TW442632B - Device and method for preventing any gas supply system interruption - Google Patents
Device and method for preventing any gas supply system interruption Download PDFInfo
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4 4?β . 五、發明說明(1) 5-1發明領域: 本發明係有關於一種氣雜的供應方式’特別疋有關於 一種氣體供應裝置,以防止;在進行氣體處理的製程’因 為氣體供應的不足或中斷所造成產品的缺陷’並延誤製程 所需之時間。 5 - 2發明背景: 在半導链製程中’幾乎每一種製程設備都需要各種不 同的氣想,例如:化學氣相沈積(Chemical Vapor Deposition)製程裏常用的矽乙烷(SiH4)、硼乙烷(B2H 6) 、氨氣(NH 3)與氫氣(Η 2)’乾蝕刻Etching)製程裏的 四氟化碳(CF4)、三氟甲烷(chf3)、氧氣(〇2)及氟化硫(SF6) ,及其他廣為各種製程設備與儀器所使用的惰性氣體等。 所以半導體的製程設備’都需要個別的氣體輸送系統來傳 輸所需要的製程氣體(Processing Gases)。而氣體輸送 系統的規割,也就隨著各種不同氣體間的特性,而有簡單 的及非常複雜等的設計。 閥(Valve)是半導體設備裏用量最大的一種配件。因 為使用閥的目的是要控制管路内流體的流量,所以幾乎整 個製程設備從氣體來源處開始,經過重重的管路到反應器4 4? Β. V. Description of the invention (1) 5-1 Field of the invention: The present invention relates to a gas supply method 'especially to a gas supply device to prevent; in the process of performing gas treatment' because Defects in the product caused by insufficient or interrupted gas supplies' and delays the time required for the process. 5-2 Background of the Invention: In the semiconducting process, 'Almost every process equipment requires a variety of different ideas, such as: Silane (SiH4), boron ethyl commonly used in chemical vapor deposition (Chemical Vapor Deposition) process Carbon tetrafluoride (CF4), trifluoromethane (chf3), oxygen (〇2) and sulfur fluoride in the process of alkane (B2H 6), ammonia (NH 3) and hydrogen (Η 2) 'dry etching Etching) (SF6), and other inert gases widely used in various process equipment and instruments. Therefore, the semiconductor process equipment 'requires an individual gas delivery system to transfer the required processing gases. The gas delivery system is tailored to simple and very complex designs depending on the characteristics of various gases. Valve is the most used accessory in semiconductor equipment. Because the purpose of the valve is to control the flow of fluid in the pipeline, almost the entire process equipment starts from the gas source and passes through the heavy pipeline to the reactor.
第4頁 五、發明說明(2) ,而後到真空系統 閥的用途,可以區 一種是可調整式的 繼續流體 使用來調 其使用目 Manual) 由氣體的 我們人工 輸入端到 些閥常常 應發生中 在某 整流 的而 兩種 供輸 加以 輸出 因為 斷的 參照第一 示意圓。氣瓶 櫃1 0、2 0與使 間的管路連線 62' 64、 66、 10、 20,其内 24,當製程在 氣瓶1 2、2 2參 的狀態。當運 系統自動轉換 之氣體,使使 一定 體在 分為 。所 來控 控制 端的 人為 現象 圖所 12' 用端 ,傳 6 8上 部均 運作 與製 作中 為由 用端 的排出端,都有它的存在《基本上依照 分為兩種類型,一種是開關式的閥,另 閥。開關式的閥主要是用來阻絕或者是 點間的流通,可調整式的閥,則主要是 管路裏的流量。而開關式的閥,可依照 氣動式(Air Actuated)與手動式( 謂的氣動式閥,就是閥本身的開關,是 制的一種閥,而手動式閥,就是可以由 的,所以才稱為手動式閥。因為氣體由 過程中,必須經過許多閥的控制,而這 的疏忽或是其壽命問題,而使得氣體供 ,造成不可彌補的損失。 示,此為兩獨立之 14、22、24放置於 機台 52、 54、 56、 送氣體於使用端機 進行製程的運作。 至少包含兩支以上 的過程中,一個氣 程的運作,另一支 的氣瓶1 2、2 2内氣 待命中的氣瓶1 4、 機台 52、 54、 56、 傳統氣體供應裝置之 氣瓶榧中,藉由氣瓶 58、 62' 64' 66' 68 台 52、 54、 56、 58' 一般所使用的氣瓶櫃 的氣瓶12、14、22、 瓶櫃1 0、2 0只有一支 氣瓶1 4、2 4則為待命 體用光時,氣體供應 2 4來供應製程中所需 58' 62> 64' 66' 685. Description of the invention on page 4 (2), and then to the use of the valve of the vacuum system, you can distinguish an adjustable continuous fluid use to adjust its use (Manual) from the manual input of the gas to our valves should often occur In a certain rectifier, the two types of input and output are output because the reference to the first schematic circle is broken. Cylinder cabinets 10, 2 0 and the pipeline connection between 62 '64, 66, 10, 20, of which 24, when the process is in the cylinder 1 2, 2 2 state. When the operation system automatically converts the gas, it makes a certain body divided into. The man-made phenomenon of the control terminal is controlled by the 12 'user terminal, and the upper part of the transmitter is operated and produced. The discharge terminal of the user terminal has its existence. Basically it is divided into two types, one is switch type. Valve, another valve. On-off valves are mainly used to block or flow between points. Adjustable valves are mainly the flow in the pipeline. The on-off valve can be operated in accordance with Air Actuated and manual (the so-called pneumatic valve is the switch of the valve itself, is a type of valve, and the manual valve can be operated, so it is called Manual valve. Because the gas has to be controlled by many valves during the process, this negligence or its life problem causes the gas supply to cause irreparable losses. This is two independent 14, 22, 24 It is placed on the machine 52, 54, 56 and sends gas to the end-use machine for the operation of the process. At least two or more processes are included, one of the air processes is operated, and the other of the gas cylinders 1 2, 2 2 is on standby. Gas cylinders 1 in 4, machine 52, 54, 56 and cylinders of traditional gas supply devices, using cylinders 58, 62 '64' 66 '68 units 52, 54, 56, 58' are generally used The gas cylinders 12, 14, 22 of the gas cylinder cabinet, and the cylinder cabinets 10, 20 have only one gas cylinder 1, 2, 24. When the standby body runs out of gas, the gas supply 24 supplies the 58 'required in the process. 62 > 64 '66' 68
第5頁 ^^2632 五、發明說明(3) 上所進行的製程’不至於因為氣體供應的問題而發生中斷 的現象,影響到正在進行製程的產品。 參照第二圖所示,此為在兩獨立之傳統氣體供應管路 上加裝一歧管閥控制箱(Valve Manifold Box: VMB)或是 歧管閥控制板(Valve Manifold Panel; VMP) 30、 40的示 意圖。為了節省設備成本,通常一個氣瓶櫃10、20均連接 多台使用端機台52、54、56、58、62、64' 66' 68,而在 第一圖中並未使用歧管閥控制箱或歧管閥控制板3 0、4 0, 因此在使用同一個氣瓶榧1〇、20氣體供應的使用端機台52 、54、56、58、62、64、66、68’其所需的氣體壓力均相 等。而若在氣體供應管路上加裝一歧管閥控制箱或是歧管 閥控制板3 0、4 0時’歧管閥控制箱或是歧管閥控制板3 0、 4 0能針對使用端機台52、54、56、58、62、64、66、6 8對 氣體壓力不同的需求’提供不同的氣體壓力,使得氣體供 應系統的運用範圍更為廣泛。 在傳統的氣體供應設備中’為了節省設備成本,一個 氣瓶榧通常連接多台使用端機台’但是氣瓶櫃與氣瓶榧之 間並無相互支援之裝置’各個氣瓶榧均為獨立氣體供應之 系統。因為在傳統的觀念認為’在氣瓶櫃中已經有一待命 之氣瓶,可在使用中氣瓶發生問題時’即提供備用氣體, 使製程不會因為氣體供應的問題而中斷,但是在現實操作 的過程中,當使用中的氣瓶發生氣體供應問題而需轉換成 442632 五、發明說明(4) 待命之氣瓶進行運作時,待命中的氣瓶常常因為人為的疏 失或是機器的故障,而無法正常供應出所需的氣體,使正 在使用端機台上進行運作的產品成為瑕疵品,不但會增加 公司的成本,而且會延誤製程的加工時間。 5 - 3發明目的及概述: 鑒於上述之發明背景中,傳統的氣體供應系統只有一 備用之氣瓶作為氣體供應中斷時的保險措施,若備用氣瓶 因容為操作疏失無法發生作用,則會造成生產成大幅的增 加"若利用本發明之氣體供應裝置,可成為第二層保險設 備,減少因氣體供應中斷造成使用端機台上的產品發生問 題的機會。 本發明的第二目的是藉由氣體供應裝置,使各氣瓶櫃 之間互相成為備用設備·,減少因人為疏失所產生氣體供應 中斷的現象。 本發明的第三個目的為藉由氣體供應裝置加入的多重 警報訊號輸入端,使氣體供應設備在發生災害時,不至於 發生氣體外洩的狀況,避免災害的擴大。 本發明的第四個目的在於使各個氣瓶櫃互為備用設備Page 5 ^^ 2632 5. The process described in the description of the invention (3) 'will not be interrupted due to the problem of gas supply, which will affect the products being processed. Referring to the second figure, this is to install a manifold valve control box (Valve Manifold Box: VMB) or a manifold valve control board (Valve Manifold Panel; VMP) on two independent traditional gas supply lines 30, 40 Schematic. In order to save the equipment cost, usually one cylinder cabinet 10, 20 is connected to multiple end machines 52, 54, 56, 58, 62, 64 '66' 68, and the manifold valve control is not used in the first figure Box or manifold valve control board 30, 40, so use the same gas cylinders 10, 20 gas supply end-use machine 52, 54, 56, 58, 62, 64, 66, 68 ' The required gas pressures are all equal. And if a manifold valve control box or a manifold valve control board 30 or 40 is installed on the gas supply pipeline, the 'manifold valve control box or manifold valve control board 30 or 40 can be used at the end of use. Machines 52,54,56,58,62,64,66,68 have different requirements for gas pressure 'to provide different gas pressures, making the use of gas supply systems more extensive. In traditional gas supply equipment, 'in order to save equipment costs, one cylinder 榧 is usually connected to multiple end-use machines', but there is no mutual support device between the cylinder cabinet and cylinder 气. Each cylinder 各个 is independent Gas supply system. Because the traditional idea is that 'already there is a standby cylinder in the cylinder cabinet, and when the cylinder is in use, a spare gas is provided, so that the process will not be interrupted due to the problem of gas supply, but in actual operation In the process, when the gas cylinder in use has a gas supply problem, it needs to be converted into 442632. V. Description of the invention (4) When the standby gas cylinder is in operation, the standby gas cylinder is often due to human error or machine failure. The inability to properly supply the required gas makes the product operating on the end-use machine a defective product, which will not only increase the company's cost, but also delay the processing time of the process. 5-3 Purpose and summary of the invention: In view of the above background of the invention, the traditional gas supply system only has a spare gas cylinder as a safety measure when the gas supply is interrupted. Causes a significant increase in production. "If the gas supply device of the present invention is used, it can become a second layer of insurance equipment, reducing the chance of problems on the product at the end-use machine due to gas supply interruption. A second object of the present invention is to make each gas cylinder cabinet a backup device with each other by using a gas supply device, and to reduce the interruption of gas supply due to human error. A third object of the present invention is to prevent gas from leaking out of the gas supply equipment when a disaster occurs through the multiple alarm signal input terminals added by the gas supply device, and to prevent the disaster from expanding. A fourth object of the present invention is to make each cylinder cabinet a backup device for each other
第7頁 五、發明說明(5) ,避免因氣體供應中斷所造成公司生產成本的增加。 本發明的第五個目的,藉由氣體供應裝置迅速偵測出 氣體供應設備所發生的問題點,減少災害擴大的機會,而 且在維修的過程中,並不會耽誤到使用端機台的氣體供應 本發明的再一目的在於減少調整及測試機器的時間, 以增加生產之速度,減少待機維修時間。 根據以上所述之目的,本發明提供了一氣體供應裝置 ,使各氣體供應系統的氣瓶櫃之間均互相成為備用之設備 ,增加了第二層保險措施,防止製程運作當中氣體突然中 斷,造成使用端機台所生產的產品成為廢品,增加公司的 生產成本。在災害發生時,氣體供應裝置可隨著輸入的警 報,迅速切斷氣瓶榧與氣瓶榧之間的聯繫,避免氣瓶櫃内 的氣體外洩,造成災害的擴大。而當氣體發生中斷現象影 響使用端機台時,必須停機檢修,會造成製程的延誤,而 使用本發明之氣體供應裝置,在檢修氣體供應系統時,可 藉由警報輸入的訊號發現氣體供應設備的問題點並進行維 修,不會影響使用端機台的氣體供應,減少維修的時間, 增加生產的速度。Page 7 5. Description of the invention (5) To avoid the increase of the company's production costs caused by the interruption of gas supply. A fifth object of the present invention is to use a gas supply device to quickly detect problems in the gas supply equipment, reduce the opportunity for disaster expansion, and do not delay the use of gas at the end machine during the maintenance process. Another object of the present invention is to reduce the time for adjusting and testing the machine, so as to increase the production speed and reduce the standby maintenance time. According to the above-mentioned purpose, the present invention provides a gas supply device, which makes the gas cylinders of each gas supply system mutually standby equipment, and adds a second layer of insurance measures to prevent sudden interruption of gas during the operation of the process. As a result, the products produced by the end-use machine become waste products, which increases the company's production costs. When a disaster occurs, the gas supply device can quickly cut off the connection between the gas cylinder 榧 and the gas cylinder 随着 with the inputted alarm, so as to prevent the gas in the cylinder cabinet from leaking out and causing the disaster to expand. When the gas interruption affects the use of the end machine, it must be stopped for maintenance, which will cause a delay in the process. When using the gas supply device of the present invention, the gas supply equipment can be found by the alarm input signal when the gas supply system is overhauled. The problem points and maintenance will not affect the gas supply of the end-use machine, reduce the maintenance time and increase the speed of production.
第8頁 五、發明說明(6) 5 - 4發明詳細說明: 本發明的一些實施例會詳細描述如下。然而,除了詳 細描述外,本發明還可以廣泛地在其他的實施例施行,且 本發明的範圍不受限定,其以之後的專利範圍為準。 氣體輸送系 Cylinder),經 ,使這個氣體傳 要的各種氣體都 晶圓廠或是實驗 這些製程氣體有 方式來存放這些 排氣的氣瓶櫃内 調節器及各種閥 這些氣瓶榧的裝 下並裝上新的氣 統通常指的 過各種閥及 輸過程進行 是儲存在大 室中特別用 毒性或是易 特殊氣體。 ,氣瓶榧内 和附屬配件 置,幫助我 瓶,以保持 是氣 配件 的一 小不 來放 爆性 通常 有專 ,當 們迅 工作 體從 ,到 種系 等的 置這 ,我 是將 屬的 我們 速且 人員 「氣 供應 統。 氣瓶 些氣 們必 它們 氣體 要進 無誤 們的 瓶」( 給各個 半導體 裏,然 體的地 須以比 放入一 清除裝 行氣瓶 的將空 安全。Page 8 V. Description of the invention (6) 5-4 Detailed description of the invention: Some embodiments of the present invention will be described in detail as follows. However, in addition to the detailed description, the present invention can also be widely implemented in other embodiments, and the scope of the present invention is not limited, which is subject to the scope of subsequent patents. The gas conveying system is Cylinder), so that all kinds of gases required by this gas are found in the fab or experiment. These process gases have a way to store the regulators and various valves in the gas cylinder cabinets. And installing a new gas system usually means that it is stored in a large room and used special toxic or easy-to-special gases through various valves and transmission processes. The inner part of the gas cylinder and the accessory parts are placed to help me to keep the bottle as a small part of the gas parts. The explosiveness is usually special. When we work quickly from the body to the germline, I will place the genus. Our speed and personnel "gas supply system. Gas cylinders must be filled with gas into the correct bottle" (for each semiconductor, the ground must be safer than putting in a clean cylinder) .
Gas 製程 製程 後運 點。 較謹 個經 置、 更換 的氣 機器 所需 用到 假如 慎的 持續 壓力 時, 瓶卸 參照第三圖所示,此為將本發明之氣體供應裝置7 0 0 運用在氣體供應系統之示意圖。傳統的氣體供應系統為使 用一個氣瓶榧,對幾台使用端機台進行氣體的供應,氣瓶 榧内含有兩支氣瓶,一支為正在供氣之氣瓶,另一支則為 備用之氣瓶,但是氣瓶榧與氣瓶榧之間並無管路連間,各 氣瓶榧均為一獨立運作之個體。當正在供氣之氣瓶櫃發生Gas manufacturing process. A more careful installation and replacement of the gas machine requires that if the pressure is kept constant, the bottle is unloaded. Refer to the third figure, which is a schematic diagram of applying the gas supply device 700 of the present invention to a gas supply system. The traditional gas supply system uses one gas cylinder to supply gas to several end-use machines. The gas cylinder contains two gas cylinders, one is the gas cylinder being supplied, and the other is reserved. Gas cylinder, but there is no pipeline connection between cylinder 榧 and cylinder 榧, each cylinder 榧 is an independent operating entity. When the gas tank cabinet is supplying gas
第9頁 β 五、發明說明(7) 供氣中斷或不足的問題,而備用之氣瓶榧又無法發揮其應 有之功能正常供氣時,正在使用端機台進行製程運作的產 品,將可能因為無法得到所需氣體的正常供應而成為廢品 ,增加公司的成本。因此本發明主要的目的就是將傳統各 自運作的氣瓶櫃100、200,藉由氣體供應裝置70 0連接起 來,使氣瓶櫃1 0 0、2 0 0與氣瓶櫃2 0 0、2 0 0之間能夠互相支 援,互為備用之氣瓶櫃100、200,成為第二層防止氣體突 然供應中斷的保護裝置- 為了增加氣瓶櫃1 0 0、2 0 0的使用效率及增加使用端機 台 520、540、560、580、620、640、660、68 0配置的靈;舌 度,目前所使用的氣體供應系統,大部分均在輸送管路上 加裝歧管閥控制箱或是歧管閥控制板300、400,因此氣體 目前的供應方式為氣體由氣瓶榧100、20 0中輸出,經過歧 管閥控制箱或是歧管閥控制板3 0 0、4 0 0,將氣體依使用% 機台 520、 540、 560、 580、 620、 640、 660、 680所需之應 力輸送至使用端機台520、540、560、580、620、640、 660、68 0上進行製程之運作,因此第三圖為將本發明之氣 體供應裝置700安裝於有歧管閥控制箱或是歧管閥控制板 300、40 0的氣體供應系統中,但不限制其使用之範圍。本 發明之氣體供應裝置700亦可運用於未安裝歧管閥控制箱 與歧管閥控制板300、40 0的氣體供應系統中。 本實施例採用在兩組氣體供應系統間安裝本發明之氣Page 9 β V. Description of the invention (7) When the gas supply is interrupted or insufficient, and the spare gas cylinder 榧 fails to perform its proper function, the gas supply is normal. It may become a waste product because the normal supply of the required gas cannot be obtained, increasing the cost of the company. Therefore, the main purpose of the present invention is to connect the conventionally operated gas cylinder cabinets 100 and 200 to each other through a gas supply device 70 0 so that the gas cylinder cabinets 100, 2 0 0 and the gas cylinder cabinets 2 0 0, 2 0 0 can support each other, and reserve 100, 200 cylinder tanks for each other, becoming the second layer of protection device to prevent sudden gas supply interruption-in order to increase the use efficiency and increase the use end of cylinder cabinets 1 0, 2 0 0 Machines 520, 540, 560, 580, 620, 640, 660, and 680 are equipped with spirits; most of the gas supply systems currently used are equipped with a manifold valve control box or manifold on the delivery pipeline. Pipe valve control boards 300 and 400, so the current supply mode of gas is that the gas is output from cylinders 榧 100 and 200, and the gas is passed through the manifold valve control box or the manifold valve control board 3 0, 4 0 0. According to the stress required for using machine 520, 540, 560, 580, 620, 640, 660, 680, it is sent to the machine 520, 540, 560, 580, 620, 640, 660, 680, 680, which is used for processing. Operation, so the third figure is to install the gas supply device 700 of the present invention to a manifold valve control Or manifold valve board gas supply system 300,40 0 but not limit the scope of their use. The gas supply device 700 of the present invention can also be applied to a gas supply system without a manifold valve control box and a manifold valve control board 300, 400. In this embodiment, the gas of the present invention is installed between two sets of gas supply systems.
U巧32 〜---— 五、發明說明(8) 體供應裝置700作為介紹,但此氣體供應裝置700並不限定 p、能運用在兩組氣體供應系統,其還可運用在更多組的氣 體供應系統,使更多的氣瓶櫃1 〇 〇、2 0 0能連結在一起,以 詞使用端機台 520、540、5 6 0、580、620、640、660、680 所製作之產品有更多層之保障。 本發明之氣體供應裝置70 0至少包含一手動閥720、 730、一氣動閥74 0及一氣動閥供氣裝置710。氣動閥74 0的 ,側均安裝一手動閥720、730,氣瓶櫃100、20 0藉由一訊 銳線712' 71 8連接氣動閥供氣裝置710,歧管閥控制箱或 是歧管閥控制板300、40 0也藉由一訊號線714、71 6連接氣 動間供氣裝置。氣瓶榧1 0 0、2 0 0與氣動閥供氣裝置7 1 〇間 所傳遞的訊號,可以為電壓、電流、壓力及乾接點訊號, 而歧管閥控制箱或是歧管閥控制板300、40 0與氣動閥供氣 駿置710間所傳遞的訊號可以為電壓、電流、壓力及乾接 點訊號。在氣動閥供氣裝置Π0内至少包含一警報輸入760 裝置與警報輸出770裝置。U 巧 32 〜 ----- V. Description of the Invention (8) The body supply device 700 is described as an introduction, but this gas supply device 700 is not limited to p, and can be used in two groups of gas supply systems, and it can also be used in more groups Gas supply system, so that more cylinder cabinets 1000, 2000 can be connected together, using the words to make the end machine 520, 540, 5 6 0, 580, 620, 640, 660, 680 Products have more layers of protection. The gas supply device 700 of the present invention includes at least a manual valve 720, 730, a pneumatic valve 740, and a pneumatic valve air supply device 710. Pneumatic valve 74 0, a manual valve 720, 730 is installed on each side, cylinder cabinet 100, 20 0 is connected to a pneumatic valve air supply device 710, a manifold valve control box or a manifold through a sharp line 712 '71 8 The valve control boards 300 and 400 are also connected to the pneumatic room air supply device through a signal line 714 and 7116. The signals transmitted between cylinders 1 0, 2 0 0 and pneumatic valve air supply device 7 1 0 can be voltage, current, pressure and dry contact signals, and the manifold valve control box or manifold valve control The signals transmitted between the plates 300, 40 0 and the pneumatic valve supply unit 710 can be voltage, current, pressure and dry contact signals. At least one alarm input 760 device and alarm output 770 device are included in the pneumatic valve air supply device Π0.
當氣瓶櫃100、200輸出氣體時,其會提供一訊號給氣 動間供氣裝置710,在氣動閥供氣裝置710内有一訊號比較 判定迴路7 2 5,判定此輸入的訊號,以做為氣動閥開啟或 關閉之依據。而當氣體流經歧管閥控制箱或是歧管閥控制 板300、40 0時,其也會傳遞一訊號給氣動閥供氣裝置710 ,利用氣動閥供氣裝置7 1 〇内之訊號比較判定迴路7 2 5 ’判When the gas cylinder cabinets 100 and 200 output gas, it will provide a signal to the pneumatic air supply device 710. There is a signal comparison determination circuit 7 2 5 in the pneumatic valve air supply device 710 to determine the input signal as the Basis for opening or closing the pneumatic valve. And when the gas flows through the manifold valve control box or the manifold valve control board 300, 400, it will also transmit a signal to the pneumatic valve supply device 710, using the signal comparison in the pneumatic valve supply device 7 1 0 Decision circuit 7 2 5 'Judgment
五、發明說明(9) 定此輸入的訊號,而控制氣動閥之開啟或關閉。 當各氣瓶櫃1 0 0、2 0 0為正常供氣之狀態時,氣瓶櫃 1〇〇 2 0 0輸入氣動閥供氣裝置71 〇的訊號與歧管閥控制箱 或是歧管閥控制板30 0、4 0 0輸入氣動閥供氣裝置71〇的訊 號均為正常的訊號,因此氣動閥740兩側之手動閥72〇、 73 0均為開啟之狀態’而氣動閥74〇為一關閉之狀態使兩 氣瓶植100、20 0内的氣體均為獨立輸送之狀雜。 參照第四圖所不,當其中一個氣瓶櫃1 〇 〇發生供氣中 斷或是供氣壓力過低的情況時’氣瓶榧1〇〇傳遞至氣動閥 供氣聚置710的訊號即與一般正常情況下的訊號不同,氣 動閥供氣裝置71 0内的訊號比較判定迴路725接受此一警報 輸入後隨即傳送一訊號至氣動閥740,此訊號可以壓力之 形式傳送。氣動閥740接收此一訊號後隨即打開,讓正在 運作中的另一供氣系統之氣體迅速經由手動閥720、730、 氣動閥、手動閥7 2 0、7 3 0及歧管閥控制箱或是歧管閥控制 板30 0的方向78 2到達使用端機台520、540、560、580,並 發出一警報訊號770 ’使使用端機台520、540、560、580 上所進行的製程’不會因為氣瓶榧100發生供氣中斷的現 象,而造成正在使用端機台520、540、560、580上生產的 產品的損失’並可立即通知維修人員前往處理。 參照第五圖所示’當其中之一的供氣系統發生管線末V. Description of the invention (9) Determine the input signal and control the opening or closing of the pneumatic valve. When the cylinder cabinets 100 and 2000 are in the normal gas supply state, the cylinder cabinet 1002 0 0 inputs the signal of the pneumatic valve supply device 71 0 and the manifold valve control box or the manifold valve. The signals from the control board 30 and 4 0 to the pneumatic valve air supply device 71 are normal signals, so the manual valves 72 and 73 on both sides of the pneumatic valve 740 are open. And the pneumatic valve 74 is The closed state makes the gases in the two cylinders 100 and 200 independently transported. Referring to the fourth figure, when the gas supply to one of the cylinder cabinets is interrupted or the gas supply pressure is too low, the signal transmitted from the gas cylinder 榧 100 to the pneumatic valve gas supply aggregate 710 and Generally, the signals under normal conditions are different. The signal comparison and judgment circuit 725 in the pneumatic valve air supply device 7100 receives this alarm input and then sends a signal to the pneumatic valve 740. This signal can be transmitted in the form of pressure. Pneumatic valve 740 opens after receiving this signal, allowing the gas of another gas supply system in operation to quickly pass through manual valves 720, 730, pneumatic valves, manual valves 7 2 0, 7 3 0 and manifold valve control box or It is the direction of the manifold valve control board 30 0 78 2 to reach the end-use machine 520, 540, 560, 580, and an alarm signal 770 is issued to 'make the process performed on the end-use machine 520, 540, 560, 580' There will be no gas supply interruption caused by the cylinder 榧 100, which will cause the loss of the products produced on the end-use machines 520, 540, 560, and 580 ', and the maintenance personnel will be immediately notified to proceed. Refer to the fifth figure ’when one of the gas supply systems ends
第12頁 4以32 五、發明說明(ίο) 端氣體洩漏的情形時,此供氣系統的氣瓶榧1 0 0即會發生 氣體超流量的現象,而中斷氣瓶榧100的氣體供應。從歧 管閥控制箱或是歧管閥控制板3 0 0傳遞到氣動閥供氣裝置 710的訊號雖與一般正常的訊號不相同,但氣動閥供氣裝 置71 0接收到一警報訊號7 6 0,因而使氣動閥74 0仍為一關 閉的狀態’而手動閥720、730也仍為一開啟的狀態。因氣 動閥7 4 0為一關閉之狀態,使得備用之氣瓶櫃2 0 0不會因為 氣動閥7 4 0的開啟’使氣體洩漏的情況更為嚴重,造成災 害的擴大,而發生氣體洩漏現象的供氣系統所使用之氣瓶 櫃1 0 0也因超流量而關閉氣體的供應,避免使氣體洩漏的 情形更為嚴重。而且當氣動閥供氣裝置710接收一警報訊 號76 0時,會有一警報輸出770,以迅速告知維修人員前往 維修,使損失減到最低點。 為了減少設備的成本,本發明之氣體供應裝置,在氣 體訊號輸入氣動閥供氣裝置710的部分,會在氣瓶榧1〇〇、 2 0 0與歧管閥控制箱或是歧管閥控制板3 0 0、4 0 0之中選擇 其一作為訊號的擷取點’若沒有使用歧管閥控制箱或是歧 管閥控制板3 0 0、4 0 0 ’則會在氣瓶櫃1 〇 〇、2 0 0與主管路靠 近使用端機台處選擇一訊號的擁取點,以在不影響氣體供 應裝置運作的前提下’擷取較佳之訊號,減少設備所需負 擔之成本。 參照第六圖所示,此為本發明之氣體供應裝置之運作Page 12 4 and 32 V. Description of the invention (ίο) When the gas leaks at the end, the gas cylinder 榧 100 of the gas supply system will have a gas over-flow phenomenon, and the gas supply of the gas cylinder 榧 100 will be interrupted. Although the signal transmitted from the manifold valve control box or the manifold valve control board 3 0 0 to the pneumatic valve supply device 710 is different from the normal signal, the pneumatic valve supply device 7 1 0 receives an alarm signal 7 6 0, so that the pneumatic valve 74 0 is still in a closed state 'and the manual valves 720 and 730 are still in an open state. Because the pneumatic valve 7 40 is in a closed state, the spare gas cylinder cabinet 2 00 will not cause the gas leakage to be more serious because of the opening of the pneumatic valve 7 4 0, causing the expansion of the disaster and the gas leakage. The gas cylinder cabinet 100 used in the gas supply system of the phenomenon also shut down the supply of gas due to over-flow, so as to prevent the gas leakage from becoming more serious. In addition, when the pneumatic valve supply device 710 receives an alarm signal 76 0, there will be an alarm output 770 to promptly inform the maintenance personnel to go to the repair to minimize the loss. In order to reduce the cost of the equipment, the gas supply device of the present invention, where the gas signal is input to the pneumatic valve gas supply device 710, will be controlled in the cylinders 100, 2000 and the manifold valve control box or the manifold valve. Choose one of the boards 3 0 0 and 4 0 0 as the signal capture point. “If no manifold valve control box or manifold valve control board 3 0 0, 4 0 0 is used, it will be in the gas cylinder cabinet 1 〇〇, 2000 and the main road close to the end-use machine to choose a signal capture point, in order not to affect the operation of the gas supply device 'acquisition of better signals, reduce the cost of equipment burden. Referring to the sixth figure, this is the operation of the gas supply device of the present invention
44^632 五、發明說明(11) - 流程圖《首先氣動閥供氣裝置會接收一訊號805以判定是 否需要開啟氣動閥8 1 0,此訊號的來源為氣瓶櫃、歧管閥 控制箱或是歧管閥控制板或是其他警報訊號輸入端。當接 收之訊號為一正常訊號時815,則氣動閥關閉820。當接收 的訊號為氣體流量不足或是氣體中斷時840,氣動閥開啟 845,備用之氣瓶櫃内的氣體,經由手動閥730、氣動閥 740、手動閥720與歧管閥控制箱或是歧管閥控制板3〇()、 400流入使用端氣體’並發出一警報訊號mo,警告維修人 員前往檢修》若接收訊號為其他警報訊號825時,則氣動 閥關閉830 ’輸出一警報訊號835,警告維修人員前往確認〆 與檢修。 在氣動閥740兩側的手動閥720、730在一般的情況下 ’均為開啟的狀態’藉由氣動閥74〇控制氣瓶櫃之間的氣 趙流動模式。當氣動閥74〇故障需要檢修時,手動閥72〇、 =〇就必須關閉,以防止氣瓶櫃中的氣體外洩,方便氣動 間實施檢修或是更換的步驟。 安八本發明之氣趙供應裝置,其至少包含一安全裝置此 不置包含一警報輸入與警報輸出。對警報輸入而言, 疋對氣瓶植所輸入異常之訊號或是在歧管閥控制箱或 :,間控制板所輸g異常的訊號被當作是警報輸入,其 作是^火警、地震等現象發生時’氣動間供氣裝置即會當 —警報輸入而關閉氣動閥,以防止災害的發生或是災44 ^ 632 V. Description of the invention (11)-Flow chart "First, the pneumatic valve supply device will receive a signal 805 to determine whether the pneumatic valve 8 1 0 needs to be opened. The source of this signal is the gas cylinder cabinet, the manifold valve control box Either the manifold valve control board or other alarm signal inputs. When the received signal is a normal signal 815, the pneumatic valve closes 820. When the received signal is insufficient gas flow or gas interruption 840, the pneumatic valve opens 845, and the gas in the reserve cylinder cabinet passes the manual valve 730, pneumatic valve 740, manual valve 720 and the manifold valve control box or manifold. The valve valve control board 30 (), 400 flows into the gas at the user's side and issues an alarm signal mo to warn maintenance personnel to go to maintenance. If the received signal is other alarm signal 825, the pneumatic valve closes 830 and outputs an alarm signal 835. Warn the maintenance personnel to go to confirm and repair. The manual valves 720 and 730 on both sides of the pneumatic valve 740 are generally “the opened state”. The pneumatic valve 74o controls the gas flow mode between the gas cylinder cabinets. When the pneumatic valve 74o is faulty and needs to be repaired, the manual valve 72o, = 〇 must be closed to prevent the gas in the cylinder cabinet from leaking out, and it is convenient to perform maintenance or replacement steps in the pneumatic room. The gas supply device of Anba of the present invention includes at least one safety device. This device includes an alarm input and an alarm output. For the alarm input, the abnormal signal input to the cylinder plant or the abnormal signal input from the manifold control box or the control panel is regarded as the alarm input, which is used for fire alarm and earthquake When the phenomenon occurs, the pneumatic air supply device will act as an alarm input and close the pneumatic valve to prevent a disaster or a disaster.
44
6SS 五、發明說明(12) 害的擴大。警報輸出則是在氣動閥被開啟或是管路有洩漏 的情況發生時,告知維修人員前往確認並立即處理,以防 止災害的擴大。 本發明中所使用的氣體供 替其功能。利用一訊號傳輸線 與歧管閥控制箱或是歧管閥控 號傳輸線可為RS232、RS422、 線。當氣瓶櫃發生供氣中斷的 線傳遞至電腦,經電腦判別訊 開啟氣動閥,引導備用之氣瓶 上,繼續進行製程的運作,並 修人員盡快前往檢修。當輸送 號也可經由訊號傳輸線傳遞至 種類後輸出一訊號讓氣動閥為 擴大,並輸出一警報訊號,以 氣裝置,可以使用電腦來代 連接電腦與氣瓶櫃或是電腦 制板及電腦與氣動閥,此訊 RS485或其他電腦訊號傳輸 現象時,訊號經由訊號傳輸 號種類之後,輸出一訊號以 榧内之氣體進入使用端機台 輸出一警報訊號,以通知維 氣體的管路發生洩漏時,訊 電腦,經由電腦判別訊號之 一關閉的狀態,避免災害的 通知維修人員盡快前往檢修 根據目前使用氣體供應系統的情況而言,因為在氣體 供應的過程中必須經過許多閥件,才能到達使用端的機台 ,而當任何一個經過的閥件發生問題時,均有可能使供應 的氣體發生中斷的現象。閥件所發生的問題,一方面是零 件的壽命問題,另一方面則是人為操作疏失的問題,其中 又以人為操作疏失的問題最常發生。若供應的氣體突然中6SS 5. Description of the invention (12) Expansion of harm. The alarm output is to inform the maintenance staff to confirm when the pneumatic valve is opened or the pipeline is leaking to prevent the disaster from expanding. The gas used in the present invention replaces its function. Using a signal transmission line and the manifold valve control box or the manifold valve control signal transmission line can be RS232, RS422, or the like. When the gas supply of the gas cylinder cabinet is interrupted, the line is passed to the computer, and the computer judges that the pneumatic valve is opened, and the spare gas cylinder is guided to continue the operation of the process, and the repair personnel go to the maintenance as soon as possible. When the transmission number can also be transmitted to the type through the signal transmission line, a signal is output to expand the pneumatic valve, and an alarm signal is output. With the gas device, a computer can be used to connect the computer to the gas cylinder cabinet or the computer board and the computer and Pneumatic valve, when this signal is transmitted by RS485 or other computer signals, after the signal is transmitted through the type of signal, the gas within a signal is output to enter the end-use machine to output an alarm signal to notify the leak of the gas pipeline , The computer, through the computer to determine the status of one of the signal is closed, to avoid the disaster to notify the maintenance staff to go to the repair as soon as possible, according to the current situation of the gas supply system, because in the process of gas supply must pass through many valves to reach the use End of the machine, and when any of the passing valve problems, it is possible that the supply of gas will be interrupted. The problems with valves are, on the one hand, the life of the parts, and on the other hand, the problem of human error, and the problem of human error is the most common. If the gas supplied suddenly
第15 I 4 4^6 五、發明說明(13) 斷,則使用端機台上所生產之產品均可能成為廢品,這項 損失是相當大的。再加上氣體突然中斷,造成氣瓶櫃的當 機現象,如果要恢復其正常運作的狀態,必須先經過檢修 、測試的相關的步驟,必定延誤製程的運作時間,增加公 司生產的成本"若利用本發明之氣體供應裝置,使氣瓶櫃 與氣瓶櫃之間能互相作為備用設備,不但不影響氣瓶櫃在 其本身氣體供應系統中所應發揮的功能,更可防止人為疏 失所造成的損失,減少公司生產之成本。 综上所述,本發明所提供之方法及裝置,基本上可以 將供氣系統之氣瓶櫃與氣瓶櫃之間利用氣體供應裝置並連 ,使其相互成為備用之設備,成為氣體供應系統的第二層 保險措施,保障使用端的機台,不會因為氣體供應的突然 中斷,造成製程的延誤,並使正在進行製程運作的產品成 為廢品,增加公司的生產成本。在災害發生時,本發明之 裝置及方法,可立即切斷氣體的供應系統,使氣體不至於 因災害的發生而產生洩漏的現象,危及作業人員的安全, 不僅具有實用功效外,並且為前所未見之設計,具有功效 性與進步性之增進,故已符合專利法新型之要件,爰依法 具文申請之·為此,謹貴 審查委員詳予審查,並祈早曰 賜准專利,至感德便。 以上所述僅為本發明之較佳實施例而已,並非用以限 定本發明之申請專利範圍;凡其它未脫離本發明所揭示之Article 15 I 4 4 ^ 6 V. Description of the invention (13) If the product is produced on the end-use machine, it may become a waste product. This loss is considerable. Coupled with the sudden interruption of gas, causing the cylinder cabinet to crash, if you want to restore its normal operation, you must first go through the relevant steps of maintenance and testing. It will definitely delay the operating time of the process and increase the cost of the company's production. If the gas supply device of the present invention is used, the gas cylinder cabinet and the gas cylinder cabinet can serve as backup equipment for each other, which not only does not affect the function that the gas cylinder cabinet should play in its own gas supply system, but also prevents human error. The loss caused reduces the company's production costs. In summary, the method and device provided by the present invention can basically connect gas cylinders and gas cylinder cabinets of a gas supply system with a gas supply device in parallel, making them mutually redundant equipment and a gas supply system. The second layer of insurance measures guarantees that the machine at the end of use will not cause a delay in the process due to the sudden interruption of the gas supply, and will make the products that are in the process of operation become waste products, increasing the company's production costs. When a disaster occurs, the device and method of the present invention can immediately cut off the gas supply system, so that the gas will not leak due to the occurrence of the disaster, endangering the safety of workers, not only has practical effects, but also the former The design that has not been seen has the enhancement of efficacy and progress, so it has met the requirements of the new type of patent law, and applied for it in accordance with the law. To this end, we would like the examiner to examine it in detail and pray for the grant of the patent early. To the sense of virtue. The above descriptions are merely preferred embodiments of the present invention, and are not intended to limit the scope of patent application for the present invention; all others that do not depart from the disclosure of the present invention
4 s3^ 五、發明說明(14) 精神下所完成之等效改變或修飾,均應包含在下述之申請 專利範圍内。4 s3 ^ V. Description of the invention (14) Equivalent changes or modifications made in the spirit should be included in the scope of the patent application described below.
Uni 圖式簡單說明 第一圖為傳統傳統氣體供應系統未使用歧管閥控制箱 或是歧管閥控制板之示意圖, 第二圖為傳統傳統氣體供應系統使用歧管閥控制箱或 是歧管閥控制板之示意圖; 第三圖為在使用歧管閥控制箱或是歧管閥控制板的供 氣系統中使用氣體供應裝置之示意圖; 第四圖為發生氣體供應中斷時,經過氣體供應裝置的 控制,供應備用氣瓶櫃氣體之氣體流向示意圖; 第五圖為發生氣體洩漏時,經過氣體供應裝置的控制 ,供應備用氣瓶櫃氣體之氣體流向示意圖;及 第六圖為氣體供應裝置運作之流程圖。 主要部分之代表符號: 1 0氣瓶櫃 1 2氣瓶 1 4氣瓶 2 0氣瓶櫃 2 2氣瓶 2 4氣瓶Uni diagram brief description The first picture is a schematic diagram of a traditional traditional gas supply system without a manifold valve control box or a manifold valve control board, and the second picture is a traditional traditional gas supply system using a manifold valve control box or a manifold Schematic diagram of the valve control board; the third diagram is a schematic diagram of using a gas supply device in a gas supply system using a manifold valve control box or a manifold valve control board; the fourth diagram is a gas supply device passing through when a gas supply interruption occurs The schematic diagram of the gas flow direction of the gas supply to the reserve gas cylinder cabinet; Figure 5 is the schematic diagram of the gas flow direction of the gas supply of the reserve gas cylinder cabinet through the control of the gas supply device when a gas leak occurs; and Figure 6 shows the operation of the gas supply device The flowchart. Main symbols: 1 0 gas cylinder cabinet 1 2 gas cylinder 1 4 gas cylinder 2 0 gas cylinder cabinet 2 2 gas cylinder 2 4 gas cylinder
第18頁 囷式簡單說明 3 0歧管閥控制箱或是歧管閥控制板 4 0歧管閥控制箱或是歧管閥控制板 5 2使用端機台 5 4使用端機台 5 6使用端機台 5 8使用端機台 6 2使用端機台 6 4使用端機台 6 6使用端機台 6 8使用端機台 10 0氣瓶榧 1 2 0氣瓶 1 4 0氣瓶 2 0 0氣瓶榧 2 2 0氣瓶 2 4 0氣瓶 3 0 0歧管閥控制箱或是歧管閥控制板 4 0 0歧管閥控制箱或是歧管閥控制板 5 2 0使用端機台— 5 4 0使用端機台 5 6 0使用端機台 5 8 0使用端機台 6 2 0使用端機台 6 4 0使用端機台Simple explanation of style on page 18 3 Manifold valve control box or manifold valve control board 4 0 Manifold valve control box or manifold valve control board 5 2 Use end machine 5 4 Use end machine 5 6 Use End machine 5 8 End machine 6 2 End machine 6 6 End machine 6 6 End machine 6 8 End machine 10 0 cylinders 1 2 0 cylinders 1 4 0 cylinders 2 0 0 gas cylinder 2 2 0 gas cylinder 2 4 0 gas cylinder 3 0 0 manifold valve control box or manifold valve control board 4 0 0 manifold valve control box or manifold valve control board 5 2 0 use end machine Station — 5 4 0 using end machine 5 6 0 using end machine 5 8 0 using end machine 6 2 0 using end machine 6 4 0 using end machine
第19頁 圖式簡單說明 6 6 0使用端機台 6 8 0使用端機台 7 0 0氣體供應裝置 71 0氣動閥供氣裝置 7 1 2訊號線 7 1 4訊號線 7 1 6訊號線 7 1 8訊號線 720手動閥 7 2 5訊號比較判定迴路 7 3 0手動閥 740氣動閥 7 5 0供氣管 7 6 0警報輸入 7 7 0警報輸出 782氣體流動方向 7 8 4氣體流動方向 78 6氣體供應發生問題 7 8 8氣體供應發生問題Brief description of the drawings on page 19 6 6 0 Use of a machine 6 8 0 Use of a machine 7 0 0 Gas supply device 71 0 Pneumatic valve gas supply device 7 1 2 Signal line 7 1 4 Signal line 7 1 6 Signal line 7 1 8 signal line 720 manual valve 7 2 5 signal comparison judgment circuit 7 3 0 manual valve 740 pneumatic valve 7 5 0 gas supply pipe 7 6 0 alarm input 7 7 0 alarm output 782 gas flow direction 7 8 4 gas flow direction 78 6 gas Problems with supply 7 8 8 Problems with gas supply
第20頁Page 20
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TWI385025B (en) * | 2010-03-03 | 2013-02-11 | Chugai Ro Kogyo Kaisha Ltd | Dried high pressure air supply system |
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