 2,再繼續研磨至做 為阻絕層的氮化石夕層2 1 4,如第二E圖所示。 接著依序去除阻絕層2 1 4和去除第一絕緣材料層2 1 2。 例如,分別利用熱磷酸去除氮化矽層2 1 4和利用氫氟酸去 除做為墊氧化層的二氧化矽層2 1 2,如此即可防止邊角2 2 6 暴露,如第二F圖所示。 本防止邊角暴露之淺溝渠隔離製程方法已經充分的描 述在上列敘述和附圖之第二A到F圖中。受到保護之邊角 2 2 6可以避免電荷堆積造成次啟始電壓漏電流和因應力和 晶格差排而造成閘氧化層薄化的問題。 以上所述僅為本發明之較佳實施例而已,並非用以限 定本發明之申請專利範圍;凡其它未脫離本發明所揭示之 精神下所完成之等效改變或修飾,均應包含在下述之申請 專利範圍内。Page 9-9 33 9 5. In the description of the invention (6), a shallow trench isolation is formed, as shown in the second D figure. Then, the fourth insulating material layer 2 2 4 to the barrier layer 2 1 4 are planarized, and the steps include planarizing the fourth insulating material layer 2 2 4 to the second insulating material layer 2 3 2 and removing the second insulating material layer 2 3 2. To form a planarized fourth insulating material layer 2 2 4 a. For example, the silicon dioxide layer 2 2 4 that is used as a trench isolation is polished to a silicon dioxide layer 2 3 2 that is used as a barrier layer by a chemical mechanical polishing method, and then further polished to a nitride layer 2 that is used as a barrier layer 2 1 4 as shown in the second E diagram. Then, the barrier layer 2 1 4 and the first insulating material layer 2 1 2 are sequentially removed. For example, using thermal phosphoric acid to remove the silicon nitride layer 2 1 4 and hydrofluoric acid to remove the silicon dioxide layer 2 1 2 as the pad oxide layer, so as to prevent the corner 2 2 6 from being exposed, as shown in the second F diagram. As shown. This shallow trench isolation process for preventing corner exposure has been fully described in the second description of the above-mentioned description and the second A to F of the drawings. The protected corners 2 2 6 can avoid the problems of secondary initial voltage leakage current caused by charge accumulation and thinning of the gate oxide layer due to stress and lattice difference. The above are merely preferred embodiments of the present invention, and are not intended to limit the scope of patent application for the present invention; all other equivalent changes or modifications made without departing from the spirit disclosed by the present invention shall be included in the following Within the scope of patent application.
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Λ R Q 3 3 Q 圖式簡單說明 第一A圖係傳統淺溝渠隔離形成圖案轉移光阻後之橫 切面圖; 第一 B圖係傳統淺溝渠隔離形成第三絕緣材料層後之 橫切面圖; 第一 C圖係傳統淺溝渠隔離平坦化第三絕緣材料層後 之橫切面圖; 第一 D圖係傳統淺溝渠隔離製造方法邊角暴露之橫切 面圖; 第二A圖係本淺溝渠製造方法形成圖案轉移光阻後之 橫切面圖; 第二B圖係本淺溝渠製造方法形成凹洞後之橫切面 圖; 第二C圖係本淺溝渠製造方法蝕刻部分阻絕層後之橫 切面圖; 第二D圖係本淺溝渠製造方法形成第四絕緣材料層後 之橫切面圖;The Λ RQ 3 3 Q diagram briefly illustrates the first A diagram is a cross-sectional view of a conventional shallow trench isolation after forming a pattern transfer photoresist; the first B diagram is a cross-sectional view after a traditional shallow trench isolation forms a third insulating material layer; Figure 1C is a cross-sectional view of a conventional shallow trench isolation after flattening a third insulating material layer; Figure 1D is a cross-sectional view of a conventional shallow trench isolation manufacturing method with exposed corners; Figure A is a shallow trench manufacturing Method to form a cross-sectional view after pattern transfer photoresist; Figure B is a cross-sectional view after forming a recess in this shallow trench manufacturing method; Figure C is a cross-sectional view after etching a partial barrier layer in this shallow trench manufacturing method The second D diagram is a cross-sectional view of the shallow trench manufacturing method after forming the fourth insulating material layer;
:::)3 3 9_ 圖式簡單說明 第二E圖係本淺溝渠製造方法平坦化第四絕緣材料層 後之橫切面圖:及 第二F圖係本淺溝渠防止邊角暴露製造方法完成之橫 切面圖。 主要部分之代表符號: 11 0矽底材 1 1 2墊氧化層 1 1 4氮化矽層 I 1 6光阻 II 8主動區域 1 2 0溝渠區域 1 2 2二氧化矽層 ί 2 4二氧化矽層 126邊角 2 1 0碎底材 2 1 2墊氧化層 2 1 4阻絕層 2 1 6光阻 218主動區域 2 2 0溝渠區域 2 2 2襯層 2 2 4絕緣材料層:: :) 3 3 9_ The diagram briefly illustrates the second E diagram of the shallow trench manufacturing method after flattening the fourth insulating material layer: and the second F diagram is the shallow trench preventing corner exposure manufacturing method completed Cross section. Representative symbols of main parts: 11 0 silicon substrate 1 1 2 pad oxide layer 1 1 4 silicon nitride layer I 1 6 photoresist II 8 active area 1 2 0 trench area 1 2 2 silicon dioxide layer 2 4 dioxide Silicon layer 126 corner 2 1 0 broken substrate 2 1 2 pad oxide layer 2 1 4 barrier layer 2 1 6 photoresist 218 active area 2 2 0 trench area 2 2 2 liner 2 2 4 insulation material layer
第12頁 )9 33 9 圖式簡單說明 2 2 6邊角 2 3 2擋氧化層 _1_1 第13頁(Page 12) 9 33 9 Brief description of the drawing 2 2 6 Corner 2 3 2 Oxidation barrier _1_1 Page 13
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6884714B2 (en) | 2003-04-07 | 2005-04-26 | Nanya Technology Corporation | Method of forming shallow trench isolation with chamfered corners |
US7537448B2 (en) | 2003-04-01 | 2009-05-26 | Tokyo Electron Limited | Thermal processing method and thermal processing unit |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US7537448B2 (en) | 2003-04-01 | 2009-05-26 | Tokyo Electron Limited | Thermal processing method and thermal processing unit |
US6884714B2 (en) | 2003-04-07 | 2005-04-26 | Nanya Technology Corporation | Method of forming shallow trench isolation with chamfered corners |
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