d5741〇 A7 B7 五、發明說明（ 的異質化生產線進行更有效率的流程安排，必須對於生產 製程的進行施以適當的監測機制，並記錄各個製程階段的 狀態概況，以提供必要的資訊。 傳統上，常採用在製品數量（work in Pr0cess WIP) 來顯示生產線上的每一製程暗段中，正處於製裎進行狀態 的晶圓數目。而每-批晶圓在—製程階段t已消耗的時 間’亦即由製程開始到狀態記綠時所經歷的時間，則以上 線時間（^ktime，或稱指針時間）來表示。然而，I論是 在製品數量（WIP)或是上線時間（cl〇cktime)，户斤能提供的 生產狀態資訊都非常有⑨，不但必須要非常有經驗的生產 主管才能夠據以得到進-步的訊息，冑時候表面的數據報 表還可能會出現狀態誤導的情形’讓使用者產生錯誤的印 象與判斷。以上線時間爲例’同一上線時間對製程週期時 間不同的產品而言’代表著不同的意A。例如，同樣兩小 時的上線時間，對於—製程需時三小時 夠的(若是製程已完成表示效率極佳);】：；：：= 需時-小時的產品而言則爲太多（若是製程尚未完成表示 效率不佳）。 ^*-i I--------^---III---I (請先間讀背面之江意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 第-圖顯示-包含四階段製程的生產線之在製品數量 (WIP)報表，其中每一列顯示出一批次的產品於各製程階段 中的在製品數目，而每一行則顯示出每一製程階段正在處 理中各批次的在製品數目。在此—在製品數量（WIP)報表 本紙張尺度適用令國國家標準（CNS)A4 45741 Ο A7 B7 五、發明說明（ (請先閱讀背面之注急事項再填寫本頁) 中，只有每一階段在製品數目的數據資料，而沒有其他如 上線時間等資料的顯示。第二圖顯示同一製程生產線之上 線時間（clock time)的報表，其中顯示出每一製程階段正在 處理中的產品之上線時間。由於忽略了在同一製程中不同 產品具有不同週期時間的差異性，在沒有理想週期時間對 照的情形下，上線時間所能提供的訊息並不充分。必須要 極具經驗的使用者在全神貫注的思考下，才能對上線時間 所提供的訊息有概括的了解。 然而即使是有經驗的使用者，也無法在整體生產製程 的考量下，由在製品數量（WIP)及上線時間（clock time)的 報表中’得知所處理的產品是否符合預定的生產進度。即 使是現階段製程的上線時間仍符合該階段製程的週期時間 限制（即上線時間小於標準週期時間），所剩餘的時間仍不 一定足以在交期之前完成後續所有的製程9也有可能當階 段的製程雖已延誤’剩餘的時間仍足敷所需，可以在交期 之前完成後續所有的製程。 經濟部智慧財產局員工消費合作社印製 由此可知，現行的生產線監測機制並不足以對當階段 生產線上的製程狀態提供充分的資訊，讓使用者據以判斷 是否有足夠的時間在交期之前完成後續的製程。所有在生 產過程申出現的問題以及關鍵之所在，都必須經由事後的 分析方得以顯現。然而如此並無助於生產線上的即時處 理’無法應用以掌控或縮減當階段製程的週期時間。因此， 本紙張尺度適用中國國家標準（CNS)A‘l規格（2〗0 X 297公釐） d574 1 〇 經濟部智慧財產局_工消費合作杜印製 A7 B7 五、發明說明（） 在當m的生產流程控制方法中，仍缺乏對於一多階段生產 線的即時監測機制（reai_time m〇nit〇r mechanism)。 5-3發明目的及概述： f於上述之發明背景中，傳統的生產線監測方式無法 供線上製程監控的充分資訊，本發明提供一生產線的即 時監測機制’採用急迫度（critical rati〇)作爲製程的狀態參 數，以顯示在不同的製程階段中，各製品的急要程度，並 採用顏色碼（color code)代表不同的狀態等級a 計算一批次產品於生產線上一製程階段中已使用的時 間，或是該批次產品於此一製程階段實施前的等待狀態中已 使用的等待時間，分别記綠爲製程使用時間或是等待使用時 間；同時估計該批次產品於所有後績製程中所必須使用的時 間，並記綠爲續流程理論時間。然後估計此—批次產品於此 製程階段中所預期使用的時間’或是此批次產品於此製程階 段前的等待狀態中所預期使用的時間，分别記綠爲製程容許 時間或是等待容許時間；並計算此批次產品由監測記錄的時 刻到預定出貨時刻之間所餘下的時間，並記綠餘裕容許時 間。接著根據下列方程式計算製程狀態急迫度、等待狀斧急 迫度、以及餘裕狀態急迫度： 製程狀態急迫度==製裎容許時間/製程使用時間 本紙張又度適用中國國家標準（CNS)A4規格（210 χ 297公釐） -----------1 i I ----II--訂· • . ί請先閱讀背面之注意事項再填寫本頁) 45 74 ^ Ο Α7 Β7 五、發明說明（） 等待狀態急迫度=等待容許時間/等待使用時間 餘裕狀態急迫度=餘裕容許時間/續流程理論時間 根據製程狀態急迫度、等待狀態急迫度、以及餘裕狀 態急迫度的値域範圍，將製程狀態分類成不同的等級，並 分别以不同的顏色碼予以代表。將各狀態等級及包含在製 品數量（WIP)在内的其它製程參數列表顯示’即形成一急迫 度報表’可據以評估此一生產線上各種的製程狀態，作爲 因應調整的依據。 5-4圈式簡單説明： ----— i — I1·- I i I . ·【 i請先閱讀背面之注意事項爯填寫本育> 訂· 線即時監測方法的實施 經濟部智慧財產局員工消費合作社印製 本發明的較佳實施例將於往後之說明文字中輔以下列 圖形做更詳細的闡述： 第一圓爲—包含四階段製程的生產線之在製品數量 (WIP)報表； 第二圖爲一包含四階段釗稆的t pa 自仅灰相的生產線之上線時間 (clock time)的報表； 第三圖爲本發明的異質化生產 流程圖；以及 第四圖爲根據本發明所建立之—台 .j, 处 包含四階段製程的生 產線之急迫度（critical ratio)報表。 A7 B7 五、發明說明（） 5-5發明詳細説明： (請先閱讀背面之注意事項再填寫本頁) 本發明提出一種多階段生產線的即時監測機制與方 法’採用製it狀感急迫度（criticalratioofstage)、等待狀 態急迫度（critical ratio of waiti^幻、以及餘裕狀態急迫度 (critical ratio of slack)等參數來記錄生產線各階段的製程 狀態’以顯示在不同的製程階段中，各批次製品的急要程 度。本發明並採用顏色碼（color c〇de)代表不同的狀態等 級。 在一異質化的生產線上’不同批次的製品於同一時 刻’通常處於不同階段的製程中，並在每—偭製裎階段經 歷不同的處理時間。每一批次的製品於每一個製程階段中 的處理狀態，都需要予以明確標示，以作爲因應的參考。 在第二圖中’顯示出本發明之生產線即時監測方法的實施 流程圖，此一即時監測方法特别適用於多階段 '多種產品 與製程混合的異質化生產線。 經濟部智慧財產局員工消費合作社印製 對於一採用本發明即時監測機制的生產線，首先需記 錄每一批次的製品在當階段的製程中’由製程—開始二益 測記錄的時刻所耗用的時問（步驟301)，此一時間記錄爲二 程使用時間（used stage timep對於—己完成的製程而言， 則製程使用時間爲該階段製程一開始到製程完成爲止二經 歷的時間。 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） 4574 1 0 A7 87 經濟部智慧財產局員工消費合作社印製 五、發明說明（ 爲得到進一步的製程狀態資訊，必須同時估計在同一 製程中所容許使用的時間（步骤302)，記錄爲製程容許時間 (allowed stage time)。製程容許時間爲該階段製程預估所 容許使用的時間，係根據理論實施時間（the〇retical stage time)加上容許誤差時間（t〇ierance)估計而得。其中，理論 實知》時間即爲實施此一階段製程所必須花費的理想週期時 間（ideal cycle time,或稱標準週期時間’standar(；i cycle time)。由於每一批次的製品對於同一製程的條件要求可能 各不相同，因此對於不同批次的製品，於同—製程暗段中 所砝的理論實施時間也並不相同。而且不同批次製品的容 沣誤差時間（t ο 1 e r a n c e)也不一樣’此容許誤差時間的運 用，可以採行直接加計一段特定時間的方式，也可以將理 論實施時間乘上一特定的因子予以估算；一般必須以貨品 交期之前的剩餘時間，以及後續製程所需的時間分配作爲 估計的根據。 當製程使用時間及製程容許時間確定之後，即可計算 貨品於任一階段中的製程狀態急迫度（critical rati0 of stage)(步驟303)，以作爲狀態指示參數。製程狀態急返度 採用下列方程式計算： 製程狀態急迫度=製程容許時間/製程使用時間 在計算得出製程狀態急迫度之後，生產線各階段的製程狀 本紙張尺度適用中國國家標準（CNS)A4規格<210 X 297公釐） ---------If -裝---11---訂 ---I , - (請先閱讀背面之ii意^項再填寫本頁) A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明（） 態即可據以歸類分等。 根據製程狀態急迫度的計算方程可知，當製程使用時 間等於製程容許時間時，製程狀態急迫度的値等於1。而 當製程狀態急迫度的値大於1時，製程容許時間大於製程 使用時間，所以根據預定的當階段製程時間表，仍有餘裕 繼續進行此一製程，使用者可以將注意力貫注在其他較爲 緊要的製程上。而對於一已經完成的製程而言，製程狀態 急迫度的値大於1，表示此一製程具有較預期爲佳的生產 效能。在另一種情形下，製程狀態急迫度的値小於1，表 示製程使用時間已大於製程容許時間，亦即表示此批製品 於此一製程階段的停留時間，已超過預期的時間，所以管 理者可能需針對此一階段製程所處理的產品採取因應措 施，例如進行線上製程的改進、加速，或是對後續製程的 優先順序予以調整等等。 當一批製品已完成前一階段的製程，而正處於次一階 段製程前的等候狀態時，則以等待狀態急迫度（critical ratio 〇f waiting)取代製程狀態急迫度作爲製程等候階段 的狀態參數（重復步驟301_303)。此一等待狀態急迫度採用 下列方程式計算： 等待狀態急迫度=等待容許時間/等待使用時間 這裡的等待容許時間（all〇wed waiHng Hme)爲生產線主管 Ϊ紙張尺度_ t _家標準（CNSyA4規格（21Q x 297公髮）------ (碕先閱讀背面之注音？事項再填寫本頁)d5741〇A7 B7 V. Description of the invention (for heterogeneous production lines for more efficient process arrangements, it is necessary to implement appropriate monitoring mechanisms for the production process and record the status overview of each process stage to provide the necessary information. Traditional In the past, the work in Pr0cess WIP is often used to display the number of wafers in the process of each process in the dark section of the production line. Each batch of wafers in the process stage t has been consumed. Time 'is the time elapsed from the start of the process to the state of the green, and is represented by the on-line time (^ ktime, or pointer time). However, theory I is the number of work in process (WIP) or the online time (cl 〇cktime), the production status information that households can provide is very good. Not only must a very experienced production supervisor be able to get further information based on it, but the surface data reports may also be misleading. The situation 'allows users to make wrong impressions and judgments. The online time is taken as an example.' The same online time for products with different process cycle times' represents The same meaning A. For example, the same two hours of on-line time, for-the process takes three hours is sufficient (if the process has been completed, it means that the efficiency is very good);]:;: == time-consuming products are Too much (if the process has not been completed, it means that the efficiency is not good). ^ *-I I -------- ^ --- III --- I (please read the Jiang Yi matters on the back before filling this page) The Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the-diagram display-WIP report of a production line that includes a four-stage process, where each column shows the number of WIP of a batch of products in each process stage. And each line shows the number of WIPs of each batch being processed in each process stage. Here—WIP report This paper is applicable to the national standard (CNS) A4 45741 〇 A7 B7 V. Invention In the description (please read the urgent notes on the back before filling this page), there is only the data of the number of work in progress at each stage, and there is no other information such as the online time. The second figure shows the online time of the same production line (Clock time) report, in which Shows the on-line time of the product being processed in each process stage. Because the difference of different cycle times for different products in the same process is ignored, the information that the on-line time can provide without the ideal cycle time comparison and Insufficient. Only experienced users need to be fully focused in order to have a comprehensive understanding of the information provided during the launch time. However, even experienced users cannot be considered by the overall production process. In the reports of the number of products (WIP) and clock time (clock time), 'I know whether the processed product conforms to the scheduled production schedule. Even the current on-line time of the current stage of the process still meets the cycle time limit of that stage of the process (that is, on-line Time is less than the standard cycle time), the remaining time may not be enough to complete all subsequent processes before the delivery9. It is also possible that when the process of the stage has been delayed, the remaining time is still sufficient and can be completed before the delivery All subsequent processes. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, it can be known that the current production line monitoring mechanism is not sufficient to provide sufficient information on the process status of the production line at the current stage, so that users can judge whether there is sufficient time before the delivery date. Complete subsequent processes. All the problems and key points in the production process must be revealed after the analysis. However, this does not help the real-time processing on the production line 'cannot be applied to control or reduce the cycle time of the current stage process. Therefore, this paper size applies the Chinese National Standard (CNS) A'l specification (2〗 0 X 297 mm) d574 1 〇 Intellectual Property Bureau of the Ministry of Economic Affairs_Industrial and Consumer Cooperation Du printed A7 B7 5. Description of the invention () In Dangdang In the production process control method of m, there is still a lack of a real-time monitoring mechanism (reai_time m0nitor mechanism) for a multi-stage production line. 5-3 Purpose and summary of the invention: f In the above background of the invention, the traditional production line monitoring method cannot provide sufficient information for online process monitoring. The present invention provides a real-time monitoring mechanism of the production line 'using critical rati0' as the process State parameters to show the urgency of each product in different process stages, and use color codes to represent different state levelsa. Calculate the time that a batch of products has used in a process stage of the production line , Or the waiting time used in the waiting state of the batch of products before the implementation of this process stage, respectively, the green is used as the process use time or the waiting use time; at the same time, the batch of products is estimated in all subsequent performance The time that must be used, and the green is the theoretical time to continue the process. Then estimate this—the expected use time of the batch of products in this process phase 'or the expected use time of this batch of products in the waiting state before this process phase, and record the green as the process allowable time or wait for allowance, respectively. Time; and calculate the remaining time between the time of this batch of products from the time of monitoring and recording to the time of scheduled shipment, and record the allowable time of green margin. Then, the urgency of the process state, the urgency of the waiting state, and the urgency of the spare state are calculated according to the following equations: urgency of the process state == manufacturing allowance time / process use time 210 χ 297 mm) ----------- 1 i I ---- II--order · • ί Please read the notes on the back before filling in this page) 45 74 ^ Ο Α7 Β7 V. Description of the invention () Waiting state urgency = waiting allowable time / waiting for use time surplus state urgency = surplus allowable time / continuous process theoretical time according to the process state urgency, waiting state urgency, and margin state urgency , Classify the process status into different levels, and represent them with different color codes. Displaying each status level and other process parameter list included in the number of products (WIP), that is, forming a urgency report, can be used to evaluate various process statuses on this production line as a basis for corresponding adjustment. 5-4 circle type simple explanation: ----— i — I1 ·-I i I. · [I Please read the notes on the back first 爯 Fill this education > Implementation of the real-time monitoring method The preferred embodiment of the invention printed by the Bureau ’s Consumer Cooperative will be explained in more detail in the following explanatory texts with the following figures: The first circle is—the WIP report of the production line that includes the four-stage process The second diagram is a report containing the clock time of the t pa from the gray phase only production line in four stages; the third diagram is the heterogeneous production flow chart of the present invention; and the fourth diagram is based on this Established by the invention—Taiwan.j, contains a critical ratio report for a four-stage production line. A7 B7 V. Description of the invention (5) Detailed description of the invention 5-5: (Please read the notes on the back before filling this page) The present invention proposes a real-time monitoring mechanism and method for a multi-stage production line. parameters such as critical ratio of stage), critical ratio of wait state, critical ratio of slack, and critical ratio of slack to record the process status of each stage of the production line 'to show the different batches of products in different process stages The degree of urgency of the invention. The present invention also uses color codes to represent different status levels. In a heterogeneous production line, 'different batches of products at the same time' are usually in different stages of the process, and Each stage of the production process undergoes different processing times. The processing status of each batch of products in each process stage needs to be clearly marked for corresponding reference. The second figure 'shows the invention' The implementation flow chart of the real-time monitoring method of the production line. This real-time monitoring method is particularly suitable for multi-stage 'multiple products and processes. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. For a production line that uses the instant monitoring mechanism of the present invention, it is necessary to record each batch of products in the current stage of the process from the process to the second benefit test. The time spent at the recorded moment (step 301). This time is recorded as the used stage time. For a completed process, the process use time is from the beginning of the process in this stage to the completion of the process. 2. The time elapsed. This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 4574 1 0 A7 87 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (for further process status Information, it is necessary to estimate the time allowed in the same process at the same time (step 302) and record it as the allowed stage time. The process allowed time is the estimated time allowed for the process in this stage and is based on the theoretical implementation time (The〇retical stage time) plus the allowable error time (t〇ierance) estimated. Among them, the theory The "known" time is the ideal cycle time (ideal cycle time, or standard cycle time 'standar (; i cycle time)) that must be spent to implement this stage of the process. Because each batch of products may require the same process conditions They are different, so for different batches of products, the theoretical implementation time in the dark section of the same-process is also different. And the tolerance time (t ο 1 erance) of different batches of products is different. The use of this allowable error time can be directly added to a specific time, or the theoretical implementation time can be multiplied by a specific factor to estimate; generally, the remaining time before the delivery of the goods and the required time for subsequent processes Time allocation is used as a basis for estimation. After the process use time and the process allowable time are determined, the critical state of the process (critical rati0 of stage) of the goods at any stage can be calculated (step 303) as the state indication parameter. The process state rushback is calculated using the following equation: Process state urgency = process allowable time / process use time After calculating the process state urgency, the process status of each stage of the production line This paper applies the Chinese National Standard (CNS) A4 specification < 210 X 297 mm) --------- If -loaded --- 11 --- ordered --- I,-(Please read the meaning of ii on the back before filling this page) A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. The invention description () status can be classified according to the classification. According to the calculation equation of the process state urgency, it can be known that when the process use time is equal to the process allowable time, ， of the process state urgency is equal to 1. When the urgency of the process state is greater than 1, the process allowable time is longer than the process use time, so according to the predetermined current stage process schedule, there is still room to continue this process, and the user can pay attention to other more On critical processes. For a completed process, the urgency of the process state is greater than 1, indicating that this process has better than expected production efficiency. In another case, the urgency of the process state is less than 1, which means that the process use time is longer than the process allowable time, that is, the residence time of this batch of products in this process stage has exceeded the expected time, so the manager may It is necessary to take corresponding measures for the products processed in this stage of the process, such as improving and accelerating the online process, or adjusting the priority of subsequent processes. When a batch of products has completed the previous stage of the process and is in the waiting state before the next stage of the process, the critical state of the waiting state (critical ratio 0f waiting) is used as the state parameter of the process waiting stage. (Repeat steps 301_303). The urgency of the waiting state is calculated using the following equation: The urgency of the waiting state = waiting allowable time / waiting use time Here the allowable waiting time (all〇wed waiHng Hme) is the production line supervisor Ϊ paper standard _ t _ home standard (CNSyA4 specification ( 21Q x 297 public hair) ------ (碕 read the phonetic on the back? Matters and then fill out this page)
I I I I 訂----- 丨. 經濟部智慧財產局員工消費合作社印製 4574 1 0 A? B7 五、發明說明（） 預估於該階段製程開始實施之前，該批產品容許耗費於等 候的時間；係根據理論寺候時間（t h e o r e t i c a 1 w a i t i n g t i m e) 加上容許誤差時間估計而得。其中，理論等候時間即爲產 品於此一等候階段所表定的等候時間。等待使用時間（u s e d waiting time)則爲前一製程階段結束，到監測記綠的時刻 所耗費的時間。 除了製程狀態急迫度以及等待狀態急迫度之外，狀態 指示參數尚包括餘裕狀態急迫度的計算（仍重復步驟3 01 - 303)。餘裕狀態急迫度（critical ratio of Slack)代表此一批 次產品由監測記錄的時刻始’到預定出貨時刻（targei>〇ut time)之前，所餘時間的緊要狀態。預定出貨時刻爲製品表 定的全部製程完成時間，通常可以採用產品交期作爲預定 出貨時刻。然而若是已上線產品的交期時程較長，而產品 的全邵製程具有較短的標準週期時間，則以採用其中較短 的時間爲預定出貨時刻較佳，這是爲了不影響生產線上其 他批次產品之製程的緣故。餘裕狀態急迫度採用下列方程 式計算： 餘格狀態急迫度=餘裕容許時間/續流程理論時間 其中餘裕容許時間（allowed slack time)爲此一批次產品由 監測記綠的時刻到預定出貨時刻之間所餘下的時間。若是 採用產品交期作爲預定出貨時刻，則没有採用容許誤差的 餘地。至於續流程理論時間（the〇reticaI remaining 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） ---------------I ----I I--訂---ill--- 1- (請先閱讀背面之-;i意事項再填寫本頁) 457410 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明（） processing time)則並非已經消耗的時問，而是預估後續製 程所必須使用的時間。此的續流程理論時間的計量，可以 加上一容許誤差時間予以估計。 接下來要根據製程狀態急迫度（critical ratio of stage)、等待狀態急迫度（cri|；ical ratio of waiting)、以及 餘裕狀態急迫度（critical ratio 〇f slack)等參數，對各階段 的'1¾程狀悲訂定出不同的急要等級（critical degrees)(步驟 304) ’以進一步將各狀態予以區分。在最佳實施例中，當 不同的急要等級訂定之後，可以採用不同的顏色碼（c〇1〇r code)來表示不同的等級。以顏色碼標示急要等級具有顯 眼、易區别的效果，可以讓使用者在最短的時間内，辨别 出各製程階段的+級區分。而在其他的實施例中，也可以 採用顏色碼以外的方式來區分不同的等級。 以顏色碼作爲等級區分時，不同的顏色碼即代表不同 的緊急程度。一般而言，急迫度的値越低，表示已耗去的 時間比例越高，而剩餘的可用時間越不足，所以產品的緊 急程度也越甚。因此，使用者可以根據標示等級的顏色碼 獲知此批次產品相對應的急要等級，以判斷產品的生產狀 態與緊急程度’進而決定是否需要針對其製程及排定的時 序進行修正調整，或是決定需要進行調整處理之备批次產 品的優先順序。當一急要等級所區分之急迫度的値域範圍 悤趨近於0時’相對應的顏色碼即可提醒使用者，此一階 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公t ) n n n 1^1 ^^1 I ft «^1 tn f} n n f 1^1 ^^1 I — 「 (锖先閱讀背面之注意事項再填寫本頁) 457410IIII Order ----- 丨. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4574 1 0 A? B7 V. Invention Description () It is estimated that the batch of products will be allowed to wait for time before the implementation of the process at this stage. ; Based on theoretica 1 waitingtime plus the allowable error time estimate. Among them, the theoretical waiting time is the waiting time set by the product during this waiting period. The waiting time (u s e d waiting time) is the time it takes for the end of the previous process phase to be monitored and recorded. In addition to the urgency of the process state and the urgency of the waiting state, the status indication parameters also include the calculation of the urgency of the margin state (steps 3 01-303 are still repeated). The critical ratio of slack represents the critical state of the remaining time for this batch of products from the time of the monitoring record 'to the time of the scheduled shipment (targei > ut time). The scheduled shipping time is the complete process completion time specified in the product list. Usually, the product delivery date can be used as the scheduled shipping time. However, if the delivery time of the products already on the line is longer, and the product's full production process has a shorter standard cycle time, it is better to use the shorter time as the scheduled delivery time, in order not to affect the production line. For the sake of other batches. The urgency of the surplus state is calculated by the following equation: The urgency of the surplus state = the allowable time of the surplus / the theoretical time of the continuous process, where the allowed slack time is the time from the time when the green mark is monitored to the time when the shipment is scheduled Time remaining. If the product delivery date is used as the scheduled shipment time, there is no room for tolerance. As for the theoretical time to continue the process (the〇reticaI remaining, this paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) --------------- I ---- I I--Order --- ill --- 1- (Please read the-on the back; please fill out this page before filling in this page) 457410 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention () ) Is not the time that has already been consumed, but the estimated time that must be used in subsequent processes. The continuation of the theoretical time measurement can be estimated by adding an allowable error time. Next, according to the critical state of process (critical ratio of stage), the critical state of urgency (cri |; ical ratio of waiting), and the critical state of criticality (critical ratio 〇f slack) and other parameters, the '1¾ of each stage Cheng Zhexi sets out different critical degrees (step 304) to further distinguish each state. In the preferred embodiment, when different urgent levels are set, different color codes (coor code) can be used to indicate different levels. The use of color codes to indicate urgent levels has a conspicuous and easily distinguishable effect, allowing users to identify the + level distinction in each process stage in the shortest time. In other embodiments, methods other than color codes may be used to distinguish different levels. When color codes are used as the classification, different color codes represent different urgency levels. In general, the lower the urgency, the higher the proportion of time that has been consumed, and the less the remaining available time, the more urgent the product. Therefore, the user can know the urgent level corresponding to this batch of products according to the color code of the marked level to judge the production status and urgency of the product, and then determine whether it is necessary to make adjustments to its process and scheduled timing, or It is the priority order of the prepared batch products that need to be adjusted. When the range of the urgency of a critical level is approaching 0, the corresponding color code can remind the user that this first-order paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297) Common t) nnn 1 ^ 1 ^^ 1 I ft «^ 1 tn f} nnf 1 ^ 1 ^^ 1 I —" (Read the precautions on the back before filling this page) 457410
經濟部智慧財產局員工消費合作社印製 五、發明說明（） 段製程中的產品處於較爲緊急的狀態，需要優先處理。反 之’當一急要等級所區分的急迫度之値屬於較高的値域範 圍時，相對應的顏色碼將代表較爲不緊急的狀態。 當不同的急要等級及相關的顏色碼訂定之後，以急要 等級作爲狀態指示參數的生產線狀態報告即可據以提出 (步骤3 0 5)。第四圖的實施例顯示一包含四階段製程的生在 線之急要等級（critical degrees)報表，其中每一列顯示出 一批_次的產品於各製程階段中的狀態，而每一行則顯帝出 每一製程階段正在處理中之各批次產品的狀態α 在第四圖所示的實施例中，採用表列的方式提出急要 等級報告。生產線上各批次的產品依據不同的急迫度値域 範圍分類成五個等級’此五個急要等級所對應的急迫度範 圍分别爲：第一級之急迫度（CR)小於〇 8 ;第二級之急迫度 (CR)大於等於0.8而小於〇.9;第三級之急迫度（CR)大於等 於0.9而小於1.0 ;第四級之急迫度（CR)大於等於1〇而小 於1.1 ;以及第五級之急迫度（CR)則大於等於。在-較 佳實施例中’採用紅色的顏色碼代表CR < 〇.8的第一級： 以橘色的顏色碼代表0.8客CR< 0.9的第二級；以黄色的彦頁 色碼代表0.9SCRC1.0的第三級；以綠色的顏色碼代表1 〇 客CR < 1 _1的第四級，而以藍色的顏色碼代表CR > 1 η —_ 1的 第五級。 本紙張尺度適用中國國家標準（CNS)M規烙（210 X 297公笼） c請先閱讀背面之注意事項许填窵本頁) { I ---- 訂---------^ 4574 Ί 0 A7 B7 五、發明說明（） 在第四囷急迫度報告表格中的數字代表在製品數量 (WIP)，凡在表格中顯示有在製品數目的位置，即表示數字 所在該列的產品正在該行所代表的製程階段中進行製程處 理，處理之晶圓數目即爲此數字所顯示之在製品數量。在 製品數量所在表格中所顯示之顏色碼即代表製程狀態急要 等級（degree of Stage)或是等待狀態急要等級（degree of waiting)，而在該階段之後，該列所顯示的顏色碼則代表 餘裕狀態急要等級（d e g r e e 〇 f s 1 a c k) 在該階段之前、該列 各階段所顯示的顏色碼則代表之前各階段的製程效率，亦 即各階段製程的容許時間與完成時間（總和使用時間）的比 率，而以製程狀態急要等級（degree of stage)表示。在第四 圖的表格中，分别以符號1、2、3、4、5代表紅、橘、黄、 綠、藍五顏色碼。 在此一實施例中，生產線上正對A、B、C、D、E五項 產品進行製作程序。對於產品A，有兩批次的製品被分派， 其中批號爲A1的24片晶圓製品正於階段3的製程中進行 處理，並處於紅色顏色碼（以符號1表示）所代表的第一級 的製程狀,¾、急要等級’亦即表示此批晶圓於此一階段中所 耗費的時間已遠超過預計的容許時間，階段製程的效率不 佳。然而由於階段3之後的表格（即階段4)顯示出，此批次 晶圓的餘裕狀態急要等級爲藍色顏色碼（以符號5表示）所 代表的第五級’表示到出貨時間之前仍有充裕的時間可以 緩衝。在此一狀況下，除非顧慮到不影響其他產品的製作， 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） t請先閱讀背面之注意事項戽填寫本貢〕Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description () The products in the process are in a more urgent state and need to be handled with priority. Conversely, when the urgency of a critical level belongs to a higher range, the corresponding color code will represent a less urgent state. After different urgent levels and related color codes are set, a production line status report with urgent levels as status indication parameters can be presented accordingly (step 3 0 5). The example in the fourth figure shows a critical degree report containing a four-stage process, where each column shows the status of a batch of products in each process stage, and each row shows the emperor Find out the state of each batch of products being processed in each process stage. In the embodiment shown in the fourth figure, a critical level report is presented in a tabular manner. The products of each batch on the production line are classified into five levels according to different urgency ranges. The urgency ranges corresponding to the five urgency levels are: the first-level urgency (CR) is less than 0; the second The urgency (CR) of the level is greater than or equal to 0.8 and less than 0.9; the urgency of the third level (CR) is greater than or equal to 0.9 and less than 1.0; the urgency of the fourth level (CR) is greater than or equal to 10 and less than 1.1; and The fifth level of urgency (CR) is greater than or equal to. In the preferred embodiment, 'the red color code is used to represent the first level of CR < 0.8: the orange color code is used to represent the second level of 0.8 and the CR < 0.9 is used; the yellow page color code is used to represent The third level of 0.9SCRC1.0; the green color code represents the fourth level of 10 CR < 1 _1, and the blue color code represents the fifth level of CR > 1 η —_ 1. This paper size applies Chinese National Standard (CNS) M gauge (210 X 297 male cage) c Please read the precautions on the back first and fill in this page) {I ---- Order --------- ^ 4574 Ί 0 A7 B7 V. Description of the invention () The number in the fourth urgency report form represents the number of work in process (WIP). Where the position of the number of work in progress is shown in the form, it means that the number is in the column The product is being processed in the process stage represented by the bank, and the number of wafers processed is the number of work in process as shown in this figure. The color code displayed in the table where the number of products is located represents the degree of stage or degree of waiting. After this stage, the color code displayed in the column is Represents the urgency of the critical level (degree 0fs 1 ack). Before this stage, the color codes displayed in each stage of the column represent the process efficiency of the previous stages, that is, the allowable time and completion time of the processes in each stage (total use Time), and expressed as the degree of stage of the process state. In the table in the fourth figure, symbols 1, 2, 3, 4, and 5 represent the five color codes of red, orange, yellow, green, and blue, respectively. In this embodiment, the production line is performing a production process for five products, A, B, C, D, and E. For product A, two batches of products are assigned, of which 24 wafers with batch number A1 are being processed in the phase 3 process and are at the first level represented by the red color code (indicated by symbol 1). The state of the process, ¾, urgent grade 'means that the time spent by this batch of wafers in this stage has far exceeded the allowable time, and the efficiency of the stage process is not good. However, as the table after stage 3 (ie stage 4) shows, the margin status of this batch of wafers is urgently graded to the fifth level represented by the blue color code (represented by the symbol 5), which means before shipment time There is still plenty of time to buffer. In this situation, unless it is considered that it will not affect the production of other products, this paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm). T Please read the notes on the back first and fill in this tribute]
• · I I I ----訂*-----I I I 經濟部智慧財產局MK工消費合作社印製 45 74 1 0 A7 B7 五、發明說明（） 否則並不需要爲了迎合出貨時間而針對製A A1本身的狀 態調整製程。 至於在階段3之前，階段1及階段2之中，黄色以及 橘色的顏色碼則分别代表批號A1的產品於此二製程隋段 I所達到㈣程效率，並分别對應於第三級以及第二級的 谷才時門與疋成時間（總和使用時間）的比値，彳以提醒使 用者相關的效率记綠。此外，在階段3、階段2以及階段！ 各自的表格中，以左端較小的標示區域表示此一批次的產 品於各階段製程進行前的等待狀態，分别達到綠色、藍色 及橘色顏色碼所代表的第四級、第五級與第二級的效率。 在階段3中’晶圓數目標示於右側較大的區域中，表示此 一批次晶圓已經過該階段的等待狀態，而進入製程進行之 中°在其它的實施例中，等待標示區域的大小可以依據需 要而任意調整’也可以採用不同形式的符號標示等待狀 態。 此外’產品A尚有批號爲A2的24片晶圓在階段1中 進行處理’此批晶圓處於黄色顏色碼所代表的第三級的等 待狀態急要等級’以及同—等級的餘裕狀態急要等級，表 示進行製程調整之考慮時，應以其它處於第一級或第二級 狀態的製品爲優先考慮。在階段1中，晶圓數目標示於表 格左端較小的標示區域，表示此一批次的產品係處於該階 段製程進行前的等待狀態中，亦即表示該階段的製程尚未 衣紙張尺度適用中圃國家標準（CNS)A4規格（210x297公釐） <請先閱讀背面之注急事項再填寫本頁) - ί I --—-----訂---- -1,- 經濟部智慧財產局員工消費合作社印製 457410 Α7 Β7 經濟部智慧財產局員工消費合作社印製 五、發明說明（ 對此一批次的產品展開。 對於產品B，其中批號爲B1的22片晶圓製品正於階 段3的製程中進行處理，並處於綠色顏色碼（以符號4表示） 所代表的第四級的製裎狀態急要等級，然而其餘裕狀態急 要等級卻處在紅色顏色碼所代表的第一級。此一情形表示 雖然此批晶圓於階段3的製程中所耗費的時間尚未超過當 階段預計的容許時間，然而由報告表格記綠時刻到出貨時 間之前，所剩餘的時間已不足以在標準狀態下完成所有的 後績製程。與批號A1的晶圓相同，數字左方的所有區域（包 含階段2、階段1以及階段3左端較小區域）中所標示的符 號，表示此批次晶圓已完成的效率記綠；其中只有階段τ 的製程效率達到綠色顏色碼所代表的第四級，符合預定的 製程容許時間；其餘階段1的等待狀態與階段2的製程狀 態達到第二級的效率，階段2與階段3的等待狀態則爲第 一級的效率，均超過預定的使用時間。 對於階段2中，批號爲Cl的16片晶圓製品’無論是 製程狀恐急要等級或是餘裕狀態急要等級，都處於紅色顏 色碼所代表的第一級的狀態。此一情形表示此一批次的晶 圓無論是就階段的製程或是就整體製程而言都已有所延 誤，必須儘速予以調整處理，方能按時交貨。至於產品D， 批號爲D1的20片晶圓製品正於階段4中，處於黄色顏色 碼（以符號3表示）所代表之第三級的製程狀態急要等級； 本紙張尺度適用中國國家標準（CNS)A4規格<210x297公釐） --------- I -----I I I ^ ----- f* (請先閲讀背面之注意事項再填冩本頁) 457410 A7 B7 五、發明說明（） 批號爲D2的18片晶圓製則於階段i中處於橘色顏色碼所 代表之第二級的製程狀態急要等級。而產品E中，則有批 號爲E "1的12片晶圓製品於階段4中處於第三級的製程狀 態急要等級；批號爲E2的12片於階段3中處於第五級的 等待狀，癌急要等級；以及批號爲E 3的12片於階段2中處 於第四級的等待狀態急要等級》同樣地，各數字右方表格 中的符號標不餘裕狀態急要等級，左方表格中的符號標示 完成階段的達成效率；而對批號爲D1的晶圓，以階段3 表格中的空白，表示此一批次的晶圓不須經過階段3之製 程的處理’可由階段2直接進入階段4的製程。• · III ---- Order * ----- III Printed by the MK Industrial Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 45 74 1 0 A7 B7 V. Description of the invention () Otherwise, there is no need to target the system in order to meet the shipping time. A A1's own state adjustment process. As for stage 3, stage 1 and stage 2, the yellow and orange color codes represent the batch A1 product's process efficiency achieved in these two processes, and correspond to the third and third stages respectively. The ratio of the second-level Gucai Shimen to the completed time (total usage time) is to remind the user of the relevant efficiency. Also, in stages 3, 2 and stages! In the respective tables, the smaller marked area at the left end indicates the waiting status of this batch of products before the progress of each stage of the process, reaching the fourth and fifth levels represented by the green, blue, and orange color codes, respectively. With second-level efficiency. In stage 3, the number of wafers is marked in the larger area on the right, indicating that this batch of wafers has passed the waiting state of this stage and is entering the process. ° In other embodiments, The size can be arbitrarily adjusted according to the needs', or different forms of symbols can be used to indicate the waiting state. In addition, 'Product A still has 24 wafers with batch number A2 being processed in phase 1' This batch of wafers is in the third-level waiting state urgent level represented by the yellow color code 'and the same-level surplus state is urgent. If it is graded, it means that when considering the process adjustment, other products at the first or second level should be given priority. In stage 1, the number of wafers is marked in the smaller marked area at the left end of the form, which indicates that this batch of products is in a waiting state before the process in this stage, which means that the process in this stage has not yet been applied to the paper size. National Park Standard (CNS) A4 (210x297 mm) < Please read the urgent notes on the back before filling out this page)-ί I -------- Order ---- -1,-Ministry of Economic Affairs Printed by the Intellectual Property Bureau employee consumer cooperative 457410 Α7 Β7 Printed by the Intellectual Property Bureau employee consumer cooperative of the Ministry of Economic Affairs 5. Description of the invention (for this batch of products. For product B, the 22 wafers with batch number B1 are It is processed in the process of phase 3, and is in the fourth level of the state of emergency control represented by the green color code (represented by the symbol 4). However, the remaining levels of emergency state are in the level of the red color code. Level 1. This situation indicates that although the time spent in this batch of wafers in the process of Phase 3 has not exceeded the allowable time estimated at the current stage, the remaining time from the green time in the report form to the time of shipment is reported. It is not enough to complete all subsequent performance processes in the standard state. As with the wafer of batch number A1, the symbols on all areas to the left of the number (including the smaller areas on the left end of Phase 2, Phase 1, and Phase 3) indicate that The completed efficiency of this batch of wafers is recorded in green; only the process efficiency of stage τ reaches the fourth level represented by the green color code, which meets the predetermined process allowable time; the waiting state of stage 1 and the process state of stage 2 reach The efficiency of the second stage, the waiting states of stages 2 and 3 are the efficiency of the first stage, and both exceed the predetermined use time. For stage 2, the 16 wafer products with lot number Cl are in a state of panic. The required level or the urgency state is in the state of the first level represented by the red color code. This situation indicates that this batch of wafers has been in terms of the stage process or the overall process. There is a delay, and it must be adjusted as soon as possible to be able to deliver on time. As for product D, the 20 wafers with batch number D1 are in stage 4 and are in the yellow color code (indicated by symbol 3) ) The third-level process state represented by the urgent grade; This paper size applies to China National Standard (CNS) A4 specifications < 210x297 mm) --------- I ----- III ^- ---- f * (Please read the notes on the back before filling this page) 457410 A7 B7 V. Description of the invention () The 18 wafers with batch number D2 are represented by the orange color code in stage i The second-level process status is urgent. In product E, there are 12 wafers with batch number E " 1 in the third-level process state urgent level in Phase 4; 12 wafers with batch number E2 are in the fifth level in Phase 3 waiting Status, the urgent grade of cancer; and the 12 tablets with batch number E 3 were in the waiting state of the fourth grade in stage 2 "Similarly, the symbols in the table to the right of each number indicate the spare state of urgent grade, left The symbol in the square table indicates the completion efficiency of the completion stage; for the wafer with batch number D1, a blank in the stage 3 table indicates that this batch of wafers does not need to be processed by the stage 3 process. Go directly to the process of stage 4.
在急迫度報告的表格建立之後，生產線上各批次產品 的其它狀態參數也可以一併列於報告之中（步骒3 〇 6 )，其中 包含各批次產品的總和在製品數量（VVIP)列於第四圖表格 中的最後一行。其它諸如出貨時刻（target_〇ut time)、交期 (duedate)、客户名稱或是其它特徵參數等等，皆可以表列 於報告之中予以顯示。此外，其它特殊的產品性質，如交 期特别緊急的製品’或是客户要求暫停製程的產品，也都 可以採用文字、符號或是顏色碼等方式註記於報告之中D 採用本發明以上所述的方法與機制，具有多種產品輿 製程的異類混合生產線可以即時並有效地予以監測。生產 線上各批次製品的生產狀態均可以採用本發明予以記錄顯 示’其中製程狀態急迫度與等待狀態急迫度可以顯示生產 本紙張尺度適用中國國家標準（CNS)A4覘格（210 X 297公釐） (請先閱讀背面之注意事項再填寫本頁) I ---I----訂--1 !----^ 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明（） 線上當階段以及任何已完成階段，其製程實施的使用時間 與效率’餘裕狀態急迫度則可以顯示在出貨時間之前，剩 餘時間的緊急程度。根據本發明所記錄的急迫度報告，生 產線上遭遇的各種問題均可以被及時獲知，讓主管或是使 用者能夠在最恰當的時機，針對任何不正常的狀況進行反 應’並棑定處理的優先順序.此外，在本發明中，任—種 急迫度（製程狀態、等待狀態、或是餘裕狀態）或是任一種 狀態參數’均可以選擇性地予以單獨或合併顯示，以獲致 更明顯的醒目效果。因此，生產線的製程實施效率可以在 本發明的監測機制之下大幅地提升。 以上所述僅爲本發明之較佳實施例而己，並非用以限 足本發明之申請專利範圍；凡其它未脱離本發明所揭示之 精神下所完成之等效改變或修飾，均應包含在下述之申請 專利範園中。例如，以本發明各急迫度的倒數作爲製程狀 態參數，或者依據不同的急迫度値域範圍進行急要等级分 類，或是採用不同於實施例中的顏色碼代表各急要等級， 凡此均在本發明所申請專利的保護範圍内。 -----------^ , --------tr---------C 1* (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公笼）After the urgency report form is established, other status parameters of each batch of products on the production line can also be listed in the report (step 306), which contains the total number of work in process (VVIP) columns for each batch of products. In the last row of the table in Figure 4. Others such as target time, target time, due date, customer name, or other characteristic parameters can be listed in the report and displayed. In addition, other special product properties, such as products with a particularly urgent delivery date or products requested by the customer to suspend the process, can also be written in the report using text, symbols or color codes. D The above-mentioned invention is used. Methods and mechanisms, heterogeneous mixed production lines with multiple product processes can be monitored instantly and effectively. The production status of each batch of products on the production line can be recorded and displayed using the present invention, where the urgency of the process state and the urgency of the waiting state can show that the paper size of this paper is applicable to China National Standard (CNS) A4 grid (210 X 297 mm) ) (Please read the notes on the back before filling out this page) I --- I ---- Order--1! ---- ^ Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description ( ) During the online phase and any completed phase, the time and efficiency of the implementation of the process, the urgency of the spare state can display the urgency of the remaining time before the shipping time. According to the urgency report recorded by the present invention, various problems encountered on the production line can be learned in time, so that supervisors or users can respond to any abnormal situation at the most appropriate time, and determine the priority of processing Sequence. In addition, in the present invention, any kind of urgency (process state, waiting state, or margin state) or any state parameter can be selectively displayed separately or in combination, so as to obtain more obvious eye-catching. effect. Therefore, the process implementation efficiency of the production line can be greatly improved under the monitoring mechanism of the present invention. The above are merely preferred embodiments of the present invention, and are not intended to limit the scope of patent application for the present invention; any other equivalent changes or modifications made without departing from the spirit disclosed by the present invention should be It is included in the following patent application parks. For example, the reciprocal of each urgency of the present invention is used as a process state parameter, or the urgency levels are classified according to different urgency ranges, or a color code different from the embodiment is used to represent each urgency level. It is within the protection scope of the patent applied for by the present invention. ----------- ^, -------- tr --------- C 1 * (Please read the precautions on the back before filling out this page) Ministry of Economy Wisdom The paper size printed by the Property Cooperative Consumer Cooperative is in accordance with Chinese National Standard (CNS) A4 (210 X 297 male cage)