TW454059B - Manufacture and construction method of light partition wall with advantage of quick site work - Google Patents

Abstract

This invention provides a manufacture and construction method of light partition wall with advantage of quick site work. The basic material of this light partition wall, which consists of pre-cast cement, Si sand, glass fiber (FPR short knotty fiber or short knotty plastic fiber), and block material of light aggregate, is pre-cut and ground as a smooth and flat basic unit with flutes set in the centers of its four sides. These basic units are arranged in a row at site and then jointing paste will be pushed and extruded into their upward flutes by trowel. Then units of the second row will be put and fixed tightly on top of units of the first row, and paving of the rest rows will be completed accordingly. There is no necessary finishing work after paving for the smooth and flat basic units will provide a nice surface of partition wall. In this case, quick construction way is possible.

Description

454 05 9 V. Description of the invention (1) This case is about the manufacturing method and construction method of the partition wall, especially the lightweight partition wall and its substrate manufacturing method that can be quickly applied, and the decision to apply the substrate compartment. The Quick Thin Method is an add-on to the patent No. 8 5 1 0 2 4 4 9 "the lightweight partition wall manufacturing method and construction method that can be quickly constructed". (Technical background) ~ As described in Ming Ren in the approved Patent Specification No. 85102492, the higher the floor of the building is, the lower the building structure. To reduce the excessive load on the building structure, both the builder and the structural technician I tried my best to reduce the weight of all the building materials above the ground in various ways, including the requirements for the partition wall. In addition, it is particularly important in building construction to provide construction speed as much as possible, change construction methods or materials to shorten the construction period and save materials, which is also a result that manufacturers and firewood industry want to obtain. Early advanced countries had applied for the invention patent No. 78107786 1 in Taiwan and published the invention on May 11, 1980 with the number 1 580 37, which was made of plastic mesh and glass fiber reinforced cement materials. Building plate and manufacturing method and device thereof. Yet another related prior art 'announcement was published in No. 8 3 9 3 5. The shortcomings of their conventional wallboards or construction methods that have yet to be improved have been detailed in Patent Specification No. 85 1 02449, and will not be repeated. [Purpose and Essentials] This case is based on long-term actual building construction experience, as well as the accumulated experience and successful new technology developed based on the long-term construction technology described in the patent No. 8 5 0 2 4 4 9. No. 8 5 1 0 2 4 4 9 is to provide a fast-constructing lightweight partition wall panel, construction method and its long plate-like substrate, which is suitable for large-scale construction work with uniform floor height and uniformity. Floor or compartment

Page 4 4 54 05 9 V. Description of the invention (2) Wall height, small-scale construction work for construction workers Provided by this case. ~ In addition, the purpose of this case is to provide-using this wallboard substrate construction, fast and surface compartment wallboard substrate ’Another purpose of this case is to provide? Excellent quality. Principles of the base material of the air-generating lightweight partition wall and its bulky substrate method Another object of this case is to provide a method that can effectively shorten the construction time of the building. "The rapid construction construction of this case is made of cement, silica sand, short bamboo-shaped block-shaped raw materials, pre-cut slabs, slabs, and light aggregates, and other sheet-like or block-like substrates. ... Sweat is ground into four ridges at the middle of the four sides, and there are two construction sites in the Λ material. After arranging each of the substrates in a row, use a trowel to push water = material (L if it is water ...) Apply a little pressure '... Slightly aggregate to squeeze into the longitudinal groove (or after filling, cement mortar can be poured into the longitudinal groove). Then on each substrate in the row: Then, most of the substrates next to each other are arranged in the first row, stacked on the aforementioned first row of μ green ·. &Amp; + ，, 彖, heavy 稷, the construction steps can make each piece of substrate firm Close-fitting and stacking. "Λ is 10%, the surface of the compartment wall is flat, and the finishing method can be omitted. Sub-I · Ispeed obtains a lightweight, smooth, and firm compartment. The base material of the partition wall made by this case is 5 ~ 25 cm thick, which is different from the “face layer” material of the partition wall of the prior art (application No. 781077861). Through the grooves 4 54 05 9

The groove is used to apply the strong bonding of the cement mortar. After the combination, it is not easy to punch the valve. It can improve the shortcomings of another conventional technology (application for patent No. 8002960). Using the partition wall substrate made in this case, it can be more widely used in various construction projects than the technology described by the inventor in the patent No. 85 1 02449. It is not restricted by different buildings and different floor heights. The base material in this case is a sheet-like or block-like base material having grooves in the middle of the four sides, which is light in weight and easier to construct or transport. Soil (Detailed description of the preferred embodiment) With reference to Figs. 1, 2, 3 and 4, the rapid construction method of the partition wall provided in this case includes the following steps:

Groove: select a light-weight block or flat substrate with at least the same thickness as the length and width (described later), the four sides of the substrate 2 are provided with longitudinally extending grooves, and the above-mentioned one is the same as the outermost one. And the upper and lower edges and the inner width can be measured on the spot, then the outer two, most of the substrates are arranged 2

Or, the grooves on the two side edges 2 3 of w 2 are on the four sides of each substrate 2 X: The pan substrate 2 is arranged to the most, the groove 2 on the upper edge 2 of the substrate 2 1 The mud mortar ), Use a trowel to wipe 454 05 9 V. Description of the invention (40) Thick connectors, and apply a little at the longitudinal grooves 21B connected to the edges of each substrate 2 and the adjacent other substrate 2 Press to make part of the thick connector automatically enter the longitudinal groove 2 1 B (refer to Figure 3). Four on the upper edge of each substrate 2 arranged in the first row, the same square 1 arranged most substrates 2, but it is better to arrange it with the substrate 2 of the bottom layer, / two of the four sides of each substrate 2 are adjacent to each other, so that the material 2 is arranged in a second row and stacked in the aforementioned first row Figure 4 of the last two tests. 文 Repeat the first to fourth steps of construction with Maibu ^, on the Γ Γ soil material 2 arranged in a row close to each other, and arrange most of the substrates 2 in the same way, and stack them up to冋 Degree and wait for it to solidify, and quickly form a lightweight, smooth, and fast " partition wall 1 (please refer to Figure 4), Fang Renjiu Qi ^ 丄 called the same 'youfang; both sides of each substrate 2 are notice ij 面 ， The thickness of each substrate 2 is almost the same, so the partition walls 1 itself is formed by a stack level α can be omitted repair ~ decorated engineering methods have smoothed twice with cement mortar conventional brickwork. ^ Referring to the embodiment of FIG. 6, if the upper edge of the substrate 2 in each row, the second row of substrates 2 = is aligned with the substrate 2 in the bottom row, unlike the embodiment in FIG. 4. After being arranged in an offset manner, cement mortar can be poured into the longitudinal groove jlB after being stacked, so that it flows into the grooves of all the substrates 2 from top to bottom. Among them, the first step is mainly based on cement, fine sand, bamboo fiber, and mixed with light aggregate material, and the finished product after cutting and grinding: :) 'Glass fiber 25 made of most FRP slub-like staple fiber or slub-like plastic steel staple fiber or other polymer materials.

4 54 05 9

(1) 20% to 60% of cement 26; 30% to 70% of fine sand 2 to 50% of light aggregate granular material 28; 2% to 20% of slub-like short fibers: Appropriate water 29 and 4 simultaneously add recycled material 15 and mix and stir away j pieces 11) as thick raw materials; 10,000 (2) in a roughly rectangular model groove 丨 2 and inject the thick water Shape the raw material (box 3), and wait for it to dry. The "stirring block 14" is a long columnar semi-finished product with a width and thickness of at least 40 cm; and square (3) is parallel to each other and at least spaced. A 5 cm cutter set 71 cuts the semi-finished product (block i 7) to obtain a plurality of substrates, and then grinds the four edges of the substrate (block 18) so that each of the four sides of each substrate 2 is in each region. Trenches 21A, 21B, and the like that are elongated are formed. 2. In the first step, glass fibers of at least 0.01 cm in length can be added, or a foaming agent, and / or a water reducing agent. Furthermore, the (3) th cow also includes grooves 21A, 21B that can extend the length of each substrate 2 vertically, or drilled or rolled (block 19). Most of the shallow holes or parallel concaves and convexes are pressed. As shown in FIG. 7, the rough surface of the groove η is better in the grooves 21A ′ 21B & /: Yes. + Xi cavity 3 0 'can increase the holding force of the groove 2 1 a, 2 1 B of the base material 2 after construction, such as cement mortar, so that the two bay partition wall 1 provided in this case 1 , Can be good resistance to lateral extrusion external force performance. It can be known from the foregoing that this case provides a fast-constructing lightweight partition wall 1,

Page 8 4 54 05 V. Description of the invention (6) Consisting of most adjacent compartment substrates 2 'The characteristics of this substrate 2 are mainly composed of 20% ~ 60% cement, 30% ~ 70% fine sand and 30% ~ 50% light aggregate granular material 'and 2% ~ 20% short bamboo fiber glass (length: 3 ~ 3 cm) to form a substrate with a thickness of 5 ~ 25 cm', and the substrate 2 Each of the four side edges "is provided with longitudinally extending grooves 2 1A, 2 1 B, etc." for the thick bonding material in the filling compartment project (as shown in Fig. 3). The size of the substrate 2 is preferably 4 to 1.2 meters long and 0.4 to k 2 meters wide and 5 to 25 cm thick. A foaming agent and / or a water reducing agent may be added to the composition of the substrate 2; and the granular material of the light aggregate material may be a high clay foamed ceramsite or other lightweight materials, and these materials are preferably The specific gravity is between 0.3 and 0.9. Second, the semi-finished product made by the method in this case can obtain more than 10 pieces of flat surface (evenness within 0.75 mm / M), smooth texture and the same size light weight base after one cut. (Specific gravity is about 0.95, about 1/4 of that of traditional bricks). The cutting equipment can be a traditional horizontal cutting machine (such as the equipment of a marble factory), or a vertical cutting machine (the cutting equipment for block building materials of national patent application No. 851022448) originally created by the inventor of this case. The patent has been granted. ), If it is cut by the equipment of a vertical cutting machine, the semi-finished block is passed through a gantry-type bracket, and then cut by a multi-cutting cutter group that can quickly reciprocate up and down. In addition, another — equipment that injects the thick raw materials after mixing, and makes it a large amount and quickly molds to dry in half 丨) the device of the finished block 'The inventor has also applied for a separate application (> 7 利 0 Anyway Materials or building construction have proved that this case is extremely novel and superior. 'It can accelerate the production base and provide the building with light, high strength and beautiful insulation.

Page 9 454 05 9 V. Description of the invention (7) Partition wall and its substrate. The substrate 2 of this case has been tested by various professional organizations' and confirmed that it also has a compressive strength of about 60 to 80 kgf / c m2, a bending strength of about 19 kg / c rri (CNS 8 6 4 7), impact resistance, shock resistance, Fireproof without deformation or cracking (CNS1 2 5 1 4), as well as thermal insulation (1 1 0 0 ° c vs. 1 04 ° c / 2 hours), sound insulation, sound absorption (48 dB / 1 KHz 'STC = 44) For other good effects, the grinding, cutting, and rolling scraps left over during construction can also be completely recovered and crushed into recycled materials.申请 Apply for a patent according to law. In the above illustration, 'Although some preferred embodiments are cited to demonstrate the feasibility of this case, as everyone knows, this embodiment should not limit the scope of the patent application in this case, that is, anyone familiar with this Artists who apply the main features of this case to make changes in certain details should still be covered by the patent scope of this case.

4 54 05 8 Brief description of the drawings For more details and features of this case, please clarify with the following drawings. FIG. 1 is a schematic diagram of a partition wall substrate using the present case. Fig. 2 is a schematic view showing an example of a step of manufacturing a partition wall using the base material of the present case. FIG. 3 is a partially enlarged sectional view of FIG. 2. Figure 4 is similar to Figure 2 but shows another step. FIG. 5 is a block diagram of a process for manufacturing an embodiment of the partition wall base material of the present case. Figure 6 is similar to Figure 2 but shows another embodiment. FIG. 7 is a partially enlarged view of FIG. 1. (Element code in the picture) Bu-partition wall 11-mixing 12-model tank 13-mold 14-dry 15-recycled material 1 7-cutting 18-grinding side edge 19-rolling / drilling 2 —Base material 21A, 21B Groove 22 —Upper edge 2 3 —Side edge 2 4 —Fine sand 2 5 Slub-like short fibers 26--Cement 27--Thick connection 28 --- Light weight material 29-- Water 30--Dental 7 1 --Cutter set 7 2 --Grinding wheel set

Page 11

Claims (1)

454 05 S ---- 8510244_h year Sh ^ Day preparation 6. Application for patents ^ 1-赶 1-rush-Η A lightweight compartment that can be quickly constructed 胄, most of the adjacent compartments It is composed of a block-shaped substrate, which is mainly composed of 20% ~ 60% cement, 30% ~ 70% fine sand, 2% ~ 20% short bamboo fiber, and 30%, It is composed of 50% light aggregate granular material, and grooves are provided on the middle of the four sides of the base material for compartments to be filled with shank-shaped binding materials and strongly bonded to each other. 2. Lightweight partition wall that can be quickly constructed according to item 丨 of the scope of patent application, wherein the length of the above substrate is 0.4 to 12 meters, and the width is 4 to 5 meters. The thickness is 5 to 25 Cm. · 3. The light-weight partition wall that can be quickly constructed according to item 丨 of the scope of the patent application, wherein the groove surface of the above substrate is provided with an uneven surface. ^ 4. According to item 丨 of the scope of patent application, the light-weight partition wall that can be quickly constructed, wherein a foaming agent is added to the composition of the above-mentioned base material. 5. According to the application scope of the patent application] can be quickly constructed = partition wall, where the base material has a majority of 5 ~ 2 cm long glass fiber texture _ 6. According to the scope of the patent application scope of the first The light partition wall which can be quickly constructed is described, in which a water reducing agent is added to the composition of the above substrate. 7. The partition wall that can be constructed quickly according to item 丨 of the scope of patent application, wherein the light aggregate granular material is high clay foamed ceramsite. 8。 According to the scope of the patent application 丨 described in the quick construction of the light partition wall 'where the specific gravity of the light aggregate granular material is 0.3 ~ 0.9. 9. Lightweight and fast construction according to item 3 of the scope of patent application ^ 34 Q) §) q; VI. Patent application scope 凸 = convex; II: The grooved surface of the substrate pushes most of the grains of the wheel pattern or a shallow hole or 10 · — a kind of clear steps for rapid construction include: The method for manufacturing the base material of partition walls, (1) Mix and mix 20% ~ α, sand, 30% ~ 50% light aggregate granular ° mud, 3⑽ ~ 70% fine dimension and appropriate amount of water ; 枓, 2% to 20% of bamboo-like short fibers (2) slightly shaped raw material formed in a roughly rectangular mold slot, and wait for it to dry out / mainly mixed after the previous step (3) to: J ΐ Long columnar semi-finished products; timely cutting _ 哕 4 * flat 仃 and at least 5 cm apart cutting group, the same = Ϊ Ϊ; each 2 more plate-shaped substrates, and then groove for each substrate. The method for manufacturing the base material of the light-weight wide partition wall that can be quickly constructed as described in the tenth aspect of the patent scope of the patent application for each of the four central areas on each side of each base material to form a longitudinally extending trench door. Quality "knife glass fiber yarn, and / or foaming agent, and / or water reducing agent two long. The partition wall of the beneficial range of item 10 described in the manufacturing method of the lightweight base material, wherein the first (3) The step also includes: rolling grooves or drilling holes that extend from the surface to form a coarse sugar pattern on the surface of the majority of parallel concave soils. Scatter: ¾¾ 札 1 3. — A light-weight partition wall for rapid construction μ 20% to 60% of cement, 30% to 70% of fine sand, 2% to Z-shaped short fibers, and 30% to 50% of lightweight aggregate granular materials. There are grooves for receiving the side of the temple in the compartment project. 丨 Η 13 Page 13 says the amendment-ΜΆ 851Q2449A01 Café 6. Apply for the filling of ^ and combine strongly with each other. Meter, 5 ~ 25 cm thick. 疋 〇 · 4 U meters, width 0.4 ~ K2 1 5 · According to the lightweight spacer material base No. 13 of the scope of patent application, the construction on the towel can quickly construct rough concave Convex texture. The surface of the above grooves is provided with an uneven and light 1 mass. According to Λ, please refer to item 13 of the scope / for the construction of a substrate that can quickly defend m. The foaming agent is added to its composition. 5〜2cm 长 # Most glass fiber filaments. The light-weight partition door 1 Tian requested the base material for constructing the quick-build $ t π partition wall as described in item 13 of the patent scope. 6 △ The length of the knife 18. According to the scope of the patent application No. 13 light: the base material for the partition wall, the composition of the addition of two ^ 9. According to the scope of the patent application No. 丨 3 for construction can be quickly constructed foam Ξ The base material for partition walls, in which the lightweight aggregate granular material is high clay hair 20. According to item 13 of the scope of the patent application, the base material for constructing a fast lightweight partition wall is light. The ratio of the aggregate granular material is from 0.3 to 0.9. 21. According to the base material for the construction of a lightweight partition wall that can be quickly constructed according to item 15 of the scope of the patent application, wherein the groove surface is rough The grain line is composed of most shallow holes or parallel concave and convex indentations. 22 · —A lightweight partition wall construction method that can be quickly constructed, and its steps Face Page 14 Including: 1. Select a light bulk or flat substrate with at least the same thickness and length, and the four sides of the substrate are provided with longitudinally extending grooves; 2. Arrange most substrates, or first A part of the thick connector is applied to the two sides of the substrate, and most of the substrates are arranged in the first row by closely adjoining two sides of the four sides of each substrate; After applying the thick connector on the groove area of the upper edge of each substrate, push the thick connector with a trowel, and place the longitudinal grooves on the sides of each substrate that are connected to other substrates adjacent to ® Apply a little pressure to squeeze part of the thick connectors into the longitudinal grooves. ° 4. On the top edge of each substrate in the first row where the thick connectors are arranged and applied, the other substrates are arranged in the same way. After applying thick condensate on each substrate, the two substrates are closely adjacent to two of the four sides, so that most of the substrates are arranged in a first row and stacked on the upper edge of the first row of substrates. ; And five, repeat the first to fourth steps of the construction 'on the upper edge of each substrate has been arranged in a row, arrange the majority of substrates The wood is stacked to a predetermined height. 2 3. According to Item 22 of the scope of the patent application, a light-weight partition wall construction method that can be quickly constructed is used. In the first step, the application is mainly mixed with cement, sand and light aggregate, and cut and ground. The finished product is a substrate. '24. According to the method of construction of lightweight partition wall which can be quickly constructed according to item 22 of the scope of patent application', in the second step, cement mortar is used as a thick connection.