TW448242B - Roll parts, hot dip metal plating device, method for manufacturing; the roll and method for manufacturing the parts - Google Patents

Roll parts, hot dip metal plating device, method for manufacturing; the roll and method for manufacturing the parts Download PDF

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Publication number
TW448242B
TW448242B TW087111073A TW87111073A TW448242B TW 448242 B TW448242 B TW 448242B TW 087111073 A TW087111073 A TW 087111073A TW 87111073 A TW87111073 A TW 87111073A TW 448242 B TW448242 B TW 448242B
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Taiwan
Prior art keywords
layer
roller
metal
molten metal
plating
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TW087111073A
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Chinese (zh)
Inventor
Moroo Nakagawa
Junji Sakai
Hidetoshi Nishi
Yasunori Kani
Yoshio Takakura
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Hitachi Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • C23C2/0034Details related to elements immersed in bath
    • C23C2/00342Moving elements, e.g. pumps or mixers
    • C23C2/00344Means for moving substrates, e.g. immersed rollers or immersed bearings
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • C23C2/0035Means for continuously moving substrate through, into or out of the bath
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/08Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
    • C23C8/10Oxidising
    • C23C8/16Oxidising using oxygen-containing compounds, e.g. water, carbon dioxide
    • C23C8/18Oxidising of ferrous surfaces
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/60Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using solids, e.g. powders, pastes
    • C23C8/62Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using solids, e.g. powders, pastes only one element being applied
    • C23C8/68Boronising
    • C23C8/70Boronising of ferrous surfaces

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The present invention relates to roll, parts, hot dip metal plating device, method for manufacturing the roll and method for manufacturing the parts. In particular, the present invention relates to roll and parts of melt metal electrical plating device for contacting the melt metal and the steel plate and electrical plating the surface of the steel plate, use of the melt metal electrical plating device and the operation method of the melt metal electrical plating device.

Description

4482 4 2 at Β7 五、發明説明(1 ) (發明所屬之領域) 本發明有關於輥、元件及其製造方法,及連續熔融金 靨鍍敷裝置,及其運轉方法,特別是有關於,使熔融金屬 與鋼板接觸,在鋼板表面實施鍍敷(電鍍)之熔融金屬鍍 敷裝置用之輥及元件,以及使用這些之熔融金屬鍍敷裝置 (先前技術) 經濟部中央榡準局月工消費合作社印裝 {銪先閱讀背面之注意事項再硪寫本頁) 以往之連續熔融金屬鍍敷裝置係採用,使欲鍍敷之鋼 板連續的通過由熔融金屬所成之鍍敷浴中,在鋼板之表面 產生與鍍敷浴構成元素之化合物,同時堆積鍍敷浴構成元 素本身之方法β而在浴中所使用之輥及元件即使甩余羼材 料,一般乃使用耐蝕性優異之鑄鐵,不銹鋼,高鉻鋼等之 鐵鋼材料。惟這些材料也在長期間使用時,即發生由熔融 金屬之腐蝕作用及摩擦所致之摩耗。即以金屬而言對於溶 融金屬無法做到絕對沒有腐蝕,因此浸漬於金靥浴中而使 用之金屬元件必在運轉操作中發生由熔融金靥所致之腐蝕 損耗,浴中元件乃急速地會摩耗。所以有很多利用熔射法 ,化學蒸著法,物理蒸著法將金臑表面以種種之耐蝕性金 屬,金屬陶瓷,陶瓷等來被覆以提高耐蝕性或耐摩耗性之 提案及嘗試。例如日本專利公報特開昭6 1 — 3 7955 號乃掲示利用水等離子熔射陶瓷,以製造對於耐蝕性、耐 熱性、耐摩耗性優異之金屬浴用輥之技術。特開昭 6 2 - 1 2 7 4 5 7號公報即揭示,以雷射光線照射以資 本紙張尺度適用中國國家標準(CNS ) 格(210X297公釐)-4 - 經濟部中央標準局具工消费合作社印製 44824 2 A7 _五、發明説明(2 ) 一部份地熔融形成於金靥基材之表面之陶瓷或金屬陶瓷之 被膜,由而提高金羼基材之高溫耐蝕性之技術。 上述之連續熔融金靥鍍敷裝脣乃需要大型之鍍敷浴槽 ,欲變更鍍敷浴之組成時即須更換大量之鍍敷浴*因此適 合於單品種大量生產,而對應於多樣化之鋼板之需求上即 經濟上不合宜。 因此有人提案如特開平4 一 2 4 7 8 5 7號公報所揭 示之不使用鍍敷浴槽之輥被敷方式,或使用小的鍍敷浴槽 之空中罐方式。 輥被敷方式乃使鋼板不通過鍍敷浴槽地,將沾於被敷 輥之表面之熔融金屬附著於鋼板,由而實施鍍敷,而多餘 之熔融金屬乃藉由很淺之熔融金靨回收用承盤所回收再使 用。在輥被敷方式中所使用之輥乃不與以往之鍍鋅輥或導 輥一般地浸漬於鍍敷浴中而使用,不過是輥表面之一部份 浸漬於浴之程度。而使用以往之金屣材料之輥時即由於熔 損或摩耗損傷很大,因此輥與鍍敷鋼板之間隙保持於一定 間隔這件事乃成爲不可能。因此須要選用熔損或摩擦損傷 較少之材質,可考慮將陶瓷形成於鐵鋼材料之輥乃元件之 適用。 在鐵鋼材料之表面形成陶瓷膜之方法有,CVD * P V D或熔射法等等很多方法被開發。惟這些之表面處理 被膜會有很小之針孔之存在。因此通過此針孔而熔融金屬 會浸入,不但會腐蝕基材,發生表面被膜之剝離》非常不 安定且缺乏可靠性。所以須受形成緻密且密著性良好之表 (請先W1*背面之注意事項再填转本頁 訂 本紙張尺度適用中ΒΒ家標车(CNS Μ4规格(2丨ΟΧ2!&gt;7公釐) -5- 經濟部中央橾準局貝工消费合作社印製 4482 4 ^ Λ7 __B7 五、發明説明(3 ) 面被膜。因此基材與表面被膜乃以化學的反應來結合爲合 宜。 形成緻密之陶瓷膜(氮化物、硼化物、碳化物層)有 下列之方法》 形成氮化物層之方法有軟氮化處理或離子氮化處理乃 最一般性。又形成硼化物層之方法有粉末法浸硼處理(例 如曰本金屣學會講演槪要1971 — 10) *及熔融鹽法 浸硼法處理(例如日本金颶學會講演槪要1 9 7 2-4) 等等。 又形成碳化物層之方法有,在包含鹵化物之氣體中加 熱以被覆駄碳化物之方法(例如Einige Eigenschaften der Werkstoffkorabination Stahl mit Titankarbiduberzug, Metalloberflach 1 4 (1 960) 229 )〕,或在溶融浴中溶融用 於形成碳化物之金屬,面對它浸漬鐵鋼材料,由鐵鋼材料 擴散碳而使之與金饜結合,形成碳化物之方法(例如,新 井透,金屬材料13,3 (1973) 98)等等這些乃 適用於實機之鍍敷生產線之浴中輥中(特開平 7-188884號公報)》 (本發明欲解決之問題) 在於輥被敷方式之熔融金屬鍍敷裝置中,如果輥之表 面沒有被熔融金屬所濕濡時,會發生鍍敷附著之不均勻, 所以將輥被敷方式實用化起見,輥表面須要與熔融金屬容 易濕濡爲要。 本紙張尺度適用中國國家搮準(CNS)A4说格(210X297公釐) ~ (請先Mit背面之注意事項再填寫本頁〕 -訂· 4482 4 2 經濟部中央樣準局負工消費合作社印裂 Λ7 B?五、發明説明(4 ) 以往之在熔融金靥鍍敷槽中浸漬有輥之方式時,爲了 防止輥表面之被熔融金屬所浸蝕起見,輥表面被要求不能 由熔融金屬所濕濡,而已硏究開發出合乎該要求之輥。輥 被敷方式之鍍敷裝置中之輥即相反地被要求具有與熔融金 臛之容易濕濡性,所以以往之熔融金屬鍍敷裝置用輥乃無 法直接地適用於它》 輥被敷方式之熔融金屬鍍敷裝置之輥乃被要求具有對 於熔融金屬不會被侵蝕,且對熔融金屬之濕濡性良好之相 反特性。 本發明之目的乃提供一種,兼備有,與熔融金屬之濕 濡性良好,且不易由熔融金颶所侵蝕之特性之輥表面之輥 〇 又本發明之目的乃提供,使用上述輥之不需要大容量 之熔融金屬槽之熔融金屬鍍敷裝置,且不須要更換輥之下 ,長時間的可連續實施均一之鍍敷之熔融金屬鏟敷裝置。 本發明之輥乃不限於適用於上述金屬熔融鍍敷裝置, 亦可能適用於須兼備對於熔融金屬之濕濡性及耐蝕性之裝 置之元件》 再者本發明之目的乃提供一種兼備有,與熔融金屬之 濕濡性良好及不易由熔融金屬所侵蝕之特性之,熔融金屬 鍍敷裝置之軸及軸承之接觸部或輥與側板之接觸部等之滑 動面之元件(構件)•以及欲移送熔融金屬時,可減少熔 融金靥之移送阻抗,同時滑動阻抗少之元件(構件)者。 (#先閱讀背面之注意事項再填碎本頁 —訂 本紙張尺度逍用中國國家摞準(CNS ) A4規格(210X297公釐) 4482 4 ; Λ7 Β7 經濟部中央標準局貝工消费合作社印製 五、發明説明(5 ) (解決問題之手段) 爲了達成上述目的,本發明之第1之特徵乃,該輥本 體係由金屣所成之輥上*具備有,令與該金屬中所含之元 素化學的可能結合的第1元素予以擴散之第1層;及在該 第1層上擴散與第1之元素不同之第2元素之第2層而構 成者。 輥本體之金屬乃以鐵爲主成份之材料爲宜。具體的說 ,構造用碳鋼,不銹鋼等之鋼爲宜· 對於輥本體擴散第1之元素之方法乃有:將輥埋設於 含有欲擴散之元素之粉未中而予以加熱仿法:將在該粉末 中添加有機結合劑之漿液塗佈於輥表面而予以加熱之方法 ,將輥埋設於鹽浴中而予以加熱之方法等等之外,亦可採 用離子打入法,氣體擴散法,熔射等各種方法《 令第2之元素擴散之方法即,除了在高溫大氣中之加 熱之外,離子打入法,氣體擴散法等,使用這些方法來製 造。 設置第1及第2之層之理由乃,對於各層賦予不同之 特性爲目的。特別是於熔融金靥鍍敷裝置用之輥而使用上 述輥時,第1之層乃用做不易由熔融金屬所侵蝕之層,即 與熔融金屬不反應之物質之層。而第2之餍乃做成與熔融 金屬之濕濡性良好之層,即與熔融金屬會反應之物質之層 爲宜。 第1之層,第2之層乃分別由同一金靥元素之不同之 化合物所構成,例如第1層爲硼化鐵,第2層爲氧化鐵地 (请先閲婧背*之注意事項再填寫本頁) 本紙張尺度逍用中國S家標準&lt; CNS ) A4规格(210X297公釐) 經濟部中央橾準局員Η消费合作社印裂 Λ7 _B?五、發明説明(6 ) 予以構成乃在輥之製造製程上最簡便之策。 由上述構成可提供,第1層,第2層與輥本體之各層 間之結合強度大7不易發生層間之剝離,且例如用於熔融 金屬之鍍敷時,輥壽命長,且可能實施均一之鍍敷之輥也 〇 第1之發明中,第1之元素爲,硼、碳、氮、硫、砂 .磷爲宜0 因爲這些元素乃與金屬元素相比較容易實施擴散處理 ,且這些元素與鐵之化合物之融點比較高又化學的也定者 爲多之緣故。 第1之發明中,第2之元素以氧爲宜。 第1之發明中,第1層爲鐵與硼之化合物,第2層爲 鐵之氧化物乃更合宜。 本發明之第2之特徵爲,於由金屬所成之輥上,具備 有,令與該金屬中所含之元素化學的可能結合之第1元素 予以擴散之第1層;及在第1層上令第1層氧化,氧化還 原,或還原之第2層者。 按氧化,氧化•還原,或還原處理乃在氣體環境中予 以加熱即可比較容易的實施。由於各層間不明確,連續的 做變化,因此層間之結合力大* 上述乃除了輥之外亦可適用於熔融金屬鍍敷裝置之滑 動元件,例如輥之軸與軸承之滑動部,輥與側板之滑動部 ,以及移送熔融金屬所必要之構件上· 本發明之第3特徵爲,主要係具備有,挾持令連纘金 (铐先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家揉率(CNS ) Α4规格(210Χ297公釐) -9- 4 482 Λ7 經濟部中央標準局®;工消费合作社印製 五 '發明説明(7 ) 靥鋼板由下方朝上方連嫌地通過之通板路而旋轉之雙輥, —方面令該雙輥旋轉,一方面於該雙輥之間隙供給熔融金 屬,由而對於該金屬帶表面實施以該熔融金屬爲主成份之 鍍敷之連續熔融金屬鍍敷裝置中,其特徵爲,該雙輥乃具 備有:令與該構成輥本體之金屬中所含之元素,化學的可 能結合之第1元素予以擴散而成之第1層: 以及與該第1元素不同之第2元素予以擴散之第2層 而構成者。 上述構成之鍍敷裝置中,令熔融金屬保持於輥表面爲 實施均勻之鏤敷上所必要者。採用上述構成之輥之結果, 藉由第2層之與熔融金屬所濕濡,而一面保持熔融金羼, 且以第1層來防止由熔融金屬之熔損輥本體。 由而可以提供壽命長且均可實施均勻之鍍敷之連續溶 融金屬鍍敷裝置也。 本發明之第4發明乃在於輥之製造方法中,具有:將 該輥本體乃由金屬所成之輥,埋設於以擴散於輥表面之第 1元素爲主成份之粉末中,予以加熱,以資在該輥表面形 成第1之元素所擴散之第1層之過程,及將形成有第1層 之輥於氧化性環境中予以加熱而於該輥表面形成氧化層之 過程,而構成爲其特徵者。 本發明之第5特徵乃於輥之製造方法中,具有:將該 輥本體乃由金屬所成之輥,埋設於,以擴散於輥表面之第 1元素爲主成份之粉末中,予以加熱,以資在該輥表面形 成第1之元素所擴散之第1層之過程,在形成該第1層之 &lt;锌先閱讀背面之注意事項再填穴本頁) 訂 本紙浪尺度適用中國因家標準(CNS) A4規格(2IOX297公釐) 4482 Δ Α1 Β1 經濟部中央榡準局舅工消費合作社印製 五、發明説明(8 ) 輥表面上,令與構成上述輥體不同之金屬不同之第2之金 屬附著之過程,加熱該第2之金屬而在該輥表面形成與該 第2之金饜與該第1層之反應層之過程,爲其特徵者。 本發明之第6之特徵係主要係具備有,挾著令連續金 屬鋼板由下方朝向上方連續通過之通板路而旋轉之雙輥· 一方面令該雙輥旋轉,一方面於該雙輥之間隙供給熔融金 屬,由而在該金屬鋼板表面上實施以該熔融金屬爲主成份 之鍍敷之連續熔融金靨鍍敷裝置之運轉方法中,其特徵爲 4 上述雙輥乃,於令該輥本體乃由金屬所成之輥表面上 ,具備有:使與該金屬中所含之元素化學的可能結合之第 1之元素予以擴散之第1層,以及在該第1層之表面擴散 與該第1之元素不同之第2之元素之第2之第2層,且於 與該輥上接觸上述熔融金靥之直前,在於還原環境中加熱 該輥表面,由而使上述第2層中之金靥氧化物予以環原者 〇 按於與該輥上接觸上述熔融金屬之直前地予以加熱之 理由爲,雖然施予還原後如直接予以長時間放置時仍被氧 化而有回復至現狀之可能性。 不容易被氧化之第1層成份時,即在製造時施予還原 、就原狀地予,以保管亦可以》所謂直前乃指再被氧化而回 復之原狀之時間內之意思。 本發明之第7之特徵爲,主要係具備有,挾著令連續 金屬鋼板由下方朝向上方連續地通過之通板路而旋轉之雙 (請先W請背面之注意事項再填寫本頁) 本紙張尺度適用中囷國家揉準(CNS ) A4说格(210Χ297公釐} Λ7 B? 經濟部中*榇準局員工消费合作社印製 五、發明説明(9 ) 輥,一方面令該雙輥旋轉,而在該雙輥之間隙供給熔融金 屬,由而在該金靥鋼板表面實施以該熔融金靥爲主成份之 連續熔融金屬鍍敷裝匱之運轉方法中*其特徵爲:上述雙 輥乃,於令該輥本體乃由金屬所成之輥表面上具有:使與 該金屬中所含之元素化學的可能結合之第1之元素予以擴 散之第1層,以及在第1層之表面擴散與該第1之元素不 同之第2之元素之第2層,且於與該輥上接觸上述熔融金 屬之直前,在該輥表面附著還原性之藥劑者。 本發明之第8特徵係,在於熔融金屬鍍敷裝置之軸與 軸承之接觸部1或輥與側板之接觸部等之滑動面之構件, 乃移送熔融金屬時之熔融金屬所接觸之元件本體之由金颶 所成之元件之製造方法中,其特徵爲:具有:埋設於以擴 散於元件表面之第1元素爲主成份之粉末中,予以加熱, 以資在元件表面形成第1之元素所擴散之第1層之過程, 於形成有第1層之元件之表面附著與構成上述元件本體不 同之金屬之第2之金屬之過程,加熱該第2之金靥而於該 元件之表面形成,與該第2之金靥與該第1層之反應層之 反應層之過程者。 本發明之第9特徵係,主要係具備有,挾著令連續金 屬鋼板由下方朝上方連續地通過之通板路而旋轉之雙輥, 一方面令該雙輥旋轉,而在該雙輥之間隙中供給熔融金饜 ,由而在該金屬鋼板表面實施該熔融金屬爲主成份之鍍敷 之連續熔融金屬之鍍敷裝置之運轉方法中,其特徵爲:對 於,備有構成熔融金靥鍍敷裝置之一部份而備有由金屬所 (讀先聞讀背面之注意事項再填寫本頁) 本紙张尺度逍用中國國家揲準(CNS )A4规格(210X297公釐) -12- Λ7 B? 五、發明説明(10 ) 成之表面,而令與含於該金屬中之元素化學的可能結合之 第1元素予以擴散之第1層,及於該第1層之表面上擴散 與該第1之元件不同之第2之元素而成之第2層所構成之 元件上,在於與上述熔融金闋接觸之前,藉由加熱而使該 元件之表面予以還原者。 經濟部中央標準局員工消費合作社印製 (请先閲讀背*之注意事項再填对本頁) 本發明之第1 0.之特徵爲,主要係,具備有,挾著令 連續金屬鋼板由下方而朝上方地連續的通過之通板路而旋 轉之雙輥,一方面使該雙輥旋轉,一方面對於該雙輥之間 隙供給熔融金屬,由而對於該金屬鋼板表面實施以該熔融 金屬爲主成份之鍍敷之連續熔融金屬鍍敷裝置之運轉方法 中,其特徵爲:具備有:於熔融金屬鍍敷裝置之軸及與軸 承之接觸部,及輥與側板等之接觸部等之滑動面之元件· 及移送熔融金饜時熔融金屬所接觸之元件之表面,備有, 與該含於該金靥之元素化學的可能結合之第1元素予以擴 散而成之第1層,以及於第1層之表面擴散*與第1之元 素不同之第2之元素之第2層,且在該元件上使上述熔融 金屬接觸之直前,藉由加熱而使該元件之表面予以還原* 或在該元件之表面附著還原性之藥劑者》 13 ·本發明之第1 1之特徵爲,主要係,具備:挾 著由下方朝向上方連續的通過連續金屬鋼板之通路板而旋 轉之雙輥,而一方面使該雙輥旋轉一方面在該雙輥之間隙 供給熔融金靥,由而在該金屬鋼板表面實施以該熔融金屬 爲主成份之鍍敷之連續熔融金屬鍍敷裝置中,其特徵爲: 令該熔融金屬鍍敷裝置之軸與軸承之接觸部,或輥與側板 本纸張尺度逍用中國8家標準(CNS) A4洗格(2!0X297公釐) -13 · 4 48 Λ7 B7 經濟部中央標準局貝工消费合作社印裂 五、發明説明(n ) 之接觸部之滑動面之元件之表面之至少一方乃以碳或碳與 碳纖維之燒結體而構成者。 又本發明之元件乃,連續的對於鋼帶表面實施熔融金 屬鍍敷裝置中,使用於備有對於鋼帶之進行方向垂直方向 地介著該鋼帶之對向之輥之對,而對於上述輥之對與上述 鋼帶間之空間連續地供給熔融金屬由而形成該空間之熔融 金屬存儲部,使鋼帶通過該熔融金屬存儲部以資在鋼帶表 面連續地實施電鍍之裝置上之,與熔融金屬之接觸界面而 熔融金屬之移送或元件與元件間之隨伴有滑動之元件上, 使元件之表面之摩擦係數低,且由熔融金屬而被熔損的材 料所構成爲特徵之連續熔融金屬鍍敷裝置用元件也。 此連續熔融金屬鍍敷裝置用品係將該與熔融金屬所接 觸之元件之表面轉化爲硼化鐵亦可以》 再者*該連續熔融金靥鍍敷裝置用元件乃也包含,至 少將其內面轉化成硼化鐵之熔融金屬移送用管。 再者,該連續熔融金屬鍍敷裝置用元件乃,該接觸於 熔融金屬而滑動之部份之表面層乃由:在基材之上面存在 有,與熔融金屬不反應之材質所構成之第1層,及在該第 1層之表面具有與熔融金屬反應之組成之第2層而成之構 成亦可以。 又此連續熔融金屬鍍敷裝置乃第1層爲硼化鐵•第2 層乃將第1層予以氧化,氧化•還原,或還原之層*或與 存在於熔融金屬中之金靨元素之化合物亦可。此時至少一 方之元件之表面不被處理者亦行。 (对先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家搮準{ CNS &gt; A4規格(210X297公釐} -14 - 五、發明说明(12 ) 此時元件乃構成辊或側板之滑動面之元件亦可以。 又元件乃該接觸於熔融金屬而滑動之部份之表面層乃 與熔融金屬不反應,並且以具有固體潤滑性之材料所構成 亦可以》具體的說表面層乃由碳或碳及碳纖維之複合燒結 體所構成爲宜。又表層部之碳或碳及碳纖維之複合燒結體 乃分割構造者亦可以。 (發明之實施形態) 經濟部中央標準局貝工消費合作杜印策 (讀先閱讀背面之注意事項再填艿本頁} 於第1®揭示之輥被敷鍍敷法以及使用於該法之連續 熔融金羼鍍敷裝置之槪要•由對於鋼板1之進行方向而垂 直地對向之一對之鍍敷輥3及自熔融金屬浴16所溢出之 熔融金屬,經由鍍敷輥3之上面而予以回收之熔融金屬承 盤5所構成,在以熔融金屬循環罐1 4所熔融之熔融金屬 介著熔融金屬供給用配管2 0以熔融金屬供給用泵1 5 * 而連續的供給於鍍敷輥3與鋼板1之空間,以形成於本空 間之熔融浴16而對於鋼板1之表面實施熔融金屬鍍敷者 。具備,挾著令連續之金屬鋼板1 (圖1中省略了一部份 )由下方朝上方地連續的通過之通板路而旋轉之雙輥(亦 稱一對鍍敷輥3),令該雙輥一面旋轉,一面對於該雙輥 之間隙供給熔融金屬以資在該金屬鋼板表面實施以該熔融 金屬爲主成份之鍍敷》連續之金靥鋼板稱之謂鋼帶。備有 對於鋼帶之進行方向呈垂直方向介著該鋼帶而對向之一對 鍍敷輥3,對於上述輥對與上述鋼帶間之空間連續的供給 熔融金屬以資形成該空間之熔融金屬存儲部,而令鋼帶通 本纸ft·尺度逍用中國a家揉率(CNS )八4说格(2丨0X297公嫠) -15-4482 4 2 at Β7 V. Description of the Invention (1) (Field of Invention) The present invention relates to a roller, an element and a manufacturing method thereof, and a continuous molten gold alloy plating device, and a method for operating the same. The molten metal is in contact with the steel plate, and the rollers and components of the molten metal plating device for plating (electroplating) on the surface of the steel plate, and the molten metal plating device using these (previous technology), Central Industry and Commerce Bureau, Ministry of Economic Affairs Printing (铕 Read the precautions on the back before writing this page) In the past, continuous molten metal plating equipment was used to continuously pass the steel plate to be plated through the plating bath made of molten metal. The surface produces compounds of the constituent elements of the plating bath, and the method of depositing the constituent elements of the plating bath at the same time. The rollers and components used in the bath are generally cast iron, stainless steel, and high corrosion resistance, even if the remaining materials are thrown away. Iron steel materials such as chrome steel. However, when these materials are used for a long period of time, wear caused by the corrosion and friction of molten metal occurs. That is, in terms of metals, there is absolutely no corrosion of molten metals. Therefore, metal components used in immersion in gold baths must cause corrosion loss caused by molten gold baths during operation. The components in the bath will rapidly Wear. Therefore, there are many proposals and attempts to improve the corrosion resistance or abrasion resistance by coating the surface of gold tincture with various corrosion-resistant metals, cermets, and ceramics by using the spraying method, chemical evaporation method, and physical evaporation method. For example, Japanese Patent Application Laid-Open No. Sho 6 1-3 7955 shows a technique for manufacturing a metal bath roll excellent in corrosion resistance, heat resistance, and abrasion resistance by using water plasma to spray ceramics. Japanese Patent Application Laid-Open No. 6 2-1 2 7 4 5 7 reveals that China National Standard (CNS) grid (210X297 mm) is applied to the capital paper scale with laser light irradiation-4-Industrial Standards Bureau of the Ministry of Economic Affairs Printed by the cooperative 44824 2 A7 _V. Description of the invention (2) A technology that partially melts the ceramic or cermet film formed on the surface of the metal substrate to improve the high-temperature corrosion resistance of the metal substrate. The above-mentioned continuous molten gold tin plated lip requires a large plating bath. When changing the composition of the plating bath, a large number of plating baths must be replaced. Therefore, it is suitable for mass production of a single variety and corresponds to a variety of steel plates. The demand is economically unsuitable. Therefore, some people have proposed a roll coating method that does not use a plating bath, or an air tank method that uses a small plating bath, as disclosed in JP-A No. 4 2 4 7 8 5 7. The roller coating method is such that the steel plate does not pass through the plating bath, and the molten metal adhered to the surface of the coated roller is adhered to the steel plate, thereby performing plating, and the excess molten metal is recovered by very shallow molten gold. Recycled with the plate. The roller used in the roll coating method is not used to be immersed in a plating bath in the same way as conventional galvanized rollers or guide rollers, but is only a part of the surface of the roller immersed in the bath. However, when using a conventional roller made of a gold-plated material, it is impossible to maintain a gap between the roller and the plated steel plate due to the large melting or abrasion damage. Therefore, it is necessary to select a material with less melting or frictional damage, and consider the application of ceramics formed of iron steel materials to rollers as components. There are many methods for forming a ceramic film on the surface of iron steel materials, such as CVD * P V D or spraying methods. However, these surface treatment coatings will have small pinholes. Therefore, the molten metal will penetrate through this pinhole, which will not only corrode the substrate, but peel off the surface film. It is very unstable and lacks reliability. Therefore, it is necessary to form a dense and good adhesion table (please note on the back of W1 * before filling in this page to modify the paper size applicable in the BB family standard car (CNS Μ4 specification (2 丨 〇 × 2!) 7 mm) ) -5- Printed by the Central Labor Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, 4482 4 ^ Λ7 __B7 V. Description of the invention (3) The surface film. Therefore, it is appropriate to combine the substrate and the surface film with a chemical reaction. To form a dense The ceramic film (nitride, boride, carbide layer) has the following methods. The method for forming a nitride layer is soft nitriding or ion nitriding. The most common method. The method for forming a boride layer is powder impregnation. Boron treatment (for example, the lecture of the Japanese Society of Metallurgical Materials: 1971-10) * and treatment with molten salt immersion boron method (for example, the lecture of the Japanese Golden Hurricane Society: 1-9 7 2-4) and so on. Methods include heating in a halide-containing gas to cover the hafnium carbide (for example, Einige Eigenschaften der Werkstoffkorabination Stahl mit Titankarbiduberzug, Metalloberflach 1 4 (1 960) 229)), or melting in a melting bath for shaping In the face of carbide metal, it is impregnated with iron and steel material, and the iron and steel material diffuses carbon and combines it with gold alloy to form carbides (for example, Niigata, Metal Materials 13, 3 (1973) 98), etc. These are applicable to the rolls in the bath of the plating line of the actual machine (Japanese Unexamined Patent Publication No. 7-188884) (problems to be solved by the present invention). In the molten metal plating device of the roll coating method, if the surface of the roll is When it is not wet with molten metal, uneven plating adhesion may occur. Therefore, for practical application of the roller coating method, the surface of the roller needs to be easily wetted with the molten metal. This paper standard is applicable to Chinese national standards ( CNS) A4 grid (210X297 mm) ~ (please fill out the notes on the back of Mit before filling in this page) -Reorder · 4482 4 2 Printed by the Consumer Sample Cooperative of the Central Procurement Bureau of the Ministry of Economic Affairs Λ7 B? 4) In the past, when a roller was immersed in a molten gold-plating bath, in order to prevent the surface of the roller from being eroded by the molten metal, the surface of the roller was not required to be wetted by the molten metal. The required roller. Roller On the contrary, the rollers in the plating system of the coating method are required to have the easy wettability with molten gold. Therefore, the conventional rollers for the molten metal plating equipment cannot be directly applied to it. The roller of the metal plating device is required to have the opposite characteristic that it is not corroded to the molten metal and has good wettability to the molten metal. The object of the present invention is to provide a combination that has good wettability with the molten metal. The rollers on the surface of the roller, which are not easily eroded by molten gold, and the purpose of the present invention is to provide a molten metal plating device that does not require a large-capacity molten metal tank using the above rollers, and does not require replacement of the rollers. Next, a molten metal spade device capable of performing uniform plating continuously for a long time. The roller of the present invention is not limited to a device suitable for the above-mentioned molten metal plating device, but may also be applied to a device that must have both wettability and corrosion resistance to molten metal. Furthermore, the object of the present invention is to provide a device having both, and Molten metal has good wettability and is not easily eroded by the molten metal. Components (members) on the sliding surface of the contact parts of the shafts and bearings of the molten metal plating equipment or the contact parts of the rollers and side plates. In the case of molten metal, it is possible to reduce the transfer resistance of the molten metal, and at the same time, slide the component (component) with low resistance. (#Read the precautions on the back before filling in this page—The paper size of the book is free to use Chinese National Standard (CNS) A4 (210X297 mm) 4482 4; Λ7 Β7 Printed by the Bayer Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs V. Description of the invention (5) (Means for solving the problem) In order to achieve the above-mentioned object, the first feature of the present invention is that the roller system is provided on a roller made of gold tincture, so that it is included in the metal. The first layer in which the first element of the elementary chemical chemistry that may be combined is diffused; and the second layer in which the second element is different from the first element is diffused on the first layer. The metal of the roller body is made of iron. The material with the main component is suitable. Specifically, carbon steel and stainless steel are suitable for the structure. The first method for the roller body to diffuse the element is to bury the roller in the powder containing the element to be diffused. And heating imitation method: a method in which a slurry in which an organic binder is added to the powder is coated on the surface of the roller and heated, a method in which the roller is buried in a salt bath and heated, etc. Entry method, gas diffusion method, Various methods, such as radiation, are used to diffuse the second element, that is, in addition to heating in a high-temperature atmosphere, an ion implantation method, a gas diffusion method, and the like are used to produce them. The first and second layers are provided. The reason is to give different characteristics to each layer. In particular, when the above roller is used as a roller for a molten gold alloy plating device, the first layer is used as a layer that is not easily eroded by the molten metal, that is, the same as the molten metal. The layer of non-reactive substances. The second layer is preferably a layer that has good wettability with the molten metal, that is, the layer that reacts with the molten metal. The first layer and the second layer are separate. It is composed of different compounds of the same gold element. For example, the first layer is iron boride and the second layer is iron oxide ground (please read the precautions of Jingbei * before filling this page). Home Standards <CNS) A4 specification (210X297 mm) Member of the Central Bureau of Standards of the Ministry of Economic Affairs and Consumer Cooperatives Printing Λ7 _B? V. Description of the invention (6) It is the easiest way to constitute the roller manufacturing process. According to the above structure, it is provided that the bonding strength between the first layer, the second layer and each layer of the roller body is large. 7 Interlayer peeling is not easy to occur. For example, when used for the plating of molten metal, the roller has a long life and may be implemented uniformly. The plating roller is also the first invention. The first element is boron, carbon, nitrogen, sulfur, and sand. Phosphorus is preferable. Because these elements are easier to perform a diffusion treatment than metal elements, and these elements and Iron compounds have a higher melting point and are more chemical. In the first invention, the second element is preferably oxygen. In the first invention, it is more preferable that the first layer is a compound of iron and boron, and the second layer is an oxide of iron. A second feature of the present invention is that a roll made of a metal is provided with a first layer that diffuses a first element that may be chemically combined with an element contained in the metal; and a first layer Order the first layer to be oxidized, redox, or reduced to the second layer. The oxidation, oxidation, reduction, or reduction treatment can be easily performed by heating in a gaseous environment. Because the layers are not clear and change continuously, the bonding force between the layers is large. * The above is applicable to sliding elements of molten metal plating equipment besides rollers, such as the sliding part of the shaft and bearing of the roller, and the side plate of the roller. The sliding part and the components necessary for the transfer of molten metal. The third feature of the present invention is that it is mainly equipped with a holding order lien jin (cuffs, please read the precautions on the back before filling this page) This paper size applies to China National Kneading Rate (CNS) Α4 Specification (210 × 297 mm) -9- 4 482 Λ7 Printed by the Industrial and Consumer Cooperatives Co., Ltd. 5 'Invention Description (7) 靥 The steel plate passes from below to above Double rollers that rotate on the road, on the one hand, make the double rollers rotate, on the one hand, supply molten metal in the gap between the two rollers, and then perform continuous molten metal plating on the surface of the metal belt with the molten metal as the main component. The plating device is characterized in that the double roll is provided with a first layer formed by diffusing an element contained in the metal constituting the roll body with a chemically possible first element: The second element is different from the first element to be diffusion of the second layer is constituted by. In the plating apparatus having the above-mentioned configuration, it is necessary to keep the molten metal on the surface of the roll to perform uniform engraving. As a result of using the roller having the above structure, the second layer is wet with the molten metal while the molten gold is held on one side, and the first layer is used to prevent the roller body from being damaged by the molten metal. As a result, a continuous molten metal plating apparatus having a long life and uniform plating can be provided. The fourth invention of the present invention resides in a method for manufacturing a roller, which comprises: arranging a roller body made of metal, burying the roller in a powder containing a first element diffused on the surface of the roller as a main component, and heating the roller to The process of forming the first layer diffused by the first element on the surface of the roll, and the process of heating the roll in which the first layer is formed in an oxidizing environment to form an oxide layer on the surface of the roll is constituted as follows: Features. The fifth feature of the present invention is that in the method for manufacturing a roller, the roller body is a roller made of metal, buried in a powder containing the first element that is diffused on the surface of the roller as a main component, and heated, In order to form the first layer diffused by the first element on the surface of the roller, in the formation of the first layer &lt; read the precautions on the back of the zinc before filling the page) Standard (CNS) A4 specification (2IOX297 mm) 4482 Δ Α1 Β1 Printed by the Central Bureau of Standards, Ministry of Economic Affairs, and Industrial Consumer Cooperatives. 5. Description of the invention (8) The surface of the roller is different from the metal that constitutes the above roller body. The process of metal attachment of 2 is characterized by the process of heating the second metal to form a reaction layer on the surface of the roller with the second gold tincture and the first layer. The sixth feature of the present invention is mainly provided with a double roll that rotates through a plate path that continuously passes a continuous metal steel plate from below to upwards. On the one hand, the double roll is rotated, and on the other hand, the double roll is rotated. The molten metal is supplied in a gap, and a continuous molten gold-alloy plating device for performing plating on the surface of the metal steel plate with the molten metal as a main component is characterized in that the above-mentioned double rollers are The body is a surface of a roller made of metal, and has a first layer that diffuses a first element that may be chemically combined with an element contained in the metal, and a diffusion layer on the surface of the first layer and the The first and second elements are different from the second element, the second and second layer, and before contacting the molten gold with the roller, the surface of the roller is heated in a reducing environment, so that the second layer The gold oxide is given to the original ring by the reason that it is heated immediately before coming into contact with the above-mentioned molten metal on the roller. Although it is oxidized when it is left for a long time after being reduced, it may be restored to the status quo. Sex. When the first layer of the component is not easily oxidized, it can be reduced at the time of manufacture, and it can be stored as it is. It can also be stored. "The so-called straight ahead" means the time within which it is oxidized and restored. The seventh feature of the present invention is mainly provided with a pair of plates that rotate through a plate path that continuously passes a continuous metal steel plate from the bottom to the top (please first fill in this page with the precautions on the back) Paper size applies to the Central European National Standard (CNS) A4 grid (210 × 297 mm) Λ7 B? Printed by the Ministry of Economic Affairs * 榇 Associate Bureau employee consumer cooperatives 5. Inventory (9) rollers, on the one hand, the double rollers are rotated In the method of supplying molten metal in the gap between the two rolls, the continuous molten metal plating method using the molten gold tin as the main component is implemented on the surface of the gold tin plate. It is characterized in that the double roll is , On the surface of the roller made of the metal of the roller body, the first layer which diffuses the first element which may be chemically combined with the element contained in the metal, and diffuses on the surface of the first layer The second layer of the second element which is different from the first element, and a reducing agent is attached to the surface of the roller before contacting the molten metal with the roller. An eighth feature of the present invention is that Shaft and shaft of molten metal plating device The components of the sliding surface such as the contact portion 1 or the contact portion between the roller and the side plate are the components of the element body made of golden hurricane in the component body that the molten metal contacts when the molten metal is transferred, which is characterized by: : Buried in the powder containing the first element that is diffused on the surface of the element as the main component, and heated to form the first layer on the surface of the element, which is diffused by the first element, in the process of forming the first layer of the element The process of attaching a second metal different from the metal constituting the element body on the surface, heating the second metal tin to form on the surface of the element, and reacting with the second metal tin and the reaction layer of the first layer The ninth feature of the present invention is mainly provided with a double roller that rotates through a plate path that continuously passes a continuous metal steel plate from below to above. On the one hand, the double roller is rotated, and The method of operating a continuous molten metal plating device that supplies molten gold tint to the gap between the two rolls and performs continuous molten metal plating on the surface of the metal steel plate is mainly characterized in that: Construct A part of the fused gold / plating equipment is provided by the Institute of Metals (read the notes on the back first and then fill out this page) The paper size is in accordance with China National Standard (CNS) A4 (210X297 mm)- 12- Λ7 B? 5. The first layer of the invention (10), which diffuses the first element that may be chemically combined with the element contained in the metal, and on the surface of the first layer The element composed of the second layer formed by diffusing a second element different from the first element is a person who restores the surface of the element by heating before contacting the molten gold tin. Printed by the Consumer Bureau of the Standards Bureau (please read the notes on the back * before filling this page) The tenth feature of the present invention is that it is mainly equipped with the continuous metal steel plate from the bottom to the top The two rollers that rotate continuously through the plate path, on the one hand, rotate the two rollers, on the one hand, supply molten metal to the gap between the two rollers, and then implement the surface of the metal steel plate with the molten metal as the main component. Continuous molten metal plating The operating method of the device is characterized in that it is provided with a sliding surface element such as a shaft and a contact portion with a bearing of a molten metal plating device, a contact portion between a roller and a side plate, and the like, and melting when transferring molten gold tin The surface of the element in contact with the metal is provided with a first layer diffused from the first element that may be combined with the elementary chemistry contained in the gold tincture, and diffused on the surface of the first layer * and the first The second layer of the second element with a different element, and before the molten metal is brought into contact with the element, the surface of the element is reduced by heating * * or a reducing agent is attached to the surface of the element " 13 · The feature of the 11th aspect of the present invention is that it mainly includes: a double roller that rotates through a passage plate of a continuous metal steel plate continuously from the bottom to the top; The molten gold tin is supplied between the gaps of the two rolls, and the continuous molten metal plating device for plating the molten steel as a main component on the surface of the metal steel plate is characterized in that the shaft of the molten metal plating device and The contact part of the bearing, or the paper size of the roller and the side plate, is free from 8 Chinese standards (CNS) A4 (2! 0X297 mm) -13 · 4 48 Λ7 B7 Printed by the Bayong Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the Invention At least one of the surfaces of the components of the sliding surface of the contact portion (n) is made of carbon or a sintered body of carbon and carbon fiber. The element of the present invention is a device for continuously applying a molten metal plating to the surface of a steel strip, and is used to prepare a pair of rollers that oppose the steel strip in a direction perpendicular to the direction of the steel strip. The space between the pair of rollers and the above-mentioned steel strip is continuously supplied with molten metal to form a molten metal storage portion of the space, and the steel belt passes through the molten metal storage portion to provide continuous plating on the surface of the steel strip. The interface with the molten metal and the transfer of the molten metal or the accompanying sliding between the component and the component makes the surface friction coefficient of the component low, and it is characterized by continuous material composed of molten metal and damaged Elements for molten metal plating devices are also available. This continuous molten metal plating device can be used to convert the surface of the element in contact with the molten metal into iron boride. Moreover * The continuous molten gold-plating device is also included, at least the inner surface Tube for transfer of molten metal converted into iron boride. In addition, the element for a continuous molten metal plating device is a surface layer of a portion that contacts and slides on the molten metal. The surface layer is made of a material that exists on the base material and does not react with the molten metal. It is also possible to use a layer and a second layer having a composition that reacts with molten metal on the surface of the first layer. In this continuous molten metal plating device, the first layer is iron boride. The second layer is a layer in which the first layer is oxidized, oxidized, reduced, or reduced. * Or a compound of gold element in the molten metal. Yes. At this time, the surface of at least one component is not treated. (Please read the precautions on the back before filling in this page) This paper size is applicable to the Chinese National Standard {CNS &gt; A4 size (210X297mm) -14-V. Description of the invention (12) At this time, the component constitutes a roller or a side plate The components on the sliding surface are also possible. The surface layer of the component that is in contact with the molten metal and slides is not reactive with the molten metal, and it can be composed of a material with solid lubricity. Specifically, the surface layer is It is preferable to consist of a composite sintered body of carbon or carbon and carbon fiber. Also, a composite structure of carbon or carbon and carbon fiber in the surface layer section may be a split structure. Du Yince (Read the precautions on the back and then fill out this page} The main points of the roller coating method disclosed in Section 1® and the continuous molten gold / plating device used in this method The pair of plating rollers 3 and the molten metal overflowing from the molten metal bath 16 are vertically opposed to each other in the direction of travel, and the molten metal tray 5 is recovered through the upper surface of the plating rollers 3. gold The molten metal belonging to the circulating tank 14 is continuously supplied to the space between the plating roller 3 and the steel plate 1 through the molten metal supply pipe 20 and the molten metal supply pump 1 5 * to form the melt in the space. Bath 16 who applies molten metal plating to the surface of the steel plate 1. It is equipped with a continuous metal plate 1 (a part of which is omitted in FIG. 1) is rotated from the bottom to the top through a continuous plate path which rotates continuously. Double rolls (also known as a pair of plating rolls 3), while rotating the double rolls, the molten metal is supplied to the gap between the double rolls so that the surface of the metal steel plate can be plated with the molten metal as the main component. The gold-plated steel plate is called a steel strip. A pair of plating rollers 3 are provided to intersect the steel strip in a direction perpendicular to the progress direction of the steel strip, and the space between the roller pair and the steel strip is continuous. Supply the molten metal to form the molten metal storage part of the space, and let the steel strip pass through the paper ft · size and use the Chinese a household kneading rate (CNS) 8 (4) (2 丨 0X297) 嫠 -15-

經濟部中央橾準局員工消费合作社印聚 五、發明説明(13 ) 過該熔融金屬存儲部而可實施鏟敷(電鍍)。鍍敷輥3 2 軀端部乃以自輥之兩側而洩漏熔融金饜地設有上側板6 ° 由熔融金屬浴16所溢流而出之熔融金屬乃經由鍍敷輥3 之上面,而以熔融金屬承盤5所回收,將熔融金藺承盤5 上之回收熔融金屬1 7之液面水平控制爲,鍍敷輥3之下 部之一部份與鋼板1之板寬外而設置於鍍.敷輥3之下部之 下側板7之一部份之能浸漬於回收熔融金屬1 7,由而可 隔斷鍍敷輥3之上部空間與環境,使之成爲無氧化環境。 又以惰性氣體噴射噴嘴9而噴氬氣或氮氣,而以側熔融金 屬承盤8來回收,由而防止熔融金屬之由鍍敷輥3及鋼板 1之板寬外之洩漏。又在熔融金屬承盤5之下部設置連續 於無氣化環境之鼻孔1 3之空間1 2,在空間1 2內乃設 置將鋼板1之進行方向變換爲垂直朝上方向之轉向輥1 1 。在轉向輥11之上部,設有實施鋼板1之彎曲之矯正之 熱矯正機1 0,惟這並非必須要者。 再者,如圖中之箭頭方向所示之流向,在熔融金屬承 盤5及側熔融金屬承盤8所回收之熔融金屬乃介著熔融金 靥回收用配管1 8而回至熔融金屬循環罐1 4 »本例內在 熔融金屬回收用配管18之中途設置了用於分解氧化浮澄 等之浮渣回收裝置1 9。通過浮渣裝置1 9之熔融金屬 2 1乃進入於熔融金靥循環罐1 4,以熔融金屬供給用泵 1 5而通過熔融金屬供給用配管2 0而供給於熔融金屬浴 1 6。又鋼板1之鍍敷厚度乃以鍍敷厚度調整用噴出器2 來調整。 (铕先閱積背面之注意事項再4荇本X &gt; 訂 本紙張尺度速用中困B家橾準(CNS ) Α4ϋ格(210X297公漦) -16- 4 &lt; Λ7 經濟部中央樓準局負工消费合作社印製 五、發明説明(14 ) 使用於熔融金屬鍍敷裝置之元件中,一面與鍍敷浴及 鋼板接觸一面旋轉之鍍敷輥之軀部上熔損及摩耗很多。熔 損及摩耗進行時;在鋼板之行走中辊與鋼板之間隙無法固 定成爲無法實施安定之作業,所以防止浴中元件之熔損及 摩耗乃爲了連續的實施鍍敷作業之重要之課題。例如陶瓷 等與熔融金屬不會濕濡之材料乃很適合。另一方面在輥被 敷方式時,乃與以往之在鍍敷浴中實施鍍敷作業之情形有 所不同,以輥表面來移送鍍敷浴來實施,所以輥與熔融金 屬須要濕濡才行。須要有兼備對於熔融金屬之耐熔損性優 異,並且可濕濡之相反之性質之輥》鍍敷辊乃一般而言很 大型,因此輥整體全使用陶瓷來製作時並不經濟,因此只 將其表面之必要部份予以陶瓷化即可達成目的。 在適用本發明之方法時並非侷限輥基材之材質,在可 能實施表面處理之範圍之下,一般所使用之鐵鋼材料亦可 以。再者關於陶瓷之材質來洗,只要是對於熔融金屬之耐 熔損性優異,並且可濕濡之材質即可,並不需要特別的限 定》 下面記述本發明之實施例。 (實施例1 ) 本實施例中爲了確認效果,做爲相當於輥之物件,而 以構造用碳鋼(S45C)加工成外直徑60mm *內直 徑4 2mm,寬2 Omm之圓筒狀後,埋設於以碳化砸爲 主成份之硼化處理粉未,在氬氣環境中保持於9 0 之 (請先閲讀背面之注意事項再填W本頁) 訂. 本紙張尺度適用中國國家標率(CNS) A4说格(210X297公釐) -17- 4 4 Λ7 B7 五、發明説明(15 ) 溫度中,1 0小時使氣體化之硼擴散於金鋼中,製作了表 面形成有硒化鐵陶瓷膜之試驗片β 於圖2上顯示調査了輥表面近傍之硬度之結果。圖2 之縱軸表示微維克斯硬度,圖2之橫軸表示自輥表面之距 離,由圖2可知,硬度乃在表面最硬,隨著進入內部愈低 下,而在自表面約1 50/ζιη即成爲基材之硬度。這表示 硼之擴散浸入之深度爲自表面約1 5 0 ,在此部份產 生了與基材不同組成之化合物之緣故。以X線回折來調査 化合物層之結果,知道了鐵與硼之化合物》詳述之即在表 面混存有F e B,及F eaB愈進入內部F e B愈小,只存 Fe2B。又自表面1 50#m內部即只有基材之a — Fe {請先閲讀背面之注意事項再填K本黃) 訂 M濟部中央榇準局負工消费合作杜印製 (實施例2 ) 對於實施例1所使用之,表面形成有硼化鐵陶荤膜之 試片,在保持於4 7 0°C之鋅鍍敷液中,以周速2 Om/ m i η而旋轉保持1 0 0小時後者,調査了由鋅鍍敷浴所 致之表面之濕濡情形及熔損。結果試驗後之試驗片之表面 均觀察不到鋅鍍敷浴之附著,以及熔損。 又比較例即使用在形成硼化鐵陶瓷膜前之試驗片,而 做同樣之試驗。結果試驗片之直徑係在2 5小時減少 ◦ . 64mm,50小時減少0 . 9 0mm,7 5小時減 少1 . 14mm,100小時減少1 . 32mm,在表面 看出鐵一鋅之反應層,由而可知在表面形成有硼化鐵陶瓷 本紙張尺度適用中國國家標隼(CNS) A4坑格(210X297公釐&gt; -18 - 經濟部中央樣準局貝工消費合作社印製 Λ7 _B?五、發明説明(16 ) 膜之試驗片之對於鋅鍍敷浴之安定性。 圖3 (a)顯示比較例之試驗片之表面之斷面之掃瞄 型電子顯微鏡照片。在陶瓷層與鋅之間有明瞭之界面之存 在。可看出濕濡性不佳《鋅之上方之樹脂乃埋設了觀察用 之試驗片之樹脂。圖3 (b)即顯牢《施例之試驗片之表 面之斷面之攝瞄型電子顯微鏡照片。在陶瓷層與鋅之間看 不出有明瞭之界面,可知有良好之濕濡性者。 (實施例3 ): 於實施例1中|在表面形成有硼化鐵陶瓷膜之試驗片 放入於3 5 0 °C之大氣環境爐中,保持5小時將表面層予 以氧化。經氧化處理後之試驗片置於保持於4 7 0 °C之鋅 鍍敷浴中,以周速20m/mi η來旋轉,保持100小 時後,調査由鋅鍍敷浴之表面之濕濡及熔損。其結果,雖 在試驗片之表面看出鋅鍍敷浴之附著,惟看不出有熔損* 在經氧化處理之試驗片之表面層在試驗前以X線回折來調 査之結果*自表面到5 0#m爲止之F e Β之比例多之比 較多孔部份雖觀察有F e3〇4及B2〇3,惟自其內部即呈 係F e2B,檢測不出F e3〇4或B2〇3。以X線回折來 調査在試驗後去除了鋅鍍敷浴之試驗片之表面,結果知道 有化合物Z n F e 2〇4 &lt;換言之在試驗前藉由使表面氧化 所形成之F e 2〇4在試驗中,與鋅發生反應產生了 Z n F e 2〇4化合物,由而發生了濕濡。惟在表面層雖會 有上述之反應,惟此反應只發生在極表面層,而在內部仍 (讀先閲讀背面之注意事項再填荇本茛) 本紙張尺度適用中躅國家標率(〇«)六4说格(210父2们公釐) -19- 4 2 a? B·? 經濟部中央標準局貝工消费合作社印聚 五、發明説明(17 ) 以F e 2B做爲骨格而存在因此反應不會進行,熔損不再進 行。在試驗後之試驗片表面近傍之由S EM及EDX之鋅 之面分析結果,鋅係呈自表面約2 0 有高濃度地侵入 ,又在更內部之5 0 //m爲止即看出有局部之浸入,惟自 5 0 之內部即沒有鋅之浸入*·如上述在上面有鋅鍍敷 浴之附著而可能移送鍍敷浴》又由於表面呈顯了多孔狀, 因此浸入於此處之熔融金屬即藉由楔效果而容易定著,所 以對於鍍敷浴之移送上有非常合宜之作用。 (實施例4 ) 使用以實施例3同樣之方法所製作之直徑1 0 Omm *長度2 0 Omm之模擬、輥來實施鋅鍍敷浴之移送實驗之 結果,明白了爲了確保安定之移送量須要2〜3小時之馴 順運轉《這是由於F e 3〇4與Ζ η反應而形成 Z n F e 2〇4,表面之多孔之部份係由鋅鏟敷浴所塡滿, 由該楔效果而達到充分地可移送鋅鍍敷浴爲止乃須要馴順 運轉時間,惟工業上乃被要求需要以短時間即可以移行於 定常運轉。於是爲了加速反應速度起見,乃將形成於表面 之F e3〇4予以還原由而可以促進與Zn之反應。下面說 明該實施例* 將以實施例3同樣之方法所製作之直徑1 0 Omm, 長度2 0 0mm之模擬輥,旋轉自如地安裝於車床,而在 刀具台上安裝了寬度2 0 0mm之丁烷加熱器。一面使輥 旋轉一面將表面能達約4 5 0°C地予以預熱之後,使輥之 本紙^尺度通用中困國家揉率{ CNS ) A4«l格(210X297公釐) ^ ' {婧先閱讀背面之注意事項再填寫本頁) 448242 五、發明説明(18 ) 一部份能接觸於4 7 〇eC之熔融鋅浴地設定置有熔融鋅之 盤》以2 r p m地旋轉輥,使加熱器之還原焰部能碰於近 乎熔融鋅之表面之輥表面地使之靠近將輥表面實施還原處 理》被還原處理之輥表面在被氧化之間浸漬於熔融鋅中* 使用經此種處理之輥而實施鋅鍍敷浴之移送試驗之結果, 在輥之溫度之成爲浴溫之同時開始了試驗,結果試驗開始 之直後鍍敷浴之移送厚度呈顯一定而呈安定狀態,可確認 其效果。再者替代於加熱器之還原焰而在F e 3〇4膜之表 面塗佈了還原性強之焊劑而實施了同樣之試驗,而獲得了 與使用還原焰時同樣之結果。 由而可知,在連續熔融金屬鍍敷裝置之元件上使熔融 金屬接觸之直前|以加熱將該元件之表面予以加熱爲宜。 又使熔融金屬接觸之直前,在該元件之表面上附著還原性 之藥劑也合宜。 (實施例5 ) 經濟部中央標準局貝工消费合作社印装 (锌先閱讀背面之注意事項再填艿本頁) 因爲硼化鐵係力學的會與熔融鋁反應乃可預測之事, 因此在實施例1之形成了硼化鐵陶瓷膜之試料之表面上, 以減壓等離子熔射法而形成約1 Ο Ο #πι之鋁膜,使用丁 烷加熱器之還原焰,由而熔融表面之鋁,使之與硼化鐵反 應,將分解爲硼化鋁及鐵之試料在於保持於4 7 Ot之鋅 鍍敷浴中,以周速2 〇m/m i η來旋轉,調査保持 1 0 0小時後由鋅鍍敷浴之表面之濕濡情形及熔損。該結 果在試驗後之試片之表面上確認有鋅鍍敷浴之附著,惟沒 本紙張尺度逍用中國國家標準(CNS ) Α4規格(210X297公釐) -21 - 4 ^82/: · λτ B? 經濟部中央樣準局負工消費合作社印製 五、發明説明(19 ) 有觀察到熔損之事,又知道了與硼化鐵陶瓷膜之表面予以 氧化後,在表面熔射鋅者顯示相同之效果者。 (實施例6 ) 與實施例3同樣之方法製作了直徑2 0 Omm,軀長 230mm ’全長6 50mm之鍍敷輥》接著實施,以實 施例4所說明之加熱器之還原焰處理,使用圖1所示之輥 構成之輥鍍敷方式之鋅鍍敷模擬器,而以線速度3 0m/ m i η之線速度鍍敷厚度〇 . 8mm,寬度2 0 〇m i η 之鋼板》結果獲得與使用以往之很大之鍍敷浴槽者沒有差 別之品質之鍍鋅鋼板,又使用此鋅鍍敷摸擬器實施1 0小 時之間歇運轉與9 0小時之無負載運轉而觀察不出輥之損 傷。 (實施例7 ) 與,以實施例3同樣之方法製作之直徑2 0 Omm, 軀長230mm,全長650mm之鍍敷輥以及,與該輕 之軀端面所接觸,隨著該輥之旋轉而互相擦合之側板也· 以實施例3同樣之方法實施表面處理,將該輥及該側板組 入於實施例6所使用之模擬機實施試驗之結果,輥及側板 之接觸滑動部到有摩耗,也沒有振動等之異常現象,所以 可判斷爲以低摩擦地實施了順暢之旋轉。又對於在側板上 實施與實施例4同樣實施施予還原處理或塗佈還原性之焊 劑也做了評鑑,也獲得同樣之結果,確認了其效果* (請先聞讀背面之注意事項再填艿本頁&gt; 本紙張尺度適用中國國家標準(CNS &gt; Α4規格(2丨0X297公釐) -22- 4 經濟部中央標準局貝工消費合作社印製 4 __B?五、發明説明(20 ) 再者對於側板1也對於只做實施例1之處理而做評鑑 ,亦呈顯低摩擦,低摩耗性之情形。惟對於輥及側板上均 只做實施例1之處理時|即在輥與側板之接觸滑動部看出 摩耗也發生振動,無法做順暢之旋轉。 (實施例8 ) 對於與實施例1同樣之方法製作之直徑2 0 0mm, 軀長2 3 0mm |全長6 5 0mm之鍍敷輥,及與該輥以 軀端面接觸,隨著該輥之旋轉而互相擦合之側面·將具有 固體潤滑性之等方性碳燒結體分割加工爲備有鳩尾形之片 段狀之後,機械的加工於側板之表面。實施與實施例6相 同之實驗以實施滑動特性之評鑑,結果輥與側板之接觸滑 動部上看不出摩耗,也沒有振動等之異常之現象,因此可 判斷以低摩擦實施了順暢之運轉。 再者對於替代碳燒結體,使用了碳纖維/碳之複合燒 結體之組合而實施評鑑,獲得了與等方性碳燒結體時 &gt; 同 樣之滑動特性》 (實施例9 ) 在圖1中之令熔融金屬循環所用之與熔融金靨接觸之 元件及接觸滑動之元件,也會發生熔損及滑動摩耗。因此 對於該長度最長有2m,內徑最大爲6 0mm之熔融金屬 移送管(相當於圖1之熔融金屬回收用配管18),以及 該系統所使用之泵(相當於圖1之熔融金屬供給用泵1 5 (对先閱讀背面之注意事^再球寫本頁) 訂 本紙張尺度適用中國國家標準(CNS M4規格(210X297公釐) 23 - 經濟部中喪標準局貝工消费合作社印装 ^ ^ ^ Λ7 __五、發明説明(21 ) )之元件及閥也實施與實施例3同樣之表面處理,使用於 實施例6之實驗=該結果,在與熔融鋅接觸部份看不出有 摩耗,又擦合(互相摩擦)部份也呈顯低摩擦,低摩耗。 又確認了對於只供熔融金屬循環之管子即只施予實施例1 之處理也具有效果之事實。 如上所述,在熔融金靥鍍敷裝置中,浴中元件一般都 是鐵鋼系之金屬,而其耐蝕/耐摩耗性劣,因此在本實施 例中,即例如形成無針孔密著性良好之陶瓷被膜,又在其 表面產生與其熔融金屬會反應之組成之新化合物時,做成 雙重之層,以資達成使浴中之元件具有耐蝕、耐摩耗性及 與熔融金屬具有濕濡性之構造者》 依實施例時,在於不必要使用很大之鍍敷浴槽之無罐 型鍍敷裝置之連續熔融金屬鍍敷裝置中,對於使用於熔融 金屬鍍敷浴中所使用之輥等之浴中元件之表面形成具有耐 蝕性之陶瓷皮膜,同時因爲可以使與熔融金屬與輥表面之 皮膜濕濡所以可以將熔融金屬沾於輥表面而予以移送。 再者實施例中可獲得之皮膜係非常緻密,且與輥或元 件之基材之鐵鋼材料之密著性良好,因此可獲得高可靠性 之壽命長之浴中元件。 再者,使用依實施例之鍍敷輥或元件之結果,由而具 有:可能達成輥鍍敷型之鍍敷裝置之安定之操作運動。以 及減少輥或元件之更換之頻度。生產性之提高、減低不良 品之效果。 (铕先閲讀背面之注意事項再填艿本頁) 本紙張尺度適用中國國家糅率(CNS } A4規格(2丨OX297公釐) -24- B7 五、發明説明(22 ) (發明之效果) 依本發明可以提供,熔損或摩耗損傷少,並且備有與 熔融金靥可濕濡之表面之輥及元件之製造方法。再者又可 提供使用它之新穎之連續熔融金屬鍍敷裝置或其運轉方法 也。 圖式之簡單說明 第1圖係本發明之實施例之接觸於熔融金屬及製品之 元件之槪略圖:。 第2圖係表示本發明之實施例之辊表面近傍之硬度之 圖。 第3圖係表示本發明之實施例與比較例之元件表面近 傍之與鋅之濕濡性之不同之組織照片。 {计先閱讀背面之注意事項再填7?本頁) 訂 經濟部中央榇準局兵工消費合作社印«. (標號說明) 1… …鋼板 2… …鍍敷厚度調整用噴出器 3… …鍍敷輥 5… …熔融金屬承盤/ 6… …上側板 7… …下側板 8… …側熔融金屬承盤 9… …惰性氣體噴射噴嘴 10 ……熱矯平機 本紙張尺度適用中國國家標车(CNS ) A4規格(210X297公釐) -25- 4 Λ7 B?五、發明説明(23 ) 11 ......轉向輕 12 ......室 13……鼻管 ' 14……熔融金屬循環罐 15……熔融金屬供給用泵 16……熔融金屬浴 17……回收熔融金屬 18……熔融金屬回收用配管 19……浮渣回收裝置 2 0……熔融金屬供給用配管 2 1 ......熔融金屬 (請先閱讀背面之注意ί項再填寫本頁) ·Λ 經濟部中央標率局貝工消費合作社印裂 本紙張尺度適用中囷國家標率(CNS) Α4規格(210Χ297公釐) -26-Printed by the Consumers' Cooperative of the Central Economic and Technical Bureau of the Ministry of Economic Affairs of the People's Republic of China 5. Description of Invention (13) The molten metal storage unit can be used for shovel (plating). The end of the body of the plating roll 3 2 is provided with an upper side plate to leak molten gold from both sides of the roll. The molten metal overflowed from the molten metal bath 16 passes through the upper surface of the plating roll 3, and The molten metal plate 5 is recovered, and the liquid level of the recovered molten metal 1 7 on the molten gold plate 5 is controlled to be a portion of the lower part of the plating roller 3 and the plate 1 outside the plate width. A part of the lower side plate 7 of the lower part of the coating roll 3 can be immersed in the recovered molten metal 17 so that the space and the environment of the upper part of the plating roll 3 can be cut off to make it an oxidation-free environment. The inert gas is sprayed from the nozzle 9 to spray argon or nitrogen, and the side molten metal carrier 8 is used for recovery, thereby preventing leakage of molten metal from the plate width of the plating roller 3 and the steel plate 1. In the lower part of the molten metal tray 5, a space 12 is continuously arranged in the nostril 13 of the non-gasified environment. In the space 12 is provided a turning roller 1 1 for changing the direction of the steel plate 1 to the vertical upward direction. A heat corrector 10 for correcting the bending of the steel plate 1 is provided above the steering roller 11, but this is not necessary. Furthermore, as shown in the flow direction indicated by the arrow in the figure, the molten metal recovered in the molten metal holder 5 and the side molten metal holder 8 is returned to the molten metal circulation tank 1 through the molten gold recovery pipe 18. 4 »In this example, a dross recovery device 19 for decomposing, oxidizing, floating and the like is installed in the middle of the molten metal recovery pipe 18. The molten metal 21 passed through the dross device 19 is entered into the molten gold alloy circulation tank 14 and is supplied to the molten metal bath 16 by the molten metal supply pump 15 and the molten metal supply pipe 20. The plating thickness of the steel plate 1 is adjusted by the ejector 2 for adjusting the plating thickness. (Please read the precautions on the back of the product first, then 4 copies of the book X &gt; Standards for quick use of the paper size B home standard (CNS) Α4 grid (210X297 public address) -16- 4 &lt; Λ7 Central Building Standard of the Ministry of Economic Affairs Printed by the Office of the Consumers ’Cooperative, V. Description of the Invention (14) Among the components used in the molten metal plating device, the body of the plating roller rotating while contacting the plating bath and the steel plate has a lot of melting loss and wear. When the damage and wear are progressing; the gap between the roller and the steel plate cannot be fixed during the running of the steel plate, so it is impossible to perform a stable operation. Therefore, preventing the melt loss and wear of the components in the bath is an important issue for the continuous implementation of plating operations. Materials that do not wet with molten metal are very suitable. On the other hand, when the roller is applied, it is different from the conventional case where the plating operation is performed in a plating bath. The surface of the roller is used to transfer the plating. The bath is carried out, so the roll and the molten metal need to be wetted. A roll that has both the excellent melt-loss resistance to the molten metal and the opposite properties of wettability is required. "Plating rolls are generally very large, so Roll It is not economical to use all ceramics for making, so only the necessary part of the surface can be achieved by ceramization. In the application of the method of the present invention, the material of the roller base material is not limited, and to the extent that surface treatment is possible In general, iron and steel materials can also be used. Furthermore, as for the material of ceramics, as long as it is a material that has excellent melt loss resistance to molten metal and can be wetted, there is no special limitation. The embodiment of the present invention is described. (Example 1) In this example, in order to confirm the effect, as an object equivalent to a roller, carbon steel (S45C) for construction was processed into an outer diameter of 60 mm * an inner diameter of 4 2 mm, and a width of 2 After the cylinder of Omm, it is buried in the boronized powder containing carbonization as the main component, and it is kept at 90 in an argon atmosphere (please read the precautions on the back before filling this page). Order this paper The scale is applicable to the Chinese National Standards (CNS) A4 scale (210X297 mm) -17- 4 4 Λ7 B7 V. Description of the invention (15) The gaseous boron was diffused into the gold steel in 10 hours at the temperature. Selenium iron pottery formed on the surface The test piece β of the film is shown in Fig. 2 as a result of investigating the hardness near the roller surface. The vertical axis of Fig. 2 represents micro-Vickers hardness, and the horizontal axis of Fig. 2 represents the distance from the surface of the roller. It is the hardest on the surface. As it gets lower inside, it becomes the hardness of the substrate at about 150 / ζιη from the surface. This means that the depth of diffusion and immersion of boron is about 150 from the surface. The reason is that the compound with a different composition from the base material. The results of investigating the compound layer by X-ray foldback, and knowing the compound of iron and boron "detailedly means that F e B is mixed on the surface, and F eaB enters the internal F. The smaller e B is, only Fe2B remains. From the surface 1 50 # m, there is only a — Fe (please read the notes on the back before filling in the K yellow). Cooperative Du Printing (Example 2) For the test piece used in Example 1, a boron-iron ceramic film was formed on the surface, in a zinc plating solution maintained at 470 ° C, at a peripheral speed of 2 Om / mi η while rotating and holding for 100 hours, the latter investigated the surface wetness and melting loss caused by the zinc plating bathAs a result, no adhesion of the zinc plating bath and melting loss were observed on the surface of the test piece after the test. In the comparative example, a test piece before the formation of the iron boride ceramic film was used, and the same test was performed. Results The diameter of the test piece was reduced in 25 hours. 64mm, 0.90mm in 50 hours, 1.14mm in 75 hours, and 1.32mm in 100 hours. The iron-zinc reaction layer was seen on the surface. It can be seen that iron boride ceramics are formed on the surface. The paper size is applicable to the Chinese National Standard (CNS) A4 pit (210X297 mm). -18-Printed by the Shell Industry Consumer Cooperative of the Central Sample Bureau of the Ministry of Economic Affairs Λ7 _B? Explanation of the invention (16) The stability of the test piece of the film to the zinc plating bath. Fig. 3 (a) Scanning electron microscope photograph showing the cross section of the surface of the test piece of the comparative example. Between the ceramic layer and zinc The existence of a clear interface. It can be seen that the wettability is poor. The resin above zinc is the resin in which the test piece for observation is embedded. Figure 3 (b) shows the "Broken surface of the test piece of the example" A scanning electron microscope photograph of the surface. There is no clear interface between the ceramic layer and zinc, and it is known that there is good wettability. (Example 3): In Example 1 | Boron was formed on the surface The test piece of the iron ceramic film was placed in an atmospheric furnace at 350 ° C for 5 hours. The surface layer was oxidized. The test piece after the oxidation treatment was placed in a zinc plating bath maintained at 470 ° C and rotated at a peripheral speed of 20 m / mi η. After being held for 100 hours, the zinc plating bath was investigated. Wetness and melting loss on the surface. As a result, although the zinc plating bath was adhered on the surface of the test piece, no melting loss was seen. * The surface layer of the oxidized test piece was marked with X before the test. Result of investigation based on line foldbacks * From the surface to 50 #m, the proportion of F e Β is relatively large. Although the relatively porous part is observed with F e3 04 and B 2 0 3, it is F e2B from the inside. No F e304 or B2 03. Using X-ray foldback to investigate the surface of the test piece from which the zinc plating bath was removed after the test, it was found that there was a compound Z n F e 204 and in other words borrowed before the test. In the test, F e 204 formed by oxidizing the surface, in the test, reacted with zinc to produce a Z n F e 204 compound, which caused wetness. However, although the above-mentioned reaction occurs in the surface layer, only This reaction only occurs on the polar surface layer, and it is still internal (read the precautions on the back before filling in the buttercup) National standard rate (〇 «) 6 4 grids (210 fathers 2 mm) -19- 4 2 a? B ·? Printed by the Bayer Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (17) 2B exists as a bone, so the reaction will not proceed, and the melting loss will no longer proceed. After the test, the surface analysis of the zinc near the surface of the test piece by S EM and EDX showed that the zinc system had a high concentration of about 20 from the surface. Ground invasion, and local infiltration can be seen up to 5 0 // m inside, but there is no zinc infiltration from within 50. * · As mentioned above, the zinc plating bath is attached and the plating may be transferred. Because the surface is porous, the molten metal immersed here is easily fixed by the wedge effect, so it is very suitable for the transfer of the plating bath. (Example 4) As a result of carrying out a transfer test of a zinc plating bath using a simulation and roller having a diameter of 10 mm and a length of 20 mm made in the same manner as in Example 3, it was understood that a stable transfer amount was required 2 ~ 3 hours of tame operation "This is due to the reaction of Fe 300 and Z η to form Z n Fe 200. The porous part of the surface is filled with a zinc spatula bath, and the wedge effect To achieve sufficient transfer of the zinc plating bath, it is necessary to tame the operating time, but the industry is required to be able to move to a steady operation in a short time. Therefore, in order to accelerate the reaction speed, the F e304 formed on the surface is reduced to promote the reaction with Zn. This embodiment will be explained below. A simulation roller with a diameter of 100 mm and a length of 200 mm will be manufactured in the same manner as in Example 3. The roller will be freely installed on the lathe, and a width of 200 mm will be installed on the tool table. Hexane heater. While pre-heating the roller while rotating the surface to a surface energy of approximately 450 ° C, the paper of the roller is sized in a general and difficult country. {CNS) A4 «l grid (210X297 mm) ^ '{婧 先Read the notes on the back and fill in this page again.) 448242 V. Description of the invention (18) Part of the plate can be set with molten zinc in contact with the molten zinc bath of 470 eC. "Rotate the roller at 2 rpm to heat The reducing flame part of the device can touch the surface of the roller near the surface of the molten zinc and bring it close to the surface of the roller for reduction treatment. The surface of the reduced roller is immersed in molten zinc between oxidations. * As a result of the transfer test of the zinc plating bath performed on the roll, the test was started at the same time as the roll temperature became the bath temperature. As a result, the transfer thickness of the plating bath was constant and stable after the test was started. The effect can be confirmed. . Further, instead of the reduction flame of the heater, the surface of the Fe 300 film was coated with a highly reducing flux, and the same test was performed, and the same results as those obtained when the reduction flame was used were obtained. From this, it can be known that before the molten metal is brought into contact with the element of the continuous molten metal plating device, it is desirable to heat the surface of the element by heating. It is also advisable to attach a reducing agent to the surface of the element before bringing the molten metal into contact. (Example 5) Printed by the Shellfish Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economics (for zinc, read the precautions on the back and then fill out this page) Because it is predictable that the iron boride system will react with molten aluminum, On the surface of the sample in which the iron boride ceramic film was formed in Example 1, an aluminum film of about 10 〇 # πι was formed by a reduced-pressure plasma spray method, and a reducing flame of a butane heater was used to melt the surface. The aluminum was reacted with iron boride to decompose it into aluminum boride and iron. The sample was held in a zinc plating bath at 4 7 Ot and rotated at a peripheral speed of 200 m / mi η. Wetness and melting loss of the surface of the zinc plating bath after hours. As a result, the adhesion of the zinc plating bath was confirmed on the surface of the test piece after the test, but the paper size does not use the Chinese National Standard (CNS) A4 specification (210X297 mm) -21-4 ^ 82 /: · λτ B? Printed by the Central Consumer Bureau of the Ministry of Economic Affairs and Consumer Cooperatives. 5. Description of the invention (19) Melt loss was observed, and the surface of the iron boron ceramic film was oxidized and zinc was sprayed on the surface. Show the same effect. (Example 6) A plating roller having a diameter of 20 mm and a body length of 230 mm and a total length of 6 50 mm was produced in the same manner as in Example 3, followed by the reduction flame treatment of the heater described in Example 4, using the drawing. The zinc plating simulator of the roller plating method constituted by the roller shown in FIG. 1 was used to plate a steel plate having a thickness of 0.8 mm and a width of 200 mm at a linear speed of 30 m / mi η. The results were obtained and used. In the past, large galvanized baths had no difference in quality of the galvanized steel sheet, and the zinc plating simulator was used to perform intermittent operation for 10 hours and no-load operation for 90 hours without observing roller damage. (Example 7) A plating roller having a diameter of 20 mm, a body length of 230 mm, and a total length of 650 mm was produced in the same manner as in Example 3, and was in contact with the end face of the light body, and each other as the roller was rotated. The rubbed side plate was also subjected to surface treatment in the same manner as in Example 3. The roller and the side plate were assembled in the simulation machine used in Example 6. As a result of the test, the contact and sliding portions of the roller and the side plate were abraded. Since there is no abnormal phenomenon such as vibration, it can be judged that smooth rotation was performed with low friction. We also evaluated the reduction treatment or the application of reductive flux on the side plate in the same manner as in Example 4. The same result was obtained and the effect was confirmed * (Please read the precautions on the back before reading Fill out this page &gt; This paper size applies to Chinese National Standards (CNS &gt; A4 size (2 丨 0X297mm) -22- 4 Printed by the Bayer Consumer Cooperative of the Central Standards Bureau of the Ministry of Economy 4 __B? V. Description of the invention (20 ) Moreover, the side plate 1 is also evaluated for only the treatment of Example 1. It also shows a situation of low friction and low friction. However, when only the treatment of Example 1 is performed for the roller and the side plate, that is, The contact sliding part between the roller and the side plate shows that the friction also vibrates and cannot be smoothly rotated. (Embodiment 8) For a diameter of 200 mm and a body length of 230 mm made in the same manner as in Example 1, a total length of 650 mm The plating roller and the side contacting the roller with the body end surface and rubbing against each other as the roller rotates. After the isotropic carbon sintered body with solid lubricity is divided and processed into segments with a dovetail shape , Mechanical processing on the surface of the side plate. The same experiment as in Example 6 was performed to evaluate the sliding characteristics. As a result, friction and no abnormalities such as vibration were observed on the contact sliding portion between the roller and the side plate. Therefore, it can be judged that smooth operation was performed with low friction. For the replacement of the carbon sintered body, a combination of a carbon fiber / carbon composite sintered body was used for evaluation, and the same sliding characteristics as when the isotropic carbon sintered body was obtained> (Example 9) are shown in FIG. 1 The components that come into contact with the molten metal and the components that are in contact with the molten metal used for the molten metal circulation will also suffer from melting loss and sliding wear. Therefore, the length of the molten metal transfer pipe with a maximum length of 2m and an internal diameter of 60mm (equivalent to The piping 18 for molten metal recovery in FIG. 1) and the pump used in the system (equivalent to the pump for molten metal supply 15 in FIG. 1 (for the first note on the back, please write this page again) Applicable to Chinese National Standards (CNS M4 specification (210X297 mm) 23-Printed and printed by Shellfish Consumer Cooperatives, China Standards Bureau, Ministry of Economic Affairs ^ ^ ^ Λ7 __V. Description of Invention (21)) Also implemented and implemented The same surface treatment as in Example 3 was used in the experiment of Example 6 = this result, no friction was seen in the part in contact with the molten zinc, and the friction (friction) part also showed low friction and low friction. It was confirmed that the pipe which only circulates molten metal has the effect of applying only the treatment of Example 1. As described above, in the molten gold-plating apparatus, the elements in the bath are generally iron-steel metal. Since its corrosion resistance and abrasion resistance are poor, in this embodiment, for example, when a ceramic film with good pinhole-free adhesion is formed, and a new compound having a composition that reacts with its molten metal is produced on its surface, it is doubled. In order to achieve a structure that makes the components in the bath have corrosion resistance, abrasion resistance and wettability with molten metal "according to the embodiment, it is unnecessary to use a large plating bath tankless plating In the continuous molten metal plating device of the device, a ceramic film having a corrosion resistance is formed on the surface of a component used in a bath such as a roller used in the molten metal plating bath, and at the same time, it can make contact with the molten metal. The molten metal can be stick to the roller surface and roll surface of the coating to be transferred Shiru. Furthermore, the film obtained in the embodiment is very dense and has good adhesion to the iron steel material of the base material of the roller or the element, so that a high-reliability long-life bath element can be obtained. Furthermore, as a result of using the plating roller or element according to the embodiment, it is possible to achieve a stable operation movement of the plating device of the roll plating type. And reduce the frequency of roller or component replacement. The effect of improving productivity and reducing defective products. (Please read the notes on the back before filling in this page) The paper size is applicable to the Chinese national standard (CNS} A4 size (2 丨 OX297 mm) -24- B7 V. Description of the invention (22) (Effect of the invention) According to the present invention, it is possible to provide a method for manufacturing rolls and components that have less melting or abrasion damage, and are provided with a wettable surface with molten gold. Furthermore, a novel continuous molten metal plating device using it or The method of operation is also. Brief description of the drawings. The first diagram is a schematic diagram of the elements of the present invention that are in contact with molten metal and products. The second diagram is the hardness of the roller surface near the embodiment of the present invention. Fig. 3 is a photograph showing the structure of the component and the wettability of zinc near the surface of the device according to the examples and comparative examples of the present invention. {To read the precautions on the back, and then fill in 7? This page) Order the Ministry of Economic Affairs Printed by the Central Military Commission Consumer Welfare Cooperative «. (Symbol Description) 1…… Steel 2…… Ejector for adjustment of plating thickness 3…… Plating roll 5… Molding metal plate / 6… Upper side plate 7… … Lower side plate 8… side Melt metal carrier 9 ...… inert gas injection nozzle 10… thermal leveler This paper size is applicable to China National Standard Car (CNS) A4 specification (210X297 mm) -25- 4 Λ7 B? V. Description of the invention (23) 11 ... Turn lighter 12 ... Room 13 ... Nose tube '14 ... Molten metal circulation tank 15 ... Mold metal supply pump 16 ... Molten metal bath 17 ... Recovery of molten metal 18 ... Pipes for molten metal recovery 19 ... Scum recovery device 2 0 ... Pipes for molten metal supply 2 1 ... Molten metal (Please read the caution on the back before filling this page) · Λ The paper standard of the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives, is suitable for the China National Standards (CNS) A4 specification (210 × 297 mm). -26-

Claims (1)

4 4 公4 4 male 經濟部智慧財是局員工消費合作钍印製 利範圍 “補充 附件1 : 第8 7 111 0 7 3號專利申請案 中文申請專利範圍修正本 民國89年1 1月修正 1 種輥,其特徵在於由金屬所成之輥上具備有’ 令與該金屬中所含之元素化學的可能結合的第1元素予以 擴散之第1層;及在該第1層上擴散與第1之元素不同之 第2元素之第2層; 上述第1元素爲硼、碳、氮、硫、矽或磷,上述第2 元素爲氧。 2 .如申請專利範園第1項所述之輥’其中 上述第1層爲鐵與硼之化合物’上述第2層爲鐵之氧 化物。 3 .如申請專利範圍第1項所述之輥’其中 上述第2層,係令上述第1層氧化,氧化/還原,或 還原之層。 4 . 一種熔融金屬鍍敷裝置之元件,其特徵在於由含 鐵之金屬所構成基材之表面上具備有:令與該金屬中所含 之元素化學結合可能之第1元素予以擴散而成之第1層; 及 在第1層之表面上,令與該第1元素不同之第2元素 予以擴散之第2層; 上述第1元素爲硼、碳、氮、硫、砂或磷’上述第2 元素爲氧u 本紙張尺度適用中國國家標準(CNS &gt; A4说格(210X297公釐&gt; I n I 11— n I -- I ^ n n n I) n n (請先閲讀背面之注意事項再填寫本頁) 44 A8 B8 CS D8 經濟·部智慧財4^p'工消費合作社印製 六、申請專利範圍 5 . - ·種熔融金屬鍍敷裝置,主要係具備有’挾持令 金屬帶板通過之通板路而旋轉之雙棍,一方面令該雙輥旋 轉,一方面於該雙輥之間隙供給熔融金屬,由而對於該金 屬帶表面實施以該熔融金屬爲主成份之鍍敷之連續熔融金 屬鍍敷裝置中,其特徵爲,該雙輥乃具備有申請專利範圍 第1項之輥。 6 —種輥之製造方法,其特徵爲具有: 將輥本體由含鐵金屬所成之輥, 埋設於以擴散於輥表面之第1元素爲主成份之粉末中 ,予以加熱,俾在該輥表面形成第1之元素所擴散之第1 層之過程,及 將形成有第1層之輥於氧化性環境中予以加熱而於該 輕表面形成氧化層之過程, 上述第1元素爲硼、碳、氮、硫、矽或磷,上述第2 元素爲氧。 7 . —種輥之製造方法,其特徵爲具有: 將輥本體由含鐵金屬所成之輥,埋設於,以擴散於輥 表面之第1元素爲主成份之粉未中,予以加熱’以資在該 輥表面形成第1之元素所擴散之第1層之過程’ 在形成該第1層之輥表商上,令與構成上述輥體不同 之金屬不同之第2之金屬附荞之過程’及 加熱該第2之金屬而在該輥表面形成該第2之金屬與 該第1層之反應層之過程, 上述第1元素爲硼 '碳、氮 '硫、矽或磷,上述第2 (請先閱讀背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家標牟(CNS ) Λ4規格(2丨0X297公藶) -2 - Λ 8 B8 C8 D8 六、申請專利範圍 元素爲氧。 8 . —種元件之製造方法,該元件係熔融鍍敷裝置之 元件,而該元件本體係由含鐵金屬所構成之元件之製造方 法,其特徵爲具有: ( 1 埋設於以擴散於該元件表面之第1元素爲主成份之粉 末中,予以加熱,俾在該兀件表面形成第1之兀素所擴散 之第1層之過程, 於形成有第1層之元件之表面附著與構成上述元件本 體之金屬爲不同之第2之金屬之過程, 加熱該第2之金屬而於該元件之表面形成該第2之金 屬與該第1層之反應層之過程; 上.述第1元素爲硼、碳、氮、硫、矽或磷,上述第2 元素爲氧。 請先閱讀货心之注意事項再填寫本頁) 訂 ^'-部智慧57 4ΠΗ工消費合作社印製 本紙張尺度適用中國國家榡準(CNS )八4规格(2!0χ2&lt;?7公嫠)-3 -The Ministry of Economic Affairs ’Smart Finance is the employee's cooperation in printing the profit scope of the Bureau.“ Supplementary Annex 1: Patent Application No. 8 7 111 0 7 3 Chinese Application for Patent Scope Amendment 1 November 1989 Amends 1 type of roller, which is characterized by A roll made of metal has a first layer that diffuses a first element that may be chemically combined with the elements contained in the metal, and a first layer that diffuses differently from the first element on the first layer. The second layer of 2 elements; the above-mentioned first element is boron, carbon, nitrogen, sulfur, silicon or phosphorus, and the above-mentioned second element is oxygen. 2. The roller described in item 1 of the patent application park, wherein the above-mentioned first The layer is a compound of iron and boron. 'The second layer is an oxide of iron. 3. The roller described in item 1 of the scope of the patent application', wherein the second layer is for oxidizing, reducing / oxidizing the first layer, Or a reduced layer. 4. A component of a molten metal plating device, characterized in that the surface of a base material composed of an iron-containing metal is provided with: a first element that makes it possible to chemically combine with an element contained in the metal Layer 1 made by diffusion; and tables on Layer 1 On the second layer, a second element which is different from the first element is diffused; the above-mentioned first element is boron, carbon, nitrogen, sulfur, sand or phosphorus; the above-mentioned second element is oxygen; Standards (CNS &gt; A4 grid (210X297 mm &gt; I n I 11— n I-I ^ nnn I) nn (Please read the notes on the back before filling out this page) 44 A8 B8 CS D8 Ministry of Economic Affairs · Printed by Wisdom 4 ^ p 'Industrial and Consumer Cooperatives 6. Application for patent scope 5.-· A type of molten metal plating device, which is mainly equipped with two sticks that rotate and pass through the metal plate. By rotating the twin rolls, on the one hand, molten metal is supplied between the gaps of the twin rolls, and a continuous molten metal plating device that performs plating on the surface of the metal strip with the molten metal as a main component is characterized in that: The double roller is provided with a roller having the scope of patent application No. 1. 6—A method for manufacturing a roller, which is characterized by having a roller made of a ferrous metal with a roller body buried in the first element to spread on the surface of the roller The powder with main ingredients is heated and put on the roller surface The process of forming the first layer diffused by the first element on the surface, and the process of heating the roller in which the first layer is formed in an oxidizing environment to form an oxide layer on the light surface, the first element is boron, carbon , Nitrogen, sulfur, silicon, or phosphorus, and the above-mentioned second element is oxygen. 7. A method for manufacturing a roller, comprising: burying a roller composed of a roller body made of a ferrous metal to diffuse on the surface of the roller In the powder containing the first element as the main component, it is heated 'to form a first layer of the first element diffused on the surface of the roll.' The process of the second metal with buckwheat which is different from the metal of the roller body, and the process of heating the second metal to form a reaction layer between the second metal and the first layer on the surface of the roller, the above-mentioned first element For boron, carbon, nitrogen, sulfur, silicon or phosphorus, the above 2 (Please read the notes on the back before filling this page) The size of the paper is applicable to the Chinese National Standards (CNS) Λ4 specification (2 丨 0X297) -2-Λ 8 B8 C8 D8 6. The scope of patent application is oxygen. 8. A method for manufacturing a component, which is a component of a fusion plating device, and the component is a method for manufacturing a component composed of a ferrous metal in the system, which is characterized by: (1 buried in to diffuse into the component The first element on the surface of the powder, which is the main component, is heated to form the first layer diffused by the first element on the surface of the element, and adheres to the surface of the element on which the first layer is formed and constitutes the above. The process in which the metal of the element body is a different second metal, the process of heating the second metal to form the second metal and the first layer reaction layer on the surface of the element; the above-mentioned first element is Boron, carbon, nitrogen, sulfur, silicon or phosphorus, the second element mentioned above is oxygen. Please read the precautions of the goods before filling out this page) Order ^ '-部 智慧 57 4 This paper is printed in China. The paper size is applicable to China. National Standards of Standards (CNS) 8-4 specifications (2! 0χ2 &lt;? 7 males) -3-
TW087111073A 1997-07-18 1998-07-08 Roll parts, hot dip metal plating device, method for manufacturing; the roll and method for manufacturing the parts TW448242B (en)

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