TW436899B - Equipment of 300 φ electron cyclotron resonance plasma machine-station - Google Patents

Equipment of 300 φ electron cyclotron resonance plasma machine-station Download PDF

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TW436899B
TW436899B TW88100690A TW88100690A TW436899B TW 436899 B TW436899 B TW 436899B TW 88100690 A TW88100690 A TW 88100690A TW 88100690 A TW88100690 A TW 88100690A TW 436899 B TW436899 B TW 436899B
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Taiwan
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microwave
plasma
reaction chamber
resonance
plasma reaction
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TW88100690A
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Chinese (zh)
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Fu Dai
Jiue-Liang Shiu
Guo-Ruei Ju
Shiue-Jr Li
Guo-Yuan Peng
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Chung Shan Inst Of Science
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Abstract

This invention is about the equipment of 300 φ electron cyclotron resonance (ECR) plasma machine station, in which different geometrical contours and coupling manners are used to design an ECR plasma machine-station system that is suitable for large area wafer fabricating process. This invention includes the following units: a microwave source, which can generate 2.45 GHz microwave; circulator; dummy load; direction coupler; automatic matching instrument; electric wave mode converter; wave rotator; 500 φ microwave resonance cavity; microwave antenna; quartz microwave window; cooling fan; magnetic field source, which includes three sets of coils and is used to generate 873 gauss uniform planar magnetic field; 500 φ plasma reaction cavity body; 350 φ wafer holding base; vacuum connecting chamber; and molecular turbo pump. In this invention, high frequency rotation of electron in magnetic field (873 gauss) is mutually reacted with the right-rotating circularly polarized electromagnetic wave (2.45 GHz) to generate resonance. When this resonance is occurred in the vacuum gas pressure container (plasma reaction chamber), the gas molecules in the container will be ionized to form plasma.

Description

Α^ββ99 _ 五、發明說明(1) 本發明係一種30 0 0 電子迴旋共振(ECR)電漿機台 設備,尤指一種適合大面積晶圓製程之機構。 電子迴旋共振(Electron Cyclotron Resonance, 簡稱EC R)電漿源於1977年由曰本曰立公司之中央研究 實驗室研製完成,其提出兩種型式,第一種是天線在電 漿反應室内用離子束濺鍍沉積及離子束蝕刻;第二種是 將微波能源耦合至一圓形導波管,再經微波窗將反應爐 内之氣體產生ECR功效,此為科技界首先應用於半導體 蝕刻之設備,之後,美國、德國、法國.·..等國家 相繼地開始研究開發ECR設備,且有相當成果,如法國 開發之分散式ECR源;德國開發之HORN TYPE ECR源; 澳大利亞開發之HELICON電漿源;美國開發之PLANAR RF INDUCTIVE COUPLED PLASMA電漿源,其大抵上均採 用相同原理產生電漿,若有差異,則在幾何外型與耦合 方式不同;而我國則在研究M ICROM A VE COUPLED PLASMA (MCP)電漿源技術則具有相當成果。 惟,目前在我國科技界發展現況,則皆未有應用在 大面積晶圓製程之電子迴旋共振(ECR)電漿源於半導體 姓刻之機構。 緣是,發明人為使製造半導體關鍵技術能於產業上 發展生根,乃研究開發,模擬測試分析,採用不同的幾 何外型及耦合方式,以設計出一適合大面積晶圓製程之 ECR電漿機台系統。 本發明之一目的,在於提供一研製3000 ECR電漿Α ^ ββ99 _ 5. Description of the invention (1) The present invention is a 300-degree electronic cyclotron resonance (ECR) plasma machine equipment, especially a mechanism suitable for large-area wafer processing. Electron Cyclotron Resonance (EC R) plasma source was developed in 1977 by the central research laboratory of the Japanese company, which proposed two types. The first is the antenna using ions in the plasma reaction chamber. Beam sputtering deposition and ion beam etching; the second is to couple microwave energy to a circular waveguide, and then use the microwave window to generate the ECR effect of the gas in the reaction furnace. This is the first equipment used in semiconductor etching in the scientific and technological field. Since then, the United States, Germany, France, etc. have successively started to research and develop ECR equipment, and have achieved considerable results, such as the decentralized ECR source developed by France; the HORN TYPE ECR source developed by Germany; the HELICON plasma developed by Australia Source; the PLALAR RF INDUCTIVE COUPLED PLASMA plasma source developed in the United States probably uses the same principle to generate plasma. If there are differences, the geometric shape and coupling method are different; while China is studying M ICROM A VE COUPLED PLASMA (MCP) plasma source technology has achieved considerable results. However, the current state of development in China's science and technology community has not been applied to large-area wafer processing. The electronic cyclotron resonance (ECR) plasma originated from the semiconductor engraved mechanism. The reason is that the inventor made research and development, simulation test analysis, and different geometric shapes and coupling methods to design an ECR plasma machine suitable for large-area wafer processing in order to enable the key semiconductor manufacturing technology to take root in the industry.台 系统。 Taiwan system. An object of the present invention is to provide a 3000 ECR plasma.

^ 3 ο 8 9 ^ - "Ζ —------- 五、發明說明(2) 機台系統’由於透過該電子迴旋共振器(EC R)所產生之 電激密度高’離子轟擊能量低,因此,能產生次微米之 蚀刻效果。 本發明之另一目的,在於提供一研製3000 ECR電 装機台系統,由於其可將2. 45 GHz線性極化之微波,經 電波模式轉換器 '旋波器產生圓型極化之微波,再經一 八型天線產生大面積(>400 mm ¢)之微波電場,故能 適合於大面積晶圓製程。 為使能對本發明之目的、形狀 '構造或裝置特徵及 ^功效’作更進一步之認識與瞭解,茲舉實例配合圖式 詳細說明如下: 請參閱第一及第二圖所示,本發明係一種「3000 電子迴旋共振(ECR)電漿機台設備」,其係採用不同的 幾何外型及耦合方式,以設計出一適合大面積晶圓製程 之ECR電漿機台系統,包括有微波源1 、循迴器2 、假 負載3 、方向耦合器4 、自動匹配器5 、電波模式轉換 器6 、旋波器7 ' 50 0 0 微波共振腔8 、微波天線9 、 微波窗10、873高斯磁場源11、5〇〇0電漿反應腔體12 '350 0 晶圓固定基座1 3、相位與振幅偵測器1 4、真空 連接艙1 5、分子渦輪泵浦1 6及冷卻風扇1 7等構件單元; 其中: 微波源1 ,係藉磁控管源(Magnetron Source)產 生一 2. 45 GHz之微波。 循迴器2 ,連接於微波源1出口 ’且該循迴器2與^ 3 ο 8 9 ^-" Z ----------- V. Description of the invention (2) Machine system 'due to the high electric shock density generated by the electron cyclotron resonator (EC R)' ion bombardment Low energy, so it can produce sub-micron etching effect. Another object of the present invention is to provide a 3000 ECR electrical installation system, which can linearly polarize microwaves at 2.45 GHz, and generate circularly polarized microwaves through the radio mode converter's gyrator, and then The large-area (> 400 mm ¢) microwave electric field is generated by the 18-type antenna, so it can be suitable for large-area wafer processing. In order to enable a further understanding and understanding of the purpose, shape, 'structure or device characteristics, and' effect 'of the present invention, examples are given below in conjunction with the drawings to explain in detail: Please refer to the first and second figures, the present invention is A "3000 Electron Cyclotron Resonance (ECR) Plasma Machine Equipment", which uses different geometric shapes and coupling methods to design an ECR plasma machine system suitable for large-area wafer processing, including a microwave source 1. Circulator 2, Dummy Load 3, Directional Coupler 4, Auto Matcher 5, Radio Mode Mode Converter 6, Gyrator 7'50 0 0 Microwave Resonant Cavity 8, Microwave Antenna 9, Microwave Window 10, 873 Gauss Magnetic field source 11, 50000 plasma reaction chamber 12 '350 0 Wafer fixed base 1 3, phase and amplitude detector 1 4, vacuum connection chamber 1 5, molecular turbo pump 16 and cooling fan 1 7 and other component units; Among them: the microwave source 1 is a 2.45 GHz microwave generated by a magnetron source. Circulator 2 connected to the exit of microwave source 1 ′, and the Circulator 2 and

第7頁 43689 9 五、發明說明(3) 假負載3連接,該循迴器2係使微波源1放射能量可前 進,並可使反射波能量進入至假負載3中。 方向耦合器4 ,連接於循迴器2之一出口,可監測 自該循迴器2傳送之反射微波能量。 相位與振幅偵測器1 4,連接於循迴器2之另一出口 ,且該相位與振幅偵測器1 4之出口連接於一自動匹配器 5 ,該相位與振幅偵測器1 4係用以偵測前進波與反射波 相位與振幅,並將資訊輸送至自動匹配器5 ,可調整線 路阻抗自動匹配,用以減少反射波。 電波模式轉換器6 ,連結於自動匹配器5出口,係 將自該匹配器5傳送之長方形線性波轉換成圓型線性波 〇 旋波器7 ,係呈橢圓形,連接於電波模式轉換器6 下方,係將自該電波模式轉換器6傳送之線性T E 1 1模 式電磁波轉換成具右旋性的T E 1 1模式電磁波。 500 0 微波共振腔8 ,係一圓形腔體,位於旋波器 7下方,用以儲存及控制微波放射電磁場能量。 微波天線9 ,設於微波共振腔8底部,可控制微波 輸入電漿腔之能量,並也具有微波線路中阻抗匹配之功 能。 微波窗10,是一純石英玻璃,設於微波天線9下方 ,該純石英玻璃之直徑為5000 ;厚度為32κηη,需避免 微波反射所產生之集熱問題,其係用以隔絕真空反應艙 與大氣界面。Page 7 43689 9 V. Description of the invention (3) The dummy load 3 is connected. The repeater 2 enables the microwave source 1 to radiate forward energy and allow the reflected wave energy to enter the dummy load 3. The directional coupler 4 is connected to an outlet of the repeater 2 and can monitor the reflected microwave energy transmitted from the repeater 2. The phase and amplitude detector 1 4 is connected to the other outlet of the repeater 2, and the phase and amplitude detector 14 is connected to an automatic matching device 5. The phase and amplitude detector 1 4 is It is used to detect the phase and amplitude of the forward wave and the reflected wave, and send the information to the automatic matcher 5, which can adjust the line impedance to automatically match to reduce the reflected wave. The radio wave mode converter 6 is connected to the outlet of the automatic matching device 5 and converts a rectangular linear wave transmitted from the matching device 5 into a circular linear wave. The gyrator 7 is elliptical and is connected to the radio mode converter 6 Below, the linear TE 1 1 mode electromagnetic wave transmitted from the radio mode converter 6 is converted into a TE 1 1 mode electromagnetic wave having a right-handedness. The 500 0 microwave resonance cavity 8 is a circular cavity located below the gyro 7 to store and control the energy of the electromagnetic field emitted by the microwave. The microwave antenna 9 is located at the bottom of the microwave resonance cavity 8 and can control the energy of the microwave input plasma cavity, and also has the function of impedance matching in the microwave circuit. The microwave window 10 is a pure quartz glass, which is located below the microwave antenna 9. The diameter of the pure quartz glass is 5000; the thickness is 32 κηη. It is necessary to avoid the heat collection problem caused by microwave reflection. It is used to isolate the vacuum reaction chamber from the Atmospheric interface.

mm

43689 9 五、發明說明¢4) 8 7 3高斯磁場源1 1,内含三組線圈,每一組線圈各 別由低電壓、大電流供應直流電源,環設於電漿反應腔 12外,其係產生一均勻平面磁場,以與傳送之微波頻率 (2.45 GHz)共振 ° 500Φ 電漿反應腔體12,設於微波窗10下方,使共 振氣體分子被游離成電漿。 350 0 晶圓固定基座13,設於電漿反應腔體12内, 可將晶圓置於其上,並供產生之電漿對晶圓表面進行蝕 刻。 真空連接艙15,設於電漿反應腔體12下方,且與電 漿反應腔體1 2内部連通; 分子渦輪泵浦組1 6,連接於真空連接艙1 5,該分子 渦輪泵浦組1 6係抽取於電漿反應腔體1 2内之氣體,使該 電漿反應腔體1 2保持在真空狀態。 冷卻風扇17,設於電波模式轉換器6上方,用以冷 卻石英微波窗10之集熱。 藉此,使電子在磁場(873高斯)下的高頻率旋轉 與右旋之圓型極化電磁場 (2.45 GHz)相互作用產生共 振,此共振現象若發生在真空的氣壓容器内(電漿反應 腔體12)時,容器内的氣體分子即會被游離成電漿,而 可對晶圓表面進行#刻。 綜上所述,透過本發明採用不同幾何外型及耦合方 式,而設計出一適合大面積晶圓製程之ECR電漿機台系 統,可供半導體產業之利用,乃一不可多得發明專利者43689 9 V. Description of the invention ¢ 4) 8 7 3 Gaussian magnetic field source 1 1 contains three sets of coils, each set of coils are respectively supplied with low voltage and high current DC power, and are set outside the plasma reaction chamber 12, The system generates a uniform planar magnetic field, which is in resonance with the transmitted microwave frequency (2.45 GHz), and the plasma reaction chamber 12 is provided below the microwave window 10, so that the resonance gas molecules are released into a plasma. 3500 The wafer fixing base 13 is provided in the plasma reaction chamber 12 and the wafer can be placed thereon, and the generated plasma can be used to etch the wafer surface. A vacuum connection chamber 15 is provided below the plasma reaction chamber 12 and communicates with the inside of the plasma reaction chamber 12; a molecular turbopump group 16 is connected to the vacuum connection chamber 15 and the molecular turbopump group 1 Series 6 extracts the gas in the plasma reaction chamber 12 to keep the plasma reaction chamber 12 in a vacuum state. A cooling fan 17 is provided above the radio mode converter 6 to cool the heat collected by the quartz microwave window 10. This allows the high frequency rotation of electrons in a magnetic field (873 Gauss) to interact with a right-handed circularly polarized electromagnetic field (2.45 GHz) to generate resonance. If this resonance occurs in a vacuum pressure vessel (plasma reaction chamber) Body 12), the gas molecules in the container will be released into a plasma, and the surface of the wafer can be #etched. In summary, through the present invention, by adopting different geometric shapes and coupling methods, an ECR plasma machine system suitable for large-area wafer processing is designed to be used by the semiconductor industry. It is a rare invention patenter

43689 9 五、發明說明¢5) · ,完全符合專利申請要件,故爰依專利法提出申請之, 請詳查並准予本案,以保障發明者之權益,若 鈞局貴 審查委員有任何稽疑,請不吝來函指示。 按,以上所述,僅為本發明最佳之一具體實施例, 惟本發明之構造特徵並不侷限於此,任何熟悉該項技藝 者在本發明之領域内,可輕易思及之變化或修飾皆可被 涵蓋在本案之專利範圍。43689 9 V. Description of the invention ¢ 5) · It is in full compliance with the patent application requirements. Therefore, if you file an application in accordance with the Patent Law, please check and approve the case in order to protect the rights and interests of the inventor. Thank you for your instructions. According to the above, it is only one of the best specific embodiments of the present invention, but the structural features of the present invention are not limited to this. Anyone skilled in the art can easily think of changes or Modifications can be covered by the patent scope of this case.

第10頁 4 3β89 9 圖式簡單說明 第一圖係本發明機台系統架構圖。 第二圖係電子迴旋共振電漿源產生之示意圖。 【圖號及名稱之說明】 1 微波源 2 循迴器 3 假負載 4 方向耦合器 5 自動匹配器 6 電波模式轉換器 7 旋波器 8 5000 微波共振腔 9 微波天線 1 0微波窗 1 1 8 7 3高斯磁場源 12 5000 電漿反應腔體 1 3 350 0 晶圓固定基座 1 4相位與振幅偵測器 1 5真空連接艙 1 6分子渦輪泵浦 1 7冷卻風扇Page 10 4 3β89 9 Brief Description of Drawings The first drawing is a system architecture diagram of the machine of the present invention. The second diagram is a schematic diagram generated by an electron cyclotron resonance plasma source. [Description of drawing number and name] 1 Microwave source 2 Repeater 3 Dummy load 4 Directional coupler 5 Automatic matcher 6 Radio mode converter 7 Rotator 8 5000 Microwave resonance cavity 9 Microwave antenna 1 0 Microwave window 1 1 8 7 3 Gauss magnetic field source 12 5000 Plasma reaction chamber 1 3 350 0 Wafer fixed base 1 4 Phase and amplitude detector 1 5 Vacuum connection chamber 1 6 Molecular turbopump 1 7 Cooling fan

第11頁Page 11

Claims (1)

436899 六、申請專利範圍 1 · 一種3000 電子迴旋共振(ECR)電漿機台設 備,包含: 一產生2. 45 GHz之微波源; 一循迴器,連接於微波源出口,且該循迴器連接於 一假負載,該循迴器係使微波源放射能量前進,並使反 射波能量進入至假負載中; 一方向耦合器,連接於循迴器之一出口 ,監測自該 循迴器傳送之反射微波能量; —相位與振幅偵測器,連接於循迴器之另一出口, 且相位與振幅偵測器之出口連接於一自動匹配器,該相 位與振幅偵測器係用以偵測前進波與反射波相位與振幅 ,並將資訊輸送至自動四配器,以使線路阻抗自動匹配 ,用以減少反射波; 一電波模式轉換器,連接於自動匹配器出口 ,將自 該巴配器傳送之長方形線性波轉換成圓型線性波; —旋波器,係呈橢圓形,連接於電波模式轉換器下 方,係將自該電波模式轉換器傳送之線性波,轉換成具 右旋性圓形極化電磁波; 一微波共振腔,係一圓形腔體,位於旋波器下方, 用以儲存及控制微波放射電磁場能量; —微波天線,設於微波共振腔底部,可控制微波輸 入電漿腔之能量,並具有微波線路中阻抗匹配之功用; 一石英微波窗,設於微波天線下方,隔絕真空反應 餘與大氣界面;436899 6. Scope of patent application1. A 3000-electron cyclotron resonance (ECR) plasma machine equipment, including: a microwave source generating 2. 45 GHz; a repeater connected to the microwave source outlet, and the repeater Connected to a dummy load, the looper advances the radiated energy of the microwave source and makes the reflected wave energy enter the dummy load; a directional coupler is connected to an exit of the looper to monitor the transmission from the looper Reflected microwave energy;-a phase and amplitude detector connected to the other exit of the repeater, and an outlet of the phase and amplitude detector connected to an automatic matcher, the phase and amplitude detector is used to detect Measure the phase and amplitude of the forward wave and the reflected wave, and send the information to the automatic quad coupler to automatically match the line impedance to reduce the reflected wave. An electric wave mode converter, connected to the exit of the automatic matcher, The rectangular linear wave transmitted is converted into a circular linear wave;-The gyrator, which is oval in shape, is connected below the radio mode converter and is a line to be transmitted from the radio mode converter Waves, converted into right-handed circularly polarized electromagnetic waves; a microwave resonance cavity, which is a circular cavity, located below the gyrator to store and control the energy of the electromagnetic field emitted by the microwave;-a microwave antenna set at the microwave resonance The bottom of the cavity can control the energy of the microwave input into the plasma cavity and has the function of impedance matching in the microwave circuit. A quartz microwave window is set under the microwave antenna to isolate the vacuum reaction and the interface between the atmosphere; 第12頁 ^3 589 9 ί 六'申請專利範圍 一產生873高斯均勻平面磁場源,内含三組線圈, 環設於電漿反應腔外,其產生的磁場可與傳送之微波頻 率共振; 一電漿反應腔體,連接於石英微波窗下方,使共振 氣體分子被游離產生電漿; 一供產生之電漿對晶圓蚀刻之晶圓固定基座,設於 電漿反應腔體内; 一真空連接艙,設於電漿反應腔體下方,且與該電 漿反應腔體内部連通; 一分子渦輪泵浦組,連接於真空連接艙,該分子渦 輪泵浦組係抽取於電漿反應腔體内之氣體,使該電漿反 應腔體保持在真空狀態;及 一冷卻風扇,設於電波模式轉換器上方,用以冷卻 石英微波窗之集熱。Page 12 ^ 3 589 9 The scope of the patent application of the 6 'application is to generate a 873 Gaussian uniform planar magnetic field source, which contains three sets of coils, which are placed outside the plasma reaction chamber, and the magnetic field generated can resonate with the transmitted microwave frequency; A plasma reaction chamber is connected below the quartz microwave window to cause the resonance gas molecules to be freed to generate a plasma. A wafer fixing base for the generated plasma to etch the wafer is provided in the plasma reaction chamber. A vacuum connection chamber is provided below the plasma reaction chamber and communicates with the inside of the plasma reaction chamber; a molecular turbopump unit is connected to the vacuum connection chamber, and the molecular turbopump unit is extracted from the plasma reaction chamber The gas in the body keeps the plasma reaction chamber in a vacuum state; and a cooling fan is arranged above the electric wave mode converter to cool the heat collected by the quartz microwave window. 第13頁Page 13
TW88100690A 1999-01-18 1999-01-18 Equipment of 300 φ electron cyclotron resonance plasma machine-station TW436899B (en)

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