TW438833B - Phosphorus containing flame retardant advanced epoxy resins, preparation and cured epoxy resins thereof - Google Patents
Phosphorus containing flame retardant advanced epoxy resins, preparation and cured epoxy resins thereof Download PDFInfo
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- TW438833B TW438833B TW88106160A TW88106160A TW438833B TW 438833 B TW438833 B TW 438833B TW 88106160 A TW88106160 A TW 88106160A TW 88106160 A TW88106160 A TW 88106160A TW 438833 B TW438833 B TW 438833B
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4388 3 3 Α7 Β7 五、發明説明(1 ) 發明背景 環氧樹脂因爲其具有優良的電器性質,形狀安定,耐 高溫,耐溶劑,耐酸鹼與化學品,對於金屬與矽晶片等有 極佳的接著性,兼有質量輕,成本低等優點,而被廣泛應 用於電子/資訊、航太、建築以及運動用品中。然而,環氧 樹脂與一般塑膠材料一樣容易燃燒,危及人類性命。因此, 全世界對於使用電子/資訊用(如積體電路板,半體封裝材 料等等)材料,其防火性能均有嚴格的要求,如UL-94防火 測試,必須達到V-0的規定。四溴化丙二酣(tetrabromobisphenol A)就是目前最常被用來賦予環氧樹脂半固化物(Advanced epoxy resin )與環氧樹脂固化物(Cured epoxy resin)難燃 性的化合物。 四溴化丙二酚與過量的環氧樹脂反應形成兩未端環氧 基的半固化物(Advanced epoxy resin )用以含fe玻璃纖維 後,經加熱硬化爲最常用的難燃積層板(FR_4) ’爲印刷 電路板之用。另一方面,四溴化丙二酚也與其他環氧樹脂 硬化劑混合,用以固化環氧樹脂,賦予環氧樹脂固化物 (Cured epoxy resin )難燃性,爲半導體封裝材料之用。 四溴化丙二酚與過量的環氧樹脂反應方程式如(Π)所示: 111111111 裝— I I If ^ (請先S讀背面之注意事項再填寫本頁) 經濟部t夬標率局員工消费合作社印製 • 4- 本紙張尺度適用中國國家標準(CNS > A4規格(210X297公釐) 83.3.10,000 4388 3 3 A7 B7五、發明説明(2 )4388 3 3 Α7 Β7 V. Description of the invention (1) Background of the invention Because of its excellent electrical properties, stable shape, high temperature resistance, solvent resistance, acid and alkali resistance, and epoxy resin, it is excellent for metals and silicon wafers. It has the advantages of light weight and low cost, and is widely used in electronics / information, aerospace, construction, and sporting goods. However, epoxy resins are as easy to burn as ordinary plastic materials and endanger human lives. Therefore, the world has strict requirements on the fire resistance of electronic / information materials (such as integrated circuit boards, half-package materials, etc.). For example, UL-94 fire test must meet V-0 regulations. Tetrabromobisphenol A is currently the compound most commonly used to impart flame retardancy to advanced epoxy resins and cured epoxy resins (Cured epoxy resin). Tetrabromopropanol reacts with excess epoxy resin to form two end epoxy epoxy-containing semi-cured products (Advanced epoxy resin) for use with fe-containing glass fibers, and then heat-hardens into the most commonly used flame-retardant laminate (FR_4 ) 'For printed circuit boards. On the other hand, tetrabromopropanediol is also mixed with other epoxy resin hardeners to cure epoxy resins and impart cured epoxy resin flame retardant properties to semiconductor curing materials. The reaction equation of tetrabromopropanediol and excess epoxy resin is as shown in (Π): 111111111 Packing — II If ^ (Please read the precautions on the back before filling this page) Ministry of Economic Affairs t 夬 Standards Bureau staff consumption Printed by the cooperative • 4- This paper size applies to Chinese national standards (CNS > A4 size (210X297 mm) 83.3.10,000 4388 3 3 A7 B7 V. Description of the invention (2)
H2C-CH-CH2 :-〇CVq-H2C-CH-CH2: -〇CVq-
{請先閲讀背面之注^^^項再填寫本頁) (Π: 經濟部中央榡準局貝工消費合作社印製 惟鹵素難燃劑在燃燒時會產生戴奧辛(dioxin)或苯 喃(benzofuran)及刺激性、腐蝕性有害氣體,而且小分子抑 燃劑常導致機械性質降低及光分解作用,而使材料劣化, 同時抑燃劑在材料中遷移與揮發現象,也會降低材料物性 及難燃效果。 另外亦有人提出利用含磷的雙醇來和環氧基進行半固 化反應(advancement reaction),其反應方程式如(in)所 示(JP 1 0-3 00 I7),但是利用氫氧基(〇H group)來跟環氧基 反應的半固化反應,只適合用在雙官能,若用在多官能則 會有膠化(gel)的危險。而且所得到的半固化環氧樹脂 (advanced epoxy resins)只具有低玻璃轉移溫度,若要做高 玻璃轉移溫度的基材,則需再添加多官能的環氧樹脂,必 須多一混摻的步驟,而且還需考慮硬化劑對不同構造環氧 樹脂上的環氧基反應性不同所引發的相分離現象。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 83. 3.10,000 438833 A7 B7 五、發明説明({Please read the note ^^^ on the back before filling out this page) (Π: Printed by the Shellfish Consumer Cooperative of the Central Bureau of Standards, Ministry of Economic Affairs, but halogen flame retardants will produce dioxin or benzofuran when burned ) And irritating, corrosive and harmful gases, and small molecule flame retardants often lead to reduced mechanical properties and photodecomposition, which degrades the material. At the same time, the migration and volatilization of flame retardants in materials will also reduce the physical properties and difficulty In addition, some people have proposed the use of phosphorus-containing diols to carry out the semi-curing reaction (advancement reaction) with epoxy groups, the reaction equation is shown in (in) (JP 1 0-3 00 I7), but using hydrogen and oxygen Group (OH group) for semi-curing reaction with epoxy groups, it is only suitable for bi-functional, if it is used for multi-functional there will be a risk of gelling (gel). And the resulting semi-cured epoxy resin ( advanced epoxy resins) only have a low glass transition temperature, if you want to make a substrate with a high glass transition temperature, you need to add a multifunctional epoxy resin, you must add an additional step, and also consider the hardener for different structures Epoxy Phase separation of the reaction of epoxy groups on different lipid triggered. This paper is suitable scale China National Standard (CNS) A4 size (210X297 mm) 83. 3.10,000 438833 A7 B7 V. invention will be described (
C-C-CH2-〇—0-CH2-C-CC-C-CH2-〇—0-CH2-C-C
ExcessExcess
Q'pnW Ο ΗΟ-Ρ-ΟΗQ'pnW Ο ΗΟ-Ρ-ΟΗ
分 Ο—cH-Γ.Min 〇--cH-Γ.
-CH2-C-C (III) 發明要旨 本發明提供一種含磷難燃環氧樹脂半固化物 -選自下列(a)至(d)式所組成族群的化學結構: (a) 其具有 訂 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央橾準局員工消費合作社印製-CH2-CC (III) Summary of the Invention The present invention provides a phosphorous-containing flame-retardant epoxy semi-cured material-a chemical structure selected from the group consisting of the following formulae (a) to (d): (a) it has an order (please (Please read the notes on the back before filling out this page) Printed by the Central Consumers Bureau of the Ministry of Economic Affairs
h2h2
h2 mh2 m
Ri 式中: 0 < m < 12的整數;Re 烴基;114及115獨立地爲氫 甲基或 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 83. 3.10,000 438833 A7 B7 五、發明説明(Ri in the formula: an integer of 0 < m <12; Re hydrocarbon group; 114 and 115 are independently hydrogen methyl groups or this paper size is applicable to Chinese National Standard (CNS) A4 specification (210 × 297 mm) 83. 3.10,000 438833 A7 B7 V. Description of the invention (
式中Rl的定義同上;及X = A或B,且至少有一個X爲B,其中 Λ A= -C H2OH-CH2 OH B= -CH2~~(ifH~CHg~E其中E爲Where R1 has the same definition as above; and X = A or B, and at least one X is B, where Λ A = -C H2OH-CH2 OH B = -CH2 ~~ (ifH ~ CHg ~ E where E is
(b)(b)
XX
,X - - - 訂 線 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局負工消費合作社印製 式中X的定義同上;及Q爲 CH, '3 -CH — 5 2 ' CH3 1, X---Threading (please read the notes on the back before filling this page) The definition of X in the printed format of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs is the same as above; and Q is CH, '3 -CH — 5 2 '' CH3 1
ΟII 一Ο— —S—或一S—, 4 IIο (c)ΟII 一 〇——S—or —S—, 4 IIο (c)
本紙張尺度適用中國國家標率(CMS ) A4規格(210X297公鼇) 83.3.10,000 438833 A7 B7 五、發明説明(5 ) 式中X及Q的定義同上;及 ⑷This paper scale applies Chinese National Standards Rate (CMS) A4 specification (210X297). 83.3.10,000 438833 A7 B7 V. Description of the invention (5) where X and Q have the same definitions as above; and ⑷
經濟部中央標準局員工消費合作社印製 式中X的定義同上:及Y爲-(CH2)n-或伸苯基,其中n爲〇至6 的整數。 本發明同時提供一種含磷難燃環氧樹脂固化物’其係 以一環氧樹脂硬化劑熟化上述的本發明含磷難燃環氧樹脂 半固化物而製備。 較佳地,該硬化劑係選自由酚醛樹脂(Pheno1· formaldehyde novoUc),雙氰雙酸胺(dicyandi amide),甲基 雙苯氨(methylenedianiline)’雙胺基雙苯碾 (diaminodiphenyl sulfone),酰酸酐(phthalic anhydride),及 六氫化酜酸酐(hexahydrophthalic anhydride)所組成之族 群。 較佳地,本發明的難燃環氧樹脂固化物,係以與該難 燃環氧樹脂半固化物相同當量的該硬化劑,及在一高於 1 5 0°C的溫度的條件下加予熟化而製備。 較佳地,本發明難燃環氧樹脂半固化物爲具有化學式 (a)的化學結構,且式(a)中的:^爲七^,及R4爲氫者。 較佳地,本發明難燃環氧樹脂半固化物爲具有化學式 ---------裝------訂------泉 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) 4388 3 3 A7 B7 五、發明説明(6 ) (C)的化學結構,且式(C)中的Q爲-C(CH3)2-。 較佳地,本發明難燃環氧樹脂半固化物具有〗-30重量 %,更較佳地,1-5重量%的磷。 較佳地,本發明難燃環氧樹脂固化物係在一環氧樹脂 熟化加速劑存在下及每100重量份的該難燃環氧樹脂半固 化物使用0.01 -1 ·0重量份的環氧樹脂熟化加速劑加予熟化 而製備。一合適的環氧樹脂熟化加速劑爲三苯基膦。 本發明同時亦揭示一種製備含磷難燃環氧樹脂半固化 物的方法,包含將一具有下式(I)的含磷化合物 (請先閱讀背面之注意事項再嗔寫本頁) 裝_The definition of X in the employee consumer cooperative of the Central Standards Bureau of the Ministry of Economic Affairs is the same as above: and Y is-(CH2) n- or phenylene, where n is an integer from 0 to 6. The present invention also provides a phosphorous-containing flame-retardant epoxy resin cured product 'which is prepared by curing the above-mentioned phosphorus-containing flame-retardant epoxy semi-cured product of the present invention with an epoxy resin hardener. Preferably, the hardener is selected from the group consisting of phenolic resin (Pheno1 · formaldehyde novoUc), dicyandi amide, methylenedianiline 'diaminodiphenyl sulfone, acyl A group of phthalic anhydride and hexahydrophthalic anhydride. Preferably, the flame retardant epoxy resin cured product of the present invention is the same amount of the hardener as the flame retardant epoxy resin semi-cured product, and is added at a temperature higher than 150 ° C. Prepared by pre-aging. Preferably, the semi-cured product of the flame-resistant epoxy resin of the present invention has a chemical structure of the chemical formula (a), and in the formula (a): ^ is seven, and R4 is hydrogen. Preferably, the semi-hardened epoxy resin semi-cured material of the present invention has a chemical formula ------------------------- Order (Please read the precautions on the back before (Fill in this page) The paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) 4388 3 3 A7 B7 5. The chemical structure of invention description (6) (C), and Q in formula (C) is- C (CH3) 2-. Preferably, the semi-hardened flame retardant epoxy resin of the present invention has phosphorus in an amount of -30% by weight, and more preferably 1-5% by weight. Preferably, the flame retardant epoxy resin cured product of the present invention is in the presence of an epoxy resin curing accelerator and uses 0.01 -1 · 0 weight parts of epoxy per 100 weight parts of the flame retardant epoxy semi-cured material. The resin aging accelerator is prepared by adding aging. One suitable epoxy curing accelerator is triphenylphosphine. The present invention also discloses a method for preparing a phosphorous-containing flame-retardant epoxy semi-cured material, which comprises loading a phosphorus-containing compound having the following formula (I) (please read the precautions on the back before writing this page).
訂 經濟部中夬搮準局貝工消費合作社印製 與具有選g下列(a’)至(d’)式所組成族群的化學結構的 環氧樹脂材料在熔融狀態或在一共同溶劑中進行反應: (a5)Printed by the Ministry of Economic Affairs of the Central Bureau of Standardization, Shellfish Consumer Cooperative, and printed with epoxy resin materials with the chemical structure of the group consisting of the following formulae (a ') to (d') in molten state or in a common solvent Reaction: (a5)
式中: 0<m<12的整數iRe Η或CrC4烴基;R4及R5獨立地爲氫、 -9- 本紙張尺度適用中囷國家標率(CNS ) A4規格(210X297公釐) 83.3.10,000 438833 五、發明説明(甲基或 A7 B7In the formula: 0 < m < 12 integer iRe Η or CrC4 hydrocarbon group; R4 and R5 are independently hydrogen, -9- This paper standard is applicable to China 囷 national standard (CNS) A4 specification (210X297 mm) 83.3.10,000 438833 V. Description of the invention (methyl or A7 B7
式中R!的定義同上;及 Λ X' = —CH2-CH-CH2 (b,)Where R! Has the same definition as above; and Λ X '= —CH2-CH-CH2 (b,)
X' ,Χ, 式中X’的定義同上;及Q爲 CH, '3X ', X, where X' has the same definition as above; and Q is CH, '3
-CH-CH
0II 2 CH3 —〇— —S—或一S— , ^ II 〇 (C,) ΧΌ0II 2 CH3 —〇— —S— or —S—, ^ II 〇 (C,) χΌ
----------^------ΪΤ------^ (請先鬩讀背面之注意事項再填寫本頁) 經濟部中央標率局負工消費合作社印装 式中X’及Q的定義同上;及 (d,)---------- ^ ------ ΪΤ ------ ^ (Please read the notes on the back before filling this page) The definitions of X 'and Q in the assembly are the same as above; and (d,)
-10- 本紙張尺度適用中國國家標準(CNS ) Μ洗格(210X297公釐) 83. 3.10,000 4388 3 3 經濟部中央標率局負工消费合作社印裝 A7 B7 五、發明说明(8 ) 式中X’的定義同上;及Y爲-(CH2)n-或伸苯基,其中π爲0至 6的整數。 於上述本發明方法中’較佳地,該反應係在l〇〇t -200 t進行,及該環氧樹脂材料的環氧基對式(I)含磷化合物的 活性氫(鍵結於磷上)之當量比介於2:1至〗〇:1。該反應可以 係在一觸媒存在下進行。該觸媒爲苯基咪唑(2_ phenylimidazole),2-甲基咪哩(2-methylimidazole),二苯基 膦(triphenylphosphine),季磷或季胺化合物。 本發明以該含磷化合物(I)的反應性氫,利用附加型 (addition)的方式,直接鍵結雙官能或多官能的環氧樹脂的 環氧基,形成環氧樹脂半固化物(Advanced epoxy resin)。 此環氧樹脂半固化物,不只賦予由其固化所獲得的環氧樹 脂固化物(Cured epoxy resin )難燃性質,而且提供熱安定 性,不遷移,提高熱裂解溫度,而且不會產生有毒或腐触 性氣體,是個環保友善的難燃材料,適合於電路扳製造以 及半導體封裝材料之用。 發明詳細說明 本發明利用一具有化學式(I)的含活性氫的含磷化合 物,藉由附加(addition)的方式,直接和環氧基反應,適合 用於雙官能及多官能的環氧樹脂。其反應式如(IV)所示: -11- 本紙張尺度適用中鬮國家標率(CNS > A4规格(210 X 297公釐) | 裝 訂 »線 (請先聞讀背面之注意事項再填寫本頁) 438833 Α7 Β7-10- This paper size applies the Chinese National Standard (CNS) M Washer (210X297 mm) 83. 3.10,000 4388 3 3 Printed A7 B7 by the Consumers ’Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (8) X 'in the formula has the same definition as above; and Y is-(CH2) n- or phenylene, wherein π is an integer from 0 to 6. In the above method of the present invention, 'preferably, the reaction is performed at 100 t to 200 t, and the epoxy group of the epoxy resin material reacts with the active hydrogen of the phosphorus-containing compound of formula (I) (bonded to phosphorus Above), the equivalent ratio is between 2: 1 and 〖〇: 1. This reaction can be performed in the presence of a catalyst. The catalyst is 2-phenylimidazole, 2-methylimidazole, triphenylphosphine, quaternary phosphorus or quaternary amine compound. In the present invention, the reactive hydrogen of the phosphorus-containing compound (I) is used to directly bond epoxy groups of a bifunctional or multifunctional epoxy resin by an addition method to form an epoxy semi-cured product (Advanced epoxy resin). This semi-cured epoxy resin not only imparts the flame-resistant epoxy resin cured material (Cured epoxy resin) obtained by its curing, but also provides thermal stability, does not migrate, increases the thermal cracking temperature, and does not produce toxic or Corrosive gas is an environmentally friendly and flame-resistant material, suitable for circuit board manufacturing and semiconductor packaging materials. DETAILED DESCRIPTION OF THE INVENTION The present invention utilizes an active hydrogen-containing phosphorus-containing compound having the formula (I) and directly reacts with an epoxy group through an addition method, and is suitable for use in difunctional and polyfunctional epoxy resins. The reaction formula is as shown in (IV): -11- This paper size is applicable to the China National Standard (CNS > A4 size (210 X 297 mm)) | Binding »Thread (please read the notes on the back before filling in (This page) 438833 Α7 Β7
ch2-ch-ch2-o- I OH 五、發明説明(ch2-ch-ch2-o- I OH 5. Description of the invention (
Η (IV) 此反應(IV)適合在100°C-200°C進行,而以15 0°C-18(TC 爲宜,亦可在少量觸媒下進行。合適的觸媒例如有2-苯基 咪哩(2-卩1^11>^1111£1&2〇丨6),2-甲基咪11坐(2-methylimidazole),三苯基膦(triphenylphosphine),或是季 磷與季胺鹽(quarternary phosphonium and ammonium compounds),如乙基三酚基磷化碘,乙基三酚基磷化氯, 乙基三酚基磷化溴…等季磷鹽;苯甲基三甲基胺氯,苯甲 基三乙基胺氯 > 四丁基胺氯…等季胺鹽。所形成的難燃環 氧樹脂半固化物適於作爲製造電路板之纖維補強樹脂的基 材(Matrix)樹脂。 反應(IV)所獲得的難燃環氧樹脂半固化物,可與習知的 環氧樹脂硬化劑混合再加熱(例如1 5(TC以上)熟化而形成 難燃環氧樹脂固化物。適用於本發明之習知的環氧樹脂硬 化劑,典型地,如酣酵樹脂(phenol-formaldehyde -12 - ----------^------’ΤΓ------0 (請先閾讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印袋 本紙張Λ度適用中國國家標準(CMS ) A4规格(210X297公釐) 83. 3.1〇,〇〇〇 經濟部中央標準局員工消費合作社印製 438833 A7 B7五、發明说明(10 ) novolac),雙氰雙酿胺(dicyandiamide),甲基雙苯氨 (methylenedianiline),雙胺基雙苯颯(diaminodiphenyl sulfone),酸酸酐(phthalic anhydride),及六氫化酜酸酐 (hexahydrophthalic anhydride)等。難燃環氧樹脂固化物 (Cured epoxy resins )爲半導體封裝材料之用。 製造難燃環氧樹脂半固化物與固化物所需的原料之 —,環氧樹脂,可爲任何環氧樹脂,例如丙二酚A(bisphen〇l A)、雙酣 F(bisphenol F)'雙酣 S(bisphenol S)、雙酣(biphenol) 等之雙環氧化合物;以及酚醛淸漆環氧樹脂(phenol formaldehyde novolac epoxy)環氧樹脂、甲酚酵淸漆環氧樹 脂(cresol formaldehyde novolac epoxy)(官能基數4-18)等之 多環氧樹脂或其混合物。 本發明可藉下列實施例被進一步瞭解,該等實施例在 此僅作爲說明之用,而非用以限制本發明範圍。 I、含磷難燃環氧樹脂半固化物之製備 實施例1 :丙二酚二縮水甘油醚環氧樹脂(Diglycidyl ether bisphenol A epoxy resin,DGEBA)與 DOPO 反應 形成環氧樹脂半固化物IIPK含磷量1重量%)之製 備 在一裝置有氯化鈣乾燥管的冷凝器,氮氣通入管’熱 電隅溫度控制器,抽真空裝置和電動攪拌器的1L四口分離 式圓底反應器中,加入7〇〇 g丙二酚二縮水甘油醚環氧樹脂 ((DGEBA),環氧當量EEW=187g/eq,南亞塑膠提供,商品 -13- 本紙張尺度適州中國國家標準(CNS ) A4規格(210X297公釐) ------------批衣------ΐτ------i (請先閱讀背面之注意事項再填寫本頁〕 4 3 88 3 3 經濟部中央標準局貝工消费合作社印製 A7 B7 五、發明説明(11 ) 名L-128E)以加熱包加熱至110°C,同時加以攪拌並抽真空 (<100mmHg)約30分鐘,以抽除環氧樹脂中微量的水分, 將反應器恢復常壓並通入乾燥的氮氣。使溫度升高至丨30 °C後,加入 5 2.5 g的9,10-二氫-9-氧-10-磷菲10-氧化物 (9,l〇-dihydro-9-oxa-l O-phosphaphenanthrene -1 O-oxide,簡 稱DOPO,由TCI公司購得)熔融攪拌均勻後,再將反應溫 度提升至160°C,並在160°C下反應5小時。冷卻後得到固態 環氧樹脂ΠΡ!,其環氧當量爲215 g/eq (環氧當量理論値爲 2 1 6 g/eq) 〇 實施例2-3 :環氧樹脂半固化物IIP2(含磷量2重量%)及 ΙΙΡ3(含磷量3重量%)之製備 以113.5 g與185 g的DOPO分別與700 g的DGEBA,依實 施例1的反應條件,製備得到含磷量2重量%及環氧當量爲 2S2 g/eq之固態環氧樹脂ΠΡ2(環氧當量理論値爲252 g/eq),及含磷量3重量%及環氧當量爲308 g/eq之固態環氧 樹脂ΠΡ3(環氧當量理論値爲306 g/eq)。 實施例4 :甲酚醛淸漆環氧樹脂(cres〇l formaldehyde novolac epoxy)與DOPO反應形成環氧樹脂半固 化物C!2P2(含磷量2重量%)之製備 在一裝置有氯化鈣乾燥管的冷凝器,氮氣通入管,熱 電隅溫度控制器,抽真空裝置和電動攪拌器的1L四口分離 式圓底反應器中,加入400 g甲酚醛淸漆環氧樹脂(cresol -14- I ^ ^ ^ I ^ 装 I I I 訂―I I I 旅 {請先閲讀背面之注$項再填寫本買) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 83.3.10,000 438833 A7 B7 五、發明説明(12 ) formaldehyde novolac epoxy,簡稱CNE)(官能基數 12,環氧 當量EEW = 205 g/eq,南亞塑膠提供,商品名NPCN-704 )以 加熱包加熱至n〇°C *同時加以攪拌並抽真空(<l〇〇mmHg) 約30分鐘,以抽除環氧樹脂中微量的水分,將反應器恢復 常壓並通入乾燥的氮氣。使溫度升高至130°C後,加入及68 g的DOPO熔融攪拌均勻後,再將反應溫度提升至160°C,並 在160乞下反應2.5小時。冷卻後得到固態環氧樹脂€12?2, 其環氧當量爲275 g/eq(環氧當量理論値爲285 g/eq)。 實施例5 :環氧樹脂半固化物Ci2P4(含磷量4重量%)之製備 以不同用量(155 g)的DOPO與400 g的CNE,依實施例4 的反應條件,製備得到含磷量4重量%及環氧當量爲485 g/eq之固態環氧樹脂C12P4(環氧當量理論値爲464 g/eq)。 ---------餐------ΐτ------^ (請先閱讀背面之注項再填寫本頁} 經濟部中央標準局員工消費合作社印¾ 15- #張;Ot適用中國國家揉率{ CMS ) A4規格(210X297公釐) 83. 3.】0,〇〇〇 4 3 88 λ 3 Α7 B7 五、發明説明(13 ) 實施例4及5的反應如式V所示Η (IV) This reaction (IV) is suitable to be carried out at 100 ° C-200 ° C, and is preferably 150 ° C-18 (TC), or can be carried out with a small amount of catalyst. Suitable catalysts such as 2- Phenyl imine (2- 卩 1 ^ 11 > ^ 1111 £ 1 & 2〇 丨 6), 2-methylimidazole, triphenylphosphine, or quaternary phosphorus and quaternary Amine salts (quarternary phosphonium and ammonium compounds), such as ethyl trisphenol based iodine phosphide, ethyl trisphenol based phosphide, ethyl trisphenol based bromide ... and other quaternary phosphorus salts; benzyltrimethylamine Chlorine, benzyltriethylamine chloride > quaternary amine salts such as tetrabutylamine chloride, etc. The resulting semi-cured flame retardant epoxy resin is suitable as a matrix for fiber-reinforced resins for manufacturing circuit boards (Matrix) Resin The semi-hardened flame retardant epoxy resin obtained by the reaction (IV) can be mixed with a conventional epoxy hardener and then heated (for example, 15 (TC or more)) to mature to form a hardened flame retardant epoxy resin. The conventional epoxy resin hardeners suitable for the present invention are typically, for example, phenol-formaldehyde -12----------- ^ ------ 'ΤΓ --- --- 0 (Please read threshold first Please fill in this page again.) The paper printed by the Central Bureau of Standards of the Ministry of Economic Affairs and the Consumers' Cooperative Printing Co., Ltd. The paper Λ degree is applicable to the Chinese National Standard (CMS) A4 specification (210X297 mm) 83.3.1, 0.00 Printed by the employee consumer cooperative 438833 A7 B7 V. Description of the invention (10) novolac), dicyandiamide, methylenedianiline, diaminodiphenyl sulfone, acid anhydride ( phthalic anhydride), and hexahydrophthalic anhydride, etc. Cured epoxy resins are used for semiconductor packaging materials. Raw materials required for the manufacture of semi-cured and cured products of flame retardant epoxy resins — — Epoxy resin can be any epoxy resin, such as bisphenol A, bisphenol F, bisphenol S, bisphenol S, biphenol, etc. Epoxy compounds; and polycyclic epoxy resins (phenol formaldehyde novolac epoxy), cresol formaldehyde novolac epoxy (functional groups 4-18), and many other rings Oxygen resin or mixtures thereof. The present invention can be further understood by the following examples, which are used for illustration purposes only and are not intended to limit the scope of the present invention. I. Preparation Example of Phosphorus-containing Flame Retardant Epoxy Semi-cured Product 1: Diglycidyl ether bisphenol A epoxy resin (DGEBA) reacts with DOPO to form epoxy semi-cured product IIPK containing Phosphorus content 1% by weight) was prepared in a condenser with a calcium chloride drying tube, nitrogen gas was passed into the tube's thermoelectric 隅 temperature controller, a vacuum device and an electric stirrer in a 1L four-port separation round bottom reactor, Add 700g of glycerol diglycidyl ether epoxy resin ((DGEBA), epoxy equivalent EEW = 187g / eq, provided by Nanya Plastics, Commodity -13- This paper is in accordance with China National Standard (CNS) A4 specifications (210X297 mm) ------------ Approval of clothes -------- ΐτ ------ i (Please read the precautions on the back before filling in this page) 4 3 88 3 3 Printed by A7 B7, Shellfish Consumer Cooperatives, Central Standards Bureau, Ministry of Economic Affairs 5. Description of the Invention (11) Name L-128E) Heated to 110 ° C with a heating bag, while stirring and vacuuming (< 100mmHg) for about 30 minutes, In order to remove a trace of moisture in the epoxy resin, return the reactor to normal pressure and pass in dry nitrogen. Increase the temperature to After 30 ° C, 5 2.5 g of 9,10-dihydro-9-oxy-10-phosphophenanthrene 10-oxide (9,10-dihydro-9-oxa-l O-phosphaphenanthrene -1 O-oxide (Referred to as DOPO, purchased by TCI)) After melting and stirring, the reaction temperature is increased to 160 ° C, and the reaction is performed at 160 ° C for 5 hours. After cooling, a solid epoxy resin Π! Is obtained, and its epoxy equivalent is 215 g / eq (the theoretical equivalent of epoxy equivalent is 2 16 g / eq) 〇 Example 2-3: Epoxy resin semi-cured product IIP2 (phosphorus content 2% by weight) and ΙΡ3 (phosphorus content 3% by weight) According to the reaction conditions of Example 1, 113.5 g and 185 g of DOPO and 700 g of DGEBA were prepared, and a solid epoxy resin Π 2 (ring containing 2% by weight of phosphorus and 2S2 g / eq of epoxy equivalent) was prepared. The theoretical equivalent of oxygen equivalent is 252 g / eq), and the solid epoxy resin Π3 with phosphorus content of 3% by weight and epoxy equivalent of 308 g / eq (theoretical equivalent of epoxy equivalent is 306 g / eq). Example 4: Cresol formaldehyde novolac epoxy reacts with DOPO to form epoxy semi-cured product C! 2P2 (phosphorus content 2% by weight) Preparation of a condenser with a calcium chloride drying tube ,nitrogen Into a 1L four-port split-bottom reactor with a thermoelectric radon temperature controller, a vacuum pump, and an electric stirrer, add 400 g of cresol aldehyde epoxy resin (cresol -14- I ^ ^ ^ I ^ Order III-III Travel {Please read the Note $ on the back before filling in this purchase) This paper size applies to China National Standard (CNS) A4 specifications (210X297 mm) 83.3.10,000 438833 A7 B7 V. Description of the invention (12) formaldehyde novolac epoxy (referred to as CNE) (number of functional groups 12, epoxy equivalent EEW = 205 g / eq, supplied by Nanya Plastics, trade name NPCN-704), heated to n0 ° C in a heating bag * while stirring and vacuuming (< 100mmHg) for about 30 minutes, in order to remove a trace of moisture in the epoxy resin, return the reactor to normal pressure and pass in dry nitrogen. After the temperature was raised to 130 ° C, 68 g of DOPO was added and melted and stirred, and then the reaction temperature was increased to 160 ° C, and the reaction was performed at 160 ° C for 2.5 hours. After cooling, a solid epoxy resin was obtained, with an epoxy equivalent of 275 g / eq (theoretical equivalent of epoxy equivalent was 285 g / eq). Example 5: Preparation of epoxy resin semi-cured product Ci2P4 (phosphorus content 4% by weight) DOPO with different dosages (155 g) and 400 g CNE were prepared according to the reaction conditions of Example 4 to obtain a phosphorus content 4 Solid epoxy resin C12P4 (wt.%) And epoxy equivalent 485 g / eq (the theoretical equivalent of epoxy equivalent is 464 g / eq). --------- Meal ------ ΐτ ------ ^ (Please read the note on the back before filling out this page} Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economy ¾ 15- # Zhang; Ot applies Chinese national kneading rate {CMS) A4 specification (210X297 mm) 83. 3.] 0, 〇〇〇4 3 88 λ 3 A7 B7 V. Description of the invention (13) The reaction of Examples 4 and 5 is as follows Equation V
++
0<m<12 X=A或 B r;〇1 其中至少有一個B A= 八 -CH2-€H-CH;0 < m < 12 X = A or B r; 〇1 at least one of B A = eight -CH2- € H-CH;
OHOH
B= -CB = -C
H2—(ihMH2— (ihM
CH 厂 E ;其中E爲CH factory E; where E is
----------^------訂-------^ (請先閲讀背面之注意事項再填寫本頁) 經濟部中央榡準局員工消費合作社印製 II、半固化環氧樹脂的完全固化 對實施例1 -5的半固化環氧樹脂及作爲對照的dGEBA 與CNE ’添加相.當量的雙胺基雙苯颯(diamin〇{jiphenyl sulfone ’ 簡稱 DDS)、酚醛樹脂(phenol-formaldehyde novolac ’ Η當量105 g/eq,簡稱PN)或雙氰雙醯胺 -16- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 438833 A7 B7 五、發明説明(14 ) (dicyandiamide,簡稱DICY)爲硬化劑,先硏磨成粉再加熱 至1 50°C呈熔融狀態,攪拌均勻後,到入熱鋁模並在烘箱裡 固化。使用PN作爲硬化劑的例子’在被加熱前,進一步被均 勻混合〇.2重量%的三苯基膦作爲硬化加速劑。 DGEBA系環氧樹脂係於160°C —小時再於180°C四小時 進行固化。CNE系係於160°C —小時、於180°C二小時及於 2001二小時進行固化,其中不含磷的純CNE環氧樹脂又多 加了 2201二小時的固化。固化後的樣品被徐冷至室溫以避 兔產生裂痕。 表一爲由實施例1-3的半固化物獲得的硬化樣品的動 態機械(DMA)性質,表二爲硬化樣品之熱裂解分析’表三 則爲硬化樣品之UL-94難燃測試的結果。 ----:-----^— <請先閱讀背面之注項再4寫本頁) 'ΐτ 經濟部中央標準局貝工消費合作社印製 表_- 動態機械性質 樣品 玻璃轉移溫度 (Tg , t) 彈性率 5〇。。,10*Pa DGEBA/DDS 190 18.8 IIPi/DDS 188 19.2 IIP2/DDS 155 20.4 IIP3/DDS 124 18.1 DGEBA/PN 15 1 16.4 ΙΙΡ,/ΡΝ 134 18.4 ιιρ2/ρν 129 21.3 ιιρ3/ρν 117 17.7 -17- 線 83, 3.10,000 本紙張尺度適用中國國家標準(CNS〉Α4规格(210Χ297公釐) 經濟部中央標率局貝工消費合作社印製 4 3 88 3 3 A7 B7 ,15 、 五、發明説明() 表 二 熱裂館 ^分析 樣品 5%損失。C 於n2 5%損失°C 於空氣 在70(TC,N2 殘餘灰量(% ) 在700°C,空氣 殘餘灰量(% ) DGEBA/DDS 405 379 15.1 0 IIPi/DDS 388 375 15.93 4 IIP2/DDS 386 363 17.64 11.3 IIP3/DDS 375 356 20 18.7 DGEBA/PN 423 417 19.1 0 ΙΙΡι/ΡΝ 396 386 22.5 15.9 IIP2/PN 371 383 25 19.5 IIP3/PN 366 364 26.9 20.7 表三UL-94難燃測試及LOI (limiting oxygen index)測量的結果 磷含量 燃燒時間(秒) UL-94 樣品 % Ist燃燒 2nd燃燒 等級 LOI DGEBA/DDS 0 >60 V-2 22 ΙΙΡ,/DDS 0.78 9.5 5.3 V-1 25 IIP2/DDS 1.60 6.3 3.1 V-0 28 iip3/dds 2.49 2.1 0.9 V-0 30 DGEBA/PN 0 >80 濃煙 21 IIPj/PN 0.67 53 V-2 23 IIP2/PN 1.41 19.2 4.5 V-1 25 IIP3/PN 2.23 2.1 1.1 V-0 27 -18- I ~^ ^ n n I I I I — 線 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家榇隼(CNS ) A4規格(210X297公釐) 83.3.10,000 438833 A7 _B7__ 五、發明説明(16 ) 表四爲由實施例4-5的半固化物獲得的硬化樣品的動 態機械(DMA)性質,表五爲硬化樣品之熱裂解分析,表六 則爲硬化樣品之UL-94難燃測試的結果。 „T In I ^ (請先聞讀背面之注意^項再填寫本頁) 經濟部中央標準局負工消費合作社印製 表 四動態機械性質 樣品 玻璃轉移溫度 (Tg,t ) 彈性率 50t,108pa CNE/DDS 255 1.02 Cl2P2/DDS 228 1.06 C12P4/DDS 178 1.05 CNE/PN 216 2.12 C12P2/PN 178 2.89 C12P4/PN 155 2.37 CNE/DICY 248 1.23 CI2P2/DICY 213 1.78 C12P4/DICY 169 1.25 -19 - 83. 3.10,000 本紙張尺度逋用中國國家標率(CNS ) A4規格(210X297公釐) 43 88 3 3 A7 B7 五、發明説明( 17 表五 熱裂解分析 樣品 5%損失°C 於n2 5%損失°C 於空氣 在7〇〇°C,N2 殘餘灰量(% ) 在700QC,空氣 殘餘灰量(% ) C,2/DDS 407 416 29.9 〇 CnPi/DDS 386 387 42.3 25 c12p4/dds 371 374 43.6 29.5 C,2/PN 407 408 40.1 0 c12p2/pn 391 394 47.6 35 c12p4/pn 376 378 46.7 41 Cn/DICY 373 380 29.3 2.2 Ci2P2/DICY 363 370 33.7 21.4 C12P4/DICY 364 370 35.0 27.9 經濟部中央棵準局貝工消费合作社印*. 表六UL-94難燃測試及LOI (limiting oxygen index)測量的結果 樣品 磷含量% 垂滴 濃煙 等級 LOI C,2/DDS 0 有 fm*. jm: V-2 23 C12P2/DDS 1.69 姐 j»w 姐 /\w V-0 27 C12P4/DDS 3.63 te 4ttt IIH? V-0 33 C12/PN 0 有 M Jl、、 V-2 21 c】2p2/pn 1.45 Μ JiW far. ΤΙΓΓ .ytw V-0 26 C12P4/PN 3.29 Μ 4ml τγγγ y\ \\ V-0 28 C12/DICY 0 有 4ττΐ Ull- V-2 24 C12P2/DICY 1.86 姐 J\\\ te /ΙΛΛ V-0 34 c12p4/dicy 3.83 fit Attt iHiT V-0 38 -20- 本紙張尺度適用中國國家標準(CNS) A4规格(210X297公釐) 83. 3.10,000 I-^---^-----赛------ir------^ (請先聞讀背面之注項再填寫本頁) 438833 五、發明說明(is ) -1 - 正 修 89. V. 1 ^ 校000年7月修正) (請先閱讀背面之注意事項再填寫本頁) 從表一至表六的結果可看出,本發明之含磷環氧樹脂 固化物,不只具有較高的耐熱性、機械性質’高玻璃轉移 點溫度,而且耐燃效果特優,燃燒時無垂滴以及產生黑煙 的現象,非常適合作爲電路板的材料、半導體封裝材料及 其它工程應用。 實施例6 :甲酚醛淸漆環氧樹脂(cresol formaldehyde novolac epoxy)與DOPO反應形成環氧樹脂半固 化物C8P,(含磷量1重量%)、C8P2(含磷量2重量%) C8P3(含磷量3重量%)之製備 除了以商品名NPCN-703的甲酚醛淸漆環氧樹脂(cresol formaldehyde novolac epoxy,簡稱 CNE)(官能基數 8,環氧 當量EEW = 220 g/eq,南亞塑膠提供)來取代NPCN-704及 使用不同量的DOPO外,重覆實施例4的步驟製備環氧樹脂 半固化物CsPJ含磷量1重量%)、CSPZ(含磷量2重量%) 〇8卩3(含碟量3重量%)。C8Pi、CsPi及CgP3的環氧當量(EEW) 分別爲 235.44,291.6及 361.57 g/eq。 經濟部智慧財產局員工消費合作社印製 對實施例6的半固化環氧樹脂及作爲對照的CNE ’添加 相等當量的硬化劑及〇.1重量份(每1 00重量份半固化環氧 樹脂)的三苯基膦作爲硬化加速劑進行硬化。該硬化劑係選 自一酚醛樹脂(pheno 丨-formaldehyde novolac’ OH當量 105 g/eq,簡稱PN)或具有下式的美耐皿'•酸醒樹脂(melamine- phenol novolac , 簡稱 MPN-1, MPN-2) : 21 - 本紙張尺度適用中國國家標準(CNS)A4規袼(210 X 297公釐)---------- ^ ------ Order ------- ^ (Please read the notes on the back before filling out this page) II. Complete curing of the semi-cured epoxy resin The semi-cured epoxy resin of Examples 1 to 5 and dGEBA and CNE as a control were added. The equivalent of diamin〇 {jiphenyl sulfone 'is abbreviated as DDS. ), Phenol-formaldehyde novolac 'Η equivalent 105 g / eq (PN for short) or dicyandiamide -16- This paper size applies to China National Standard (CNS) A4 (210X 297 mm) 438833 A7 B7 V. Description of the invention (14) (dicyandiamide, abbreviated as DICY) is a hardener. It is first honed into a powder and then heated to 150 ° C to be in a molten state. After stirring evenly, it enters a hot aluminum mold and solidifies in an oven. Example of using PN as a hardener 'Before being heated, 0.2% by weight of triphenylphosphine is further uniformly mixed as a hardening accelerator. DGEBA epoxy resin is cured at 160 ° C for one hour and then 180 ° C for four hours. CNE is cured at 160 ° C for one hour, 180 ° C for two hours, and 2001 for two hours. The pure CNE epoxy resin that contains no phosphorus has been cured for an additional 2201 hours. The cured sample was slowly cooled to room temperature to avoid cracks in the rabbit. Table 1 shows the dynamic mechanical (DMA) properties of the hardened samples obtained from the semi-cured material of Examples 1-3. Table 2 shows the thermal cracking analysis of the hardened samples. Table 3 shows the results of the UL-94 flame resistance test of the hardened samples. . ----: ----- ^ — < Please read the note on the back first and then write this page) 'ΐτ Printed by the Central Laboratories of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives__ Dynamic mechanical properties Sample glass transition temperature (Tg, t) The elastic modulus is 50. . , 10 * Pa DGEBA / DDS 190 18.8 IIPi / DDS 188 19.2 IIP2 / DDS 155 20.4 IIP3 / DDS 124 18.1 DGEBA / PN 15 1 16.4 ΙΙΡ, / PN 134 18.4 ιιρ2 / ρν 129 21.3 ιιρ3 / ρν 117 17.7 -17- 83, 3.10,000 This paper size is in accordance with Chinese national standard (CNS> Α4 size (210 × 297 mm)) Printed by the Shell Standard Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 4 3 88 3 3 A7 B7,15, V. Description of the invention () Table 2 Thermal cracking hall ^ Analysis sample loss 5%. C at n2 5% loss ° C in air at 70 (TC, N2 residual ash content (%) at 700 ° C, air residual ash content (%) DGEBA / DDS 405 379 15.1 0 IIPi / DDS 388 375 15.93 4 IIP2 / DDS 386 363 17.64 11.3 IIP3 / DDS 375 356 20 18.7 DGEBA / PN 423 417 19.1 0 ΙΙΡι / ΡΝ 396 386 22.5 15.9 IIP2 / PN 371 383 25 19.5 IIP3 / PN 366 364 26.9 20.7 Table 3 UL-94 flame resistance test and LOI (limiting oxygen index) measurement results Phosphorus content Burning time (seconds) UL-94 Sample% Ist combustion 2nd combustion level LOI DGEBA / DDS 0 > 60 V-2 22 ΙΙΡ , / DDS 0.78 9.5 5.3 V-1 25 IIP2 / DDS 1.60 6.3 3.1 V-0 28 iip3 / dds 2. 49 2.1 0.9 V-0 30 DGEBA / PN 0 > 80 Smoke 21 IIPj / PN 0.67 53 V-2 23 IIP2 / PN 1.41 19.2 4.5 V-1 25 IIP3 / PN 2.23 2.1 1.1 V-0 27 -18- I ~ ^ ^ nn IIII — Line (Please read the notes on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 (210X297 mm) 83.3.10,000 438833 A7 _B7__ V. Description of the invention (16 ) Table 4 shows the dynamic mechanical (DMA) properties of the hardened samples obtained from the semi-cured material of Example 4-5, Table 5 shows the thermal cracking analysis of the hardened samples, and Table 6 shows the UL-94 flame resistance test of the hardened samples. result. „T In I ^ (Please read the notes on the back ^ before filling out this page) Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Consumer Cooperatives Table 4 Dynamic mechanical properties Sample glass transition temperature (Tg, t) Elasticity 50t, 108pa CNE / DDS 255 1.02 Cl2P2 / DDS 228 1.06 C12P4 / DDS 178 1.05 CNE / PN 216 2.12 C12P2 / PN 178 2.89 C12P4 / PN 155 2.37 CNE / DICY 248 1.23 CI2P2 / DICY 213 1.78 C12P4 / DICY 169 1.25 -19-83. 3.10,000 This paper uses the Chinese National Standard (CNS) A4 size (210X297 mm) 43 88 3 3 A7 B7 V. Description of the invention (17 Table 5 Pyrolysis analysis sample 5% loss ° C at n2 5% loss ° C in air at 700 ° C, N2 residual ash content (%) at 700QC, air residual ash content (%) C, 2 / DDS 407 416 29.9 CnPi / DDS 386 387 42.3 25 c12p4 / dds 371 374 43.6 29.5 C, 2 / PN 407 408 40.1 0 c12p2 / pn 391 394 47.6 35 c12p4 / pn 376 378 46.7 41 Cn / DICY 373 380 29.3 2.2 Ci2P2 / DICY 363 370 33.7 21.4 C12P4 / DICY 364 370 35.0 27.9 Central government standard Printed by the Bureau of Shellfish Consumer Cooperatives *. Table 6 UL-94 flame resistance test and LOI (limiting oxygen index) Measured results: Phosphorus content of the sample, Drip smoke level LOI C, 2 / DDS 0 with fm *. jm: V-2 23 C12P2 / DDS 1.69 e j »w e / w v-0 27 C12P4 / DDS 3.63 te 4ttt IIH? V-0 33 C12 / PN 0 with M Jl, V-2 21 c] 2p2 / pn 1.45 Μ JiW far. ΤΙΓΓ .ytw V-0 26 C12P4 / PN 3.29 Μ 4ml τγγγ y \ \\ V-0 28 C12 / DICY 0 Yes 4ττΐ Ull- V-2 24 C12P2 / DICY 1.86 Sister J \\\ te / ΙΛΛ V-0 34 c12p4 / dicy 3.83 fit Attt iHiT V-0 38 -20- Applicable to this paper size China National Standard (CNS) A4 specification (210X297 mm) 83. 3.10,000 I-^ --- ^ ----- sai ------ ir ------ ^ (Please read first Please fill in this page on the back of the page) 438833 V. Description of the Invention (is) -1-Correction 89. V. 1 ^ Corrected in July 2000) (Please read the notes on the back before filling this page) From Table 1 to It can be seen from the results in Table VI that the cured product of the phosphorus-containing epoxy resin of the present invention not only has high heat resistance, mechanical properties, and a high glass transition point temperature, but also has excellent flame resistance, no dripping and blackness during combustion. The phenomenon of smoke is very suitable as a circuit board material, semiconductor Packaging materials and other engineering applications. Example 6: Cresol formaldehyde novolac epoxy reacts with DOPO to form a semi-cured epoxy resin C8P (1% by weight of phosphorus), C8P2 (2% by weight of phosphorus) C8P3 (containing Phosphorus content 3% by weight) except for cresol formaldehyde novolac epoxy (CNE) under the trade name NPCN-703 (functional group number 8, epoxy equivalent EEW = 220 g / eq, provided by Nanya Plastics) ) Instead of NPCN-704 and using different amounts of DOPO, repeat the procedure of Example 4 to prepare the epoxy resin semi-cured product CsPJ containing 1% by weight of phosphorus), CSPZ (2% by weight of phosphorus) 〇8 卩 3 (3% by weight of dish). The epoxy equivalent weights (EEW) of C8Pi, CsPi and CgP3 were 235.44, 291.6 and 361.57 g / eq, respectively. The Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs printed the semi-cured epoxy resin of Example 6 and CNE as a control by adding an equivalent amount of hardener and 0.1 parts by weight (per 100 parts by weight of semi-cured epoxy resin). Triphenylphosphine is used as a hardening accelerator. The hardener is selected from a phenol-formaldehyde novolac 'OH equivalent 105 g / eq (abbreviated as PN) or a melamine-phenol novolac (abbreviated as MPN-1) having the following formula: MPN-2): 21-This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm)
其中 438833 n/m N m AHEW* MPN-1 2.83 3.31 1.87 88 MPN-2 1.7 1.87 2.26 82 *AHEW:活性氫當量 將混合物先硏磨成粉再加熱至13〇°C呈熔融狀態,攪拌均勻 後,到入熱鋁模並在烘箱裡固化。 先於1 60t預固化一小時,再於1 進行二小時固 化,及於220°C進行二小時後固化,其中不含磷的純CNE環 氧樹脂又多加了 220"C二小時的固化。固化後的樣品被徐冷 至室溫以避兔產生裂痕。 表七爲由實施例6的半固化物獲得的硬化樣品的之熱 裂解(TGA)分析,表八則爲硬化樣品之UL·94難燃測試的結 果。 -22- 本紙張尺度適用中國國家標準(CNS)A4規格(2]0 X 297公釐) τ ------^-------—訂--------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 4388 3 3 表七熱裂解(TGA)分析 10wt°/。損失的 溫度,c 在700°C的殘 餘灰量(%) 環氧樹脂颇化劑 Tg (°C) P (%) N (%) N2 空氣 n2 空氣 C8/PN 178.16 0 0 448.3 449.2 29.04 1.36 C8P1/PN 159.82 0.69 0 443,7 443.4 30.64 14.98 C8F2/PN 149.65 1.47 0 433.1 437.7 31.36 22.47 C8P3/PN 137.73 2.32 0 423.5 428.2 36.7 30.13 C8/MPN-1 197.21 0 5.71 425.6 428.7 31.06 1.79 C8P1/MPN-1 179.66 0.73 5.43 421 423.9 32.82 17.51 C8P2/MPN-1 169.33 1.54 4.64 412.4 415.7 33.13 24.22 C8P3/MPN-1 156.52 2.41 3.91 401.6 411.2 39.84 32.7 C8/MPN-2 205.82 0 7.33 407.9 426.1 33.29 1.946 C8P1/MPN-2 183.06 0.74 6.97 406.8 415.1 33.95 19.57 C8P2/MPN-2 171.26 1.56 5.92 391.6 413.1 34.03 27.68 C8P3/MPN-2 162.91 2.44 4.97 382.5 403.8 41.31 35.69 <請先閱讀背面之注意事項再填寫本頁) 裝-------—訂:--------線 -23 - A7 B7 r 正1 五、發明說明(2G ) 勘· 補年7月修正) —...... 1_-… 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 4388 3 3 r__ A7 修正 年月日/ ------I—_拙7補充._ 五、發明說明(21 ) (2000年7月修正) 表八 UL-94難燃測試及 LOI(Limit oxygen index) 環氧綳旨順化齊!ί Ρ (%) Ν (%) 垂滴 可見煙 UL-94 等級 LOI C8/PN 0 0 嚴重 嚴重 V-2 21 C8P1/PN 0.69 0 輕微 輕微 V-1 23 C8P2/PN 1.47 0 / \ w ^ΤΤΓ 無 V-0 25 C8P3/PN 2.32 0 Μ 並 V-0 27 C8/MPN-1 0 5.71 輕微 嚴重 V-2 23 C8P1/MPN-1 0.73 5.43 紐 ίΕΕ V-0 26 C8P2/MPN-1 1.54 4.64 ft Μ /、、、 V-0 30 C8P3/MPN-1 2.41 3.91 Μ Tttil V-0 34 C8/MPN-2 0 7.33 輕微 嚴重 V-2 24 C8P1/MPN-2 0.74 6.97 jM 紐 /\\\ V-0 27 C8P2/MPN-2 1.56 5.92 输 J\\\ 並 V-0 32 C8P3/MPN-2 2.44 4.97 Μ y\\\ MS、 V-0 36 由表七及八可看出含氮-磷基團環氧樹脂固化物(CsIVMPN), 因氮磷共乘效應,較含磷基團環氧樹脂固化物(c8px/pn)需要 更少量的磷%,就具有相同的難燃效果。但本發明的含磷基 團及含氮-磷基團環氧樹脂固化物相較於習知的環氧樹脂 固化物(C8/PN,C8/MPN)均不會有黑煙之產生’適合於半導體 封裝材料之用。 本發明G經配合上述具體實施例被描述’熟悉本項技 藝人士將可基於以上描述作出多種變化。本發明的範圍包 括界定於下列申請專利範圍及其精神內的該等變化。 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝-------,1訂--------線 經濟部智慧財產局員工消費合作社印製Of which 438833 n / m N m AHEW * MPN-1 2.83 3.31 1.87 88 MPN-2 1.7 1.87 2.26 82 * AHEW: active hydrogen equivalent The mixture is first honed into a powder and then heated to 13 ° C in a molten state. After stirring evenly , Into the hot aluminum mold and cured in an oven. It is pre-cured for one hour at 60 t, then cured for two hours at 1, and post-cured at 220 ° C for two hours. The pure CNE epoxy resin containing no phosphorus is further cured by 220 " C for two hours. The cured sample was slowly cooled to room temperature to avoid cracks in the rabbit. Table 7 shows the thermal cracking (TGA) analysis of the hardened samples obtained from the semi-cured material of Example 6, and Table 8 shows the results of the UL · 94 flame retardancy test of the hardened samples. -22- The size of this paper applies to China National Standard (CNS) A4 (2) 0 X 297 mm) τ ------ ^ ----------------- line (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by 4388 3 3 Lost temperature, c Residual ash content at 700 ° C (%) Epoxy resin equivalent Tg (° C) P (%) N (%) N2 Air n2 Air C8 / PN 178.16 0 0 448.3 449.2 29.04 1.36 C8P1 / PN 159.82 0.69 0 443,7 443.4 30.64 14.98 C8F2 / PN 149.65 1.47 0 433.1 437.7 31.36 22.47 C8P3 / PN 137.73 2.32 0 423.5 428.2 36.7 30.13 C8 / MPN-1 197.21 0 5.71 425.6 428.7 31.06 1.79 C8P1 / MPN-1 179.66 0.73 5.43 421 423.9 32.82 17.51 C8P2 / MPN-1 169.33 1.54 4.64 412.4 415.7 33.13 24.22 C8P3 / MPN-1 156.52 2.41 3.91 401.6 411.2 39.84 32.7 C8 / MPN-2 205.82 0 7.33 407.9 426.1 33.29 1.946 C8P1 / MPN-2 183.06 0.74 6.97 406.8 415.1 33.95 19.57 C8P2 / MPN-2 171.26 1.56 5.92 391.6 413.1 34.03 27.68 C8P3 / MPN-2 162.91 2.44 4.97 382.5 403.8 41.31 35.69 < Please read the precautions on the back before filling this page) Installation ------------ Order: -------- line -23-A7 B7 r positive 1 V. Description of the invention (2G) Survey and correction in July of the year) ...... 1 _-... This paper size is applicable to China Standard (CNS) A4 specification (210 X 297 mm) 4388 3 3 r__ A7 Date of amendment / ------ I— _ Humble 7 supplement._ 5. Description of the invention (21) (Amended in July 2000) Table 8 UL-94 flame retardance test and LOI (Limit oxygen index) epoxy resin purpose Hue uniform! ί Ρ (%) Ν (%) Visible smoke UL-94 level LOI C8 / PN 0 0 Severe V-2 21 C8P1 / PN 0.69 0 Slight V-1 23 C8P2 / PN 1.47 0 / \ w ^ ΤΤΓ No V-0 25 C8P3 / PN 2.32 0 Μ and V-0 27 C8 / MPN-1 0 5.71 Severely severe V-2 23 C8P1 / MPN-1 0.73 5.43 New Zealand ΕΕ V-0 26 C8P2 / MPN-1 1.54 4.64 ft Μ / ,,, V-0 30 C8P3 / MPN-1 2.41 3.91 Μ Tttil V-0 34 C8 / MPN-2 0 7.33 Slightly severe V-2 24 C8P1 / MPN-2 0.74 6.97 jM New Zealand / \\\ V- 0 27 C8P2 / MPN-2 1.56 5.92 Input J \\\ and V-0 32 C8P3 / MPN-2 2.44 4.97 μy \\\ MS, V-0 36 The nitrogen-phosphorus group can be seen from Tables 7 and 8. The cured epoxy resin (CsIVMPN) has the same flame retardant effect because it requires a smaller amount of phosphorus than the cured epoxy resin containing phosphorus group (c8px / pn) due to the combined effect of nitrogen and phosphorus. However, compared with the conventional epoxy resin cured products (C8 / PN, C8 / MPN), the phosphorus-containing group and nitrogen-phosphorus group-containing epoxy resin cured product of the present invention are not suitable for black smoke. For semiconductor packaging materials. The present invention G is described in conjunction with the above specific embodiments. Those skilled in the art will be able to make various changes based on the above description. The scope of the invention includes such changes as are defined within the scope of the following patent applications and their spirit. This paper size applies to China National Standard (CNS) A4 (210 x 297 mm) (please read the precautions on the back before filling this page) -Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
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TW88106160A TW438833B (en) | 1999-04-16 | 1999-04-16 | Phosphorus containing flame retardant advanced epoxy resins, preparation and cured epoxy resins thereof |
US09/437,985 US6291627B1 (en) | 1999-03-03 | 1999-11-10 | Epoxy resin rendered flame retardant by reaction with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide |
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Cited By (2)
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TWI408144B (en) * | 2010-12-30 | 2013-09-11 | Univ Nat Chunghsing | Flame retardant polyester copolymer |
TWI460199B (en) * | 2009-04-01 | 2014-11-11 | Nippon Steel & Sumikin Chem Co | Flame retardant phosphor-containing epoxy resin composition and cured article thereof |
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1999
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TWI460199B (en) * | 2009-04-01 | 2014-11-11 | Nippon Steel & Sumikin Chem Co | Flame retardant phosphor-containing epoxy resin composition and cured article thereof |
TWI408144B (en) * | 2010-12-30 | 2013-09-11 | Univ Nat Chunghsing | Flame retardant polyester copolymer |
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