3 4 經济部中央標準局負工消費合作社印製 ^ f , ^ u A7 _B7_五、發明説明（I ) 本發明傜一種曲面陶板之製法，其是利用模製成的平 面陶板置於一艏曲型耐火材上，再經高溫燒結而成為媲美 花_石材所磨製成的曲面陶板者,:， 在一些建築物或廟宇殿堂中，常見以巨大的圓形樑柱 做為秀面或支撐，以呈現該建築的宏偉氣勢；這些巨大樑 柱常先以鏑筋混凝土灌注完成後經表面修飾，再以漆料上 色；另外一種方式是以花崗石曲Η阽覆使其完成後龌然是 如全花崗石所車製般的效果。上逑這種貼合水泥柱的花崗 石曲Η ,—般是針對所欲貼合的石柱直徑，而以整塊花崗 岩塊加以研磨而成；眾所周知，欲將一整塊岩石研磨成具 有弧線的曲片，不但加工耗時且材料的被利甩率也極低， 這對於地球上有限的珍貴石材而言賁在是一種不環保且暴 殄天物的做法，而且對於以一些稀有石材利用上述加工方 式所承置成的圓石柱，其成本也甚是驚人。 有鑑於現有利用研磨石材成曲形片，再藉曲形Μ阽覆 於水泥柱來製成仿石材柱的做法，不但無法將石材充分地 利用，且其加工成本也偏高；因此，本發明即是為解決上 述問題的一替代性方法；其是利用陶土材料灌漿製成一平 板坯，並將平板坯施柚及燒結而成為一平面陶板，此平面 陶板再置放於一曲形的耐火材上，並將其一起送入隧道爐 中進行第二次的燒結，如此便可燒結出一個和耐火材同樣 曲度、的曲面陶板，這種曲面陶板的外曲面上為呈現白色或 其他顔色的素色表面，苕是在這層素色面上以阽覆印刷有 石材紋圖案的轉印紙，再經過一道低溫電烤的程序.則便 ---------装------------線 (請先閱续背面之注意事項#填寫本頁) 本纸張尺度適用中國囤家樣準（CNS ) Α4规格（210^97公楚） 4341 @3 A7 B7 經濟部中央標準局員工消费合作社印製 五、發明説明（2) 可將曲面陶板外曲面變成類似天然石材的石材紋面，而利 用這種具有石材紋路的曲面陶板，一 Η Η貼覆於水泥柱上 ,其達成之效果如同以天然石材研磨成之曲面石板來阽覆 般，但本發明卽具有更方便製造、成本低及能避免過度開 採天然石材之優點；甚且，本發明尚且能随著轉印紙印刷 圖紋的不同，而製造出石紋以外的任何圖紋之曲面陶板， 使得依這些曲面陶板所貼覆成的柱體具有不同材質的風味 ，如此也能解決該材料缺乏或成本高昂的利用問題。以下 是本發明配合圖式及較佳實際例的完整說明： 圖式説明： 第一圖傺本發明之製造流程圃； 第二Α〜二Ε傺本發明之形成過程圖； 第三圖傜本發明之曲面陶板經再加工後之成品圖。 件號說明： 1 模具 2 平面陶板 3 耐火材料 4 曲面陶板 5 石材紋曲面陶板 請同時参閲第一圖及第二A〜二E圖；本發明偽將組 成成份為長石類28〜42wt%、石英類17〜38wt%、粘土類 31〜46wt%、粘結劑及解膠劑〇 . 1〜. 之混合泥漿灌 人一偏由上下楔所構成的模具1中，該模具1為一石音模 或樹脂模；在泥漿凝結後脱模卽成為一平面板坯；平面板 玨再經35〜45Γ的溫度進行15〜20小時的持溫乾燥後進行 各邊部的修整；乾燥的板坯其中一表面上噴覆一層素釉並 本紙張尺度適用中國國家標準（CNS ) A4規格（2丨0X297公釐） ---------抑衣-------訂——-----0 (請先閱請背面之注意事項丨^寫本頁) 經濟部中央標準局員工消費合作社印裝 43.41 °.，.. Α7 Β7 五、發明説明（3 > 令該釉層自然風乾；最後將板坯送入隧道爐中以1200Ρ持 溫燒結1小時，並使其在爐中進行降溫直到常溫時取出， 即為一平面陶板2。經過第一次燒結所成的平面陶板2平 舖於一髄曲形的耐火材料3表面上，然後再次送入隧道遽 中以和第一次燒結相同的條件進行第二次的燒結，並在燒 結後於嫿中降至常溫再取出以形成一種曲面陶板4。 請續參閲第二C及第二D圖；本發明在將平面陶板2 經第二次燒結形成曲面陶板4的關鍵用材耐火材料3是一 種彎曲半徑R在30〜50απ圓弧件，利用這種曲度的耐火材 料3，使得平面陶板2在第二次燒結時順著耐火材料3的 曲度自然形成曲面狀以造就出本發明的曲面陶板4,這種 成型方式卽可克服陶板因曲面收縮率而無法直接燒結成曲 面陶板的技術瓶頸；在本發明中，欲使平面陶板2能順利 依耐火材料3曲度形成曲面陶板4 ,其陶板厚度以最大不 超過lera為理想c, 經本發明所製成的曲面陶板4其一表面為具有素色的 釉層面，其表面效果如同一般陶瓷磚，而利用這種具素色 釉層面的曲面陶板一 Η Η阽覆於水泥柱上，能夠呈現雷同 以陶瓷材直接燒結成的圓柱，當然其圓柱體積是無法直接 燒結的；再則這種以曲面陶板所阽覆成的圓柱，其真圓度 也較以小塊平面陶瓷材所併貼成的圓柱為佳。 本發明所製成的曲面陶板4其用途不只於上述目的， 其尚可將曲面陶板變成曲面石板，其製造程序如下；將一 種印刷有花崗石紋、大理石紋或任何珍貴石材纹理的耐高 本纸張尺度適用中SS家標率（CNS ) Α4規格（210Χ 297公釐） ---------扣衣-----^--1ΤI:-----線’ (請先閲讀背面之注意事項异填寫本頁) 43419§ A7 B7 五、發明説明（<1) 溫轉印紙阽覆在曲面陶板的素色釉層上，然後在風乾後送 入爐中以800〜850X：持溫燒烤30〜60分鍾再降至常溫後卽 形成一種陶瓷質地但為石材紋表層的曲面陶板5 (如第三 圖I );這種具有石材紋的曲面陶板5在貼覆於水泥柱後便 可將水泥柱包覆變成一石材柱，而這種石材柱的紋面效果 如同以真石材研磨成的曲形石板去阽合般，但本發明所能 提供的是一種耐酸鹼、耐水洗、抗風吹曰曬且製造容易、 成本低的石材替代品，這種替代品能有效解決地球上有限 珍貴石材被不當開採濫用的問題。同理.本發明的曲面陶 板4隨箸其表層所阽覆的轉印紙之印刷圖紋的不同，其尚 可製成表層為木紋、金屬紋或任何想要的材質纹路.以提 供各種真實但稀少的材料之替代品，而這層在曲面陶板上 的紋路能抗拒自然氣侯的侵襲而不被破壞，堪稱能直逼縻 材質或較原材質為佳的抗侯性。 ----------^---1 !π— ；-----，^ (請先閲請背面之注意事項罗楱寫本頁) 經濟部中央標準局貝工消费合作社印製 本紙張尺度速用中固國家標丰{ CN'S > Α4規格（210X297公嫠>3 4 Printed by the Central Consumers Bureau of the Ministry of Economic Affairs and Consumer Cooperatives ^ f, ^ u A7 _B7_ V. Description of the Invention (I) The present invention is a method for manufacturing a curved ceramic plate, which is a flat ceramic plate made by molding and placed in a stack. Curved refractories are then sintered at high temperature to become comparable to flower_stone-curved slabs made of stone: In some buildings or temple halls, huge circular beams and columns are often used as show surfaces or supports. In order to show the magnificent momentum of the building; these huge beams and columns are often first finished with concrete reinforced concrete and then surface modified, and then painted with paint; another way is to cover it with granite koji. However, the effect is the same as that of the whole granite. This kind of granite bend that fits cement columns is usually made from a whole granite block according to the diameter of the stone column to be fitted. As we all know, it is necessary to grind a whole rock to have an arc. The curved pieces are not only time-consuming to process and the rate of material rejection is extremely low. This is an environmentally unfriendly and violent practice for the limited precious stones on the earth, and it is also a way to use the above-mentioned processing methods for some rare stones. The cost of the completed cobblestone pillars is also amazing. In view of the existing practice of using curved stone to form curved pieces and then covering curved concrete pillars with curved M 阽 to make imitation stone columns, not only cannot the stone be fully utilized, but the processing cost is also high; therefore, the present invention It is an alternative method to solve the above problems. It uses grouting of clay material to make a slab, and the slab is applied with pomelo and sintered to form a flat ceramic plate. This flat ceramic plate is then placed in a curved refractory. It is then sintered in a tunnel furnace for a second time, so that a curved ceramic plate with the same curvature and refractory as the refractory material can be sintered. The outer surface of this curved ceramic plate is white or other colors. The plain surface is a transfer paper with a stone pattern printed on the plain surface, and then goes through a low-temperature electric baking process. Then ---------- install --- --------- Line (please read the precautions on the back of the page first # Fill this page) This paper size is applicable to Chinese storehouse sample standards (CNS) Α4 size (210 ^ 97gongchu) 4341 @ 3 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs The outer surface of the curved ceramic plate is changed into a natural stone-like stone surface. Using this curved ceramic plate with stone texture, it is affixed to a cement column, and the effect is the same as a curved stone plate ground from natural stone. However, the present invention has the advantages of more convenient manufacturing, low cost, and avoiding over-exploitation of natural stone. Furthermore, the present invention can also produce any pattern other than the stone pattern according to the printing pattern of the transfer paper. The curved ceramic plates make the pillars covered by these curved ceramic plates have different flavors of materials. This can also solve the problem of lack of or expensive use of the materials. The following is a complete description of the present invention in conjunction with the drawings and preferred practical examples: Description of the drawings: The first drawing: the manufacturing process garden of the present invention; the second A ~ 2E; the formation process diagram of the present invention; the third drawing The finished drawing of the invented curved ceramic plate after reprocessing. Part number description: 1 mold 2 flat ceramic slab 3 refractory 4 curved ceramic slab 5 stone pattern curved ceramic slab Please refer to the first drawing and the second A to two E at the same time; the composition of the present invention is feldspar 28 ~ 42wt%, Quartz type 17 ~ 38wt%, clay type 31 ~ 46wt%, binder and degumming agent 0.1 ~ 1. The mixed mud is poured into a mold 1 composed of upper and lower wedges, and the mold 1 is a stone sound mold Or resin mold; after the mud has set, it is demolded into a flat slab; the flat slab is then dried at a temperature of 35 to 45 Γ for 15 to 20 hours and then trimmed at each side; one of the surfaces of the dried slab It is coated with a layer of plain glaze and the paper size is applicable to Chinese National Standard (CNS) A4 specification (2 丨 0X297mm) --------- Inhibit clothes --------- Order ------- --0 (please read the precautions on the back 丨 ^ write this page) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 43.41 ° ... Α7 Β7 V. Description of the invention (3 > Allow the glaze layer to dry naturally ; Finally, the slab is sent into a tunnel furnace and sintered at 1200P for 1 hour, and the temperature is lowered in the furnace until taken out at normal temperature. It is a flat ceramic plate 2. The flat ceramic plate 2 formed by the first sintering is laid on the surface of a curved refractory material 3, and then sent into the tunnel again to perform the same conditions as the first sintering. After the sintering, the sintering is carried out at normal temperature in sintering and then taken out to form a curved ceramic plate 4. Please refer to the second C and second D drawings; the present invention forms the planar ceramic plate 2 by the second sintering The key material refractory material 3 for curved ceramic plate 4 is a circular arc piece with a bending radius R of 30 ~ 50απ. Using this curvature of refractory material 3, the planar ceramic plate 2 follows the curvature of refractory material 3 during the second sintering The curved surface is naturally formed to create the curved ceramic plate 4 of the present invention. This molding method can overcome the technical bottleneck of the ceramic plate that cannot be sintered directly into the curved ceramic plate due to the shrinkage of the curved surface. The curvature of the refractory material 3 forms a curved ceramic slab 4. The thickness of the ceramic slab is preferably not more than lera. The curved ceramic slab 4 produced by the present invention has a plain glaze layer on one surface, and its surface effect is similar to that of ordinary ceramics. However, the use of such a plain ceramic slab with a plain glaze layer over a cement column can present a cylinder that is directly sintered with ceramic materials. Of course, the volume of the cylinder cannot be directly sintered. The roundness of the rounded ceramic plate is better than that of a cylinder made of small flat ceramic materials. The curved ceramic plate 4 produced by the present invention is not only used for the above purpose, but it can also be used Curved slabs are turned into curved slabs. The manufacturing process is as follows; a high-resistant paper size printed with granite, marble, or any precious stone texture is applicable to the SS family standard rate (CNS) A4 specification (210 × 297 mm) ) --------- Buttoning clothes ----- ^-1ΤI: ----- line '(please read the notes on the back first and fill in this page) 43419§ A7 B7 V. Description of the invention (& 1) The warm transfer paper is covered on the plain glaze layer of the curved ceramic plate, and then air-dried and sent into the oven at 800 ~ 850X: hold it for 30 ~ 60 minutes and then cool to normal temperature to form a ceramic texture. But the curved slabs 5 which are the surface of the stone pattern (such as the third picture I); The surface ceramic plate 5 can be coated into a cement pillar to be turned into a stone pillar after being affixed to the cement pillar. The texture effect of this stone pillar is similar to that of curved slabs ground from real stone, but the invention What it can provide is an alternative to stone that is resistant to acid, alkali, washing, wind and sun, easy to manufacture, and low in cost. This substitute can effectively solve the problem of limited precious stone on the earth being abused by improper mining. Similarly, the curved ceramic plate 4 of the present invention can be made into wood grain, metal grain, or any desired texture with different printing patterns of the transfer paper covered by its surface. But a substitute for scarce materials, and the texture of this layer on the curved ceramic plate can resist the attack of natural weather without being damaged, which can be said to be close to the material or better weather resistance than the original material. ---------- ^ --- 1! Π—; -----, ^ (Please read the precautions on the back, please read this page by Luo Min) Central Bureau of Standards, Ministry of Economic Affairs, Shellfish Consumer Cooperatives Printed paper scale Quick-Use China Solid National Standard Fengfeng {CN'S > Α4 Specification (210X297 Gong >